JEMKON PVT.LTD.

CORPORATE OFFICE & FACTORY

Gat No. 84, Dhanore Phata, Alandi-Markal Road, Alandi, Tal – Khed,
Dist.- Pune. Postal Code-412 105
Tel : +91-2135-202901

METHODOLOGY FOR JEMKON DENSIFICATION

Substrate Quality
2
The concrete substrate must be sound and of sufficient compressive Strength (minimum 25 N/mm ) with a minimum
2
pull off strength of 1.5 N/mm .If in doubt, apply a test area first.

How to densify (Dust - proof) level floors

S.NO Procedure Remarks

This is done to open up the pores of the

1 Lightly grind the floor with 200 grit concrete. This step is essential for densifier
diamond dot pad. penetration

2 Apply the densifier on the concrete Apply with microfiber mop and spread
floor. uniformly. Apply more where ever required

3 Burnish with 20" diamond dot pad 800 Use diamond dot pad with a high speed
grit Burnisher.

How to densify (Dust - proof) Uneven / Undulated floors

S.NO Procedure Remarks

This is done to open up the pores of the

1 Grind the floor with Metal bond 200 concrete. This step is essential for densifier
grit. penetration

2 Grind the floor with resin bond 200 grit This step is essential to ensure no scratches
till the floor is scratch free. remains after Densification.

3 Apply the densifier on the concrete Apply with microfiber mop and spread
floor. uniformly. Apply more where required

4 Burnish with 20" diamond dot pad 800 Use diamond dot pad with a high speed
grit Burnisher.

Email : info@jemkon.com | Website : www.jemkon.com Page 1 of 3

 JEMKON PVT.LTD.
CORPORATE OFFICE & FACTORY
Gat No. 84, Dhanore Phata, Alandi-Markal Road, Alandi, Tal – Khed,
Dist.- Pune. Postal Code-412 105
Tel : +91-2135-202901

How to polish concrete

S.NO Procedure Remarks

Grind the floor with Metal bond 200 A good level is prerequisite for good uniform
1 grit.for uneven floors also use 36 and final finish. Improper grinding will lead to a
60 grit. patchy finish.

Grind the floor with metal bond 200

2 grit (ideal to start with this step on level Minor level differences and the scratches of
floors). metal bond 200 grit will be removed.

3 The 100 resin pad is used to remove the

Grind the floor with resin pad 100 grit. scratches of metal bond 200 grit.

Grouting is done using a mixture of

4 Grout the floor to repair pinholes and cement,latex,water and concrete dust from the
cracks. dust collector.

5 Grind the floor with resin pad 200 grit This step is essential to ensure no scratches
till the floor is scratch free. remain after densification.

Apply with microfiber mop and spread

6 Apply the densifier on the concrete uniformly. Apply more in areas where
floor. penetration is faster.

7 This step will give a nice smooth finish to the

Grind the floor with resin bond 400 grit. floor. A light gloss will appear.

8 A dull shine will appear but the reflection will be

Polish the floor with resin bond 800 sharp. This is essential for sharp final finish.
grit. Colour and gloss both will increase.

9 Polish the floor with resin bond 1500 Both colour and sharpness improve
grit. substantially after this step.

Use the diamond dot pad with a high speed

10 Burnish with 20" diamond dot pad burnisher. A high gloss will appear after this
3000 grit step. Reflection will be sharp.

11 Apply stain protector and burnish with Gives a brilliant high shine and protects the
diamond floor pad 3000 grit. (optional) floor from stains.

Email : info@jemkon.com | Website : www.jemkon.com Page 2 of 3

 JEMKON PVT.LTD.
CORPORATE OFFICE & FACTORY
Gat No. 84, Dhanore Phata, Alandi-Markal Road, Alandi, Tal – Khed,
Dist.- Pune. Postal Code-412 105
Tel : +91-2135-202901

How to dye & polish concrete

S.NO Procedure Remarks

Grind the floor with Metal bond A good level is prerequisite for good uniform
1 120grit.for uneven floors also use 36 final finish. Improper first grinding will lead to a
and 60 grit. patchy finish.

Grind the floor with metal bond 200

2 grit (ideal to start with this step on level Minor level differences and the scratches of
floors). metal bond 200 grit will be removed.

3 The 100 resin is used to remove the scratches

Grind the floor with resin pad 100 grit. of metal bond 200 grit.

Grouting is done using a mixture of

4 Grout the floor to repair pinholes and cement,latex,water and concrete dust from the
cracks. dust collector.

5 Grind the floor with resin pad 200 grit This step is essential to ensure no scratches
till the floor is scratch free. remain after densification.

Apply with microfiber mop and spread

6 Apply the densifier on the concrete uniformly. Apply more in areas where
floor. penetration is faster.

7 This step will give a nice smooth finish to the

Grind the floor with resin bond 400 grit. floor. A light gloss will appear.

Apply the first coat of Jemlock dye ( on

8 hard concrete apply 1st coat before Dilute the dye in 1 gallon of acetone and spray
densifier.) on the floor.

9 A dull shine will appear but the reflection will be

Polish the floor with resin bond 800 sharp. This is essential for sharp final finish.
grit. Colour and gloss both will increase.

10 Dilute the dye in gallon of acetone and spray on

Apply the second coat or jemlock dye. the floor.

11 Polish the floor with resin bond 1500 Both colour and sharpness improve
grit. substantially after this step.

Burnish with 20" diamond dot pad Use the diamond dot pad with a high speed
12 burnisher. A high gloss will appear after this
3000 grit.
step. Reflection will be sharp.

13 Apply stain protector and burnish with Gives a brilliant high shine and protects the
diamond floor pad 3000 grit. floor from stains.

Email : info@jemkon.com | Website : www.jemkon.com Page 3 of 3