KSK Mahanadi Power Company Ltd.

KMPCL/MAINT/FBFAS/01

6 X 600 MW Power Plant

Power from knowledge
SMP FOR FLUIDIZING BLOWER OF FLY ASH SILO
Issue No: 1 Issue Date: Revision: 1 Revision Date: File no: Page 1 of 27

PREVENTIVE MAINTENANCE

FOR

BOTTOM ASH WET SYSTEM

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
 KSK Mahanadi Power Company Ltd.
KMPCL/MAINT/DFAES/01
6 X 600 MW Power Plant
Power from knowledge
SMP FOR DRY FLY ASH EVACUATION SYSTEM
Issue Issue Date: Revision: 1 Revision Date: File no: Page 2 of 114
No: 1

FLOWCHART OF SMP:
APPLY PTW

ISOLATION OF EQUIPMENT

ISSUING PTW

INSPECTION OF WORK
AREA/EQUIPMENT

CARRYING OUT WORK AS PER

CHECKLIST

EQUIPMENT BOX-UP AREA

HOUSEKEEPING

SURRENDER OF PTW AND TRIAL RUN

NORMALIZATION OF EQUIPMENT

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
 CANCELLATION OF PTW

KSK Mahanadi Power Company Ltd.

KMPCL/MAINT/DFAES/01
6 X 600 MW Power Plant
Power from knowledge
SMP FOR DRY FLY ASH EVACUATION SYSTEM
Issue Issue Date: Revision: 1 Revision Date: File no: Page 3 of 114
No: 1

PREVENTIVE MAINTANENCE

FOR

GRINDER (CRUSHER)/ JET PUMP/GEAR

BOX

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
 KSK Mahanadi Power Company Ltd.
KMPCL/MAINT/DFAES/01
6 X 600 MW Power Plant
Power from knowledge
SMP FOR DRY FLY ASH EVACUATION SYSTEM
Issue Issue Date: Revision: 1 Revision Date: File no: Page 4 of 114
No: 1

CHECK LIST:
ACTIVITY TO BE DONE:-
1. Gland adjustment and setting.
2. Checking of Fasteners/ Mounting
tightness etc.
3. Oil Level/Leakage Inspection of
Gear Box.
4. Inspection of Chain.
5. Inspection of Sprocket.
Prepared by: Reviewed by: Approved by:
Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
 6. Inspection of Shaft Sleeve.
7. Inspection of Roller Assy.
8. Greasing of Bearings DE/NDE.
9. Oil Level Checking Fluid Coupling.
10. Inspection of Coupling (Rubber
Star Pad).
11. Inspection Seal Water Line
Pressure/Leakage.
12. Inspection of Feed Gate Shaft.
13. Inspection of Crusher Teeth.
14. Remarks/Observation.
15. Inspection of nozzle.

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
 KSK Mahanadi Power Company Ltd.
KMPCL/MAINT/DFAES/01
6 X 600 MW Power Plant
Power from knowledge
SMP FOR DRY FLY ASH EVACUATION SYSTEM
Issue Issue Date: Revision: 1 Revision Date: File no: Page 6 of 114
No: 1

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
 KSK Mahanadi Power Company Ltd.
KMPCL/MAINT/DFAES/01
6 X 600 MW Power Plant
Power from knowledge
SMP FOR DRY FLY ASH EVACUATION SYSTEM
Issue Issue Date: Revision: 1 Revision Date: File no: Page 7 of 114
No: 1

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation: