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Catalago Aeroquip PDF
Catalago Aeroquip PDF
INDUSTRIAL JA316D
CONNECTORS Supersedes
CATALOG JA316C
TM
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Symbols
Truck
Utility Waterblast
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Part Number Index
Section Pages
Adapters, and 265-328
Section Pages Section Pages Tube Fittings
1
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Part Number Index
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Part Number Index
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Part Number Index
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Part Number Index
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Part Number Index
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Part Number Index
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Part Number Index
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Part Number Index
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Part Number Index
10
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Part Number Index
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Part Number Index
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HOSE
Hose
Fluid Conveying Products
Description Page
Accessories 36-37
Hose 40-97
Hydraulic 40-70
Special Application 72-96
How to Order 14
Kits 38-39
Index 15
Technical Data 16-35
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How To Order
Hose type
Bulk hose
Bulk hose should be ordered by specifying length in feet
as shown below.
Hose type
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Hose Index
Flexible hose lines offer many advantages over rigid tub- AEROQUIP SHALL NOT BE SUBJECT TO AND
ing including routing ease, vibration absorption, sound DISCLAIMS ANY OBLIGATIONS OR LIABILITIES
deadening and the ability to accommodate movement of (INCLUDING BUT NOT LIMITED TO ALL CONSEQUEN-
connected components. However, hose lines require cau- TIAL, INCIDENTAL AND CONTINGENT DAMAGES)
tion in use not only to provide long service but also to ARISING OUT OF BREACH OF CONTRACT OR OF
Hose
guard against potentially dangerous failure. WARRANTY OR ARISING FROM TORT CLAIMS
Important (INCLUDING WITHOUT LIMITATION NEGLIGENCE
The user should carefully observe the precautions listed in AND STRICT LIABILITY) OR OTHER THEORIES OF LAW
this catalog, including the recommendations on the selec- WITH RESPECT TO ANY HOSE ASSEMBLIES NOT
tion of hose and fittings (pages 18-35) and the pages on PRODUCED FROM GENUINE AEROQUIP HOSE
fluid compatibility (pages 22-26). In addition, care should FITTINGS, HOSE AND AEROQUIP APPROVED
be taken not to exceed the minimum bend radius listed for EQUIPMENT, AND IN CONFORMANCE WITH
each hose size and type in the hose section. Maximum AEROQUIP PROCESS AND PRODUCT INSTRUCTIONS
operating pressure should not exceed pressures listed in FOR EACH SPECIFIC HOSE ASSEMBLY.
the hose data. Instructions for assembling fittings to dif- Failure to follow Aeroquip process and product instruc-
ferent hoses should be followed carefully to ensure the tions and limitations could lead to premature hose
performance of the completed assembly. assembly failures resulting in property damage, serious
Warning injury or death.
Aeroquip fitting tolerances are engineered to match Routing
Aeroquip hose tolerances. The use of Aeroquip fittings on If the user will follow the recommendations on hose line
hose supplied by other manufacturers and/or the use of routing and installation on page 31, improved safety and
Aeroquip hose with fittings supplied by other manufactur- longer service life of any hose installation will result.
ers may result in the production of unreliable and unsafe
hose assemblies and is neither recommended nor autho-
rized by Aeroquip.
Alphabetical index
Product Page Product Page Product Page
Agency hose listings 20-21 HI-IMPULSE® 46,48,58,60,62 Silicone rubber (coolant) 84
Analyzing failures 33-35 HI-PAC® 56,58 Silicone rubber (heater) 82
AQP Hose 16-17 MatchMate Blue ®
46,58 SOCKETLESS™ 72,74
Clamps 36-37 MatchMate Plus® 48,60,62 Teflon 90,92,94,96
Cleaning, inspection, testing and storage 32 Polyon™/Thermoplastic 50-54 Textile braid low pressure 72,74
Coils 36-37 Single wire braid 44-48,56 Hose dash size to maximum
Dust Cap 37 Textile braid 40-42 operating pressure 18-19
Dust Plug 37 Wire inserted suction 40 Hose pressure drop 29
Flow capacities of hose assemblies at Special application 72-96 Hose routing and installation 31
suggested flow velocities 28 Air brake 80,82 How to order 14
Fluid compatibility 22-26 AQP® 72,78,80 Hydraulic fluids and lubrication oil 24-26
Hose 40-96 Convoluted Teflon 90,92 Kits 38-39
Hydraulic 40-70 Engine and air brake 80 Compressor discharge line replacement 39
®
AQP 40,42,44,46,58,64,68,70 Fuel and oil 76,78 SOCKETLESS™ 38
®
AQP/HI-IMPULSE 46,58 LPG 84 Protective coils, sleeves and clamps 36-37
AQP/HI-PAC® 58 Polyon recoil air assemblies 74 Selection, installation and main-
Double wire braid 58,60,62,64 Power steering 78 tenance of hose and assemblies –
Four heavy spiral wire 66,68 Railroad air brake 80 SAEJ1273 Nov. 91 27
Four light spiral wire 64 Refrigeration/Air conditioning 86,88,90 Service life factors 30
Four or six spiral wire 68,70 Sewer cleaning 74,76 Sleeves 36-37
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AQP® Hose
The Aeroquip problem-solving family of AQP® hose featuring the patented* AQP®
elastomer with temperatures up to +300°F *
Patent Number 4,366,746
Hose
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AQP® Hose
The scientifically
superior hose
Hose
FC350 AQP HOSE
Exceeds FMVSS-106 Type All
The revolutionary truck hose with superior
abrasion resistance. Features an AQP tube for
excellent fluid compatibility and temperature
requirements. See page 80.
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Technical Data
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Dash Size to Maximum
Operating Pressure
This table is intended as a guide in the selection of hose by
maximum operating pressure. It is not a guarantee. Final
selection is further dependent on fluid and ambient tem-
perature, concentration of fluid, intermittent or continuous
Hose
exposure, etc.
For further details on a specific hose see the respective cat-
alog pages or consult your local Aeroquip Sales Repre-
sentative or Aeroquip Corporation, Americas Industrial
Division, Maumee, Ohio. All pressures in psi
19
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Technical Data
FDA – US Food and Drug Administration (tubes only) NMMA/BIA – Nat’l Marine Manufacturers Assn. Boating
MIL/DOD – US Military Specification, Dept. of Defense Industry Assn.
MSHA – US Mine Safety and Health Administration TMC/ATA – The Maintenance Council/American Trucking
USCG/MMT – US Coast Guard, Merchant Marine Technical Association
(SAE J1942 has replaced USCG approval) SAE – Society of Automotive Engineers
DNV – Det Norske (Norwegian) Veritas UL – Underwriters Laboratories
★ = Approved details available from Aeroquip
The listings below are intended only as guides in identify-
*Listing may vary by hose style and size, some hoses may
ing which Aeroquip hoses comply with requirements of require firesleeve or special procedures depending on spe-
various agencies. For current and complete information, cific applications, contact Aeroquip for details.
contact Aeroquip.
20
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Agency Listings
Hose
FC252 82 RP-303
FC254 68 ★ ★ ★ 100R11
FC273 68 ★ ★ ★ 100R13
100R5,
FC300 44 106 Type All ★ ★ ★ RP-305 J1019,
J1402
FC310 56 ★ ★ 100R16
FC318 40 100R4
FC321 84 UL21
FC323 64 ★ ★ 100R11, 100R12
FC324 68 ★ 100R12
FC325 70 ★ 100R13
FC332 72
FC350 80 106 Type All ★ ★ ★ RP-305 J1402
J20E Part 1
FC352 84 RP-303 20R1
FC355 80 106 Type All ★ RP-305 J1402
FC363 90 ★ ★
FC364 92 ★
FC372 50 100R7
FC373 50 100R7
FC374 52 100R8
FC375 54 100R8
FC376 54
FC377 54
FC390 52 ★ 100R7
FC465 94
FC466 40 100R6
FC469 96
FC474 64
FC498 42 ★ 100R6
FC505 88 J2064 type E
FC510 58 ★ ★
FC555 88
J2064 Type B
FC558 86 Class 1
FC563 92
FC606 70 ★ 100R15
FC650 76
FC665 90 J2196* 1963
FC690 52 100R7
FC700 74
FC701 76
FC702 76
FC765 90 J2196* 1963
GH134 88 J2064 type E
20 022
GH194 46 ★ type 1SN 100R1AT
20 022
GH195 58 ★ type 2SN 100R2AT
GH493 66 ★ ★ ★ 100R12
20 022
GH663 48 ★ ★ ★ 100R1AT
type 1SN
GH681 56 ★
GH683 56 ★ 100R1
GH781 60 ★ ★ ★
20 022
GH793 62 ★ ★ ★ 100R2AT
type 2SN
Recoil 78
★ = Approved details available from Aeroquip
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Technical Data
selection of the proper hose style, seal, or material of FC300 (p. 44) 1531 Railroad Air Brake
metal components is further dependent on many factors FC323 (p. 64) 1531A (p. 80)
including pressure, fluid and ambient temperature, con- FC324 (p. 68) Recoil (p. 74)
Air Hose
centration, duration of exposure, etc. FC325 (p. 70) 1540 FC558
HOW TO USE THE CHART FC332 (p. 72) FC202 FC665 Refrigeration/
1. The chart has separate sections for rating elastomers for use FC350 (p. 80) FC505 FC765 Air Conditioning
as hose inner tubes and as seals. Ratings for a given elas- FC555 GH134 (pp. 86, 88, 90)
tomer may not always be the same in both sections. FC355 (p. 80) FC700
2. Both the elastomer and the metal must be considered when FC498 (p. 42) FC701 Sewer Cleaning (p. 74, 76)
determining suitability of a combination for a hose assembly, FC510 (p. 58) FC702
adapter with O-Ring, swivel joint or coupling. FC252
GH194 (p. 46) FC352 Silicone (pp. 82, 84)
3. Locate the fluid to be conveyed and determine the suitability GH195 (p. 58) 2550
of the elastomeric and metal components according to the 2554 Truck Air Brake (p. 80, 82)
resistance ratings shown for each. 2570
4. Specific hose part numbers can be found under the inner tube FC350
material groupings in the Hose Tube Identification Chart SEAL ELASTOMER DATA
below.
5. Dimensional and operating specifications for each hose can Application Max. Operating
be found on the catalog pages shown with each hose part Seal Elastomer Specification Temperature Range
number. Buna-N* none –40°F to +250°F
6. Information on O-Rings and seal options for adapters, swivel (–40°C to +121°C)
joints and couplings, and how to specify them, are shown in
the respective sections of this catalog. Neoprene none –65°F to +300°F
7. For further details on the products shown in this catalog, and (–54°C to +149°C)
their applications, consult your Aeroquip Sales EPR (Ethylene none –65°F to +300°F
Representative or Aeroquip Corporation, Americas Industrial Propylene Rubber)/
Division, Maumee, OH. (–54°C to +149°C)
EPDM
RESISTANCE RATING KEY
Viton MIL-R-25897 –15°F to +400°F
E = Excellent – Fluid has little or no effect. (–29°C to +204°C)
G= Good – Fluid has minor to moderate effect.
*Buna-N temperature range -65°F to +225°F. Also per MIL-R-6855.
C =Conditional – Service conditions should be described to
Aeroquip for determination of suitability for application.
U=UNSATISFACTORY
Thermoplastic Elastomer
The differences between ratings “E” and “G” are relative. Both
Synthetic Rubber
Aluminum
Neoprene
Urethane
G = GOOD
C = CONDITIONAL Buna-N
NOTE: Special precautions are necessary in gaseous applica-
Monel
Teflon
Hytrel
Brass
Viton
Steel
Cres
AQP
U = UNSATISFACTORY
EPR
tions due to the potential volume of gaseous fluid in the
system. Unless the cover is perforated, hose styles with
rubber or thermoplastic covers are not suitable for gases 1 2 3 4
above 250 psi. Hose styles with perforated covers are so FLUID HOSE SEALS METAL
noted in their construction descriptions. Acetaldehyde U E G U U C C U U G G E E E E
Acetic Acid, 10% U E C G U U E G U C U U C C U
HOSE TUBE IDENTIFICATION CHART Acetic Acid, Glacial U E C G U U C U U C U U C C C
Acetone U E G G U U G U U G E E E E E
1 Synthetic Rubber Acetophenone U E – C U U E U U – E E E C E
302A (p. 44) 2583 (p. 42) FC310 (p. 56) Acetyl Acetone U E G G U U G U U G U C C C C
303 (p. 44) 2651 (p. 46) FC318 (p. 40) Acetyl Chloride U E U G U U U E U U C C C U E
1503 (p. 44) 2681 (p. 48) FC466 (p. 40) Acetylene U E G G U U G E G G E E E E E
Air, Hot (Up to +160°F) E E E E E E E E E E E E E E E
1508 (p. 64) 2766 (p. 62) FC474 (p. 64) Air, Hot (161°F – 200°F) C E G E G G E E G G E E E E E
1525 (p. 72) 2781 (p. 60) FC606 (p. 70) Air, Hot (201°F – 300°F) U E U C U U G E U U E E E E E
1529 (p. 60) FC136 (p. 66) GH493 (p. 66) Air Wet E E C E E E E E G C U G E E E
2555 (p. 78) FC211 (p. 48) GH663 (p. 48) Aluminum Chloride E E E E E E E E G E U U U U U
2556 (p. 72) FC212 (p. 62) GH681 (p. 56) Aluminum Fluoride E E E E E E E E G E U U U E C
2565 (p. 72) FC250A (p. 66) GH683 (p. 56) Aluminum Nitrate E E E E E E E E G E U U C C C
2575 (p. 74) FC254 (p. 68) GH781 (p. 60) Aluminum Sulfate E E G E E E E E – G U C E C C
Alums E E E E E E E E E E U C E C C
2580 (p. 42) FC273 (p. 68) GH793 (p. 62) Ammonia, Cold U G U U E E E U – – E U E E E
Ammonia, Hot U G U U U G G U – – E U E E E
2 Teflon Ammonia, Anhydrous U G U U E E E U – – E U E E E
2807 (p. 94) FC363 (p. 90) FC469 (p. 96) Ammonia, Aqueous U G U U E E E U – – E U E E E
Ammonium Carbonate U E C G U E E U – C C U C C C
2808 (p. 96) FC364 (p. 92) FC563 (p. 92) Ammonium Chloride E E C G E E E U – – U U C U C
FC186 (p. 94) FC465 (p. 94) Ammonium Hydroxide C E U C C C E C U U G U C C U
Ammonium Nitrate G E C G E G E U G C G U G G U
Ammonium Phosphate E E C E E E E – G C U C G U G
3 Thermoplastic Elastomer Ammonium Sulfate/Sulfide E E C E E E E U G C U U G U G
FC372 (p. 50) FC375 (p. 54) FC390 (p. 52) Amyl Acetate U E U U U U G U U U E E E E E
FC373 (p. 50) FC376 (p. 54) FC690 (p. 52) Amyl Alcohol G E E E G C E G C E G G E U G
Aniline, Aniline Oil U E U C U U G U U U E U E G G
FC374 (p. 52) FC377 (p. 54) Aniline Dyes U E U C U G G G U U U C G C G
Arsenic Acid E E G C E E E E C G U U G U C
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Fluid Compatibility
Thermoplastic Elastomer
Thermoplastic Elastomer
Synthetic Rubber
Synthetic Rubber
E = EXCELLENT
Aluminum
Neoprene
Aluminum
E = EXCELLENT
Urethane
Neoprene
G = GOOD
Urethane
Hose
Buna-N
G = GOOD
Buna-N
C = CONDITIONAL
Monel
Teflon
Hytrel
Monel
Brass
Viton
Teflon
Hytrel
Steel
C = CONDITIONAL
Brass
Viton
Cres
AQP
Steel
U = UNSATISFACTORY
EPR
Cres
AQP
EPR
U = UNSATISFACTORY
1 2 3 4
1 2 3 4
FLUID HOSE SEALS METAL
FLUID HOSE SEALS METAL Gallic Acid G E – E G G G E U – U – G C G
Asphalt C E G E G C U E G G E G E C E Gasoline C E E E E C U E E E E E E E E
ASTM #1 E E E E E E C E E E E E E E E Gasohol U E G E G G U E E E E E E G E
ASTM #2 G E E E E G U E G E E E E E E Glycerine/Glycerol E E E E E E E E G E E G E E E
ASTM #3 G E E E E G U E G E E E E E E Green Sulfate Liquor G E – E G G E E – – U U E U U
Automatic Trans. Fluid G E G E E G U E C G E E E E E Helium C G C C E E E E E E E E E E E
Barium Chloride E E C E E E E E G C U G G G G Heptane G E E E E G U E G G E E E E E
Barium Hydroxide E E G E E E E E E G G U G U G Hexaldehyde C E – C U G G U U – G G E E G
Barium Sulfide E E C E E E E E G C C U G U U Hexane G E E E E G U E G G E E E E E
Benzene, Benzol U E C C U U U E U C G E E G E Hydraulic Oils
Benzin G E C C E U U E U C E E E E E Straight Petroleum Base E E E E E G U E E E E E E E E
Benzoic Acid U E C C U U U E C C U G G G G Water Petroleum Emulsion G E C E E G U E C C C E E G E
Benzyl Alcohol U E C G U G G E C C E G E G G Water Glycol E E C E E E E E C C E E E G E
Black Sulfate Liquor G E C C C C C E U C E C E U U Straight Phosphate Ester U E C C U U G C U G E E E E E
Blast Furnace Gas U U C G U U U E U C E C E U U Phos. Ester/Petroleum Blend U E C E U U U C U G E E E E E
Borax G E G G G G E E G G E E E G – Ester Blend C E C E E U U E U E E E E E E
Boric Acid G E G E G G G E G G U G C C C Silicone Oils E E E E E E E E E E E E E E E
Brine G E C E E G E E G C U G G U E Hydrobromic Acid U E U C U U E E U U E U E E U
Bromine U E U U U U U E U U U C U C C Hydrochloric Acid U E U C U U G E U U U U U U U
LPG Approved Hydrocyanic Acid C E – C C C E E – – E E G E G
Butane Hose Only E E U E – – E E E E E Hydrofluoric Acid U E U C U U C U U U U U U U C
Butyl Acetate U E C C U U G U U C E E E E E Hydrofluorosilic Acid G E – G G G E E – – U U U U U
Butyl Alcohol E E G E E E G E G G G G G G G Hydrogen C C C C E E E E E E E E E E E
Butyl Cellosolve U E C G U U G U U C E E E E E Hydrogen Peroxide G E G E G G G E G G U U G E U
Butylene U E – C C U U E U – E E E E E Hydrogen Sulfide, Dry U C C G U G E U – G E G G G G
Butyl Stearate U E – G G U U E – – G G G G G Isocyanate U E U C U U G E U U G – G – –
Butyraldehyde U E – C U U G U U – E E E E G Iso Octane G E E E E G U E G E E E E E E
Calcium Acetate G E C E G G E U U C G G G C G Isopropyl Acetate U E C U U U G U U C E – E E E
Calcium Bisulfate E E G G E E U E G G U C C U U Isopropyl Alcohol G E C E G G E E U C E E E G E
Calcium Chloride E E E E E E E E E E G G G C G Isopropyl Ether C E – C G U U U C – G G G – –
Calcium Hydroxide E E C E E E E E U C G G G U G JP-4, JP-5 C E G G E U U E U G E E E E E
Calcium Hypochlorite U E C E U U E E U C U G C U U Kerosene C E G G E U U E U G E E E E E
Calcium Nitrate E E E E E E E E E E G G G G G Lacquer/Lacquer Solvents U E C C U U U U U G U E E E E
Cane Sugar Liquors E E E E E E E E U E E G E E E Lime Sulfur C E C E U E E E C C G U G – U
Carbitol G E G E G G G G U G E E E E E Linseed Oil G E G E E G U E G G E E E E E
Carbolic Acid U E U E U U G E U U U E E – – LPG C – – – E G U E – – E E E E E
Carbonic Acid G E C E G E E E C C U C E G E Lubricating Oils See Hydraulic Oils
Carbon Dioxide G E E E G G E E G E E E E E E Magnesium Chloride E E C E E E E E C C E C C G G
Carbon Disulfide U E C C U U U E C C G G G E G Magnesium Hydroxide G E C E G G E E C C E G E G G
Carbon Monoxide G E E E G G E E G E E E E E E Magnesium Sulfate E E C E E E E E C C E E E E E
Carbon Tetrachloride U E U C U U U E U U U G G U E Maleic Acid U E C G U U U E C C E G G G G
Castor Oil E E G E E E G E G G E E E E E Maleic Anhydride U E C G U U U E C C G U E G E
Cellosolve Acetate U E U C U U G U U U U U E G E Malic Acid G E – G G G U G – – U – E G E
China Wood Oil (Tung Oil) G E C G G G U E U C E G E E E Mercuric Chloride E E E E E E E E E E U U U U U
Chlorine U U U U U U U G U U C C C C C Mercury E E E E E E E E E E E U E U G
Chloroacetic Acid U E U C U U G U U U U U U U G Methanol G E C G G G E U C C G G E G E
Chloroacetone U E U U U U E U U U G G G U G Methyl Bromide U E U C G U U E U U E E G U E
Chlorobenzene U E U C U U U G U U G G G G G Methyl Chloride U E U C U U U E U U E E E U G
Chloroform U E U C U U U E U U G G G G G Methyl Butyl Ketone U E C C U U E U C C E E E – E
O-Chlorophenol U E U C U U U E U U G G G U G Methyl Ethyl Ketone U E C C U U E U U G G G G G G
Chlosulfonic Acid U E U U U U U U U U G U G G C Methylene Chloride U E U C U U U G U U G G G G G
Chrome Plating Solution U E – U U U G E U – C U U U U Methyl Isobutyl Ketone U E U C U U U U U U G G G G G
Chromic Acid U E – E U U C E U – C U U U U Methyl Isopropyl Ketone U E U C U U U U U U G G G G G
Citric Acid E E C E E E E E E C C C C C C Methyl Salicylate U E – U U U C U – – E G G E G
Coke Oven Gas U E – G U U U E U – E C E U U MIL-L-2104 E E E E E G U E E E E E E – E
Copper Chloride E E E E E E E E G E U U U U U MIL-H-5606 E E E E E G U E E E E E E E E
Copper Cyanide E E – E E E E E E – E U G U G MIL-H-6083 E E E E E E U E E E E E E – E
Copper Sulfate E E G E E E E E G G U C G U G MIL-L-7808 C E G G G U U E G G G G E – –
Cotton Seed Oil G E E E E G C E E E E E E E E MIL-L-23699 C E – G G U U E – – E E E E E
Creosote (Coal Tar) C E U G G C U E U U E C E E E MIL-H-46170 G E – G E G U E – – E E E – E
Crude Oil G E C E E G U E G C G U G U U MIL-H-83282 E E – G E E U E – – E E E – E
Cyclohexanol G E C E E G U E C C E E E C E Mineral Oils E E G E E G U E G G E E E E E
Cyclohexanone U E G C U U G U G G E E E C E Naphtha U E G C C U U E C G – – – – –
Detergent/Water Solution E E C E E E E E C C G E E E E Naphthalene U E G C U U U E C G E G E G G
Diacetone Alchohol (Acetol) U E C E U U E U C C E E E E E Naphthenic Acid U E – C C U U E – – – G E G G
Dibenzyl Ether U E – C U U G U – – G G G G G Natural Gas C U C G E E U E – – G G G G G
Diesel Oil C E C G E C U E C C E E E E E Nickel Acetate U E U G C C E G U U G C E G E
Diethylamine G E – C G G G U – – E U E – E Nickel Chloride G E U E E G E E U U U U G U G
Dioctyl Phthalate (DOP) U E C C U U G G C C E E E E E Nickel Sulfate E E U E E E E E U U U G G U G
Dowtherm A&E U E – C U U U E – – G U E E E Nitric Acid, to 10% U E C C U U U E U C U U E U U
Dowtherm 209 C E – E C G E U – – – – – – – Nitric Acid, over 10% U E U U U U U G U U U U E C U
Ethyl Alcohol (Ethanol) E E C E E E E E C C E E E G E Nitrobenzene U E U C U U U G U U E G E E E
Ethyl Acetate U E C C U U G U C C E E E E E Nitrogen E E E E E E E E E E E E E E E
Ethyl Benzene U E – C U U U E U – E G G G E Octyl Alcohol E E E E E E E E E E E E E E E
Ethyl Cellulose G E C C G G G U C C E G G G G Oleic Acid U E G C U U C G G E C E G C G
Ethyl Chloride U E U C U U U E U U E E E G G Oleum (Fuming Sulfuric Acid) U E U U U U U E U U G U G U U
Ethylene Dichloride U E U C U U U G U U G C G G G Oleum (Mineral Spirits) E E G E E G U E G G E E E E E
Ethylene Glycol E E C E E E E E C C U G E E E Ortho-Dichlorobenzene U E – U U U U E – – G G G G G
Ferric Chloride G E – E E G E E – – U U U U U Oxalic Acid G E C G G G E E C C U C C C C
Ferric Nitrate E E C E E E E E C C U U G U U Oxygen U U U U – – – – – – G G G G G
Ferric Sulfate G E C G G G G E C C U U E U U Palmitic Acid G E E – E G G E – E G – E G G
Formaldehyde C E C G C C G G C C E E E G G Para-Dichlorobenzene U E – U U U U E – – G G G G G
Formic Acid C E U E C G E U U U U C C C C Pentane E E G E E E U E U G G G G E G
Fuel Oil G E E E E G U E G G E E E E E Perchloric Acid C E U G E G G E U U U U U U U
Furfural C E – E C C G U U – G G G G G
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Thermoplastic Elastomer
Thermoplastic Elastomer
Synthetic Rubber
Synthetic Rubber
Hose
E = EXCELLENT
Aluminum
Aluminum
Neoprene
G = GOOD E = EXCELLENT
Urethane
Neoprene
Urethane
Buna-N
C = CONDITIONAL G = GOOD
Buna-N
Monel
Teflon
Hytrel
Monel
Teflon
Brass
Hytrel
Viton
Steel
Brass
Viton
U = UNSATISFACTORY C = CONDITIONAL
Steel
Cres
AQP
EPR
Cres
AQP
EPR
U = UNSATISFACTORY
1 2 3 4 1 2 3 4
Hydraulic fluids & lubricating oils Fluid temperature ratings are predicated on Ambient temperatures in excess of those
The following is a representative list of maximum allowable ambient temperatures recommended, in conjunction with maxi-
fluids and manufacturers. The fluids are as follows: mum fluid temperatures, can materially
grouped under generic “family” heads Classifications 1 and 3 (Synthetic Rubber shorten the service life of the hose.
and arranged alphabetically. For each and Thermoplastic Elastomer) CAUTION: The fluid manufacturer’s recom-
generic “family” listing we have included “H” fluid temp. ratings: +140°F ambient mended maximum operating temperature
maximum fluid temperature recommen- for any specific name-brand fluid should be
dations for the four hose classifications on “LP” fluid temp. ratings: +180°F ambient
scrupulously observed by the user. These
page 22 (1 through 4). Two maximum fluid Classification 2 (Teflon) recommended temperatures can vary
temperature ratings are listed under “H” fluid temp. ratings: +400°F ambient widely between name brands of different
designations of “H” and “LP”. fluid compositions, even though they fall
“LP” fluid temp ratings: +400°F ambient
The “H” designation is for hydraulic into the same generic “family” of fluids.
service up to the maximum rated Classification 4 (AQP)
Exceeding the manufacturer’s recommended
operating pressure of any particular hose “H” fluid temp. ratings: +160°F ambient maximum temperature can result in fluid
in the classification. The “LP” designation “LP” fluid temp. ratings: +250°F ambient breakdown, producing by-products that are
is for low-pressure service such as harmful to elastomeric products, as well as
lubricating oil systems or low-pressure (If “H” fluid temperature is +225°F or less,
allowable ambient temperature may be other materials in the system. If a manufac-
hydraulic return lines. turer's recommended maximum temperature
increased to +200°F)
The letter “U” in the box indicates unsatis- for his specific fluid is lower than that for the
factory resistance to the fluid type. hose rating, it should take precedence over
the hose rating for service usage.
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Fluid Compatiblity
Hose
Hose classifications (see page 22) Pennbell Oils
1 2 3 4 Power-Tran Fluid Hose classifications (see page 22)
H +200°F +400°F +200°F +300°F 1 2 3 4
Quadroil Series
LP +250°F +450°F +200°F +300°F H +200°F +250°F +150°F +200°F
Rando Oils LP +200°F +250°F +150°F +200°F
Rando Oils HD
Redind Oils
Fluid Name Regal Oils R & O
Aircraft Hydraulic Oil AA Rimula Oils Fluid Name
Ambrex Oils Rotella Oils Aqualube
Arco A.T.F. Dexron Rotella T Oils Astrol #587
Arco A.T.F. Type F RPM Delo 200 Motor Oils
Arco Fleet Motor RPM Delo 300 Motor Oils Chevron FR Fluid D
Arco H.T.F. C-2 Fluid RPM Delo Special Motor Oils Chrysler L-705
Arco H.T.C. 100 Fluid Rubilene Citgo Pacemaker Invert FR Fluid
Arco 303 Fluid Conoco FR Hydraulic Fluid
ATF Special Shell Brand
Automatic Transmission Fluid (Dexron) Special Motor Oils Dasco IFR
Sun R & O Oils Duro FR-HD
Carnea Oils Suntac HP Oils
Citgo Amplex Suntac WR Oils Fire Resistant Hydrafluid
Citgo ATF, Type F Sunvis 700 Oils Fire Resistant Hydraulic Fluid B
Citgo ATF, Dexron Sunvis 800 Oils FR 3110 Hydraulic Fluid (invert)
Citgo Extra Duty Circulating Oils Sunvis 900 Oils Fyre-Safe W/O
Mineral Oil (Heavy Duty) (R & O) Super Hydraulic Oils
Citgo Motor Oils Supreme Motor Oils Gulf R & D FR Fluid
Citgo Pacemaker Series Mineral Oil (R & O)
Citgo Pacemaker T Series Mineral Oil (R & O) Tellus Oils Houghto-Safe 5046
Citgo Pacemaker XD Series Mineral Oil (Heavy Teresstic Oils Houghto-Safe 5046W
Duty) (R & O) Torque Fluids Hulsafe 500
Citgo Sentry Torque Fluid 47 Hy-Chock Oil
Citgo Tractor Hydraulic Fluid Torque Fluid 56 Hydrasol A
Conoco 303 Fluid Tractor Hydraulic Fluid
Custom Motor Oil Ironsides #814-A
Union ATF Dexron Irus Fluid 905
Dectol R & O Oils Union ATF Type F
Delo 400 Motor Oils Union C-2 Fluid Kutwell 40
Delvac Oils Union C-P Oil
Delvac SHC Union Custom Motor Oil Masol Fire Resistant Fluid
Delvac Special 10W-30 Union Gas Engine Oil Meltran FR 900
Donax T Oils Union Guardol Motor Oil Mine Guard
DTE Oils Union Heavy Duty Motor Oil Mobilmet S122
Duro Union Hydraulic Oil AW
Duro AW Union Hydraulic Tractor Fluid Penn Drake Hydraqua Fluid
Union Premium Motor Oil Permamul FR
EP Hydraulic Oils Union S-1 Motor Oil Puro FR Fluid
EP Industrial Oils Union Special Motor Oil Pyrogard C
EP Machine Oils Union Super Motor Oil Pyrogard D
Energol HL68 Union Torque Correction Fluid
Energol HLP C68 Union Turbine Oil Quintolubric 957 Series
Etna Oils Union Turbine Oil XD Quintolubric 958 Series
Exxon ATF Union Unax
Union Unax AW Regent Hydrolube #670
Factovis 52 – Conventional R & O Hydraulic Fluid Union Unax R & O
Union Unax RX SAFOIL Hydraulic Fluid Anti-Wear
Gulf Harmony AW Union Unitec Motor Oil Sinclair Duro FR-HD
Gulf Security AW Univis J13 Solvac 1535G
Glide Univis J26 Staysol FR
Univis P32 Sunsafe F
Hulburt 27 Series
Hydraulic Series Vactra Oils Union FR Fluid
Hydraulic Oils Vitrea Oils Union Soluble Oil HD
Hydroil Series
Veedol Auburn FRH
Industron 53 – Anti Wear Hydraulic Fluid Way Lubricants Veedol Auburn FRH Concentrate
Lubrite Motor 20W-40 XD-3 Motor Oils **See CAUTION on page 24 for maximum fluid
temperatures and limiting ambient temperatures.
Mobil AFT 210
Mobil AFT 220
Mobilfluid 62
Mobilfluid 423
Mobil Hydraulic Oils
Mobiloil Special
Mobiloil Super 10W-40
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Selection of Hose and Fittings
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SAE Recommended
Practice
Hose
radius, and vibration. Use of swivel-type fittings or than minimum bend radius may significantly reduce
The following recommendations on selection, adapters may be required to insure no twist is put hose life. Particular attention must be given to pre-
installation and maintenance of hose assemblies into the hose. Unusual applications may require clude sharp bending at the hose/fitting juncture.
was established by the S.A.E. in 1991. Please read special testing prior to hose selection. 4.4 Twist Angle and Orientation—Hose installa-
these general instructions carefully. More detailed
3.9 Abrasion—While hose is designed with a rea- tions must be such that relative motion of
information on many of these subjects is covered
sonable level of abrasion resistance, care must be machine components produces bending of the
in this catalog.
taken to protect the hose from excessive abrasion hose rather than twisting.
1. Scope—Hose (also includes hose assemblies) which can result in erosion, snagging and cutting 4.5 Securement—In many applications, it may be
has a finite life and there are a number of factors of the hose cover. Exposure of the reinforcement necessary to restrain, protect, or guide the hose to
which will reduce its life. will significantly accelerate hose failure. protect it from damage by unnecessary flexing,
This recommended practice is intended as a
3.10 Proper End Fitting—Care must be taken to pressure surges, and contact with other
guide to assist system designers and/or users in the
insure proper compatibility exists between the mechanical components. Care must be taken to
selection, installation, and maintenance of hose.
hose and coupling selected based on the manufac- insure such restraints do not introduce additional
The designers and users must make a systematic
turer’s recommendations substantiated by testing stress or wear points.
review of each application and then select, install,
to industry standards such as SAE J517. End fitting 4.6 Proper Connection of Ports—Proper physical
and maintain the hose to fulfill the requirements of
components from one manufacturer are usually installation of the hose requires a correctly
the application. The following are general guide-
not compatible with end fitting components sup- installed port connection while insuring that no
lines and are not necessarily a complete list.
plied by another manufacturer (i.e., using a hose twist or torque is put into the hose.
WARNING: IMPROPER SELECTION, INSTALLATION,
fitting nipple from one manufacturer with a hose
OR MAINTENANCE MAY RESULT IN PREMATURE 4.7 Avoid External Damage—Proper installation
socket from another manufacturer). It is the
FAILURES, BODILY INJURY, OR PROPERTY DAMAGE. is not complete without insuring that tensile loads,
responsibility of the fabricator to consult the man-
2. References ufacturer’s written instructions or the manufactur- side loads, kinking, flattening, potential abrasion,
er directly for proper end fitting componentry. thread damage, or damage to sealing surfaces are
2.1 Applicable Documents—The following pub-
corrected or eliminated.
lications form a part of this specification to the 3.11 Length—When establishing proper hose
extent specified herein. The latest issue of SAE length, motion absorption, hose length changes 4.8 System Check Out—After completing the
publications shall apply. due to pressure, as well as hose and machine tol- installation, all air entrapment must be eliminated
erances must be considered. and the system pressurized to the maximum sys-
2.1.1 SAE PUBLICATIONS—Available from
tem pressure and checked for proper function and
SAE, 400 Commonwealth Drive, Warrendale, PA 3.12 Specifications and Standards—When freedom from leaks.
15096-0001. selecting hose, government, industry and manu-
J516—Hydraulic Hose Fittings facturers’ specifications and recommendations NOTE: Avoid potential hazardous areas while testing.
J517—Hydraulic Hose must be reviewed as applicable. 5. Maintenance—Even with proper selection and
3. Selection—The following is a list of factors 3.13 Hose Cleanliness—Hose components vary installation, hose life may be significantly reduced
which must be considered before final hose in cleanliness levels. Care must be taken to insure without a continuing maintenance program.
selection can be made. that the assemblies selected have an adequate Frequency should be determined by the severity of
level of cleanliness for the application. the application and risk potential. A maintenance pro-
3.1 Pressure—After determining the system
gram should include the following as a minimum.
pressure, hose selection must be made so that the 3.14 Electrical Conductivity—Certain applica-
recommended maximum operating pressure is tions require that hose be nonconductive to pre- 5.1 Hose Storage—Hose products in storage can
equal to or greater than the system pressure. vent electrical current flow. Other applications be affected adversely by temperature, humidity,
Surge pressures higher than the maximum oper- require the hose to be sufficiently conductive to ozone, sunlight, oils, solvents, corrosive liquids
ating pressure will shorten hose life and must be drain off static electricity. Hose and fittings must and fumes, insects, rodents and radioactive mate-
taken into account by the hydraulic designer. be chosen with these needs in mind. rials. Storage areas should be relatively cool and
dark and free of dust, dirt, dampness and mildew.
3.2 Suction—Hoses used for suction applica- 4. Installation—After selection of proper hose, the
tions must be selected to insure the hose will following factors must be considered by the installer. 5.2 Visual Inspection—Any of the following con-
withstand the negative pressure of the system. ditions requires replacement of the hose:
4.1 Pre-Installation Inspection—Prior to installa- (a) Leaks at fitting or in hose (leaking fluid is a
3.3 Temperature—Care must be taken to insure tion, a careful examination of the hose must be per- fire hazard)
that fluid and ambient temperatures, both static formed. All components must be checked for cor- (b) Damaged, cut, or abraded cover (any rein-
and transient, do not exceed the limitations of the rect style, size and length. In addition, the hose forcement exposed)
hose. Special care must be taken when routing must be examined for cleanliness, I.D. obstructions, (c) Kinked, crushed, flattened, or twisted hose
near hot manifolds. blisters, loose cover, or any other visible defects. (d) Hard, stiff, heat cracked or charred hose
3.4 Fluid Compatibility—Hose selection must 4.2 Follow Manufacturers’ Assembly Instruc- (e) Blistered, soft, degraded, or loose cover
assure compatibility of the hose tube, cover tions—Hose assemblies may be fabricated by the (f) Cracked, damaged, or badly corroded
and fittings with the fluid used. Additional cau- manufacturer, an agent for or customer of the fittings
tion must be observed in hose selection for manufacturer, or by the user. Fabrication of perma- (g) Fitting slippage on hose
gaseous applications. nently attached fittings to hydraulic hose requires 5.3 Visual Inspection—The following items must
3.5 Size—Transmission of power by means of specialized assembly equipment. Field-attachable be tightened, repaired, or replaced as required:
pressurized fluid varies with pressure and rate of fittings (screw style and segment clamp style) can (a) Leaking port conditions
flow. The size of the components must be ade- usually be assembled without specialized equip- (b) Clamps, guards, shields
quate to keep pressure losses to a minimum and ment although many manufacturers provide (c) Remove excessive dirt buildup
avoid damage to the hose due to heat generation equipment to assist in the operation. (d) System fluid level, fluid type, and any air
or excessive turbulence. SAE J517 hose from one manufacturer is usually entrapment
3.6 Routing—Attention must be given to opti- not compatible with SAE J516 fittings supplied by 5.4 Functional Test—Operate the system at max-
mum routing to minimize inherent problems. another manufacturer. It is the responsibility of the imum operating pressure and check for possible
fabricator to consult the manufacturer’s written malfunctions and freedom from leaks.
3.7 Environment—Care must be taken to insure assembly instructions or the manufacturers direct-
that the hose and fittings are either compatible ly before intermixing hose and fittings from two NOTE: Avoid potential hazardous areas while testing.
with or protected from the environment to which manufacturers. Similarly, assembly equipment 5.5 Replacement Intervals—Specific replace-
they are exposed. Environmental conditions such from one manufacturer is usually not interchange- ment intervals must be considered based on previ-
as ultraviolet light, ozone, salt water, chemicals, able with that of another manufacturer. It is the ous service life, government or industry recom-
and air pollutants can cause degradation and pre- responsibility of the fabricator to consult the man- mendations, or when failures could result in unac-
mature failure and, therefore, must be considered. ufacturer’s written instructions or the manufactur- ceptable down time, damage, or injury risk.
3.8 Mechanical Loads—External forces can sig- er directly for proper assembly equipment. Always
nificantly reduce hose life. Mechanical loads follow the manufacturer’s instructions for proper
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Technical Data
Example: Lay a straightedge across the two points. The inside diame-
At 13 U.S. gallons per minute, what is proper hose size ter is shown in the center column nearest the straightedge.
within the suggested velocity range for pressure lines? For suction hose, follow the same procedure except use
suggested velocity range for pump inlet lines in the right
hand column.
Based on Formula
G.P.M. x 0.3208
AREA (SQ. IN.) =
VELOCITY (FT./SEC.)
To convert
U.S. gallons into Imperial gallons
multiply U.S. gallons by 0.83267.
Imperial gallons into U.S. gallons
multiply Imperial gallons by
1.20095.
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Flow Capacities
Pressure Drop
* Pressure drop in psi (pounds per square inch)/gpm (gal-
lons per minute) for 10 feet of hose (smooth bore) with-
out fittings. Fluid specification: Specific gravity = .85;
Viscosity = v = 20 centistokes (C.S.), (20 C.S. = 97 S.S.U.).
Hose
Hose pressure drop
Hose Dash Size → -04 -05 -06 -08 -10 -12 -16 -20 -24 -32 -40 -48
Hose I.D. (inches) ← .19 .25 .25 .31 .31 .38 .41 .50 .50 .63 .63 .75 .88 1.00 1.13 1.25 1.38 1.50 1.81 2.00 2.38 3.00
→
*Pressure drop values listed are typical of many petroleum based hydraulic oils at approximately +100°F (+38°C).
Differences in fluids, fluid temperature and viscosity can increase or decrease actual pressure drop
compared to the values listed.
To convert
U.S. gallons into Imperial gallons multiply U.S. gallons by 0.83267. Imperial gallons into U.S. gallons multiply
Imperial gallons by 1.20095.
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Technical Data
given application is dependent on use at or near the maximum tempera- stock. Covers are resistant to mildew,
many variable factors, including those ture rating will cause a deterioration of cleaning solvents, oils and fuels. See
below. physical properties of the tube and pages 22-24 for chemical resistance of
cover of most hoses. This deterioration hose tubes, O-Rings and fitting materials.
1. Operating pressure will reduce the service life of the hose.
Aeroquip hose lines are rated for con- 10. Vacuum service
tinuous operation at the maximum 6. Ambient temperatures Maximum negative pressures shown for
operating pressure specified for the Very high or low ambient (outside of hoses –16 and larger are suitable only for
hose. Generally, the operating pressure hose) temperatures will affect cover hose which has suffered no external
is one fourth the hose minimum burst and reinforcement materials, thus damage or kinking. If greater negative
pressure. reducing the life of the hose. pressures are required for –16 and larger
hoses, the use of an internal support coil
2. Pressure surges Ambient temperatures in conjunction is recommended. See page 36. Vacuum
Almost all hydraulic systems develop with internal temperatures are also an service is not recommended for double
pressure surges which may exceed re- important factor. For specific recom- wire braid or 4 and 6 spiral wire rein-
lief valve settings. Exposing the hose to mendations, please consult Aeroquip. forced hose. If vacuum data is not given
surge pressure above the maximum for a hose, Aeroquip does not recom-
operating pressure will shorten hose 7. Bend radius mend it for a vacuum application.
life and must be considered. A surge Recommended minimum bend radii
(rapid and transient rise in pressure) are based on maximum operating pres- 11. Phosphate ester base fluid
will not be indicated on many common sures with no flexing of the hose. Safe No petroleum based oils should contact
pressure gauges but can be measured operating pressure decreases when the tube of a synthetic rubber hose, if
on an Aeroquip Hydrauliscope. In sys- bend radius is reduced below the rec- the hose is recommended only for
tems where surges are severe, select a ommended minimum. Flexing the hose phosphate ester base hydraulic fluid.
hose with a higher maximum operating to less than the specified minimum Aeroquip AQP Hose compounds are
pressure. bend radius will reduce hose life. compatible with many industrial phos-
phate ester base hydraulic fluids and all
3. Burst pressure 8. Electrical conductivity straight petroleum based oils. See
These are test values only and apply to Textile reinforced thermoplastic hoses pages 22-24.
hose assemblies that have not been are available for electrically nonconduc-
used and have been assembled for less tive applications. 12. Textile braid (SOCKETLESS™) low
than 30 days. pressure hose
For applications requiring electrical iso- This hose is not recommended for
4. High pressure lation by the hose, Aeroquip non-con- impulsing hydraulic applications or per-
High pressure gaseous systems espe- ductive hose has a leakage factor of less manent piping in residential or com-
cially over 250 psi are very hazardous than 50 microamperes. By SAE J517 mercial buildings.
and should be adequately protected standard, this is considered a safe level
from external shock and mechanical or of conductivity. 13. Hose fittings
chemical damage. They should also be Aeroquip manufactures hose fittings to
suitably protected to prevent whip-lash An orange polyurethane cover identi- meet applicable SAE standards. It is pos-
action in the event of failure. fies Aeroquip nonconductive hose. This sible to select a fitting with a connecting
cover is not perforated, in order to pre- end that has a performance rating lower
5. Operating temperatures vent moisture from entering the hose than the hose rating. In selecting hose fit-
Operating temperatures specified refer and affecting its overall conductivity. tings, please consider the performance
to the maximum temperature of the rating of the connecting end.
fluid or gas being conveyed. High heat For added protection against moisture
conditions may have an adverse effect absorption in transit, Aeroquip non- IMPORTANT
on hoses due to degradation of the rub- conductive hose in bulk is shipped with Hose assembly inspection
ber which will limit hose usefulness and cap seals on both ends. To maintain Hose assemblies in service should be
reduce fitting retention. In some cases minimum levels of conductivity, cap inspected frequently for leakage, kink-
the fluid being conveyed will slow down seals must be placed on Aeroquip non- ing, corrosion, abrasion, or any other
this degradation whereas other fluids conductive bulk hose at all times. signs of wear or damage. Hose assem-
may accelerate it Therefore, the maxi- blies that are worn or damaged should
mum temperature of each hose does be removed from service and replaced
not apply to all fluids or gases. Contin- immediately.
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Service Life
Routing/Installation
Hose
Under pressure, a hose may change in If a hose is installed with a twist in it, When hose lines pass near an exhaust
length. Always provide some slack in operating pressures tend to force it manifold or other heat source, they
the hose to allow for this shortening or straight. This can loosen the fitting nut. should be insulated by a heat resistant
elongation. (However, excessive slack in Twisting can cause reinforcement sepa- boot, firesleeve or a metal baffle. In any
hose lines may cause poor appearance.) ration and the hose could burst at the application, brackets and clamps keep
point of strain. hoses in place and reduce abrasion. For
installations where abrasion to hose
cover cannot be prevented with the use
of clamps or brackets, a steel protective
coil or abrasion resistant sleeve should
be placed over the hose.
At bends, provide sufficient hose so In applications where there is consider- When 90° adapters were used, this
that it does not have a bend radius less able vibration or flexing, allow additional assembly became neater-looking and
than its recommended minimum bend hose length. The metal hose fittings, of easier to inspect and maintain. It uses
radius. Too tight a bend may kink the course, are not flexible, and proper instal- less hose, too!
hose and restrict or stop the fluid flow. lation protects metal parts from undue
In many cases the proper use of stress, and avoids kinks in the hose.
adapters and hose fittings can elimi-
nate tight bends or kinks.
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Technical Data
Hose
Maintenance
Hose assemblies in operation should be inspected fre- leaks or signs of weakness. b) Any movement of the hose
quently for leakage, kinking, abrasion, corrosion or any fitting in relation to the hose. Any of these defects are
other signs of wear or damage. Worn or damaged hose cause for rejection.
assemblies should be replaced immediately.
Caution: Testing should be conducted in approved test
Clean stands with adequate guards to protect the operator.
Clean assembly by blowing out with clean compressed
air. Assemblies may be rinsed out with mineral spirits if (See Assembly Equipment for Aeroquip Proof Test
the tube stock is compatible with oil, otherwise hot water Stands.)
at +150°F max. may be used. Consult Aeroquip for special
cleaning equipment. Proof test (pneumatic)
Hose assemblies intended for gas or air service should be
Inspect tested with air or nitrogen at 100 psi with the assembly
Examine hose assembly internally for cut or bulged tube, immersed in water. Random bubbles may appear over the
obstructions, and cleanliness. For segment style fittings, hose and fitting area when assembly is first pressurized.
be sure that the hose butts up against the nipple shoulder; This should not be construed as a defect. However, if the
band and retaining ring are properly set and tight, and bubbles persist in forming at a steady rate at any particu-
segments are properly spaced. Check for proper gap lar point on the hose, the assembly should be rejected.
between nut and socket or hex and socket. Nuts should
swivel freely. Check the layline of the hose to be sure that Caution: Testing should be conducted in approved test
the assembly is not twisted. Cap the ends of the hose with stands with adequate guards to protect the operator.
plastic covers to keep clean.
Storage and handling
Proof test (hydrostatic) Hose should be stored in a dark, dry atmosphere away
The hose assembly should be hydrostatically tested at from electrical equipment, and the temperature should
twice the recommended working pressure of the hose. not exceed +90°F. Storage in the original shipping con-
tainer is preferred.
Test pressure should be held for not more than one
minute and not less than 30 seconds When test pressure
is reached, visually inspect hose assembly for: a) Any
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Analyzing Failures
Hose
Analyzing failures
Everyone in maintenance encounters hose This material is available free from Aeroquip Analyzing failures
failures. Normally, there is no problem. The Corporation by writing to Aeroquip Corpor-
hose is replaced and the equipment goes ation, 1695 Indian Wood Circle, Maumee, A physical examination of the failed hose
back in operation. Occasionally the failures OH 43537. Fax: 419-891-7890 can often offer a clue to the cause of the fail-
come too frequently – the same equipment ure. Following are 22 symptoms to look for
with the same problems keep popping up. At External damage along with the conditions that could cause
this point the task is to determine and cor- them:
External damage can range from abrasion
rect the cause of these repeated failures. and corrosion, to hose that is crushed by a
Improper application lift truck. These are problems that can nor-
mally be solved simply once the cause is
Beginning with the most obvious, the most identified. The hose can be re-routed or
common cause of hose failures – Improper clamped, or a fire sleeve or abrasion guard
Application – compare the hose specifica- can be used.
tions with the requirements of the applica-
tion. In the case of corrosion, the answer may be
as simple as changing to a hose with a more
Pay particular attention to the following corrosion resistant cover or re-routing the
areas: hose to avoid the corrosive element.
1. The maximum operating pressure of the Faulty equipment
hose.
2. The recommended temperature range of Too frequent or premature hose failure can
the hose. be the symptom of a malfunction in your
equipment. This is a factor that should be
1. Symptom: The hose tube is very hard
3. Whether the hose is rated for vacuum and has cracked.
service. considered since prompt corrective action
can sometimes avoid serious and costly Cause: Heat has a tendency to leach the
4. The fluid compatibility of the hose.
equipment breakdown. Reprints of an article plasticizers out of the tube. This is a materi-
Check all of these areas against the require- on “Troubleshooting Hydraulic Systems,” al that gives the hose its flexibility or plas-
ments of the application. If they don’t match which tells you how to spot problems in a ticity.
up, you need to select another hose. It’s a hydraulic system are available from Aerated oil causes oxidation to occur in the
good idea at this point to call on your local Aeroquip. tube. This reaction of oxygen on a rubber
hose distributor for assistance in selecting
product will cause it to harden. Any combi-
the proper hose. Aeroquip’s distributors, for Faulty hose
nation of oxygen and heat will greatly accel-
example, are well equipped to perform this
Occasionally a failure problem will lie in the erate the hardening of the hose tube.
service for you. Distributor personnel attend
hose itself. The most likely cause of a faulty Cavitation occurring inside the tube would
special training courses in hydraulics and
rubber hose is old age. Check the lay line on have the same effect.
hose application conducted by the company.
Or, if your problem is particularly difficult,
the distributor can call on the services of
the hose to determine the date of manufac-
ture. (4Q91 means fourth quarter 1991.) The 2. Symptom: The hose is cracked both
hose may have exceeded its recommended externally and internally but the elastomeric
Aeroquip’s Field Engineering Staff. The com- materials are soft and flexible at room tem-
pany will send in a hose and hydraulic spe- shelf life. If you suspect that the problem
lies in the manufacture of the hose (and perature.
cialist to study the problem and come up
with a solution. don’t jump to this conclusion until you have
exhausted the other possibilities) contact
Improper assembly and installation your distributor. Given effective quality con-
trol methods, the odds of a faulty batch of
The second major cause of premature hose hose being released for sale are extremely
failure is improper assembly and installation small. So make sure that you haven’t over-
procedures. This can involve anything from looked some other problem area.
using the wrong fitting on a hose, to poor
routing of the hose.
Aeroquip provides excellent training mater- Cause: The probable reason is intense cold
ial that you can use to combat this problem. ambient conditions while the hose was
A little time spent in training your mainte- flexed. Most standard hoses are rated to
nance people could pay big dividends in –40°F (–40°C). Some AQP hoses are rated at
reduced downtime. –55°F (–49°C). Military specified hoses are
You can make use of the material available generally rated to –65°F (–54°C). Teflon hose
from Aeroquip to improve your hose assem- is rated to –100°F (–73°C). Some Polyon ther-
bly and installation techniques. moplastic hoses are rated at –65°F (–54°C).
33
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Technical Data
Analyzing failures
3. Symptom: The hose has burst and Cause: The primary function of the cover is
to protect the reinforcement. Elements that
9. Symptom: Hose has burst about six to
examination of the wire reinforcement after eight inches away from the end fitting. The
Hose
stripping back the cover reveals random may destroy or remove the hose covers are: wire braid is rusted. There are no cuts or
broken wires the entire length of the hose. abrasions of the outer cover.
1. Abrasion
2. Cutting Cause: Improper assembly of the hose end
3. Battery Acid fitting allowing moisture to enter around the
4. Steam Cleaners edge of the fitting socket. The moisture will
5. Chemical Cleaning Solutions wick through the reinforcement. The heat
6. Muriatic Acid (for cement clean-up) generated by the system will drive it out
7. Salt Water around the fitting area but six to eight inches
8. Heat away it will be entrapped between the inner
9. Extreme Cold line and outer cover causing corrosion of the
wire reinforcement.
Once the cover protection is gone the wire
reinforcement is susceptible to attack from
moisture or other corrosive matter.
10. Symptom: There are blisters in the
cover of the hose. If one pricks the blisters, oil
Cause: This would indicate a high frequency
pressure impulse condition. SAE im-pulse
6. Symptom: Hose has burst on the out-
will be found in them.
side bend and appears to be elliptical in the Cause: A minute pin hole in the hose tube is
test requirements for a double wire braid bent section. In the case of a pump supply
reinforcement are 200,000 cycles at 133% of allowing the high pressure oil to seep be-
line, the pump is noisy and very hot. The tween it and the cover. Eventually it will form
recommended working pressure. The SAE exhaust line on the pump is hard and brittle.
impulse test requirements for a four spiral a blister wherever the cover adhesion is
wrapped reinforcement (100R-9) are 300,000 Cause: Violation of the minimum bend weakest. In the case of a screw together
cycles at 133% maximum operating and at radius is most likely the problem in both reusable fitting insufficient lubrication of the
+200°F (93°C). If the extrapolated impulses cases. Check the minimum bend radius and hose and fitting can cause this condition be-
in a system amount to over a million in a rel- make sure that the application is within cause the dry tube will adhere to the rotating
atively short time a spiral reinforced hose specifications. In the case of the pump sup- nipple and tear enough to allow seepage.
would be the better choice. ply line partial collapse of the hose is caus- Faulty hose can also cause this condition.
34
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Analyzing Failures
13. Symptom: The tube of the hose is Cause: The hose is too short to accommo- 20. Symptom: The hose has not burst
badly deteriorated with evidences of ex- date the change in length occurring while it but it is leaking profusely. An examination
treme swelling. In some cases the hose tube is pressured. of the bisected hose reveals that the tube
may be partially “washed out.”
17. has burst inwardly.
Hose
Symptom: Hose is badly flattened
out in the burst area. The tube is very hard Cause: This type of failure is commonly re-
down stream of the burst but appears nor- ferred to as hose tube blow down. It is usu-
mal up stream of the burst. ally associated with very low viscosity fluids
such as air, nitrogen, freon and other gases.
What happens is that under high pressure
conditions the gases will effuse into the
pores of the hose tube charging them up
like miniature accumulators. If the pressure
is very suddenly reduced to zero the
entrapped gases literally explode out of the
tube often tearing holes in it. In some hose
Cause: The hose has been kinked either by constructions a second hose tube made
bending it too sharply or by squashing it in from a plastic such as nylon, is inserted into
some way so that a major restriction was the hose.
Cause: Indications are that the hose tube is created. As the velocity of the fluid increases
not compatible with the agent being carried. through the restriction the pressure decreas- A small leak will allow the gaseous fluid to
Even though the agent is normally compat- es to the vaporization point of the fluid being seep between the two inner liners and when
ible, the addition of heat can be the catalyst conveyed. This is commonly called cavita- the pressure is reduced to zero the innermost
that can cause inner liner deterioration. tion, and causes heat and rapid oxidation to liner will collapse because of the entrapped
Consult your hose supplier for a compatibil- take place which hardens the tube of the pressure around its outer diameter.
ity list or present him with a sample of the hose down stream of the restriction.
21. Symptom: Teflon hose assembly
fluid being conducted by the hose for analy-
sis. Make sure that the operating tempera- 18. Symptom: Hose has not burst but it has collapsed internally in one or more
places.
tures both internal and external do not is leaking profusely. A bisection of the hose
exceed recommendations. reveals that the tube has been gouged
through to the wire braid for a distance of Cause: One of the most common causes for
14. Symptom: Hose has burst. The approximately two inches. this is improper handling of the Teflon as-
sembly. Teflon is a thermoplastic material
hose cover is badly deteriorated and the
surface of the rubber is crazed. Cause: This failure would indicate that ero- which is not rubber-like. When bent sharply
sion of the hose tube has taken place. A high it simply collapses. This type of collapse is
Cause: This could be simply old age. The velocity needle like fluid stream being emit- localized in one area and is radial. When the
crazed appearance is the effect of weather- ted from an orifice and impinging at a single Teflon tube is folded longitudinally in one or
ing and ozone over a period of time. Try to point on the hose tube will hydraulically more places this could be the result of heat
determine the age of the hose. Some manu- remove a section of it. Be sure that the hose (which softens the hose tube) along with
facturers print or emboss the cure date on is not bent close to a port that is orificed. vacuum conditions inside of it. Because of
the outside of the hose. As an example, the additional tension of the wire braid rein-
Aeroquip hose would show “4Q73” which In some cases where high velocities are forcement inherent with this type of hose,
would mean that the hose was manufac- encountered particles in the fluid can cause there is always a radial tension on the tube
tured during the fourth quarter (October, considerable erosion in bent sections of the trying to push it in. Rapid cycling from a
November or December) of 1973. hose assembly. very hot agent in the hose to a very cold
Symptom: Hose is leaking at the fit- 19. Symptom: The hose fitting has
agent in the hose can produce the same
15. type of failure. Aeroquip offers an internal
ting because of a crack in the metal tube been pulled out of the hose. The hose has support coil that will eliminate this problem.
adjacent to the braze on a split flange head. been considerably stretched out in length.
35
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Accessories
These light weight vinyl-coated steel sup- Recommended for vacuum service with
port clamps are designed to support hose most hose. Recommended for use where hose lines are
where long runs are necessary. subjected to excessive abrasion, kinking or
For use with hose: see pages 40-96. accidental damage. Construction: spring
This clamp not only furnishes a cleaner steel, rust resistant.
installation, but prevents damage, expo- Coil O.D.
sure and chafing. Part Number (inches) This coil should fit snugly to the hose O.D.
expanding the coil I.D. (unwind the coil)
The lining will withstand high ambient tem- 222005-23C .34 may be necessary for proper installation.
peratures.
222005-10C .42 For use with hose: see pages 40-96.
Bolt hole dia: Clamp dash no. –01 thru –8,
–18 thru –23 is .406; –9 thru –17, –24 thru 222005-21C .51
Sleeve Dash No. Sleeve I.D. (inches)
–31 is .531. 222005-11C .60
–17S .44
For use with hose: see pages 40-96. 222022-12C .70
–1S .50
222005-13C .73
Clamp I.D. (inches) –13S .57
Clamp Dash No. Closed 222005-14C .94
–2S .63
222022-16C .97
–18 .25 –3S .75
222005-15C 1.19
–19 .38 –4S .88
222022-20C 1.25
–01 .44 –5S 1.03
222005-17C 1.44
–1 .50 –14S 1.13
222022-24C 1.50
–2 .56 –6S 1.22
222005-18C 1.88
–21 .63 –7S 1.47
222022-32C 1.97
–3 .69 –9S 1.69
222005-19C 2.44
–4 .75 –8S 1.91
222022-40C 2.67
–5 .81 –15S 2.00
222022-48C 3.27
–6 .94 –10S 2.13
222022-60C 4.28
–23 1.00 –16S 2.44
222022-80C 5.28
–8 1.06 –11S 2.56
–9 1.13 –12S 2.75
–27 1.19
–24 1.25
–25 1.31
–10 1.50
–11 1.56
–12 1.75
–28 1.81
–13 2.00
–29 2.06
–14 2.25
–30 2.50
–31 2.63
–15 2.75
–16 2.88
–17 3.56
36
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Accessories
Hose
Protects hose cover and reinforcement from Firesleeve will protect hose from direct
abrasion and accidental damage. Construc- flame. Firesleeve is constructed of a uni-
tion; steel wire, rust resistant. form single layer of braided fiberglass tub-
ing impregnated with flame resistant sili-
This coil should fit snugly to the hose O.D. cone rubber.
expanding the coil I.D. (unwind the coil) may Nylon sleeve protects hose from abrasion
be necessary for proper installation. For use with hose: see pages 40-96. and allows bundling of hose lines.
For use with hose: see pages 40-96. For use with hose: see pages 40-96.
I.D. Clamp Number
Part Number (inches) (2 required) Nominal
Spring Dash No. Spring I.D. (inches)
624-5 .31 FF9217-0622S Sleeve I.D.*
–1S .61 Part Number “B” (inches)
624-7 .44 FF9217-0622S
–12S .67 FC425-12 .71
624-8 .50 FF9217-0622S
–2S .75 FC425-15 .92
624-9 .56 FF9217-0622S
–15S .81 FC425-16 1.00
624-10 .62 FF9217-0622S
–14S .85 FC425-18 1.13
624-11 .69 FF9217-0622S
–3S .91 FC425-20 1.25
624-12 .75 FF9217-0622S
–4S 1.04 FC425-24 1.59
624-13 .81 FF9217-0622S
–5S 1.18 FC425-28 1.75
624-14 .88 FF9217-0622S
–6S 1.34 FC425-32 2.07
624-16 1.00 FF9217-0622S
–7S 1.66 FC425-38 2.38
624-18 1.12 FF9217-0622S
–9S 1.87 FC425-40 2.54
624-20 1.25 FF9217-0648S
–8S 2.13 FC425-46 2.86
624-22 1.38 FF9217-0648S
–10S 2.38 FC425-54 3.34
624-24 1.50 FF9217-0648S
–13S 2.75 FC425-59 3.66
624-26 1.62 FF9217-0648S
–11S 2.88 *The maximum O.D. of hose fittings must be
624-28 1.75 FF9217-0648S allowed for if fittings are to be covered.
624-30 1.88 FF9217-0648S
900952
624-32 2.00 FF9217-0648S 23055* Dust plug & cap
Plastic protective coil sleeve 624-38 2.38 FF9217-0648S
624-42 2.62 FF9217-0648S
624-46 2.88 FF9217-0664S
624-50 3.12 FF9217-0664S
Recommended to protect hose from abra- 624-54 3.38 FF9217-0664S
sion, this light weight plastic sleeve is un- 624-60 3.75 FF9217-0664S
affected by air, water, oil, gasoline, hydrau-
lic and most other fluids. This coil can also These flexible, plastic cap-plugs can be
be used for group bundling of hose lines. FF9217 Firesleeve clamp used for male or female ends on fittings,
Temperature range of 0°F to +180°F. valves, hydraulic components, etc. They
For use with hose: see pages 40-96. protect the threads and seal out dust and
other foreign matter during storage and
Sleeve Dash No. Sleeve I.D. (inches) shipment.
–4 .25 *Specify fitting part number and size.
–6 .38
Recommended for attaching 624 Firesleeve
–8 .50 to hose lines.
–10 .63 Clamp numbers: FF9217-0622S, FF9217-
–12 .75 0648S; 3/8 inch wide, FF9217-0664C; 1/2 inch
–16 1.00 wide.
–22 1.38 For use with hose: see pages 40-96.
–30 1.88
37
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Kits
Reusable Fittings
4738–2–4B 8
4738–4–4B 5
4738–4–6B 8
4797–4B 8
4797–5–4B 5
4739–6B 5
4740–3–4B 3
4740–4B 5
4740–5–4B 5
4740–6B 3
4742–4B 5
4742–5–4B 5
4742–6B 3
4743–3–4B 3
4743–4B 3
The Aeroquip 5144 SOCKETLESS Fitting and 4743–5–4B 5
Hose Kit provides a low cost, complete and 4743–6B 3
compact hose line inventory. It contains bulk
Adapters
hose as well as the most common fittings
2000–2–4B 3
and adapters to assure immediate replace-
ment of hose lines. See page 72 for com-
plete hose data. 2003–2–4B 3
2081–4–2S 5
38
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Kits
Hose
Reusable Fittings
63–190990–8 6
63–190990–10 10
38–191074–8 4
38–191074–10 4
190718–10–8S 2
190742–10S 4
Tool
The Aeroquip FF288 Compressor Discharge FT1038A 1
Line Replacement Kit can be used to make
Teflon Hose lines.
The lines can be used directly from the
compressor or they can be used from cop-
per tubing to wet tank. See page 94 for
complete hose data.
39
RETURN TO CONTENTS PAGE
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Hydraulic Hose
Wire inserted suction 2661 2661–12 .75 1.25 300† 1200 5.00 28 .42
Hose
Construction: AQP elastomer tube, reinforcement con- 2661–40 2.50 3.08 62 250 14.00 28 1.72
sisting of a helical wire between two textile braids and
blue AQP elastomer cover. 2661–48‡ 3.00 3.58 56 225 18.00 28 1.96
Application: Suction and transfer applications for petro-
leum and phosphate ester hydraulic fluids, fuel, lubricat- 2661–64‡ 4.00 4.69 50 200 24.00 28 3.08
ing oils, gasoline, water and many other industrial fluids.
For more information on specific fluid applications and
high temperature ratings, see pages 22-26.
Operating Temperature Range: –40°F to +300°F
(–40°C to +150°C)
For complete Agency Listings: See page 20.
Wire inserted suction FC318 FC318–12 .75 1.25 300† 1200 5.00 28 .42
SAE 100R4 FC318–16 1.00 1.50 250† 1000 6.00 28 .50
Textile braid FC466 FC466–04 .25 .48 400 1600 2.50 28 .06
Exceeds SAE 100R6 Performance* FC466–06 .38 .62 400 1600 3.00 28 .10
40
RETURN TO CONTENTS PAGE
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Hydraulic
Hose
Spiral Single N/A
–7S –22 –7S –10 –28 –28 –0648S Skive Crimp
Crimp 161
–8S –22 –9S –12 –32 –32 –0648S
Field Crimp 156
–10S –30 –15S –29 –38 –38 –0648S Flat Crimp N/A
Global
–13S –16S –30 –46 –46 –0664C
Skive Nipples 123
–54 –54 –0664C OTC 123
TTC 123
–60
TTC12 123
(–12 only)
Internal Skive N/A
Sockets 107
REUSABLE FITTINGS N/A
Clamp 220
Assembly 241
–5S –12 –5S –23 –20 –18 –0630S Skive Nipples N/A
OTC 123
TTC N/A
TTC12 N/A
Internal Skive N/A
Sockets 107
REUSABLE FITTINGS N/A
Sockets N/A
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
41
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Hydraulic Hose
Textile braid FC498 FC498–04 .25 .50 400 1600 2.50 28 .08
Hose
Exceeds SAE 100R6 FC498–06 .38 .62 400 1600 3.00 28 .13
Double textile braid 2580 2580–4 .19 .52 1000 4000 3.00 .12
Construction: Synthetic rubber tube, double textile braid 2580–16 .88 1.24 500 2000 7.38 .36
reinforcement and synthetic rubber cover. For larger
dash sizes, see Catalog JD1. 2580–20 1.12 1.50 450 1800 9.00 .43
Application: For water, gasoline, and fuel oil. For more
information on specific fluid applications and high tem- 2580–24 1.38 1.75 400 1600 10.50 .51
perature ratings, see pages 22-26.
Operating Temperature Range: –40°F to +212°F 2580–32 1.81 2.22 350 1400 13.25 .75
(–40°C to +100°C)
For complete Agency Listings: See page 20.
Double textile braid 2583 2583–4 .25 .57 1250 5000 3.00 .12
42
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Hydraulic
Hose
Spiral Single N/A
–12S –8 –13S –21 –16 –11 –0622S Skive Crimp
Field Crimp N/A
–14S –10 –3S –4 –16 –13 –0622S
Flat Crimp N/A
–4S –12 –4S –5 –20 –16 –0622S Global
Skive Nipples N/A
–5S –12 –5S –23 –20 –18 –0630C
OTC 123
TTC N/A
TTC12 N/A
Internal Skive N/A
Sockets 107
REUSABLE FITTINGS N/A
Sockets N/A
Assembly N/A
–6S –16 –6S –27 222005-14C –24 –24 –0648S TTC12 N/A
Internal Skive N/A
–7S –22 –7S –10 222005-15C –28 –28 –0648S
Sockets N/A
–9S –22 –9S –12 222005-17C –32 –32 –0648S REUSABLE FITTINGS 190
Sockets 108
–10S –30 –10S –14 222005-18C –40 –42 –0648S
Assembly 236
241
–6S –16 –14S –24 –24 –24 –0648S Flat Crimp N/A
Global
–7S –22 –7S –10 –28 –28 –0648S Skive Nipples N/A
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
43
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Hydraulic Hose
Single wire braid FC300 FC300–04 .19 .52 3000 12000 3.00 28 .13
Hose
Exceeds SAE 100R5 FC300–05 .25 .58 3000 12000 3.38 28 .16
Construction: AQP elastomer tube, polyester inner braid, FC300–12 .62 1.08 1500 6000 6.50 28 .46
single wire braid reinforcement and blue polyester braid
cover. FC300–16 .88 1.27 800 3200 7.38 20† .44
Application: Hydraulics handling petroleum base fluids
and air, gasoline, fuel and lubricating oils, fire resistant FC300–20 1.12 1.50 625 2500 9.00 20† .52
hydraulic fluids and other industrial fluids. For more infor-
mation on specific fluid applications and high temperature FC300–24 1.38 1.75 500 2000 10.50 15† .67
ratings, see pages 22-26.
Operating Temperature Range: –55°F to +300°F FC300–32‡ 1.81 2.22 300 1200 13.25 11† .94
(–49°C to +150°C). Except air +250°F (+121°C).
For complete Agency Listings: See page 20. FC300–40 2.38 2.88 300 1200 24.00 8† 1.50
Single wire braid 1503 1503–4 .19 .52 3000 12000 3.00 28 .13
SAE 100R5 1503–5 .25 .58 3000 12000 3.38 28 .16
Single wire braid 303/302A 303–4 .19 .52 3000 12000 3.00 28 .15
MIL-H-8794 303–5 .25 .58 3000 10000 3.38 28 .19
Construction: Synthetic rubber tube, textile inner braid, 303–12 .62 1.08 1500 6000 6.50 28 .42
single wire braid reinforcement and synthetic rubber
impregnated textile braid cover. 302A–16 .88 1.23 800 3200 7.38 .39
Application: For hydraulics, air, gasoline, fuel and lubri-
cating oils. Except air, not to exceed +160°F (+71°C). For 302A–20 1.12 1.50 600 2500 9.00 .51
more information on specific fluid applications and high
temperature ratings, see pages 22-26. 302A–24 1.38 1.75 500 2000 11.00 .64
Operating Temperature Range: 303 hose; –65°F to +250°F
(–54°C to +121°C). 302A hose; –40°F to +250°F (–40°C to 302A–32 1.81 2.22 350 1400 13.25 1.00
+121°C).
For complete Agency Listings: See page 20.
†Maximum negative pressures shown for –16 and larger are suitable only for those which has suffered no external damage or kinking. If greater negative
pressures are required for –16 and larger hoses, the use of an internal support coil is recommended.
‡Does not comply with SAE 100R5 operating pressure of 350 psi or minimum burst of 1400 psi.
44
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Hydraulic
Hose
Spiral Single N/A
–12S –8 –13S –2 –12 –12 –0622S Skive Crimp
Field Crimp N/A
–2S –10 –2S –21 –16 –14 –0622S
Flat Crimp N/A
–14S –12 –3S –4 222005–10C –16 –16 –0622S Global
Skive Nipples N/A
–4S –12 –4S –6 222005–21C –20 –18 –0630S
OTC N/A
–5S –16 –5S –8 222005–13C –20 –20 –0630S TTC N/A
–6S –16 –6S –27 222005–14C –24 –24 –0648S TTC12 N/A
Internal Skive N/A
–7S –22 –7S –10 222005–15C –28 –30 –0648S
Sockets N/A
–9S –22 –9S –12 222005–17C –32 –32 –0648S REUSABLE FITTINGS 190
Sockets 108
–10S –30 –10S –14 222005–18C –38 –38 –0648S
Assembly 236
241
–12S –16 222005–19C
CRIMP FITTINGS
–1S –6 –1S –1 –12 –11 –0622S
Spiral Single N/A
–12S –8 –13S –2 –12 –12 –0622S Skive Crimp
Field Crimp N/A
–2S –10 –2S –21 –16 –14 –0622S
Flat Crimp N/A
–14S –12 –3S –4 222005–10C –16 –16 –0622S Global
Skive Nipples N/A
–4S –12 –4S –6 222005–21C –20 –18 –0630S
OTC N/A
–5S –16 –5S –8 222005–13C –20 –20 –0630S TTC N/A
TTC12 N/A
–6S –16 –6S –27 222005–14C –24 –24 –0648S
Internal Skive N/A
–7S –22 –7S –10 222005–15C –28 –30 –0648S Sockets N/A
–9S –22 –9S –12 222005–17C –32 –32 –0648S REUSABLE FITTINGS 190
Sockets 108
–10S –30 –10S –14 222005–18C –38 –38 –0648S Assembly 236
241
–12S –16 222005–19C
–9S –22 –9S –12 222005–17C –32 –32 –0648S REUSABLE FITTINGS 190
Sockets 108
–10S –30 –10S –14 222005–18C –38 –42 –0648S
Assembly 236
241
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
45
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Hydraulic Hose
Single wire braid 2651 2651–4 .19 .52 3000 12000 3.00 28 .13
Hose
SAE 100R5 performance 2651–5 .25 .58 3000 12000 3.38 28 .16
Construction: AQP elastomer tube, single wire braid rein- FC194–20 1.25 1.81 900 3600 16.50 .98
forcement and blue AQP elastomer cover.
Application: Hydraulic fluids, petroleum and fire resistant
types, fuel, lubricating oils, gasoline, water, and other
industrial fluids. For more information on specific fluid
applications and high temperature ratings, see pages 22-26.
Operating Temperature Range: –40°F to +300°F
(–40°C to +150°C).
For complete Agency Listings: See page 20.
® ®
GH194 GH194–04 .25 .53 3250 13000 4.00 .17
46
Courtesy of Aeroquip.cc
Hydraulic
Hose
Spiral Single N/A
–12S –8 –13S –2 –12 –12 –0622S Skive Crimp
Field Crimp N/A
–2S –10 –2S –21 –16 –14 –0622S
Flat Crimp N/A
–14S –12 –3S –4 222005–10C –16 –16 –0622S Global
Skive Nipples N/A
–4S –12 –4S –6 222005–21C –20 –18 –0630S
OTC N/A
–5S –16 –5S –8 222005–13C –20 –20 –0630S TTC N/A
–6S –16 –6S –27 222005–14C –24 –24 –0648S TTC12 N/A
Internal Skive N/A
–7S –22 –7S –10 222005–15C –28 –30 –0648S Sockets N/A
–9S –22 –9S –12 222005–17C –32 –32 –0648S REUSABLE FITTINGS 190
Sockets 108
–10S –30 –10S –14 222005–18C –38 –42 –0648S
Assembly 236
241
–12S –16 222005–19C –54 –50 –0664C
–5S –16 –5S –8 222005–14C –24 –22 –0648S Skive Nipples 123
OTC N/A
–6S –22 –6S –25 222005–15C –24 –26 –0648S
TTC 123
–9S –30 –8S –32 –30 –0648S TTC12 N/A
Internal Skive N/A
Sockets 107
REUSABLE FITTINGS N/A
Sockets N/A
Assembly N/A
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
47
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Hydraulic Hose
HI-IMPULSE® Single wire braid 2681 2681–3 .19 .50 4000 16000 3.50 .13
Hose
Exceeds SAE 100R1A, Meets or 2681–4 .25 .62 3250 13000 4.00 .19
exceeds DIN 20 022 Type 1ST 2681–5 .31 .69 3250 13000 4.50 .27
HI-IMPULSE ®
Construction: Synthetic rubber tube, single wire braid
reinforcement and synthetic rubber cover.
Application: Hydraulic system service with petroleum and
water-glycol base fluids, for general industrial service. For
more information on specific fluid applications and high
temperature ratings, see pages 22-26.
Operating Temperature Range: –40°F to +212°F
(–40°C to +100°C).
For complete Agency Listings: See page 20.
Single wire braid FC211 FC211–04 .25 .53 2750 11000 4.00 .15
SAE 100R1AT FC211–06 .38 .69 2250 9000 5.00 .24
48
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Hydraulic
Hose
Spiral Single
–12S –8 –13S –21 –16 –12 –0622S N/A
Skive Crimp
–7S –22 –7S –10 222005–15C –28 –28 –0648S Internal Skive N/A
Sockets 107
–8S –22 –9S –28 222005–17C –32 –38 –0648S
REUSABLE FITTINGS N/A
–10S –30 –15S –29 222005–18C –38 –38 –0648S Sockets N/A
Assembly N/A
–13S –30 –11S –31 222005–19C –46 –46 –0664C
CRIMP FITTINGS
–1S –6 –1S –1 –12 –11 –0622S
Spiral Single
N/A
–2S –10 –2S –3 –16 –14 –0622S Skive Crimp
Field Crimp 156
–15S –10 –3S –5 –16 –16 –0622S
Flat Crimp N/A
–5S –16 –5S –8 222005–14C –24 –22 –0648S Global
Skive Nipples N/A
–7S –22 –6S –25 222005–15C –24 –26 –0648S
OTC N/A
TTC 123
TTC12 N/A
Internal Skive N/A
Sockets N/A
REUSABLE FITTINGS 198
Sockets 108
Assembly 238
CRIMP FITTINGS
–1S –6 –1S –1 –12 –11 –0622S
Spiral Single
N/A
–15S –10 –2S –3 –16 –14 –0622S Skive Crimp
Field Crimp 156
–3S –10 –3S –5 –16 –16 –0630S
Flat Crimp N/A
–5S –16 –5S –8 –24 –24 –0630S Global
Skive Nipples 123
–7S –22 –6S –25 –24 –24 –0648S
OTC N/A
TTC 123
TTC12 N/A
Internal Skive N/A
Sockets 107
REUSABLE FITTINGS 198
Sockets 108
Assembly 238
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
49
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Hydraulic Hose
TM
FC372 FC372–02 .13 .33 2500 10000 .50 .05
Hose
Polyon /Thermoplastic
SAE 100R7 FC372–03 .19 .44 3000 12000 .75 .06
TM
Polyon /Thermoplastic FC373 FC373–02 .13 .33 2500 10000 .50 .05
SAE 100R7 Nonconductive FC373–03 .19 .44 3000 12000 .75 .06
50
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Hydraulic
Hose
Spiral Single
N/A
** –4 –19 –12 –10 –0622S Skive Crimp
Field Crimp N/A
** –6 –1S –1 –12 –11 –0622S
Flat Crimp N/A
** –8 –13S –2 –12 –12 –0622S Global
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
** Contact Aeroquip for recommendations.
51
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Hydraulic Hose
Polyon /Thermoplastic
TM
FC390 FC390–06 .38 .65 2500 10000 2.50 .11
Hose
Constant pressure hose SAE 100R7 FC390–08 .50 .82 2500 10000 3.50 .18
Polyon /Thermoplastic
TM
FC690 FC690–04RL .25 .53 2750 11000 1.25 .09
Low temperature flexing SAE 100R7 FC690–06RL .38 .66 2500 10000 2.50 .11
Polyon /Thermoplastic
TM
FC374 FC374–03 .19 .40 5000 20000 1.50 .05
SAE 100R8 FC374–04 .25 .51 5000 20000 2.00 .08
Construction: Thermoplastic elastomer tube, single braid FC374–16 1.00 1.32 2000 8000 10.00 .27
Kevlar reinforcement and a black perforated polyurethane
cover.
Application: Hydraulic system service with petroleum,
fire-resistant, and water base fluids, pneumatic, fuel, and
lubricating systems. For more information on specific fluid
applications and high temperature ratings, see pages 22-26.
Operating Temperature Range: –65°F to +200°F† (–54°C to
+93°C). Water not to exceed +150°F (+66°C), air not to
exceed +160°F (+71°C).
For complete Agency Listings: See page 20
†–40°F to +200°F (—40°C to +93°C) for flexing applications.
52
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Hydraulic
Hose
Spiral Single N/A
** –12 –4S –6 –14 –0622S Skive Crimp
Field Crimp N/A
Flat Crimp N/A
Global
Skive Nipples N/A
OTC N/A
TTC N/A
TTC12 N/A
Internal Skive N/A
Sockets N/A
Swage 181
REUSABLE FITTINGS N/A
Sockets N/A
Assembly N/A
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
**Contact Aeroquip for recommendations.
53
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Hydraulic Hose
TM
SAE 100R8 Nonconductive FC375–04 .25 .51 5000 20000 2.00 .07
Construction: Thermoplastic elastomer tube, single braid FC375–16 1.00 1.37 2000 8000 10.00 .27
Kevlar reinforcement and an orange nonperforated
polyurethane cover.
Application: Hydraulic system service with petroleum,
fire-resistant, and water base fluids, fuel, and lubricating
systems. For more information on specific fluid applica-
tions and high temperature ratings, see pages 22-26. For
nonconductivity information, see item 8 page 30.
Operating Temperature Range: –65°F to +200°F† (–54°C to
+93°C). Water not to exceed +150°F (+66°C).
For complete Agency Listings: See page 20.
Polyon /Thermoplastic
TM
FC377 FC377–03 .19 .50 10000‡ 40000 1.50 .08
54
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Hydraulic
Hose
Spiral Single N/A
** –6 –1S –1 –12 –11 –0622S Skive Crimp
Field Crimp N/A
** –10 –2S –3 –16 –14 –0622S
Flat Crimp N/A
** –12 –3S –5 –16 –16 –0622S Global
Skive Nipples N/A
** –16 –5S –8 –20 –20 –0630S
OTC N/A
–7S –16 –6S –25 –24 –24 –0648S TTC N/A
TTC12 N/A
Internal Skive N/A
Sockets N/A
Swage 181
REUSABLE FITTINGS N/A
Sockets N/A
Assembly N/A
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
**Contact Aeroquip for recommendations.
55
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Hydraulic Hose
Single wire braid GH681 GH681–4 .25 .47 3000 12000 2.00 .11
Hose
Exceeds DIN 20 022 Type 1 GH681–6 .38 .63 3000 12000 2.50 .18
performance
GH681–8 .50 .78 3000 12000 3.50 .26
Single wire braid GH683 GH683–4 .25 .51 3000 12000 2.00 .11
Exceeds SAE 100R1 GH683–6 .38 .67 3000 12000 2.50 .18
56
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Hydraulic
Hose
Spiral Single N/A
–12S –10 –2S –21 –16 –14 –0622S Skive Crimp
Field Crimp N/A
–14S –12 –3S –4 –16 –16 –0622S
Flat Crimp N/A
Global
Skive Nipples 123
OTC N/A
TTC 123
TTC12 N/A
Internal Skive N/A
Sockets 107
REUSABLE FITTINGS N/A
Sockets N/A
Assembly N/A
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
57
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Hydraulic Hose
AQP®/HI-PAC® wire braid FC510 FC510–04 .25 .57 5000 20000 3.00 .23
Hose
Exceeds SAE 100R2 FC510–06 .38 .69 4000 16000 3.50 .29
performance
FC510–08 .50 .80 3500 14000 5.00 .34
Construction: AQP elastomer tube, Hi-Pac braided wire FC510–20 1.25 1.70 1625 6500 11.00 1.08
reinforcement and blue AQP elastomer cover.
Application: Hydraulic system service with petroleum, fire-
resistant, and water base fluids, fuel, and lubricating sys-
tems. For more information on specific fluid applications
and high temperature ratings, see pages 22-26.
Operating Temperature Range: –40°F to +300°F
(–40°C to +150°C).
For complete Agency Listings: See page 20.
® ®
GH195 GH195–04 0.25 0.60 5750 23000 4.00 0.27
AQP /HI-IMPULSE GH195–06 0.38 0.75 5000 20000 5.00 0.39
Double wire braid
Exceeds SAE 100R2AT, Meets or GH195–08 0.50 0.87 4250 17000 7.00 0.46
Exceeds DIN 20 022 Type 2SN GH195–10 0.63 0.99 3250 13000 8.00 0.54
Construction: AQP elastomer tube, double wire braid GH195–24 1.50 2.15 1750 7000 20.00 1.74
reinforcement and blue AQP elastomer cover.
Application: Hydraulic system service with petroleum, GH195–32 2.00 2.67 1500 6000 25.00 2.27
fire-resistant, and water base fluids, fuel and lubricating
systems. For more information on specific fluid appli-
cations and high temperature ratings, see pages 22-26.
Operating Temperature Range: –40°F to +300°F
(–40°C to +150°C).
For complete Agency Listings: See page 20.
23000 †
AQP®/HI-IMPULSE® FC195 FC195–04 .25 .69 5750 20000 4.00 .31
Double wire braid FC195–06 .38 .84 5000 20000 † 5.00 .42
16000
Exceeds SAE 100R2A, Meets or 17000 †
Exceeds DIN 20 022 Type 2ST FC195–08 .50 .97 4250 14000 7.00 .51
14500 †
FC195–10 .62 1.09 3250 8.00 .59
11000
12500 †
FC195–12 .75 1.25 3000 9.50 .75
9000
10000 †
FC195–16 1.00 1.56 2500 8000 12.00 1.04
9000 †
Construction: AQP elastomer tube, double wire braid FC195–20 1.25 2.00 2250 16.50 1.68
6500
reinforcement and blue AQP elastomer cover. 1800 † 7200 †
Application: Hydraulic system service with petroleum, fire- FC195–24 1.50 2.25 1750 5000 20.00 1.91
resistant, and water base fluids, fuel, and lubricating sys- 1500 † 6000 †
tems. For more information on specific fluid applications FC195–32 2.00 2.75 25.00 2.39
1250 4500
and high temperature ratings, see pages 20-26.
Operating Temperature Range: –40°F to +300°F
(–40°C to +150°C).
For complete Agency Listings: See page 20.
†Improved pressure performance when used with global fittings.
58
Courtesy of Aeroquip.cc
Hydraulic
Hose
Spiral Single N/A
–14S –10 –2S –4 –16 –16 –0622S Skive Crimp
Field Crimp N/A
–3S –12 –3S –5 –16 –16 –0630S
Flat Crimp N/A
–4S –12 –4S –6 –20 –18 –0630S Global
Skive Nipples 123
–5S –16 –5S –8 –20 –22 –0630S
OTC N/A
–7S –16 –6S –25 –24 –24 –0630S TTC 123
–8S –30 –10S –12 222005–17C –32 –32 –0664C TTC12 N/A
Internal Skive N/A
–10S –30 –11S –13 222005–18C –38 –38 –0648S Sockets 107
–13S –30 –12S –30 222005–19C –46 –46 –0664C REUSABLE FITTINGS N/A
Sockets N/A
Assembly N/A
CRIMP FITTINGS
–2S –8 –2S –3 –16 –14 –0622S
Spiral Single N/A
Skive Crimp
–3S –12 –3S –5 –16 –16 –0622S
Field Crimp N/A
–4S –12 –4S –6 –20 –18 –0630S Flat Crimp N/A
Global
–5S –16 –5S –8 –20 –20 –0630S
Skive Nipples 123
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
59
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Hydraulic Hose
GH781–4*
GH781 .25 .53 5750 23000 2.00 .22
Hose
Double wire braid exceeds GH781–6 .38 .69 5000 20000 2.50 .29
DIN 20 022 Type 2 performance GH781–8 .50 .81 4250 17000 3.50 .39
Exceeds SAE 100R16
GH781–10 .62 .93 3625 14500 4.00 .44
Double wire braid 1529 1529–4 .25 .69 5000 20000 4.00 .34
High pressure air SAE 100R2A 1529–6 .38 .84 4000 16000 5.00 .44
Construction: Synthetic rubber tube, double wire braid 1529–12 .75 1.25 2250 9000 9.50 .82
reinforcement, textile braid and perforated synthetic rub-
ber cover to prevent blistering when used for pneumatic 1529–16 1.00 1.56 2000 8000 12.00 1.00
applications.
Application: High pressure pneumatic and gaseous 1529–20 1.25 2.00 1625 6500 16.50 1.95
applications. For more information on specific fluid
applications and high temperature ratings, see pages 1529–24 1.50 2.25 1250 5000 20.00 2.02
22-26. NOTE: Extreme caution is warranted in the use of
any hose in any high pressure pneumatic or gaseous 1529–32 2.00 2.75 1125 4500 25.00 2.70
application.
Operating Temperature Range: –40°F to +212°F
(40°C to +100°C).
For complete Agency Listings: See page 20.
†Improved pressure performance when used with global fittings.
*Approved for 10,000 psi maximum operating pressure for static Jack Hose applications
60
Courtesy of Aeroquip.cc
Hydraulic
Hose
Spiral Single N/A
–2S –10 –2S –3 –16 –16 –0622S Skive Crimp
Field Crimp N/A
–14S –12 –3S –5 –16 –18 –0622S
Flat Crimp N/A
–4S –12 –5S –6 –20 –18 –0630S Global
Skive Nipples 123
–5S –16 –14S –9 222005–14C –24 –22 –0648S
OTC N/A
–7S –22 –7S –10 222005–15C –24 –28 –0648S TTC 123
–6S –16 –6S –24 –24 –26 –0648S Skive Nipples 123
OTC N/A
–7S –22 –7S –11 –28 –30 –0648S TTC N/A
CRIMP FITTINGS
–2S –10 –2S –3 –16 –14 –0622S
Spiral Single N/A
Skive Crimp
–3S –12 –3S –5 –16 –16 –0630S
Field Crimp N/A
–4S –12 –4S –6 –20 –18 –0630S Flat Crimp N/A
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
61
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Hydraulic Hose
Double wire braid 2766 2766–4 .25 .69 5000 20000 4.00 .32
Hose
MIL-H-13531, Type II, Class A 2766–6 .38 .84 4000 16000 5.00 .46
Construction: Synthetic rubber tube, double wire braid 2766–24 1.50 2.25 1250 5000 20.00 1.94
reinforcement and synthetic rubber cover.
Application: High pressure hydraulics, fuel and lubricating 2766–32 2.00 2.75 1000 4500 22.00 2.69
oil and gasoline. For more information on specific fluid
applications and high temperature ratings, see pages 22-26.
Operating Temperature Range: –65°F to +200°F
(–54°C to +93°C).
For complete Agency Listings: See page 20.
GH793–4 .25 .60 5750 23000 4.00 .26
GH793 *5000 *10000
Double wire braid meets or exceeds GH793–6 .38 .75 5000 20000 5.00 .38
DIN 20 022 Type 2SN, Exceeds *4000 *16000
SAE 100R2AT performance GH793–8 .50 .87 4250 17000 7.00 .46
*3500 *14000
GH793–10 .62 .98 3625 14500 8.00 .54
*2750 *11000
GH793–12 .75 1.16 3125 12500 9.50 .66
HI-IMPULSE ® *2250 *9000
Construction: Synthetic rubber tube, double wire braid GH793–16 1.00 1.50 2500 10000 12.00 1.01
reinforcement and synthetic rubber cover. *2000 *8000
Application: Hydraulic system service with petroleum GH793–20 1.25 1.92 2250 9000 16.50 1.54
and water base fluids, for general industrial service. For
more information on specific fluid applications and high *1625 *6500
temperature ratings, see pages 22-26. GH793–24 1.50 2.15 1800 7200 20.00 1.68
Operating Temperature Range: –40°F to +212°F *1250 *5000
(–40°C to +100°C). GH793–32 2.00 2.51 1300 5200 25.00 2.22
For complete Agency Listings: See page 20.
*1125 *4500
Construction: Synthetic rubber tube, double wire braid FC212–20 1.25 1.89 1625 6500 16.50 1.51
reinforcement and synthetic rubber cover. This hose has
the maximum operating pressure printed in the layline of FC212–24 1.50 2.15 1250 5000 20.00 1.75
the hose complying to virginia law #1415
Application: Hydraulic system service with petroleum and FC212–32 2.00 2.51 1125 4500 25.00 2.25
water base fluids, for general industrial service. For more
information on specific fluid applications and high tempera-
ture ratings, see pages 22-26.
Operating Temperature Range: –40°F to +212°F (–40°C to
+100°C)
For complete Agency Listings: See page 20.
*Pressure rating with reusable or field crimp (FJ) style fittings.
62
Courtesy of Aeroquip.cc
Hydraulic
Hose
Spiral Single N/A
–3S –12 –3S –5 –16 –16 –0630S Skive Crimp
Field Crimp N/A
–4S –12 –4S –6 –18 –20 –0630S
Flat Crimp N/A
–6S –16 –6S –24 –26 –24 –0648S Global
Skive Nipples 123
–7S –22 –7S –11 –30 –28 –0648S
OTC N/A
–8S –30 –8S –13 –38 –38 –0648S TTC N/A
TTC12 N/A
–10S –30 –10S –14 –42 –42 –0648S
Internal Skive N/A
–5S –16 –5S –8 –20 –20 –0630S Sockets 107
REUSABLE FITTINGS 203
Sockets 108
Assembly 236
–8S –30 –10S –12 222005–17C –32 –32 –0664C Sockets N/A
REUSABLE FITTINGS 208
–10S –30 –10S –13 222005–18C –38 –38 –0648S Sockets 108
Assembly 238
–13S –30 –12S –30 222005–19C –46 –46 –0664C
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
63
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Hydraulic Hose
Double wire braid FC474 FC474–04 .25 .59 5000 20000 4.00 .25
Hose
Four-light spiral wire 1508 1508–6 .38 .84 4500 18000 5.00 .46
Four spiral wire FC323 FC323–12 .75 1.20 3000 12000 9.50 .94
Exceeds performance FC323–16 1.00 1.48 3000 12000 12.00 1.22
requirements SAE 100R12
(–20), SAE 100R11 (–24, –32) FC323–20 1.25 1.86 3000 12000 16.50 1.70
64
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Hydraulic
Hose
Spiral Single N/A
–2S –10 –2S –3 222005–10C –16 –16 –0622S Skive Crimp
Field Crimp 156
–14S –12 –3S –5 222005–11C –20 –18 –0622S
Flat Crimp N/A
–5S –16 –14S –27 222005–13C –24 –24 –0648S Global
Skive Nipples N/A
–6S –22 –7S –10 222005–14C –28 –28 –0648S
OTC N/A
TTC 123
TTC12 N/A
Internal Skive N/A
Sockets 107
REUSABLE FITTINGS N/A
Sockets N/A
Assembly N/A
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
65
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Hydraulic Hose
Four heavy spiral wire GH493-8 .50 .92 4000 16000 7.00 .59
SAE 100R12
GH493–10 .63 1.11 4000 16000 9.50 .69
Construction: Synthetic rubber tube, 4 spiral wire GH493–24 1.50 2.12 2500 10000 20.00 2.10
reinforcement, synthetic rubber cover.
Application: Hydraulic systems service with petroleum and GH493–32 2.00 2.64 2500 10000 25.00 2.81
water base fluids, for general industrial service. For more
information on specific fluid applications and high temper-
ature ratings, see pages 22-26.
Operating Temperature Range: –40°F to +250°F
(–40°C to +121°C).
For complete Agency Listings: See page 20.
Four heavy spiral wire FC250A FC250A08 .50 .92 4000 16000 7.00 .58
Construction: Synthetic rubber tube, 4-heavy spiral wire FC136–24 1.50 2.12 2500 10000 20.00 2.01
reinforcement, synthetic rubber cover.
Application: Hydraulic system service with petroleum and FC136–32 2.00 2.64 2500 10000 25.00 2.93
water base fluids, for general industrial service. For more
information on specific fluid applications and high temper-
ature ratings, see pages 22-26.
Operating Temperature Range: –40°F to +250°F
(–40°C to +121°C).
For complete Agency Listings: See page 20.
*Pressure rating with TTC12 fittings.
†5,000 operating pressure with 20,000 burst pressure when operating within –40°F to +200°F (–40°C to +93°C) temperature range.
**Approved for 10,000 psi maximum operating pressure for static Jack Hose applications
66
Courtesy of Aeroquip.cc
Hydraulic
Hose
Spiral Single 148
–3S –12 –4S –6 –20 –20 –0648S Skive Crimp
Field Crimp N/A
–4S –16 –5S –8 –20 –22 –0648S
Flat Crimp N/A
–5S –16 –6S –27 222005–14C –24 –24 –0648S Global
Skive Nipples N/A
–7S –22 –7S –10 222005–15C –28 –28 –0648S
OTC N/A
–8S –22 –10S –28 222005–17C –32 –38 –0648S TTC N/A
TTC12 123
–8S –30 –10S –29 222005–18C –38 –38 –0648S
Internal Skive N/A
–13S –30 –11S –31 –46 –46 –0664S Sockets 107
REUSABLE FITTINGS 212
Sockets 108
Assembly 238
CRIMP FITTINGS
–4S –12 –4S –6 –20 –18 –0630S
Spiral Single 148
–6S –16 –14S –27 –24 –26 –0648S Skive Crimp
Field Crimp N/A
–7S –22 –7S –10 –28 –30 –0648S
Flat Crimp N/A
–8S –22 –8S –28 –32 Global
Skive Nipples N/A
–10S –30 –10S –29 –38
OTC N/A
–13S –30 –11S –31 –46 TTC N/A
TTC12 123
Internal Skive 168
Sockets 107
REUSABLE FITTINGS 212
Sockets 108
Assembly 238
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
67
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Hydraulic Hose
Four heavy spiral wire FC254 FC254–08 .50 .98 7500 † 30000 8.00 .69
Hose
Exceeds SAE 100R11 performance FC254–12 .75 1.26 6250 25000 11.00 1.12
Four or six spiral wire FC273 FC273–12 .75 1.26 5000 20000 9.50 1.08
Four spiral wire FC324 FC324–08 .50 .91 4000 16000 7.00 .61
Exceeds SAE 100R12 FC324–12 .75 1.20 4000 16000 9.50 .99
68
Courtesy of Aeroquip.cc
Hydraulic
Hose
Spiral Single 148
–6S –16 –6S –24 –24 –26 –0648S Skive Crimp 161
Field Crimp N/A
–7S –22 –7S –10 –28 –30 –0648S
Flat Crimp N/A
–8S –22 –9S –28 –32 –32 –0648S Global
Skive Nipples N/A
–10S –30 –10S –29 –38 –38 –0648S
OTC N/A
–10S –30 –11S –31 –54 –46 –0664C TTC N/A
TTC12 N/A
Internal Skive 168
Sockets 107
REUSABLE FITTINGS N/A
Sockets N/A
Assembly N/A
CRIMP FITTINGS
–6S –16 –6S –24 –24 –26 –0648S
Spiral Single 161
–7S –22 –7S –10 –28 –30 –0648S Skive Crimp
Field Crimp N/A
–8S –30 –8S –13 –38 –38 –0648S
Flat Crimp N/A
–10S –30 –10S –14 –40 –42 –0664C Global
Skive Nipples N/A
–11S –16 –54 –46 –0664C
OTC N/A
TTC N/A
TTC12 N/A
Internal Skive 174
Sockets 107
REUSABLE FITTINGS N/A
Sockets N/A
Assembly N/A
–7S –22 –7S –10 –28 –30 –0648S Field Crimp N/A
Flat Crimp N/A
Global
Skive Nipples N/A
OTC N/A
TTC N/A
TTC12 N/A
Internal Skive 168
Sockets 107
REUSABLE FITTINGS 212
Sockets 108
Assembly 238
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
69
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Hydraulic Hose
70
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Hydraulic
Hose
CRIMP FITTINGS
–6S –16 –6S –24 –24 –26 –0648S
Spiral Single N/A
–7S –22 –7S –10 –28 –30 –0648S Skive Crimp
Field Crimp N/A
Flat Crimp N/A
Global
Skive Nipples N/A
OTC N/A
TTC N/A
TTC12 N/A
Internal Skive 174
Sockets 107
REUSABLE FITTINGS N/A
Sockets N/A
Assembly N/A
–7S –22 –7S –10 222005–15C –28 –30 –0648S CRIMP FITTINGS
Spiral Single N/A
–8S –30 –8S –13 222005–17C –38 –38 –0648S Skive Crimp
Field Crimp N/A
–10S –30 –10S –14 222005–18C –40 –42 –0648S
Flat Crimp N/A
Global
Skive Nipples N/A
OTC N/A
TTC N/A
TTC12 N/A
Internal Skive 179
Sockets 107
REUSABLE FITTINGS N/A
Sockets N/A
Assembly N/A
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
71
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Special Application Hose
Textile braid FC332 FC332–04 .25 .49 250 1000 3.00 28 .08
Hose
Low pressure SOCKETLESS TM FC332–06 .38 .63 250 1000 3.00 28 .12
Textile braid Low pressure 1525 1525–4† .25 .48 360 1440 3.00 28 .06
SOCKETLESSTM Fire resistant 1525–6† .38 .62 300 1200 3.00 28 .09
meets RMA/CGA flame test
requirements 1525–8† .50 .75 300 1200 5.00 28 .12
Textile braid 2556/2565 2556–4 .25 .49 360 1440 3.00 28 .08
Low pressure SOCKETLESS TM 2556–6 .38 .62 300 1200 3.00 28 .14
72
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Special Application
Hose
CRIMP FITTINGS
Spiral Single
–12S –8 –13S –21 –16 –11 –0622S Skive Crimp
N/A
–5S –12 –5S –23 –20 –18 –0630S Skive Nipples N/A
OTC N/A
TTC N/A
TTC12 N/A
Internal Skive N/A
Sockets N/A
REUSABLE FITTINGS 216
Sockets N/A
Assembly 237
–5S –16 –5S –23 –20 –18 –0630S Skive Nipples N/A
OTC N/A
–1S –6 –1S –1 –12 –9 –0622S
TTC N/A
–12S –8 –13S –21 –16 –11 –0622S TTC12 N/A
Internal Skive N/A
–14S –10 –3S –4 –16 –13 –0622S
Sockets N/A
–4S –12 –4S –6 –16 –16 –0622S REUSABLE FITTINGS 216
Sockets N/A
–5S –16 –5S –8 –20 –18 –0630S
Assembly 237
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
73
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Special Application Hose
Textile braid color coded 2575 2575–4† .25 .47 250 1000 3.00 .09
Hose
Low pressure SOCKETLESS 2575–6† .38 .62 250 1000 4.00 .13
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Special Application
Hose
Spiral Single
–12S –8 –13S –21 –16 –11 –0622S N/A
Skive Crimp
Field Crimp N/A
–14S –10 –3S –4 –16 –13 –0622S
Flat Crimp N/A
–4S –12 –4S –6 –20 –16 –0622S
Global
–5S –16 –5S –23 –20 –18 –0630S Skive Nipples N/A
OTC N/A
TTC N/A
TTC12 N/A
Internal Skive N/A
Sockets N/A
REUSABLE FITTINGS 216
Sockets N/A
Assembly 237
CRIMP FITTINGS
Spiral Single
N/A
Skive Crimp
Field Crimp N/A
Flat Crimp N/A
Global
Skive Nipples N/A
OTC N/A
TTC N/A
TTC12 N/A
Internal Skive N/A
Sockets N/A
Swage 185
REUSABLE FITTINGS N/A
Sockets N/A
ASSEMBLY INSTRUCTIONS
Request Bulletin JA67B
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
75
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Special Application Hose
76
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Special Application
Hose
Spiral Single N/A
Skive Crimp
Field Crimp N/A
Flat Crimp N/A
Global
Skive Nipples N/A
OTC N/A
TTC N/A
TTC12 N/A
Internal Skive N/A
Sockets N/A
Swage 185
REUSABLE FITTINGS N/A
Sockets N/A
ASSEMBLY INSTRUCTIONS
Request Bulletin JA67B
CRIMP FITTINGS
Spiral Single N/A
Skive Crimp
Field Crimp N/A
Flat Crimp N/A
Global
Skive Nipples N/A
OTC N/A
TTC N/A
TTC12 N/A
Internal Skive N/A
Sockets N/A
Swage 185
REUSABLE FITTINGS N/A
Sockets N/A
ASSEMBLY INSTRUCTIONS
Request Bulletin JA67B
CRIMP FITTINGS
Refer to Catalog JA512
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
77
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Special Application Hose
Fuel and oil FC234 FC234–05 .25 .58 1500 6000 1.00 28 .22
Hose
Fire resistant USCG/MMT, FC234–06 .31 .68 1500 6000 1.25 28 .25
NMMA/BIA
FC234–08 .41 .76 1250 5000 1.75 28 .30
Fuel and oil FC235 FC235–04 .25 .50 50 250 3.00 .12
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Special Application
Hose
–1S –10 –2S –21 CRIMP FITTINGS
Spiral Single
–2S –12 –3S –4 Skive Crimp
N/A
79
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Special Application Hose
Engine & air brake FC350 FC350–04 .19 .52 2000 8000 .75 28 .12
FMVSS106 FC350–05 .25 .58 1500 6000 1.00 28 .15
Construction: AQP elastomer tube, polyester inner braid FC350–16 .88 1.23 400 1600 3.50 15 .38
and a single wire braid reinforcement; black polyester
textile braided cover. FC350–20 1.12 1.50 300 1200 4.50 15 .45
Application: Air, gasoline, fuel lubricating oils and
coolants. For more information on specific fluid applica- FC350–24 1.38 1.75 250 1000 5.50 11 .54
tions and high temperature ratings, see pages 22-26.
Operating Temperature Range: –55°F to +300°F
(–49°C to +150°C). Except air +250°F (+121°C).
For complete Agency Listings: See page 20.
Engine & air brake FC355 FC355–04 .19 .52 1500 6000 .75 28 .17
FMVSS106 FC355–05 .25 .58 1500 6000 1.00 28 .20
80
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Special Application
Hose
CRIMP FITTINGS
Spiral Single
–7S –16 –6S –25 –24 Skive Crimp
N/A
CRIMP FITTINGS
–1S –6 –1S –1 –12 –11 –0622S
Spiral Single
N/A
–12S –8 –13S –2 –12 –12 –0622S Skive Crimp
Field Crimp N/A
–2S –10 –2S –21 –16 –14 –0622S
Flat Crimp N/A
–14S –12 –3S –4 222005–10C –16 –16 –0622S Global
–4S –12 –4S –6 222005–21C –20 –18 –0630S Skive Nipples N/A
OTC N/A
–16S –5 –5S –8 222005–13C –20 –20 –0630S
TTC N/A
–6S –16 –6S –27 222005–14C –24 –24 –0648S TTC12 N/A
Internal Skive N/A
–7S –22 –7S –10 222005–15C –28 –30 –0648S
Sockets N/A
–9S –22 –9S –12 222005–17C –32 –32 –0648S
REUSABLE FITTINGS 190
Sockets 108
Assembly 236
241
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
81
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Special Application Hose
Air brake
SAE J1402 FMVSS106 2554–6 .38 .75 225 900 3.75 .18
Air brake SAE J1402 2570 2570–6 .38 .75 225 900 1.75 .18
Silicone rubber (heater) FC252 FC252–08 .50 .81 50 200 2.00 .18
82
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Special Application
Hose
CRIMP FITTINGS
Spiral Single
–14S –10 –2S –4 –16 Skive Crimp
N/A
CRIMP FITTINGS
–14S –10 –3S –4
Spiral Single
N/A
–4S –12 –4S –6 222005–11C Skive Crimp
Field Crimp N/A
–5S –16 –5S –8 222005–13C –20 –0648S
Flat Crimp N/A
Global
Skive Nipples N/A
OTC N/A
TTC N/A
TTC12 N/A
Internal Skive N/A
Sockets N/A
REUSABLE FITTINGS 219
Sockets 108
Assembly 239
CRIMP FITTINGS
Spiral Single
N/A
Skive Crimp
Field Crimp N/A
Flat Crimp N/A
Global
Skive Nipples N/A
OTC N/A
TTC N/A
TTC12 N/A
Internal Skive N/A
Sockets N/A
REUSABLE FITTINGS N/A
Clamp 220
Assembly 243
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
83
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Special Application Hose
Silicone rubber (coolant) FC352 FC352–08 .50 .94 100 425 .17
Hose
LPG UL listing MH6044 FC321 FC321–04 .19 .52 350 1750 1.50 .11
84
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Special Application
Hose
CRIMP FITTINGS
Spiral Single
N/A
Skive Crimp
Field Crimp N/A
Flat Crimp N/A
Global
Skive Nipples N/A
OTC N/A
TTC N/A
TTC12 N/A
Internal Skive N/A
Clamp N/A
REUSABLE FITTINGS N/A
Clamp 220
Assembly 243
–14S –12 –3S –4 222005–10C –16 –16 –0622S Flat Crimp N/A
Global
–4S –12 –4S –5 222005–11C –20 –18 –0630S
Skive Nipples N/A
–5S –16 –5S –8 222005–13C –20 –20 –0630S OTC N/A
–6S –16 –6S –27 222005–14C –24 –22 –0630S TTC N/A
TTC12 N/A
Internal Skive N/A
Sockets N/A
REUSABLE FITTINGS 190
Sockets 108
Assembly 236
241
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
85
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Special Application Hose
Refrigeration/air
conditioning SAE J2064 FC558–12 .62 1.06 500 2500 6.50 28 .41
Type B Class 1
FC558–16 .88 1.24 500 2500 7.38 28 .47
Refrigeration/air FC202 FC202–04 .19 .52 500 2500 3.00 25* .09
conditioning SAE J51 Type D FC202–06 .31 .68 500 2500 4.00 25* .17
86
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Special Application
Hose
CRIMP FITTINGS
Crimp N/A
–5S –16 –5S –8 222005–13C –20 –20 –0630S
Field Crimp N/A
–6S –16 –14S –27 222005–14C –24 –24 –0648S Flat Crimp N/A
Global
–7S –22 –7S –10 222005–15C –28 –30 –0648S
Skive Nipples N/A
–9S –22 –9S –12 222005–17C –32 –32 –0648S OTC N/A
TTC N/A
TTC12 N/A
Internal Skive N/A
Sockets N/A
REUSABLE FITTINGS 190
Sockets 108
Assembly 236
241
CRIMP FITTINGS
–1S –6 –1S –1 –12 –11 –0622S
Crimp 180
–2S –8 –2S –4 –16 –14 –0622S
Field Crimp N/A
–14S –10 –3S –4 –16 –16 –0622S Flat Crimp N/A
Global
–4S –12 –4S –5 –20 –18 –0630S
Skive Nipples N/A
–4S –16 –5S –8 –20 –20 –0648S OTC N/A
TTC N/A
TTC12 N/A
Internal Skive N/A
Sockets N/A
REUSABLE FITTINGS 190
Sockets 108
Assembly 236
241
–7S –22 –7S –10 222005–15C –28 –30 –0648S TTC12 N/A
Internal Skive N/A
–9S –22 –9S –12 222005–17C –32 –32 –0648S Sockets N/A
REUSABLE FITTINGS 190
Sockets 108
Assembly 236
241
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
87
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Special Application Hose
conditioning SAE J2064 Type E GH134–8 .41 .70 500 2500 2.50 .12
Class 1
GH134–10 .50 .78 500 2500 3.00 .15
conditioning SAE J2064 Type E FC505–06 .32 .59 500 2500 2.00 .10
Class 1
FC505–08 .42 .71 500 2500 2.50 .12
88
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Special Application
Hose
–7S –16 –7S –25 –24 –24 –0648S
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
89
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Special Application Hose
conditioning SAE J2196 and UL 1963 FC665R04* .24 .44 500 2500 1.50
Convoluted Teflon hose FC363 FC363–08 .54 .74 1250† 5000 2.88 1.0 28
Nonconductive tube FC363–12 .81 1.06 1100† 4400 3.75 2.0 28
90
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Special Application
Hose
.06 –1S –6 –1S –1 –12 –9 –0622S
.42 –6S –16 –7S –10 –24 –22 –0630S Field Crimp N/A
Flat Crimp 188
.46 –7S –22 –9S –11 –28 –26 –0648S
Global
.55 –9S –22 –8S –2S –32 –30 –0648S Skive Nipples N/A
OTC N/A
–10S –16S –30 –59 –42 –0648S
TTC N/A
TTC12 N/A
Internal Skive N/A
Sockets 107
REUSABLE FITTINGS 222
Sockets 108
Assembly 242
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
91
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Special Application Hose
Convoluted Teflon hose FC364 FC364–08 .54 .74 1250 † 5000 2.88 1.00 28
Hose
Construction: Convoluted conductive Teflon tube with FC364–32 2.00 2.31 500 † 2000 10.00 6.00 5
stainless steel wire braid cover.
Application: Steam lines and fuel transfer applications FC364–40 2.53 2.90 100 400 12.50 8.00 5
where static dissipation is required. Not recommended for
steam-cold water cycling. For more information on specific FC364–48 3.04 3.48 100 400 15.00
fluid applications and high temperature ratings, see pages
22-26.
Operating Temperature Range: –65°F to +400°F
(–54°C to +204°C).
For complete Agency Listings: See page 20.
Convoluted Teflon hose FC563 FC563–08 .54 .74 1250 5000 2.88 1.00 28
Construction: Convoluted Teflon tube with stainless steel FC563–32 2.00 2.31 500 2000 10.00 6.00 7
single wire braid reinforcement and integral black polyester
overbraid cover.
Application: Chemical transfer and various chemical
processing applications. Not recommended for steam or
steam-cold water cycling. For more information on specific
fluid applications and high temperature ratings, see pages
22-26.
Operating Temperature Range: –65°F to +300°F
(–54°C to +150°C).
For complete Agency Listings: See page 20.
†Steam 200 psi at +388°F max. Engineering information is available for specific critical temperature requirements, contact Aeroquip.
92
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Special Application
Hose
Spiral Single N/A
.28 –5S –16 –6S –8 –20 –20 –0630S Skive Crimp
Field Crimp N/A
.42 –6S –22 –7S –10 –24 –22 –0630S
Flat Crimp 188
.43 –7S –30 –9S –11 –28 –26 –0648S Global
Skive Nipples N/A
.55 –9S –30 –8S –28 –32 –30 –0648S
OTC N/A
.79 –10S –16S –30 –59 –42 –0648S TTC N/A
TTC12 N/A
1.35 –11S –30 –12S –16 –54 –50 –06664S
Internal Skive N/A
Sockets 107
REUSABLE FITTINGS 222
Sockets 108
Assembly 242
.34 –5S –16 –14S –9 –20 –22 –0648S Spiral Single N/A
Skive Crimp
.48 –6S –16 –6S –2S –24 –26 –0648S Field Crimp N/A
Flat Crimp 188
.51 –7S –22 –7S –11 –28 –30 –0648S
Global
.63 –9S –22 –9S –28 –32 –32 –0648S Skive Nipples N/A
OTC N/A
.88 –10S –30 –10S –14 –40 –42 –0648S
TTC N/A
TTC12 N/A
Internal Skive N/A
Sockets 107
REUSABLE FITTINGS 222
Sockets 108
Assembly 242
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
**Contact Aeroquip for recommendations.
93
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Special Application Hose
Construction: Extruded Teflon tube with stainless steel FC186–12 .64 .76 600 4000 7.75 28 ‡
single wire braid.
Application: Hot air, steam, compressor discharge and
most chemical applications. Not recommended for
steam-cold water cycling. For more information on spe-
cific fluid applications and high temperature ratings, see
pages 22-26.
Operating Temperature Range: –65°F to +400°F
(–54°C to +204°C).
For complete Agency Listings: See page 20.
Construction: Extruded Teflon tube with stainless steel 2807–10 .51 .63 1500 6000 6.50 28 ‡
single wire braid.
Application: Hot air, steam, compressor discharge and 2807–12 .64 .76 1200 4800 7.75 28 ‡
most chemical applications. Not recommended for
steam-cold water cycling. For more information on spe- 2807–16 .88 1.03 1000 4000 9.00 12 ‡
cific fluid applications and high temperature ratings, see
pages 22-26. 2807–20 1.12 1.29 625 2500 16.00 12 ‡
Operating Temperature Range: –100°F to +450°F
(–73°C to +232°C).
For complete Agency Listings: See page 20.
Construction: Conductive extruded black Teflon tube FC465–12 .64 .76 1200 4800 7.75 28 ‡
with stainless steel single wire braid.
Application: Steam, compressor discharge and most FC465–16 .88 1.03 1000 4000 9.00 12 ‡
chemical applications. Not recommended for steam-cold
water cycling. For more information on specific fluid appli- FC465–20 1.12 1.29 625 2500 16.00 12 ‡
cations and high temperature ratings, see pages 22-26.
Operating Temperature Range: –100°F to +450°F
(–73°C to +232°C).
For complete Agency Listings: See page 20.
† Steam 200 psi at +388°F max. Engineering information is available for specific critical temperature requirements. Contact Aeroquip.
‡ Maximum negative pressure shown for –16 and larger are suitable for hose which has suffered no external damage or kinking. If greater negative
pressures are required for –16 and larger hoses, the use of an internal support coil is recommended. Use of an internal support coil in –06 and larger
Teflon hose is recommended for tube support where extended or continuous service at high temperature together with low or negative pressure is
expected.
94
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Special Application
Hose
Spiral Single N/A
.07 –4 –19 –9 –0622S Skive Crimp
Field Crimp N/A
.08 –6 –01 222005–23C –10 –0622S
Flat Crimp 186
.10 –1S –6 –1S –1 222005–21C –12 –12 –0622S Global
Skive Nipples N/A
.14 –1S –8 –13S –21 222005–21C –16 –14 –0630S
OTC N/A
.16 –2S –10 –3S –4 222005–13C –16 –16 –0603S TTC N/A
TTC12 N/A
Internal Skive N/A
Sockets 107
REUSABLE FITTINGS 222
Sockets 108
Assembly 240
.18 –2S –10 –3S –4 222005–13C –16 –16 –0630S TTC12 N/A
Internal Skive N/A
.26 –3S –12 –5S –23 222005–14C –20 –20 –0630S Sockets 107
.34 –5S –16 –6S –24 222005–15C –24 –24 –0648S REUSABLE FITTINGS 222
Sockets 108
Assembly 240
.18 –2S –10 –3S –4 222005–13C –16 –16 –0622S TTC12 N/A
Internal Skive N/A
.26 –3S –12 –5S –23 222005–14C –20 –20 –0648S Sockets 107
.34 –5S –16 –6S –24 222005–15C –24 –24 –0648S REUSABLE FITTINGS 222
Sockets 108
Assembly 240
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
95
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Special Application Hose
Teflon hose 2808 2808–8 .42 .58 2750 11000 4.62 28‡
Hose
96
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Special Application
Hose
Spiral Single
.26 –2S –8 –2S –3 222005–21C –16 –18 –0630S N/A
Skive Crimp
Field Crimp N/A
.30 –14S –10 –3S –5 222005–13C –16 –20 –0630S
Flat Crimp N/A
.44 –5S –16 –5S –8 222005–14C –20 –26 –0648S Global
.57 –7S –16 –6S –25 222005–15C –24 –32 –0648S Skive Nipples N/A
OTC N/A
.70 –7S –22 –7S –11 222005–17C –28 –38 –0648S TTC N/A
TTC12 N/A
Internal Skive N/A
Sockets N/A
REUSABLE FITTINGS 224
Sockets 108
Assembly 240
.17 –1S –6 –1S –1 222005–23C –12 –12 –0622S Contact Aeroquip for fitting
information.
.24 –1S –8 –13S –21 222005–10C –16 –14 –0622S
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required,
depending on type of fitting used.
97
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Avoid Downtime!
Hose
Match the rings on the hose with the Match the hose color and size with the The result: a factory-quality hose assembly
rings on the fitting. color and size on the crimp die cage. in less than 3 minutes
98
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Hose
Hose
99
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Hose
Hose
100
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FITTINGS
Fittings
Fluid Conveying Products
FITTING INDEX by HOSE STYLE GENERAL INDEX
Description Page Description Page Description Page
SPIRAL SINGLE SKIVE CRIMP FITTINGS INTERNAL SKIVE CRIMP FITTINGS Spiral Single Skive Crimp Fittings 148-153,
1508, FC136, FC250A, FC323, FC136, FC250A, FC254, FC323, 155,161-167
FC324, FC254, GH493........................148-153 FC324..................................................168-173 Field Crimp Fittings ..........................156-160
FC324 ........................................................155 FC273 ........................................................173 Flat Crimp Fittings ............................186-189
FC254, FC273 ....................................161-167 FC273, FC325 ....................................174-178 Fluid Compatibility............................120-122
CRIMP FITTINGS FC606 ........................................................179 Fluid Connectors/Identification ........109-119
1508, FC136, FC250A, FC254 O-RINGS ............................................227-228 Global Crimp Fittings........................123-147
FC323, FC324 ............................................154 O-RING KITS ............................................227 Global Fitting Identification ....................107
2661, FC318 ..............................................161 REUSABLE FITTINGS Global OTC (Over the Cover) ..........123-147
FC202 ........................................................180 302A, 303, 1503, 1540, 2580, Global Skive Nipples ........................123-147
FLAT CRIMP FITTINGS 2651, FC202, FC234, FC300, Global Socket Data ..................................107
2807, FC186, FC465 ..........................186-187 FC321, FC350, FC355, FC558 ............190-196 Global TTC (Thru the Cover) ............123-147
FC363, FC364, FC563 ........................188-189 1540, FC202, FC558 Global TTC 12
FIELD CRIMP FITTINGS (Bump Tube O-Ring Seal) ........................197 (Thru the Cover Spiral) ................123-147
2583, 2661, FC211, FC212, FC372, FC373 ............................................198 Hose to Fitting Reference Chart ..............102
FC318, FC474, GH663, GH793 ..........156-160 FC211, GH663 (Thru the Cover) ......198-200 How to Order ....................................105-106
GLOBAL CRIMP FITTINGS FC310, FC510 ....................................200-203 Internal Skive Crimp Fittings............168-179
Global Skive Nipples 1529, 2766, 2781, FC195 ..................203-207 O-Rings ..............................................227-228
ISA Socket: 2681, FC194, FC211, FC212, GH793 (Thru the Cover) ......208-209 Part Number Index............................103-104
FC310, FC510, GH194, GH663, 1508 ....................................................209-212 Polyon Swage Fittings ......................181-184
GH681 ................................................123-147 FC136, FC250A, FC324, GH493 ........212-215 Reusable Fittings ..............................190-224
ISB Socket: 1508, 1529, 2766, FC136 ........................................................216 Socket Data – Crimp ................................107
2781, FC195, FC212, FC466, GH195 1525, 2556, 2565, 2575 Reusable ..............................................108
GH781 ................................................123-147 FC332, (SOCKETLESS)......................216-219 Split Flanges ......................................225-226
Global OTC 2550, 2554, 2555, 2570 ............................219 Swage Fittings ..................................181-185
2583, 2661, FC318, FC363, FC364, FC563 ................................222
FC466, FC498 ....................................123-147 FC252, FC352 (Band Clamp) ....................220
Global TTC (MatchMate Plus) FC318, 2661 (Band Clamp) ......................220
2661, FC211, FC212, FC310, FC318, FC474, 1531, 1531A (Railroad Assemblies) ........221
FC510, GH194, GH195, GH663, GH681, 2807, FC186, FC465 ..........................222-224
GH683, GH781, GH793......................123-147 2808 ..........................................................224
Global TTC12 (MatchMate Plus) SPLIT FLANGES ................................225-226
2661-12, FC136 -6 thru -24, FC250A, SPLIT FLANGE KITS ................................226
FC318-12, GH493 ..............................123-147 SWAGE FITTINGS
FC372, FC373, FC374, FC375,
FC390, FC690 ....................................181-184
FC700, FC701, FC702 ................................185
101
RETURN TO CONTENTS PAGE
Courtesy of Aeroquip.cc
Hose to Fitting Chart
SPIRAL SINGLE
FIELD CRIMP
Fittings
FLAT CRIMP
GLOBAL
SPIRAL SINGLE
REUSABLE
INTERNAL
SOCKETS
SOCKETS
FIELD CRIMP
NIPPLES
FLAT CRIMP
SWAGE
REUSABLE
HOSE
INTERNAL
CRIMP
TTC12
SKIVE
SKIVE
SKIVE
SOCKETS
SOCKETS
NIPPLES PART
OTC
SWAGE
TTC
HOSE
CRIMP
TTC12
SKIVE
SKIVE
SKIVE
NO.
PART
OTC
FC136 123 168 107 148 212 108 FC558 190 108
FC186 186 107 222 108 FC563 188 107 222 108
FC250A 123 168 107 148 212 108 1503 190 108
102
Courtesy of Aeroquip.cc
Part Number Index
Fittings
1A*BT* . . . . . . . . . . . .141 1B*FHF* . . . . . . . . . . .137 1SA*FJA* . . . . . . . . . .125 190231 . . . . . . . . . . . .220 FC3425 . . . . . . . . . . . .226
1A*DK* . . . . . . . . . . . .143 1B*FHG* . . . . . . . . . . .138 1SA*FJB* . . . . . . . . . .126 190235 . . . . . . . . . . . .193 FC3443 . . . . . .107,186,187
1A*DL* . . . . . . . . . . . .142 1B*FL* . . . . . . . . . . . .133 1SA*FJC* . . . . . . . . . .127 190260 . . . . . . . . . . . .191 FC3471 . . . . .107,148-154
1A*DLA* . . . . . . . . . . .142 1B*FLA* . . . . . . . . . . .134 1SA*FR* . . . . . . . . . . .129 190261 . . . . . . . . . . . .191 FC3596 . . . . .107,186-187
1A*DLB* . . . . . . . . . . .143 1B*FLB* . . . . . . . . . . .135 1SA*FRA* . . . . . . . . . .130 190263 . . . . . . . . . . . .204 FC3680 . . . . . . . . . . . .186
1A*DS* . . . . . . . . . . . .144 1B*FLD* . . . . . . . . . . .135 1SA*FRB* . . . . . . . . . .131 190264 . . . . . . . . . . . .204 FC3696 . . . . . . . . . . . .187
1A*DSA* . . . . . . . . . .144 1B*FLE* . . . . . . . . . . .136 1SA*FRC* . . . . . . . . . .131 190265 . . . . . . . . . . . .191 FC4014 . . . . . . . . .168,174
1A*DSB* . . . . . . . . . .145 1B*FLF* . . . . . . . . . . .136 1SA*FS* . . . . . . . . . . .128 190276 . . . . . . . . . . . .193 FC4049 . . . . . . . .169, 176
1A*EK* . . . . . . . . . . . .145 1B*FLG* . . . . . . . . . . .136 1SA*MB* . . . . . . . . . .128 190277 . . . . . . . . . . . .193 FC4050 . . . . . . . . . . . .169
1A*FL* . . . . . . . . . . . .133 1B*JF* . . . . . . . . . . . .146 1SA*MF* . . . . . . . . . .132 190287 . . . . . . . . . . . .204 FC4051 . . . . . . . . .170,177
1A*FLA* . . . . . . . . . . .134 1B*KF* . . . . . . . . . . . .146 1SA*MFA* . . . . . . . . .132 190295 . . . . . . . . . . . .191 FC4052 . . . . . . . . . . . .170
1A*FLB* . . . . . . . . . . .135 1B*KS* . . . . . . . . . . . .147 1SA*MFB* . . . . . . . . .133 190296 . . . . . . . . . . . .191 FC4053 . . . . . . . . .172,177
1A*FLD* . . . . . . . . . . .135 1B*KSA* . . . . . . . . . . .147 1SA*MJ* . . . . . . . . . .127 190297 . . . . . . . . . . . .191 FC4054 . . . . . . . . . . . .171
1A*FLG* . . . . . . . . . . .136 1B*KSB* . . . . . . . . . . .147 1SA*MP* . . . . . . . . . .123 190299 . . . . . . . . . . . .191 FC4098 . . . . . . . . . . . .187
1A*JF* . . . . . . . . . . . .146 1B*SL* . . . . . . . . . . . .132 1SA*MR* . . . . . . . . . .132 190301 . . . . . . . . . . . .191 FC4373 . . . . . . . . .171,177
1A*JM* . . . . . . . . . . .139 1BA*FJ* . . . . . . . . . . .124 1SA*PS* . . . . . . . . . . .123 190302 . . . . . . . . . . . .191 FC4374 . . . . . . . . .170,176
1A*KF* . . . . . . . . . . . .146 1BA*FJA* . . . . . . . . . .125 07.001 . . . . . . . . . . . . .219 190326 . . . . . . . . . . . .217 FC4387 . . . . . . . . .170,176
1A*KS* . . . . . . . . . . . .147 1BA*FJB* . . . . . . . . . .126 07.002 . . . . . . . . . .195,196 190327 . . . . . . . . . . . .217 FC4507 . . . . . . . . . . . .169
1A*KSA* . . . . . . . . . .147 1BA*FJC* . . . . . . . . . .127 07.003 . . . . . . . . . . . . .195 190328 . . . . . . . . . . . .217 FC4513 . . . . . . . . . . . .171
1A*KSB* . . . . . . . . . . .147 1BA*FR* . . . . . . . . . . .129 07.005 . . . . . . . . . . . . .206 190350 . . . . . . . . . . . .193 FC4562 . . . . . . . . .168,175
1A*SL* . . . . . . . . . . . .132 1BA*FRA* . . . . . . . . . .130 07.006 . . . . . . . . . . . . .219 190371 . . . . . . . . . . . .193 FC4564 . . . . . . . . .169,175
1AA*FJ* . . . . . . . . . . .124 1BA*FRB* . . . . . . . . . .131 07.013 . . . . . . . . . . . . .206 190414 . . . . . . . . . . . .204 FC4571 . . . . . . . . .168,175
1AA*FJA* . . . . . . . . . .125 1BA*FRC* . . . . . . . . . .131 07.020 . . . . . . . . . . . . .206 190463 . . . . . . . . . . . .191 FC4582 . . . . . . . . . . . .177
1AA*FJB* . . . . . . . . . .126 1BA*FS* . . . . . . . . . . .128 07.021 . . . . . . . . . . . . .218 190464 . . . . . . . . . . . .203 FC4612 . . . . . . . . . . . .170
1AA*FJC* . . . . . . . . . .127 1BA*MB* . . . . . . . . . .128 07.024 . . . . . . . . . . . . .195 190468 . . . . . . . . . . . .210 FC4957 . . . . . . . . . . . .150
1AA*FR* . . . . . . . . . . .129 1BA*MJ* . . . . . . . . . .127 07.025 . . . . . . . . . . . . .218 190469 . . . . . . . . . . . .210 FC4960 . . . . . . . . . . . .152
1AA*FRA* . . . . . . . . .130 1BA*MP* . . . . . . . . . .123 07.026 . . . . . . . . . . . . .195 190470 . . . . . . . . . . . .210 FC5014 . . . . . . . . . . . .168
1AA*FRB* . . . . . . . . . .131 1BA*MR* . . . . . . . . . .132 07.036 . . . . . . . . . . . . .195 190516 . . . . . . . . . . . .217 FC5026 . . . . . . . . . . . .168
1AA*FRC* . . . . . . . . . .131 1G*BF* . . . . . . . . . . . .139 07.078 . . . . . . . . . . . . .206 190528 . . . . . . . . . . . .210 FC5049 . . . . . . . . . . . .169
1AA*FS* . . . . . . . . . . .128 1G*BFA* . . . . . . . . . . .140 07.114 . . . . . . . . . . . . .219 63-190535 . . . . . . . . . .224 FC5050 . . . . . . . . . . . .169
1AA*MB* . . . . . . . . . .128 1G*BFB* . . . . . . . . . . .140 07.122 . . . . . . . . . . . . .218 63-190600 . . . . . . . . . .222 FC5051 . . . . . . . . . . . .170
1AA*MF* . . . . . . . . . .132 1G*BP* . . . . . . . . . . . .141 07.155 . . . . . . . . . . . . .196 190604 . . . . . . . . . . . .219 FC5052 . . . . . . . . . . . .170
1AA*MFA* . . . . . . . . .132 1G*BT* . . . . . . . . . . . .141 07.327 . . . . . . . . . . . . .207 190605 . . . . . . . . . . . .219 FC5053 . . . . . . . . . . . .172
1AA*MFB* . . . . . . . . .133 1G*DL* . . . . . . . . . . . .142 07.329 . . . . . . . . . . . . .207 190606 . . . . . . . . . . . .219 FC5054 . . . . . . . . . . . .171
1AA*MJ* . . . . . . . . . .127 1G*DLA* . . . . . . . . . .142 07.340 . . . . . . . . . . . . .194 190607 . . . . . . . . . . . .220 FC5060 . . . . . . . . . . . .214
1AA*MP* . . . . . . . . . .123 1G*DLB* . . . . . . . . . . .143 07.390 . . . . . . . . . . . . .218 190608 . . . . . . . . . . . .220 FC5075 . . . . . . . . . . . .199
1AA*MR* . . . . . . . . . .132 1G*DK* . . . . . . . . . . . .143 07.420 . . . . . . . . . . . . .206 190609 . . . . . . . . . . . .220 FC5098 . . . . . . . . . . . .187
1AA*PS* . . . . . . . . . . .123 1G*DS* . . . . . . . . . . . .144 07.421 . . . . . . . . . . . . .194 63-190626 . . . . . . . . . .223 FC5130 . . . . . . . . . . . .200
1AP*FL* . . . . . . . . . . .133 1G*DSA* . . . . . . . . . .144 401 . . . . . . . . . . . . . . .190 38-190627 . . . . . . . . . .222 FC5131 . . . . . . . . . . . .200
1AP*FLA* . . . . . . . . . .134 1G*DSB* . . . . . . . . . .145 403 . . . . . . . . . . . . . . .193 38-190628 . . . . . . . . . .224 FC5133 . . . . . . . . . . . .200
1AP*FLB* . . . . . . . . . .135 1G*EK* . . . . . . . . . . . .145 406 . . . . . . . . . . . . . . .190 190672 . . . . . . . . . . . .216 FC5135 . . . . . . . . . . . .201
1AP*FLD* . . . . . . . . . .135 1G*FL* . . . . . . . . . . . .133 411 . . . . . . . . . . . . . . .190 190718 . . . . . . . . . . . .223 FC5136 . . . . . . . . . . . .201
1AP*FLE* . . . . . . . . . .136 1G*FLA* . . . . . . . . . . .134 44-411 . . . . . . . . . . . . .190 190742 . . . . . . . . . . . .224 FC5137 . . . . . . . . . . . .201
1AP*JF* . . . . . . . . . . .146 1G*FLB* . . . . . . . . . . .135 412 . . . . . . . . . . . . . . .190 190772 . . . . . . . . . . . .223 FC5138 . . . . . . . . . . . .201
1AP*JM* . . . . . . . . . .139 1G*FLG* . . . . . . . . . . .136 44-412 . . . . . . . . . . . . .190 190800 . . . . . . . . . . . .219 FC5139 . . . . . . . . . . . .201
1AP*SL* . . . . . . . . . . .132 1G*JF* . . . . . . . . . . . .146 458 . . . . . . . . . . . . . . .221 190773 . . . . . . . . . . . .223 FC5140 . . . . . . . . . . . .201
1AR*FJ* . . . . . . . . . . .124 1G*JM* . . . . . . . . . . .139 1206 . . . . . . . . . . . . . .108 190846 . . . . . . . . . . . .192 FC5141 . . . . . . . . . . . .202
1AR*FJA* . . . . . . . . . .125 1G*KF* . . . . . . . . . . . .146 1208 . . . . . . . . . . . . . .108 190933 . . . . . . . . . . . .212 FC5142 . . . . . . . . . . . .201
1AR*FJB* . . . . . . . . . .126 1G*KS* . . . . . . . . . . . .147 1210 . . . . . . . . . . . . . .108 190934 . . . . . . . . . . . .212 FC5143 . . . . . . . . . . . .201
1AR*FJC* . . . . . . . . . .127 1G*KSA* . . . . . . . . . .147 1212 . . . . . . . . . . . . . .108 190935 . . . . . . . . . . . .213 FC5144 . . . . . . . . . . . .200
1AR*FR* . . . . . . . . . . .129 1G*KSB* . . . . . . . . . .147 1214 . . . . . . . . . . . . . .108 190936 . . . . . . . . . . . .214 FC5258 . . . . . . . . . . . .168
1AR*FRA* . . . . . . . . . .130 1G*SL* . . . . . . . . . . . .132 1219 . . . . . . . . . . . . . .108 190937 . . . . . . . . . . . .215 FC5275 . . . . . . . . . . . .180
1AR*FRB* . . . . . . . . . .131 1GA*FJ* . . . . . . . . . . .124 2038 . . . . . . . . . . . . . .220 190944 . . . . . . . . . . . .217 FC5321 . . . . . . . . . . . .174
1AR*FRC* . . . . . . . . . .131 1GA*FJA* . . . . . . . . . .125 4007 . . . . . . . . . . . . . .108 190950 . . . . . . . . . . . .224 FC5322 . . . . . . . . . . . .174
1AR*MB* . . . . . . . . . .128 1GA*FJB* . . . . . . . . . .126 4010 . . . . . . . . . . . . . .108 63-190990 . . . . . . . . . .223 FC5323 . . . . . . . . . . . .174
1AR*MJ* . . . . . . . . . .127 1GA*FJC* . . . . . . . . . .127 4013 . . . . . . . . . . . . . .108 190992 . . . . . . . . . . . .212 FC5325 . . . . . . . . . . . .176
1AR*MP* . . . . . . . . . .123 1GA*FR* . . . . . . . . . . .129 4401 . . . . . . . . . . . . . .190 190997 . . . . . . . . . . . .211 FC5327 . . . . . . . . . . . .177
1AT*BF* . . . . . . . . . . .139 1GA*FRA* . . . . . . . . .130 4402 . . . . . . . . . . . . . .191 191000 . . . . . . . . . . . .203 FC5329 . . . . . . . . . . . .177
1AT*BFA* . . . . . . . . . .140 1GA*FRB* . . . . . . . . .131 4411 . . . . . . . . . . . . . .190 38-191074 . . . . . . . . . .223 FC5370 . . . . . . . . . . . .176
1AT*BFB* . . . . . . . . . .140 1GA*FRC* . . . . . . . . .131 4412 . . . . . . . . . . . . . .190 191321 . . . . . . . . . . . .217 FC5371 . . . . . . . . . . . .177
1AT*BT* . . . . . . . . . . .141 1GA*FS* . . . . . . . . . . .128 4414 . . . . . . . . . . . . . .191 191395 . . . . . . . . . . . .192 FC5372 . . . . . . . . . . . .176
1AT*DK* . . . . . . . . . . .143 1GA*MB* . . . . . . . . . .128 4706 . . . . . . . . . . . . . .210 472003 . . . . . . . . . . . .210 FC5373 . . . . . . . . . . . .171
1AT*DL* . . . . . . . . . . .142 1GA*MF* . . . . . . . . . .132 4720 . . . . . . . . . . . . . .204 474403 . . . . . . . . . . . .210 FC5374 . . . . . . . . . . . .170
1AT*DLA* . . . . . . . . . .142 1GA*MFA* . . . . . . . . .132 4721 . . . . . . . . . . . . . .203 474503 . . . . . . . . . . . .211 FC5379 . . . . . . . . . . . .200
1AT*DLB* . . . . . . . . . .143 1GA*MFB* . . . . . . . . .133 259-4721 . . . . . . . . . . .203 476003 . . . . . . . . . . . .211 FC5380 . . . . . . . . . . . .201
1AT*FLA* . . . . . . . . . .134 1GA*MJ* . . . . . . . . . .127 4725 . . . . . . . . . . . . . .203 476703 . . . . . . . . . . . .211 FC5387 . . . . . . . . . . . .170
1AT*FLB* . . . . . . . . . .135 1GA*MP* . . . . . . . . . .123 4729 . . . . . . . . . . . . . .209 479001 . . . . . . . . . . . .211 FC5432 . . . . . . . . . . . .207
1AT*FLD* . . . . . . . . . .135 1GA*MR* . . . . . . . . . .132 4730 . . . . . . . . . . . . . .210 479003 . . . . . . . . . . . .211 FC5503 . . . . . . . . . . . .175
1AT*JF* . . . . . . . . . . .146 1GA*PS* . . . . . . . . . .123 4738 . . . . . . . . . . . . . .216 479301 . . . . . . . . . . . .219 FC5504 . . . . . . . . . . . .171
1AT*JM* . . . . . . . . . . .139 1S*BF* . . . . . . . . . . . .139 4739 . . . . . . . . . . . . . .216 479501 . . . . . . . . . . . .219 FC5507 . . . . . . . . . . . .169
1AT*SL* . . . . . . . . . . .132 1S*BFA* . . . . . . . . . . .140 4740 . . . . . . . . . . . . . .217 479601 . . . . . . . . . . . .219 FC5513 . . . . . . . . . . . .171
1AV*FJ* . . . . . . . . . . .124 1S*BFB* . . . . . . . . . . .140 4741 . . . . . . . . . . . . . .216 900774 . . . . . . . . . . . .220 FC5560 . . . . . . . . . . . .175
1AV*FJA* . . . . . . . . . .125 1S*BP* . . . . . . . . . . . .141 4742 . . . . . . . . . . . . . .217 FA2877NPNO120 . . . .221 FC5562 . . . . . . . . . . . .168
1AV*FJB* . . . . . . . . . .126 1S*BT* . . . . . . . . . . . .141 4743 . . . . . . . . . . . . . .217 FA5644NPNO120 . . . .221 FC5564 . . . . . . . . . . . .169
1AV*FJC* . . . . . . . . . .127 1S*DL* . . . . . . . . . . . .142 4744 . . . . . . . . . . . . . .204 FC1347 . . . . .107,188-189 FC5571 . . . . . . . . . . . .168
1AV*FR* . . . . . . . . . . .129 1S*DLA* . . . . . . . . . . .142 4745 . . . . . . . . . . . . . .204 FC1349 . . . . . . . . .188-189 FC5582 . . . . . . . . . . . .171
1AV*FRA* . . . . . . . . . .130 1S*DLB* . . . . . . . . . . .143 4750 . . . . . . . . . . . . . .217 FC1373 . . . . . . . . .188-189 FC5612 . . . . . . . . . . . .170
1AV*FRB* . . . . . . . . . .131 1S*DK* . . . . . . . . . . . .143 4753 . . . . . . . . . . . . . .216 FC1389 . . . . .188-189,222 FC5805 . . . . . . . . . . . .181
1AV*FRC* . . . . . . . . . .131 1S*DS* . . . . . . . . . . . .144 4767 . . . . . . . . . . . . . .205 FC1410 . . . . . . . . .151-155 FC5806 . . . . . . . . . . . .181
1AV*MB* . . . . . . . . . .128 1S*DSA* . . . . . . . . . .144 4772 . . . . . . . . . . . . . .217 FC1411 . . . . . . . . .148,155 FC5807 . . . . . . . . . . . .181
1AV*MJ* . . . . . . . . . .127 1S*EK* . . . . . . . . . . . .145 4775 . . . . . . . . . . . . . .192 FC1531 . . . . . . . . .188,189 FC5808 . . . . . . . . . . . .182
1AV*MP* . . . . . . . . . .123 1S*FL* . . . . . . . . . . . .133 4776 . . . . . . . . . . . . . .192 FC1586 . . . . . . . . . . . .108 FC5809 . . . . . . . . . . . .182
1B*BF* . . . . . . . . . . . .139 1S*FLA* . . . . . . . . . . .134 4777 . . . . . . . . . . . . . .192 FC1601 . . . . . . . . .107,179 FC5810 . . . . . . . . . . . .182
1B*BFA* . . . . . . . . . . .140 1S*FLB* . . . . . . . . . . .135 4779 . . . . . . . . . . . . . .192 FC1941 . . . . . . . . . . . .108 FC5811 . . . . . . . . . . . .183
1B*BFB* . . . . . . . . . . .140 1S*FLD* . . . . . . . . . . .135 4790 . . . . . . . . . . . . . .205 FC2119 . . . . . . . . . . . .226 FC5812 . . . . . . . . . . . .183
1B*BT* . . . . . . . . . . . .141 1S*FLE* . . . . . . . . . . .136 4797 . . . . . . . . . . . . . .216 FC2383 . . . . . . . . . . . .108 FC5813 . . . . . . . . . . . .183
1B*DS* . . . . . . . . . . . .144 1S*FLG* . . . . . . . . . . .136 22012 . . . . . . . . . . . . .228 FC2540 . . . . .107,168-178 FC5814 . . . . . . . . . . . .183
1B*DSA* . . . . . . . . . .144 1S*JF* . . . . . . . . . . . .146 22033 . . . . . . . . . . . . .228 FC2542 . . . . . . . . . . . .108 FC5847 . . . . . . . . . . . .217
1B*DSB* . . . . . . . . . . .145 1S*JM* . . . . . . . . . . . .139 22046 . . . . . . . . . .227-228 FC2642 . . . . . . . . . . . .108 FC5848 . . . . . . . . . . . .217
1B*EK* . . . . . . . . . . . .145 1S*KF* . . . . . . . . . . . .146 22068 . . . . . . . . . . . . .228 FC2652 . . . . . . . . . . . .108
1B*FH* . . . . . . . . . . . .137 1S*KS* . . . . . . . . . . . .147 22546 . . . . . . . . . .227-228 FC2697 . . . . . . . . .168,174
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Part Number Index
FC5936 . . . . . . . . . .183 FC8724 . . . . . . . . . .151 FJ7200 . . . . . . . . . .209 FJ9038 . . . . . . . . . .175 FJ9759 . . . . . .148,155
FC5937 . . . . . . . . . .183 FC8725 . . . . . . . . . .150 FJ7201 . . . . . . . . . .202 FJ9064 . . . . . . . . . .207 FJ9760 . . . . . .148,155
FC5954 . . . . . . . . . .196 FC8726 . . . . . . . . . .152 FJ7202 . . . . . . . . . .202 FJ9065 . . . . . . . . . .207 FJ9761 . . . . . . . . . .150
FC5957 . . . . . . . . . .150 FC8727 . . . . . . . . . .153 FJ7203 . . . . . . . . . .202 FJ9066 . . . . . . . . . .207 FJ9762 . . . . . . . . . .150
FC5960 . . . . . . . . . .152 FC8779 . . . . . . . . . .186 FJ7204 . . . . . . . . . .203 FJ9068 . . . . . . . . . .216 FJ9763 . . . . . . . . . .150
FC5963 . . . . . . . . . .149 FC8802 . . . . . . . . . .152 FJ7213 . . . . . . . . . .212 FJ9121 . . . . . . . . . .156 FJ9764 . . . . . . . . . .150
FC5965 . . . . . . . . . .149 FC8853 . . . . . . . . . .150 FJ7215 . . . . . . . . . .212 FJ9122 . . . . . . . . . .156 FJ9765 . . . . . . . . . .151
FC5967 . . . . . . . . . .149 FC8854 . . . . . . . . . .151 FJ7217 . . . . . . . . . .212 FJ9123 . . . . . . . . . .156 FJ9766 . . . . . . . . . .151
FC5969 . . . . . . . . . .149 FC8855 . . . . . . . . . .151 FJ7221 . . . . . . . . . .209 FJ9124 . . . . . . . . . .157 FJ9767 . . . . . . . . . .151
FC5973 . . . . . . . . . .213 FC8856 . . . . . . . . . .153 FJ7222 . . . . . . . . . .200 FJ9125 . . . . . . . . . .157 FJ9768 . . . . . . . . . .151
FC5974 . . . . . . . . . .213 FC8929 . . . . . . . . . .150 FJ7223 . . . . . . . . . .200 FJ9126 . . . . . . . . . .157 FJ9769 . . . . . . . . . .152
FC5975 . . . . . . . . . .214 FC9034 . . . . . . . . . .214 FJ7227 . . . . . . . . . .200 FJ9127 . . . . . . . . . .158 FJ9770 . . . . . . . . . .152
FC5976 . . . . . . . . . .214 FC9062 . . . . . . . . . .224 FJ7228 . . . . . . . . . .209 FJ9129 . . . . . . . . . .158 FJ9771 . . . . . . . . . .152
FC5977 . . . . . . . . . .214 FC9063 . . . . . . . . . .224 FJ7229 . . . . . . . . . .209 FJ9130 . . . . . . . . . .158 FJ9772 . . . . . . . . . .152
FC5978 . . . . . . . . . .212 FC9066 . . . . . . . . . .214 FJ7260 . . . . . . . . . .179 FJ9132 . . . . . . . . .158 FJ9773 . . . . . . . . . .153
FC5979 . . . . . . . . . .212 FC9118 . . . . . . . . . .214 FJ7261 . . . . . . . . . .179 FJ9133 . . . . . . . . .158 FJ9774 . . . . . . . . . .153
FC5980 . . . . . . . . . .213 FC9152 . . . . . . . . . .161 FJ7274 . . . . . . . . . .179 FJ9235 . . . . . . . . .158 FJ9775 . . . . . . . . . .149
FC5981 . . . . . . . . . .213 FC9153 . . . . . . . . . .161 FJ7277 . . . . . . . . . .179 FJ9236 . . . . . . . . .158 FJ9776 . . . . . . . . . .149
FC5982 . . . . . . . . . .213 FC9155 . . . . . . . . . .161 FJ7286 . . . . . . . . . .216 FJ9237 . . . . . . . . .158 FJ9777 . . . . . . . . . .149
FC5983 . . . . . . . . . .213 FC9171 . . . . . . . . . .223 FJ7292 . . . . . . . . . .222 FJ9372 . . . . . . . . .185 FJ9778 . . . . . . . . . .149
FC5984 . . . . . . . . . .213 FC9341 . . . . . . . . . .223 FJ7293 . . . . . . . . . .222 FJ9373 . . . . . . . . .185 FJ9779 . . . . . . . . . .149
FC5985 . . . . . . . . . .208 FC9459 . . . . . . . . . .214 FJ7294 . . . . . . . . . .222 FJ9480 . . . . . . . . .184 FJ9780 . . . . . . . . . .149
FC5986 . . . . . . . . . .208 FC9625 . . . . . . . . . .149 FJ7295 . . . . . . . . . .222 FJ9481 . . . . . . . . .184 FJ9781 . . . . . . . . . .161
FC5987 . . . . . . . . . .208 FC9634 . . . . . . . . . .213 FJ7344 . . . . . . . . . .209 FJ9482 . . . . . . . . .184 FJ9782 . . . . . . . . . .161
FC5988 . . . . . . . . . .208 FC9724 . . . . . . . . . .151 FJ7345 . . . . . . . . . .209 FJ9483 . . . . . . . . . .184 FJ9783 . . . . . . . . . .163
FC5989 . . . . . . . . . .208 FC9725 . . . . . . . . . .150 FJ7346 . . . . . . . . . .209 FJ9486 . . . . . . . . . .216 FJ9784 . . . . . . . . . .163
FC5990 . . . . . . . . . .208 FC9726 . . . . . . . . . .152 FJ7347 . . . . . . . . . .209 FJ9514 . . . . . . . . . .157 FJ9785 . . . . . . . . . .163
FC5991 . . . . . . . . . .208 FC9727 . . . . . . . . . .153 FJ7358 . . . . . . . . . .218 FJ9515 . . . . . . . . . .157 FJ9786 . . . . . . . . . .163
FC5992 . . . . . . . . . .208 FC9779 . . . . . . . . . .186 FJ7905 . . . . . . . . . .156 FJ9516 . . . . . . . . . .157 FJ9787 . . . . . . . . . .164
FC5993 . . . . . . . . . .208 FC9802 . . . . . . . . . .152 FJ7938 . . . . . . . . . .185 FJ9587 . . . . . .188-189 FJ9788 . . . . . . . . . .164
FC6216 . . . . . . . . . .187 FC9846 . . . . . . . . . .186 FJ8029 . . . . . .168,175 FJ9588 . . . . . .188-189 FJ9789 . . . . . . . . . .164
FC6217 . . . . . . . . . .187 FC9853 . . . . . . . . . .150 FJ8030 . . . . . .168,175 FJ9567 . . . . . . . . . .148 FJ9790 . . . . . . . . . .164
FC6220 . . . . . . . . . .187 FC9854 . . . . . . . . . .151 FJ8031 . . . . . .169,175 FJ9568 . . . . . . . . . .148 FJ9791 . . . . . . . . . .165
FC6330 . . . . . . . . . .152 FC9855 . . . . . . . . . .151 FJ8307 . . . . . . . . . .154 FJ9569 . . . . . . . . . .150 FJ9792 . . . . . . . . . .165
FC7031 . . . . . . . . . .193 FC9856 . . . . . . . . . .153 FJ8587 . . . . . .188-189 FJ9571 . . . . . . . . . .150 FJ9793 . . . . . . . . . .165
FC7048 . . . . . . . . . .197 FC9929 . . . . . . . . . .150 FJ8608 . . . . . .173-178 FJ9573 . . . . . . . . . .151 FJ9794 . . . . . . . . . .165
FC7049 . . . . . . . . . .197 FF593 . . . . . . . . . . .226 FJ8609 . . . . . . . . . .154 FJ9575 . . . . . . . . . .151 FJ9795 . . . . . . . . . .166
FC7216 . . . . . . . . . .187 FF595 . . . . . . . . . . .226 FJ8611 . . . . . .173-178 FJ9579 . . . . . . . . . .152 FJ9796 . . . . . . . . . .166
FC7217 . . . . . . . . . .187 FF824 . . . . . . . . . . .226 FJ8612 . . . . . . . . . .154 FJ9581 . . . . . . . . . .153 FJ9797 . . . . . . . . . .162
FC7220 . . . . . . . . . .187 FF9016 . . . . . . . . . .227 FJ8614 . . . . . .173-178 FJ9606 . . . . . . . . . .154 FJ9798 . . . . . . . . . .162
FC7275 . . . . . . . . . .219 FF9148 . . . . . . . . . .220 FJ8715 . . . . . . . . . .154 FJ9608 . . . . . . . . . .173 FJ9799 . . . . . . . . . .162
FC7330 . . . . . . . . . .152 FF9446 . . . . . .227-228 FJ8717 . . . . . .173-178 FJ9609 . . . . . . . . . .154 FJ9800 . . . . . . . . . .162
FC7370 . . . . . . . . . .213 FF9508 . . . . . . . . . .227 FJ8760 . . . . . . . . . .155 FJ9611 . . . . . . . . . .173 FJ9801 . . . . . . . . . .162
FC7371 . . . . . . . . . .214 FF9509 . . . . . . . . . .227 FJ8761 . . . . . . . . . .150 FJ9612 . . . . . . . . . .154 FJ9802 . . . . . . . . . .162
FC7372 . . . . . . . . . .214 FF9672 . . . . . . . . . .227 FJ8762 . . . . . . . . . .150 FJ9614 . . . . . . . . . .173 FJ9891 . . . . . . . . . .159
FC7373 . . . . . . . . . .214 FF9807 . . . . . . . . . .228 FJ8763 . . . . . . . . . .150 FJ9656 . . . . . .188-189 FJ9892 . . . . . . . . . .159
FC7374 . . . . . . . . . .215 FF9855 . . . . . . . . . .228 FJ8764 . . . . . . . . . .150 FJ9706 . . . . . . . . . .194 FJ9893 . . . . . . . . . .159
FC7474 . . . . . . . . . .197 FF10266-01 . . . . . .227 FJ8765 . . . . . . . . . .151 FJ9707 . . . . . . . . . .194 FJ9894 . . . . . . . . . .159
FC7573 . . . . . . . . . .197 FF10273-01 . . . . . .227 FJ8766 . . . . . . . . . .151 FJ9708 . . . . . . . . . .194 FJ9896 . . . . . . . . . .154
FC7597 . . . . . . . . . .180 FF10280-01 . . . . . .227 FJ8767 . . . . . . . . . .151 FJ9709 . . . . . . . . . .194 FJ9897 . . . . . . . . . .154
FC7603 . . . . . . . . . .180 FF90152 . . . . . . . . .220 FJ8768 . . . . . . . . . .151 FJ9715 . . . . . . . . . .154 FJ9898 . . . . . . . . . .154
FC7606 . . . . . . . . . .180 FG1125HJH0120 . .221 FJ8769 . . . . . . . . . .152 FJ9717 . . . . . . . . . .173 FJ9899 . . . . . . . . . .154
FC7639 . . . . . . . . . .212 FG1125KMK0120 . .221 FJ8770 . . . . . . . . . .152 FJ9718 . . . . . . . . . .178 FJ9900 . . . . . . . . . .167
FC7640 . . . . . . . . . .212 FG1125MMM0120 .221 FJ8771 . . . . . . . . . .152 FJ9719 . . . . . . . . . .178 FJ9901 . . . . . . . . . .167
FC7646 . . . . . . . . . .197 FG1126HJH0120 . .221 FJ8772 . . . . . . . . . .152 FJ9720 . . . . . . . . . .178 FJ9902 . . . . . . . . . .167
FC7662 . . . . . . . . . .197 FG1126KMK0120 . .221 FJ8773 . . . . . . . . . .153 FJ9721 . . . . . . . . . .178 FJ9903 . . . . . . . . . .167
FC7703 . . . . . . . . . .215 FG1126MMM0120 .221 FJ8774 . . . . . . . . . .153 FJ9724 . . . . . . . . . .199 FJ9915 . . . . . . . . . .148
FC7713 . . . . . . . . . .213 FG1148HJH0120 . .221 FJ8775 . . . . . . . . . .149 FJ9725 . . . . . . . . . .199 FJ9916 . . . . . . . . . .148
FC7714 . . . . . . . . . .213 FG1148KMK0120 . .221 FJ8776 . . . . . . . . . .149 FJ9726 . . . . . . . . . .199 FJ9917 . . . . . . . . . .161
FC7715 . . . . . . . . . .214 FG1148MMM0120 .221 FJ8777 . . . . . . . . . .149 FJ9727 . . . . . . . . . .199 FT1243 . . . . . .181-185
FC7740 . . . . . . . . . .212 FG1276MPM0120 .221 FJ8778 . . . . . . . . . .149 FJ9728 . . . . . . . . . .202 FT1284 . . . . . . . . . .185
FC7790 . . . . . . . . . .214 FG1276NPN0120 . .221 FJ8779 . . . . . . . . . .149 FJ9729 . . . . . . . . . .202
FC7811 . . . . . . . . . .214 FJ5020 . . . . . . . . . .185 FJ8780 . . . . . . . . . .149 FJ9730 . . . . . . . . . .202
FC7882 . . . . . . . . . .180 FJ5021 . . . . . . . . . .185 FJ8896 . . . . . . . . . .154 FJ9731 . . . . . . . . . .202
FC7883 . . . . . . . . . .180 FJ5100 . . . . . . . . . .198 FJ8897 . . . . . . . . . .154 FJ9732 . . . . . . . . . .205
FC7983 . . . . . . . . . .213 FJ5102 . . . . . . . . . .198 FJ8898 . . . . . . . . . .154 FJ9733 . . . . . . . . . .205
FC7984 . . . . . . . . . .214 FJ6261 . . . . . . . . . .179 FJ8899 . . . . . . . . . .154 FJ9734 . . . . . . . . . .205
FC7985 . . . . . . . . . .198 FJ6274 . . . . . . . . . .179 FJ9023 . . . . . . . . . .177 FJ9735 . . . . . . . . . .205
FC7986 . . . . . . . . . .198 FJ6277 . . . . . . . . . .179 FJ9024 . . . . . . . . . .213 FJ9736 . . . . . . . . . .211
FC7987 . . . . . . . . . .198 FJ6260 . . . . . . . . . .179 FJ9025 . . . . . . . . . .213 FJ9737 . . . . . . . . . .211
FC7988 . . . . . . . . . .198 FJ7023 . . . . . . . . . .218 FJ9026 . . . . . . . . . .213 FJ9738 . . . . . . . . . .211
FC7989 . . . . . . . . . .199 FJ7041 . . . . . .188-189 FJ9027 . . . . . . . . . .213 FJ9739 . . . . . . . . . .212
FC7990 . . . . . . . . . .199 FJ7044 . . . . . . . . . .218 FJ9028 . . . . . . . . . .213 FJ9740 . . . . . . . . . .215
FC7991 . . . . . . . . . .199 FJ7187 . . . . . . . . . .160 FJ9029 . . . . . . . . . .168 FJ9741 . . . . . . . . . .215
FC7992 . . . . . . . . . .199 FJ7188 . . . . . . . . . .154 FJ9030 . . . . . . . . . .168 FJ9742 . . . . . . . . . .215
FC8152 . . . . . . . . . .161 FJ7192 . . . . . . . . . .160 FJ9031 . . . . . . . . . .169 FJ9743 . . . . . . . . . .215
FC8153 . . . . . . . . . .161 FJ7193 . . . . . . . . . .160 FJ9033 . . . . . . . . . .215 FJ9744 . . . . . . . . . .215
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How to Order
Fittings
described in this catalog. Inquiries and orders should be tings meet the SAE requirements. It is possible to order a
directed to your Aeroquip Distributor or: hose assembly with a fitting terminal end that has a per-
formance rating lower than the hose rating. When order-
Aeroquip Corporation
ing hose assemblies, please keep the terminal end perfor-
Americas Industrial Division
mance rating in mind since this may affect overall hose
1695 Indian Wood Circle
assembly performance.
P.O. Box 700
Many hose assembly components (hose and fittings)
Maumee, OH 43537-0700
are easily assembled in the field. However, factory assem-
Phone: 419-891-5100
bled swaged, crimped and reusable hose assemblies are
FAX: 419-891-8790
available. For complete information, contact Aeroquip.
Part numbers and dash sizes
FT1049 Crimp Machines
Dash size designates the nominal size in 16ths of an inch.
The FT1049 crimp machine requires the use of a spring
This number immediately follows the part number and is
loaded backstop in order to properly crimp TTC and TTC12
separated from it with a dash.
Global Fittings. All FT1049 crimpers must be adjusted to
Fittings with “FC” or “FJ” part numbers will have the size
add the necessary spring, using Part # FT1049-130-5.
expressed in four numerals. The first two numerals indicate
Contact Aeroquip if you have an FT1049 crimp machine
the size of the connecting end and the second two numerals
which needs this adjustment. Failure to properly crimp a
indicate the size of the hose end. All other fittings are fol-
hose assembly could lead to failure of the assembly and
lowed by a dash number which is the nominal size of the fit-
possible injury.
ting expressed in 16ths of an inch. Where two dash numbers
are given, the first one generally indicates the pipe or port WARNING
size and the second indicates the tube or hose size. The hose
AEROQUIP FITTING TOLERANCES ARE ENGINEERED TO
dash number should always be the same as the last dash
MATCH AEROQUIP HOSE TOLERANCES. THE USE OF
number on the fitting.
AEROQUIP FITTINGS ON HOSE SUPPLIED BY OTHER
Material designation MANUFACTURERS AND/OR THE USE OF AEROQUIP
Most fittings in this catalog have a material designation as HOSE WITH FITTINGS SUPPLIED BY OTHER MANUFAC-
part of the part number. An explanation is shown below. TURERS MAY RESULT IN THE PRODUCTION OF UNRELI-
38 Brass nipple, steel socket B Brass ABLE AND UNSAFE HOSE ASSEMBLIES AND IS NEITHER
44 Bronze nipple and nut: C Stainless steel RECOMMENDED NOR AUTHORIZED BY AEROQUIP.
brass socket D Aluminum alloy AEROQUIP SHALL NOT BE SUBJECT TO AND DISCLAIMS
63 Brass nipple, steel nut S Steel ANY OBLIGATIONS OR LIABILITIES (INCLUDING BUT
and socket NOT LIMITED TO ALL CONSEQUENTIAL, INCIDENTAL
259 316 Stainless steel AND CONTINGENT DAMAGES) ARISING OUT OF
449 Malleable iron BREACH OF CONTACT OR OF WARRANTY OR ARISING
FROM TORT CLAIMS (INCLUDING WITHOUT LIMITATION
Dimensions NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEO-
Dimensions given in this catalog for Aeroquip products are RIES OF LAW WITH RESPECT TO ANY HOSE ASSEM-
approximate and should be used for reference only. Exact BLIES NOT PRODUCED FROM GENUINE AEROQUIP
dimensional information for a given product is subject to HOSE FITTINGS, HOSE AND AEROQUIP APPROVED
change and varying tolerances; contact Aeroquip directly for EQUIPMENT, AND IN CONFORMANCE WITH AEROQUIP
full current information. PROCESS AND PRODUCT INSTRUCTIONS FOR EACH
SPECIFIC HOSE ASSEMBLY.
Globally Standardized Pressure Ratings
FAILURE TO FOLLOW AEROQUIP PROCESS AND PROD-
Aeroquip has standardized hose burst and operating pres- UCT INSTRUCTIONS AND LIMITATIONS COULD LEAD TO
sure ratings in cataloging, worldwide. This move toward PREMATURE HOSE ASSEMBLY FAILURES RESULTING IN
standardization will slightly alter some of the pressures rat- PROPERTY DAMAGE, SERIOUS INJURY OR DEATH.
ings listed for hoses in this catalog as pressures are round-
ed off. This is a paper conversion only. This action has no
effect on the actual testing and certification of Aeroquip
hoses to stringent product standards.
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How to Order
106
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Socket Data
Fittings
given Aeroquip hose is essential for FC211 –04 to –16
1SA sockets are stamped 1SA(size) for 1SA FC310 –04 to –20
proper assembly and performance. one wire braid hose and 1SB sockets FC510 –04 to –20
Virtually all Aeroquip hose sockets are are stamped 1SB(size) for two wire GH194 –04 to –20
marked with the socket part number and braid and four spiral wire 1508 hose. GH663 –04 to –16
dash size. Using this number, from the 1SA sockets have one ring and 1SB GH681 –04 to –8
following table, the correct hose or hoses sockets have two rings grooved around 1508 –6 to –20
may be found and dash sizes matched, the circumference of each socket. 1529 –4 to –32
to assure the correct combination. 2766 –4 to –32
2781 –4 to –32
Global Non-Skive Socket 1SB FC195 –04 to –32
Identification (TTC, TTC-20, and FC212 –04 to –32
TTC12 Sockets) FC466 –04 to –12
FC498 –04 to –12
Thru the cover fitting sockets for one GH195 –04 to –32
wire and two wire braid hose in all sizes GH781 –04 to –20
except –20 have one and two rings plus GH793 –04 to –32
a scribe mark and TTC–(size) stamped 1508 –12, –16
on the socket. In the –20 size there are FC136 –12, –16
two sockets, one for one wire braid 1SB FC250A –12, –16
1SA FC1410
FC323 –12, –16
hose with one ring on the socket and
FC324 –12, –16
one for two wire braid hose with two FC136 –06 to –10
rings on the socket plus a scribe mark. FC3471 FC250A –08
Both –20 sockets have TTC–20 stamped Global Identification Marking FC363 –08 to –32
on the sockets. Thru the cover fitting Global hose fittings are identified with FC1347 FC364 –08 to –32
sockets for four spiral hose have four the Aeroquip trademark and the hose FC563 –08 to –32
rings plus a scribe mark and size. In addition, Global sockets are
TTC12–(size) stamped on the socket. identified with the following: FC1601 FC606 –16, –20
1G
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Socket Data
Virtually all Aeroquip hose sockets are marked with the dash sizes matched, to assure the correct combination.
302, 1503,
1540, 2580,
2651, FC234, FC136,
1212 –16 to –48 FC2383 –20, –24
FC300, FC321, FC250A
FC350, FC355,
FC558
2550, 2554,
1214 all
2555, 2670 FC2542 FC211, all
GH663
FC136,
4007 –6, –12
FC250A
FC2652 FC212, all
GH793
–4 to –12
1529 –20 to –32
–4 to –12
2766 FC372,
–20 to –32 FC1941 all
FC373
4010 –4 to –12
2781 –20 to –32
–4 to –12
FC195 –20 to –32
108
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How to Identify
Fluid Connectors
Fittings
Aeroquip Tool Kit. A seat angle gauge, thread pitch
gauge and an I.D./O.D. caliper are necessary to make
accurate measurements of commonly used connectors.
Aeroquip offers a unique new caliper than offers the
capabilities of both a caliper and a seat angle gauge in
one unit.
109
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How to Identify
to-center or measure the flange head diameter. fraction with the denominator always being 16. For example, a
–04 port is 4/16 or 1/4-inch. Dash numbers are usually nominal (in
Staplok®—Measure the male diameter with the O.D. portion of name only) and are abbreviations that make ordering of compo-
the caliper. Measure the female half by inserting the I.D. portion nents easier.
of the caliper into the thru hole.
American connections
NPTF NPSM
(National Pipe Tapered Fuel) (National Pipe Straight Mechanical)
This connection is still widely used in fluid power systems, even This connection is sometimes used in fluid power systems. The
though it is not recommended by the National Fluid Power female half has a straight thread and an inverted 30° seat. The
Association (NFPA) for use in hydraulic applications. The thread male half of the connection has a straight thread and a 30° inter-
is tapered and the seal takes place by deformation of the threads. nal chamfer. The seal takes place by compression of the 30° seat
on the chamfer. The threads hold the connection mechanically.
NPTF Threads NOTE: A properly chamfered NPTF male will also seal with the
NPSM female.
Measure thread diameter and subtract 1/4-inch to find the nominal
pipe size.
Nominal Male Thread Female Thread
Inch Dash Thread O.D. I.D. Nominal Male Thread Female Thread
Size Size Size (Inch) (Inch) Inch Dash Thread O.D. I.D.
Fraction Decimal Fraction Decimal Size Size Size (Inch) (Inch)
1
/8 02 1
/8-27 13
/32 .41 3
/8 .38 Fraction Decimal Fraction Decimal
1 1 13 3
1
/4 04 1
/4-18 17
/32 .54 1
/2 .49 /8 02 /8-27 /32 .41 /8 .38
1 1 17 1
3
/8 06 3
/8-18 11
/16 .68 5
/8 .63 /4 04 /4-18 /32 .54 /2 .49
3 3 11 5
1
/2 08 1
/2-14 27
/32 .84 25
/32 .77 /8 06 /8-18 /16 .68 /8 .63
1 1 27 25
3
/4 12 3
/4-14 1
1 /16 1.05 1 .98 /2 08 /2-14 /32 .84 /32 .77
3 3
1 16 1-11 /21 5
1 /16 1.32 1
1 /4 1.24 /4 12 /4-14 11/16 1.05 1 .98
1
1 /4 20 1
1 /4-11 /2 1 21
1 /32 1.66 19
1 /32 1.58 1 16 1-111/2 15/16 1.32 11/4 1.24
11/2 24 11/2-111/2 129/32 1.90 113/16 1.82 11/4 20 11/4-111/2 121/32 1.66 119/32 1.58
1 1 1 29
2 32 2-11 /21 3
2 /8 2.38 5
2 /16 2.30 1 /2 24 1 /2-11 /2 1 /32 1.90 113/16 1.82
2 32 2-111/2 23/8 2.38 25/16 2.30
110
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How to Identify
Fluid Connectors
American connections
SAE J514 Straight Thread O-Ring Boss
(ORB) ORS® SAE J1453 O-Ring Face Seal
Fittings
This port connection is recommended by the NFPA for opti- This connection offers the very best leakage control available
mum leakage control in medium and high pressure hydraulic today. The male connector has a straight thread and an O-Ring in
systems. The male connector has a straight thread and an the face. The female has a straight thread and a machined flat
O-Ring. The female port has a straight thread, a machined sur- face. The seal takes place by compressing the O-Ring onto the flat
face (minimum spotface) and a chamfer to accept the face of the female, similar to the split flange type fitting. The
O-Ring. The seal takes place by compressing the O-Ring into threads hold the connection mechanically.
the chamfer. The threads hold the connection mechanically.
Nominal Male Thread Female Thread Nominal Male Thread Female Thread
Inch Dash Thread O.D. I.D. Inch Dash Thread O.D. I.D.
Size Size Size (Inch) (Inch) Size Size Size (Inch) (Inch)
Fraction Decimal Fraction Decimal Fraction Decimal Fraction Decimal
1 5 5 9
/8 02 /16-24 /16 .31 /32 .27 1
4 04 9
/16-18 9
/16 .56 17
/32 .51
3 3 3 11
/16 03 /8-24 /8 .38 /32 .34 3
/8 06 11
/16-16 11
/16 .69 5
/8 .63
1 7 7 13
/4 04 /16-20 /16 .44 /32 .39 1
/2 08 13
/16-16 13
/16 .82 3
/4 .75
5 1 1 15
/16 05 /2-20 /2 .50 /32 .45 5
/8 10 1-14 1 1.00 15
/16 .93
3 9 9 17
/8 06 /16-18 /16 .56 /32 .51 3
/4 12 13/16-12 13/16 1.19 11/8 1.11
1 3 3 3
/2 08 /4-16 /4 .75 /4 .69 1 16 17/16-12 17/16 1.44 13/8 1.36
5 7 7 13
/8 10 /8-14 /8 .88 /16 .81 11/4 20 111/16-12 111/16 1.69 15/8 1.61
3
/4 12 11/16-12 11/16 1.06 1 .98 11/2 24 2-12 2 2.00 115/16 1.92
1 16 15/16-12 15/16 1.31 11/4 1.23
11/4 20 15/8-12 15/8 1.63 19/16 1.54
11/2 24 17/8-12 17/8 1.88 113/16 1.79
SAE J512 Inverted
2 32 21/2-12 21/2 2.50 27/16 2.42
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How to Identify
112
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How to Identify
Fluid Connectors
Fittings
13 12.7 M8 x 1.25 x 30 M8 x 1.25 x 30
ISO/DIS 6162 4-Bolt Flange* (1/2) (.50) 5
/16–18 x 11/4 5
/16–18 x 11/4 38.10 40.49
[08] (1.50) (1.57)
113
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How to Identify
6 (.24) M12 x 1.5 12 .47 10.5 .41 Bolt Dimensions Bolt Hole Spacing
Size Port mm and Inch “A” mm (Inch)
8 (.32) 6 (.24) M14 x 1.5 14 .55 12.5 .49 mm Hole
(Inch) mm Form R Form S Form R Form S
10 (.39) 8 (.32) M16 x 1.5 16 .63 14.5 .57 [Dash] (Inch) (Cd. 61) (Cd. 62) (Cd. 61) (Cd. 62)
12 (.47) 10 (.39) M18 x 1.5 18 .71 16.5 .65 12 12.7 M8 x 1.25 x 30 M8 x 1.25 x 30
12 (.47) M20 x 1.5 20 .78 18.5 .73 (1/2) (.50) 5
/16-18 x 11/4 5
/16-18 x 11/4 38.10 40.49
[08] (1.50) (1.57)
15 (.59) 14 (.55) M22 x 1.5 22 .87 20.5 .81
20 19.1 M10 x 1.5 x 30 M10 x 1.5 x 40
16 (.63) M24 x 1.5 24 .94 22.5 .89
(3/4) (.75) 3
/8-16 x 11/4 3
/8-16 x 11/2 47.63 50.80
18 (.71) M26 x 1.5 26 1.02 24.5 .96
[12] (1.88) (2.00)
22 (.87) 20 (.78) M30 x 2.0 30 1.18 28 1.11
25 25.4 M10 x 1.5 x 35 M12 x 1.75 x 45
28 (1.10) 25 (.98) M36 x 2.0 36 1.41 34 1.34 (1) (1.00) 3
/8-16 x 11/4 7
/16-14 x 13/4 52.37 57.15
30 (1.18) M42 x 2.0 42 1.65 40 1.57 [16] (2.06) (2.25)
114
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How to Identify
Fluid Connectors
German connections (cont.)
DIN 20066 4-Bolt Flange (cont.) DIN 3852 Metric Threads
Flanged Head Male Female
Diameter “K” Thread Thread
Fittings
mm (Inch) Metric O.D. “A” I.D. “B”
Inch Form R Form S Threads mm Inch mm Inch
Size (Cd. 61) (Cd. 62)
M12 x 1.5 12 .47 10.5 .41
1
/2 30.18 (1.19) 31.75 (1.25)
3
/4 38.10 (1.50) 41.28 (1.63) M14 x 1.5 14 .55 12.5 .49
115
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How to Identify
116
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How to Identify
Fluid Connectors
Fittings
3 3 21 19
/8 9 (06) /8–19 /32 16.7 /32 15.3
(Threads per JIS B 0202) 1
/2 12 (08) 1
/2–14 13
/16 21.0 3
/4 19.2
3 3
/4 19 (12) /4–14 11/32 26.4 31
/32 24.6
1 25 (16) 1–11 15/16 33.3 17/32 30.9
11/4 32 (20) 11/4–11 121/32 41.9 19/16 39.6
11/2 38 (24) 11/2–11 17/8 47.8 125/32 45.5
2 50 (32) 2–11 211/32 59.7 21/4 57.4
117
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How to Identify
Flanged Head
Diameter “K”
mm (Inch)
This connection is commonly used in fluid power sys- Inch Type I Type II
tems. There are two pressure ratings. Type I (Code 61) is Size (Cd. 61) (Cd. 62)
1
referred to as the “standard” series and Type II (Code 62) /2 30.18 (1.19) (31.75 (1.25)
3
is the “6000 psi” series. The design concept for both /4 38.10 (1.50) 41.28 (1.63)
series is the same, but the bolt hole spacing and flanged 1 44.45 (1.75 47.63 (1.88)
head diameters are larger for the higher pressure, Type II 11/4 50.80 (2.00) 53.98 (2.13)
connection. Both metric and inch bolts are used. 11/2 60.33 (2.38) 63.50 (2.50)
2 71.42(2.81) 79.38 (3.13)
118
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How to Identify
Fluid Connectors
Fittings
mm mm mm
12 24.4 ± 0.15 3.1 ± 0.1
19 29.4 ± 0.15 3.1 ± 0.1
25 34.4 ± 0.15 3.1 ± 0.1
32 39.4 ± 0.15 3.1 ± 0.1
38 49.4 ± 0.15 3.1 ± 0.1
50 59.4 ± 0.15 3.1 ± 0.1
119
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Technical Data
selection of the proper hose style, seal, or material of FC321 LPG (p. 88)
FC300 (p. 44)
metal components is further dependent on many factors 1531 Railroad Air Brake
FC323 (p. 66) 1531A (p. 84)
including pressure, fluid and ambient temperature, con- FC324 (p. 72) Recoil (p. 78)
centration, duration of exposure, etc. FC325 (p. 72) Air Hose
HOW TO USE THE CHART 1540 FC558
FC332 (p. 76)
FC202 FC665 Refrigeration/
1. The chart has separate sections for rating elastomers for use FC350 (p. 84) FC505 FC765 Air Conditioning
as hose inner tubes and as seals. Ratings for a given elas- FC555 GH134 (pp. 86, 88, 90)
tomer may not always be the same in both sections. FC355 (p. 84)
FC700
2. Both the elastomer and the metal must be considered when FC498 (p. 42) FC701 Sewer Cleaning (p. 74, 76)
determining suitability of a combination for a hose assembly, FC510 (p. 58) FC702
adapter with O-Ring, swivel joint or coupling. FC252
GH194 (p. 46) Silicone (pp. 82, 84)
3. Locate the fluid to be conveyed and determine the suitability FC352
GH195 (p. 58)
of the elastomeric and metal components according to the 2550
resistance ratings shown for each. 2554 Truck Air Brake (p. 80, 82)
4. Specific hose part numbers can be found under the inner tube 2570
FC350
material groupings in the Hose Tube Identification Chart
below. SEAL ELASTOMER DATA
5. Dimensional and operating specifications for each hose can Application Max. Operating
be found on the catalog pages shown with each hose part Seal Elastomer Specification Temperature Range
number.
Buna-N* none –40°F to +250°F
6. Information on O-Rings and seal options for adapters, swivel (–40°C to +121°C)
joints and couplings, and how to specify them, are shown in
the respective sections of this catalog. Neoprene none –65°F to +300°F
7. For further details on the products shown in this catalog, (–54°C to +149°C)
and their applications, consult your Aeroquip Sales Repre- EPR (Ethylene
sentative or Aeroquip Corporation, Americas Industrial none –65°F to +300°F
Propylene Rubber)/ (–54°C to +149°C)
Division, Maumee, OH.
EPDM
RESISTANCE RATING KEY
Viton MIL-R-25897 –15°F to +400°F
E = Excellent – Fluid has little or no effect. (–29°C to +204°C)
G= Good – Fluid has minor to moderate effect.
*Buna-N temperature range -65°F to +225°F. Also available per MIL-R-6855.
C =Conditional – Service conditions should be described to
Aeroquip for determination of suitability for application.
Thermoplastic Elastomer
U=UNSATISFACTORY
Synthetic Rubber
The differences between ratings “E” and “G” are relative. Both
indicate satisfactory service. Where there is a choice, the mate-
rials rated “E” may be expected to give better or longer service
Aluminum
E = EXCELLENT
Neoprene
Urethane
than those rated “G”. G = GOOD
Buna-N
Monel
Teflon
Hytrel
Brass
Viton
C = CONDITIONAL
Steel
AQP
Cres
NOTE: Special precautions are necessary in gaseous applica-
EPR
U = UNSATISFACTORY
tions due to the potential volume of gaseous fluid in the 1 2 3 4
system. Unless the cover is perforated, hose styles with
rubber or thermoplastic covers are not suitable for gases FLUID HOSE SEALS METAL
above 250 psi. Hose styles with perforated covers are so Acetaldehyde U E G U U C C U U G G E E E E
noted in their construction descriptions. Acetic Acid, 10% U E C G U U E G U C U U C C U
Acetic Acid, Glacial U E C G U U C U U C U U C C C
HOSE TUBE IDENTIFICATION CHART Acetone U E G G U U G U U G E E E E E
Acetophenone U E – C U U E U U – E E E C E
1 Synthetic Rubber Acetyl Acetone U E G G U U G U U G U C C C C
302A (p. 46) 2583 (p. 42) FC310 (p. 58) Acetyl Chloride U E U G U U U E U U C C C U E
303 (p. 46) 2651 (p. 46) FC318 (p. 40) Acetylene U E G G U U G E G G E E E E E
1503 (p. 44) 2681 (p. 48) FC466 (p. 40) Air, Hot (Up to +160°F) E E E E E E E E E E E E E E E
1508 (p. 66) 2766 (p. 62) FC474 (p. 64) Air, Hot (161°F – 200°F) C E G E G G E E G G E E E E E
Air, Hot (201°F – 300°F) U E U C U U G E U U E E E E E
1525 (p. 76) 2781 (p. 60) FC606 (p. 74) Air Wet E E C E E E E E G C U G E E E
1529 (p. 62) FC136 (p. 70) GH493 (p. 68) Aluminum Chloride E E E E E E E E G E U U U U U
2555 (p. 82) FC211 (p. 48) GH663 (p. 48) Aluminum Fluoride E E E E E E E E G E U U U E C
2556 (p. 78) FC212 (p. 64) GH681 (p. 56) Aluminum Nitrate E E E E E E E E G E U U C C C
2565 (p. 78) FC250A (p. 70) GH683 (p. 58) Aluminum Sulfate E E G E E E E E – G U C E C C
2575 (p. 78) FC254 (p. 70) GH781 (p. 60) Alums E E E E E E E E E E U C E C C
2580 (p. 42) FC273 (p. 72) GH793 (p. 64) Ammonia, Cold U G U U E E E U – – E U E E E
Ammonia, Hot U G U U U G G U – – E U E E E
Ammonia, Anhydrous U G U U E E E U – – E U E E E
2 Teflon Ammonia, Aqueous U G U U E E E U – – E U E E E
2807 (p. 94) FC363 (p. 92) FC469 (p. 96) Ammonium Carbonate U E C G U E E U – C C U C C C
2808 (p. 96) FC364 (p. 92) FC563 (p. 92) Ammonium Chloride E E C G E E E U – – U U C U C
Ammonium Hydroxide C E U C C C E C U U G U C C U
FC186 (p. 94) FC465 (p. 96) Ammonium Nitrate G E C G E G E U G C G U G G U
Ammonium Phosphate E E C E E E E – G C U C G U G
Ammonium Sulfate/Sulfide E E C E E E E U G C U U G U G
3 Thermoplastic Elastomer Amyl Acetate U E U U U U G U U U E E E E E
FC372 (p. 52) FC375 (p. 54) FC390 (p. 52) Amyl Alcohol G E E E G C E G C E G G E U G
FC373 (p. 52) FC376 (p. 56) FC690 (p. 54) Aniline, Aniline Oil U E U C U U G U U U E U E G G
FC374 (p. 54) FC377 (p. 56) Aniline Dyes U E U C U G G G U U U C G C G
Arsenic Acid E E G C E E E E C G U U G U C
120
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Fluid Compatibilityty
Thermoplastic Elastomer
Thermoplastic Elastomer
Synthetic Rubber
Synthetic Rubber
E = EXCELLENT
Aluminum
Neoprene
Aluminum
E = EXCELLENT
Urethane
Neoprene
G = GOOD
Urethane
Buna-N
Fittings
G = GOOD
Buna-N
C = CONDITIONAL
Monel
Teflon
Hytrel
Monel
Brass
Viton
Teflon
Hytrel
Steel
C = CONDITIONAL
Brass
Viton
Cres
AQP
Steel
U = UNSATISFACTORY
EPR
Cres
AQP
EPR
U = UNSATISFACTORY
1 2 3 4
1 2 3 4
FLUID HOSE SEALS METAL
FLUID HOSE SEALS METAL Gallic Acid G E – E G G G E U – U – G C G
Asphalt C E G E G C U E G G E G E C E Gasoline C E E E E C U E E E E E E E E
ASTM #1 E E E E E E C E E E E E E E E Gasohol U E G E G G U E E E E E E G E
ASTM #2 G E E E E G U E G E E E E E E Glycerine/Glycerol E E E E E E E E G E E G E E E
ASTM #3 G E E E E G U E G E E E E E E Green Sulfate Liquor G E – E G G E E – – U U E U U
Automatic Trans. Fluid G E G E E G U E C G E E E E E Helium C G C C E E E E E E E E E E E
Barium Chloride E E C E E E E E G C U G G G G Heptane G E E E E G U E G G E E E E E
Barium Hydroxide E E G E E E E E E G G U G U G Hexaldehyde C E – C U G G U U – G G E E G
Barium Sulfide E E C E E E E E G C C U G U U Hexane G E E E E G U E G G E E E E E
Benzene, Benzol U E C C U U U E U C G E E G E Hydraulic Oils
Benzin G E C C E U U E U C E E E E E Straight Petroleum Base E E E E E G U E E E E E E E E
Benzoic Acid U E C C U U U E C C U G G G G Water Petroleum Emulsion G E C E E G U E C C C E E G E
Benzyl Alcohol U E C G U G G E C C E G E G G Water Glycol E E C E E E E E C C E E E G E
Black Sulfate Liquor G E C C C C C E U C E C E U U Straight Phosphate Ester U E C C U U G C U G E E E E E
Blast Furnace Gas U U C G U U U E U C E C E U U Phos. Ester/Petroleum Blend U E C E U U U C U G E E E E E
Borax G E G G G G E E G G E E E G – Ester Blend C E C E E U U E U E E E E E E
Boric Acid G E G E G G G E G G U G C C C Silicone Oils E E E E E E E E E E E E E E E
Brine G E C E E G E E G C U G G U E Hydrobromic Acid U E U C U U E E U U E U E E U
Bromine U E U U U U U E U U U C U C C Hydrochloric Acid U E U C U U G E U U U U U U U
LPG Approved Hydrocyanic Acid C E – C C C E E – – E E G E G
Butane Hose Only E E U E – – E E E E E Hydrofluoric Acid U E U C U U C U U U U U U U C
Butyl Acetate U E C C U U G U U C E E E E E Hydrofluorosilic Acid G E – G G G E E – – U U U U U
Butyl Alcohol E E G E E E G E G G G G G G G Hydrogen C C C C E E E E E E E E E E E
Butyl Cellosolve U E C G U U G U U C E E E E E Hydrogen Peroxide G E G E G G G E G G U U G E U
Butylene U E – C C U U E U – E E E E E Hydrogen Sulfide, Dry U C C G U G E U – G E G G G G
Butyl Stearate U E – G G U U E – – G G G G G Isocyanate U E U C U U G E U U G – G – –
Butyraldehyde U E – C U U G U U – E E E E G Iso Octane G E E E E G U E G E E E E E E
Calcium Acetate G E C E G G E U U C G G G C G Isopropyl Acetate U E C U U U G U U C E – E E E
Calcium Bisulfate E E G G E E U E G G U C C U U Isopropyl Alcohol G E C E G G E E U C E E E G E
Calcium Chloride E E E E E E E E E E G G G C G Isopropyl Ether C E – C G U U U C – G G G – –
Calcium Hydroxide E E C E E E E E U C G G G U G JP-4, JP-5 C E G G E U U E U G E E E E E
Calcium Hypochlorite U E C E U U E E U C U G C U U Kerosene C E G G E U U E U G E E E E E
Calcium Nitrate E E E E E E E E E E G G G G G Lacquer/Lacquer Solvents U E C C U U U U U G U E E E E
Cane Sugar Liquors E E E E E E E E U E E G E E E Lime Sulfur C E C E U E E E C C G U G – U
Carbitol G E G E G G G G U G E E E E E Linseed Oil G E G E E G U E G G E E E E E
Carbolic Acid U E U E U U G E U U U E E – – LPG C – – – E G U E – – E E E E E
Carbonic Acid G E C E G E E E C C U C E G E Lubricating Oils See Hydraulic Oils
Carbon Dioxide G E E E G G E E G E E E E E E Magnesium Chloride E E C E E E E E C C E C C G G
Carbon Disulfide U E C C U U U E C C G G G E G Magnesium Hydroxide G E C E G G E E C C E G E G G
Carbon Monoxide G E E E G G E E G E E E E E E Magnesium Sulfate E E C E E E E E C C E E E E E
Carbon Tetrachloride U E U C U U U E U U U G G U E Maleic Acid U E C G U U U E C C E G G G G
Castor Oil E E G E E E G E G G E E E E E Maleic Anhydride U E C G U U U E C C G U E G E
Cellosolve Acetate U E U C U U G U U U U U E G E Malic Acid G E – G G G U G – – U – E G E
China Wood Oil (Tung Oil) G E C G G G U E U C E G E E E Mercuric Chloride E E E E E E E E E E U U U U U
Chlorine U U U U U U U G U U C C C C C Mercury E E E E E E E E E E E U E U G
Chloroacetic Acid U E U C U U G U U U U U U U G Methanol G E C G G G E U C C G G E G E
Chloroacetone U E U U U U E U U U G G G U G Methyl Bromide U E U C G U U E U U E E G U E
Chlorobenzene U E U C U U U G U U G G G G G Methyl Chloride U E U C U U U E U U E E E U G
Chloroform U E U C U U U E U U G G G G G Methyl Butyl Ketone U E C C U U E U C C E E E – E
O-Chlorophenol U E U C U U U E U U G G G U G Methyl Ethyl Ketone U E C C U U E U U G G G G G G
Chlosulfonic Acid U E U U U U U U U U G U G G C Methylene Chloride U E U C U U U G U U G G G G G
Chrome Plating Solution U E – U U U G E U – C U U U U Methyl Isobutyl Ketone U E U C U U U U U U G G G G G
Chromic Acid U E – E U U C E U – C U U U U Methyl Isopropyl Ketone U E U C U U U U U U G G G G G
Citric Acid E E C E E E E E E C C C C C C Methyl Salicylate U E – U U U C U – – E G G E G
Coke Oven Gas U E – G U U U E U – E C E U U MIL-L-2104 E E E E E G U E E E E E E – E
Copper Chloride E E E E E E E E G E U U U U U MIL-H-5606 E E E E E G U E E E E E E E E
Copper Cyanide E E – E E E E E E – E U G U G MIL-H-6083 E E E E E E U E E E E E E – E
Copper Sulfate E E G E E E E E G G U C G U G MIL-L-7808 C E G G G U U E G G G G E – –
Cotton Seed Oil G E E E E G C E E E E E E E E MIL-L-23699 C E – G G U U E – – E E E E E
Creosote (Coal Tar) C E U G G C U E U U E C E E E MIL-H-46170 G E – G E G U E – – E E E – E
Crude Oil G E C E E G U E G C G U G U U MIL-H-83282 E E – G E E U E – – E E E – E
Cyclohexanol G E C E E G U E C C E E E C E Mineral Oils E E G E E G U E G G E E E E E
Cyclohexanone U E G C U U G U G G E E E C E Naphtha U E G C C U U E C G – – – – –
Detergent/Water Solution E E C E E E E E C C G E E E E Naphthalene U E G C U U U E C G E G E G G
Diacetone Alchohol (Acetol) U E C E U U E U C C E E E E E Naphthenic Acid U E – C C U U E – – – G E G G
Dibenzyl Ether U E – C U U G U – – G G G G G Natural Gas C U C G E E U E – – G G G G G
Diesel Oil C E C G E C U E C C E E E E E Nickel Acetate U E U G C C E G U U G C E G E
Diethylamine G E – C G G G U – – E U E – E Nickel Chloride G E U E E G E E U U U U G U G
Dioctyl Phthalate (DOP) U E C C U U G G C C E E E E E Nickel Sulfate E E U E E E E E U U U G G U G
Dowtherm A&E U E – C U U U E – – G U E E E Nitric Acid, to 10% U E C C U U U E U C U U E U U
Dowtherm 209 C E – E C G E U – – – – – – – Nitric Acid, over 10% U E U U U U U G U U U U E C U
Ethyl Alcohol (Ethanol) E E C E E E E E C C E E E G E Nitrobenzene U E U C U U U G U U E G E E E
Ethyl Acetate U E C C U U G U C C E E E E E Nitrogen E E E E E E E E E E E E E E E
Ethyl Benzene U E – C U U U E U – E G G G E Octyl Alcohol E E E E E E E E E E E E E E E
Ethyl Cellulose G E C C G G G U C C E G G G G Oleic Acid U E G C U U C G G E C E G C G
Ethyl Chloride U E U C U U U E U U E E E G G Oleum (Fuming Sulfuric Acid) U E U U U U U E U U G U G U U
Ethylene Dichloride U E U C U U U G U U G C G G G Oleum (Mineral Spirits) E E G E E G U E G G E E E E E
Ethylene Glycol E E C E E E E E C C U G E E E Ortho-Dichlorobenzene U E – U U U U E – – G G G G G
Ferric Chloride G E – E E G E E – – U U U U U Oxalic Acid G E C G G G E E C C U C C C C
Ferric Nitrate E E C E E E E E C C U U G U U Oxygen U U U U – – – – – – G G G G G
Ferric Sulfate G E C G G G G E C C U U E U U Palmitic Acid G E E – E G G E – E G – E G G
Formaldehyde C E C G C C G G C C E E E G G Para-Dichlorobenzene U E – U U U U E – – G G G G G
Formic Acid C E U E C G E U U U U C C C C Pentane E E G E E E U E U G G G G E G
Fuel Oil G E E E E G U E G G E E E E E Perchloric Acid C E U G E G G E U U U U U U U
Furfural C E – E C C G U U – G G G G G
121
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Thermoplastic Elastomer
Thermoplastic Elastomer
Synthetic Rubber
Synthetic Rubber
Fittings
Aluminum
Aluminum
E = EXCELLENT E = EXCELLENT
Neoprene
Neoprene
Urethane
Urethane
G = GOOD G = GOOD
Buna-N
Buna-N
Monel
Monel
Teflon
Teflon
Hytrel
Hytrel
Brass
Brass
Viton
Viton
C = CONDITIONAL C = CONDITIONAL
Steel
Steel
Cres
Cres
AQP
AQP
EPR
EPR
U = UNSATISFACTORY U = UNSATISFACTORY
1 2 3 4 1 2 3 4
FLUID HOSE SEALS METAL FLUID HOSE SEALS METAL
Perchloroethylene U E U U U U U E U U C G G G E Sodium Silicate E E E E E E E E E E E E E E E
Phenol (Carbolic Acid) U E U E U U G E U U U E E E G Sodium Sulfate E E E E E E E E E E G G G G G
Phosphoric Acid U E U E U U G E U U U E E C E Sodium Sulfide E E E E E E E E E E C U C U G
Phosphorous Trichloride U E U C U U E E U U C U C E E Sodium Thiosulfate G E E E G E E E E E U U C G E
Potassium Acetate G E – E G G E U – – C G C U G Soy Bean Oil G E G E E G U E G G E E E E E
Potassium Chloride E E E E E E E E E E E C E U G Stannic Chloride E E C E E G E E C C U U U U U
Potassium Cyanide E E E E E E E E E E C U G U C Steam (up to 388°F) U E U U U U C C U U E E E G E
Potassium Dichromate E E E E E E E E E E C C C C C Stearic Acid G E G G G G G E G G C C E C E
Potassium Hydroxide, to 10% G E C E G G E G C C G G G U E Stoddard Solvent G E U E E G U E U U E E E E E
Potassium Hydroxide, over 10% C E U C C C E U U U G G G U E Styrene U E U C U U U G U U E E E E E
Potassium Nitrate E E E E E E E E E E G G E G – Sulfur C E G G U E E E G G E U G E E
Potassium Sulfate E E E E E E E E E E – – – – – Sulfur Chloride U E – C U U U E – – G – G G U
Propane C – – – C – – – – – E E E E E Sulfur Dioxide U E U C U U G E U U E G G E G
Propyl Acetate U E – G U U G U – – E – E E E Sulfur Trioxide U E U C U U G E U U G C G G G
Propyl Alcohol E E U E E E E E U U E E E E E Sulfuric Acid, to 10% U E U U U G U E C C U G C – E
Propylene U E – U U U U E – – E E E E E Sulfuric Acid, over 10% U E U U U U U G U U C C U U C
Refrigerant R-12 C – G U G E C E E E E E E E E Sulfurous Acid C E U G C C U U U U U C C C U
Refrigerant R-13 C – G U G E C E E E E E E E E Tannic Acid E E G E E E E E G G E E E C E
Refrigerant R-22 U C U U U E C U U U E E E E E Tar (Bituminous) C E G C G U U E G G E G E E E
Refrigerant R-134a U C U U C E C U U U E E E E E Tartaric Acid G E G E E G G E G G U C C E E
Sewage E E E E E E E E U E G G G G G Tertiary Butyl Alcohol G E G G G G G E G G G G G G G
Soap (Water Solutions) E E C E E E E E C C E E E U E Titanium Tetrachloride U E – U C U U E – – E U G U G
Sodium Acetate G E – E G G E U – – E E G E E Toluene (Toluol) U E U U U U U E U U E E E E E
Sodium Bicarbonate E E E E E E E E E E G G E G E Trichlorethylene U E U U U U U E U U E G E E E
Sodium Borate E E E E E E E E E E E E E G – Tricresyl Phosphate U E U G U U E G U U E – C – G
Sodium Carbonate E E E E E E E E E E E G E U E Triethanolamine C E U E U G E U U U E U E E E
Sodium Chloride E E E E E E E E E E U C C C E Tung Oil G E C G G G U E U C E G E E E
Sodium Cyanide E E E E E E E E E E E – C U U Turpentine C E G E G U U E G G G G G G G
Sodium Hydroxide, to 10% C E G C U G E E G G C G C U C Varnish C E G – G U U E G G E G E E E
Sodium Hydroxide, over 10% U E C C U U G E C C C C C U C Vinyl Chloride U E U U U U U E U U E U C E E
Sodium Hypochlorite C E C G C C E C C C U U U U C Water (to +150°F) E E E E E E E E E E C G E G E
Sodium Metaphosphate E E E E E E E E E E E G G U G Water (+151°F to +200°F) G E U G E E E E U U C G E G E
Sodium Nitrate G E E E G G E – E E E C E E E Water (+201°F to +350°F) U E U U U U U G U U C G E G E
Sodium Perborate G E – E G G E E – – C U C U C Xylene U E C U U U U E U C E E E E E
Sodium Peroxide G E – E G G E E U – U U C C C Zinc Chloride E E E E E E E E E E E U U C G
Sodium Phosphates E E E E E E E E E E U E G U E Zinc Sulfate E E – E E E E E – – U C G C G
122
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Global Crimp Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
FC466, FC498.
Fittings
Nipple OTC TTC TTC12 Hose
Part Number Part Number Part Number Part Number Thread Size A D E H 1 2
123
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Global Crimp Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
Fittings
FC466, FC498.
Nipple OTC TTC TTC12 Hose
Part Number Part Number Part Number Part Number Thread Size A D E H 1 2
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting.
**Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting.
†Also available in stainless steel, add suffix “C” to part number, i.e., 1AA4FJ4C.
124
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Global Crimp Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
FC466, FC498.
Fittings
Nipple OTC TTC TTC12 Hose
Part Number Part Number Part Number Part Number Thread Size A D E H 1 2
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting.
**Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting.
†Swivel nuts are universal for both SAE 37° and SAE 45° connections.
125
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Global Crimp Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
Fittings
FC466, FC498.
Nipple OTC TTC TTC12 Hose
1 2
Part Number Part Number Part Number Part Number Thread Size A D E H
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting.
**Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting.
†Swivel nuts are universal for both SAE 37° and SAE 45° connections.
126
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Global Crimp Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
Fittings
FC466, FC498.
Nipple OTC TTC TTC12 Hose
Part Number Part Number Part Number Part Number Thread Size A D E H 1 2
127
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Global Crimp Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
Fittings
FC466, FC498.
Nipple OTC TTC TTC12 Hose
Part Number Part Number Part Number Part Number Thread Size A D E H 1 2
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
**Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
128
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Global Crimp Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
Fittings
FC466, FC498.
Nipple OTC TTC TTC12 Hose
Part Number Part Number Part Number Part Number Thread Size A D E H 1 2
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
**Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
129
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Global Crimp Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
Fittings
FC466, FC498.
Nipple OTC TTC TTC12 Hose
1 2
Part Number Part Number Part Number Part Number Thread Size A D EØ H
Female ORS Swivel 45° Elbow (FRA) See page 228 for O-Rings.
9
1SA4FRA4 1GA4FRA4 1AA4FRA4 — /16-18 –04 2.12 1.20 .17 .40 .69
11
1SA6FRA4 1GA6FRA4 1AA6FRA4 — /16-16 –04 2.30 1.38 .17 .43 .81
9
1SA4FRA6 1GA4FRA6 1AA4FRA6 — /16-18 –06 2.30 1.30 .17 .41 .69
11
1SA6FRA6 1GA6FRA6 1AA6FRA6 1BA6FRA6 /16-16 –06 2.43 1.43 .26 .43 .81
13
1SA8FRA6 1GA8FRA6 1AA8FRA6 1BA8FRA6 /16-16 –06 2.74 1.74 .26 .59 .94
11
1SA6FRA8 — 1AA6FRA8 — /16-16 –08 2.65 1.48 .26 .43 .81
13
1SA8FRA8 1GA8FRA8 1AA8FRA8 1BA8FRA8 /16-16 –08 2.96 1.79 .36 .59 .94
1SA10FRA8 1GA10FRA8 1AA10FRA8 1BA8FRA8 1-14 –08 3.18 2.01 .38 .65 1.12
1SA12FRA8 1GA12FRA8 1AA12FRA8 — 13/16-12 –08 3.51 2.34 .38 .83 1.38
1SA10FRA10 1GA10FRA10 1AA10FRA10 — 1-14 –10 3.18 2.02 .45 .65 1.12
1SA12FRA10 — 1AA12FRA10 — 13/16-12 –10 3.52 2.36 .50 .83 1.38
1SA12FRA12 1GA12FRA12 1AA12FRA12 1BA12FRA12 13/16-12 –12 3.57 2.38 .55 .83 1.38
1SA16FRA12 1GA16FRA12 1AA16FRA12 — 17/16-12 –12 4.04 2.85 .61 .94 1.62
1SA16FRA16 1GA16FRA16 1AA16FRA16 1BA16FRA16 17/16-12 –16 4.23 2.88 .78 .94 1.62
1SA20FRA20 1GA20FRA20 — 1BA20FRA20 111/16-12 –20 5.10 3.37 1.02 1.00 1.88
— — 1AR20FRA20* — 111/16-12 –20 5.10 3.37 1.02 1.00 1.88
— — 1AV20FRA20** — 111/16-12 –20 5.10 3.37 1.02 1.00 1.88
1SA24FRA20 1GA24FRA20 — — 2-12 –20 5.49 3.76 1.01 1.07 2.25
— — 1AR24FRA20* — 2-12 –20 5.49 3.76 1.01 1.07 2.25
— — 1AV24FRA20** — 2-12 –20 5.49 3.76 1.01 1.07 2.25
1SA24FRA24 1GA24FRA24 1AA24FRA24 — 2-12 –24 4.54 2.71 1.26 1.07 2.25
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting.
**Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting.
130
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Global Crimp Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
FC466, FC498.
Fittings
Nipple OTC TTC TTC12 Hose
Part Number Part Number Part Number Part Number Thread Size A D EØ H 1 2
Female ORS Swivel 90° Short Drop Elbow (FRB) See page 228 for O-Rings.
9
1 2
1SA4FRB4 1GA4FRB4 1AA4FRB4 — /16-18 –04 2.09 1.17 .17 .82 .69
11
1SA6FRB4 1GA6FRB4 1AA6FRB4 — /16-16 –04 2.22 1.30 .17 .90 .81
13
1SA8FRB4 — — — /16-16 –04 2.37 1.45 .17 1.19 .94
9
1SA4FRB6 1GA4FRB6 1AA4FRB6 — /16-18 –06 2.21 1.21 .17 .82 .69
11
1SA6FRB6 1GA6FRB6 1AA6FRB6 1BA6FRB6 /16-16 –06 2.34 1.34 .26 .90 .81
13
1SA8FRB6 1GA8FRB6 1AA8FRB6 1BA8FRB6 /16-16 –06 2.62 1.62 .26 1.15 .94
11
1SA6FRB8 1GA6FRB8 1AA6FRB8 1BA6FRB8 /16-16 –08 2.56 1.39 .26 .90 .81
13
1SA8FRB8 1GA8FRB8 1AA8FRB8 1BA8FRB8 /16-16 –08 2.84 1.67 .36 1.15 .94
1SA10FRB8 1GA10FRB8 1AA10FRB8 1BA10FRB8 1-14 –08 3.07 1.91 .38 1.27 1.12
1SA12FRB8 1GA12FRB8 1AA12FRB8 1BA12FRB8 13/16-12 –08 3.45 2.28 .38 1.88 1.38
1SA10FRB10 1GA10FRB10 1AA10FRB10 1BA10FRB10 1-14 –10 3.07 1.91 .45 1.27 1.12
1SA12FRB10 1GA12FRB10 1AA12FRB10 1BA12FRB10 13/16-12 –10 3.44 2.29 .50 1.88 1.38
1SA10FRB12 1GA10FRB12 1AA10FRB12 — 1-14 –12 3.11 1.93 .45 1.27 1.12
1SA12FRB12 1GA12FRB12 1AA12FRB12 1BA12FRB12 13/16-12 –12 3.49 2.30 .55 1.88 1.38
1SA16FRB12 1GA16FRB12 1AA16FRB12 1BA16FRB12 17/16-12 –12 4.04 2.85 .61 2.21 1.62
1SA16FRB16 1GA16FRB16 1AA16FRB16 1BA16FRB16 17/16-12 –16 4.22 2.87 .81 2.21 1.62
1SA20FRB16 1GA20FRB16 1AA20FRB16 — 111/16-12 –16 4.85 3.50 .81 2.51 1.88
1SA20FRB20 1GA20FRB20 — 1BA20FRB20 111/16-12 –20 5.30 3.57 1.02 2.51 1.88
— — 1AR20FRB20* — 111/16-12 –20 5.30 3.57 1.02 2.51 1.88
— — 1AV20FRB20** — 111/16-12 –20 5.30 3.57 1.02 2.51 1.88
1SA24FRB24 1GA24FRB24 1AA24FRB24 — 2-12 –24 4.63 2.81 1.26 2.70 2.25
Female ORS Swivel 90° Long Drop Elbow (FRC) See page 228 for O-Rings.
9
1SA4FRC4 1GA4FRC4 1AA4FRC4 — /16-18 –04 2.09 1.17 .17 1.80 .69
11
1SA6FRC4 1GA6FRC4 1AA6FRC4 — /16-16 –04 2.22 1.30 .17 2.13 .81
13
1SA8FRC4 1GA8FRC4 1AA8FRC4 — /16-16 –04 2.59 1.67 .17 2.55 .94
11
1SA6FRC6 1GA6FRC6 1AA6FRC6 1BA6FRC6 /16-16 –06 2.34 1.34 .24 2.13 .81
13
1SA8FRC6 1GA8FRC6 1AA8FRC6 1BA8FRC6 /16-16 –06 2.71 1.71 .26 2.55 .94
13
1SA8FRC8 1GA8FRC8 1AA8FRC8 1BA8FRC8 /16-16 –08 2.87 1.70 .37 2.55 .94
1SA10FRC8 1GA10FRC8 1AA10FRC8 — 1-14 –08 3.07 1.91 .38 2.76 1.12
1SA10FRC10 1GA10FRC10 1AA10FRC10 — 1-14 –10 3.07 1.91 .46 2.76 1.12
1SA12FRC12 1GA12FRC12 1AA12FRC12 1BA12FRC12 13/16-12 –12 3.48 2.29 .56 3.78 1.38
1SA16FRC12 — 1AA16FRC12 — 17/16-12 –12 4.04 2.85 .61 4.50 1.62
1SA16FRC16 1GA16FRC16 1AA16FRC16 1BA16FRC16 17/16-12 –16 4.22 2.86 .78 4.50 1.62
1SA20FRC20 1GA20FRC20 — 1BA20FRC20 111/16-12 –20 5.30 3.57 1.01 5.09 1.88
— — 1AR20FRC20* — 111/16-12 –20 5.30 3.57 1.01 5.09 1.88
— — 1AV20FRC20** — 111/16-12 –20 5.30 3.57 1.01 5.09 1.88
1SA24FRC24 1GA24FRC24 1AA24FRC24 — 2-12 –24 4.63 2.81 1.26 5.54 2.25
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting.
**Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting.
131
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Global Crimp Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
Fittings
FC466, FC498.
132
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Global Crimp Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
Fittings
FC466, FC498.
Thread
Nipple OTC TTC Fitting TTC12 Fitting Flange Head Hose
Part Number Part Number Part Number Part Number Dia. K. Size A D E H 1 2
SAE Code 61 Split Flange (FL) For flanges, split flange halves, kits and O-rings, see pages 225–228.
1S8FL8 1G8FL8 1A8FL8 1B8FL8 1.19 –08 3.23 2.06 .38
1S12FL8 1G12FL8 1A12FL8 1B12FL8 1.50 –08 3.27 2.10 .38
1S12FL10 1G12FL10 1A12FL10 1B12FL10 1.50 –10 3.26 2.10 .50
1S12FL12 1G12FL12 1A12FL12 1B12FL12 1.50 –12 3.31 2.12 .61
1S16FL12 1G16FL12 1A16FL12 1B16FL12 1.75 –12 3.31 2.12 .61
1S20FL12 1G20FL12 1A20FL12 1B20FL12 2.00 –12 3.61 2.42 .61
1S12FL16 — 1A12FL16 — 1.50 –16 3.50 2.14 .58
1S16FL16 1G16FL16 1A16FL16 1B16FL16 1.75 –16 3.49 2.14 .82
1S20FL16 1G20FL16 1A20FL16 1B20FL16 2.00 –16 3.79 2.44 .82
1S24FL16 1G24FL16 1A24FL16 1B24FL16 2.38 –16 3.83 2.47 .82
1S16FL20 1G16FL20 — 1B16FL20 1.75 –20 3.94 2.21 .82
— — 1AP16FL20* — 1.75 –20 3.94 2.21 .82
— — 1AT16FL20** — 1.75 –20 3.94 2.21 .82
1S20FL20 1G20FL20 — 1B20FL20 2.00 –20 4.24 2.51 1.05
— — 1AP20FL20* — 2.00 –20 4.24 2.51 1.05
— — 1AT20FL20** — 2.00 –20 4.24 2.51 1.05
1S24FL20 1G24FL20 — 1B24FL20 2.38 –20 4.27 2.54 1.05
— — 1AP24FL20* — 2.38 –20 4.27 2.54 1.05
— — 1AT24FL20** — 2.38 –20 4.27 2.54 1.05
1S32FL20 1G32FL20 — 1B32FL20 2.81 –20 4.27 2.54 1.01
— — 1AP32FL20* — 2.81 –20 4.27 2.54 1.01
— — 1AT32FL20** — 2.81 –20 4.27 2.54 1.01
1S20FL24 1G20FL24 1A20FL24 — 2.00 –24 4.37 2.55 1.05
1S24FL24 1G24FL24 1A24FL24 1B24FL24 2.38 –24 4.40 2.58 1.26
1S32FL24 1G32FL24 1A32FL24 1B32FL24 2.81 –24 4.40 2.58 1.19
1S24FL32 1G24FL32 1A24FL32 — 2.38 –32 4.61 2.63 1.26
— — — 1B24FL32 2.38 –32 5.11 2.63 1.12
1S32FL32 1G32FL32 1A32FL32 — 2.81 –32 4.61 2.63 1.75
— — — 1B32FL32 2.81 –32 5.11 2.63 1.62
1S40FL32 1G40FL32 1A40FL32 — 3.31 –32 4.60 2.63 1.75
— — — 1B40FL32 3.31 –32 5.11 2.63 1.62
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
**Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
133
Courtesy of Aeroquip.cc
Global Crimp Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
Fittings
FC466, FC498.
Nipple OTC TTC Fitting TTC12 Fitting Flange Head Hose
Part Number Part Number Part Number Part Number Dia. K Size A D E H 1 2
SAE Code 61 Split Flange 45° Elbow (FLA) For flanges, split flange halves, kits and O-rings, see pages 225–228.
1S8FLA8 1G8FLA8 1A8FLA8 — 1.19 –08 3.11 1.94 .37 .78
— — — 1B8FLA8 1.19 –08 3.13 1.96 .37 .78
1S12FLA8 1G12FLA8 1A12FLA8 — 1.50 –08 3.64 2.47 .37 1.00
— — — 1B12FLA8 1.50 –08 3.66 2.50 .37 1.00
1S12FLA10 1G12FLA10 1A12FLA10 — 1.50 –10 3.68 2.53 .46 1.00
— — — 1B12FLA10 1.50 –10 3.62 2.46 .50 1.00
1S12FLA12 1G12FLA12 1A12FLA12 — 1.50 –12 3.67 2.48 .58 1.01
— — — 1B12FLA12 1.50 –12 3.66 2.46 .56 1.00
1S16FLA12 1G16FLA12 1A16FLA12 — 1.75 –12 4.16 2.97 .58 1.06
— — — 1B16FLA12 1.75 –12 4.16 2.97 .56 1.06
— — — 1B20FLA12 2.00 –12 3.66 2.46 .56 1.00
1S12FLA16 — 1A12FLA16 — 1.50 –16 3.93 2.57 .58 1.01
1S16FLA16 1G16FLA16 1A16FLA16 1B16FLA16 1.75 –16 4.35 3.00 .76 1.06
1S20FLA16 1G20FLA16 1A20FLA16 — 2.00 –16 4.81 3.45 .76 1.15
— — — 1B20FLA16 2.00 –16 4.81 3.46 .76 1.15
1S16FLA20 1G16FLA20 — 1B16FLA20 1.75 –20 4.80 3.06 .76 1.06
— — 1AP16FLA20* — 1.75 –20 4.80 3.06 .76 1.06
— — 1AT16FLA20** — 1.75 –20 4.80 3.06 .76 1.06
1SA20FLA20 1G20FLA20 — — 2.00 –20 5.28 3.55 1.01 1.18
— — — 1B20FLA20 2.00 –20 5.26 3.52 1.01 1.15
— — 1AP20FLA20 — 2.00 –20 5.28 3.55 1.01 1.18
— — 1AT20FLA20 — 2.00 –20 5.28 3.55 1.01 1.18
1S24FLA20 1G24FLA20 — 1B24FLA20 2.37 –20 5.94 4.20 1.01 1.41
— — 1AP24FLA20 — 2.37 –20 5.94 4.20 1.01 1.41
— — 1AT24FLA20 — 2.37 –20 5.94 4.20 1.01 1.41
1S20FLA24 1G20FLA24 1A20FLA24 — 2.00 –24 4.54 2.72 1.26 1.08
1S24FLA24 1G24FLA24 1A24FLA24 — 2.37 –24 6.07 4.25 1.26 1.41
— — — 1B24FLA24 2.37 –24 6.07 4.25 1.19 1.41
1S32FLA24 — 1A32FLA24 — 2.81 –24 6.07 4.25 1.26 1.41
— — — 1B32FLA24 2.81 –24 7.30 5.47 1.19 2.00
1S24FLA32 1G24FLA32 1A24FLA32 — 2.37 –32 6.27 4.29 1.26 1.41
1S32FLA32 1G32FLA32 1A32FLA32 — 2.81 –32 7.49 5.52 1.75 2.00
— — — 1B32FLA32 2.81 –32 7.53 5.05 1.62 2.00
1S40FLA32 1G40FLA32 1A40FLA32 — 3.31 –32 5.27 3.29 1.75 1.30
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
**Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
134
Courtesy of Aeroquip.cc
Global Crimp Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
Fittings
FC466, FC498.
Nipple OTC TTC Fitting TTC12 Fitting Flange Head Hose
Part Number Part Number Part Number Part Number Dia. K Size A D E H 1 2
SAE Code 61 Split Flange 90° Elbow (FLB) For flanges, split flange halves, kits and O-rings, see pages 225–228.
1S8FLB8 1G8FLB8 1A8FLB8 — 1.19 –08 2.86 1.69 .37 1.63
— — — 1B8FLB8 1.19 –08 2.87 1.70 .37 1.63
1S12FLB8 1G12FLB8 1A12FLB8 — 1.50 –08 3.45 2.28 .37 2.13
— — — 1B12FLB8 1.50 –08 3.38 2.21 .37 2.13
1S12FLB10 1G12FLB10 1A12FLB10 — 1.50 –10 3.44 2.29 .50 2.13
— — — 1B12FLB10 1.50 –10 3.46 2.30 .50 2.13
1S12FLB12 1G12FLB12 1A12FLB12 — 1.50 –12 3.49 2.30 .58 2.13
— — — 1B12FLB12 1.50 –12 3.49 2.30 .56 2.13
1S16FLB12 1G16FLB12 1A16FLB12 — 1.75 –12 4.03 2.84 .58 2.38
— — — 1B16FLB12 1.75 –12 4.03 2.84 .56 2.38
1S20FLB12 — 1A20FLB12 — 2.00 –12 4.67 3.48 .58 2.62
— — — 1B20FLB12 2.00 –12 3.49 2.30 .56 2.62
1S12FLB16 1G12FLB16 1A12FLB16 — 1.50 –16 4.20 2.85 .76 2.17
1S16FLB16 1G16FLB16 1A16FLB16 — 1.75 –16 4.22 2.86 .76 2.38
— — — 1B16FLB16 1.75 –16 4.22 2.87 .76 2.38
1S20FLB16 1G20FLB16 1A20FLB16 — 2.00 –16 4.85 3.50 .76 2.62
— — — 1B20FLB16 2.00 –16 4.86 3.50 .76 2.62
1S24FLB16 1G24FLB16 1A24FLB16 1B24FLB16 2.37 –16 5.59 4.24 .76 3.12
1S16FLB20 1G16FLB20 — 1B16FLB20 1.75 –20 4.66 2.93 .76 2.38
— — 1AP16FLB20* — 1.75 –20 4.66 2.93 .76 2.38
— — 1AT16FLB20** — 1.75 –20 4.66 2.93 .76 2.38
1S20FLB20 1G20FLB20 — 1B20FLB20 2.00 –20 5.30 3.57 1.01 2.62
— — 1AP20FLB20* — 2.00 –20 5.30 3.57 1.01 2.62
— — 1AT20FLB20** — 2.00 –20 5.30 3.57 1.01 2.62
1S24FLB20 1G24FLB20 — 1B24FLB20 2.37 –20 6.04 4.31 1.01 3.12
— — 1AP24FLB20* — 2.37 –20 6.04 4.31 1.01 3.12
— — 1AT24FLB20** — 2.37 –20 6.04 4.31 1.01 3.12
1S32FLB20 1G32FLB20 — — 2.81 –20 4.25 2.52 1.01 2.56
1S16FLB24 1G16FLB24 1A16FLB24 — 1.75 –24 4.80 2.97 .76 2.38
— — — 1B16FLB24 1.75 –24 4.78 2.96 .76 2.37
1S20FLB24 1G20FLB24 1A20FLB24 — 2.00 –24 5.43 3.61 1.01 2.62
1S24FLB24 1G24FLB24 1A24FLB24 — 2.37 –24 6.18 4.35 1.26 3.12
— — — 1B24FLB24 2.37 –24 6.18 4.35 1.19 3.12
1S32FLB24 1G32FLB24 1A32FLB24 — 2.81 –24 7.28 5.45 1.26 4.50
— — — 1B32FLB24 2.81 –24 7.28 5.45 1.19 4.50
1S24FLB32 — 1A24FLB32 — 2.37 –32 6.37 4.40 1.26 3.12
— — — 1B24FLB32 2.37 –32 6.85 4.37 1.12 3.12
1S32FLB32 1G32FLB32 1A32FLB32 — 2.81 –32 7.47 5.49 1.75 4.50
— — — 1B32FLB32 2.81 –32 7.20 4.72 1.62 4.50
1S40FLB32 1G40FLB32 1A40FLB32 — 3.31 –32 7.47 5.49 1.75 4.56
— — — 1B40FLB32 3.31 –32 7.20 4.72 1.62 4.56
SAE Code 61 Split Flange 221/2° Elbow (FLD) For flanges, split flange halves, kits and O-Rings, see pages 225-228.
— — — 1B8FLD8 1.19 –08 3.38 2.20 .37 .36
— — — 1B12FLD8 1.50 –08 3.97 2.80 .37 .44
— — — 1B12FLD12 1.50 –12 4.01 2.82 .56 .44
— — — 1B16FLD12 1.75 –12 4.45 3.26 .56 .45
1S16FLD16 — 1A16FLD16 1B16FLD16 1.75 –16 4.64 3.29 .76 .45
1S20FLD16 — 1A20FLD16 1B20FLD16 2.00 –16 5.12 3.77 .76 .46
1S20FLD20 — — 1B20FLD20 2.00 –20 5.57 3.83 1.01 .46
— 1AP20FLD20* — 2.00 –20 5.57 3.83 1.01 .46
— — 1AT20FLD20** — 2.00 –20 5.57 3.83 1.01 .46
— — 1B24FLD20 2.37 –20 6.31 4.58 1.01 .56
— — — 1B24FLD24 2.37 –24 6.45 4.63 1.19 .56
— — — 1B32FLD32 2.81 –32 2.13 4.64 1.62 .88
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
**Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
135
Courtesy of Aeroquip.cc
Global Crimp Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
Fittings
FC466, FC498.
Nipple OTC TTC Fitting TTC12 Fitting Flange Head Hose
Part Number Part Number Part Number Part Number Dia. K Size A D E H 1 2
SAE Code 61 Split Flange 671/2° Elbow (FLE) For flanges, split flange halves, kits and O-rings, see pages 225-228.
— — — 1B8FLE8 1.19 –08 3.40 2.24 .37 1.27
— — — 1B12FLE12 1.50 –12 4.22 3.04 .56 1.59
— — — 1B16FLE12 1.75 –12 4.84 3.65 .56 1.74
— — — 1B16FLE16 1.75 –16 5.03 3.67 .76 1.74
— — — 1B20FLE16 2.00 –16 5.73 4.38 .76 1.83
— — 1AP20FLE20* — 2.00 –20 6.18 4.44 1.01 1.83
— — 1AT20FLE20** — 2.00 –20 6.18 4.44 1.01 1.83
1S20FLE20 — — 1B20FLE20 2.00 –20 6.18 4.44 1.01 1.83
— — — 1B24FLE24 2.37 –24 7.21 5.39 1.19 2.14
— — — 1B32FLE32 2.81 –32 7.57 5.08 1.62 3.25
SAE Code 61 Split Flange 30° Elbow (FLF) For flanges, split flange halves, kits and O-rings, see pages 225-228.
— — — 1B8FLF8 1.19 –08 3.32 2.15 .37 .50
— — — 1B12FLF12 1.50 –12 3.94 2.75 .56 .62
— — — 1B16FLF12 1.75 –12 4.38 3.19 .56 .64
— — — 1B16FLF16 1.75 –16 4.57 3.22 .76 .64
— — — 1B20FLF16 2.00 –16 5.04 3.69 .76 .67
— — — 1B20FLF20 2.00 –20 5.49 3.76 1.01 .67
— — — 1B24FLF20 2.37 –20 6.22 4.49 1.01 .82
— — — 1B24FLF24 2.37 –24 6.36 4.54 1.19 .82
— — — 1B32FLF32 2.81 –32 7.37 4.88 1.62 1.25
— — — 1B40FLF32 3.31 –32 7.42 4.93 1.62 1.28
SAE Code 61 Split Flange 60° Elbow (FLG) For flanges, split flange halves, kits and O-rings, see pages 225-228.
— — — 1B8FLG8 1.19 –08 3.57 2.40 .37 1.13
— — — 1B12FLG12 1.50 –12 4.42 3.23 .56 1.39
— — — 1B16FLG12 1.75 –12 5.05 3.86 .56 1.51
1S16FLG16 1G16FLG16 1A16FLG16 1B16FLG16 1.75 –16 5.24 3.89 .76 1.51
1S20FLG16 — — 1B20FLG16 2.00 –16 5.95 4.60 .76 1.57
— — — 1B20FLG20 2.00 –20 6.40 4.67 1.01 1.57
— — — 1B24FLG20 2.37 –20 7.34 5.61 1.01 1.81
1S24FLG24 1G24FLG24 1A24FLG24 1B24FLG24 2.37 –24 7.47 5.65 1.19 1.81
— — — 1B32FLG32 2.81 –32 7.68 5.20 1.62 2.87
*Uses 1 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting.
**Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one-piece fitting.
136
Courtesy of Aeroquip.cc
Global Crimp Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
FC466, FC498.
Fittings
Nipple OTC TTC Fitting TTC12 Fitting Flange Head Hose
Part Number Part Number Part Number Part Number Dia. Kφ Size A D Eφ H 1 2
SAE Code 62 Split Flange (FH) For flanges, split flange halves, kits and O-Rings, see pages 225-228.
— — — 1B8FH8 1.25 –08 3.23 2.06 .37
— — — 1B12FH8 1.63 –08 3.27 2.10 .38
— — — 1B12FH10 1.63 –10 3.26 2.11 .50
— — — 1B12FH12 1.63 –12 3.31 2.12 .61
— — — 1B16FH12 1.87 –12 3.31 2.12 .61
— — — 1B16FH16 1.87 –16 3.50 2.14 .81
— — — 1B20FH16 2.13 –16 3.80 2.44 .81
— — — 1B20FH20 2.13 –20 4.24 2.51 1.05
— — — 1B24FH20 2.50 –20 4.24 2.51 1.05
— — — 1B24FH24 2.50 –24 4.40 2.58 1.26
— — — 1B32FH32 3.12 –32 5.11 2.63 1.62
SAE Code 62 Split Flange 221/2° Elbow (FHD) For flanges, split flange halves, kits and O-Rings, see pages 225-228.
— — — 1B32FHD32 3.12 –32 6.69 4.64 1.62 .88
SAE Code 62 Split Flange 30° Elbow (FHF) For flanges, split flange halves, kits and O-Rings, see pages 225-228.
— — — 1B32FHF32 3.12 –32 6.93 4.88 1.62 1.25
SAE Code 62 Split Flange 45° Elbow (FHA) For flanges, split flange halves, kits and O-Rings, see pages 225-228.
— — — 1B12FHA12 1.63 –12 3.66 2.46 .56 1.00
— — — 1B16FHA16 1.87 –16 4.35 3.00 .76 1.06
— — — 1B20FHA16 2.13 –16 4.81 3.46 .76 1.15
— — — 1B20FHA20 2.13 –20 5.26 3.52 1.01 1.15
— — — 1B24FHA24 2.50 –24 6.07 4.25 1.19 1.41
— — — 1B32FHA32 3.12 –32 7.53 5.05 1.62 2.00
137
Courtesy of Aeroquip.cc
Global Crimp Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
Fittings
FC466, FC498.
Nipple OTC TTC Fitting TTC12 Fitting Flange Head Hose
Part Number Part Number Part Number Part Number Dia. Kφ Size A D Eφ H 1 2
SAE Code 62 Split Flange 60° Elbow (FHG) For flanges, split flange halves, kits and O-Rings, see pages 225-228.
— — — 1B16FHG16 1.87 –16 5.21 3.88 .81 1.51
— — — 1B20FHG16 2.13 –16 5.93 4.60 .81 1.57
— — — 1B32FHG32 3.12 –32 7.25 5.20 1.62 2.87
SAE Code 62 Split Flange 671/2° Elbow (FHE) For flanges, split flange halves, kits and O-Rings, see pages 225-228.
— — — 1B32FHE32 3.12 –32 7.13 5.08 1.62 3.25
SAE Code 62 Split Flange 90° Elbow (FHB) For flanges, split flange halves, kits and O-Rings, see pages 225-228.
— — — 1B8FHB8 1.25 –08 2.87 1.70 .37 1.63
— — — 1B12FHB12 1.63 –12 3.49 2.30 .56 2.13
— — — 1B16FHB12 1.87 –12 4.03 2.84 .56 2.38
— — — 1B16FHB16 1.87 –16 4.22 2.86 .76 2.38
— — — 1B20FHB16 2.13 –16 4.85 3.50 .76 2.62
— — — 1B20FHB20 2.13 –20 5.30 3.57 1.01 2.62
— — — 1B24FHB24 2.50 –24 6.28 4.35 1.19 3.12
— — — 1B32FHB32 3.12 –32 7.20 4.72 1.62 4.50
138
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Global Metric Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
Fittings
FC466, FC498. All dimensions in millimeters.
*Uses 1 wire braid hose socket. FT1320, FT1330, and FTR1208 assembly machines require a one piece fitting.
**Uses 2 wire braid hose socket. FT1320, FT1330, and FT1208 assembly machines require a one piece fitting.
139
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Global Metric Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
Fittings
FC466, FC498.
All dimensions in millimeters.
Nipple OTC TTC TTC12 Hose
Part Number Part Number Part Number Part Number Thread T Size A D Eφ H 1 2
* Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
140
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Global Metric Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
Fittings
FC466, FC498.
All dimensions in millimeters.
Nipple OTC TTC TTC12 Hose
Part Number Part Number Part Number Part Number Thread T Size A D Eφ H 1 2
* Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
141
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Global Metric Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
Fittings
FC466, FC498.
All dimensions in millimeters.
Nipple OTC TTC TTC12 Tube Hose
Part Number Part Number Part Number Part Number Thread T O.D. Size A D Eφ H 1 2
* Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
142
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Global Metric Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
Fittings
FC466, FC498.
All dimensions in millimeters.
Nipple OTC TTC TTC12 Tube Hose
Part Number Part Number Part Number Part Number Thread T O.D. Size A D Eφ H 1 2
* Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
143
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Global Metric Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
Fittings
FC466, FC498.
All dimensions in millimeters.
Nipple OTC TTC TTC12 Thread Tube Hose
Part Number Part Number Part Number Part Number T O.D Size A D Eφ H 1 2
144
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Global Metric Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
Fittings
FC466, FC498.
All dimensions in millimeters.
Nipple OTC TTC TTC12 Thread Tube Hose
Part Number Part Number Part Number Part Number T O.D Size A D Eφ H 1 2
145
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Global Metric Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
Fittings
FC466, FC498.
*Uses 1 wire braid hose socket. FT1320, FT1330, and FT1208 assembly machines require a one piece fitting.
**Uses 2 wire braid hose socket. FT1320, FT1330 and FT1208 assembly machines require a one piece fitting.
146
Courtesy of Aeroquip.cc
Global Metric Fittings
Global Skive Nipples for use with Hose: Clamp: 2661 –12 thru Global TTC Fittings for use with Hose: 2661, FC211, FC212,
–20, FC318 –12 thru –20. Socket 1SA: 2681, FC194, FC211, FC310, FC310, FC318, FC474, FC510, GH194, GH195, GH663, GH681–6,
FC510, GH194, GH663, GH681. Socket 1SB: 1508, 1529, 2766, GH683, GH781, GH793.
2781, FC195, FC212, FC466, GH195, GH781 –04 thru –20, GH793. Global TTC12 Fittings for use with Hose: 2661–12, FC136,
Global OTC Fittings for use with Hose: 2583, 2661, FC318, FC250A, FC318–12, GH493.
FC466, FC498.
Fittings
All dimensions in millimeters.
147
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Spiral Single Skive Crimp Fittings
148
Courtesy of Aeroquip.cc
Spiral Single Skive
Crimp Fittings
Fittings
SAE 37° SAE 37° SAE 37°
(JIC) swivel (JIC) swivel (JIC) swivel
FC5963/FJ9775 221/2° elbow
FC5965/FJ9776 30° elbow FC5967/FJ9778 60° elbow 90° elbow
FC9627/FJ9777 45° elbow FC5969/FJ9779 671/2° elbow FC9625/FJ9780
All dimensions in inches.
Complete Component Part Numbers
Fitting Hose
Part Number Nipple Assy. Socket Thread Size A D Eφ H 1 2
221/2° elbow
3
FC5963–0808S FC4963–0808S FC3471–08S /4-16 –08 3.54 2.20 .38 .47 .88 .81
FJ9775–1212S FJ8775–1212S FC1410–12S 11/16-12 –12 4.24 2.52 .61 .52 1.25
FJ9775–1616S FJ8775–1616S FC1410–16S 15/16-12 –16 5.13 3.24 .78 .69 1.50
FJ9775–2020S * * 15/8-12 –20 6.42 3.77 1.05 .80 2.00
FJ9775–2424S * * 17/8-12 –24 7.41 4.49 1.26 .95 2.25
30° elbow
3
FC5965–0808S FC4965–0808S FC3471–08S /4-16 –08 3.49 2.14 .38 .62 .88 .81
FJ9776–1212S FJ8776–1212S FC1410–12S 11/16-12 –12 4.18 2.45 .61 .69 1.25
FJ9776–1616S FJ8776–1616S FC1410–16S 15/16-12 –16 5.20 3.30 .78 .95 1.50
FJ9776–2020S * * 15/8-12 –20 6.55 3.90 1.05 1.11 2.00
FJ9776–2424S 17/8-12 –24 7.48 4.56 1.26 1.29 2.25
45° elbow
3
FC9627–0808S FC8627–0808S FC3471–08S /4-16 –08 3.46 2.12 .38 .95 .88 .81
FC9627–1210S FC8627–1210S FC3471–10S 11/16-12 –10 4.07 2.60 .50 1.16 1.25 1.00
FJ9777–1212S FJ8777–1212S FC1410–12S 11/16-12 –12 4.39 2.67 .61 1.16 1.25
FJ9777–1616S FJ8777–1616S FC1410–16S 15/16-12 –16 5.34 3.44 .78 1.53 1.50
FJ9777–2020S * * 15/8-12 –20 6.51 3.86 1.05 1.70 2.00
FJ9777–2424S * * 17/8-12 –24 7.47 4.55 1.26 1.99 2.25
60° elbow
3
FC5967–0808S FC4967–0808S FC3471–08S /4-16 –08 3.35 2.01 .38 1.26 .88 .81
FJ9778–1212S FJ8778–1212S FC1410–12S 11/16-12 –12 4.37 2.65 .61 1.60 1.25
FJ9778–1616S FJ8778–1616S FC1410–16S 15/16-12 –16 5.24 3.34 .78 2.08 1.50
FJ9778–2020S * * 15/8-12 –20 6.46 3.81 1.05 2.33 2.00
FJ9778–2424S * * 17/8-12 –24 7.36 4.44 1.26 2.72 2.25
671/2° elbow
3
FC5969–0808S FC4969–0808S FC3471–08S /4-16 –08 3.37 2.03 .38 1.47 .88 .81
FJ9779–1212S FJ8779–1212S FC1410–12S 11/16-12 –12 4.30 2.58 .61 1.80 1.25
FJ9779–1616S FJ8779–1616S FC1410–16S 15/16-12 –16 5.18 3.28 .78 2.36 1.50
FJ9779–2020S * * 15/8-12 –20 6.33 3.68 1.05 2.62 2.00
FJ9779–2424S * * 17/8-12 –24 6.79 3.87 1.26 2.76 2.25
90° elbow
3
FC9625–0808S FC8625–0808S FC3471–08S /4-16 –08 3.04 1.69 .38 1.87 .88 .81
FC9625–1210S FC8625–1210S FC3471–10S 11/16-12 –10 3.63 2.16 .50 2.35 1.25 1.00
FJ9780–1212S FJ8780–1212S FC1410–12S 11/16-12 –12 3.95 2.23 .61 2.35 1.25
FJ9780–1616S FJ8780–1616S FC1410–16S 15/16-12 –16 4.68 2.78 .78 3.04 1.50
FJ9780–2020S * * 15/8-12 –20 5.82 3.17 1.05 3.40 2.00
FJ9780–2424S * * 17/8-12 –24 6.61 3.69 1.26 3.95 2.25
149
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Spiral Single Skive Crimp Fittings
150
Courtesy of Aeroquip.cc
Spiral Single Skive
Crimp Fittings
Fittings
30° split flange 45° split flange
FJ9573/FJ9765 Code 61 (SAE J518c) FJ9575/FC9724/FJ9767 Code 61 (SAE J518c)
FC9854/FJ9766 Code 62 (SAE J518c) FC9855/FJ9768 Code 62 (SAE J518c)
All dimensions in inches.
Complete Component Part Numbers Flange
Fitting Head Hose
Part Number Nipple Assy. Socket Dia. K Size A D E H 1 2
30° split flange – Code 61 (SAE J518c)
FJ9765–1212S FJ8765–1212S FC1410–12S 1.50 –12 3.98 2.26 .61 .58
FJ9765–1612S FJ8765–1612S FC1410–12S 1.75 –12 3.98 2.26 .61 .58
FJ9765–1616S FJ8765–1616S FC1410–16S 1.75 –16 4.62 2.72 .78 .61
FJ9765–2016S FJ8765–2016S FC1410–16S 2.00 –16 4.62 2.72 .78 .61
FJ9765–2020S * * 2.00 –20 5.88 3.23 1.05 .72
FJ9765–2420S * * 2.38 –20 5.88 3.23 1.05 .72
FJ9765–2424S * * 2.38 –24 6.77 3.85 1.26 .88
FJ9765–3224S * * 2.81 –24 6.77 3.85 1.26 .88
FJ9573–3232S * * 2.81 –32 8.42 5.06 1.69 1.25
30° split flange – Code 62 (SAE J518c)
FC9854–1208S FC8854–1208S FC3471–08S 1.62 –08 3.28 1.93 .38 .50 .81
FJ9766–1212S FJ8766–1212S FC1410–12S 1.62 –12 3.98 2.26 .61 .58
FJ9766–1612S FJ8766–1612S FC1410–12S 1.88 –12 3.98 2.26 .61 .58
FJ9766–1616S FJ8766–1616S FC1410–16S 1.88 –16 4.62 2.72 .78 .62
FJ9766–2016S FJ8766–2016S FC1410–16S 2.12 –16 4.62 2.72 .78 .62
FJ9766–2020S * * 2.12 –20 5.88 3.23 1.05 .72
FJ9766–2420S * * 2.50 –20 5.88 3.23 1.05 .72
FJ9766–2424S * * 2.50 –24 6.77 3.85 1.26 .88
FJ9766–3224S * * 3.12 –24 6.77 3.85 1.26 .88
45° split flange – Code 61 (SAE J518c)
FC9724–0808S FC8724–0808S FC3471–08S 1.19 –08 3.29 1.95 .38 .78 .81
FC9724–1208S FC8724–1208S FC3471–08S 1.50 –08 3.29 1.95 .38 .78 .81
FC9724–1210S FC8724–1210S FC3471–10S 1.50 –10 3.91 2.45 .50 1.00 1.00
FJ9767–1212S FJ8767–1212S FC1410–12S 1.50 –12 4.24 2.51 .61 1.00
FJ9767–1612S FJ8767–1612S FC1410–12S 1.75 –12 4.24 2.51 .61 1.00
FJ9767–1616S FJ8767–1616S FC1410–16S 1.75 –16 4.87 2.97 .78 1.06
FJ9767–2016S FJ8767–2016S FC1410–16S 2.00 –16 4.87 2.97 .78 1.06
FJ9767–2020S * * 2.00 –20 5.97 3.32 1.05 1.15
FJ9767–2420S * * 2.38 –20 5.97 3.32 1.05 1.15
FJ9767–2424S * * 2.38 –24 6.88 3.96 1.26 1.41
FJ9767–3224S * * 2.81 –24 6.88 3.96 1.26 1.41
FJ9575–3232S * * 2.81 –32 8.58 5.23 1.69 2.00
45° split flange – Code 62 (SAE J518c)
FC9855–1208S FC8855–1208S FC3471–08S 1.62 –08 3.29 1.95 .38 .78 .81
FJ9768–1212S FJ8768–1212S FC1410–12S 1.62 –12 4.24 2.51 .61 1.00
FJ9768–1612S FJ8768–1612S FC1410–12S 1.88 –12 4.24 2.51 .61 1.00
FJ9768–1616S FJ8768–1616S FC1410–16S 1.88 –16 4.87 2.97 .78 1.06
FJ9768–2016S FJ8768–2016S FC1410–16S 2.12 –16 4.87 2.97 .78 1.06
FJ9768–2020S * * 2.12 –20 5.97 3.32 1.05 1.15
FJ9768–2420S * * 2.50 –20 5.97 3.32 1.05 1.15
FJ9768–2424S * * 2.50 –24 6.88 3.96 1.26 1.41
FJ9768–3224S * * 3.12 –24 6.88 3.96 1.26 1.41
*Complete fittings are one-piece assemblies.
NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225–228.
151
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Spiral Single Skive Crimp Fittings
152
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Spiral Single Skive
Crimp Fittings
Fittings
90° split flange
FJ9581/FC9727/FJ9773 Code 61 (SAE J518c)
FC9856/FJ9774 Code 62 (SAE J518c)
153
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ORS® Crimp Fittings/Komatsu Crimp Fittings
154
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Spiral Single Skive
Crimp Fittings
for use with Hose
FC324–08
Fittings
Male pipe SAE 37° (JIC) swivel
FJ9759 FJ9760
All dimensions in inches.
155
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Field Crimp Fittings
156
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Field Crimp Fittings
Fittings
Male pipe swivel
SAE O-Ring male SAE 37° (JIC) male flare FJ9126
FJ9124 All dimensions in inches. FJ9125
Hose
Part Number Thread Size A D E∅ H 1 2
SAE O-Ring male (See page 228 for O-Rings)
7
FJ9124–0404S /16-20 –04 2.37 .74 .16 .56
1
FJ9124–0504S /2-20 –04 2.37 .74 .16 .62
9
FJ9124–0604S /16-18 –04 2.43 .81 .18 .69
9
FJ9124–0606S /16-18 –06 2.42 .92 .28 .75
3
FJ9124–0806S /4-16 –06 2.47 .97 .28 .88
3
FJ9124–0808S /4-16 –08 2.50 1.00 .36 .88
7
FJ9124–1008S /8-14 –08 2.56 1.06 .36 1.00
FJ9124–1208S 11/16-12 –08 2.72 1.22 .36 1.25
FJ9124–1212S 11/16-12 –12 3.12 1.23 .58 1.25
FJ9124–1612S 15/16-12 –12 3.18 1.29 .58 1.50
FJ9124–1616S 15/16-12 –16 3.44 1.15 .81 1.50
SAE 37° (JIC) male flare
7
FJ9125–0404S /16-20 –04 2.56 .94 .16 .62
1
FJ9125–0504S /2-20 –04 2.56 .94 .18 .62
9
FJ9125–0604S /16-18 –04 2.59 .97 .18 .62
9
FJ9125–0606S /16-18 –06 2.59 1.09 .28 .75
3
FJ9125–0806S /4-16 –06 2.69 1.19 .28 .81
3
FJ9125–0808S /4-16 –08 2.66 1.16 .36 .81
7
FJ9125–1008S /8-14 –08 2.82 1.32 .36 .94
FJ9125–1208S 11/16-12 –08 2.99 1.49 .36 1.12
FJ9125–1212S 11/16-12 –12 3.31 1.42 .58 1.12
FJ9125–1612S 15/16-12 –12 3.44 1.54 .58 1.38
FJ9125–1616S 15/16-12 –16 3.84 1.55 .81 1.38
Male pipe swivel
1
FJ9126–0404S /4-18 –04 3.19 1.55 .18 .75
3
FJ9126–0606S /8-18 –06 3.10 1.60 .28 .88
1
FJ9126–0806S /2-14 –06 3.24 1.74 .28 1.00
3
FJ9126–0608S /8-18 –08 3.10 1.60 .36 .88
1
FJ9126–0808S /2-14 –08 3.36 1.86 .36 1.00
3
FJ9126–1212S /4-14 –12 3.81 1.92 .58 1.38
FJ9126–1616S 1-11/2 –16 4.67 2.38 .81 1.50
157
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Field Crimp Fittings
2583, 2661,
(–12 and –16 only)
Fittings
FC211, FC212,
FC310, FC318 (–12 45° SAE 37° (JIC) 90° SAE 37° (JIC)
and –16 only), FC474, swivel elbow FJ9127 swivel FJ9130
GH663, GH793 (–4 45° universal (SAE) 37° or 90° universal (SAE) 37° Male Stāplok*
thru –20) 45° swivel elbow FJ9129 or 45° swivel elbow FJ9132 FJ9133
All dimensions in inches.
Thread
Flange Head Hose
Part Number Dia. K Size A D E H
1 2
45° SAE 37° (JIC) swivel elbow
7
FJ9129–0404S /16-20 –04 2.66 1.04 .18 .33 .56 .62
9
FJ9127–0606S /16-18 –06 2.71 1.21 .28 .39 .69 .75
3
FJ9129–0806S /4-16 –06 3.06 1.56 .28 .55 .88 .75
3
FJ9129–0808S /4-16 –08 2.95 1.45 .36 .55 .88 .81
FJ9127–1212S 11/16-12 –12 3.80 1.90 .58 .78 1.25 1.12
FJ9127–1616S 15/16-12 –16 4.62 2.33 .81 1.07 1.50 1.38
90° SAE 37° (JIC) swivel elbow
7
FJ9132–0404S /16-20 –04 2.55 .93 .18 .68 .56 .62
9
FJ9130–0606S /16-18 –06 2.61 1.11 .28 .85 .69 .75
3
FJ9132–0806S /4-16 –06 2.83 1.33 .28 1.09 .88 .75
3
FJ9132–0808S /4-16 –08 2.72 1.22 .36 1.09 .88 .81
FJ9130–1212S 11/16-12 –12 3.76 1.86 .58 1.82 1.25 1.12
FJ9130–1616S 15/16-12 –16 4.43 2.14 .81 2.39 1.50 1.38
Male Stāplok
FJ9133–0404S –04 2.92 1.30 .18
FJ9133–0606S –06 2.85 1.35 .28
FJ9133–0808S –08 2.85 1.35 .36
FJ9133–1212S –12 3.25 1.35 .58
FJ9133–1616S –16 3.89 1.60 1.81
FJ9133–2020S –20 3.79 1.61 1.02
FJ9133–3232S –32 4.45 1.90 1.75
Straight split flange 45° split flange elbow 90° split flange elbow
FJ9235 code 61 FJ9236 code 61 FJ9237 code 61
(SAE J518C) (SAE J518C) (SAE J518C)
158
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ORS® Field
Crimp Fittings
for use with Hose 2583, 2661 (–12 and –16 only), FC211 , FC212, FC310,
FC318 (–12 and –16 only), FC474, GH633, GH793 (–4 thru –20)
Fittings
Straight
FJ9891 45° elbow
FJ9892 90° elbow (short)
90° elbow (long)
FJ9893
FJ9894
All dimensions in inches.
Complete Component Part Numbers
Fitting Thread Hose
Part Number Nipple Assy. Socket T Size A C D E H 1 2
Straight
9
FJ9891–0404S * * /16-18 –04 2.90 .62 1.28 .17 .69 .62
11
FJ9891–0606S * * /16-16 –06 2.91 .72 1.42 .26 .81 .75
13
FJ9891–0808S * * /16-16 –08 3.09 .87 1.59 .36 .94 .81
FJ9891–1010S * * 1-14 –10 3.70 .97 1.81 .48 1.12 1.00
FJ9891–1212S * * 13/16-12 –12 3.70 1.07 1.81 .58 1.38 1.12
FJ9891–1616S * * 17/16-12 –16 4.31 1.14 2.02 .78 1.62 1.38
FJ9891–2020S * * 111/16-12 –20 4.21 1.38 2.03 1.02 1.88 1.88
FJ9891–2424S * * 2-12 –24 4.17 1.38 2.11 1.26 2.25 2.00
45° elbow
9
FJ9892–0404S * * /16-18 –04 2.77 1.15 .17 .41 .69 .62
11
FJ9892–0606S * * /16-16 –06 2.75 1.26 .24 .43 .81 .75
13
FJ9892–0808S * * /16-16 –08 2.99 1.49 .36 .59 .94 .81
FJ9892–1010S * * 1-12 –10 3.70 1.82 .46 .65 1.12 1.06
FJ9892–1212S * * 13/16-12 –12 3.85 1.96 .58 .83 1.38 1.12
FJ9892–1616S * * 17/16-12 –16 4.50 2.21 .76 .94 1.62 1.38
FJ9892–2020S * * 111/16-12 –20 4.65 2.47 1.02 1.00 1.88 1.88
FJ9892–2424S * * 2-12 –24 4.70 2.63 1.26 1.07 2.25 2.00
90° elbow (short)
9
FJ9893–0404S * * /16-18 –04 2.61 .99 .17 .82 .69 .62
11
FJ9893–0606S * * /16-16 –06 2.61 1.11 .24 .90 .81 .75
13
FJ9893–0808S * * /16-16 –08 2.72 1.22 .36 1.15 .94 .81
FJ9893–1010S * * 1-14 –10 3.36 1.47 .46 1.27 1.12 1.06
FJ9893–1212S * * 13/16-12 –12 3.76 1.86 .58 1.88 1.38 1.12
FJ9893–1616S * * 17/16-12 –16 4.43 2.14 .76 2.21 1.62 1.38
FJ9893–2020S * * 111/16-12 –20 4.58 2.40 1.02 2.51 1.88 1.88
FJ9893–2424S * * 2-12 –24 4.80 2.73 1.26 2.70 2.25 2.00
90° elbow (long)
9
FJ9894–0404S * * /16-18 –04 2.61 .99 .17 1.80 .69 .62
11
FJ9894–0606S * * /16-16 –06 2.74 1.24 .24 2.13 .81 .75
13
FJ9894–0808S * * /16-16 –08 2.84 1.34 .36 2.51 .94 .81
FJ9894–1010S * * 1-14 –10 3.36 1.47 .46 2.76 1.12 1.06
FJ9894–1212S * * 13/16-12 –12 3.76 1.86 .58 3.78 1.38 1.12
FJ9894–1616S * * 17/16-12 –16 4.43 2.14 .76 4.50 1.62 1.38
FJ9894–2424S * * 2-12 –24 4.80 2.73 1.26 5.54 2.25 2.00
159
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Komatsu Field Crimp Fittings
for use with Hose 2583, 2661 (–12 and –16 only), FC211, FC212, FC310, FC318 (–12 and –16 only), FC474, GH663,
GH793 (–4 thru –20)
Fittings
Split flange
FJ7192–1012S 1.35 –12 4.81 2.91 .58
160
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Crimp Fittings
Spiral Single Skive
for use with Hose
2661, FC318
Fittings
Straight split flange 45° split flange 90° split flange
Code 61 (SAEJ518c) Code 61 (SAEJ518c) Code 61 (SAEJ518c)
FC9153 FC9155 FC9152
Male pipe SAE 37° (JIC) swivel SAE 37° (JIC) male flare
FJ9781 FJ9782 FJ9917
Male pipe
1
FJ9781–0812S * * /2-14 –12 3.92 1.61 .61 1.06
3
FJ9781–1212S * * /4-14 –12 3.98 1.67 .61 1.06
FJ9781–1612S * * 1-111/2 –12 4.24 1.93 .61 1.38
3
FJ9781–1216S * * /4-14 –16 4.26 1.70 .78 1.25
FJ9781–1616S * * 1-111/2 –16 4.47 1.90 .78 1.38
FJ9781–2016S * * 11/4-111/2 –16 4.61 2.04 .78 1.69
161
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Spiral Single Skive Crimp Fittings
FC254, FC273
Fittings
SAE 37˚
(JIC) swivel SAE 37˚
FJ9797 221/2˚ elbow (JIC) swivel SAE 37˚
FJ9798 30˚ elbow FJ9800 60˚ elbow (JIC) swivel
FJ9799 45˚ elbow FJ9801 671/2˚ elbow FJ9802 90˚ elbow
All dimensions in inches.
Complete Component Part Numbers
Fitting Hose
Part Number Nipple Assy. Socket Thread Size A D EØ H 1 2
1
22 /2° elbow
FJ9797–1212S * * 11/16-12 –12 4.84 2.53 .61 .52 1.25
FJ9797–1616S * * 15/16-12 –16 5.84 3.28 .78 .69 1.50
30° elbow
FJ9798–1212S * * 11/16-12 –12 4.78 2.47 .61 .69 1.25
FJ9798–1616S * * 15/16-12 –16 5.91 3.34 .78 .95 1.50
45° elbow
FJ9799–1212S * * 11/16-12 –12 4.99 2.68 .61 1.16 1.25
FJ9799–1616S * * 15/16-12 –16 6.05 3.48 .78 1.53 1.50
60° elbow
FJ9800–1212S * * 11/16-12 –12 4.98 2.67 .61 1.60 1.25
FJ9800–1616S * * 15/16-12 –16 5.95 3.38 .78 2.08 1.50
671/2° elbow
FJ9801–1212S * * 11/16-12 –12 4.90 2.59 .61 1.80 1.25
FJ9801–1616S * * 15/16-12 –16 5.89 3.32 .78 2.36 1.50
90° elbow
FJ9802–1212S * * 11/16-12 –12 4.55 2.24 .61 2.35 1.25
FJ9802–1616S * * 15/16-12 –16 5.39 2.82 .78 3.04 1.50
162
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Spiral Single Skive
Crimp Fittings
Fittings
Straight split flange 221/2˚ split flange
FJ9783 Code 61 (SAE J518c) FJ9785 Code 61 (SAE J518c)
FJ9784 Code 62 (SAE J518c) FJ9786 Code 62 (SAE J518c)
163
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Spiral Single Skive Crimp Fittings
164
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Spiral Single Skive
Crimp Fittings
Fittings
60° split flange 671/2° split flange
FJ9791 Code 61 (SAE J518c) FJ9793 Code 61 (SAE J518c)
FJ9792 Code 62 (SAE J518c) FJ9794 Code 62 (SAE J518c)
All dimensions in inches.
Complete Component Part Numbers Flange
Fitting Head Hose
Part Number Nipple Assy. Socket Dia. K Size A D E H 1 2
60° split flange – Code 61 (SAE J518c)
FJ9791–1212S * * 1.50 –12 4.87 2.56 .61 1.41
FJ9791–1612S * * 1.75 –12 4.87 2.56 .61 1.41
FJ9791–1616S * * 1.75 –16 5.61 3.05 .78 1.50
FJ9791–2016S * * 2.00 –16 5.61 3.05 .78 1.50
165
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Spiral Single Skive Crimp Fittings
166
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Spiral Single Skive
ORS® Crimp Fittings
Fittings
Straight
FJ9900 45° elbow
FJ9901 90° elbow (short)
FJ9902 90° elbow (long)
FJ9903
All dimensions in inches.
Complete Component Part Numbers
Fitting Thread Hose
Part Number Nipple Assy. Socket T Size A C D Eφ H 1 2
Straight
FJ9900–1212S * * 13/16-12 –12 4.18 1.07 1.87 .61 1.38 1.12
FJ9900–1616S * * 17/16-12 –16 4.77 1.14 2.20 .78 1.62 1.38
45° elbow
FJ9901–1212S * * 13/16-12 –12 4.66 2.35 .61 .83 1.38
FJ9901–1616S * * 17/16-12 –16 5.58 3.02 .78 .94 1.62
167
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Internal Skive Crimp Fittings*
Male pipe SAE 37° (JIC) swivel SAE 37° (JIC) male flare
FC5258 FC5014 FC5026
All dimensions in inches.
Complete Component Part Numbers
Fitting Hose
Part Number Nipple Assy. Socket Thread Size A D E H 1 2
Male pipe
3
FC5258–0608S FC2710–0608S FC2540–08S /8-18 –08 3.09 1.29 .36 .81
I
FC5258–0808S FC2710–0808S FC2540–08S /2-14 –08 3.34 1.54 .36 .88
3
FC5258–1212S FC2710–1212S FC2717–12S /4-14 –12 3.56 1.44 .61 1.06
FC5258–1616S FC2710–1616S FC2540–16S 1-111/2 –16 4.39 1.77 .78 1.38
FC5258–2016S FC2710–2016S FC2540–16S 11/4-111/2 –16 4.48 1.86 .78 1.69
FC5258–2020S FC2710–2020S FC2540–20S 11/4-111/2 –20 4.51 1.87 1.05 1.69
FC5258–2420S FC2710–2420S FC2540–20S 11/2-111/2 –20 4.61 1.96 1.05 2.00
FC5258–2424S FC2710–2424S FC2540–24S 11/2-111/2 –24 5.05 2.02 1.26 2.00
FC5258–3224S FC2710–3224S FC2540–24S 2-111/2 –24 5.15 2.12 1.26 2.50
FC5258–3232S FC2710–3232S FC2540–32S 2-111/2 –32 5.52 2.33 1.69 2.62
SAE 37° (JIC) swivel
3
FC5014–0808S FC4014–0808S FC2540–08S /4-16 –08 3.39 1.59 .36 .94 .81
FC5014–1212S FC4014–1212S FC2717–12S 11/16-12 –12 3.81 1.70 .61 1.25 1.06
FC5014–1616S FC4014–1616S FC2540–16S 15/16-12 –16 4.52 1.91 .78 1.50 1.25
FC5014–2020S FC4014–2020S FC2540–20S 15/8-12 –20 4.77 2.12 1.05 2.00 1.56
FC5014–2420S FC4014–2420S FC2540–20S 17/8-12 –20 4.98 2.33 1.05 2.25 1.81
FC5014–2424S FC4014–2424S FC2540–24S 17/8-12 –24 5.43 2.40 1.26 2.25 1.81
FC5014–3232S FC4014–3232S FC2540–32S 21/2-12 –32 5.50 2.31 1.69 2.88
SAE 37° (JIC) male flare
FC5026–1212S FC2697–1212S FC2717–12S 11/16-12 –12 3.73 1.62 .61 1.12
FC5026–1616S FC2697–1616S FC2540–16S 15/16-12 –16 4.36 1.75 .78 1.38
FC5026–2020S FC2697–2020S FC2540–20S 15/8-12 –20 4.44 1.80 1.05 1.62
FC5026–2424S FC2697–2424S FC2540–24S 17/8-12 –24 5.07 2.04 1.26 1.88
168
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Internal Skive
Crimp Fittings*
Fittings
SAE 37° (JIC) SAE 37° (JIC) Straight Split Flange
FJ9031 671/2 elbow 90° elbow FC5050 Code 61 (SAE J518c)
FC5564 FC5049 Code 62 (SAE J518c)
169
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Internal Skive Crimp Fittings*
170
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Internal Skive
Crimp Fittings*
Fittings
60° split flange 671/2° split flange 90° split flange
FC5504 Code 61 FC5513 Code 61 FC5054 Code 61
(S.A.E. J518c) (S.A.E. J518c) (S.A.E. J518c)
FC5582 Code 62 FC5373 Code 62
(S.A.E. J518c) (S.A.E. J518c)
Complete Flange
Component Part Numbers
Fitting Head Hose
Part Number Nipple Assy. Socket Dia. K Size A D E H 1 2
60° split flange – Code 61 (SAE J518c)
FC5504–1616S FC4504–1616S FC2540–16S 1.75 –16 5.48 2.87 .78 1.50
FC5504–2016S FC4504–2016S FC2540–16S 2.00 –16 5.48 2.87 .78 1.50
FC5504–2020S FC4504–2020S FC2540–20S 2.00 –20 5.80 3.15 1.05 1.66
FC5504–2420S FC4504–2420S FC2540–20S 2.38 –20 5.80 3.15 1.05 1.66
FC5504–2424S FC4504–2424S FC2540–24S 2.38 –24 6.82 3.80 1.26 2.00
FC5504–3224S FC4504–3224S FC2540–24S 2.81 –24 6.82 3.80 1.26 2.00
FC5504–3232S FC4504–3232S FC2540–32S 2.81 –32 8.54 5.36 1.69 2.88
60° split flange – Code 62 (SAE J518c)
FC5582–1616S FC4582–1616S FC2540–16S 1.88 –16 5.48 2.87 .78 1.50
FC5582–2016S FC4582–2016S FC2540–16S 2.12 –16 5.48 2.87 .78 1.50
FC5582–2020S FC4582–2020S FC2540–20S 2.12 –20 5.80 3.15 1.05 1.66
FC5582–2420S FC4582–2420S FC2540–20S 2.50 –20 5.80 3.15 1.05 1.66
FC5582–2424S FC4582–2424S FC2540–24S 2.50 –24 6.82 3.80 1.26 2.00
FC5582–3224S FC4582–3224S FC2540–24S 3.12 –24 6.82 3.80 1.26 2.00
FC5582–3232S FC4582–3232S FC2540–32S 3.12 –32 8.54 5.36 1.69 2.88
671/2° split flange – Code 61 (SAE J518c)
FC5513–1212S FC4513–1212S FC2717–12S 1.50 –12 4.46 2.35 .61 1.60
FC5513–1616S FC4513–1616S FC2540–16S 1.75 –16 5.50 2.89 .78 1.75
FC5513–2016S FC4513–2016S FC2540–16S 2.00 –16 5.50 2.89 .78 1.75
FC5513–2020S FC4513–2020S FC2540–20S 2.00 –20 5.76 3.12 1.05 1.90
FC5513–2420S FC4513–2420S FC2540–20S 2.38 –20 5.76 3.12 1.05 1.90
FC5513–2424S FC4513–2424S FC2540–24S 2.38 –24 6.35 3.33 1.26 2.00
FC5513–3224S FC4513–3224S FC2540–24S 2.81 –24 6.35 3.33 1.26 2.00
FC5513–3232S FC4513–3232S FC2540–32S 2.81 –32 8.43 5.24 1.69 3.25
671/2° split flange – Code 62 (SAE J518c)
FC5373–1212S FC4373–1212S FC2717–12S 1.62 –12 4.46 2.35 .61 1.60
FC5373–1616S FC4373–1616S FC2540–16S 1.88 –16 5.50 2.89 .78 1.75
FC5373–2016S FC4373–2016S FC2540–16S 2.12 –16 5.50 2.89 .78 1.75
FC5373–2020S FC4373–2020S FC2540–20S 2.12 –20 5.76 3.12 1.05 1.90
FC5373–2420S FC4373–2420S FC2540–20S 2.50 –20 5.76 3.12 1.05 1.90
FC5373–2424S FC4373–2424S FC2540–24S 2.50 –24 6.35 3.33 1.26 2.00
FC5373–3224S FC4373–3224S FC2540–24S 3.12 –24 6.35 3.33 1.26 2.00
FC5373–3232S FC4373–3232S FC2540–32S 3.12 –32 8.43 5.24 1.69 3.25
90° split flange – Code 61 (SAE J518c)
FC5054–1212S FC4054–1212S FC2717–12S 1.50 –12 4.46 2.35 .61 1.60
FC5054–1616S FC4054–1616S FC2540–16S 1.75 –16 5.50 2.89 .78 1.75
FC5054–2016S FC4054–2016S FC2540–16S 2.00 –16 5.50 2.89 .78 1.75
FC5054–2020S FC4054–2020S FC2540–20S 2.00 –20 5.76 3.12 1.05 1.90
FC5054–2420S FC4054–2420S FC2540–20S 2.38 –20 5.76 3.12 1.05 1.90
FC5054–2424S FC4054–2424S FC2540–24S 2.38 –24 6.35 3.33 1.26 2.00
FC5054–3224S FC4054–3224S FC2540–24S 2.81 –24 6.35 3.33 1.26 2.00
FC5054–3232S FC4054–3232S FC2540–32S 2.81 –32 8.43 5.24 1.69 3.25
*Internal skive crimp fittings cannot be crimped on FT1244 machines, except as follows: FC5258–0608S, FC5258–08S and FC5014–0808S fittings can be crimped on FT1244
machines by using special equipment and procedures.
**See pages 148–153 for FC136 and FC250A sizes 08 and 12. NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225-228.
171
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Internal Skive Crimp Fittings*
*Internal skive crimp fittings cannot be crimped on FT1244 machines, except as follows: FC5258–0608S, FC5258–08S and FC5014–0808S fittings can be crimped on FT1244
machines by using special equipment and procedures.
**See pages 148–153 for FC136 and FC250A sizes 08 and 12. NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225-228.
172
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ORS® Internal Skive
Crimp Fittings*
for use with hose FC136 (–16 thru –32)**, FC250A (–16 thru –24)**, FC254, FC323, FC324 (–12, –16 only), FC273 (–12, –16)
Fittings
Straight 45° elbow 90° elbow (short) 90° elbow (long)
FJ9608 FJ9611 FJ9614 FJ9717
All dimensions in inches.
Complete Component Part Numbers
Fitting Thread Hose
Part Number Nipple Assy. Socket T Size A C D EØ H 1 2
Straight
FJ9608–1212S FJ8608–1212S FC2717–12S 13/16-12 –12 3.82 1.07 1.70 .61 1.38 1.12
FJ9608–1616S FJ8608–1616S FC2540–16S 17/16-12 –16 4.64 1.14 2.03 .78 1.62 1.38
FJ9608–2020S FJ8608–2020S FC2540–20S 111/16-12 –20 4.68 1.13 2.03 1.05 1.88 1.62
FJ9608–2424S FJ8608–2424S FC2540–24S 2-12 –24 5.12 1.00 2.09 1.26 2.25 2.00
45° elbow
FJ9611–1212S FJ8611–1212S FC2717–12S 13/16-12 –12 4.30 2.19 .56 .83 1.38
FJ9611–1616S FJ8611–1616S FC2540–16S 17/16-12 –16 5.45 2.84 .76 .90 1.62
11
FJ9611–2020S FJ8611–2020S FC2540–20S 1 /16-12 –20 5.40 2.75 1.01 1.00 1.88
FJ9611–2424S FJ8611–2424S FC2540–24S 2-12 –24 6.39 3.36 1.19 1.07 2.25
90° elbow (short)
FJ9614–1212S FJ8614–1212S FC2717–12S 13/16-12 –12 4.20 2.08 .56 1.88 1.38
7
FJ9614–1616S FJ8614–1616S FC2540–16S 1 /16-12 –16 5.16 2.54 .76 2.21 1.62
FJ9614–2020S FJ8614–2020S FC2540–20S 111/16-12 –20 5.48 2.84 1.01 2.51 1.88
FJ9614–2424S FJ8614–2424S FC2540–24S 2-12 –24 6.48 3.46 1.19 2.70 2.25
90° elbow (long)
FJ9717–1212S FJ8617–1212S FC2717–12S 13/16-12 –12 4.20 2.08 .56 3.78 1.38
FJ9717–1616S FJ8617–1616S FC2540–16S 17/16-12 –16 5.26 2.54 .76 4.50 1.62
FJ9717–2020S FJ8617–2020S FC2540–20S 111/16-12 –20 5.54 2.90 1.01 5.09 1.88
FJ9717–2424S FJ8617–2424S FC2540–24S 2-12 –24 6.48 3.46 1.19 5.54 2.25
*Internal skive crimp fittings cannot be crimped on FT1244 machines, except as follows: FC5258–0608S, FC5258–08S and FC5014–0808S fittings can be crimped on FT1244 machines
by using special equipment and procedures.
**See pages 148–153 for FC136 and FC250A sizes 08 and 12. NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225-228.
173
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Internal Skive Crimp Fittings*
Male pipe SAE 37° (JIC) swivel SAE 37° (JIC) male flare
FC5322 FC5321 FC5323
All dimensions in inches.
*Internal skive crimp fittings cannot be crimped on FT1244 machines, except as follows: FC5258–0608s, FC5258–0808s and FC5014–0808s fittings can be crimped on
FT1244 machines by using special equipment and procedures.
174
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Internal Skive
Crimp Fittings*
Fittings
SAE 37° (JIC) SAE 37° (JIC)
SAE 37° (JIC) 30° elbow 45° elbow
221/2° elbow FJ9036 FC5560
FJ9035
All dimensions in inches.
175
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Internal Skive Crimp Fittings*
FC273, FC325
Fittings
*Internal skive crimp fittings cannot be crimped on FT1244 machines, except as follows: FC5258–0608S, FC5258–0808S and FC5014–0808S fittings can be crimped on FT1244
machines by using special equipment and procedures.
NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225-228.
176
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Internal Skive
Crimp Fittings*
Fittings
45° split flange 60° split flange 671/2° split flange 90° split flange
Code 62 (SAE J518c) Code 62 (SAE J518c) Code 62 (SAE J518c) Code 62 (SAE J518c)
FC5327 FJ9023 FC5371 FC5329
All dimensions in inches.
Complete Component Part Numbers Flange
Fitting Head Hose
Part Number Nipple Assy. Socket Dia. K Size A D E H 1 2
*Internal skive crimp fittings cannot be crimped on FT1244 machines, except as follows: FC5258–0608S, FC5258–0808S and FC5014–0808S fittings can be crimped on FT1244
machines by using special equipment and procedures.
NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225-228.
177
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Internal Skive Crimp Fittings*
45° elbow
FJ9719–1212S FJ8611–1212S FC2717–12S 13/16-12 –12 4.30 2.19 .56 .83 1.38
FJ9719–1616S FJ8611–1616S FC2540–16S 17/16-12 –16 5.45 2.84 .76 .90 1.62
FJ9719–2020S FJ8611–2020S FC2717–20S 111/16-12 –20 5.40 2.75 1.01 1.00 1.88
FJ9719–2424S FJ8611–2424S FC2717–24S 2-12 –24 6.41 3.36 1.19 1.07 2.25
*Internal skive crimp fittings cannot be crimped on FT1244 machines, except as follows: FC5258–0608S, FC5258–0808S and FC5014–0808S fittings can be crimped on FT1244
machines by using special equipment and procedures.
NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225-228.
178
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Internal Skive Crimp
Fittings*
for use with hose FC606
Fittings
45° elbow 90° elbow
Straight split flange split flange split flange
FJ7261 FJ7274 FJ7277 ORS® straight
Code 62 (SAE J518c) Code 62 (SAE J518c) Code 62 (SAE J518c) FJ7260
All dimensions in inches.
Complete Component Part Numbers Flange Head
Fitting Dia. K ∅ Hose
Part Number Nipple Assy. Socket Size A C D E∅ H 1 2
Thread T
Straight split flange
FJ7261–1616S FJ6261–1616S FC1601–16S 1.88 –16 5.66 3.02 .76
FJ7261–1620S FJ6261–1620S FC1601–20S 1.88 –20 6.15 3.06 .76
FJ7261–2020S FJ6261–2020S FC1601–20S 2.12 –20 6.18 3.10 .94
ORS® straight
FJ7260–1616S FJ6260–1616S FC1601–16S 17/16-12 –16 4.33 1.14 1.69 .78 1.62 1.38
*Internal skive crimp fittings cannot be crimped on FT1244 machines, except as follows: FC5258–0608s, FC5258–0808s and FC5014–0808s fittings can be crimped on FT1244 machines
by using special equipment and procedures.
NOTE: For flanges, split flange halves, kits and O-Rings, see pages 225-228.
179
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Crimp Fittings
FC202
Fittings
Female O-Ring
SAE 45˚swivel 90˚ elbow (SAE 45˚) Male O-Ring pilot rigid pilot swivel
FC7882/FC7603 FC7883 FC7597 FC5275/FC7606
All dimensions in inches.
90° elbow
5
FC7883–0606S * * /8-18 –06 2.34 1.42 .26 1.50 .81
3
FC7883–0808S * * /4-16 –08 2.58 1.42 .35 1.53 .94
*One-piece fittings.
NOTE: O-Rings for O-Ring pilot fittings must be ordered separately, see page 227.
180
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Polyon Swage
Fittings
Fittings
Male Pipe Female Pipe SAE 37º (JIC) male Flare
FC5805 FC5806 FC5807
NOTE: Fittings on this page may be swaged or crimped. See bulletin JA55 for crimp information. All dimensions in inches.
Complete
Fitting Hose
1 2
Part Number Die Part No. Pusher Part No. Thread Size A D EØ H
Male Pipe
1
FC5805–0202S FT1243–100–2 FT1243–150–1 /8-27 –02 1.48 .92 .07 .56
1
FC5805–0203S FT1243–100–3 FT1243–150–1 /8-27 –03 1.87 1.08 .10 .56
1
FC5805–0403S FT1243–100–3 FT1243–150–4 /4-18 –03 2.06 1.26 .10 .69
3
FC5805–0603S FT1243–100–3 FT1243–150–5 /8-18 –03 2.16 1.36 .10 .75
1
FC5805–0204S FT1243–100–4 FT1243–150–2 /8-27 –04 1.98 1.08 .15 .62
1
FC5805–0404S FT1243–100–4 FT1243–150–4 /4-18 –04 2.16 1.26 .15 .69
3
FC5805–0604S FT1243–100–4 FT1243–150–5 /8-18 –04 2.26 1.36 .15 .75
1
FC5805–0405S FT1243–100–5 FT1243–150–4 /4-18 –05 2.34 1.06 .22 .69
3
FC5805–0605S FT1243–100–5 FT1243–150–5 /8-18 –05 2.34 1.06 .22 .75
1
FC5805–0406S FT1243–100–6 FT1243–150–5 /4-18 –06 2.51 1.06 .28 .75
3
FC5805–0606S FT1243–100–6 FT1243–150–5 /8-18 –06 2.51 1.06 .28 .75
1
FC5805–0806S FT1243–100–6 FT1243–150–9 /2-14 –06 2.80 1.35 .28 .94
3
FC5805–0608S FT1243–100–8 FT1243–150–8 /8-18 –08 2.71 1.06 .38 .88
1
FC5805–0808S FT1243–100–8 FT1243–150–9 /2-14 –08 3.00 1.35 .38 .94
1
FC5805–0810S FT1243–100–10 FT1243–150–9 /2-14 –10 3.20 1.38 .50 1.25
3
FC5805–1212S FT1243–100–12 FT1243–150–11 /4-14 –12 3.20 1.35 .59 1.12
FC5805–1616S FT1243–100–16 FT1243–150–13 1-111/2 –16 3.97 1.58 .81 1.38
Female pipe
1
FC5806–0404S FT1243–100–4 FT1243–250–2 /4-18 –04 2.23 1.33 .15 .75
1
FC5806–0808S FT1243–100–8 FT1243–250–6 /2-14 –08 2.98 1.33 .38 1.06
181
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Polyon Swage Fittings
SAE 45° male flare SAE straight thread SAE 37° (JIC) swivel
FC5808 O-Ring male** FC5809 FC5810
NOTE: Fittings on this page may be swaged or crimped. See bulletin JA55 for crimp information. All dimensions in inches.
Complete
Fitting Hose
Part Number Die Part No. Pusher Part No. Thread Size A D E H 1 2
SAE 45° male flare
1
FC5808–0504S FT1243–100–4 FT1243–150–2 /2-20 –04 2.19 1.29 .15 .62
5
FC5808–0605S FT1243–100–5 FT1243–150–5 /8-18 –05 2.50 1.22 .22 .75
5
FC5808–0606S FT1243–100–6 FT1243–150–5 /8-18 –06 2.60 1.15 .28 .75
3
FC5808–0808S FT1243–100–8 FT1243–150–8 /4-16 –08 2.97 1.32 .38 .88
*Also available in 316 stainless steel, substitute –259 for S in base part number when ordering.
**22617 O-Ring supplied, see page 228 for additional O-Rings.
182
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Polyon Swage
Fittings
Fittings
SAE 45° swivel Male pipe swivel 45° elbow universal swivel 90° elbow universal swivel
FC5811 FC5812 FC5936 FC5937
SAE 37° (JIC) swivel SAE 37° (JIC) swivel
FC5813 FC5814
NOTE: Fittings on this page may be swaged or crimped. See bulletin JA55 for crimp information. All dimensions in inches.
Complete
Fitting Hose
Part Number Die Part No. Pusher Part No. Thread Size A D E H 1 2
SAE 45° swivel
7
FC5811–0403S FT1243–100–3 FT1243–250–10 /16-20 –03 2.20 1.40 .10 .62 .56
1
FC5811–0503S FT1243–100–3 FT1243–250–1 /2-20 –03 2.22 1.42 .10 .75 .56
7
FC5811–0404S FT1243–100–4 FT1243–250–11 /16-20 –04 2.37 1.47 .15 .62 .62
1
FC5811–0504S FT1243–100–4 FT1243–250–12 /2-20 –04 2.40 1.50 .15 .75 .62
5
FC5811–0604S FT1243–100–4 FT1243–250–3 /8-18 –04 2.40 1.51 .15 .81 .62
1
FC5811–0505S FT1243–100–5 FT1243–250–12 /2-20 –05 2.48 1.20 .22 .75 .62
5
FC5811–0605S FT1243–100–5 FT1243–250–3 /8-18 –05 2.57 1.30 .22 .81 .62
5
FC5811–0606S FT1243–100–6 FT1243–250–13 /8-18 –06 2.76 1.32 .28 .81 .75
3
FC5811–0806S FT1243–100–6 FT1243–250–4 /4-16 –06 2.81 1.36 .28 .94 .75
3
FC5811–0808S FT1243–100–8 FT1243–250–15 /4-16 –08 3.11 1.46 .38 .94 .88
7
FC5811–1008S FT1243–100–8 FT1243–250–5 /8-14 –08 3.10 1.46 .38 1.00 .88
Male pipe swivel
1
FC5812–0404S FT1243–100–4 FT1243–150–3 /4-18 –04 2.74 1.84 .15 .69 .62
3
FC5812–0606S FT1243–100–6 FT1243–150–6 /8-18 –06 3.18 1.73 .28 .75 .75
1
FC5812–0808S FT1243–100–8 FT1243–150–10 /2-14 –08 3.66 1.96 .38 .94 .88
3
FC5812–1212S FT1243–100–12 FT1243–150–12 /4-14 –12 3.88 2.03 .58 1.12 1.12
45° elbow universal swivel/SAE 37° (JIC) swivel
7
FC5936–0403S FT1243–100–3 FT1243–550–10 /16-20 –03 2.09 1.29 .10 .33 .56 .56
1
FC5936–0504S FT1243–100–4 FT1243–550–12 /2-20 –04 2.26 1.36 .15 .36 .62 .62
9
FC5813–0605S FT1243–100–5 FT1243–550–12 /16-18 –05 2.49 1.21 .22 .39 .69 .62
9
FC5813–0606S FT1243–100–6 FT1243–550-14 /16-18 –06 2.66 1.21 .24 .39 .69 .75
3
FC5936–0806S FT1243–100–6 FT1243–550–4 /4-16 –06 3.01 1.56 .28 .55 .88 .88
3
FC5936–0808S FT1243–100–8 FT1243–550–8 /4-16 –08 3.21 1.56 .37 .55 .88 .88
7
FC5936–1008S FT1243–100–8 FT1243–550–10 /8-14 –08 3.31 1.66 .38 .64 1.00 .88
FC5813–1212S FT1243–100–12 FT1243–550–12 11/16-12 –12 3.75 1.91 .58 .77 1.25 1.12
FC5813–1616S FT1243–100–16 FT1242–550–16 15/16-12 –16 4.57 2.33 .81 1.07 1.50 1.38
90° elbow universal swivel/SAE 37° (JIC) swivel
7
FC5937–0403S FT1243–100–3 FT1243–250–10 /16-20 –03 1.99 1.19 .10 .68 .56 .56
7
FC5937–0404S FT1243–100–4 FT1243–250–11 /16-20 –04 2.08 1.19 .15 .68 .56 .62
1
FC5937–0504S FT1243–100–4 FT1243–250–12 /2-20 –04 2.15 1.25 .15 .76 .62 .62
9
FC5814–0605S FT1243–100–5 FT1243–250–12 /16-18 –05 2.38 1.11 .22 .85 .69 .62
9
FC5814–0606S FT1243–100–6 FT1243–250-14 /16-18 –06 2.56 1.11 .28 .85 .69 .75
3
FC5937–0806S FT1243–100–6 FT1243–250–4 /4-16 –06 2.78 1.33 .28 1.09 .88 .75
3
FC5937–0808S FT1243–100–8 FT1243–250–15 /4-16 –08 2.98 1.33 .38 1.09 .88 .88
7
FC5937–1008S FT1243–100–8 FT1243–250–5 /8-14 –08 3.01 1.36 .38 1.23 1.00 .88
FC5814–1212S FT1243–100–12 FT1243–550–12 11/16-12 –12 3.71 1.86 .59 1.82 1.25 1.12
FC5814–1616S FT1243–100–16 FT1243–550–16 15/16-12 –16 4.53 2.14 .81 2.39 1.50 1.38
183
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Polyon ORS® Swage Fittings
for use with
hose
FC372, FC373,
FC374, FC375,
FC390, FC690
Fittings
NOTE: Fittings on this page may be swaged or crimped. See bulletin JA55 for crimp information. All dimensions in inches.
Complete
Fitting Thread Hose
Part Number Die Part No. Pusher Part No. T Size A C D E H 1 2
Straight
9
FJ9480–0404S FT1243–100–4 FT1243–650–4 /16-18 –04 2.43 .62 1.54 .15 .69 .62
11
FJ9480–0606S FT1243–100–6 FT1243–650–6 /16-16 –06 2.86 .72 1.42 .26 .81 .75
13
FJ9480–0808S FT1243–100–8 FT1243–650–8 /16-16 –08 3.35 .87 1.71 .38 .94 .88
FJ9480–1010S FT1243–100–10 FT1243–650–10 1-14 –10 3.63 .97 1.81 .50 1.12 1.00
FJ9480–1212S FT1243–100–12 FT1243–650–12 13/16-12 –12 3.65 1.07 1.80 .58 1.38 1.12
7
FJ9480–1616S FT1243–100–16 FT1243–650–16 1 /16-12 –16 4.41 1.14 2.02 .78 1.62 1.38
45° elbow
9
FJ9481–0404S FT1243–100–4 FT1243–550–4 /16-18 –04 2.30 1.40 .15 .41 .69 .62
11
FJ9481–0606S FT1243–100–6 FT1243–550–6 /16-16 –06 2.70 1.26 .24 .43 .81 .75
13
FJ9481–0808S FT1243–100–8 FT1243–550–8 /16-16 –08 3.25 1.61 .37 .59 .94 .88
FJ9481–1212S FT1243–100–12 FT1243–550–12 13/16-12 –12 3.81 1.96 .58 .83 1.38 1.12
FJ9481–1616S FT1243–100–16 FT1243–550–16 17/16-12 –16 4.60 2.21 .76 .94 1.62 1.38
184
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Swage Fittings
Fittings
Swage male pipe fitting Swage hose mender fitting
FJ9372/FJ5020 FJ9373/FJ7938/FJ5021
Complete
Fitting Thread Hose
Part Number Die Part No. Pusher Part No. T Size A C D E H 1 2
*Two die sets are required for assembly of the swage mender fitting when using the FT1284 tool.
**For FC702–12 hose only.
185
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Flat Crimp Fittings
186
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Flat Crimp Fittings
Fittings
45° elbow universal 90° elbow
SAE 45° swivel FC5098 universal
FC7220
FC7216 FC7217 SAE 45°
All dimensions in inches.
Complete Component Part Numbers
Fitting Hose
Part Number Nipple Assy.* Socket Thread Size A D E H 1X X2
SAE45° swivel
7
FC7216–0404S FC6216–0404S FC3596–04S /16-20 –04 1.55 .96 .12 .56 .44
1
FC7216–0505S FC6216–0505S FC3443–04S /2-20 –05 1.50 1.01 .19 .62 .50
5
FC7216–0606S FC6216–0606S FC3443–05S /8-18 –06 1.63 1.14 .25 .75 .56
3
FC7216–0808S FC6216–0808S FC3596–08S /4-16 –08 2.10 1.21 .34 .88 .69
7
FC7216–1010S FC6216–1010S FC3443–08S /8-14 –10 2.21 1.32 .44 1.00 .81
FC7216–1212S FC6216–1212S FC3596–12S 11/16-14 –12 2.29 1.41 .56 1.25 1.00
45° elbow
3
FC7220–0808S FC6220–0808S FC3596–08S /4-16 –08 2.16 1.27 .36 .55 .88
90° elbow
7
FC5098–0404S FC4098–0404S FC3596–04S /16-20 –04 1.28 .69 .12 .68 .56
5
FC7217–0606S FC6217–0606S FC3443–05S /8-18 –06 1.31 .82 .25 .85 .75
187
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Flat Crimp Fittings
FC363, FC364,
FC563
Fittings
Flange Retainer
SAE 37º with Teflon
Male Pipe (JIC) swivel Flange Retainer coated nipple Ladish Tri-Clamp*
FJ9588 FJ9587 FJ9656 FJ9656 FJ7041
188
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Flat Crimp Fittings
Fittings
Flange Retainer
SAE 37º with Teflon
Male Pipe (JIC) swivel Flange Retainer coated nipple Ladish Tri-Clamp*
FJ9588 FJ9587 FJ9656 FJ9656 FJ7041
Number
Part Number Hose Bolt
Steel Size Holes J L M
FC1389–0808S –08 4 3.50 2.38 .62
FC1389–1212S –12 4 3.88 2.75 .62
FC1389–1616S –16 4 4.25 3.12 .62
FC1389–2020S –20 4 4.62 3.50 .62
Flange FC1389 FC1389–2424S –24 4 5.00 3.88 .62
189
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Reusable Fittings
Reusable fittings
for use with Hose
302A, 303, 1503, 1540, 2580, 2651, FC202,
FC234, FC300, FC321, FC350, FC355,
Fittings
FC558
SAE 37° (JIC) swivel*†
411– SAE 45° swivel†*††
44–411– 401–
Male pipe
412– Dash Hose
Dash Hose
44–412– Size Thread Size A D Eφ
Size Thread Size A D Eφ
411–
401–
7
†4S* /16-20 –4 1.75 1.00 .17 7
4S* /16-20 –04 1.75 1.00 .17
Dash Hose 6–4S** 9
/16-18 –4 1.85 1.10 .17 1
Size Thread Size A D Eφ 5S* /2-20 –05 1.90 1.12 .23
1
†5S* /2-20 –5 1.90 1.12 .23 5
412– 6S* /8-18 –06 2.05 1.15 .30
9
†6S* /16-18 –6 2.05 1.15 .30 3
†2–4S* 1
/8-27 –04 1.68 .92 .17 8–6S** /4-16 –06 2.18 1.28 .30
3
†8S* /4-16 –8 2.52 1.38 .39 3
†4–4S* 1
/4-18 –04 1.86 1.11 .17 8S* /4-16 –08 2.52 1.38 .39
7
†10–8S** /8-14 –8 2.65 1.50 .39 7
†2–5S* 1
/8-27 –05 1.78 1.00 .23 10S* /8-14 –10 2.80 1.51 .48
7
10S* /8-14 –10 2.80 1.51 .48
†4–5S* 1
/4-18 –05 1.96 1.18 .23 12S* 11/16-14 –12 3.02 1.45 .61
12–10S** 11/16-12 –10 2.85 1.56 .48
1
†4–6S* /4-18 –06 2.13 1.23 .30 †12S* 1
1 /16-12 –12 3.15 1.58 .61
3
†6–6S /8-18 –06 2.13 1.23 .24 16–12S** 15/16-012 –12 3.26 1.69 .61
3
†6–8S* /8-18 –08 2.48 1.33 .39 †16S* 15/16-12 –16 2.82 1.55 .82
1
8–8S /2-14 –08 2.73 1.58 .36 †20S*††† 15/8-12 –20 3.00 1.64 1.05
1
†8–10S* /2-14 –10 2.88 1.59 .48 †24S*††† 17/8-12 –24 3.28 1.83 1.28
3
12–10S* /4-14 –10 2.94 1.65 .48 †32S*††† 21/2-12 –32 3.88 2.03 1.75
†12–12S* 3
/4-14 –12 3.24 1.67 .61 SAE 45° swivel
44–411– 4401–
3
†12–16S /4-14 –16 2.80 1.53 .82
40* 3-12 –40 4.16 2.25 2.20
†16–16S 1-111/2 –16 2.99 1.72 .82 Dash Hose
48* 31/2-12 –48 4.28 2.38 2.80
16–20S 1-11 /2 1
–20 3.20 1.84 .95 Size Thread Size A D Eφ
†20–20S 1
1 /4-11 /2 1
–20 3.23 1.87 1.05 4401–
7
20–24S 11/4-111/2 –24 3.58 2.12 1.28 4S /16-20 –04 1.97 1.22 .13
1
†24–24S 11/2-111/2 –24 3.48 2.03 1.28 5S /2-20 –05 2.12 1.34 .17
5
†32–32S 2-111/2 –32 4.05 2.20 1.75 6S /8-18 –06 2.36 1.46 .24
3
44–412– 8S /4-16 –08 2.78 1.62 .36
7
40–40 1
2 /2-8 –40 5.03 3.13 2.12 10S /8-14 –10 3.10 1.81 .46
SAE 37° (JIC) swivel 12S 11/16-14 –12 3.49 1.92 .55
48–48 3-8 –48 5.09 3.19 2.69 4411–
Dash Hose
Size Thread Size A D Eφ
Male pipe
4412– 4411–
7
4S††† /16-20 –04 1.97 1.23 .13
7
4S /16-20 –05 2.08 1.30 .17
1
5S††† /2-20 –05 2.12 1.35 .18
Dash Hose 6S††† 9
/16-18 –06 2.33 1.43 .24 PTT swivel*
Size Thread Size A D Eφ 3
406–
8–6S /4-16 –06 2.42 1.52 .24
4412– 6–8S 9
/16-18 –08 2.68 1.53 .30 Dash Hose
2–4S 1
/8-27 –04 1.68 .93 .13 8S††† 3
/4-16 –08 2.78 1.62 .36 Size Thread Size A D Eφ
4–4S 1
/4-18 –04 1.87 1.12 .13 10–8S 7
/8-14 –08 2.95 1.80 .36 406–
4–5S 1
/4-18 –05 1.96 1.18 .17 8–10S 3
/4-16 –10 2.92 1.64 .39 16B†††† 15/16-14 –16 2.60 1.33 .82
4–6S† 1
/4-18 –06 2.13 1.23 .24 10S††† 7
/8-14 –10 3.10 1.81 .46 20B†††† 15/8-14 –20 2.86 1.50 1.05
6–6S 3
/8-18 –06 2.13 1.23 .24 12–10S 11/16-12 –10 3.19 1.91 .46 24B 17/8-14 –24 3.13 1.67 1.28
1
4–8S /4-18 –08 2.48 1.33 .30 10–12S 7
/8-14 –12 3.40 1.83 .55
6–8S 3
/8-18 –08 2.48 1.33 .36 12S††† 11/16-12 –12 3.49 1.92 .55 NOTE: For correct socket part number, see page 108.
1 †Also supplied in brass. To order substitute “B” for “S”
8–8S /2-14 –08 2.73 1.58 .36 14–12S 13/16-12 –12 3.56 1.99 .55 in part number.
1
8–10S /2-14 –10 2.88 1.59 .46 16S††† 15/16-12 –16 3.19 1.93 .82 ††Wet air brake system can cause fitting corrosion, if
12–10S 3
/4-14 –10 2.94 1.65 .46 20S 15/8-12 –20 3.43 2.07 1.05 encountered use an all brass fitting (substitute “B” for
“S” in part number, or steel fittings with brass nipples
1
8–12S /2-14 –12 3.24 1.68 .49 20–24S 15/8-12 –24 3.65 2.19 1.06 (add “63–” prefix and drop “S” suffix in part number).
12–12S 3
/4-14 –12 3.24 1.67 .55 24S 17/8-12 –24 3.68 2.22 1.28 **Check with Aeroquip for proper tooling.
†††Available in stainless steel. To order drop the “S” suf-
32S 21/2-12 –32 4.39 2.55 1.75 fix and add “259–” prefix.
††††Also supplied in steel. To order drop “B” suffix and
All dimensions in inches. *Requires assembly tools for assembly. substitute “S” in part number.
190
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Reusable Fittings
Dash Hose
Fittings
Size Thread Size A D Eφ H
SAE male O-Ring boss** LIFESAVER†
190265–
190463– 190000–
9
6–5S /16-18 –05 2.13 1.35 .17 .39
Dash Hose Dash Tube Hose 9
6S /16-18 –06 2.23 1.33 .24 .39
Size Thread Size A D Eφ Size Size Size A B† D Eφ
12S 11/16-12 –12 3.78 2.21 .55 .78
190463– 190000–
1
16–12S 15/16-12 –12 4.00 2.43 .55 .99
6S 9
/16-18 –06 1.95 1.05 .24 4S /4 –04 1.36 .25 .62 .13
5
16S 15/16-12 –16 3.74 2.47 .82 1.07
8S 3
/4-16 –08 2.35 1.20 .36 5S /16 –05 1.53 .31 .75 .18
5
20S 15/8-12 –20 4.21 2.85 1.05 1.22
10S 7
/8-14 –10 2.63 1.34 .36 5–6S /16 –06 1.63 .31 .73 .24
3
6S /8 –06 1.63 .38 .73 .24
3
6–8S /8 –08 2.04 .38 .89 .28
1
8S /2 –08 2.04 .50 .89 .36
5
10S /8 –10 2.19 .62 .90 .46
1
8–12S /2 –12 2.49 .50 .92 .39
3 90° elbow (short)
12S /4 –12 2.49 .75 .92 .55
SAE 37° (JIC) male flare 190296– Universal swivel
4414– 16S 1 –16 2.05 1.00 .78 .82 190302– SAE 45° swivel
16–20S 1 –20 2.26 1.00 .90 .82 190261– SAE 37° (JIC) swivel
Dash Hose 18–20S 11/8 –20 2.26 1.12 .90 .94 90° elbow (long)
Size Thread Size A D Eφ 190295– Universal swivel
20S 11/4 –20 2.26 1.25 .90 1.05 190301– SAE 45° swivel
4414–
24–20S 11/2 –20 2.33 1.50 .96 1.05 190260– SAE 37° (JIC) swivel
7
4S /16-20 –04 1.85 1.10 .13
16–24S 1 –24 2.42 1.00 .97 .82
5S 1
/2-20 –05 1.95 1.17 .17 Dash Hose
20–24S 11/4 –24 2.36 1.25 .90 1.05 Size Thread Size A D Eφ H
9
6S /16-18 –06 2.12 1.22 .24 1
24–24S 1 /2 –24 2.42 1.50 .97 1.28
8S 3
/4-16 –08 2.57 1.42 .36 190296–
20–32S 11/4 –32 2.89 1.25 1.05 1.06 7
10S 7
/8-14 –10 2.88 1.60 .46 4S /16-20 –04 1.74 .99 .13 .68
24–32S 11/2 –32 2.83 1.50 .98 1.37 1
12–10S 11/16-12 –10 3.05 1.76 .46 5S /2-20 –05 1.96 1.18 .17 .77
32–32S 2 –32 2.89 2.00 1.05 1.75 3
12S 11/16-12 –12 3.35 1.78 .55 8S /4-16 –08 2.76 1.61 .36 1.09
1
40S 2 /2 –40 3.26 2.50 1.36 2.21 7
16–12S 15/16-12 –12 3.40 1.83 .55 10S /8-14 –10 2.94 1.65 .46 1.23
3
16S 15/16-12 –16 2.96 1.69 .82 8–12S /4-16 –12 3.21 1.64 .39 1.09
20S 15/8-12 –20 3.22 1.86 1.05 190302–
5
20F 17/8-12 –24 3.44 1.99 1.28 6S /8-18 –06 2.13 1.23 .24 .85
32S 1
2 /2-12 –32 4.22 2.38 1.75 12S 11/16-14 –12 3.74 2.17 .55 1.82
190261–
9
6S /16-18 –06 2.13 1.23 .24 .85
45° elbow 12S 11/16-12 –12 3.74 2.17 .55 1.82
190297– Universal swivel 16–12S 15/16-12 –12 3.74 2.17 .55 2.14
190299– SAE 45° swivel
16S 15/16-12 –16 3.55 2.28 .82 2.39
190265– SAE 37° (JIC) swivel
SAE 45º male flare 20–16S 15/8-12 –16 3.55 2.28 .76 2.50
4402– Dash Hose 20S 15/8-12 –20 4.02 2.65 1.05 2.75
Size Thread Size A D Eφ H
Dash Hose 20–24S 15/8-12 –24 4.11 2.66 1.05 2.75
Size Thread Size A D Eφ 190297– 190295–
7
4402– 4S /16-20 –04 1.85 1.10 .13 .33 7
4S /16-20 –04 1.74 .99 .13 1.80
7
4S††† 7
/16-20 –04 1.80 1.06 .13 4–5S /16-20 –05 2.01 1.23 .15 .33 1
5S /2-20 –05 1.96 1.18 .18 1.77
1
4–5S 7
/16-20 –05 1.90 1.12 .17 5S /2-20 –05 2.07 1.29 .18 .36 3
8S /4-16 –08 2.88 1.73 .36 2.43
3
5S 1
/2-20 –05 1.97 1.18 .17 8–6S /4-16 –06 2.64 1.74 .24 .55 7
10S /8-14 –10 3.19 1.90 .46 2.57
3
6S††† 5
/8-18 –06 2.19 1.28 .24 8–10S /4-16 –10 3.14 1.85 .39 .55 7
10–12S /8-14 –12 3.49 1.92 2.57 .48
7
8S††† 3
/4-16 –08 2.66 1.52 .36 10S /8-14 –10 3.24 1.95 .46 .64
7
190301–
10S††† 7
/8-14 –10 3.00 1.72 .46 10–12S /8-14 –12 3.54 1.97 .48 .64 5
6S /8-18 –06 2.13 1.23 .24 2.18
12–10S 11/16-14 –10 3.20 1.90 .46 190299– 12S 11/16-14 –12 3.74 2.17 .55 3.73
5
12S 11/16-14 –12 3.50 1.92 .56 6S /8-18 –06 2.23 1.33 .24 .39
190260–
12S 11/16-14 –12 3.78 2.21 .55 .78 9
6S /16-18 –06 2.13 1.23 .24 2.18
12S 11/16-12 –12 3.74 2.17 .55 3.73
16S 15/16-12 –16 3.55 2.28 .82 4.58
**See page 228 for O-Ring 22617.
20S 15/8-12 –20 4.02 2.65 1.05 5.53
†”B” dimension is counterbore diameter for mating
tubing.
†††Available in stainless steel. To order drop the “S”
suffix and add “259–” prefix. NOTE: For correct socket part number, see page 108. All dimensions in inches.
191
Courtesy of Aeroquip.cc
Reusable Fittings
Reusable fittings
for use with Hose
302A, 303, 1503, 1540, 2580, 2651,
Fittings
192
Courtesy of Aeroquip.cc
Reusable Fittings
Fittings
90° elbow (short)
Straight SAE male inverted flare SAE male inverted flare
Male inverted flare 190277– 190111– 190235–
Dash Hose 90° elbow (long)
Dash Hose Size Thread Size A D EØ SAE male inverted flare
Size Thread Size A D EØ 190111– 190325–
190277– 4S 7
/16-24 –04 2.46 1.71 .13
7
Dash Hose
4S /16-20 –04 1.80 1.05 .13 5S 1
/2-20 –05 2.62 1.84 .18 Size Thread Size A D EØ H
1
5–6S /2-20 –06 2.72 1.82 .24 190235–
5
6S /8-18 –06 2.72 1.82 .24 4S 7
/16-24 –04 2.36 1.62 .13 1.69
5
6-8S /8-18 –08 3.13 1.98 .28 7–4S 11
/16-18 –04 2.12 1.36 .13 1.84
3
8S /4-18 –08 3.20 2.05 .36 8–4S 3
/4-18 –04 2.12 1.36 .13 1.84
1
5S /2-20 –05 2.53 1.75 .18 1.69
5
6S /8-18 –06 2.63 1.73 .24 1.73
11
7–6S /16-18 –06 2.63 1.73 .24 1.73
5
6–8S /8-18 –08 3.04 1.89 .28 1.73
Male/female inverted flare 190276– 7–8S 11
/16-18 –08 3.04 1.89 .28 1.73
3
Dash Hose 8S /4-18 –08 3.04 1.89 .36 1.75
7
Size Thread Size A D EØ 10S /8-18 –10 3.44 2.15 .46 2.22
3
190276– 15° elbow SAE male inverted flare 8–12S /4-18 –12 3.49 1.92 .39 1.75
4S 5
/8-18(M) –04 2.05 1.30 .13 190350– 190325–
5
7
/16-24(F) 6S /8-18 –06 3.67 2.77 .24 2.73
Dash Hose
Size Thread Size A D EØ H
190350–
5
6S /8-18 –06 3.26 2.36 .24 .37
193
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Reusable Fittings
194
Courtesy of Aeroquip.cc
Reusable Fittings
Fittings
FC350, FC355, FC558
Metric male 24˚ DIN 3901/3902 I.Rh.
07.003– Metric universal female swivel 60˚
DIN 7631/7647 07.002–/07.036–
Dash Hose
Size Thread Size A D Eφ Rφ* Dash Hose
07.003– Size Thread Size A D Eφ
M12 1.77 1.02 .13 .24 07.002–
6–4 x 1.5 –04 45 26 3.2 6 M12 2.01 1.26 .13
4–4 x 1.5 –04 51 32 3.2
M14 1.87 1.08 .18 .31
8–5 x 1.5 –05 47.5 27.5 4.5 8 M14 2.11 1.32 .18
Metric male 60˚ DIN 7631/7647 07.024– 6–5 x 1.5 –05 53.5 33.5 4.5
M16 2.01 1.10 .24 .39
Dash Hose 10–6 x 1.5 –06 51 28 6.0 10 M16 2.22 1.32 .24
Size Thread Size A D Eφ M18 2.01 1.10 .24 .47
8–6 x 1.5 –06 56.5 33.5 6.0
12–6 x 1.5 –06 51 28 6.0 12 M18 2.64 1.48 .35
07.024– 10–8 –08
M12 1.77 1.02 .13 M18 2.36 1.20 .35 .47 x 1.5 67 37.5 9.0
4–4 –04 12–8 x 1.5 –08 60 30.5 9.0 12 M22 2.87 1.59 .45
x 1.5 45 26 3.2 13–10 –10
M14 1.87 1.08 .18 M22 2.56 1.26 .45 .59 x 1.5 73 40.5 11.5
6–5 –05 15–10 x 1.5 –10 65 32 11.5 15 M26 3.29 1.71 .55
x 1.5 47.5 27.5 4.5 16–12 –12
M16 1.97 1.06 .24 M26 2.56 1.26 .45 .71 x 1.5 83.5 43.5 14.0
8–6 –06 18–10 x 1.5 –10 65 32 11.5 18 07.036–
x 1.5 50 27 6.0
M18 2.32 1.18 .35 M26 2.85 1.28 .55 .71 M30 2.85 1.61 .83
10–8 –08 18–12 –12 20–16 x 1.5 –16 72.5 40.9 21.0
x 1.5 59 30 9.0 x 1.5 72.5 32.5 14.0 18
M22 2.56 1.26 .45 M30 2.56 1.28 .83 .87 M38 3.01 1.65 1.04
13–10 –10 22–16 –16 25–20 x 1.5 –20 76.5 42 26.5
x 1.5 65 32 11.5 x2 65 32.5 21.0 22
M26 2.85 1.28 .55 M36 2.66 1.30 1.04 1.10 M45 3.23 1.77 1.28
16–12 –12 28–20 –20 32–24 x 1.50 –24 82 45 3.25
x 1.5 72.5 32.5 14.0 x2 67.5 33 26.5 28
M30 2.48 1.22 .83 M45 2.83 1.38 1.28 1.38 M52 3.68 1.83 1.75
20–16 –16 35–24 –24 40–32 x 1.5 –32 93.5 46.5 44.5
x 1.5 63 31 21.0 x2 72 35 32.5 35
M38 2.66 1.30 1.04 M52 3.38 1.54 1.75 1.65 M65 3.68 1.83 1.75
25–20 –20 42–32 –32 50–32 x2 –32 93.5 46.5 44.5
x 1.5 67.5 33 26.5 x2 86 39 44.5 42
M45 2.76 1.30 1.28 M78 4.06 2.15 2.20
32–24 –24 60–40 x2 –40 103 54.5 56.0
x 1.5 70 33 32.5
M52 3.31 1.46 1.28 M90 4.27 2.36 2.80
40–32 –32 70–48 x2 –48 108.5 60 71.0
x 1.5 84 37 44.5
M65 3.42 1.57 1.75
50–32 x2 –32 87 40 44.5
M78 3.72 1.81 2.20
60–40 x2 –40 94.5 46 56.0
M90 3.96 2.05 2.80 Metric male 24˚ DIN 3901/3902 s.Rh.
70–48 x2 –48 100.5 52 71.0 07.026–
Dash Hose
Size Thread Size A D Eφ Rφ*
07.026–
M16 1.85 1.10 .13 .31
8–4 x 1.5 –04 47 28 3.2 8
M18 1.95 1.16 .18 .39
10–5 x 1.5 –05 49.5 29.5 4.5 10
M20 2.05 1.14 .24 .47
12–6 x 1.5 –06 52 29 6.0 12
M22 2.48 1.32 .35 .55
14–8 x 1.5 –08 63 33.5 9.0 14
M24 2.64 1.34 .45 .63
16–10 x 1.5 –10 67 34 11.5 16
M30 3.09 1.52 .55 .79
20–12 x2 –12 78.5 38.5 14.0 20
M36 2.72 1.44 .83 .98
25–16 x2 –16 69 36.5 21.0 25
M42 2.89 1.54 1.04 1.18
30–20 x2 –20 73.5 39 26.5 30
M52 3.15 1.69 1.28 1.50
38–24 x2 –24 80 43 32.5 38
195
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Reusable Fittings
196
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Reusable Fittings
Fittings
FC7662–/FC7474
Male
FC7646–/FC7049
Pilot Hose
Part Number O.D. Length Thread Size A D Eø H M
Male (short pilot)
5
FC7646–0606S .337 .18 /8-18 –06 3.03 2.13 .24 .18
3
FC7646–0808S .461 .18 /4-18 –08 3.43 2.28 .36 .18
7
FC7646–1010S .570 .18 /8-18 –10 3.85 2.56 .46 .18
Female 90°
elbow
FC7573–
Female
FC7048–
Pilot Hose
Part Number O.D. Length Thread Size A D Eø H M
Female (long pilot)
5
FC7048–0606S .337 .28 /8–18 –06 2.67 1.77 .22 .29
3
FC7048–0808S .461 .38 /4–16 –08 3.27 2.12 .36 .38
7
FC7048–1010S .570 .38 /8–14 –10 3.61 2.32 .46 .44
FC7048–1212S .695 .57 11/16–14 –12 4.00 2.44 .55 .57
197
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Reusable Fittings
FC211, GH663
SAE 37° (JIC) male flare FC7986–
Dash Hose
Size Thread Size A D Eφ
FC7986–
0404S 7/16-20 –04 2.34 1.30 .17
0606S 9/16-18 –06 2.67 1.54 .31
Male pipe FJ5102– 0808S 3
/4-16 –08 2.97 1.50 .39
Dash Hose Male pipe FC7985– 1212S 11/16-12 –12 3.66 2.06 .61
Size Thread Size A D Eφ 1616S 15/16-12 –16 4.23 2.10 .82
Dash “T” Hose
FJ5102– Size Thread Size A D Eφ
1
0404S /4-18 –04 2.50 1.25 .17 FC7985–
3
0606S /8-18 –06 2.41 1.17 .31 0204S 1
/8-27 –04 2.17 1.13 .17
1
0808S /2-14 –08 3.10 1.50 .40 0404S 1
/4-18 –04 2.36 1.32 .17
1
0406S /4-18 –06 2.68 1.55 .30
3
0606S /8-18 –06 2.68 1.55 .31
3
0608S /8-18 –08 2.82 1.35 .39 SAE male O-Ring boss FC7987–
1
0808S /2-14 –08 3.07 1.60 .39
1212S 3
/4-14 –12 3.55 1.95 .61 Dash “T” Hose
Size Thread Size A D Eφ
1616S 1-111/2 –16 4.25 2.13 .82
FC7987–
0606S 9/16-18 –06 2.50 1.37 .31
SAE 37° (JIC) swivel FJ5100–
3
0808S /4-16 –08 2.69 1.22 .39
Dash Hose 1212S 11/16-12 –12 3.40 1.80 .61
Size Thread Size A D Eφ
1616S 15/16-12 –16 3.78 1.65 .82
FJ5100–
0404S 7/16-20 –04 2.60 1.35 .17
0606S 9/16-18 –06 2.60 1.36 .30
0808S 3
/4-16 –08 3.20 1.59 .39 SAE 37° (JIC) swivel FC7988–
1212S 11/16-12 –12 3.78 1.78 .61 Dash “T” Hose
Size Thread Size A D Eφ
FC7988–
0404S 7/16-20 –04 2.50 1.46 .17
0606S 9/16-18 –06 2.91 1.78 .31
3
0808S /4-16 –08 3.18 1.70 .39
1212S 11/16-12 –12 3.80 2.20 .61
1616S 15/16-12 –16 4.33 2.21 .82
198
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Reusable Fittings
Fittings
LIFESAVER* FC7989– Code 61 SAE J518c
Dash Tube Hose Straight split flange FC5075–
Size Size Size A B* D Eφ Flange
FC7989– Dash Head Hose
0404S 1
/4 –04 1.89 .25 .85 .17 Size Dia. Size A D Eφ 90° Elbow short drop
FJ9726–
0606S 3
/8 –06 2.15 .38 1.02 .31 FC5075–
0808S 1
/2 –08 2.38 .50 .91 .39 0808S 1.19 –08 3.01 1.54 .39 Hose “T” Hose
Size Thread Size A D Eφ H
1212S 3
/4 –12 2.80 .75 1.20 .61 1212S 1.50 –12 3.47 1.87 .61
1616S 1 –16 3.19 1.00 1.06 .82 FJ9726–
1616S 1.75 –16 4.50 2.38 .82
0404S 9/16-18 –04 2.32 1.28 .17 .82
*”B” dimension is counterbore for mating Note: For flanges, split flange halves, kits and O-Rings, 0606S 11/16-16 –06 2.65 1.52 .26 .90
tubing. see pages 225–228.
0808S 13/16-16 –08 3.01 1.54 .38 1.15
1212S 13/16-12 –12 4.05 2.45 .61 1.88
1616S 17/16-12 –16 4.69 2.57 .81 2.21
ORS thru-the-cover
reusable fittings
SAE 37° (JIC) swivel for use with Hose
45° elbow FC7990– FC211, GH663
Dash Hose
Size Thread Size A D Eφ H
FC7990–
0404S 7/16-20 –04 2.37 1.33 .17 .33
0606S 9/16-18 –06 2.75 1.62 .31 .39
3
0808S /4-16 –08 3.24 1.77 .39 .55 90° Elbow long drop
1212S 11/16-12 –12 4.09 2.49 .61 .78 FJ9727–
1616S 15/16-12 –16 4.88 2.75 .82 1.07 Straight FJ9724– Dash “T” Hose
Dash “T” Hose Size Thread Size A D Eφ H
Size Thread Size A D Eφ FJ9727–
FJ9724– 0404S 9/16-18 –04 2.32 1.28 .17 1.80
0404S 9/16-18 –04 2.62 1.58 .16 0606S 11/16-16 –06 2.77 1.64 .26 2.13
0606S 11/16-16 –06 2.95 1.82 .26 0808S 13/16-16 –08 3.13 1.66 .38 2.51
0808S 13/16-16 –08 3.38 1.91 .36 1212S 13/16-12 –12 4.05 2.45 .61 3.78
SAE 37° (JIC) swivel 1616S 17/16-12 –16 4.69 2.57 .81 4.50
1212S 13/16-12 –12 4.00 2.40 .55
90° elbow (short) FC7992–
1616S 17/16-12 –16 4.64 2.51 .78
90° elbow (long) FC7991– Komatsu
Dash Hose
thru-the-cover
Size Thread Size A D Eφ H reusable fittings
FC7992–
0404S 7/16-20 –04 2.26 1.22 .17 .68 for use with Hose
0606S 9/16-18 –06 2.65 1.52 .31 .85 FC211, GH663
3
0808S /4-16 –08 3.00 1.54 .39 1.09
1212S 11/16-12 –12 4.05 2.45 .61 1.82 45° Elbow FJ9725–
1616S 15/16-12 –16 4.69 2.56 .82 2.39 Dash “T” Hose
FC7991– Size Thread Size A D Eφ H
0404S 7/16-20 –04 2.26 1.22 .17 1.80 FJ9725–
0606S 5/16-18 –06 2.65 1.52 .31 2.18 0404S 9/16-18 –04 2.48 1.44 .17 .41
3
0808S /4-16 –08 3.13 1.66 .39 2.43 0606S 11/16-16 –06 2.79 1.66 .26 .43
1008S 7
/8-14 –08 3.38 1.91 .39 2.57 30° swivel-metric threads
0808S 13/16-16 –08 3.28 1.81 .38 .59
1212S 11/16-12 –12 4.05 2.45 .61 3.73 special Komatsu
1212S 13/16-12 –12 4.15 2.50 .61 .83 FJ7199–
1616S 15/16-12 –16 4.69 2.56 .82 4.58 1616S 17/16-12 –16 4.76 2.64 .81 .94
Dash Hose
Size Thread Size A D Eφ
FJ7199–
0204S M14x1.5 –04 2.72 1.68 .17
0306S M18x1.5 –06 3.04 1.90 .25
0408S M22x1.5 –08 3.30 1.82 .37
0512S M24x1.5 –12 3.86 2.26 .48
0612S M30x1.5 –12 4.02 2.42 .61
1016S M33x1.5 –16 4.72 2.59 .80
Komatsu Reusable fittings continued on page 200.
199
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Reusable Fittings
Dash Hose
Size Thread Size A D Eφ
Male pipe FC5131– FC5133–
0404S 7/16-20 –04 2.44 1.23 .17
Dash Hose 0606S 9/16-18 –06 2.75 1.27 .30
Size Thread Size A D Eφ 3
Komatsu split flange 0806S /4-16 –06 2.91 1.43 .31
FJ7227– FC5131– 3
1
0808S /4-16 –08 2.99 1.34 .39
0404S /4-18 –04 2.46 1.24 .17 7
Flange 1
1008S /8-14 –08 3.10 1.44 .39
0406S /4-18 –06 2.75 1.28 .31
Dash Head Hose 1010S 7
/8-14 –10 3.22 1.61 .48
Eφ
3
Size Dia. Size A D 0606S /8-18 –06 2.75 1.28 .31
1
1212S 11/16-12 –12 3.72 1.85 .61
FJ7227– 0808S /2-14 –08 3.09 1.44 .39
3
1412S 13/16-12 –12 3.76 1.88 .61
1012S 1.35 –12 5.10 3.50 .58 1212S /4-14 –12 3.61 1.74 .61
1616S 15/16-12 –16 4.38 2.27 .82
1616S 1-111/2 –16 4.40 2.29 .82
*2020S 15/8-12 –20 4.88 2.47 1.05
*2020S 11/4-111/2 –20 5.10 2.48 1.05
200
Courtesy of Aeroquip.cc
Reusable Fittings
Fittings
90° elbow (short) FC5143–
SAE 37° (JIC) swivel Code 61 SAE J518c Code 61 SAE J518c
90° elbow (long) FC5142– Straight split flange FC5135– 45° split flange FC5138–
Dash Hose Flange Flange
Size Thread Size A D Eφ H Dash Head Hose Dash Head Hose
Size Dia. Size A D Eφ Size Dia. Size A D Eφ H
FC5143–
FC5135– FC5138–
0404S 7/16-20 –04 2.36 1.15 .17 .68
0808S 1.19 –08 3.03 1.38 .39 0808S 1.19 –08 3.71 2.06 .39 1.00
0606S 9/16-18 –06 2.72 1.25 .31 .85
1208S 1.50 –08 3.07 1.42 .39 1212S 1.50 –12 4.34 2.47 .61 1.00
0806S 3/4-16 –06 2.94 1.46 .31 1.09
1212S 1.50 –12 3.53 1.66 .61 1612S 1.75 –12 4.39 2.52 .61 1.00
0808S 3/4-16 –08 3.02 1.38 .39 1.09
1612S 1.75 –12 3.92 2.05 .61 1616S 1.75 –16 5.09 2.98 .82 1.12
1008S 7/8-14 –08 3.15 1.50 .39 1.23
1616S 1.75 –16 4.65 2.54 .82 2016S 2.00 –16 5.09 2.98 .82 1.12
1010S 7/8-14 –10 3.28 1.67 .50 1.23
2016S 2.00 –16 4.65 2.54 .82 *2020S 2.00 –20 5.77 3.37 1.05 1.12
1212S 11/16-12 –12 4.11 2.24 .61 1.82
*2020S 2.00 –20 5.23 2.83 1.05
1616S 15/16-12 –16 4.84 2.73 .82 2.39
*2020S 15/8-12 –20 5.67 3.27 1.05 2.75
FC5142–
0404S 7/16-20 –04 2.36 1.15 .17 1.80
0606S 9/16-18 –06 2.72 1.25 .31 2.18
0806S 3/4-16 –06 3.06 1.59 .31 2.43
0808S 3/4-16 –08 3.15 1.50 .39 2.43
Code 61 SAE J518c Code 61 SAE J518c
1008S 7/8-14 –08 3.40 1.75 .39 2.57 221/2° split flange FC5136– 60° split flange FC5139–
1010S 7/8-14 –10 3.53 1.92 .50 2.57
Flange Flange
1212S 11/16-12 –12 4.11 2.24 .61 3.73 Dash Head Hose Dash Head Hose
1616S 15/16-12 –16 4.84 2.73 .82 4.58 Size Dia. Size A D Eφ H Size Dia. Size A D Eφ H
*2020S 15/8-12 –20 5.67 3.27 1.05 5.53 FC5136– FC5139–
0808S 1.19 –08 3.76 2.11 .39 .50 1212S 1.50 –12 4.52 2.65 .61 1.62
1212S 1.50 –12 4.32 2.44 .61 .50 1612S 1.75 –12 4.52 2.65 .61 1.62
1612S 1.75 –12 4.32 2.44 .61 .50 1616S 1.75 –16 5.15 3.04 .82 1.64
1616S 1.75 –16 4.84 2.73 .82 .50 2016S 2.00 –16 5.15 3.04 .82 1.64
2016S 2.00 –16 4.84 2.73 .82 .50 *2020S 2.00 –20 5.88 3.48 1.05 1.64
*2020S 2.00 –20 5.47 3.07 1.05 .50
LIFESAVER† FC5380–
201
Courtesy of Aeroquip.cc
Reusable Fittings
FC310, FC510
Straight FJ9728–
Dash “T” Hose
Size Thread Size A D Eφ
FJ9728–
9
0404S /16-18 –04 2.71 1.50 .17
11
0606S /16-16 –06 3.02 1.55 .26
13
Komatsu split flange 45° elbow
0808S /16-16 –08 3.40 1.75 .39 FJ7203–
1010S 1-14 –10 3.62 2.01 .50
Flange
1212S 13/16-12 –12 4.05 2.18 .61 Dash Head Hose
90° Elbow long drop FJ9731–
1616S 17/16-12 –16 4.78 2.68 .82 Size Dia. Size A D Eφ H
Dash “T” Hose
2020S 111/16-12 –20 5.30 2.90 1.05 Size Thread Size A D Eφ H FJ7203–
FJ9731– 1010S 1.35 –10 3.80 2.19 .46 .86
9
0404S /16–18 –04 2.42 1.21 .15 1.80
11
0606S /16–16 –06 2.85 1.37 .24 2.13
13
0808S /16–16 –08 3.15 1.50 .37 2.51
1010S 1–14 –10 3.28 1.67 .46 2.76
1212S 13/16–12 –12 4.11 2.24 .58 3.78 All dimensions in inches.
1616S 17/16–12 –16 4.84 2.73 .76 4.50 Komatsu split flange fittings require the use of a special
NOTE: For flanges, split flange halves, kits and O-Rings, O-Ring.
see pages 225-228. 2020S 111/16–12 –20 5.67 3.26 1.01 5.09
Standard Aeroquip code 61 split flange fittings will work
*FC310 only on Komatsu equipment with Komatsu flanges and bolts
NOTE: For correct socket part number, see page 108. and standard Aeroquip O-Rings.
202
Courtesy of Aeroquip.cc
Reusable Fittings
Fittings
Komatsu split flange SAE 37° (JIC) swivel 4721– SAE 37° (JIC) male flare 4725–
90° elbow 316 stainless steel SAE 37° (JIC) swivel
FJ7204– Dash Hose
259–4721–
Size Thread Size A D Eφ
Flange Dash Hose
Dash Head Hose Size Thread Size A D Eφ
4725–
Size Dia. Size A D Eφ H 4–4S 7
/16-20 –4 2.49 1.25 .17
4721–
1
FJ7204– 7 5–4S /2-20 –4 2.49 1.25 .17
4–4S /16-20 –04 2.64 1.41 .17
9
1010S 1.35 –10 3.53 1.92 .46 3.02 1 6–4S /16-18 –4 2.55 1.33 .17
5–4S /2-20 –04 2.72 1.49 .17
9
Komatsu split flange fittings require the use of a special 9 6–6S /16-18 –6 2.75 1.28 .30
6–4S /16-20 –04 2.79 1.56 .17
O-Ring. 9 8–6S 3
/4-16 –6 2.91 1.44 .31
6–6S /16-18 –06 2.98 1.51 .26
Standard Aeroquip code 61 split flange fittings will work 3 8–8S 3
/4-16 –8 2.99 1.48 .39
on Komatsu equipment with Komatsu flanges and bolts 8–6S /4-16 –06 3.11 1.63 .31
7
and standard Aeroquip O-Rings. 8–8S 3
/4-16 –08 3.20 1.68 .39 10–8S /8-14 –8 3.10 1.59 .39
7
10–8S 7
/8-14 –08 3.31 1.80 .39 10S /8-14 –10 3.19 1.64 .51
12–8S 1
1 /16-12 –08 3.40 1.89 .39 12–8S 11/16-12 –8 3.26 1.75 .39
Reusable fittings 10S 7
/8-14 –10 3.40 1.85 .50 12–10S 11/16-12 –10 3.36 1.81 .50
12–10S 1
1 /16-12 –10 3.50 1.94 .50 12S 11/16-12 –12 3.72 1.85 .61
for use with Hose
1529, 2766, 2781, FC195 12S 1
1 /16-12 –12 3.86 1.99 .61 12–12S 13/16–12 –12 3.76 1.88 .61
14–12S 13/16-12 –12 3.94 2.06 .61 16–12S 15/16–12 –12 3.90 2.03 .61
16–12S 5
1 /16-12 –12 4.00 2.13 .61 16S 15/16-12 –16 4.38 2.33 .82
16S 15/16-12 –16 4.48 2.43 .82 20S 15/8–12 –12 4.89 2.58 1.05
20S 15/8-12 –20 5.10 2.78 1.05 24S 17/8–12 –24 5.06 2.82 1.28
24S 17/8-12 –24 5.16 2.93 1.28
32S 21/2-12 –32 5.90 3.47 1.75
259–4721–
Male pipe 4722– 7
4–4 /16-20 –04 2.64 1.41 .17
Dash Hose 6–4 9
/16-18 –04 2.79 1.56 .17
Size Thread Size A D Eφ 6–6 9
/16-18 –06 2.98 1.51 .26
4722– 8–6 3
/4-16 –06 3.11 1.64 .31
4–4S 1
/4-18 –04 2.50 1.26 .17 3
LIFESAVER* 191000–
8–8 /4-16 –08 3.20 1.68 .39
3
6–4S /8-18 –04 2.56 1.32 .17 10–8 7
/8-14 –08 3.31 1.80 .39 Dash Tube Hose
6–6S 3
/8-18 –06 2.75 1.28 .31 7 Size Size Size A B* D Eφ
10 /8-14 –10 3.40 1.85 .50
6–8S 3
/8-18 –08 2.84 1.32 .39 12 1
1 /16-12 –12 3.86 1.99 .61 191000–
1
8–8S 1
/2-14 –08 3.09 1.58 .39 16 15/16-12 –16 4.48 2.42 .82 4S /4 –04 2.03 .25 .80 .17
3
8–10S 1
/2-14 –10 3.18 1.63 .50 Also available with metric and jump size counterbores. 6S /8 –06 2.22 .38 .75 .31
1
12–12S 3
/4-14 –12 3.61 1.74 .61 8–6S /2 –06 2.32 .50 .84 .31
1
16–12S 1-111/2 –12 3.92 2.06 .61 8S /2 –08 2.40 .50 .89 .39
5
16–16S 1-11 /21
–16 4.40 2.36 .82 10–8S /8 –08 2.40 .62 .89 .39
5
20–20S 11/4-111/2 –20 4.90 2.59 1.05 10S /8 –10 2.50 .62 .94 .50
3
24–24S 11/2-111/2 –24 4.98 2.74 1.28 12S /4 –12 2.86 .75 .99 .61
32–32S 2-111/2 –32 5.50 3.05 1.75 16–12S 1 –12 2.86 1.00 .99 .61
SAE male O-Ring boss 190464–
16S 1 –16 3.34 1.00 1.29 .82
Dash Hose 20–16S 11/4 –16 3.46 1.25 1.42 .82
Size Thread Size A D Eφ
24–16S 11/2 –16 3.53 1.50 1.48 .82
190464–
16–20S 1 –20 3.94 1.00 1.62 .82
3
8S /4-16 –08 2.71 1.20 .39
20–20S 11/4 –20 3.94 1.25 1.62 1.05
7
10–8S /8-14 –08 2.84 1.33 .39
24–20S 11/2 –20 4.00 1.50 1.68 1.05
12–8S 11/16-12 –08 3.00 1.49 .39
20–24S 11/4 –24 3.91 1.25 1.68 1.05
12S 11/16-12 –12 3.46 1.59 .61
24S 11/2 –24 3.91 1.50 1.68 1.28
3
14–12S 1 /16-12 –12 3.46 1.59 .61
32S 2 –32 4.34 2.00 1.64 1.75
16S 15/16-12 –16 3.93 1.87 .82
*”B” dimension is counterbore diameter for mating
20S 15/8-12 –20 4.40 2.07 1.05 tubing.
24S 17/8-12 –24 4.31 2.07 1.28 Also available with metric and jump size counterbores.
NOTE: For flanges, split flange halves, kits and O-Rings, 32S 21/2-12 –32 4.68 2.23 1.75
see pages 225-228.
NOTE: For correct socket part number, see page 108. All dimensions in inches.
203
Courtesy of Aeroquip.cc
Reusable Fittings
Reusable fittings
for use with Hose
Fittings
204
Courtesy of Aeroquip.cc
Reusable Fittings
Fittings
Code 61 SAE J518c
671/2° split flange 4767–
Flange
Dash Head Hose
Size Dia. Size A D Eφ H
4790– 45° elbow FJ9733– 90° elbow long drop FJ9735–
8S 1.19 –08 3.15 1.64 .39 1.62 Dash “T” Hose Dash “T” Hose
Size Thread Size A D Eφ H Size Thread Size A D Eφ H
12–8S 1.50 –08 3.15 1.64 .39 1.62
FJ9733– FJ9735–
16–8S 1.75 –08 3.15 1.64 .39 1.78
9
0404S 9
/16-18 –04 2.62 1.39 .15 .41 0404S /16-18 –04 2.62 1.39 .15 1.80
12–10S 1.50 –10 3.50 1.94 .50 2.03
11
0606S 11
/16-16 –06 2.86 1.39 .24 .43 0606S /16-16 –06 2.85 1.37 .24 2.13
16–10S 1.75 –10 3.50 1.94 .50 2.12
13
0808S 13
/16-16 –08 3.30 1.79 .37 .59 0808S /16-16 –08 3.15 1.64 .37 2.51
8–12S 1.19 –12 3.61 1.74 .37 1.62
1010S 1-14 –10 3.59 2.03 .46 .65 1010S 1-14 –10 3.24 1.69 .46 2.76
12S 1.50 –12 4.11 2.24 .61 2.12
1212S 13/16-12 –12 4.21 2.34 .58 .83 1212S 13/16-12 –12 4.11 2.24 .58 3.78
16–12S 1.75 –12 4.11 2.24 .61 2.12
1616S 7
1 /16-12 –16 4.91 2.85 .76 .94 1616S 17/16-12 –16 4.84 2.78 .76 4.50
20–12S 2.00 –12 4.11 2.24 .61 2.12
2020S 111/16-12 –20 5.76 3.44 1.01 1.00 2020S 111/16-12 –20 5.68 3.36 1.01 5.09
24–12S 2.38 –12 4.11 2.24 .61 2.22
2424S 2-12 –24 5.81 3.58 1.26 1.07 2424S 2-12 –24 5.91 3.68 1.26 5.54
12–16S 1.50 –16 4.59 2.54 .82 2.12
16S 1.75 –16 4.84 2.79 .82 2.38
20–16S 2.00 –16 4.84 2.79 .82 2.38
24–16S 2.38 –16 4.84 2.79 .82 2.44
32–16S 2.81 –16 4.84 2.79 .82 2.34
16–20S 1.75 –20 5.44 3.12 .82 2.38
20S 2.00 –20 5.68 3.36 1.05 2.50
24–20S 2.38 –20 5.68 3.36 1.05 2.50
32–20S 2.81 –20 5.68 3.36 1.05 2.56
20–24S 2.00 –24 5.66 3.42 1.05 2.50
24S 2.38 –24 5.91 3.68 1.28 2.75
32–24S 2.81 –24 5.91 3.68 1.28 2.75
32S 2.81 –32 6.84 4.40 1.75 3.25
40–32S 3.31 –32 6.84 4.40 1.75 3.31
205
Courtesy of Aeroquip.cc
Reusable Fittings
BSP female swivel 07.420– (continued)
BSP Reusable fittings Dash Hose
Size Thread Size A D Eφ
for use with Hose 07.420–
1529, 2766, 2781, FC195
Fittings
206
Courtesy of Aeroquip.cc
Reusable Fittings
Fittings
Metric universal female swivel 60° Komatsu split flange FJ9066–
DIN 7631/7647 07.327–/07.357– Dash Flange Hose
Dash Hose Metric universal female swivel 24° Size Head Dia. Size A D Eφ
Size Thread Size A D Eφ DIN 3901/3902 s.Rh. 07.329– FJ9066–
07.327– Dash Hose 1010S 1.35 –10 4.48 2.93 .46
M12 2.64 1.40 .16 Size Thread Size A D Eφ Rφ *
4–4 –04
x 1.5 67 35.5 4.0 07.329–
M14 2.64 1.40 .16 M16 2.70 1.46 .16 .31
6–4 –04 8–4 –04
x 1.5 67 35.5 4.0 x 1.5 68.5 37 4.0 8
M16 2.89 1.42 .31 M18 2.70 1.46 .16 .39
8–6 –06 10–4 –04
x 1.5 73.5 36 8.0 x 1.5 68.5 37 4.0 10
M18 2.89 1.42 .31 M20 2.97 1.50 .31 .47
10–6 –06 12–6 –06
x 1.5 73.5 36 8.0 x 1.5 75.5 38 8.0 12
M22 3.05 1.54 .39 M22 2.97 1.50 .31 .55
13–8 –08 14–6 –06
x 1.5 77.5 39 10.0 x 1.5 75.5 38 8.0 14 Komatsu split flange 45° elbow FJ9065–
M26 3.17 1.65 .39 M24 3.13 1.61 .39 .63
16–8 –08 16–8 –08 Dash Flange Hose
x 1.5 80.5 42 10.0 x 1.5 79.5 41 10.0 16 Size Head Dia. Size A D Eφ H
M26 3.27 1.71 .51 M30 3.37 1.81 .51 .79
16–10 –10 20–10 –10 FJ9065–
x 1.5 83 43.5 13.0 x2 85.5 46 13.0 20
07.357– M30 3.74 1.87 .61 .79 1010S 1.35 –10 3.77 2.22 .46 .86
20–12 –12
M30 3.68 1.81 .61 x2 95 47.5 15.5 20
20–12 –12
x 1.5 93.5 46 15.5 M36 3.78 1.91 .61 .98
25–12 –12
M38 4.25 2.20 .81 x2 96 48.5 15.5 25
25–16 –16
x 1.5 108 56 20.5 M42 4.29 2.24 .81 1.18
30–16 –16
M45 4.80 2.48 1.04 x2 109 57 20.5 30
32–20 –20
x 1.5 122 63 26.5 M52 4.80 2.48 1.04 1.50
38–20 –20
M52 4.70 2.46 1.28 x2 122 63 26.5 38
40–24 –24
x 1.5 119.5 62.5 32.5
*Rφ dimension is tube O.D. and refers to mating
M65 5.26 2.81 1.75 component when not called out on the illustration.
50–32 –32
x2 133.5 71.5 44.5
Komatsu split flange 90° elbow FJ9064–
Komatsu Dash Flange Hose
Reusable fittings Size Head Dia. Size A D Eφ H
FJ9064–
for use with Hose 1010S 1.35 –10 3.50 1.94 .46 2.02
1529, 2766, 2781, FC195
Metric universal female swivel 24°
DIN 3901/3902 l.Rh. 07.327–
Dash Hose
Size Thread Size A D Eφ Rφ *
07.327–
M12 2.64 1.40 .16 .24
4–4 –04
x 1.5 67 35.5 4.0 6
M14 2.64 1.40 .16 .31
6–4 –04 30° swivel—metric threads
x 1.5 67 35.5 4.0 8
M16 2.89 1.42 .31 .39 special Komatsu FC5432–
8–6 –06
x 1.5 73.5 36 8.0 10 Dash Hose
10–6
M18
–06
2.89 1.42 .31 .47 Size Thread Size A D Eφ
x 1.5 73.5 36 8.0 12
FC5432–
M22 3.05 1.54 .39 .59
13–8 –08 0204S M14 x 1.5 –04 2.86 1.63 .17
x 1.5 77.5 39 10.0 15
M26 3.17 1.65 .39 .71 0306S M18 x 1.5 –06 3.11 1.64 .25
16–8 –08 0408S M22 x 1.5 –08 3.32 1.80 .37
x 1.5 80.5 42 10.0 18
M26 3.27 1.71 .51 .71 0510S M24 x 1.5 –10 3.55 2.00 .50
16–10 –10
x 1.5 83 43.5 13.0 18 0612S M30 x 1.5 –12 4.08 2.21 .61
M30 3.74 1.87 .61 .87 1016S M33 x 1.5 –16 4.87 2.81 .82
22–12 –12
x2 95 47.5 15.5 22 1220S M36 x 1.5 –20 5.48 3.15 .95
M36 4.27 2.22 .81 1.10 Komatsu split flange fittings require the use of a special
28–16 –16 1424S M42 x 1.5 –24 5.52 3.29 1.19
x2 108.5 56.5 20.5 28 O-Ring.
M45 4.78 2.46 1.04 1.38 Standard Aeroquip code 61 split flange fittings will work
35–20 –20 on Komatsu equipment with Komatsu flanges and bolts
x2 121.5 62.5 26.5 35 and standard Aeroquip O-Rings. Consult Aeroquip cata-
M52 4.80 2.56 1.28 1.65 logs for part numbers and dimensions.
42–24 –24
x2 122 65 32.5 42 All dimensions in inches.
inches in bold type millimeters in light type NOTE: For socket part numbers, see page 108.
207
Courtesy of Aeroquip.cc
Reusable Fittings
Thru-the-cover
reusable fittings
for use with Hose
Fittings
FC212, GH793
SAE male O-Ring boss** FC5987–
208
Courtesy of Aeroquip.cc
Reusable Fittings
Fittings
Komatsu split flange
45° elbow
FJ7228–
90° elbow long drop FJ7347–
209
Courtesy of Aeroquip.cc
Reusable Fittings
Reusable fittings
for use with Hose
1508
Fittings
210
Courtesy of Aeroquip.cc
Reusable Fittings
Fittings
Code 61 SAE J518c Code 61 SAE J518c
30° split flange 190997– 671/2° split flange 476703–
Flange Flange
Dash Head Hose Dash Head Hose
Size Dia. Size A D Eφ H Size Dia. Size A D Eφ H Straight FJ9736–
190997– 476703– Dash “T” Hose
12S 1.50 –12 4.38 2.51 .61 .69 Size Thread Size A D Eφ
8S 1.19 –08 3.47 1.96 .39 1.38
16–12S 1.75 –12 4.38 2.51 .61 .69 12S 1.50 –12 4.37 2.50 .61 1.62 FJ9736–
11
16S 1.75 –16 4.61 2.56 .82 .50 16–12S 1.75 –12 4.37 2.50 .61 1.62 0606S /16-16 –06 3.02 1.54 .26
13
20–16S 2.00 –16 4.61 2.56 .82 .50 16S 1.75 –16 5.07 3.02 .82 1.75 0808S /16-16 –08 3.40 1.89 .39
20–16S 2.00 –16 5.07 3.02 .82 1.75 1212S 13/16-12 –12 4.05 2.18 .61
1616S 17/16-12 –16 4.78 2.73 .82
211
Courtesy of Aeroquip.cc
Reusable Fittings
Flange
Komatsu Dash
Size
Head
Dia.
Hose
Size A D Eφ H
Reusable fittings FJ7217–
for use with Hose 1012S 1.35 –12 4.11 2.24 .58 2.14
1508 SAE 37° (JIC) male flare
Komatsu split flange fittings require the use of a special 190992–/FC7740–
O-Ring.
Standard Aeroquip code 61 split flange fittings will work Dash Hose
on Komatsu equipment with Komatsu flanges and bolts Size Thread Size A D Eφ
and standard Aeroquip O-Rings.
190992–
3
8–8S /4-16 –08 2.99 1.48 .39
Reusable fittings 10–8S 7
/8-14 –08 3.10 1.58 .39
for use with Hose 12S 11/16-12 –12 3.72 1.85 .61
FC136, FC250A, FC324 (–08), GH493 16S 15/16-12 –16 4.38 2.33 .82
30° swivel-metric threads
special Komatsu FC7740–
FJ7198– 2020S 15/8-12 –20 5.43 2.43 1.05
Dash Hose 2424S 17/8-12 –24 5.85 2.90 1.28
Size Thread Size A D Eφ
FJ7198–
0306S M18x1.5 –06 3.11 1.64 .25
Male pipe 190934–/FC7640–
0408S M22x1.5 –08 3.32 1.80 .37
0512S M24x1.5 –12 3.92 2.06 .48 Dash Hose
Size Thread Size A D Eφ
0612S M30x1.5 –12 4.08 2.21 .61
1016S M33x1.5 –16 4.87 2.81 .80 190934–
1
4–6S /4-18 –06 3.07 1.45 .30
3
SAE 37° (JIC) swivel 221/2° elbow
6–6S /8-18 –06 3.07 1.45 .30 FC5978–/FC5979–
3
6–8S /8-18 –08 2.84 1.33 .39
1 Dash Hose
8–8S /2-14 –08 3.09 1.58 .39
Size Thread Size A D Eφ H
3
12–12S /4-14 –12 3.61 1.74 .61
FC5978–
16–16S 1-111/2 –16 4.40 2.35 .82 3
0808S /4-16 –08 4.03 2.52 .39 .47
FC7640–
Komatsu split flange 1212S 11/16-12 –12 4.72 2.85 .61 .52
2020S 11/4-111/2 –20 5.44 2.44 1.05
FJ7213– 1616S 15/16-12 –16 5.79 3.74 .82 .69
2424S 11/2-111/2 –24 5.76 2.82 1.28
Flange FC5979–
Dash Head Hose 2020S 15/8-12 –20 7.32 4.32 1.05 .80
Size Dia. Size A D Eφ 2424S 17/8-12 –24 8.32 5.37 1.28 .95
FJ7213–
1012S 1.35 –12 5.16 3.29 .58
NOTE: For socket part numbers, see page 108. All dimensions in inches.
212
Courtesy of Aeroquip.cc
Reusable Fittings
Flange
Dash Head Hose
Fittings
Size Dia. Size A D Eφ
FC7713–
SAE 37° (JIC) swivel
SAE 37° (JIC) swivel 30° elbow 671/2° elbow 2020S 2.00 –20 6.86 3.86 1.05
FC5980–/FC5981– FJ9025–/FJ9026– 2420S 2.38 –20 6.86 3.86 1.05
Dash Hose Dash Hose 2424S 2.38 –24 7.86 4.90 1.28
Size Thread Size A D Eφ H Size Thread Size A D Eφ H 3224S 2.81 –24 7.86 4.90 1.28
FC5980– FJ9025– FC7370– Code 62 (SAE J518c)
3 3
0808S /4-16 –08 3.98 2.47 .39 .62 0808S /4-16 –08 3.86 2.35 .39 1.47 1208S 1.62 –08 4.05 2.54 .37
1
1212S 1 /16-12 –12 4.65 2.78 .61 .69 1212S 11/16-12 –12 4.78 2.91 .61 1.80 1212S 1.62 –12 4.79 2.92 .56
1616S 15/16-12 –16 5.86 3.80 .82 .95 1616S 15/16-12 –16 5.84 3.78 .82 2.36 1612S 1.88 –12 4.79 2.92 .56
FC5981– FJ9026– 1616S 1.88 –16 5.69 3.63 .81
2020S 15/8-12 –20 7.46 4.46 1.05 1.11 2020S 15/8-12 –20 7.24 4.24 1.05 2.62 2016S 2.12 –16 5.69 3.63 .81
2424S 17/8–-12 –24 8.39 5.44 1.28 1.29 2424S 17/8-12 –24 7.70 4.75 1.28 2.76 FC5973–
2020S 2.12 –20 6.86 3.85 1.05
2420S 2.50 –20 6.86 3.85 1.05
2424S 2.50 –24 7.86 4.90 1.28
3224S 3.12 –24 7.86 4.90 1.28
Straight split flange 2420S 2.38 –20 6.61 3.61 1.05 .50
SAE 37° (JIC) swivel 60° elbow
FC5984–/FJ9024– 190935–/FC7713– Code 61 SAE J518c 2424S 2.38 –24 7.56 4.61 1.28 .63
FC7370–/FC5973– Code 62 SAE J518c 3224S 2.81 –24 7.56 4.61 1.28 .63
Dash Hose
Size Thread Size A D Eφ H Flange FC7983– Code 62 (SAE J518c)
Dash Head Hose 1208S 1.62 –08 3.81 2.30 .39 .38
FC5984– Size Dia. Size A D Eφ
3 1212S 1.62 –12 4.51 2.64 .61 .44
0808S /4-16 –08 3.84 2.33 .39 1.26 190935– Code 61 (S.A.E. J518c)
1 1612S 1.88 –12 4.51 2.64 .61 .44
1212S 1 /16-12 –12 4.85 2.98 .61 1.60 8S 1.19 –08 4.05 2.54 .37
5 1616S 1.88 –16 5.18 3.12 .82 .44
1616S 1 /16-12 –16 5.90 3.84 .82 2.08 12–8S 1.50 –08 4.05 2.54 .37
2016S 2.12 –16 5.18 3.12 .82 .44
FJ9024– 12S 1.50 –12 4.79 2.92 .56
FC5974–
2020S 15/8-12 –20 7.36 4.36 1.05 2.33 16–12S 1.75 –12 4.79 2.92 .56
2020S 2.12 –20 6.61 3.61 1.05 .50
2424S 17/8-12 –24 8.27 5.32 1.28 2.71 16S 1.75 –16 5.69 3.63 .81
2420S 2.50 –20 6.61 3.61 1.05 .50
20–16S 2.00 –16 5.69 3.63 .81
2424S 2.50 –24 7.56 4.61 1.28 .63
(Continued next column) 3224S 3.12 –24 7.56 4.61 2.28 .63
213
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Reusable Fittings
214
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Reusable Fittings
Fittings
90° split flange
90° elbow short drop
190937–/FC7703– Code 61 SAE J518c
FJ9742–/FJ9746–
FC7374–/FJ9033– Code 62 SAE J518c
Flange
Straight Dash “T” Hose
Dash Head Hose
Size Dia. Size A D Eø H FJ9740–/FJ9744– Size Thread Size A D Eø H
215
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Reusable Fittings
Komatsu
Reusable fittings
for use with Hose
Fittings
6–6B 3
/8-18 –06 1.70 .83 .30 Dash Hose
Size Thread Size A D Eφ
1
8–8B /2-14 –08 2.03 1.02 .39 4797–
7
4B† /16-20 –04 1.46 .71 .17
3
8B† /4-16 –08 1.95 .93 .39
7
Male pipe 4738– 10B† /8-14 –10 2.60 1.06 .48
4741–
Dash Hose
Eφ
3
Size Thread Size A D 3–4B /8-24 –04 1.44 .69 .12
4738– 6–4B 9
/16-18 –04 1.56 .81 .17
2–4B 1
/8-27 –04 1.40 .65 .17 Female NPSM swivel FC5853– 5–6B 1
/2-20 –06 1.66 .80 .23
1
4–4B /4-18 –04 1.58 .83 .17 Dash Hose 6B* 9
/16-18 –06 1.67 .80 .30
1
Size Thread Size A D Eφ
4–6B /4-18 –06 1.76 .89 .30 12B* 11/16-12 –12 2.71 1.19 .61
FC5853–
3
6–6B /8-18 –06 1.76 .89 .30 1
0404S /4-18 –04 1.64 .89 .17
3
6–8B /8-18 –08 1.91 .89 .39 3
0606S /8-18 –06 1.75 .89 .30
1
8–8B /2-14 –08 2.16 1.14 .39 1
0808S /2-14 –08 2.03 1.01 .39
1
8–10B /2-14 –10 2.68 1.14 .48 1
0810S /2-14 –10 2.55 1.01 .48
3
12–12B /4-14 –12 2.72 1.21 .61 3
1212S /4-14 –12 2.63 1.11 .61
216
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Reusable Fittings
Fittings
90° elbow (short)
190328–SAE 45° swivel*
SAE 45° male flare 4742– Hose mender 4772– 191321–Universal swivel†
190516–SAE 37° (JIC) swivel
Dash Hose Dash Hose 90° elbow (long)
Size Thread Size A D Eφ Size Size A D Eφ 190465–SAE 37° (JIC) swivel
4742– 4772– FC5852–Universal swivel†
4B 7
/16-20 –04 1.58 .83 .17 4B –04 1.85 .32 .17 Dash Hose
1 6B –06 2.08 .32 .30 Size Thread Size A D Eφ H
5–4B /2-20 –04 1.64 .89 .17
190328–
6B 5
/8-18 –06 1.82 .95 .28 8B –08 2.44 .38 .39 5
6S* /8-18 –06 1.69 .83 .30 .85
8B 3
/4-16 –08 2.10 1.08 .39 10B –10 3.55 .47 .48 191321–
7
12B –12 3.57 .54 .61 4S† /16-20 –04 1.45 .70 .17 .68
3
8–6S† /4-16 –06 1.91 1.04 .30 1.09
3
8S† /4-16 –08 2.06 1.05 .39 1.09
190516–
9
6S /16-18 –06 1.70 .83 .30 .85
190465–
9
6S /16-18 –06 1.70 .83 .30 2.18
FC5852–
SAE 45° inverted male flare 4740– 0404S† 7/16-20 –04 1.45 .70 .17 1.80
Dash Hose Compression type 4750–
Size Thread Size A D Eφ
Dash Tube Hose
4740– Size Size Size A D Eφ
3–4B 3
/8-24 –04 1.50 .75 .13 4750–
4B 7
/16-24 –04 1.50 .75 .17 3-4B –03 –04 1.77 1.02 .13
5–4B 1
/2-20 –04 1.58 .82 .17 4B –04 –04 1.77 1.02 .17
5
5-4B –05 –04 1.83 1.08 .17 SAE male inverted flare
6B /8-18 –06 1.72 .86 .30
45° elbow 190944–
8B 3
/4-18 –08 1.96 .94 .39 6B –06 –06 2.07 1.21 .30
Dash Hose
10B 7
/8-18 –10 2.55 1.01 .48 8B –08 –08 2.34 1.33 .39 Size Thread Size A D Eφ H
10B –10 –10 2.57 1.03 .48 190944–
7
4S /16-24 –04 2.46 1.70 .17 .96
5
6S /8-18 –06 2.57 1.70 .30 .96
217
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Reusable Fittings
45˚ elbow
FJ7023–
Dash Thread Hose
Size T Size A D Eφ H BSP Female swivel 07.390–
FJ7023– Dash Hose
0404S 9
/16 -18 –04 1.64 .89 .17 .41 Size Thread Size A D Eφ
0606S 11
/16 -16 –06 1.84 .97 .30 .44 07.390– Metric male 24˚ DIN 3901/3902 I. Rh. 07.021–
1
1.79 1.04 .16 Dash Hose
0808S 13
-16 –08 2.34 1.32 .39 .59 4–4 /4-19 –04
Rφ ∗
/16
45.5 26.5 4.0 Size Thread Size A D Eφ
1212S 13/16-12 –12 3.42 1.90 .61 .83 3
1.97 1.10 .30
6–6 /8-19 –06 50 28 7.5 07.021–
2.20 1.18 .39 M12 1.50 .75 .16 .24
8–8 1
/2-14 –08 6–4 x 1.5 –04 38 19 4.0 6
56 30 10.0
2.76 1.22 .47 M14 1.50 .75 .16 .31
10–10 5
/8-14 –10 8–4 x 1.5 –04 38 19 4.0 8
70 31 12.0
2.81 1.30 .61 M16 1.65 .79 .30 .39
12–12 3
/4-14 –12 10–6 x 1.5 –06 42 20 7.5 10
71.5 33 15.5
2.93 1.42 .61 M18 1.65 .79 .30 .47
16–12 1-11 –12 12–6 x 1.5 –06 42 20 7.5 12
74.5 36 15.5
M22 1.85 .83 .39 .59
15–8 x 1.5 –08 47 21 10.0 15
M26 2.36 .83 .47 .71
18–10 x 1.5 –10 60 21 12.0 18
M30 2.50 .98 .61 .87
22–12 x2 –12 63.5 25 15.5 22
90˚ elbow
FJ7358–
Dash “T” Hose
Size Thread Size A D Eφ H
FJ7358–
9
0404S /16 -18 –04 1.52 .77 .17 .82
11
0606S /16 -16 –06 1.70 .93 .30 .91
13
0808S /16 -16 –08 2.06 1.05 .39 1.15
1212S 13/16-12 –12 3.32 1.90 .61 1.90
218
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Reusable Fittings
Reusable fittings
for use with Hose
2550, 2554, 2555, 2570
Fittings
Male inverted flare 190604–
Metric universal female swivel
60˚ DIN 7631/7647 Dash Hose
07.006–/07.001–/07.114– Size Thread Size A D Eφ
Dash Hose 190604–
Size Thread Size A D Eφ 7
4–6S /16-20 –06 2.67 1.67 .18
07.006– 5
Male pipe 479301– 6S /8-18 –06 2.67 1.67 .30
M12 1.48 .73 .16
4–4 –04
x 1.5 37.5 18.5 4.0 Dash Hose
8–6
M16
–06
1.63 .77 .30 Size Thread Size A D Eφ
x 1.5 41.5 19.5 7.5
479301–
07.001– 1
4–4S /4-18 –04 2.03 1.09 .19
M14 1.38 .63 .16
6–4 –04 4–6S 1
/4-18 –06 2.14 1.14 .30
x 1.5 35 16 4.0
M18 1.52 .65 .30 6–6S 3
/8-18 –06 2.14 1.14 .30
10–6 –06
x 1.5 38.5 16.5 7.5 1
M22 1.83 .81 .39 8–6S /2-14 –06 2.32 1.32 .30
13–8 –08 1
x 1.5 46.5 20.5 10.0 8–8S /2-14 –08 2.85 1.58 .36
Male inverted flare
M26 2.24 .71 .47
16–10 –10 45º elbow
x 1.5 57 18 12.0
190605–
07.114–
M30 2.22 .71 .61 Dash Hose
20–12 –12 Size Thread Size A D Eφ H
x 1.5 56.5 18 15.5
190605–
7
4–6S /16-24 –06 2.95 1.95 .18 .96
5
SAE 37º (JIC) swivel 190800– 6S /8-18 –06 2.95 1.95 .30 .96
Dash Hose
Size Thread Size A D Eφ
190800–
7
4S /16-20 –04 2.08 1.14 .17
1
5–4S /2-20 –04 2.13 1.19 .19
Metric universal female swivel 24˚ 6S 9
/16-18 –06 2.31 1.31 .30
DIN 3901/3902 I.Rh. 07.006–/07.001
Dash Hose
Size Thread Size A D Eφ Rφ
07.006–
Male inverted flare
M12 1.48 .73 .16 .24
4–4 –04 90º elbow 190606–
x 1.5 37.5 18.5 4.0 6
M16 1.63 .77 .30 .39 Dash Hose
8–6 –06
x 1.5 41.5 19.5 7.5 10 Size Thread Size A D Eφ H
07.001– SAE 37º (JIC) male flare FC7275– 190606–
M14 1.38 .63 .16 .31 Dash Hose 7
6–4 –04 4–6S /16-24 –06 2.58 1.58 .18 1.69
x 1.5 35 16 4.0 8 Size Thread size A D Eφ 1
M18 1.52 .65 .30 .47 5–6S /2-20 –06 2.58 1.58 .24 1.69
10–6 –06 FC7275–
x 1.5 38.5 16.5 7.5 12 6S 5
/8-18 –06 2.58 1.58 .30 1.73
9
M22 1.83 .81 .39 .59 0606S /16-18 –06 2.32 1.32 .30
13–8 –08
x 1.5 46.5 20.5 10.0 15
M26 2.24 .71 .47 .71
16–10 –10
x 1.5 57 18 12.0 18
M30 2.40 .89 .61 .87
22–12 –12
x2 61 22.5 15.5 22
219
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Reusable Fittings
2550, 2554, 2555, 2570 (continued) 2550, 2554, 2570 2661, FC318
Band clamp
FF90152–
Gladhand
Part number 190231–8
1
/2-inch female pipe thread
Spring Guard
Dash Hose Part number 900774–6
Size Thread Size A D Eφ H Fittings specified in charts can be used with or
without spring guard
190608–
7
4–6S /16-20 –06 1.95 .95 .18 .68
5
6S /8-18 –06 2.08 1.08 .30 .85
Band clamp
for use with Hose
FC252, FC352
220
Courtesy of Aeroquip.cc
Reusable Fittings
Fittings
1531, 1531A
Male pipe
NOTE: The last four digits identify overall length (OA) of assembly. Assemblies shown above are all 12” (0120).
The last digit identifies fractional lengths in eighths of an inch. When ordering change to required length.
TYPICAL EXAMPLES: 18” -FG1125HJH0180
18 1/2” -FG1125HJH0184
221
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Reusable Fittings
Male Pipe
FJ7292–*
Dash Hose
Size Size A B Eφ
FC1389–
Dash Hose 0808S –08 3.50 2.38 Male Pipe 38-190627–
Size Thread Size A D Eφ 1212S –12 3.88 2.75 Dash Hose
FJ7292– 1616S –16 4.25 3.12 Size Thread Size A D Eφ
1616S 1-111/2 –16 2.85 1.55 .81 2020S –20 4.63 3.50 38–190627–
1
2020S 11/4-111/2 –20 3.06 1.70 1.05 2424S –24 5.00 3.88 2–4 /8-27 –04 1.35 .89 .16
1
2424S 11/2-111/2 –24 3.36 1.74 1.28 3232S –32 6.00 4.75 4–4 /4-18 –04 1.54 1.08 .16
1
3232S 2-111/2 –32 3.42 1.96 1.75 4–5 /4-18 –05 1.58 1.07 .23
1
4–6 /4-18 –06 1.66 1.13 .28
SAE 37° 6–6 3
/8-18 –06 1.66 1.13 .28
(JIC) Swivel 3
FJ7293–* Ladish Tri-Clamp** 6–8 /8-18 –08 1.79 1.16 .38
FJ7295–* 8–10 1
/2-14 –10 2.13 1.46 .47
3
12–12 /4-14 –12 2.26 1.61 .59
Dash Hose 16–16 1-111/2 –16 2.48 1.86 .83
Size Size A D Eφ Kφ
Dash Hose 20–20 11/4-111/2 –20 2.83 2.17 1.06
Size Thread Size A D Eφ FJ7295–
FJ7293– 2416S –16 2.32 .76 .81 1.98
1616S 5
1 /16-12 –16 2.60 1.37 .81 2420S –20 2.32 .76 1.05 1.98
2020S 15/8-12 –20 2.81 1.52 1.05 2424S –24 2.32 .76 1.28 1.98
2424S 17/8-12 –24 3.22 1.67 1.28 3232S –32 2.31 .76 1.75 2.51
1
3232S 2 /2-12 –32 3.47 1.92 1.75
SAE 37° (JIC) swivel 63-190600–
Dash Hose
Size Thread Size A D Eφ
Flange Retainer 63–190600–
FJ7294–* 4* 7
/16-20 –04 1.58 1.13 .16
1
5* /2-20 –05 1.68 1.17 .23
9
Dash Hose 6* /16-18 –06 1.74 1.22 .26
Size Size A D Eφ Kφ 8* 3
/4-16 –08 1.98 1.35 .38
FJ7294– 10* 7
/8-14 –10 2.22 1.54 .47
1616S –16 2.62 1.30 .81 2.00 12* 11/16-12 –12 2.33 1.67 .59
2020S –20 2.62 1.30 1.05 2.50 16* 15/16-12 –16 2.52 1.91 .83
2424S –24 3.03 1.48 1.28 2.87 20* 15/8-12 –20 2.92 2.27 1.06
3232S –32 3.03 1.48 1.75 3.62
Dash Hose
Size Size A D Eφ Kφ
FJ7294– NOTE: All part numbers and corresponding dash sizes are
shown. For further information when ordering crimp fit-
1616S –16 2.62 1.30 .81 2.00 tings for convoluted hose: contact your local Aeroquip
2020S –20 2.62 1.30 1.05 2.50 distributor or look under crimp fittings in this section.
*For stainless steel replace the S with C.
2424S –24 3.03 1.48 1.28 2.87
**Tri-Clamp is a registered trademark of the Ladish Co., *Also supplied in stainless steel. Add suffix “C” to part
3232S –32 3.03 1.48 1.75 3.62 Tri-clover Division. number and delete prefix “63”.
All dimensions in inches. NOTE: Sleeve part number 900578-(dash size).
†Contact Aeroquip for details. NOTE: For correct socket part number, see page 108. NOTE: For correct socket part number, see page 108.
222
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Reusable Fittings
Fittings
SAE 45° swivel 63-190990–
Dash Hose
Size Thread Size A D Eφ
63–190990–
7
4 /16-20 –04 1.58 1.12 .16 SAE 37° (JIC) swivel
1
5 /2-20 –05 1.68 1.17 .23 90° elbow 190772–
5
6 /8-18 –06 1.77 1.25 .28 Dash Hose
3 Size Thread Size A D Eφ H 2-bolt swivel flange
8 /4-16 –08 1.98 1.36 .38
63–190626–
10 7
/8-14 –10 2.22 1.54 .47 190772-
Flange
12 11/16-14 –12 2.33 1.67 .59 3S 3
/8-24 –03 1.27 .93 .09 .87 Dash Head Hose
4S 7
/16-20 –04 1.41 .95 .16 .68 Size Dia. Size A D Eφ
1
5S /2-20 –05 1.52 1.00 .23 .77 63–190626–
9
6S /16-18 –06 1.62 1.10 .28 .85 6 2.88 –06 1.78 1.26 .28
3
8S /4-16 –08 2.03 1.41 .38 1.09 12 2.88 –12 2.07 1.42 .56
7
10S /8-14 –10 2.16 1.49 .47 1.23 16 2.88 –16 2.18 1.49 .19
7
10-12S /8-14 –12 2.23 1.57 .46 1.23
12S 11/16-12 –12 2.82 2.17 .59 1.82
45° elbow 12-16S 11/16-14 –16 2.87 2.22 .58 1.82
190773– SAE 37° (JIC) swivel 16S 15/16-12 –16 3.10 2.49 .82 2.39
→
190773–/FC9341–SAE 45° swivel E
→
Dash Hose
Size Thread size A D Eφ H Compression ball sleeve 38–191074–
190773- Dash Tube Hose
3S 3
/8-24 –03 1.50 1.17 .09 .46 Size Size Size A D Eφ
7
4S /16-20 –04 1.51 1.05 .16 .33 38–191074–
1
5S /2-20 –05 1.62 1.11 .23 .36 8 –08 –08 1.66 1.04 .38
9
6S† /16-18 –06 1.72 1.20 .28 .39 10 –10 –10 1.85 1.18 .47
3
8S /4-16 –08 2.27 1.64 .38 .55 12 –12 –12 2.08 1.41 .59
7
10S /8-14 –10 2.46 1.79 .47 .64 SAE 45° swivel 90° elbow
12S† 11/16-12 –12 2.86 2.21 .59 .78 190772–/FC9171–
16S† 15/16-12 –16 3.30 2.68 .83 1.07 Dash Hose
20S 15/8-12 –20 3.80 3.14 1.06 1.22 Size Thread Size A D Eφ H
FC9341- 190772–
7
0606S 5
/8-18 –06 1.72 1.20 .28 .39 4S /16-20 –04 1.41 .95 .16 .68
1
1212S 1
1 /16-14 –12 2.86 2.21 .59 .78 5S /2-20 –05 1.52 1.00 .23 .77
† SAE 37° (JIC) swivel only. 8S 3
/4-16 –08 2.03 1.41 .38 1.09 SAE ball sleeve* 190718–
7
10S /8-14 –10 2.16 1.49 .47 1.23 Dash Hose
FC9171– Size Thread Size A D Eφ
0606S 5
/8-18 –06 1.62 1.10 .28 .85 190718–
1212S 11/16-14 –12 2.80 2.19 .59 1.82 8S 11/16-20 –08 2.07 1.44 .38
10–8S 13/16-18 –08 2.07 1.44 .38
10S 13/16-18 –10 2.16 1.49 .48
12S 1-18 –12 2.42 1.76 .59
223
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Reusable Fittings
fittings fittings
for use with Teflon Hose for use with Teflon Hose
2807, FC186, FC465
Fittings
2808
224
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Split Flanges,
Kits & O-Rings
“K” Maximum
“A” Flange Head Flange Operating Recommended
Dimension Diameter Dash Pressure* Bolt Torque
(inches) (inches) Size (PSI) (lb-in.)
Fittings
Code 61
Code 62
Two methods can be used to determine the flange dash Assembly procedure
size and code. The first is by measuring the flange head
diameter on the fitting itself (the “K” dimension). The sec- Many leakage problems can be avoided if the split
ond is by measuring the “A” dimension on the flange or flanges are properly assembled. To properly assemble:
the flange port. Either will determine the dash size and the 1. Clean all mating surfaces.
code since these dimensions are exclusive to either code 2. Lubricate the O-Ring.
61 or code 62 split flange kits. See chart for these dimen- 3. Partially tighten each bolt in rotation until all are
sions. fully tightened to the recommended torque value.
In some cases, split flange (ORS) fittings are available for
How to Order:
hoses which exceed the pressures listed; when ordering
fittings or hose assemblies, the terminal end performance 1. Determine the dash size and the code.
rating may reduce the overall rating of the assembly. 2. Select O-Ring for fluid compatibility.
3. Order by kit number shown on page 226.
225
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Split Flanges, Kits, O-Rings
Split Flange Half – Equivalent FC2713–16–170 –16 1 1.75 2.06 .52 .41 .70 FF824–(size)
performance to Includes:
SAE J518c Code 61 FC2713–20–170 –20 11/4 2.00 2.31 .59 .47 .70
2 Flange halves
(FC2713)
4 Grade 8 Hex bolts
FC2713–24–170 –24 11/2 2.38 2.75 .70 .53 .76 (FF9442)
4 Lock Washers
(210104)
1 O-Ring (FF9446)
FC2713
Powdered metal, zinc plated
yellow chromate finish – 2 required
3 3
FC2119–12–449 –12 /4 1.88 .88 /8-16
4 Hole Flange* – SAE J518c Code 61
3
FC2119–16–449 –16 1 2.06 1.03 /8-16
1 1
FC2119–24–449 –24 1 /2 2.75 1.41 /2-13
1
FC2119–32–449 –32 2 3.06 1.69 /2-13
FC2119
Zinc plated, yellow chromate finish FC2119–40–449 –40 21/2 3.50 2.00 1
/2-13
standard series
226
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O-Rings
Fittings
Size Designation Size Size A E
O-Ring 210 08 1
/2 .734 .139
Base Operating
3
Number Material Temperature Range 214 12 /4 .984 .139
219 16 1 1.296 .139
FF9016 80 durometer –65°F to +300°F
EPDM (–55°C to +150°C) 222 20 11/4 1.484 .139
Stāplok
O-Ring Dash Dash O-Rings Seal Kit
Size Designation Size A E
Part No. FF10280-01
04 04 .236 .079
Includes metal box, O-Rings for ORS –4 through –24, O-Ring
06 06 .394 .079 boss –04 through –32, Split flange –08 through –32, 24 pack-
08 08 .512 .098 ages with twelve 90 durometer nitrile O-Rings per package.
12 12 .748 .098 Packages can be ordered individually by part number listed.
16 16 .984 .098 Individual
Package Individual
20 20 1.299 .098
Connection Part Number O-Ring
24 24 1.575 .118 Size (12 O-Rings Ea.) Part Number
32 32 1.968 .118 –04 FF10266–01–11 FF9446–11
–06 FF10266–01–12 FF9446–12
–08 FF10266–01–14 FF9446–14
Backup Rings and Staples for Stāplok Fittings ORS* –10 FF10266–01–16 FF9446–16
–12 FF10266–01–18 FF9446–18
Stāplok
–16 FF10266–01–21 FF9446–21
Hose Backup Ring Staple Fitting
Size Part Number Part Number Size –20 FF10266–01–25 FF9446–25
–24 FF10266–01–29 FF9446–29
FF9509 –04 FF9509–04 FF9672–04S 04
–04 FF10273–01–04 22617–4
–06 FF9509–06 FF9672–06S 06 –05 FF10273–01–05 22617–5
–08 FF9509–08 FF9672–08S 08 –06 FF10273–01–06 22617–6
–08 FF10273–01–08 22617–8
FF9672 –12 FF9509–12 FF9672–12S 12 O-Ring
Boss –10 FF10273–01–10 22617–10
–16 FF9509–16 FF9672–16S 16 –12 FF10273–01–12 22617–12
227
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O-Rings
specify the size and material by using the O-Ring base ify the size and material by using the O-Ring designator and
number and dash size. The charts below offer a simple O-Ring base number. The charts below offer a simple
method to assure the correct O-Ring for your application. method to assure the correct O-Ring for your application.
O-Ring
Dash Size Tube Size A E
–04 –04 (1/4) .351 .072
–06 –06 (3/8) .468 .078
–08 –08 (1/2) .644 .087
O-Ring ORS
–10 –10 (5/8) .755 .097 Size Designation Tube Size A E
–12 –12 (3/4) .924 .116 –11 –04 .301 .07
–16 –16 (1) 1.171 .116 –12 –06 .364 .07
–20 –20 (11/4) 1.475 .118 –14 –08 .489 .07
–24 –24 (11/2) 1.720 .118 –16 –10 .614 .07
–18 –12 .739 .07
–21 –16 .926 .07
–25 –20 1.176 .07
–29 –24 1.489 .07
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ASSEMBLY INSTRUCTIONS
HOSE and REUSABLE FITTINGS
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Aeroquip Hose and Fittings are easily assembled in the
shop or in the field. This includes reusable fittings of the
screw together type, SOCKETLESS™ type, “super gem”®,
Assembly Instructions Hose and Reusable Fittings
AE13702–003
End Dip
Use Aeroquip End Dip to prevent
firesleeves from wicking. It is a
specially developed liquid com-
pound which solidifies to protect
the ends of the firesleeve and pro-
vides a neater appearing assem-
bly. Available in quart cans.
222070
Hose assembly lube
A specially compounded lubricant
Very little space is required to maintain an adequate sup- superior to any other lubricant
port of hose and fittings to meet your needs. Replacement used in hose assembly work.
Available in pints or gallons.
hose lines can be assembled in minutes which eliminates
Use for either hand or machine
lengthy downtime of equipment. assembly.
NOTE: Not to be used with green
cover fire resistant hydraulic fluid
hoses.
Part numbers: pint 222070, gallon
222070–8.
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Assembly Tips
Assembly tips
Assembly terms
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Technical Data
232
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Service Life Factors
Service life factors tures together with maximum pres- 10. Vacuum service
Hose assemblies, like other products, sures should always be avoided. Maximum negative pressures shown
have a finite service life. The actual ser- Continuous use at near the maximum for hoses –16 and larger and suitable
vice life of a given hose assembly in a temperature rating will cause a deterio- only for hose which has suffered no
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Technical Data
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Socket Data
2550, 2554,
1214 all
2555, 2570 FC2542 FC211, all
GH663
FC2642
FC510 –04 to –16
FC136,
4007 –6, –12
FC250A
FC2652 FC212,
–4 to –12
GH793 all
1529 –20 to –32
–4 to –12
2766 –20 to –32
4010 –4 to –12
2781 –20 to –32 FC1941 FC372, all
–4 to –12 FC373
FC195 –20 to –32
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Hose and Reusable Fittings
FC202, FC234, FC300, FC321, FC350, FC355, FC558, Standard reusable fittings with HI-PAC® and two
302A, 303, 1503, 1540, 2580, 2651 (for fittings wire braid hose
requiring mandrel, see page 240). FC195, FC310, FC510, 1529, 2766, 2781
Step 2
Put socket in vise.
Screw hose counterclockwise Machine: Use the Aeroquip
into socket until in bottoms. S1102 cut-off and skiving
Back off 1/4 turn. machine. Consult the owners
When assembling long lengths manual. Select the correct
Step 1A mandrel. Turn on the machine.
of hose, it may be preferred to
Skive Hose: Put the hose over the mandrel
put hose in vise just tight enough
to prevent from turning, and By Hand: Cut rubber cover and rotate.
screw socket into the hose coun- Step 4 around down to wire reinforce-
terclockwise until it bottoms. Screw nipple clockwise into ment. Slit lengthwise. Raise
socket and hose. Leave 1/32” to flap and pull off with pliers.
Back off 1/4 turn. 1
/16” clearance between nipple Clean excess rubber off wire
Back off FC300, FC350 and hex and socket. reinforcement with wire brush
FC355 1/4 to 1/2 turn. or soft wire wheel. Do not fray
Recommendations for clean- or flare wire reinforcement
ing, inspection and testing are when brushing.
summarized on page 234. Dis-
assemble in reverse order.
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Assembly Instructions
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Hose and Reusable Fittings
Thru-the-cover style reusable fittings with hose FC211, FC212, GH663, GH793
Place socket in vise and turn
hose into socket counterclock-
wise until it bottoms.
When assembling long lengths
of hose, it may be preferred to
put hose in vise just tight
enough to prevent from turn-
ing, and screw socket onto the
hose counterclockwise until it
bottoms.
Step 4
Step 1 Step 3 Screw nipple clockwise into
Cut hose to length required using Step 2 socket and hose. Leave 1/32” to
Liberally lubricate nipple threads
a fine tooth hacksaw or cut-off Liberally lubricate hose cover with 1
/16” clearance between nipple
and inside of hose. Use heavy
machine. Clean hose bore. Aeroquip hose assembly lube. hex and socket.
weight oil or Aeroquip 222070
hose assembly lube. Recommendations for clean-
ing, inspection and testing are
summarized on page 234. Dis-
assemble in reverse order.
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Assembly Instructions
Step 2
Put socket in vise. Screw hose Step 4
counterclockwise into socket Screw nipple clockwise into
until hose bottoms. Back off 1/4
Step 2 Step 4
socket and hose. Leave a 1/32”
turn. to 1/16” clearance between nip- Put socket in vise. Screw hose Screw nipple clockwise into
ple hex and socket. counterclockwise into socket socket and hose. Leave a 1/32”
When assembling long lengths
until hose bottoms. to 1/16” clearance between nip-
of hose, it may be preferred to Recommendations for clean- ple nut and socket.
put hose in vise just tight ing, inspection and testing are
enough to prevent from turn- summarized on page 234. Dis- Recommendations for clean-
ing, and screw socket into the assemble in reverse order. ing, inspection and testing are
hose counterclockwise until it summarized on page 234. Dis-
bottoms. Back off 1/4 turn. assemble in reverse order.
NOTE: 2550, 2554, 2555 and
2570 hose. Sockets for these
hose fittings are furnished with
internal annular grooved design.
Install socket by pushing hose
into socket with a back and forth
rocking and twisting motion
until hose bottoms on shoulder
of socket. Back off 1/4 turn.
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Hose and Reusable Fittings
Step 3 Step 4
Lubricate nipple and socket Wrench tighten nipple hex until
threads. For stainless steel fit- clearance with socket hex is 1/32”
Step 1 tings, use a molydisulfide base or less. Tighten further to align
lubricant (e.g., Molykote* Type corners of nipple and socket
Wrap hose with masking tape at
G), lubricants containing chlo- hexes. Recommendations for
cut-off point and cut square to
ride are not recommended. cleaning, inspection and testing
length through taped area using
Other material combinations are summarized on page 234.
a cut-off machine or fine-tooth
use standard petroleum lubri-
hacksaw. Remove tape and trim To disassemble: Unscrew and
cants. Hold the nipple with hex
any loose wires flush with tube remove nipple; slide socket
in vise. Push hose over nipple
stock. Any burrs on the bore of back on hose by tapping
with twisting motion until seat-
the tube stock should be against flat surface; remove
ed against nipple chamfer. Push
removed with a knife. Clean the sleeve with pliers. New sleeves
socket forward and hand start
hose bore. Sometimes wire braid are recommended upon reuse
threading of socket to nipple.
will tend to “neck down” on one of the fitting.
end and flare out, on the oppo-
Step 2
site end. This is a characteristic of a. Push the sleeve over the end *Molykote Type G is a registered
wire braid hose and can be used of the tube and under the wire trademark of the Alpha Molykote
braid by hand. Complete posi- Corporation.
to an advantage in the assembly
of the “super gem”® sockets. Slip tioning of the sleeve by pushing
two sockets back to back over the the hose end against a flat sur-
“necked down” end of the hose. face. Visually inspect to see that
tube stock butts against the
inside shoulder of the sleeve.
b. Set the sleeve barbs into the
Teflon tube by using assembly
tool FT1038A or working the hose
bore over the nipple into the end
of the sleeve and tube. Assembly
kit FT1081 is also available.
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Assembly Instructions
Step 1 Step 3
Cut hose square to length Space band clamp 1/8” from end
required using a fine-tooth hack- of hose. Tighten clamp to 100
saw or cut-off wheel. Clean hose in.-lbs. Recommendations for
bore. Slide band clamp over cleaning, inspection and testing
Step 1 Step 3 hose cover. are summarized on page 234.
Cut hose square with fine-tooth MALE ENDS: Push assembly
hacksaw or cut-off wheel. Clean tool into nipple.
hose bore.
SWIVEL ENDS: Tighten nipple
and nut on assembly tool.
Lubricate nipple, mandrel and
inside of hose liberally. Use
heavy oil or Aeroquip 222070
hose assembly lube.
Special instructions 1540, FC202
and FC558 hose—use refrigerant
grade oil compatible with sys-
tem refrigerant for lubrication.
Refer to Lubricant Compatibility Step 2
Chart, page 26. Do not use petro- Insert nipple into hose until hose
Step 2 leum based oils. end bottoms on nipple shoulder.
Put socket in vise.
Screw hose counterclockwise
into socket until it bottoms.
When assembling long lengths
of hose, it may be preferred to
put hose in vise just tight enough
to prevent from turning, and
screw socket onto the hose coun-
terclockwise until it bottoms.
Back off 1/4 turn.
Back off FC300, FC350 and
FC355 hose 1/4 to 1/2 turn.
Step 4
MALE ENDS: Screw nipple
clockwise into socket and hose.
Leave a 1/32” to 1/16” clearance
between nipple hex and socket.
SWIVEL ENDS: Screw nipple
clockwise into socket and hose.
Leave 1/32” to 1/16” clearance
between nut and socket.
Recommendations for cleaning,
inspection and testing are sum-
marized on page 234. Dis-
assemble in reverse order.
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Hose and Reusable Fittings
Assembly Instructions Hose and Reusable Fittings
Step 4 Step 5
Tighten cap screws with an allen wrench. The completed fitting assembly will have
NOTE: Cap screws should be gradually segments “closed tight” as visually shown.
tightened in an alternating pattern. NOTE: Attach fitting on other end. Recommenda-
Replace cap screws when reusing fitting. tions for cleaning, inspection and testing
are summarized on page 234.
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Assembly Instructions
900705 sleeve
Step 1
Cut hose square to length
required with a sharp knife.
Slide extended tang hose clamp Step 1
over hose cover.
Follow the appropriate hose
assembly instructions through
the assembly of both end fit-
tings. Insert end fitting in vise.
900564 spring
Step 2
Step 1 Cut coil length. Coil should be
Follow the appropriate assem- cut to overall assembly length
bly instructions through the “OA” minus the sum of the
assembly of one end fitting. overall length of each end fit-
Insert one end fitting in vise. ting. (“A” dimension).
Step 3
Step 2 Wrap the coil on the hose.
Cut coil length. Coil should be
Step 2 cut to overall assembly length
“OA” minus the sum of the
Push hose over beaded tube. overall length of each end fit-
ting. (“A” dimension).
Step 3
3a) 900705 Steel Protective Coil
Sleeve
The hose and the coil should be
held straight. Taping or capping
the hose end can prevent
frayed wire ends from snagging
on the coil. Bend one end to the
coil outward to form a slight tab
to assist grasping. (Cut off or
bend back when installation is
Step 3 complete.) Hold the tab with the
Locate extended tang hose thumb of one hand while twist-
clamp near the end of hose and ing the coil clockwise approxi-
tighten the clamp. mately one foot back from the
coil tab. When the coil opens up
Clamps: Extended tang hose sufficiently, slip the tab end to
clamps or clamps with a shoe the coil over the hose. Move the
are recommended for securing coil onto the hose by pulling at
to formed and beaded male the tab end while pushing with
tube ends. the other hand. Be careful not
CAUTION: Do not use wire type to exceed the resiliency of the
clamps for securing silicone hose. coil by stretching it too far.
3b) 900564 Steel Protective Coil
Spring
Slide coil over hose.
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Hose and Reusable Fittings
Step 1 Step 3
Step 1 Step 3 Follow the appropriate hose Insert tail of band clamp into
Cut coil length. The coils should Small sizes: The coil can be assembly instructions through hand clamping tool.
be cut to the hose length, minus worked into the hose by hand the assembly of one end fitting.
the nipple intrusion. For any without difficulty. Remove all Cut firesleeve to same length as
given hose assembly the support burrs from the coil prior to hose; using Firesleeve End Dip
coil length equals the overall insertion. This will prevent cut- (AE13702–003, page 230), dip
hose assembly length minus the ting of the hose tube. Position ends of firesleeve to a depth of
sum of the overall lengths of each the coil midway between hose three quarters of an inch and
end fitting. (“A” dimensions.) ends. allow to dry at room temperature.
Small size of the coil can usu- Large sizes: With the pipe still in Start firesleeve over cut end
ally be cut with strap cutters or position, as in Step 2, assemble of hose. Note: If applying
sheet metal shears. The larger the hose over the coil. With the sleeve over Teflon or stripped
sizes are best cut with a heavy coil fully centered in the hose, cover assemblies, wrap ex-
sharp chisel or bolt cutter. With remove the pipe and clamp. posed wire with tape. Grasp
small sizes skip directly to Step sleeve and slip over the hose
3. assembly as illustrated. Step 4
Position band clamp over
sleeve as shown and then
draw tight with hand tool.
Remove tool and cut free end
of band clamp. Repeat on
other end of assembly. To com-
plete, bend protruding tail of
clamp over clamp buckle. Also
repair any scuffs or minor
abrasions of firesleeve by
brush application of End Dip
AE13702–003.
Step 2
Step 2
Skin sleeve back from cut end
Compress the coil (large sizes of hose enough to allow assem-
only). It is necessary to reduce bly of second end fitting. (2A)
the coil diameter slightly in order
to insert it into the hose. The eas- Then center sleeve so that it
iest approach is to use a length completely covers both sockets.
of pipe with a notch cut in one (2B)
end. Clamp the plain end of the
pipe in a vise, slide the coil over
the pipe and insert the free end
of the coil into the notched end
of the pipe. Then clamp the coil
and pipe firmly together. Twist
the coil to compress it prior to
installation into the hose.
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ASSEMBLY
EQUIPMENT
Assembly Equipment
Fluid Conveying Products
CRIMP MACHINES Description Page
Assembly Equipment Accessories . . . . . . . . 248, 250-256, 259-262
Assembly Equipment Crimp . . . . . . . . . . . . . . . . . . . . . . . . 247-250
Assembly Equipment Reusable . . . . . . . . . . . . . . . . . . . . . 252-256
FT1390 ProCrimp 1390 Assembly Equipment Swage . . . . . . . . . . . . . . . . . . . . . . . . . . 251
1
/4” through 2” I.D. hose Cut Off Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257-261
Page 249 Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246
Proof Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263-264
Skiving Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
FT1320 Portable
1
/4” through 11/4” I.D. hose
Page 248
FT1310 ProCrimp 1310
1
/4” through 1” I.D. hose
Page 247 FT1380 ProCrimp 1380
1
/4” through 11/4” I.D. hose
Page 247
245
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Part Number Index
WARNING
THE USER MUST EXERCISE EXTREME CARE WHEN OPERAT- AEROQUIP ENGINEERS ARE AVAILABLE TO ANSWER ANY
ING ANY AEROQUIP ASSEMBLY EQUIPMENT WITH POWERED QUESTIONS . . . PLEASE CALL AEROQUIP CORPORATION,
MOVING COMPONENTS. SAFETY GLASSES MUST BE WORN AMERICAS INDUSTRIAL DIVISION, MAUMEE, OHIO, 419-891-
AT ALL TIMES WHEN USING ANY AEROQUIP ASSEMBLY 5100.
EQUIPMENT. AEROQUIP ASSEMBLY EQUIPMENT IS DESIGNED TO BE USED
READ AND UNDERSTAND THE OWNERS AND OPERATORS ONLY WITH AEROQUIP HOSE AND AEROQUIP HOSE FITTINGS.
MANUAL BEFORE ATTEMPTING TO OPERATE ANY EQUIPMENT.
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Crimp Assembly
Equipment
1380
Ordering Instructions
Assembly Equipment
FT1380–115 115V crimp machine 60 Hz
FT1380–115–5 2-Wire braid hose package FT1380–115 with the 5 die
cages needed to crimp the 5 most popular GH793 or
GH781 2-wire hose sizes: –4, –6, –8, –12 and –16
Die Cages
FT1380–200–M150 FT1380–200–M210
FT1380–200–M240 FT1380–200–M320
FT1380–200–M370
FT1380–115–8 Braided and spiral hose package
FT1380–115–5 with the 3 additional die cages — capable of
crimping all MatchMate Plus hoses through –20
Die Cages
FT1380–200–M180 FT1380–200–M280
FT1380–200–M465
The new ProCrimp 1380 crimp machine
from Aeroquip crimps all your hose needs FT1380–2–3 FT1330 to FT1380 Die Cage conversion kit — back plate,
up to and including –20 SAE100R12 hose bolts and instructions necessary to convert an FT1330 die
styles and the popular MatchMate Plus cage to an FT1380 die cage. Simply remove the FT1330
hose and fittings program (shown with back plate and replace it with the new FT1380 back plate.
optional die holder kit FT1380–2–4). The FT1380–2–4 Optional die holder kit — Kit includes 4 die holder plates
ProCrimp 1380 is electronically controlled each of which will hold 2 die cages. Holes are pre-drilled on
to give fast, accurate crimps the first time base of ProCrimp machine to accept these 4 plates.
and every time you need a hose assembly.
The electronic keypad is easy to adjust,
Electrical Requirements
with up to 10 programmable crimp set- USA: FT1380–115 standard machine uses 115V, 60 Hz, 1 hp
tings. For hose styles and sizes used less Brazil: FT1380–1–2 standard machine uses 230V, 60 Hz, 1 hp
frequently simply enter the 3 digit code of Australia: FT1380–230 standard machine uses 230V, 50 Hz, 1 hp
that hose. The ProCrimp 1380 comes com- Canada: FT1380–115 standard machine. Requires CSA (Canadian Standards
plete with a standard power unit from Association) approval. The FT1380–115 is CSA approved and is so noted on
ENERPAC®, a name, like Aeroquip, which the nameplate.
is synonymous with quality, worldwide.
1310 capable of crimping –4 through –16 Aeroquip Global TTC fittings for
GH663, GH781 and GH793 Hose.
Features
• Weighs only 33 lbs.
• Tool kit, including dies and hand pump weighs only 35 lbs.
• Die sets are stepped for ease of fitting location
• Operates with hand, air or electric hydraulic pumps
• Crimp capacity of –4 through –16 Global TTC fittings
• Will crimp GH663, GH781 and GH793 Hose
• Dimensions: 10"W x 12"D x 19"H
Ordering Instructions
FT1310* Machine only
FT1310–1–1** Machine with hand pump
FT1310–1–2** Machine with air/hydraulic pump
(requires 100 psi 20 CFM air supply)
FT1310–1–3** Machine with 115V AC electric/hydraulic pump
FT1310–1–4** Machine with 12V DC electric/hydraulic pump
FT1310–2–11 optional shim kit is required for crimping GH781 hose.
The above packages include the basic machine, owner’s manual and a
tool kit including five die sets and GH663 shims. The die sets will crimp –4,
–6, –8, –12, and –16 size hose.
*The ProCrimp 1310 SCRIMPER Machine requires a 10,000 psi hydraulic pump for proper operation.
**Kit includes a hose assembly to connect the pump to the ProCrimp 1310 SCRIMPER Machine.
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Crimp Assembly Equipment
through –20. Can crimp –20 barrel crimp only. Will crimp global fittings through
–20 for two wire braid hose.
Features
• Color coded drop-in dies for operating simplicity
• Portable
• Capable of operating horizontally or vertically for adaptability under field
assembly conditions
• Provides elbow crimping capability and bottoming out crimp diameter control
• Powered by a 110V AC, 50-60 Hz pump, a 12V DC pump, or a hydraulic hand
pump
• Automatic reverse
Optional Equipment
FT1320–2–7 110V AC electrically powered hydraulic unit
FT1320–2–8 12V DC electrically powered hydraulic unit
FT1320–2–5 Stand kit shown on machine and at left is optional
Ordering Instructions
FT1320–1–1 Barrel crimp package includes machine, tooling, hand pump,
owners manual and control sleeve for crimping –04 through
–16 barrel field crimp fittings; same package without hand
pump, FT1320–1–3
FT1320–1–2 Flat field crimp package. Same as FT1320–1–1 except includes
tooling and control sleeve for –04 through –16 flat field crimp
fittings. Same package without hand pump, FT1320–1–4
FT1092 NEVER-SEEZE lubricant
FT1320–1–6 Crimp machine only FT1330–275– Crimp die cages. Add suffix for specific die cages, see page
FT1320–1–9 Crimp machine with –550 size 250 or contact Aeroquip.
sleeve for MatchMate Plus
fittings and manual
FT1320–2–6 Hand pump
FT1320–550 Control sleeve
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Crimp Assembly
Equipment
ProCrimp 1390
Crimped hose assembly machine
Hose Specifications
Assembly Equipment
All styles from 3/16” through 2” I.D. including four and six spiral wire
requiring internal skive crimp style fittings.
Features
• Front-end loading design
• Electronic key pad control of crimp diameter
• Power return stroke, return limit control
• Drop-in tooling (crimp die cages)
• Backstop fitting locator
• 35” x 48” x 44”, 850 lbs.
• Worklamp
Ordering Instructions
FT1390–115 Aeroquip crimp machine, 115V, single phase, 60 Hz,
1 hp motor
FT1390–115–12 Kit includes FT1390-115 machine plus the die cages to
crimp –4 through –32 MatchMate Plus fittings as noted
on page 250.
FT1092 NEVER-SEEZE lubricant
Electrical Requirements
Standard
115V, single phase, 60 Hz, 1 hp.
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Crimp Assembly Equipment
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Swage Assembly
Equipment
Assembly Equipment
11/4” I.D. See Polyon fittings for die and pusher requirements.
Features
• Automatically sets dies – retracts dies – separates dies
• Automatic return stroke stop
• Easy to use
• 15” x 26” x 30”, 150 lbs.
• 5 quart hydraulic oil reservoir
Electrical Requirements
115/230V, single phase, 60 Hz, 1 hp motor, auto reset and
thermal overload.
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Reusable Assembly Equipment
FT1097
Portable reusable hose assembly machine
Fitting Specifications
Assembly Equipment
FT1097–2–1
Vise kit for FT1097 machine
The optional vise kit for the FT1097 reusable hose assembly
machine includes all hardware necessary to install the kit.
Aeroquip reusable hose fitting sockets are conveniently held
secure during assembly.
FT1220–10
Reusable fitting assembly mandrels
Thread type SAE 37° (JIC) SAE 45° PTT 30°
Use with
fitting Nos. 411 401 406
Dash size
–4 1582–4S 1582–4S
–5 1582–5S 1582–5S
–6 583–6S 1582–6S
–8 1582–8S 1582–8S
–10 1582–10S 1582–10S
–12 583–12S 1582–12S
–16 1563–16S 1561–16S
–20 1563–20S 1561–20S
–24 1563–24S 1561–24S
–32 1563–32S
Specifications
The FT1220–10 kit includes all assembly mandrels list-
ed for –4 through –20 for the assembly of Aeroquip
411, 401, and 406 reusable hose fittings. Individual
mandrels may also be ordered by using the part num-
bers to the right.
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Reusable Assembly
Equipment
FT1013
Portable reusable hose assembly
machine
Fitting Specifications
Assembly Equipment
• Fabric and single wire braid, –04 through –40
• Double wire and 4-spiral wire, –04 through –32
Features
• Quick acting wrench type chuck
• Easy to operate
• Safety guard
• Versatile
• Safety snap type switch
• Safety footswitch
• 36 rpm
• 45” x 56” x 46”, 170 lbs.
Ordering Instructions
FT1013–1–5 Base machine, 110V, with vise
FT1013–1–6 Base machine, 220V, with vise
FT1013–1–3 Base machine, 110V, with stand,
vise and socketing tool
FT1013–1–4 Base machine, 220V, with stand,
vise and socketing tool
FT1013–1–1 Base machine, 110V, with tool kit,
stand, vise and socketing tool
FT1013–1–2 Base machine, 220V, with tool kit,
stand, vise and socketing tool
FT1013–2–1 Vise
FT1013–2–2 Stand
1562 Tool kit
FT1281 Socketing tool (see below)
Electrical Requirements
1
/2” hp reversible, variable speed, universal motor;
as the torque increases the speed decreases. 110V
AC, single phase, 25-60 Hz, or 220V AC, single
phase, 25-60 Hz.
FT1281
Socketing tool
For use with stand mounted FT1013 and FT1097 Portable Hose
Assembly Machine. (The FT1281 socketing tool must be accompa-
nied by the FT1097–2–1 vise kit (see page 252) when used on the
FT1097 portable hose assembly machine.)
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Reusable Assembly Equipment
FT1028
Production reusable hose
assembly machine
Fitting Specifications
Assembly Equipment
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Reusable Assembly
Equipment
FT1271 FT1095
Split flange assembly tooling Elbow reusable fitting holders
Specifications Specifications
Assembly Equipment
The Aeroquip designed FT1271 split flange tooling is The optional FT1095 elbow fitting holders will allow the
specifically designed for the FT1028 assembly machine. operator to make double elbow hose assemblies on the
This tooling makes it easier to secure split flange hose fit- FT1097 assembly machine and can be used with the FT1028
ting nipples in the chuck of the assembly machine. machine.
Ordering Instructions
Nipple For Use Adapter Required
Part Hex With Nipples For FT1028
Number Size Marked Machine
3
FT1095–100–1 /8 MP–4
7
FT1095–100–2 /16 MP–5 FT1095–101
1
FT1095–100–3 /2 MP–6, HP–4
5
FT1095–100–4 /8 MP–8, HP–6
11
FT1095–150–1 /16 HP–8
3
FT1095–150–2 /4 MP–10
7
FT1095–150–3 /8 MP–12
15
FT1095–150–4 /16 HP–12 FT1095–151
FT1095–150–5 11/8 MP–16
FT1095–150–6 11/4 HP–16
13
FT1095–150–7 /16 HP–10
FT1095–200–1 13/8 MP–20 FT1095–201
FT1095–200–2 15/8 HP–20
FT1211
Dogleg assembly machine
Will accommodate straight and elbow fittings ranging from
3
/16” (–03) through 3” (–48). The spindle vise has a 9.5”
through hole for fabricating assemblies with large flange
and dogleg fittings.
Features
• Designed for high speed assembly
• Ideal for dogleg assemblies
• Excellent for marine assembly applications
Ordering Instructions
FT1211 Basic machine
FT1211–2–1 Potchuck (for some elbow fittings)
FT1211–2–2 Overriding head
FT1211–2–3 Faceplate (for captive flange fittings)
Electrical Requirements
220/440V, 3 phase, 60 Hz
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Reusable Assembly Equipment
FT1268
SOCKETLESS® fitting hand-held assembly tool
Hose Specifications Ordering Instructions
Assembly Equipment
F2015
SOCKETLESS® fitting bench mounted assembly machine
Hose Specifications Ordering Instructions
• SOCKETLESS® hose, all sizes F2015 Complete machine
Features
• Fast, hand assembly
• Bench mounted
• Hose is securely held
• Mandrels included
FT1081
Teflon hose assembly tool kit
Hose Specifications Ordering Instructions
Smooth Bore Teflon Hose, –03, –04, FT1081 Complete tool kit. Includes:
–05, –06, –08, –10 and –12 hose. FT1081–3–1 mandrel holder
FT1090–3–10–4 and FT1090–3–10–5 are FT1081–3–2–3 mandrel –3 hose
useful wire flare tools to use in con- FT1081–3–2–4 mandrel –4 hose
junction with kit FT1081. FT1081–3–3–5 mandrel –5 hose
Features FT1081–3–4–6 mandrel –6 hose
FT1081–3–5–8 mandrel –8 hose
• Inexpensive
FT1081–3–6–10 mandrel –10 hose
• Easy to use
FT1081–3–7–12 mandrel –12 hose
• Seats Teflon tube against sleeve
FT1038A
Teflon hose tool
Hose Specifications
• Smooth bore Teflon Hose, –03,
–04, –05, –06, –08, –10 and –12
Features The Aeroquip FT1297 Calidapters can be attached
FT1297
• Small to most calipers. These calidapters are ideal for
Calidapters
• Hand held tool measuring the crimp diameter of Aeroquip barrel
crimp fittings after crimping.
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Hose Cut Off
Equipment
Assembly Equipment
FT1259 FT1258
Cut off tool Cut off tool
Specifications Specifications
The FT1259 is a small hand-held cut off tool that provides FT1258 bench mounted cut off tool. A bench mounted
a compact shear for quick clean cuts in the field. For use cutter for in-plant production of Polyon hose assemblies
with fabric reinforced hose up to 1/2” I.D. and other fabric reinforced hose styles.
Ordering Instructions
FT1258 Cut off tool
FT1258–2–2 Blade kit
Package of three replacement blades for FT1258 tool
which are designed to cut all fabric reinforced hose
including Kevlar.
FT1200
Hose cut off machine
Hose Specifications
• Textile Reinforced, 1/4” to 2” I.D.
• Single Wire Braid Reinforced, 1/4” to 11/4” I.D.
• Double Wire Braid Reinforced, 1/4” to 1” I.D.
• Spiral Wire Reinforced, 1/4” to 3/4” I.D.
Features
• Low cost
• Compact
• Bench mounted
• Easy to operate
• Built in safety features
• U.L. listed
Ordering Instructions
Machine:
FT1200 Includes machine with 8” knife blade
Replacement Components:
FT1200–3–84245 Replacement 8” knife blade
Electrical Requirements
21/2 hp electric motor. 115V AC-DC single phase, 50-60 Hz,
5200 rpm
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Hose Cut Off Equipment
FT1023
Hose cut off machine
Hose Specifications
Assembly Equipment
Ordering Instructions
Machine:
FT1023 Includes machine with 7” blade
Replacement Components:
FT1023–3–20C V-belt for model “C”
FT1023–3–40 Replacement blade
Electrical Requirements
2 hp electric motor, 230V AC, single phase, 60 Hz, 3450 rpm
FT1328
Hose cut off machine
Hose Specifications
• Fabric Reinforced, 1/4” to 2” I.D.
• Wire Braid Reinforced, 1/4” to 2” I.D.
• Spiral Wire Reinforced, 1/4” to 2” I.D.
Features
• Compact
• Easy to operate
• Easily bench mounted
• Built in safety features
• 14” heavy duty abrasive wheel
• Hose bore cleaning brushes included
• U.L. listed
• Low cost
Ordering Instructions
Machine:
FT1328 Includes machine with 14” wheel, hose base
plate and vise, cleaning brushes and spanner
wrench
Replacement Components:
FT1328–4993–6220 Replacement 12” abrasive wheel
(Model 6165)
FT1328–4993–6230 Replacement 14” abrasive wheel
(Model 6170)
FT1238–* Replacement hose I.D. cleaning
brushes
*Use Hose dash size –08, –12, –16, –20, –24, –32
Electrical Requirements
115V, 15 amps, single phase, AC, 50-60 Hz
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Hose Cut Off
Equipment
S1104
Hose cut off machine
Hose Specifications
Assembly Equipment
• Single and Double Wire Reinforced, 1/4” to 3” I.D.
• Four and Six Spiral Wire Reinforced, 1/4” to 11/2” I.D. with
optional blades FT1101–1 and FT1101–2, spiral wire
capacity is increased to 2”
Features
• Compact, 22” x 24”
• Light, 130 lbs.
• Dual V-belt drive
• 10” cutting blade
• U.L. listed
Electrical Requirements
3 hp, 230/460V, 3 phase, 60 Hz.
Machine wired for 230V AC. Change connections as
shown on motor plate for 460V. Also, replace 230V motor
heater with 460V motor heater included with machine.
Ordering Instructions
Machine:
S1104 Basic machine, 230/460V, 3 phase, 60 Hz
S1026 Hose measuring gauge attachment
FT1215 Hose reel attachment
S1118 Coolant spray system
(required when cutting spiral wire hose)
SC1709 10” Replacement cutting blade
SC1772 Welded steel table
*A 3 hp, 230V AC, single phase machine is also available but not
recommended because of reduced torque and less capability
when cutting larger size hose. Order by part number
S1104–230.
Optional Cutting Blades
FT1101–1
10” Scalloped Blade
FT1101–2
10” Abrasive Blade
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Hose Cut Off Equipment
FT1260
Hose cut off machine
Hose Specifications
Assembly Equipment
Ordering Instructions
Machine:
FT1260–1–1 Base machine with stand.
230/460V, 3 phase, 60 Hz
FT1260–1–2 Base machine with stand and
fume exhauster. 230/460V, 3
phase 60 Hz
FT1260–1–3 Base machine with stand.
230V, single phase, 60 Hz
FT1260–1–4 Base machine with stand and
fume exhauster. 230V, single
phase, 60 Hz
FT1260–2–5 Optional hood (can be used
only with the –1–2 and
the –1–4 models) Aeroquip
recommends the use of
FT1260–2–5, optional hood.
Replacement Components:
FT1260–3–1 Replacement 16” fiberglass
reinforced abrasive wheel
Electrical Requirements
Electrical requirements will vary depending on
options selected.
Contact Aeroquip for additional information.
F2636
Clamping tool
For assembling 1/4" and 3/8" wide FF9217 pre-
formed band clamps which are used to attach
Aeroquip Firesleeve to hose assemblies. This
tool utilizes a manual ratchet type take up for
tightening clamp around firesleeve. Equipped
with built-in cutter for cutting clamp to length.
For more information request ASB-69.
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Hose Cut Off
Equipment
Assembly Equipment
S1120
Hose preparation package
Hose Specifications
Cutting 3/16” to 3”
Skiving 1/4” to 2”
Features Ordering Instructions
• Fast, efficient hose cutting The S1120 hose preparation package *A 3 hp 230V AC single phase motor is also
• 10” cutting blade may be ordered as a complete assem- available but not recommended due to
reduced torque and less capability in cutting
• Easily adjusted, self-contained skiv- bly or the five different components of larger size hose. The following part numbers
ing mandrels for reusable fittings the package may be ordered individu- must be used when ordering components with
• Safe collection of skived rubber ally. single phase motors:
• Spray system prolongs blade life S1120* Hose Preparation Package S1120–230 Hose Preparation
• Rotary hose reel for easy hose Package
S1102* Includes: Basic Cut Off and S1102–230 Basic Cut Off and
handling Skiving Machine Skiving Machine
• 24” x 42” x 24”, 240 lbs. S1043* Dust Collector and Table S1043–230 Dust Collector and Table
• Double V belt cutting drive S1026 Hose Measuring Gauge
• Direct skiving drive Attachment
FT1215 Hose Reel Attachment
Electrical Requirements S1118 Coolant Spray System
3 hp (in S1102 machine saw), 1/3 hp (in SC1681 (Optional) Replacement
dust collector), 230/460V AC, 60 Hz, 3 Skiving Brush
phase
Blade Selection
Aeroquip offers three different cutting
blades to make cutting of wire braid
and spiral wire hose quick and easy.
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Skiving Equipment
FT1279
Auger attachment
The FT1279 auger attachment permits efficient skiving of
rubber covered wire reinforced hose.
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Hose Proof Equipment
Assembly Equipment
Style Fitting Adapter Adapter Part Plug or Cap
and Size Part Number Number Part Number
SAE 37° (JIC) Swivel
–4 2027–8–4S ** 900599–4
–5 2021–6–5S 2081–12–6S 900599–5
Hose Specifications –6 2027–8–6S ** 900599–6
Assemblies up to 2” I.D., 6 spiral wire –8 2027–8–8S ** 900599–8
Features –10 2027–10–8 ** 900599–10
• Designed to use tap water, eliminating the need for a –12 2027–8–12S ** 900599–12
special test fluid –16 2021–12–16S ** 900599–16
• Compact power unit is air driven –20 2021–16–20S 2040–12–16S 900599–20
• Air regulator and gauge provide easy pressure adjust- –24 2021–16–24S 2040–12–16S 900599–24
ment and monitoring
• Tough transparent Lexan* lid –32 2021–16–32S 2040–12–16S 900599–32
• 79” x 36” x 53”, 550 lbs. SAE 45° Swivel
–4 2000–6–4B 2081–12–6S 900599–4
Power Unit –5 2000–6–5B 2081–12–6S 900599–5
The power unit of the FT1312 tester is a compact, eco- –6 2000–6–6B 2081–12–6S 2001–6–6B,
nomical air driven hydraulic pump. It will provide suffi- 2082–6S
cient hydraulic pressure to proof test any Aeroquip hose
assembly, up to 22,000 psi. –8 2000–12–8B ** 900599–8
*Lexan is a General Electric trademark. –10 2000–12–10B ** 900599–10
–12 2000–12–12B ** 2001–8–12B,
2082–8S
FT1261
Male Pipe
Hose proof
–2 2081–8–2S 2081–12–8S 2046–2–2S,
test stand 2082–2S
–4 2081–8–4S 2081–12–8S 2046–4–4S,
2082–4S
–6 2081–8–6S 2081–12–8S 2046–6–6S,
2082–6S
–8 2081–8–8S ** 2046–8–8S,
2082–8S
–12 ** 2046–12–12S,
Hose Specifications 2082–12S
Assemblies up to 2” I.D., 6 spiral wire in 50 ft. coil lengths –16 2040–12–16S ** 2046–16–16S,
2082–16S
Features
–20 2040–16–20S 2040–12–16S 2046–20–20S,
• Designed to use tap water, eliminating the need for a 2082–20S
special test fluid –24 2040–20–24S 2040–12–16S, 2046–24–24S,
• Air regulator and gauge provide easy pressure adjust- 2040–16–20S 2082–24S
ment and monitoring
• Tough transparent Lexan* lid –32 2040–24–32S 2040–12–16S, 2046–32–32S,
• 96” x 84” x 54”, 800 lbs. 2040–16–20S, 2082–32S
2040–20–24S
Power Unit *Two adapters are required per hose assembly to be tested.
**Internal Skive Fittings Only.
The power unit of the FT1261 tester is a compact, eco-
nomical air driven hydraulic pump. It will provide suffi-
cient hydraulic pressure to proof test any Aeroquip hose
assembly, up to 22,000 psi.
*Lexan is a General Electric trademark.
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Hose Proof Stands
264
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ADAPTERS and
TUBE FITTINGS
265
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Numerical Index
Part Number Page Part Number Page Part Number Page Part Number Page
15.063....................................325 2091......................................304 203006..................................309 FF1898T ..............................299
15.117....................................325 2092......................................304 203007..................................308 FF1922T ..............................296
15.147....................................325 2093......................................304 203008..................................317 FF1980 ................................325
Adapters and Tube Fittings
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Configuration Index
ORS-TF
FF2068T
page 297 FF9768
FF1922T FF2000T page 300 2040 2092
page 301 FF1162
page 296 page 299 page 303 page 304
FF1868T
page 297 FF9767
FF1851T FF2281T page 300 2082
page 301 2251 2254
page 296 page 299 page 303 page 304
FF2227T
page 297 2045
FF1856T FF9863 page 302
FF2098T 2089 2255
page 296 page 299 page 300 page 304
page 303
FF1861T 2046
page 298 page 302
FF1858T FF2035T FF9766 2253
page 296 page 299 page 300 page 304
2252
page 303
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Configuration Index
2018 2025
page 306 page 308 206801
203104 page 313
page 309 2060 900599
page 311 page 314
208007
page 305
2023 2244
page 307 page 308
2029
page 310 2001 206804
page 311 page 313 2215
page 314
2080 2044 Pipe to
page 305 page 307 203007 braze & weld
page 308
Pipe to
2007
37° flare page 311 221501
2031
page 310 page 315
2243
page 307 203301 73056
page 308 page 313
2021
page 305 2003
page 311 2042
202003 page 315
2024 page 310
page 307 203103 2261
page 309 page 313
202113
page 306 2002 2070
page 312 page 315
202411 202006
page 307 2028 page 310 Pipe SAE FF1026
page 309 O-Ring boss page 313
202114
page 306
2039
page 315
202413 2246
page 307 page 312 FF1159
2240 page 313
page 306
2066
page 312
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Configuration Index
Flare and
Flareless
71422 FF1981
203008 FF5541 page 322 page 325
page 316 page 319
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Configuration Index
15.063 SAE
2063 O-Ring
page 325 page 326 Boss
22012
22033
22068
22617
15.147 page 328
page 325 GG106-NP
page 326
ORS
15.117 FF9446
page 325 FF9807
FF9855
GG306-NP 22046
page 327 22546
page 328
BSPT
15.164 Thread
page 325
Flange
FF9016
FF9446
GG110-NP 22046
15.163 page 327
page 326 page 328
Packages
and
Kits
FF10265–01
GG310-NP FF10266–01
15.165 page 327
page 326 FF10273–01
FT10280–01
JIS30° page 328
Thread
GG108-NP
page 326
FF2593
page 327
GG308-NP
page 326
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ORS® Connection
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Tube Fittings
Flareless and
SAE 37° Flared type
Adapters and Tube Fittings
Before Connection
After Connection
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Tube Fittings
One inventory of bodies (any standard SAE 37° flare fit- to inventory flared tube fittings plus the special bodies,
ting) allows both flareless and flared type connection of nuts and sleeves for flareless tube fittings. The Aeroquip
standard steel hydraulic tubing. It is no longer necessary total tube fitting concept reduces inventory expense.
The Aeroquip Flareless Tube Fitting can use The Aeroquip industrial standard three piece flare type
any standard SAE 37° male flare adapter or hose fitting as tube fitting can be used on the full range of standard
a body. This eliminates the need to inventory special flare- steel hydraulic tubing in various wall thicknesses from
3
less tube fitting bodies and results in reduced inventory /16” to 2” tube O.D. All three components are construct-
expense. Aeroquip Flareless Tube Fittings ed from high quality zinc plated steel for long service life.
are available in size from 3/16” tube O.D. to 2” tube O.D. The standard SAE 37° flare angle is used to produce a
highly efficient seal under hydraulic pressures. The
Presetting tools and extra assembly time are eliminat-
sleeve is used to help support the tube and absorb vibra-
ed because there’s no need for flaring, special prepara-
tion.
tion or presetting with the Aeroquip
Assembly is easy. A properly sized wrench and flaring
Flareless Tube Fitting. The chance of assembly error is
tool are all that is necessary. This is important in tight loca-
reduced because the ferrule can be installed only one
tions. Aeroquip standard SAE 37° flare type fittings can
way and assembly is the same for all sizes and tube wall
also be dis-assembled and re-assembled repeatedly.
thicknesses. This assures a tight joint every time. These
Aeroquip quality is built into every component to
features improve production rates.
assure leakproof connections.
The Aeroquip standard SAE 37° flare type tube fitting
conforms to the following hydraulic tube fitting stan-
dards. Military specification, MIL-F-18866 and Society of
Automotive Engineers, SAE J514.
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How to Order
designator, the first size designator signifies the tube size. and washer, where applicable.
Example: FF1852 T 06 04 S Example: FF1852T 08 08 S
Example: FF90146– 08 S
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How to Order
275
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How to Order
some cases the envelope dimensions of certain Resists shredding and peeling during assembly
components vary slightly from cataloged or SAE refer- Can be reused up to 5 times without recoating
enced dimensions. The SAE reference numbers and Provides resistance to vibrational loosening
fitting descriptions given are in accordance with SAE Excellent resistance to solvents and oils
Standard J846. Operating temperatures range –65°F to +250°F
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Technical Data
Thread Size
Thread size chart The following chart is intended as a quick reference guide for thread size by dash size.
E through Hole
SAE 37°
Dash Size SAE 37° ORS
–03 .12
–04 .17 .17
–05 .23
–06 .30 .26
–08 .39 .38
ORS –10 .48 .48
–12 .61 .61
–16 .84 .81
–20 1.08 1.05
–24 1.31 1.31
–32 1.78
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Thread Dimensions
which must be taken into consideration when making length (A) to insure proper connection.
connections with ports or appropriate female adapters.
Dash Straight and Angled Straight and Adjustable Straight and Adjustable
Size Dimension “B” Dimension “B” Dimension “B”
–02 .25
–04 .38 .36 .43
–05 .36 .43
–06 .38 .39 .47
–08 .50 .43 .55
–10 .50 .63
–12 .62 .59 .73
–14 .59
–16 .69 .59 .73
–20 .69 .59 .73
–24 .69 .59 .73
–32 .75 .59
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Thread Pressure Performance Technical Data
SAE100R2 Straight
Maximum SAE SAE Male Female Female Pipe Male Thread Female
Dash Inch Operating 37° Flare 37° Flare Pipe Pipe Swivel O-Ring O-Ring O-Ring
Size Size Pressure Male (JIC) Swivel (JIC) NPTF NPTF NPSM Boss Adjustable Boss
18
–2 ⁄ 10000 5000 6000
14
–4 ⁄ 5000 8500 5500 9500 4500 5000 7500 4500 4500
5 16
–5 ⁄ 4250 8500 5000 7500 3500 3500
38
–6 ⁄ 4000 7000 4000 8000 3500 4000 7500 4000 3500
12
–8 ⁄ 3500 6000 4000 6000 3500 3500 7500 4000 3000
–10 5⁄8 2750 5500 3000 7500 4000 2500
–12 3⁄4 2250 4000 3000 5000 3000 3500 5000 3500 1800
78
–14 ⁄ 2000 4000 3000 5000 3000 1700
–16 1 2000 3500 2500 4000 2500 3000 4500 2500 1600
–20 11⁄4 1625 3500 2000 3000 2000 2000 4500 2000 1500
–24 11⁄2 1250 2000 1500 2000 1500 1500 3500 2000 1500
–32 2 1125 1250 1250 2000 1400 1500 2000
SAE100R2
Maximum ORS Male Flange
Dash Inch Operating ORS Female SAE Code Code
Size Size Pressure Male Swivel ORB⁄STR ORB⁄ADJ Flareless 61 62
18
–2 ⁄
14
–4 ⁄ 5000 9000 9000 9000 6000 6000
5 16
–5 ⁄ 4250
38
–6 ⁄ 4000 9000 9000 9000 6000 6000
12
–8 ⁄ 3500 9000 8000 9000 6000 6000 5000 6000
–10 5⁄8 2750 9000 8000 9000 6000 5000
34
–12 ⁄ 2250 6000 6000 6000 6000 4500 5000 6000
–14 7⁄8 2000
–16 1 2000 6000 6000 6000 5000 4000 5000 6000
–20 11⁄4 1625 4500 4500 4500 4500 4000 6000
12
–24 1 ⁄ 1250 4000 4000 4000 3000 3000 6000
–32 2 1125 3000 6000
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Support Data
O.D. Size .028 .035 .049 .065 .083 .095 .109 .120 .134 .148 .156 .188
.19 –03 4250 5450
.25 –04 3100 3950 5750 6000
.31 –05 2450 3100 4500 6000
.38 –06 2000 2550 3650 5000 6000 6000
.50 –08 1850 2700 3650 4800 5550 6000 6000
.62 –10 1500 2100 2850 3750 4350 5050 5600
.75 –12 1200 1750 2350 3050 3550 4150 4600
1.00 –16 900 1300 1750 2250 2600 3000 3350 3800 4200
1.25 –20 1000 1350 1750 2050 2350 2650 2700 2950 3100 3750
1.50 –24 1150 1450 1700 1950 2150 2450 2450 2600 3150
2.00 –32 850 1100 1250 1450 1600 1800 2000 2100 2550
Maximum operating pressure ratings at specified wall relative to tube burst data. Aeroquip recommends a max-
thickness is based upon recommended tubing ratings per imum operating pressure of the joint which is the lesser
SAEJ1065 as well as limited laboratory test data. of the tubing rating or the mating connector rating.
Operating pressures are based upon a 4:1 safety factor
Hydraulic tubing material description: SAEJ356 electric SAEJ526 single wall welded low carbon steel (automo-
resistance welded flash controlled low carbon steel, tive), SAEJ527 brazed double wall low carbon steel (auto-
SAEJ524 seamless annealed low carbon steel, SAEJ525 motive). The maximum hardness of the above tubing
electric resistance welded cold worked annealed, should not exceed Rockwell B65.
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Threads Technical Data
Conversion Adapters
Metric Threads
Sealing is achieved by means of an O-Ring, retaining may be of the spot faced or a flat machined surface as
washer and a properly machined port. The O-Ring is long as the D6 dimension is met. Assembly instructions
BSPP Threads
Sealing is achieved by means of an O-Ring, retaining washer. The port may be of the spot faced or a flat
washer and a properly machined port. The O-Ring is machined surface as long as the D6 dimension is met.
“captured” by the I.D. of the retaining washer. The com- Assembly instructions for adjustable type adapters are
pression is controlled by the thickness of the retaining presented on page 294.
BSPT Threads
Port Sealing
Sealing is achieved by means of metal to metal deformation
of the adapter and port threads.
Thread Size (in inches) R 1/8" R 1/4" R 3/8" R 1/2" R 3/4" R 1" R 11/4" R 11/2"
Thread pitch 10.32 13.49 17.46 21.43 26.98 34.13 42.86 48.42
B2 min 5.5 8.5 8.5 10.5 13 14.5 17 17
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Assembly Torque
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Technical Data
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Fluid Compatibility
Fluid compatibility
This chart indicates the suitability of various elastomers
EPR/EPDM
Aluminum
Neoprene
and metals for use with fluids to be conveyed. It is intend- E = EXCELLENT
Buna-N
Monel
G = GOOD
Brass
Viton
ed as a guide only and is not a guarantee. Final selection
Steel
Adapters and Tube Fittings
C = CONDITIONAL
of the proper hose style, seal, or material of metal com- U = UNSATISFACTORY
ponents is further dependent on many factors including FLUID SEALS METAL
pressure, fluid and ambient temperature, concentration, Acetaldehyde U C C U G E E E
duration of exposure, etc. Acetic Acid, 10% U U E G U U C U
HOW TO USE THE CHART Acetic Acid, Glacial U U C U U U C C
1. Both the elastomer and the metal must be considered when Acetone U U G U E E E E
determining fluid compatibility. Acetophenone U U E U E E C E
2. Locate the fluid to be conveyed and determine the suitability Acetyl Acetone U U G U U C C C
of the elastomeric and metal components according to the Acetyl Chloride U U U E C C U E
resistance ratings shown for each. Acetylene U U G E E E E E
Air, Hot (Up to +160°F) E E E E E E E E
3. For further details on the products shown in this catalog, and Air, Hot (161°F – 200°F) G G E E E E E E
their applications, consult your Aeroquip Sales Representative
Air, Hot (201°F – 300°F) U U G E E E E E
or Aeroquip Corporation, Americas Industrial Division,
Maumee, Ohio. Air Wet E E E E U G E E
Aluminum Chloride E E E E U U U U
RESISTANCE RATING KEY Aluminum Fluoride E E E E U U E C
E = Excellent – Fluid has little or no effect.
Aluminum Nitrate E E E E U U C C
G= Good – Fluid has minor to moderate effect.
Aluminum Sulfate E E E E U C C C
C =Conditional – Service conditions should be described to
Aeroquip for determination of suitability for application. Alums E E E E U C C C
U=UNSATISFACTORY Ammonia, Cold E E E U E U E E
Ammonia, Hot U G G U E U E E
The differences between ratings “E” and “G” are relative. Both Ammonia, Anhydrous E E E U E U E E
indicate satisfactory service. Where there is a choice, the materi-
Ammonia, Aqueous E E E U E U E E
als rated “E” may be expected to give better or longer service
Ammonium Carbonate U E E U C U C C
than those rated “G”.
Ammonium Chloride E E E U U U U C
NOTE: Special precautions are necessary in gaseous applications Ammonium Hydroxide C C E C G U C U
due to the potential volume of gaseous fluid in the system. Ammonium Nitrate E G E U G U G U
Ammonium Phosphate E E E _ U C U G
SEAL ELASTOMER DATA Ammonium Sulfate/Sulfide E E E U U U U G
Amyl Acetate U U G U E E E E
Operating Application
Amyl Alcohol G G E G G G U G
Seal Elastomer Temperature Range Specification Aniline, Aniline Oil U U G U E U G G
90 Durometer Aniline Dyes U G G G U C C G
Buna-N –40°F to +250°F Arsenic Acid E E E E U U U C
Nitrile Rubber (–40°C to +121°C) none Asphalt G C U E E G C E
EPR ASTM #1 E E C E E E E E
Ethylene Propylene –65°F to +300°F ASTM #2 E G U E E E E E
Rubber (–55°C to +150°C) none ASTM #3 E G U E E E E E
Automatic Trans. Fluid E G U E E E E E
Viton –15°F to +400°F
Barium Chloride E E E E U G G G
(–25°C to +200°C) MIL-R-25897
Barium Hydroxide E E E E G U U G
Buna-N, Low Barium Sulfide E E E E C U U U
Temperature –65°F to +225°F Benzene, Benzol U U U E G E G E
Nitrile Rubber (–55°C to +100°C) MIL-R-6855 Benzin E U U E E E E E
Neoprene –65°F to +300°F Benzoic Acid U U U E U G G G
(–55°C to +150°C) none Benzyl Alcohol U G G E E G G G
Black Sulfate Liquor C C C E E C U U
Blast Furnace Gas U U U E E C U U
Borax G G E E E E G –
Boric Acid G G G E U G C C
Brine E G E E U G U E
Bromine U U U E U C C C
Butane E E U E E E E E
Butyl Acetate U U G U E E E E
Butyl Alcohol E E G E G G G G
Butyl Cellosolve U U G U E E E E
Butylene C U U E E E E E
Butyl Stearate G U U E G G G G
Butyraldhyde U U G U E E E G
Calcium Acetate G G E U G G C G
Calcium Bisulfate E E U E U C U U
Calcium Chloride E E E E G G C G
Calcium Hydroxide E E E E G G U G
Calcium Hypochlorite U U E E U G U U
Calcium Nitrate E E E E G G G G
Cane Sugar Liquors E E E E E G E E
Carbitol G G G G E E E E
Carbolic Acid U U G E U E – –
Carbonic Acid G E E E U C G E
Carbon Dioxide G G E E E E E E
284
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Technical Data
EPR/EPDM
EPR/EPDM
Aluminum
Aluminum
Neoprene
Neoprene
E = EXCELLENT E = EXCELLENT
Buna-N
Buna-N
Monel
Monel
G = GOOD G = GOOD
Brass
Viton
Brass
Viton
Steel
Steel
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Fluid Compatibility
EPR/EPDM
EPR/EPDM
Aluminum
Aluminum
Neoprene
Neoprene
E = EXCELLENT E = EXCELLENT
Buna-N
Buna-N
Monel
Monel
G = GOOD G = GOOD
Brass
Viton
Brass
Viton
Steel
Steel
Adapters and Tube Fittings
C = CONDITIONAL C = CONDITIONAL
U = UNSATISFACTORY U = UNSATISFACTORY
FLUID SEALS METAL FLUID SEALS METAL
Potassium Chloride E E E E E C U G Sodium Sulfide E E E E C U U G
Potassium Cyanide E E E E C U U C Sodium Thiosulfate G E E E U U G E
Potassium Dichromate E E E E C C C C Soy Bean Oil E G U E E E E E
Potassium Hydroxide, to 10% G G E G G G U E Stannic Chloride E G E E U U U U
Potassium Hydroxide, over 10% C C E U G G U E Steam (up to 388°F) U U C C E E G E
Potassium Nitrate E E E E G G G – Stearic Acid G G G E C C C E
Potassium Sulfate E E E E – – – – Stoddard Solvent E G U E E E E E
Propane C – – – E E E E Styrene U U U G E E E E
Propyl Acetate U U G U E – E E Sulfur U E E E E U E E
Propyl Alcohol E E E E E E E E Sulfur Chloride U U U E G – G U
Propylene U U U E E E E E Sulfur Dioxide U U G E E G E G
Refrigerant R-12 G E C E E E E E Sulfur Trioxide U U G E G C G G
Refrigerant R-13 G E C E E E E E Sulfuric Acid, to 10% U G U E U G – E
Refrigerant R-22 U E C U E E E E Sulfuric Acid, over 10% U U U G C C U C
Refrigerant R-134a C E C U E E E E Sulfurous Acid C C U U U C C U
Sewage E E E E G G G G Tannic Acid E E E E E E C E
Soap (Water Solutions) E E E E E E U E Tar (Bituminous) G U U E E G E E
Sodium Acetate G G E U E E E E Tartaric Acid E C G E U C E E
Sodium Bicarbonate E E E E G G G E Tertiary Butyl Alcohol G G G E G G G G
Sodium Borate E E E E E E G – Titanium Tetrachloride C U U E E U U G
Sodium Carbonate E E E E E G U E Toluene (Toluol) U U U E E E E E
Sodium Chloride E E E E U C C E Trichlorethylene U U U E E G E E
Sodium Cyanide E E E E E – U U Tricresyl Phosphate U U E G E – – G
Sodium Hydroxide, to 10% U G E E C G U C Trethanolamine U G E U E U E E
Sodium Hydroxide, over 10% U U G E C C U C Tung Oil G G U E E G E E
Sodium Hypochlorite C C E C U U U C Turpentine G U U E G G G G
Sodium Metaphosphate E E E E E G U G Varnish G U U E E G E E
Sodium Nitrate G G E – E C E E Vinyl Chloride U U U E E U E E
Sodium Perborate G G E E C U U C Water (+150°F) E E E E C G G E
Sodium Peroxide G G E E U U C C Water (+151°F to +200°F) E E E E C G G E
Sodium Phosphates E E E E U E U E Water (+201°F to +350°F) U U U G C G G E
Sodium Silicate E E E E E E E E Xylene U U U E E E E E
Sodium Sulfate E E E E G G G G Zinc Chloride E E E E E U C G
Zinc Sulfate E E E E U C C G
286
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Tube Installation Technical Data
CORRECT CORRECT
CORRECT
INCORRECT
INCORRECT INCORRECT
INCORRECT
When compared to rigid pipe, hydraulic tubing offers the Tube routing and installation
following advantages: Tubing manufacturers will advise the correct radii for var-
1. Size for size, tubing is lighter in weight, easier to han- ious types and wall thicknesses of tubing. Kinks, flattened
dle and can be bent more easily than iron pipe. bends, wrinkles and tube breakage can be avoided by the
2. Bent tubing reduces pressure drop and turbulence in use of proper tube bending equipment.
the system because it eliminates sudden change in the Avoid straight line connections whenever possible,
direction of the fluid flow. especially in short runs.
Fluid conveying systems (see figures 2, 3 and 4) should
3. Hydraulic tubing reduces the number of connections
be designed to follow the contour of the equipment. They
required, thus reducing material and labor costs.
are easier to install and present a neater appearance.
4. Fewer joints means lower costs and fewer points of Long runs should be supported by brackets or clamps. All
potential leakage. heavy systems components should be bolted or clamped
5. The use of tube fittings makes every joint a union which to eliminate tubing fatigue.
permits easier, faster maintenance and repair work. Inspect the tubing to see that it conforms to the
6. The Aeroquip ORS-TF Tube Fitting eliminates the need required specifications before installation.
for threading, brazing or welding. Tubes should align with the center line of the fittings,
without distortion or tension. Tubing should not be
Tube bending sprung into position (see figure 1) to be assembled to the
To reduce the number of fittings in a tube assembly, bend fitting. If this occurs the tubing has not been properly fab-
the tubing whenever possible. ricated, and when installed and connected, places the tub-
Steel tubing can be bent in many sizes by using a hand ing under stress.
bender designed for steel tubing. For production quantities,
or for larger sizes, a power bending is generally used.
Contact Aeroquip for additional tube bending information.
287
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ORS-TF Tube Fittings
tube should then be adjusted to account for the shoul- O-ring to insure that it is properly seated in the groove
der thickness of the sleeve. It is imperative that the and is free from damage. Apply a thin film of compat-
routing leave a length of unbent tubing to fully enter ible lubricant to the O-ring prior to installation.
the ORS fitting. This straight length must be free from 5. Place a nut, ferrule and sleeve onto tubing, assuring
surface defects, thin-out distortion, and ovality. that the identification groove of the ferrule is toward
the nut. Assemble the nut to the adapter* until “hand-
tight” with the tubing fully inserted into the fitting until
bottomed out. Mark the nut in relation with the
adapter* and tighten 11/2 turns with wrench. The ORS-
TF sleeve cannot be used to preset multiple tube
assemblies. It may only be used once for presetting.
288
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ORS-Braze Type Tube Fittings Assembly Instructions
289
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ORS-Braze Type Tube Fittings
Trial Assembly
8. Fit the shoulder onto the tube; it should fit freely for the 11. Slip shoulder onto tube squarely and so that braze
full counterbore depth. Aeroquip Corporation recom- ring is snug between the tube and counterbore lip.
mends minimal diametrical clearance. Do not touch or
contaminate mating surfaces.
290
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ORS-Braze Type Tube Fittings Assembly Instructions
Braze Inspection
291
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ORS® Tube Fittings
292
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Assembly Instructions
Tube Fittings Tube Fittings
Cutting
Deburring
All cut tubes should be deburred. However, deburring is
even more important if the tubing was cut with a hacksaw
or abrasive wheel. Remove any burrs, both internally or
externally, with a deburring tool, emery paper or fine file. 6. Hold tube against body and tighten nut a total of one
Clean the tube before assembly. Clean all dirt and grit and 1/4 turns on –3 through –10 and one and 1/2 turns
from the I.D. and O.D. of the tube. –12 through –32.
Reassembly
1. Slide nut against the body and tighten to “Hand Tight.”
Mark the nut for location.
2. Tighten nut a minimum of one “Hex” flat. The
Aeroquip flareless tube fitting is designed
for a minimum of 10 reassemblies.
Initial assembly
1. Deburr the end internally and externally. Clean all dirt
and grit from I.D. and O.D.
2. Slide the nut and then the ferrule into the tube. Make
sure the tapered end of ferrule points toward the nut.
293
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Assembly Instructions
294
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ORS-TF® Tube Fitting
The ORS-TF tube fitting, patent pending, utilizing the ORS- Dash Tube Thread
TF nut, ferrule and sleeve can be joined directly to steel Size O.D. T1 A E 1
tubing to solve your fluid leakage problems. It does not 04S .25 9
/16-18 .84 .26 .69
require the time and expense of brazing and provides the 06S .38 11
/16-16 .93 .38 .81
advantage of repetitive reuse. It is a compression type fit- 13
ting that works on a variety of tubing (See page 280 for tub- 08S .50 /16-16 1.06 .51 .94
ing specifications). See page 288 for assembly instructions. 10S .63 1-14 1.13 .63 1.12
12S .75 13/16-12 1.28 .76 1 38
ORS-TF Kit 16S 1.00 17/16-12 1.35 1.01 1.62
Part no. FF90146-(Size) 20S 1.25 111/16-12 1.41 1.26 1.88
24S 1.50 2-12 1.47 1.51 2.25
ORS-TF Ferrule
Part no. FF90102–(Size)
Includes:
FC1851 ORS-TF Nut Dash Tube
FF90102 ORS-TF Ferrule Size O.D. A E
FF90103 ORS-TF Sleeve 04S .25 .25 .26
06S .38 .25 .38
08S .50 .30 .51
10S .63 .30 .63
12S .75 .30 .76
16S 1.00 .30 1.01
Keep It Simple and Clean with ORS 20S 1.25 .30 1.26
24S 1.50 .30 1.51
ORS-TF Sleeve
Part no. FF90103–(Size)
Dash Tube
Size O.D. A E F
04S .25 .32 .17 .25
06S .38 .34 .26 .38
08S .50 .37 .38 .50
10S .63 .40 .48 .63
12S .75 .44 .61 .76
16S 1.00 .50 .81 1.00
20S 1.25 .56 1.05 1.26
24S 1.50 .62 1.26 1.51
Material: Corrosion-resistant plated steel.
295
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ORS® Braze Type
296
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ORS® Tube Fittings
ORS-BR Nut
Part no. FC2326(Size) 90° ORS/SAE O-Ring Boss
ORS/Male O-Ring Boss
(Ref. SAE 520110) (adj.) Adapter
Adapter
Part no. FF2211T(Size) Part no. FF1868T(Size)
Dash Tube Thread (Ref. SAE 520122) (Ref. SAE 520220)
13
/16-16 11/16-12
9
1.25 2.17 .73
297
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ORS/O-Ring Boss
ORS/NPTF
(continued)
Adapters and Tube Fittings
298
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ORS® Tube Fittings
ORS/ORS
299
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ORS® Tube Fittings
ORS/ORS (continued)
Adapters and Tube Fittings
300
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Adapters
Pipe to Pipe
301
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Adapters
Pipe to pipe
(continued)
Adapters and Tube Fittings
302
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Adapters
303
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Adapters
Pipe to Pipe
(continued)
Adapters and Tube Fittings
304
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Adapters
305
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Adapters
306
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Adapters
307
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Adapters
308
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Adapters
External pipe/37° flare 16–16S 1.00 1-111/2 15/16-12 1.97 1.81 Dash Tube Thread Thread
20–20S 1.25 11/4-111/2 15/8-12 2.38 2.20 Size O.D. P T A B C
Part no. 2028–(Dash size)
1 5
2–2S .13 /8-27 /16-24 .66 1.00 .65
(Ref. SAE 070424) 1 7
2–4S .25 /8-27 /16-20 .66 1.08 .66
Dash Tube Thread Thread 4–6S .38 1
/4-18 9
/16-18 .88 1.23 .88
Size O.D. P T A B C 8–10S .63 1
/2-14 7
/8-14 1.23 1.64 1.23
1 3 1 5
2–3S .19 /8-27 /8-24 .72 .83 .83 16–16S 1.00 1-11 /2 1 /16-12 1.62 2.17 1.62
1 7
2–4S .25 /8-27 /16-20 .78 .89 .89 20–20S 1.25 11/4-111/2 15/8-12 1.70 2.33 1.70
1 1
2–5S .31 /8-27 /2-20 .82 .96 .95 24–24S 1.50 11/2-111/2 17/8-12 2.08 2.89 2.08
1 7
4–4S .25 /4-18 /16-20 1.09 1.05 1.05
1 1
4–5S .31 /4-18 /2-20 1.09 1.05 1.05
1 9
4–6S .38 /4-18 /16-18 1.09 1.06 1.06
3 9
6–6S .38 /8-18 /16-18 1.22 1.14 1.14
3 3
6–8S .50 /8-18 /4-16 1.22 1.25 1.25
1 3
8–8S .50 /2-14 /4-16 1.47 1.33 1.33
1 7
8–10S .63 /2-14 /8-14 1.47 1.45 1.45
1
8–12S .75 /2-14 11/16-12 1.59 1.66 1.66
3 7
12–10S .63 /4-14 /8-14 1.59 1.54 1.54
12–12S .75 3
/4-14 11/16-12 1.59 1.66 1.66 External pipe/Internal page/37° flare
16–16S 1.00 1-111/2 15/16-12 1.97 1.81 1.81 Part no. 203006–(Dash size)
20–20S 1.25 11/4-111/2 15/8-12 2.38 2.19 2.06
Dash Tube Thread Thread
24–24S 1.50 11/2-111/2 17/8-12 2.64 2.40 2.33 Size O.D. P T A B C
32–32S 2.00 2-111/2 21/2-12 3.00 3.15 3.06
1 7
2–4S .25 /8-27 /16-20 .78 .66 1.08
1 9
4–6S .38 /4-18 /16-18 1.09 .88 1.23
3 3
6–8S .50 /8-18 /4-16 1.22 1.02 1.42
1 7
8–10S .63 /2-14 /8-14 1.47 1.23 1.64
3
12–12S .75 /4-14 11/16-12 1.59 1.36 1.89
16–16S 1.00 1-111/2 15/16-12 1.97 1.62 2.17
20–20S 1.25 11/4-111/2 15/8-12 2.38 1.70 2.33
309
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Adapters
Pipe to 37° flare
(continued)
Adapters and Tube Fittings
310
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Adapters
311
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Adapters
312
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Adapters
313
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Adapters
314
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Adapters
315
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Adapters
316
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Adapters
SAE O-Ring
to 37º flare
317
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Adapters
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Adapters
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Adapters
320
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Adapters
321
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Adapters
Buttweld (pipe)
/Solid flanged head
SAE standard pressure series (Code 61)
Braze/(Flanged head) Used with FC2119 flange
SAE standard pressure series (Code 61) Part no. 71416–(Dash size) Braze port/37° flare
Used with FC2119 flange Part no. 73014–(Dash size)
Dash Flange
Part no. 4624–(Dash size) Dash Tube Thread
Size Size A B
Split Size O.D. T A B C
Dash Flange Tube 16S 1.00 1.08 1.32 7
4S .25 /16-20 .74 .25 .16
Size Size O.D. A B 20S 1.25 1.08 1.66 1
1
5S .31 /2-20 .80 .31 .16
8–6S /2 .38 .25 .38 24S 1.50 1.14 1.90 9
1
6S .38 /16-18 .81 .38 .16
8S /2 .50 .25 .50 32S 2.00 1.14 2.38 9
3
8–6S .50 /16-18 .84 .50 .16
12–8S /4 .50 .25 .50 40S 2.50 1.27 2.88 3
3
8S .50 /4-16 .94 .50 .16
12–10S /4 .63 .31 .62
7
3
10S .63 /8-14 1.07 .62 .16
12–16S /4 1.00 .31 1.00
3
10–16S .63 15/16-12 1.29 .62 .16
12S /4 .75 .31 .75
7
12–10S .75 /8-14 1.13 .75 .25
16–10S 1 .63 .41 .62
12S .75 11/16-12 1.24 .75 .25
16–12S 1 .75 .31 .75
14S .44 13/16-12 1.26 .88 .25
16–20S 1 1.25 .31 1.25
16S 1.00 15/16-12 1.29 1.00 .25
16S 1 1.00 .31 1.00
16–12S 1.00 11/16-12 1.24 1.00 .25
20–12S 11/4 .75 .31 .75
1
16–20S 1.00 15/8-12 1.40 1.00 .25
20–16S 1 /4 1.00 .31 1.00
1 Saddle weld (pipe) 20S 1.25 15/8-12 1.40 1.25 .25
20–24S 1 /4 1.50 .31 1.50
/Solid flanged head 20–16S 1.25 15/16-12 1.29 1.25 .25
1
20S 1 /4 1.25 .31 1.25 SAE standard pressure series (Code 61)
Used with FC2119 flange 24–16S 1.50 15/16-12 1.41 1.50 .25
24–12S 11/2 .75 .38 .75
Part no. 71422–(Dash size) 24S 1.50 17/8-12 1.58 1.50 .25
1
24–16S 1 /2 1.00 .38 1.00 Dash Flange
24–20S 1.50 15/8-12 1.46 1.50 .25
24–20S 1
1 /2 1.25 .31 1.25 Size Size A B C
24–32S 1.50 21/2-12 1.95 1.50 .25
24S 1
1 /2 1.50 .38 1.50 16–16S 1.00 1.21 .66 1.52
32S 2.00 21/2-12 1.96 2.00 .25
32–16S 2 1.00 .28 1.00 20–20S 1.25 1.27 .83 1.77
40S 2.50 3-12 1.86 2.50 .25
32–20S 2 1.25 .38 1.25 24–24S 1.50 1.42 .95 1.96
32–24S 2 1.50 .38 1.50 24–32S 2.00 1.56 .95 1.86
32S 2 2.00 .38 2.00
40–32S 21/2 2.00 .44 2.00
322
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Adapters
SAE Flareless
to 37° Union
323
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Adapters
324
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Adapters
Metric thread
Restrictor†
37° male flare/37° female
Part no. FF1981–(Dash size)
*Length required to insert adapter at installation.
Dash Tube Thread Thread
Size O.D. T1 T2 A B* †Ordering Information: Aeroquip Restrictor Adapters are
7 7 available in orifice sizes from .06 to .25 inches. When
0404 .25 /16-20 /16-20 1.14 .69 ordering restrictor adapters, it is important to indicate the
9 9
0606 .38 /16-18 /16-18 1.19 .72 drill size required.
3 3
0808 .50 /4-16 /4-16 1.36 1.01 For example: For a .125 drill size in a FF1980–0404 adapter,
order as FF1980–125–0404. If you indicate the desired
orifice size in inches, the appropriate 3 digit number
will be assigned.
All dimensions in inches.
325
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Adapters
Metric thread
(continued) BSPP thread
Adapters and Tube Fittings
Tube Thread Thread 90° adjustable elbow SAE 37° Straight adapter
Dash O.D. T1 T2 A male/metric male SAE 37° male/BSPP male
Size (inches) (mm) (inches) (inches) GG308–NP (Dash size) GG106–NP (Dash size)
20–16 1.00 M30 x 1.5 15/16-12 1.81
Tube Thread Thread Tube Thread Thread
25–20 1.25 M38 x 1.5 15/8-12 1.95 Dash O.D. T1 T2 A
Dash O.D. T1 T2 A B
32–24 1.50 M45 x 1.5 17/8-12 2.07 Size (inches) (inches) (inches) (inches)
Size (inches)(inches) (mm) (inches) (inches)
40–32 2.00 M52 x 1.5 21/2-12 2.40 04–02 .25 7
/16-20 1
G /8-28 1.14
04–10 .25 7/16-20 M10 x 1 .89 1.02
7
04–12 .25 7/16-20 M12 x 1.5 1.06 1.24 04–04 .25 /16-20 G1/4-19 1.36
7
06–16 .38 9/16-18 M16 x 1.5 1.12 1.44 04–06 .25 /16-20 G3/8-19 1.36
7
08–16 .50 3
/4-16 M16 x 1.5 1.24 1.44 04–08 .25 /16-20 G1/2-14 1.50
9
08–18 .50 3
/4-16 M18 x 1.5 1.24 1.44 06–04 .38 /16-18 G1/4-19 1.36
9
10–18 .63 7
/8-14 M18 x 1.5 1.44 1.56 06–06 .38 /16-18 G3/8-19 1.36
9
10–20 .63 7
/8-14 M20 x 1.5 1.44 1.69 06–08 .38 /16-18 G1/2-14 1.50
3
10–22 .63 7
/8-14 M22 x 1.5 1.44 1.69 08–04 .50 /4-16 G1/4-19 1.48
3
12–22 .75 11/16-12 M22 x 1.5 1.65 1.79 08–06 .50 /4-16 G3/8-19 1.48
3
12–27 .75 11/16-12 M27 x 2 1.65 1.93 08–08 .50 /4-16 G1/2-14 1.61
3
16–33 1.00 15/16-12 M33 x 2 1.81 2.05 08–12 .50 /4-16 G3/4-14 1.77
7
10–06 .63 /8-14 G3/8-19 1.59
7
10–08 .63 /8-14 G1/2-14 1.71
12–08 .75 11/16-12 G1/2-14 1.85
12–12 .75 11/16-12 G3/4-14 1.97
12–16 .75 11/16-12 G1-11 2.07
16–12 1.00 15/16-12 G3/4-14 2.01
16–16 1.00 15/16-12 G1-11 2.11
16–20 1.00 15/16-12 G11/4-11 2.24
20–20 1.25 15/8-12 G11/4-11 2.30
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Adapters
90° elbow,
SAE 37° male/BSPT male
GG310–NP (Dash size)
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O-Rings
Flange O-Ring
O-Rings
O-Rings
To order Aeroquip O-Rings separately without fittings
specify the size and material by using the charted O-Ring Flange
O-Ring Flange Dash
base number and dash size. Size Designation Size Size A Eφ
–210 .50 –8 .734 .139
O-Ring –214 .75 –12 .984 .139
SAE ORS Flange Operating
Temperature –219 1.00 –16 1.296 .139
Base Base Base
Number Number Number Material Range –222 1.25 –20 1.484 .139
22617 90º Durometer –30°F to +250°F –225 1.50 –24 1.859 .139
Buna-N (–34°C to +121°C) –228 2.00 –32 2.234 .139
Nitrile Rubber
FF9446 FF9446 –40°F to +250°F –232 2.50 –40 2.734 .139
(–40°C to +121°C)
–237 3.00 –48 3.359 .139
22033 EPR –65°F to +212°F
Ethylene (–55°C to +100°C)
FF9807 FF9016
Propylene
–65°F to +300°F O-Ring Seal Kit
Rubber
(–55°C to +150°C) Part No. FF10280–01*
22068 22046 22046 Viton –15°F to +400°F Includes metal box, O-Rings for ORS –04 through –24,
Fluoroelastomer (–25°C to +200°C)
O-Ring boss –04 through –32, Split flange –08 through
22012 FF9855 Buna-N, Low –65°F to +225°F –32, 24 packages with twelve 90 durometer nitrile O-Rings
Temperature (–55°C to +100°C)
Nitrile Rubber per package. Packages can be ordered individually by
22546 Neoprene –65°F to +300°F part number listed.
(–55°C to +150°C)
Individual
Package Individual
SAE O-Ring Boss Connection Part Number O-Ring
Size (12 O-Rings Ea.) Part Number
–04 FF10266–01–11 FF9446–11
–06 FF10266–01–12 FF9446–12
ORS* –08 FF10266–01–14 FF9446–14
O-Ring –10 FF10266–01–16 FF9446–16
Dash Size Tube Size D E –12 FF10266–01–18 FF9446–18
–4 –4 .351 .072 –16 FF10266–01–21 FF9446–21
–6 –6 .468 .078 –20 FF10266–01–25 FF9446–25
–8 –8 .644 .087 –24 FF10266–01–29 FF9446–29
–10 –10 .755 .097 –04 FF10273–01–04 22617–4
–12 –12 .924 .116 –05 FF10273–01–05 22617–5
–16 –16 1.171 .116 –06 FF10273–01–06 22617–6
O-Ring
–20 –20 1.475 .118 –08 FF10273–01–08 22617–8
Boss
–24 –24 1.720 .118 –10 FF10273–01–10 22617–10
–12 FF10273–01–12 22617–12
ORS O-Ring –16 FF10273–01–16 22617–16
–20 FF10273–01–20 22617–20
–24 FF10273–01–24 22617–24
–32 FF10273–01–32 22617–32
–08 FF10266–01–210 FF9446–210
Split
Flange –12 FF10266–01–214 FF9446–214
O-Ring ORS –16 FF10266–01–219 FF9446–219
Size Designation Tube Size A E
–20 FF10266–01–222 FF9446–222
–11 –4 .301 .07
–24 FF10266–01–225 FF9446–225
–12 –6 .364 .07
–32 FF10266–01–228 FF9446–228
–14 –8 .489 .07
*For ORS O-Ring Kit order part number: FF10265–01, only includes ORS O-Rings.
–16 –10 .614 .07
–18 –12 .739 .07
–21 –16 .926 .07 All dimensions in inches.
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SWIVEL JOINTS
Swivel Joints
Fluid Conveying Products
Description Page Part No. Page Part No. Page
Advantages . . . . . . . . . . . . . . . 330 62017 . . . . . . . . . . . 343 FF974 . . . . . . . . . . . 343
FLOCS™ Fast Oil Change 62018 . . . . . . . . . . . 343 FF975 . . . . . . . . . . . 343
System . . . . . . . . . . . . . . . . . 344 62019 . . . . . . . . . . . 343 FF9330A–01 . . . . . . 344
Fluid Compatibility Chart 62020 . . . . . . . . . . . 343 FF9315–01 . . . . . . . 344
for Seals . . . . . . . . . . . . . . . . 332 62021 . . . . . . . . . . . 343 FS5500 . . . . . . . . . . 337
How to Order . . . . . . . . . . . . . 330 62022 . . . . . . . . . . . 343 FS5900 . . . . . . . . . . 340
Seal Repair Kits. . . . . . . . . . . . 343 62023 . . . . . . . . . . . 343 FS55005 . . . . . . . . . 338
Selection Chart . . . . . . . . . . . . 332 BD5500. . . . . . . . . . 333 FS55009 . . . . . . . . . 338
Selection Criteria . . . . . . . . . . 331 BD55000. . . . . . . . . 334 FS55012 . . . . . . . . . 338
Swivel Joint Configurations BD55001. . . . . . . . . 334 FS55014 . . . . . . . . . 339
BD5500 Series . . . . . . . . . . . 333 BD55004. . . . . . . . . 334 FS55021 . . . . . . . . . 338
FS5500 Series. . . . . . . . . . . . 337 BD55005. . . . . . . . . 334 FS55029 . . . . . . . . . 339
FS5900 Series. . . . . . . . . . . . 340 BD55009. . . . . . . . . 335 FS55031 . . . . . . . . . 339
BD55011. . . . . . . . . 335 FS55058 . . . . . . . . . 338
BD55012. . . . . . . . . 335 FS55059 . . . . . . . . . 339
BD55014. . . . . . . . . 335 FS59000 . . . . . . . . . 342
BD55015. . . . . . . . . 335 FS59001 . . . . . . . . . 342
BD55021. . . . . . . . . 336 FS59002 . . . . . . . . . 341
BD55029. . . . . . . . . 336 FS59003 . . . . . . . . . 341
BD55031. . . . . . . . . 336 FS59004 . . . . . . . . . 341
BD55058. . . . . . . . . 336 FS59005 . . . . . . . . . 341
FF028 . . . . . . . . . . . 343 FS59006 . . . . . . . . . 342
FS59011 . . . . . . . . . 342
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How to Order
330
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Selection Criteria
Selection Criteria
Many variables are involved in the application and selec- 6. Pressure Drop:
tion of industrial swivel joints in a fluid power system. This is the resistance to the flow of the agent through the
Careful consideration must be paid to each of the criteria swivel joint measured in pounds per square inch (psi).
Swivel Joints
listed below to achieve optimum efficiency from a swivel The higher the resistance to flow, the greater is the loss of
joint. efficiency. Aeroquip swivel joints have been designed for
1. Pressure: minimal resistance to flow.
This is a force or thrust applied on the surface of a fluid 7. Torque:
carrying vehicle. System operating pressure must not Defined as the force that produces a rotation, torque is an
exceed the rating of the swivel joint. important consideration when specifying swivel joints.
2. Temperature: Aeroquip swivel joints rotate freely with low torque even
under pressures up to 10,000 psi. This permits consistent,
Both internal and ambient temperatures are important in trouble-free service.
proper swivel joint functioning. Internally, the temperature
rating is determined by the seals. If the fluid is too hot, the 8. Configurations:
seals will deteriorate and the swivel joint will leak and The swivel joint configuration specified (straight or 90°) is
resist rotation. Externally, too high a temperature will determined by such factors as available space and system
damage the casing and seals causing similar problems. routing. Make sure the swivel joint configuration and
When selecting seals, always insure they meet the envelope dimensions allow freedom of movement while
required temperature ranges. maintaining compatibility with the system’s routing.
3. Fluid Compatibility: 9. Port Size:
An important consideration in determining which joint Using the right port size and thread is a significant factor
and seal material to use is their compatibility with the in the proper selection of a swivel joint. The port size and
agent to be conveyed in the system. Internal swivel joint thread must match that of the end fitting on the connect-
components that are not suitable for the fluid being car- ing hose line.
ried in the system will be severely damaged. Carefully
check the fluid compatibility chart on Page 332. 10. Corrosion Resistance:
Make sure the environment in which the swivel joint
4. Cost: works and the fluid carried are free of corrosive elements
Cost, of course, is an important consideration. However, which could severely limit service life. If some corrosive
the initial cost of a swivel joint can be more than offset by elements are unavoidable, specify an Aeroquip swivel
cost reduction benefits such as an improved system rout- joint constructed with a brass/steel or stainless steel
ing with less hose, fewer adapters and tube fittings and material.
longer service life.
11. Rotation:
5. Side Loading: Rotation must be easy and unrestricted for proper service
Defined as the stress caused by angular deflection in a of the swivel joint. The joint and the connecting line must
piping system, side loading causes excessive wear on the be allowed to rotate freely for optimum performance.
bearing surfaces and inhibits smooth swivel joint opera-
tion. Care must be taken when plumbing a system with
swivel joints to avoid stress situations.
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Selection & Fluid Compatibility Charts for Seals
Selection Chart
BD5500 FS5500 FS5900
Selection Criteria Brass/Steel Steel Steel Steel
Swivel Joints
Fluid Compatibility Chart This chart is intended as a guide only and is not a guarantee. Many factors
such as concentration, fluid and ambient temperature, pressure, duration of
exposure, etc., have a bearing on the suitability of each seal for a specific
application. For further information on fluid compatibility, contact Aeroquip.
Seals
–75 (Hytrel†) –74 (Urethane) –06 (Viton†) –04 (EPR) – Note: 1 –01 (Buna-N)
Fluids –20°F to +250°F –40°F to +180°F –20°F to +300°F –60°F to +300°F –40°F to +250°F
Acetone • •
Acetylene • • • •
Air • • •
Alcohol – Ethyl, Methyl • •
Alcohol – Amyl, Isobutyl, Isopropyl • •
Benzene • •
Carbon Tetrachloride •
Cellulube - A60, 220, 300, 500 •
Ethylene Glycol • • •
Gasoline – Refined • • •
Glycerin • •
Hydr. Oil – Petr. Base (Incl. 5606) • • •
JP-4, JP-5, Kerosene • • •
Lindol, Hydr. Fluid •
Lube Oils – Petr. Base • • •
Lube Oils – Diester Base •
Methyl Ethyl Ketone • •
Naphtha • • •
Oronite – 8200, 8515 • •
Orthene • •
Oxygen: Note 2 • •
Pydraul – Series E •
Pydraul – Series C • •
Silicone Oils, Skydrol 500A • •
Trichloroethylene •
Water – Fresh – Note: 3 • • • •
Xylene • •
NOTES: (1) EPR Compounds must not contact Petroleum Base Lubricants. Use Silicone Grease.
(2) The Aeroquip swivel joints are not recommended for oxygen use in breathing applications. Please describe application on order since special assembly and cleaning
procedures are required.
(3) Hytrel seals rated for 180°F maximum in water and water base fluids.
†Hytrel and Viton are DuPont trademarks.
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BD5500 Standard Duty Balanced Pressure BD5500 Standard Duty
Swivel Joints
even under pressures up to 3000 psi.
Torque vs Pressure
5500 Series
Torque vs. Pressure
50 – 24
RUNNING TORQUE–INCH POUNDS
40
– 20
30 – 16
20 – 12
–8
10 –6
–4
0
0 500 1000 1500 2000 2500 3000 3500 4000
PRESSURE–PSIG
This chart shows the low torque required to rotate the These test results for pressure drop at various flow rates
BD5500 series swivel joint while under pressure. This were made with MIL-H-5606A oil at temperatures (+70°F
data is based on actual testing of production assemblies. to +80°F) on production assemblies.
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BD5500 Standard Duty Balanced Pressure
1 1 1
BD55000–0808–01 /2” /2-14NPSM /2-14NPTF 3.09 2.06 1.16 1.00 1.38
3 3 3
BD55000–1212–01 /4” /4-14NPSM /4-14NPTF 3.48 2.36 1.46 1.25 1.75
BD55000–1616–01 1” 1-111/2NPSM 1-111/2NPTF 3.94 2.64 1.70 1.50 2.12
BD55000–2020–01 11/4” 11/4-111/2NPSM 11/4-111/2NPTF 4.88 3.16 2.00 1.75 2.50
BD55000–2424–01 11/2” 11/2-111/2NPSM 11/2-111/2NPTF 5.30 3.50 2.25 2.12 3.00
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BD5500 Standard Duty
Swivel Joints
BD55009–0505–01 /4” /2-20UNF-2A /2-20UNF-2A 2.21 1.47 1.06 .62 1.00
3 9 9
BD55009–0606–01 /8” /16-18UNF-2A /16-18UNF-2A 2.82 1.85 1.19 .94 1.25
3 3 3
BD55009–0808–01 /8” /4-16UNF-2A /4-16UNF-2A 2.83 1.89 1.28 .94 1.25
1 7 7
BD55009–1010–01 /2” /8-14UNF-2A /8-14UNF-2A 3.10 2.07 1.47 1.00 1.38
3
BD55009–1212–01 /4” 11/16-12UN-2A 11/16-12UN-2A 3.48 2.36 1.74 1.25 1.75
BD55009–1616–01 1” 15/1612UN-2A 15/16-12UN-2A 3.94 2.64 1.97 1.50 2.12
BD55009–2020–01 11/4” 15/812UN-2A 15/8-12UN-2A 4.88 3.16 2.20 1.75 2.50
Male SAE 37°
to Male BD55009–2424–01 11/2” 17/8-12UN-2A 17/8-12UN-2A 5.30 3.50 2.57 2.12 3.00
SAE 37°
1 1 1
BD55011–0404–01 /4” /4-18NPSM /4-18NPTF 2.14 1.40 .91 .75 1.00
3 3 3
BD55011–0606–01 /8” /8-18NPSM /8-18NPTF 2.54 1.60 1.12 .94 1.25
1 1 1
BD55011–0808–01 /2” /2-14NPSM /2-14NPTF 2.97 1.94 1.16 1.06 1.38
3 3 3
BD55011–1212–01 /4” /4-14NPSM /4-14NPTF 3.12 2.00 1.46 1.31 1.75
BD55011–1616–01 1” 1-111/2NPSM 1-111/2NPTF 3.68 2.38 1.70 1.62 2.12
BD55011–2020–01 11/4” 11/4-111/2NPSM 11/4-111/2NPTF 4.50 2.78 2.00 2.00 2.50
BD55011–2424–01 11/2” 11/2-111/2NPSM 11/2-111/2NPTF 4.62 2.82 2.25 2.38 3.00
Female
Pipe Swivel
to Female Pipe
1 1 1
BD55012–0404–01 /4” /4-18NPTF /4-18NPTF 2.21 1.47 1.06 .62 1.00
3 3 3
BD55012–0606–01 /8” /8-18NPTF /8-18NPTF 2.74 1.80 1.28 .94 1.25
1 1 1
BD55012–0808–01 /2” /2-14NPTF /2-14NPTF 3.09 2.06 1.42 1.00 1.38
3 3 3
BD55012–1212–01 /4” /4-14NPTF /4-14NPTF 3.48 2.36 1.71 1.25 1.75
BD55012–1616–01 1” 1-111/2NPTF 1-111/2NPTF 3.94 2.64 1.98 1.50 2.12
BD55012–2020–01 11/4” 11/4-111/2NPTF 11/4-111/2NPTF 4.88 3.16 2.27 1.75 2.50
BD55012–2424–01 11/2” 11/2-111/2NPTF 11/2-111/2NPTF 5.30 3.50 2.54 2.12 3.00
Male Pipe
to Male Pipe
1 1 1
BD55014–0404–01 /4” /4-18NPTF /4-18NPTF 2.21 1.47 1.44 .62 1.00
3 3 3
BD55014–0606–01 /8” /8-18NPTF /8-18NPTF 2.74 1.80 1.49 .94 1.25
1 1 1
BD55014–0808–01 /2” /2-14NPTF /2-14NPTF 3.09 2.06 1.80 1.00 1.38
3 3 3
BD55014–1212–01 /4” /4-14NPTF /4-14NPTF 3.48 2.36 2.02 1.25 1.75
BD55014–1616–01 1” 1-111/2NPTF 1-111/2NPTF 3.94 2.64 2.44 1.50 2.12
BD55014–2020–01 11/4” 11/4-111/2NPTF 11/4-111/2NPTF 4.88 3.16 2.77 1.75 2.50
BD55014–2424–01 11/2” 11/2-111/2NPTF 11/2-111/2NPTF 5.30 3.50 3.02 2.12 3.00
Female Pipe
Fixed to
Male Pipe
1 1 1
BD55015–0404–01 /4” /4-18NPTF /4-18NPTF 2.14 1.40 1.44 .75 1.00
3 3 3
BD55015–0606–01 /8” /8-18NPTF /8-18NPTF 2.54 1.60 1.49 .94 1.25
1 1 1
BD55015–0808–01 /2” /2-14NPTF /2-14NPTF 2.97 1.94 1.80 1.06 1.38
3 3 3
BD55015–1212–01 /4” /4-14NPTF /4-14NPTF 3.12 2.00 2.02 1.31 1.75
BD55015–1616–01 1” 1-111/2NPTF 1-111/2NPTF 3.68 2.38 2.44 1.62 2.12
BD55015–2020–01 11/4” 11/4-111/2NPTF 11/4-111/2NPTF 4.50 2.78 2.77 2.00 2.50
BD55015–2424–01 11/2” 11/2-111/2NPTF 11/2-111/2NPTF 4.62 2.82 3.02 2.38 3.00
Female Pipe
Fixed to
Female Pipe
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BD5500 Standard Duty Balanced Pressure
3 9 9
BD55021–0606–01 /8” /16-18UNF-2A /16-18UNF-2A 2.65 1.68 1.19 .94 1.25
1 3 3
BD55021–0808–01 /2” /4-16UNF-2A /4-16UNF-2A 2.70 1.76 1.28 .94 1.25
1 7 7
BD55021–1010–01 /2” /8-14UNF-2A /8-14UNF-2A 2.92 1.90 1.47 1.00 1.38
3 1
BD55021–1212–01 /4” 1 /16-12UN-2A 11/16-12UNF-2A 3.29 2.18 1.74 1.25 1.75
BD55021–1616–01 1” 15/16-12UN-2A 15/16-12UN-2A 3.74 2.45 1.97 1.50 2.12
BD55021–2020–01 11/4” 15/8-12UN-2A 15/8-12UN-2A 4.60 2.89 2.20 1.88 2.50
BD55021–2424–01 11/2” 17/8-12UN-2A 17/8-12UN-2A 5.06 3.27 2.57 2.12 3.00
1 1 7
BD55029–0404–01 /4” /4-18NPTF /16-20UNF-2A 2.37 1.60 1.44 .62 1.00
1 1 1
BD55029–0405–01 /4” /4-18NPTF /2-20UNF-2A 2.21 1.47 1.44 .62 1.00
3 3 9
BD55029–0606–01 /8” /8-18NPTF /16-18UNF-2A 2.82 1.85 1.49 .94 1.25
3 3 3
BD55029–0608–01 /8” /8-18NPTF /4-16UNF-2A 2.83 1.89 1.49 .94 1.25
1 1 3
BD55029–0808–01 /2” /2-14NPTF /4-16UNF-2A 3.09 2.03 1.80 1.00 1.38
1 1 7
BD55029–0810–01 /2” /2-14NPTF /8-14UNF-2A 3.10 2.07 1.80 1.00 1.38
3 3
BD55029–1212–01 /4” /4-14NPTF 11/16-12UN-2A 3.48 2.36 2.02 1.25 1.75
BD55029–1616–01 1” 1-111/2NPTF 15/16-12UN-2A 3.94 2.64 2.44 1.50 2.12
BD55029–2020–01 11/4” 11/4-111/2NPTF 15/8-12UN-2A 4.88 3.16 2.77 1.75 2.50
BD55029–2424–01 11/2” 11/2-111/2NPTF 17/8-12UN-2A 5.30 3.50 3.02 2.12 3.00
1 1 7
BD55031–0404–01 /4” /4-18NPTF /16-20UNF-2A 2.17 1.41 1.44 .62 1.00
1 1 1
BD55031–0405–01 /4” /4-18NPTF /2-20UNF-2A 2.07 1.34 1.44 .62 1.00
3 3 9
BD55031–0606–01 /8” /8-18NPTF /16-18UNF-2A 2.65 1.68 1.49 .94 1.25
3 3 3
BD55031–0608–01 /8” /8-18NPTF /4-16UNF-2A 2.70 1.76 1.49 .94 1.25
1 1 3
BD55031–0808–01 /2” /2-14NPTF /4-16UNF-2A 2.84 1.81 1.80 1.00 1.38
1 1 7
BD55031–0810–01 /2” /2-14NPTF /8-14UNF-2A 2.92 1.90 1.80 1.00 1.38
3 3
BD55031–1212–01 /4” /4-14NPTF 11/16-12UN-2A 3.29 2.18 2.02 1.25 1.75
BD55031–1616–01 1” 1-111/2NPTF 15/16-12UN-2A 3.74 2.45 2.44 1.50 2.12
BD55031–2020–01 11/4” 11/4-111/2NPTF 15/8-12UN-2A 4.60 2.89 2.77 1.88 2.50
BD55031–2424–01 11/2” 11/2-111/2NPTF 17/8-12UN-2A 5.06 3.27 3.02 2.12 3.00
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FS5500 Heavy Duty Balanced Pressure FS5500 Heavy Duty
Swivel Joints
series swivel joint to rotate with low torque even when
exposed to maximum pressures and side loads.
Torque vs Pressure
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FS5500 Heavy Duty Balanced Pressure
3 9 3
FS55005–0606–01 /8” /16-18UNF-2A /8-18NPTF 2.74 1.80 1.19 .94 1.25
3 3 3
FS55005–0806–01 /8” /4-16UNF-2A /8-18NPTF 2.74 1.80 1.28 .94 1.25
1 3 1
FS55005–0808–75 /2” /4-16UNF-2A /2-14NPTF 3.09 2.06 1.39 1.00 1.38
3
FS55005–1212–75 /4” 11/16-12UN-2A 3
/4-14NPTF 3.48 2.36 1.74 1.25 1.75
FS55005–1616–75 1” 15/16-12UN-2A 1-111/2NPTF 3.94 2.64 1.97 1.50 2.12
FS55005–2020–75 11/4” 15/8-12UN-2A 11/4-111/2NPTF 4.88 3.16 2.20 1.75 2.50
FS55005–2424–75 11/2” 17/8-12UN-2A 11/2-111/2NPTF 5.30 3.50 2.57 2.12 3.00
Male SAE 37°
to Male Pipe
1
FS55009–0404–01 /4” 7/16-20UNF-2A 7
/16-20UNF-2A 2.37 1.60 1.06 .62 1.00
1
FS55009–0505–01 /4” 1/2-20UNF-2A 1
/2-20UNF-2A 2.21 1.47 1.06 .62 1.00
3
FS55009–0606–01 /8” 9/16-18UNF-2A 9
/16-18UNF-2A 2.82 1.85 1.19 .94 1.25
3
FS55009–0808–01 /8” 3/4-16UNF-2A 3
/4-16UNF-2A 2.83 1.89 1.28 .94 1.25
1
FS55009–1010–75 /2” 7/8-14UNF-2A 7
/8-14UNF-2A 3.10 2.07 1.47 1.00 1.38
3
FS55009–1212–75 /4” 11/16-12UN-2A 11/16-12UN-2A 3.48 2.36 1.74 1.25 1.75
FS55009–1616–75 1” 15/1612UN-2A 15/16-12UN-2A 3.94 2.64 1.97 1.50 2.12
FS55009–2020–75 11/4 15/812UN-2A 15/8-12UN-2A 4.88 3.16 2.20 1.75 2.50
Male SAE 37° FS55009–2424–75 11/2” 17/8-12UN-2A 17/8-12UN-2A 5.30 3.50 2.57 2.12 3.00
to Male SAE 37°
1
FS55021–0404–01 /4” 7/16-20UNF-2A 7
/16-20UNF-2A 2.17 1.41 1.06 .62 1.00
1
FS55021–0505–01 /4” 1/2-20UNF-2A 1
/2-20UNF-2A 2.07 1.34 1.06 .62 1.00
3
FS55021–0606–01 /8” 9/16-18UNF-2A 9
/16-18UNF-2A 2.65 1.68 1.19 .94 1.25
3
FS55021–0808–01 /8” 3/4-16UNF-2A 3
/4-16UNF-2A 2.70 1.76 1.28 .94 1.25
1
FS55021–1010–75 /2” 7/8-14UNF-2A 7
/8-14UNF-2A 2.92 1.90 1.47 1.00 1.38
3
FS55021–1212–75 /4” 11/16-12UN-2A 11/16-12UN-2A 3.29 2.18 1.74 1.25 1.75
FS55021–1616–75 1” 15/16-12UN-2A 15/16-12UN-2A 3.74 2.45 1.97 1.50 2.12
FS55021–2020–75 11/4” 15/8-12UN-2A 15/8-12UN-2A 4.60 2.89 2.20 1.88 2.50
Male SAE 37°
to Male SAE FS55021–2424–75 11/2” 17/8-12UN-2A 17/8-12UN-2A 5.06 3.27 2.57 2.12 3.00
O-Ring
1 1 1
FS55012–0404–01 /4” /4-18NPTF /4-18NPTF 2.21 1.47 1.06 .62 1.00
3 3 3
FS55012–0606–01 /8” /8-18NPTF /8-18NPTF 2.74 1.80 1.28 .94 1.25
1 1 1
FS55012–0808–75 /2” /2-14NPTF /2-14NPTF 3.09 2.06 1.42 1.00 1.38
3 3 3
FS55012–1212–75 /4” /4-14NPTF /4-14NPTF 3.48 2.36 1.71 1.25 1.75
FS55012–1616–75 1” 1-111/2NPTF 1-111/2NPTF 3.94 2.64 1.98 1.50 2.12
FS55012–2020–75 11/4” 11/4-111/2NPTF 11/4-111/2NPTF 4.88 3.16 2.27 1.75 2.50
FS55012–2424–75 11/2” 11/2-111/2NPTF 11/2-111/2NPTF 5.30 3.50 2.54 2.12 3.00
Male Pipe
to Male Pipe
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FS5500 Heavy Duty
Swivel Joints
1 1 1
FS55014–0808–75 /2” /2-14NPTF /2-14NPTF 3.09 2.06 1.80 1.00 1.38
3 3 3
FS55014–1212–75 /4” /4-14NPTF /4-14NPTF 3.48 2.36 2.02 1.25 1.75
FS55014–1616–75 1” 1-111/2NPTF 1-111/2NPTF 3.94 2.64 2.44 1.50 2.12
FS55014–2020–75 11/4” 11/4-111/2NPTF 11/4-111/2NPTF 4.88 3.16 2.77 1.75 2.50
FS55014–2424–75 11/2” 11/2-111/2NPTF 11/2-111/2NPTF 5.30 3.50 3.02 2.12 3.00
1 1 7
FS55029–0404–01 /4” /4-18NPTF /16-20UNF-2A 2.37 1.60 1.44 .62 1.00
1 1 1
FS55029–0405–01 /4” /4-18NPTF /2-20UNF-2A 2.21 1.47 1.44 .62 1.00
3 3 9
FS55029–0606–01 /8” /8-18NPTF /16-18UNF-2A 2.82 1.85 1.49 .94 1.25
3 3 3
FS55029–0608–01 /8” /8-18NPTF /4-16UNF-2A 2.83 1.89 1.49 .94 1.25
1 1 3
FS55029–0808–75 /2” /2-14NPTF /4-16UNF-2A 3.09 2.03 1.80 1.00 1.38
1 1 7
FS55029–0810–75 /2” /2-14NPTF /8-14UNF-2A 3.10 2.07 1.80 1.00 1.38
3 3
FS55029–1212–75 /4” /4-14NPTF 11/16-12UN-2A 3.48 2.36 2.02 1.25 1.75
FS55029–1616–75 1” 1-111/2NPTF 15/16-12UN-2A 3.94 2.64 2.44 1.50 2.12
FS55029–2020–75 11/4” 11/4-111/2NPTF 15/8-12UN-2A 4.88 3.16 2.77 1.75 2.50
FS55029–2424–75 11/2” 11/2-111/2NPTF 17/8-12UN-2A 5.30 3.50 3.02 2.12 3.00
1 1 7
FS55031–0404–01 /4” /4-18NPTF /16-20UNF-2A 2.17 1.41 1.44 .62 1.00
1 1 1
FS55031–0405–01 /4” /4-18NPTF /2-20UNF-2A 2.07 1.34 1.44 .62 1.00
3 3 9
FS55031–0606–01 /8” /8-18NPTF /16-18UNF-2A 2.65 1.68 1.49 .94 1.25
3 3 3
FS55031–0608–01 /8” /8-18NPTF /4-16UNF-2A 2.70 1.76 1.49 .94 1.25
1 1 3
FS55031–0808–75 /2” /2-14NPTF /4-16UNF-2A 2.84 1.81 1.80 1.00 1.38
1 1 7
FS55031–0810–75 /2” /2-14NPTF /8-14UNF-2A 2.92 1.90 1.80 1.00 1.38
3 3
FS55031–1212–75 /4” /4-14NPTF 11/16-12UN-2A 3.29 2.18 2.02 1.25 1.75
FS55031–1616–75 1” 1-111/2NPTF 15/16-12UN-2A 3.74 2.45 2.44 1.50 2.12
FS55031–2020–75 11/4” 11/4-111/2NPTF 15/8-12UN-2A 4.60 2.89 2.77 1.88 2.50
FS55031–2424–75 11/2” 11/2-111/2NPTF 17/8-12UN-2A 5.06 3.27 3.02 2.12 3.00
3
FS55059–1212–75 /4” 13/16-12UN-2A 11/16-12UN-2A 3.29 2.18 1.54 1.25 1.75
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FS5900 Heavy Duty Full Flow
Torque vs Pressure
Testing to determine the torque required to rotate an Testing for pressure drop at various flow rates was con-
FS5900 series swivel joint was conducted on actual pro- ducted with MIL-H-5606 hydraulic oil at temperatures
duction assemblies. (+70°F to +80°F).
Seal Options:
O-Ring Seals (1/4 inch size only)
Suffix Temperature
Number Material Range Standard Optional
–01 Buna-N –40°F to 250°F X
–04 EPR –60°F to 300°F X
–06 Viton –20°F to 300°F X
U-Cup Seals
Suffix Temperature
Number Material Range Standard Optional
–75 Hytrel/Buna –20°F to 250°F X
–74 Urethane/Buna –40°F to 180°F X
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FS5900 Heavy Duty
Swivel Joints
1 1 1
FS59002-0808-75 /2” /2-14 /2-14 4.01 3.45 1.88 .94
3 3 3
FS59002-1212-75 /4” /4-14 /4-14 4.32 3.64 2.12 1.19
FS59002-1616-75 1” 1-111/2 1-111/2 4.88 4.08 2.50 1.44
P T
1 1 1
FS59003-0405-01 /4” /4-18 /2-20 3.19 2.81 1.19 .56
3 3 3
FS59003-0608-75 /8” /8-18 /8-16 3.77 3.31 1.88 .94
1 1 7
FS59003-0810-75 /2” /2-14 /8-14 4.00 3.44 1.88 .94
3 3
FS59003-1212-75 /4” /4-14 11/16-12 4.43 3.75 2.12 1.19
FS59003-1616-75 1” 1-111/2 15/16-12 4.85 4.05 2.50 1.44
P1 P2
1 1 1
FS59004-0404-01 /4” /4-18 /4-18 3.23 1.19 .56
3 3 3
FS59004-0606-75 /8” /8-18 /8-18 3.62 1.88 .94
1 1 1
FS59004-0808-75 /2” /2-14 /2-14 3.97 1.88 .94
3 3 3
FS59004-1212-75 /4” /4-14 /4-14 4.04 2.12 1.19
FS59004-1616-75 1” 1-111/2 1-111/2 4.57 2.50 1.44
P T
1 1 1
FS59005-0405-01 /4” /4-18 /2-20 3.22 1.19 .56
3 3 3
FS59005-0608-75 /8” /8-18 /4-16 3.72 1.88 .94
1 1 7
FS59005-0810-75 /2” /2-14 /8-14 3.96 1.88 .94
3 3
FS59005-1212-75 /4” /4-14 11/16-12 4.15 2.12 1.19
FS59005-1616-75 1” 1-111/2 15/16-12 4.54 2.50 1.44
All dimensions in inches. All FS5900 Series Swivel Joints are available from stock.
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FS5900 Heavy Duty Full Flow
1 1 1
FS59006–0505–01 /4” /2-20 /2-20 2.98 1.19 .62
3 3 3
FS59006–0808–75 /8” /4-16 /4-16 3.48 1.88 .94
1 7 7
FS59006–1010–75 /2” /8-14 /8-14 3.74 1.88 1.00
3
FS59006–1212–75 /4” 11/16-12 11/16-12 3.88 2.12 1.25
FS59006–1616–75 1” 15/16-12 15/16-12 4.03 2.50 1.50
T1 T2
1 1 1
FS59011–0505–01 /4” /2-20 /2-20 2.69 2.41 1.16 1.19 .62
3 3 3
FS59011–0808–75 /8” /4-16 /4-16 3.08 2.73 1.59 1.88 .94
1 7 7
FS59011–1010–75 /2” /8-14 /8-14 3.46 3.06 1.70 1.88 1.00
3
FS59011–1212–75 /4” 11/16-12 11/16-12 3.58 3.08 1.93 2.12 1.25
FS59011–1616–75 1” 15/16-12 15/16-12 3.91 3.29 2.16 2.50 1.50
P1 P2
FS59001–1616–75 1” 1-111/2 1-111/2 4.31 2.50 1.62
(Straight)
Female Pipe to Female Pipe
P1 P2 A B C D E
FS59000–1616–01* 1” 1-111/2 1-111/2 2.50 3.87 2.41 1.62 1.91
All dimensions in inches. All FS5900 Series Swivel Joints are available from stock.
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Seal Repair Kits
Swivel Joints
Replacement seal kit consists of (2) TRI-RING SEALTM assemblies, (2) dust seals, (1) washer and (1) snap ring. Consult
Aeroquip for price information of 2” seal kits.
1 3 1 3
Nominal Size /4” /8” /2” /4” 1” 11/4” 11/2”
Buna-N (Code –01) 10–62017–01 10–62018–01 10–62019–01 10–62020–01 10–62021–01 10–62022–01 10–62023–01
EPR (Code –04) 10–62017–04 10–62018–04 10–62019–04 10–62020–04 10–62021–04 10–62022–04 10–62023–04
Viton (Code –06) 10–62017–06 10–62018–06 10–62019–06 10–62020–06 10–62021–06 10–62022–06 10–62023–06
Note: –74 and –75 Seals are not field serviceable. Contact Aeroquip.
NOTE: Use swivel joint nominal size when ordering kits, not port size.
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Fast Oil Change System
™
FLOCS Fast Oil Change System
FLOCS
Features
• Fast and simple • Fully automatic system
• Vehicle conversion kit • Two models—air or electric
• Aeroquip coupling • User friendly
Aeroquip FLOCS 30A (PN FF9330A–01) • Sealed oil system
is an air-powered unit.
Benefits
• Saves on valuable maintenance time and major
equipment costs.
• Oil spills are eliminated; no costly cleanup.
• Eliminates lost, damaged or cross threaded drain plugs;
reduces replacement costs.
• Oil remains free of dust and dirt, reducing costly engine
wear and overhauls due to contamination.
• Does not require adjustments, reduces labor costs
substantially.
Aeroquip FLOCS 15 (PN FF9315–01)
is an electric-powered unit.
• Adapts to any situation, reducing time, labor, and
equipment costs.
• Serviceman satisfaction is high, saves on labor costs.
• Minimizes health risks due to handling used oil.
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QUICK DISCONNECT
TM
COUPLINGS
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Part Number Index
Part numbers listed below are base part numbers that exclude size designation, for complete part number refer to page and line referenced.
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TM
Part numbers listed below are base part numbers that exclude size designation, for complete part number refer to page and line referenced.
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Symbols
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TM
Configuration Index
AIR COUPLINGS FLUID TRANSFER and HYDRAULIC FLUID TRANSFER and REFRIGERANT
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How to Order
How to Order
Aeroquip quick disconnect couplings can generally be
ordered as a complete assembly or as separate halves.
Couplings ordered by complete assembly part numbers
Quick Disconnect Couplings
5601-8-10 S
Coupling series and body style
Material (steel)
FD45-1002-06-06 Construction
Coupling series
Dimensions
Dimensions in this catalog are for reference only. Actual
dimensions may vary from those shown.
Coupling Identification
Generally, the coupling series or complete part number
will be stenciled on the coupling body.
Caution:
The user should observe carefully the precautions listed in
Electric Cooling
this catalog. These include selection of seals and body
materials for fluid compatibility and recommendations on
the selection of quick disconnect couplings. In addition,
care should be taken not to exceed the maximum operat-
ing pressures listed for each coupling size and type shown
in the physical characteristics table for each coupling.
Because of possible variations in machining tolerances,
quality control, inspection and quality assurance,
Aeroquip coupling halves should not be used with cou-
pling halves supplied by other manufacturers except
where such use is approved for a particular coupling as
noted in this catalog.
Forestry
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TM
Safety Information
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Coupling Construction
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TM
Coupling Construction
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Coupling Construction
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TM
Coupling Construction
To Connect
• Relieve system pressure.
• Pull back and hold release sleeve on female half.
• Insert male half.
• Let go of release sleeve on female half.
To Disconnect
• Relieve system pressure.
• Pull back and hold release sleeve on female half.
• Remove male half.
• Let go of release sleeve on female half.
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Below is a capability selection chart to aid you in locating the For further details on a specific coupling, see the appropriate cat-
proper coupling to meet your requirements. This chart should be alog pages.
used in conjunction with the fluid compatibility charts on pages Where dash sizes appear in the chart below, the coupling is avail-
358 and 359 and the appropriate product pages. able only in those sizes.
This information is intended as a guide only and final selection is The check marks (✓) in the chart below indicate product is normal-
Quick Disconnect Couplings
further dependent on fluid and ambient temperature, concentra- ly available in either final assembly and/or component form.
tion of agent, intermittent or continuous exposure, etc. Contact Aeroquip for availability of products without a check mark.
FD45
Nominal Coupling Dash FD15 FD21 FD35 FD40 FD41 FD42 FD43 Steel Brass SS FD48
Function Size (inches) Size Pg. 366 Pg. 368 Pg. 370 Pg. 360 Pg. 362 Pg. 373 Pg. 364 Pg. 376 Pg. 379 Pg. 382 Pg. 386
1
/8 –2 10000 4500 1000
1
/4 –4 50/300 300 300 3000 300 5000 1000 3000 3000
3
/8 –6 10000 300 300 4000 1000 1500
1
/2 –8 300 300
1
/2 –8–10 4000 1000 1500
3
/4 –12 4000 1000 1500
1 –16 4000 1000 1250
11/4 –20 1000
11/2 –24
2 –32
Vacuum (in./Hg.) 28 28 28 28 28 28 28 28 28 28
Choice of Seals Buna-N ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
(other seal com- Neoprene ✓
pounds available EPR ✓ ✓ ✓
upon request) Viton ✓ ✓ ✓ ✓ ✓
No-spill valving N/A
Double valve N/A ✓ ✓ ✓ ✓ ✓ ✓ ✓
Valve Options Valved male only N/A ✓ ✓ ✓
Valved female only N/A ✓ ✓ ✓ ✓ ✓ ✓
Straight thru – no valves N/A ✓ ✓ ✓
Steel ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Basic Material Brass ✓
Stainless Steel ✓
Aluminum
Polypropylene
“Arc latchTM” ✓ ✓
Ball latch ✓ ✓ ✓ ✓ ✓ ✓ ✓
Latch Style Bar Pin latch ✓
Threaded
Identical latch
Female pipe ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Male pipe ✓ ✓ ✓ ✓
Fem. st. thd. O-ring ✓ ✓
Male st. thd. O-ring ✓
End Connections SAE 37° (JIC) male
Metric male O-ring
Braze
Hose barb ✓
Bulkhead ✓
Mounting Method Flange
Frame
Connect Under Pressure ✓ ✓ ✓
Caps/Plugs ✓ ✓ ✓ ✓ ✓ ✓
Full Field Service ✓ ✓ ✓ ✓
Push to Connect (Automatic Sleeve) ✓ ✓
Interchangeable with Other Brands ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
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TM
Coupling
Selection Chart
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Fluid Compatibility
EPR/EPDM
Aluminum
Neoprene
This chart indicates the suitability of various elastomers and metals for use with G = GOOD
Buna-N
C = CONDITIONAL
Monel
fluids to be conveyed. It is intended for use with Aeroquip couplings and should
Brass
Viton
Steel
U = UNSATISFACTORY
Cres
not be used to determine compatibility for other products. It is intended as a
guide only and is not a guarantee. Final selection of the proper seal or materi-
Quick Disconnect Couplings
al of metal components is further dependent on many factors including pres- FLUID SEALS METAL
sure, fluid and ambient temperature, concentration, duration of exposure, etc.
Ammonia, Hot U G G U E U E E E
HOW TO USE THE CHART Ammonia, Anhydrous E E E U E U E E E
1. Both the elastomer and the metal must be considered when Ammonia, Aqueous E E E U E U E E E
Ammonium Carbonate U E E U C U C C C
determining suitability of a combination for a coupling. Ammonium Chloride E E E U U U C U C
2. Locate the fluid to be conveyed and determine the suitability Ammonium Hydroxide C C E C G U C C U
of the elastomeric and metal components according to the Ammonium Nitrate E G E U G U G G U
resistance ratings shown for each. Ammonium Phosphate E E E _ U C G U G
Ammonium Sulfate/Sulfide E E E U U U G U G
3. Dimensional and operation specifications for each coupling Amyl Acetate U U G U E E E E E
can be found on the catalog pages. Amyl Alcohol G G E G G G E U G
4. Information on seal options for couplings, and how to specify Aniline, Aniline Oil U U G U E U E G G
them, are shown in the respective sections of this catalog. Aniline Dyes U G G G U C G C G
Arsenic Acid E E E E U U G U C
5. Be sure to check the table below for maximum operating tem- Asphalt G C U E E G E C E
perature range of the elastomer for desired temperature. ASTM #1 E E C E E E E E E
6. For further details on the products shown in this catalog, and ASTM #2 E G U E E E E E E
ASTM #3 E G U E E E E E E
their applications, consult your Aeroquip Sales Representative Automatic Trans. Fluid E G U E E E E E E
or Aeroquip Corporation, Americas Industrial Division, Barium Chloride E E E E U G C G G
Maumee, Ohio. Barium Hydroxide E E E E G U G U G
7. Coupling component materials may differ from body material. Barium Sulfide E E E E C U G U U
Refer to specific catalog pages. Benzene, Benzol U U U E G E E G E
Benzin E U U E E E E E E
RESISTANCE RATING KEY Benzoic Acid U U U E U G G G G
Benzyl Alcohol U G G E E G E G G
E = Excellent – Fluid has little or no effect. Black Sulfate Liquor C C C E E C E U U
G= Good – Fluid has minor to moderate effect. Blast Furnace Gas U U U E E C E U U
Borax G G E E E E E G –
C = Conditional – Service conditions should be described to Boric Acid G G G E U G C C C
Aeroquip for determination of suitability for application. Bromine U U U E U C U C C
U=UNSATISFACTORY Butane E E U E E E E E E
Butyl Acetate U U G U E E E E E
The differences between ratings “E” and “G” are relative. Both Butyl Alcohol E E G E G G G G G
indicate satisfactory service. Where there is a choice, the materi- Butyl Cellosolve U U G U E E E E E
als rated “E” may be expected to give better or longer service Butylene C U U E E E E E E
than those rated “G”. Butyl Stearate G U U E G G G G G
Butyraldhyde U U G U E E E E G
SEAL ELASTOMER DATA Calcium Acetate G G E U G G G C G
Calcium Bisulfate E E U E U C C U U
Calcium Chloride E E E E G G G C G
Application Max. Operating Calcium Hydroxide E E E E G G G U G
Seal Elastomer Specification Temperature Range Calcium Hypochlorite U U E E U G C U U
Calcium Nitrate E E E E G G G G G
Buna-N none –40°F to +250°F Cane Sugar Liquors E E E E E G E E E
(–40°C to +121°C) Carbitol G G G G E E E E E
Carbolic Acid U U G E U E E – –
Neoprene none –65°F to +300°F Carbonic Acid G E E E U C E G E
(–54°C to +149°C) Carbon Dioxide G G E E E E E E E
Carbon Disulfide U U U E G G G E G
EPR (Ethylene none –65°F to +300°F Carbon Monoxide G G E E E E E E E
Propylene Rubber) (–54°C to +149°C) Carbon Tetrachloride U U U E U G G U E
Castor Oil E E G E E E E E E
Viton MIL-R-25897 –15°F to +400°F Cellosolve Acetate U U G U U U E G E
(–29°C to +204°C) China Wood Oil (Tung Oil) G G U E E G E E E
Chlorine U U U G C C C C C
NOTE: This chart does not apply to bonded seals used in the 5100, 5400 and FD86 Chloracetic Acid U U G U U U U U G
Series Couplings. Consult Aeroquip for special applications. Chloroacetone U U E U G G G U G
Chlorobenzene U U U G G G G G G
Chloroform U U U E G G G G G
E = EXCELLENT Chlorophenol U U U E C G G U G
EPR/EPDM
Aluminum
Neoprene
Steel
U = UNSATISFACTORY
Cres
Chromic Acid U U C E C U U U U
Citric Acid E E E E C C C C C
Coke Oven Gas U U U E E C E U U
FLUID SEALS METAL Copper Chloride E E E E U U U U U
Copper Cyanide E E E E E U G U G
Acetaldehyde E E E U E U E E E Copper Sulfate E E E E U C G U G
Acetic Acid, 10% U C C U G E E E E Cotton Seed Oil E G C E E E E E E
Acetic Acid, Glacial U U E G U U C C U Creosote (Coal Tar) G C U E E C E E E
Acetone U U C U U U C C C Crude Oil E G U E G U G U U
Acetophenone U U G U E E E E E Cyclohexanol E G U E E E E C E
Acetyl Acetone U U E U E E E C E Cyclohexanone U U G U E E E C E
Acetyl Chloride U U G U U C C C C Detergent/Water Solution E E E E G E E E E
Acetylene U U U E C C C U E Diacetone Alcohol (Acetol) U U E U E E E E E
Air, Hot (Up to +160°F) U U G E E E E E E Dibenzyl Ether U U G U G G G G G
Air, Hot (161°F – 200°F) E E E E E E E E E Diesel Oil E C U E E E E E E
Air, Hot (201°F – 300°F) G G E E E E E E E Diethylamine G G G U E U E – E
Air Wet U U G E E E E E E Dowtherm A&E U U U E G U E E E
Aluminum Chloride E E E E U G E E E Dowtherm 209 C G E U – – – – –
Aluminum Fluoride E E E E U U U U U Ethyl Alcohol (Ethanol) E E E E E E E G E
Aluminum Nitrate E E E E U U U E C Ethyl Acetate U U G U E E E E E
Aluminum Sulfate E E E E U U C C C Ethyl Benzene U U U E E G G G E
Alums E E E E U C E C C Ethyl Cellulose G G G U E G G G G
Ammonia, Cold E E E E U C E C C Ethyl Chloride U U U E E E E G G
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TM
Fluid Compatibility
E= EXCELLENT E = EXCELLENT
EPR/EPDM
EPR/EPDM
Aluminum
Aluminum
Neoprene
Neoprene
G= GOOD G = GOOD
Buna-N
Buna-N
C= CONDITIONAL C = CONDITIONAL
Monel
Monel
Brass
Brass
Viton
Viton
Steel
Steel
U= UNSATISFACTORY U = UNSATISFACTORY
Cres
Cres
359
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Air
Physical Characteristics
Maximum Mininum Burst Pressure (psi)
Operating Vacuum
Coupling Pressure Female (in./Hg.)
Size (psi) Half Only Connected Connected Only
-04 300 3000 8000 28
-06 300 3000 8000 28
-08 300 2000 8000 28
360
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TM
Air
361
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Air
The FD41 interchanges with the ARO 210 Series for com-
pressed air service, with a self-sealing female half and Flow Data
straight through male half.
• Designed to interchange with ARO 210 Series.
• Automatic sleeve for one hand push-to-connect
operation.
• Swivels 360°, eliminating hose kinking.
• Designed to assure high flow with low pressure drop
for peak tool performance.
• Standard seal material – Buna-N.
• Standard body material – Zinc plated steel.
Physical Characteristics
Maximum Mininum Burst Pressure (psi)
Operating Vacuum
Coupling Pressure Female (in./Hg.)
Size (psi) Half Only Connected Connected Only
–04 300 3000 8000 28
362
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TM
Air
363
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Air
Physical Characteristics
Maximum Minimum Burst Pressure (psi)
Coupling Operating Vacuum
Dash Pressure Female (in./Hg.)
Size (psi) Half Only Connected Connected Only
–04 300 3000 8000 Not Rated
–06 300 3000 8000 Not Rated
–08 300 2000 8000 Not Rated
364
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TM
Air
365
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Fluid Sampling
FD15 Oil Sampling Valve: In-line sampling of system fluids (Sample bottles are usually supplied by the oil analysis
is made without system shutdown, usually in less than lab.) Turn knurled knob 1/4 turn to the right until bottle is
one minute, and without fluid contamination. filled to the desired level. The knob can be backed off to
Application: Engine oil, lubricating oil, transmission fluid throttle the rate of flow. When bottle is filled let go of the
and hydraulic fluids in mobile construction equipment, knurled knob, the valve will close automatically. Replace
military vehicles, trucks and stationary equipment. metal dustcover wrench tight.
For best results, Aeroquip FD15 Oil Sampling Valves Construction: Corrosion resistant plated steel with brass
should be installed in dynamic fluid lines in low pressure internal components and Buna-N seal.
and return lines. If only one sampling point can be chosen, Operating Temperature Range: –65°F to +275°F (–53°C to
it should be in the return line, upstream of any return line +135°C)
filter. This will insure a representative sample of all com- Minimum Burst Pressure: 1200 psi
ponents in the fluid system for their present condition.
Minimum Particle Restriction: 500 microns
Operation: Remove metal dustcover on discharge port.
Discharge approximately 200 ml of oil to flush valve by Maximum Torque to Operate: 10 in. lbs.
turning knurled knob 1/4 turn to the right. Dispose of this Note: This valve is not intended for aerospace applica-
sample in the appropriate manner. Locate clean oil sample tions.
bottle under discharge port.
366
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TM
Fluid Sampling
7
Male SAE O-Ring Thread – /16-20 2.79 1.00 1.30 .69 .38 .56 FD15–1002–04 9
50–300 psi 10
11
12
13
14
15
16
1
Male Pipe Thread – /4-18 2.56 1.00 1.30 .69 .38 – FD15–1026–04 17
0–50 psi 18
19
20
21
22
23
24
7
Male SAE O-Ring Thread – /16-20 2.79 1.00 1.30 .69 .38 .56 FD15–1025–04 25
0–50 psi 26
27
28
29
30
31
32
367
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Fluid Transfer & Hydraulic
FD21 Series/1/8" Arc LatchTM for 10,000 psi High Pressure Applications
Quick Disconnect Couplings
3
CONTACT AREA
2
1
1 2 3 4 5 6 7 8 9 10 15 20 30 35 40 50 60 80 100
Conventional FD21
Ball Latch Arc Latch
Physical Characteristics
Maximum Minimum
Operating Burst Rated Air Fluid
Coupling Pressure Pressure Vacuum Flow Inclusion Loss
Size (psi) (psi) (in./Hg.) (gpm) (cc. max.) (cc. max.)
-02 10,000 40,000 28 1 0.50 0.50
368
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TM
369
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Fluid Transfer & Hydraulic
Physical Characteristics
Maximum Minimum
Operating Burst Rated Air Fluid
Coupling Pressure Pressure Vacuum Flow Inclusion Loss
Size (psi) (psi) (in./Hg.) (gpm) (cc. max.) (cc. max.)
-06 10,000 40,000 28 2 0.50 0.50
370
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TM
Fluid Transfer
& Hydraulic
Coupling Thread Dimensional Data Part Number Line
FD35 Series Size Size (P) A B 11 Buna-N Ref.
Male Half –06 3
/8-18 2.05 0.94 FD35–1002–06–06 1
Female Pipe/Valved
2
371
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Fluid Transfer & Hydraulic
3
4
5
6
7
8
3
Male Half -06 /8-18 2.05 0.94 FD35–1043–06–06 9
Female Pipe/45 psi Bleed Valve 10
11
12
13
14
Incorporates a special relief valve set at 45 psi,
preventing disconnected pressure build-up. 15
16
Male Half -06 9
/16-18 2.12 0.94 FD35–1044–06–06 17
Female SAE O-Ring/
18
45 psi Bleed Valve
19
20
21
22
23
Incorporates a special relief valve set at 45 psi,
preventing disconnected pressure build-up. 24
Repair Kits 25
-06 Male Valving FF10173–06 26
-06 Female Valving FF10174–06 27
-06 Female Locking Arc Latch FF10175–06 28
Accessories 29
Dust Cover -06 Fits Male and Female Halves FD35–1042–06 30
31
32
33
34
35
36
37
372
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TM
Fluid Transfer
& Hydraulic
•
Pressure Drop In PSI
1
1 2 3 4 5 6 7 8 9 10 15 20 25 30 35 40 50 60 80 100
Physical Characteristics
Maximum Mininum
Operating Burst Rated Air Fliud
Coupling Pressure Pressure Vacuum Flow Inclusion Loss
Size (psi) (psi) (in./Hg.) (gpm) (cc. max.) (cc. max.)
-04 3000 12,000 28 3 .62 .80
† Teflon is a registered trademark of Dupont.
373
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Fluid Transfer &
Hydraulic
2
3
4
5
6
7
8
1
Female Half -04 /4-18 2.04 .87 .05 .10 .88 FD42–1001–04–04 9
Female Pipe/Valved
10
11
12
13
14
15
16
1
Complete Coupling -04 /4-18 2.68 FD42–1000–04–04 17
Female Pipe/Valved
18
19
20
21
22
23
24
9
Male Half -04 /16-18 1.63 .81 FD42–1010–06–04 25
Female SAE O-Ring/Valved
26
27
28
29
30
31
32
9
Female Half -04 /16-18 2.13 1.06 .87 .05 .10 .88 FD42–1008–06–04 33
Female SAE O-Ring/Valved
34
35
36
37
38
39
40
9
Complete Coupling -04 /16-18 2.97 FD42–1006–06–04 41
Female SAE O-Ring/Valved
42
43
44
45
46
47
374
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TM
Fluid Transfer &
Hydraulic
375
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Fluid Transfer & Hydraulic
Physical Characteristics
Maximum Minimum
Operating Burst Rated Air Fluid
Coupling Pressure Pressure Vacuum Flow Inclusion Loss
Size (psi) (psi) (in./Hg.) (gpm) (cc. max.) (cc. max.)
-02 4,500 13,500 28 1 .50 .50
-04 5,000 15,000 28 3 .50 .50
-06 4,000 12,000 28 6 2.5 1.3
-10 4,000 12,000 28 12 4.0 2.8
-12 4,000 12,000 28 28 11.0 8.2
-16 4,000 12,000 28 50 18.0 16.0
376
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TM
Fluid Transfer &
Hydraulic
Dimensional
Coupling Thread Data Part Number Line
FD45 Steel Size Size (P) A B 1 Buna-N Viton EPR Ref.
1
377
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Fluid Transfer & Hydraulic
3
–06 /8-18 3.04 FD45–1044–06–06 FD45–1173–06–06 FD45–1206–06–06 3
1
–10 /2-14 3.54 FD45–1044–08–10 FD45–1173–08–10 FD45–1206–08–10 4
3
–12 /4-14 4.02 FD45–1044–12–12 FD45–1173–12–12 FD45–1206–12–12 5
–16 1-111/2 4.88 FD45–1044–16–16 FD45–1173–16–16 FD45–1206–16–16 6
7
8
1
Male Half –02 /8-27 1.28 .56 FD45–1046–02–02 FD45–1046–02–02 FD45–1046–02–02 9
Female Pipe/Pusher Style Valving –04 1
/4-18 1.50 .75 FD45–1046–04–04 FD45–1046–04–04 FD45–1046–04–04 10
3
–06 /8-18 1.66 .88 FD45–1046–06–06 FD45–1046–06–06 FD45–1046–06–06 11
1
–10 /2-14 1.93 1.06 FD45–1046–08–10 FD45–1046–08–10 FD45–1046–08–10 12
3
–12 /4-14 2.26 1.31 FD45–1046–12–12 FD45–1046–12–12 FD45–1046–12–12 13
–16 1-111/2 2.72 1.62 FD45–1046–16–16 FD45–1046–16–16 FD45–1046–16–16 14
15
Incorporates a pusher device
to open mating valved coupling halves. 16
1
Female Half –02 /8-27 1.81 .96 .75 FD45–1045–02–02 FD45–1228–02–02 FD45–1229–02–02 17
Female Pipe/Pusher Style –04 1
/4-18 2.22 1.13 .81 FD45–1045–04–04 FD45–1228–04–04 FD45–1229–04–04 18
Valving 3
–06 /8-18 2.45 1.38 1.06 FD45–1045–06–06 FD45–1228–06–06 FD45–1229–06–06 19
1
–10 /2-14 2.86 1.69 1.31 FD45–1045–08–10 FD45–1228–08–10 FD45–1229–08–10 20
3
–12 /4-14 3.40 2.06 1.62 FD45–1045–12–12 FD45–1228–12–12 FD45–1229–12–12 21
–16 1-111/2 4.02 2.44 2.00 FD45–1045–16–16 FD45–1228–16–16 FD45–1229–16–16 22
23
Incorporates a pusher device
to open mating valved coupling halves. 24
Repair Kit 25
Each kit will repair one male or female –02 FF013–02† FF014–02† FF015–02† 26
half.
–04 FF013–04 FF014–04 FF015–04 27
–06 FF013–06 FF014–06 FF015–06 28
–10 FF013–10 FF014–10 FF015–10 29
–12 FF013–12 FF014–12 FF015–12 30
†The –02 coupling size valving is not –16 FF013–16 FF014–16 FF015–16 31
repairable. This size repair kit contains an
interface seal and back-up ring. 32
Accessories 33
Dust Cap –02 FD45–1040–02 34
–04 FD45–1040–04 35
–06 FD45–1040–06 36
–10 FD45–1040–10 37
–12 FD45–1040–12 38
–16 FD45–1040–16 39
40
Dust Plug –02 FD45–1041–02 41
–04 FD45–1041–04 42
–06 FD45–1041–06 43
–10 FD45–1041–10 44
–12 FD45–1041–12 45
–16 FD45–1041–16 46
47
378
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TM
Fluid Transfer
& Hydraulic
Physical Characteristics
Minimum Burst Pressure
Maximum
Coupling Operating Connected Disconnected Vacuum Rated Flow Air Inclusion Fluid Loss
Size Pressure (psi) (psi) (psi) (in./Hg.) (gpm) (cc. max.) (cc. max)
–02 1,000 11,000 12,000 28 1 .50 .50
–04 1,000 18,000 14,000 28 3 .50 .50
–06 1,000 12,000 9,000 28 6 2.5 1.3
–10 1,000 12,000 6,500 28 12 4.0 2.8
–12 1,000 10,000 10,000 28 28 11.0 8.2
–16 1,000 8,500 11,000 28 50 18.0 16.0
–20 1,000 6,000 6,000 28 75 30.0 45.0
379
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Fluid Transfer & Hydraulic
3
–06 /8-18 1.66 .88 FD45–1086–06–06 FD45–1092–06–06 FD45–1153–06–06 3
1
–10 /2-14 1.93 1.06 FD45–1086–08–10 FD45–1092–08–10 FD45–1153–08–10 4
3
–12 /4-14 2.26 1.31 FD45–1086–12–12 FD45–1092–12–12 FD45–1153–12–12 5
–16 1-111/2 2.72 1.62 FD45–1086–16–16 FD45–1092–16–16 FD45–1153–16–16 6
–20 11/4-111/2 4.25 2.38 FD45–1086–20–20 FD45–1092–20–20 FD45–1153–20–20 7
Art is not representative of –20 size. 8
1
Female Half –02 /8-27 1.81 .96 .75 FD45–1101–02–02 FD45–1091–02–02 FD45–1156–02–02 9
Female Pipe/Valved –04 1
/4-18 2.22 1.13 .81 FD45–1101–04–04 FD45–1091–04–04 FD45–1156–04–04 10
3
–06 /8-18 2.45 1.38 1.06 FD45–1101–06–06 FD45–1091–06–06 FD45–1156–06–06 11
1
–10 /2-14 2.86 1.69 1.31 FD45–1101–08–10 FD45–1091–08–10 FD45–1156–08–10 12
3
–12 /4-14 3.40 2.01 1.62 FD45–1101–12–12 FD45–1091–12–12 FD45–1156–12–12 13
–16 1-111/2 4.02 2.38 1.94 FD45–1101–16–16 FD45–1091–16–16 FD45–1156–16–16 14
–20 11/4-111/2 4.49 2.62 2.38 FD45–1101–20–20 FD45–1091–20–20 FD45–1156–20–20 15
Art is not representative of –20 size. 16
1
Complete Coupling –02 /8-27 2.31 FD45–1100–02–02 FD45–1090–02–02 FD45–1157–02–02 17
Female Pipe/Valved –04 1
/4-18 2.74 FD45–1100–04–04 FD45–1090–04–04 FD45–1157–04–04 18
3
–06 /8-18 3.04 FD45–1100–06–06 FD45–1090–06–06 FD45–1157–06–06 19
1
–10 /2-14 3.54 FD45–1100–08–10 FD45–1090–08–10 FD45–1157–08–10 20
3
–12 /4-14 4.02 FD45–1100–12–12 FD45–1090–12–12 FD45–1157–12–12 21
–16 1-111/2 4.88 FD45–1100–16–16 FD45–1090–16–16 FD45–1157–16–16 22
–20 11/4-111/2 6.80 FD45–1100–20–20 FD45–1090–20–20 FD45–1157–20–20 23
Art is not representative of –20 size. 24
1
Male Half –02 /8-27 1.20 .56 FD45–1175–02–02 FD45–1175–02–02 FD45–1175–02–02 25
Female Pipe/Non-Valved –04 1
/4-18 1.37 .69 FD45–1175–04–04 FD45–1175–04–04 FD45–1175–04–04 26
3
–06 /8-18 1.50 .88 FD45–1175–06–06 FD45–1175–06–06 FD45–1175–06–06 27
1
–10 /2-14 1.76 1.06 FD45–1175–08–10 FD45–1175–08–10 FD45–1175–08–10 28
3
–12 /4-14 2.00 1.31 FD45–1175–12–12 FD45–1175–12–12 FD45–1175–12–12 29
–16 1-111/2 2.43 1.62 FD45–1175–16–16 FD45–1175–16–16 FD45–1175–16–16 30
–20 11/4-111/2 4.25 2.38 FD45–1175–20–20 FD45–1399–20–20 FD45–1400–20–20 31
Will not operate with valved coupling halves.
No valve actuator.
Art is not representative of –20 size. 32
Female Half –02 1
/8-27 1.81 .96 .75 FD45–1176–02–02 FD45–1180–02–02 FD45–1178–02–02 33
Female Pipe/Non-Valved 1
–04 /4-18 2.22 1.13 .81 FD45–1176–04–04 FD45–1180–04–04 FD45–1178–04–04 34
3
–06 /8-18 2.45 1.38 1.06 FD45–1176–06–06 FD45–1180–06–06 FD45–1178–06–06 35
1
–10 /2-14 2.86 1.69 1.31 FD45–1176–08–10 FD45–1180–08–10 FD45–1178–08–10 36
3
–12 /4-14 3.40 2.01 1.62 FD45–1176–12–12 FD45–1180–12–12 FD45–1178–12–12 37
–16 1-111/2 4.02 2.38 1.94 FD45–1176–16–16 FD45–1180–16–16 FD45–1178–16–16 38
–20 11/4-111/2 4.49 2.62 2.38 FD45–1176–20–20 FD45–1180–20–20 FD45–1178–20–20 39
Will not operate with valved coupling halves.
No valve actuator.
Art is not representative of –20 size. 40
Repair Kit 41
Each kit will repair one male or female half.
–02 FF016–02† FF017–02† FF018–02† 42
–04 FF016–04 FF017–04 FF018–04 43
–06 FF016–06 FF017–06 FF018–06 44
–10 FF016–10 FF017–10 FF018–10 45
–12 FF016–12 FF017–12 FF018–12 46
–16 FF016–16 FF017–16 FF018–16 47
†The –02 coupling size valving is not repairable. This size
repair kit contains an interface seal and back-up ring. –20 FF016–20 FF017–20 FF018-20 48
380
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TM
Fluid Transfer
& Hydraulic
Coupling Thread Dimensional Data Part Number Line
FD45 Brass Size Size (P) A B 1 Buna-N Viton EPR Ref.
1
Complete Coupling –02 /8-27 2.31 FD45–1174–02–02 FD45–1179–02–02 FD45–1177–02–02 1
Female Pipe/Non-Valved –04 1
/4-18 2.74 FD45–1174–04–04 FD45–1179–04–04 FD45–1177–04–04 2
381
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Fluid Transfer & Hydraulic
Physical Characteristics
Maximum Operating Pressure
Minimum
Coupling Burst Vacuum Rated Flow Air Inclusion Fluid Loss
Size Hydraulic (psi) Static (psi) Pressure (psi) (in./Hg.) (gpm) (cc. max.) (cc. max)
–04 3,000 3,000 12,000 28 3 .50 .50
–06 1,500 1,750 12,000 28 6 2.5 1.3
–10 1,500 1,750 12,000 28 12 4.0 2.8
–12 1,500 1,750 12,000 28 28 11.0 8.2
–16 1,250 1,500 12,000 28 50 18.0 16.0
382
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TM
Fluid Transfer
& Hydraulic
Coupling Thread Dimensional Data Part Number Line
FD45 Stainless Steel Size Size (P) A B 1 Buna-N Viton EPR Ref.
1
Male Half –04 /4-18 1.46 .69 FD45–1004–04–04 FD45–1078–04–04 FD45–1121–04–04 1
Female Pipe/Valved –06 3
/8-18 1.66 .88 FD45–1004–06–06 FD45–1078–06–06 FD45–1121–06–06 2
383
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Fluid Transfer & Hydraulic
1
–10 /2-14 3.50 FD45–1052–08–10 FD45–1194–08–10 FD45–1143–08–10 3
3
–12 /4-14 4.02 FD45–1052–12–12 FD45–1194–12–12 FD45–1143–12–12 4
–16 1-111/2 4.88 FD45–1052–16–16 FD45–1194–16–16 FD45–1143–16–16 5
6
7
8
1
Male Half –04 /4-18 1.46 .69 FD45–1059–04–04 FD45–1059–04–04 FD45–1059–04–04 9
Female Pipe/Pusher Style Valving –06 3
/8-18 1.66 .88 FD45–1059–06–06 FD45–1059–06–06 FD45–1059–06–06 10
1
–10 /2-14 1.89 1.06 FD45–1059–08–10 FD45–1059–08–10 FD45–1059–08–10 11
3
–12 /4-14 2.26 1.31 FD45–1059–12–12 FD45–1059–12–12 FD45–1059–12–12 12
–16 1-111/2 2.72 1.62 FD45–1059–16–16 FD45–1059–16–16 FD45–1059–16–16 13
14
15
Incorporates a pusher device to open mating coupling halves 16
1
Female Half –04 /4-18 2.22 1.13 .81 FD45–1056–04–04 FD45–1197–04–04 FD45–1209–04–04 17
Female Pipe/Pusher Style Valving –06 3
/8-18 2.45 1.38 1.06 FD45–1056–06–06 FD45–1197–06–06 FD45–1209–06–06 18
1
–10 /2-14 2.86 1.69 1.31 FD45–1056–08–10 FD45–1197–08–10 FD45–1209–08–10 19
3
–12 /4-14 3.40 2.01 1.62 FD45–1056–12–12 FD45–1197–12–12 FD45–1209–12–12 20
–16 1-111/2 4.02 2.38 2.00 FD45–1056–16–16 FD45–1197–16–16 FD45–1209–16–16 21
22
23
Incorporates a pusher device to open mating coupling halves 24
Repair Kit 25
Each kit will repair one male or female half –04 FF054–04 FF055–04 FF056–04 26
–06 FF054–06 FF055–06 FF056–06 27
–10 FF054–10 FF055–10 FF056–10 28
–12 FF054–12 FF055–12 FF056–12 29
–16 FF054–16 FF055–16 FF056–16 30
31
32
Accessories 33
Dust Cap –04 FD45–1040–04 34
–06 FD45–1040–06 35
–10 FD45–1040–10 36
–12 FD45–1040–12 37
–16 FD45–1040–16 38
Dust Plug –04 FD45–1041–04 39
–06 FD45–1041–06 40
–10 FD45–1041–10 41
–12 FD45–1041–12 42
–16 FD45–1041–16 43
384
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Fluid Transfer
& Hydraulic
Coupling Thread Dimensional Data Part Number Line
FD45 Stainless Steel Size Size (P) A B 1 Buna-N Viton EPR Ref.
*Fryer Coupling/Male Half –10 1
/2-14 1.92 1.06 FD45–1270–08–10 1
Female Pipe/Valved
2
385
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Fluid Transfer & Hydraulic
15
• Standard seal material – Buna-N.
• Standard seal material – Zinc plated steel with zinc
poppet guides.
10
9
8
7
6
5
1
1 2 3 4 5 6 7 8 9 10 15 20 25 30 35 40 50 60 80 100
Physical Characteristics
Maximum Minimum
Operating Burst Rated Air Fluid
Coupling Pressure Pressure Vacuum Flow Inclusion Loss
Size (psi) (psi) (in./Hg.) (gpm) (cc. max.) (cc. max.)
-04 3,000 12,000 28 3 0.50 1.10
386
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TM
Fluid Transfer
& Hydraulic
Coupling Thread Dimensional Data Part Number Line
FD48 Series Size Size (P) A B 1 Buna-N Ref.
Male Half –04 1
/4-18 1.45 .75 FD48–1002–04–04 1
Female Pipe/Valved
2
387
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Fluid Transfer & Hydraulic
Physical Characteristics
Maximum Minimum
Operating Burst Rated Air Fluid
Coupling Pressure Pressure Vacuum Flow Inclusion Loss
Size (psi) (psi) (in./Hg.) (gpm) (cc. max.) (cc. max.)
–06 3,000 9,000 28 10 .01 .02
388
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Fluid Transfer &
Hydraulic
389
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Fluid Transfer & Hydraulic
3
–06 /4-16 3.28 1.20 1.00 1.06 FD49–1014–08–06 2
3
4
5
6
7
8
3
Female Half/Heavy Duty Sleeve –06 /8-18 2.74 1.40 1.00 1.06 FD49–1200–06–06 9
Female Pipe/Valved 1
–06 /2-14 2.85 1.40 1.06 FD49–1200–08–06 10
11
12
13
14
15
16
Repair Kit –06 Male Half FF10019–06 17
–06 Female Half FF10306–06* 18
Accessories 19
Dust Cover –06 FD49–1042–06 20
For Standard Coupling
21
22
23
24
25
26
27
Dust Cover –06 FD49–1088–06 28
For Heavy Duty Coupling
29
30
31
32
33
34
35
* Requires special tool FT1345. Sold separately.
390
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TM
Fluid Transfer
& Hydraulic
Physical Characteristics
Maximum Maximum Operating Pressure
Coupling Coupling Operating (psi disconnected) Rated Air Fluid
Dash Interface Pressure* Male Half Female Half Vacuum Flow Inclusion Loss
Size Size (psi connected) S2 and S4 S5 (in./Hg.) (gpm) (cc max.) (cc max.)
–4 –4 3000 3000 3000 28 4 .03 .01
–6 –8 3000 3000 3000 28 7 .05 .06
–8 –8 3000 3000 3000 28 7 .05 .10
–10 –12 3000 3000 3000 28 18 .14 .10
–12 –12 3000 3000 3000 28 18 .34 .26
–16 –16 3000 3000 3000 28 40 .50 .35
–20 –20 2750 2500 2750 28 75 .68 .70
–24 –24 2500 2500 2000 28 100 .60 .94
*Minimum burst pressure is equal to three times the maximum operating pressure. Not recommended for continuous hydraulic impulse applications at maximum operating pressures.
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Fluid Transfer & Hydraulic
For component part number breakdown and service instructions, request bulletin JB41.
1
Male Half/Less Flange –4 /8-27 1.88 .90 .69 5100–S2–4B FD51–1264–04 FD51–1265–04 1
Female Pipe 1
–6 /4-18 2.58 1.07 .94 5100–S2–6B FD51–1264–06 FD51–1265–06 2
3
–8 /8-18 2.58 1.07 .94 5100–S2–8B FD51–1264–08 FD51–1265–08 3
1
–10 /2-14 3.11 1.38 1.19 5100–S2–10B FD51–1264–10 FD51–1265–10 4
3
–12 /4-14 3.11 1.38 1.19 5100–S2–12B FD51–1264–12 FD51–1265–12 5
1
–16 1-11 /2 3.55 1.76 1.56 5100–S2–16B FD51–1264–16 FD51–1265–16 6
–20 11/4-111/2 3.71 2.10 1.88 5100–S2–20B FD51–1264–20 FD51–1265–20 7
–24 11/2-111/2 4.12 2.48 2.19 5100–S2–24B FD51–1264–24 FD51–1265–24 8
1
Male Half/With Flange –4 /8-27 1.88 .90 .94 5100–S4–4B 9
Female Pipe 1
–6 /4-18 2.58 1.07 1.12 5100–S4–6B 10
3
–8 /8-18 2.58 1.07 1.12 5100–S4–8B 11
1
–10 /2-14 3.11 1.38 1.62 5100–S4–10B 12
3
–12 /4-14 3.11 1.38 1.62 5100–S4–12B 13
1
–16 1-11 /2 3.55 1.76 1.88 5100–S4–16B 14
–20 11/4-111/2 3.71 2.10 2.12 5100–S4–20B 15
–24 11/2-111/2 4.12 2.48 2.50 5100–S4–24B 16
1
Female Half/Wing Nut –4 /8-27 1.97 3.03 .56 5100–S5–4B FD51–1266–04 FD51–1268–04 17
Female Pipe 1
–6 /4-18 2.37 3.44 .76 5100–S5–6B FD51–1266–06 FD51–1268–06 18
3
–8 /8-18 2.37 3.44 .76 5100–S5–8B FD51–1266–08 FD51–1268–08 19
1
–10 /2-14 3.09 4.06 1.16 5100–S5–10B FD51–1266–10 FD51–1268–10 20
3
–12 /4-14 3.09 4.06 1.16 5100–S5–12B FD51–1266–12 FD51–1268–12 21
1
–16 1-11 /2 3.67 4.38 1.44 5100–S5–16B FD51–1266–16 FD51–1268–16 22
–20 11/4-111/2 3.98 5.19 1.78 5100–S5–20B FD51–1266–20 FD51–1268–20 23
–24 11/2-111/2 4.02 5.31 2.00 5100–S5–24B FD51–1266–24 FD51–1268–24 24
1
Female Half/Hex Nut –4 /8-27 2.10 1.32 .56 1.19 5110–S5–4B FD51–1267–04 FD51–1269–04 25
Female Pipe 1
–6 /4-18 2.40 1.53 .76 1.38 5110–S5–6B FD51–1267–06 FD51–1269–06 26
3
–8 /8-18 2.40 1.53 .76 1.38 5110–S5–8B FD51–1267–08 FD51–1269–08 27
1
–10 /2-14 3.07 1.98 1.16 1.75 5110–S5–10B FD51–1267–10 FD51–1269–10 28
3
–12 /4-14 3.07 1.98 1.16 1.75 5110–S5–12B FD51–1267–12 FD51–1269–12 29
1
–16 1-11 /2 3.68 2.41 1.44 2.12 5110–S5–16B FD51–1267–16 FD51–1269–16 30
–20 11/4-111/2 4.00 2.81 1.78 2.50 5110–S5–20B FD51–1267–20 FD51–1269–20 31
–24 11/2-111/2 4.10 3.10 2.00 2.75 5110–S5–24B FD51–1267–24 FD51–1269–24 32
1
Complete Coupling –4 /8-27 3.20 5101–4B FD51–1270–04 FD51–1272–04 33
Less Flange/With Wing Nut/ 1
–6 /4-18 4.11 5101–6B FD51–1270–06 FD51–1272–06 34
Female Pipe
3
–8 /8-18 4.11 5101–8B FD51–1270–08 FD51–1272–08 35
1
–10 /2-14 5.21 5101–10B FD51–1270–10 FD51–1272–10 36
3
–12 /4-14 5.21 5101–12B FD51–1270–12 FD51–1272–12 37
1
–16 1-11 /2 5.98 5101–16B FD51–1270–16 FD51–1272–16 38
–20 11/4-111/2 6.31 5101–20B FD51–1270–20 FD51–1272–20 39
–24 11/2-111/2 6.52 5101–24B FD51–1270–24 FD51–1272–24 40
Repair Kit –4 FF098–04 FF095–04 FF097–04 41
Each kit will repair male and female halves. –6, –8 FF098–08 FF095–08 FF097–08 42
–10, –12 FF098–12 FF095–12 FF097–12 43
–16 FF098–16 FF095–16 FF097–16 44
–20 FF098–20 FF095–20 FF097–20 45
–24 FF098–24 FF095–24 FF097–24 46
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Fluid Transfer &
Hydraulic
For component part number breakdown and service instructions, request bulletin JB41.
393
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Fluid Transfer & Refrigerant
Physical Characteristics
Maxium Minimum Maximum Operating Pressure
Coupling Operating Burst (psi disconnected) Rated Air Fluid
Dash Pressure Pressure Vacuum Flow Inclusion Loss
Size (psi connected) (psi connected) Male Half Female Half (in./Hg.) (gpm) (cc max.) (cc max.)
–4 3000 9000 2500 500 28 2 .10 .05
–8 1750 5200 1750 400 28 14 .10 .10
–12 700 2100 800 400 28 35 .30 .10
–16 700 2100 700 300 28 75 .50 .20
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Fluid Transfer &
Refrigerant
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Fluid Transfer & Refrigerant
3
–8 /8 2.00 1.31 1.00 1.19 1.00 5401–S14–6–8 3
1
–8 /2 2.00 1.31 1.00 1.19 1.00 5401–S14–8–8 4
5
–12 /8 2.88 1.80 1.38 1.63 1.38 5401–S14–10–12 5
3
–12 /4 2.88 1.80 1.38 1.63 1.38 5401–S14–12–12 6
–16 1 3.34 2.24 1.75 2.00 1.75 5401–S14–16–16 7
8
1
Complete Coupling –4 /4 2.82 5401–4–4 9
3
–4 /8 2.82 5401–6–4 10
3
–8 /8 3.37 5401–6–8 11
1
–8 /2 3.37 5401–8–8 12
5
–12 /8 4.76 5401–10–12 13
3
–12 /4 4.76 5401–12–12 14
–16 1 5.52 5401–16–16 15
16
Accessories Dust Cap with Gasket Dust Plug with Gasket 17
–4 5400–S6–4 5400–S8–4 18
Dust Cap Dust Plug
–8 5400–S6–8 5400–S8–8 19
–12 5400–S6–12 5400–S8–12 20
–16 5400–S6–16 5400–S8–16 21
22
23
24
25
Adapter O-Ring Brass Steel 26
SAE 37° (JIC) 7 1
–4 /16-20 /4 22546–12 202220–4–4B 202220–4–4S 27
9 3
–4 /16-18 /8 22546–12 202220–6–4B 202220–6–4S 28
9 3
–8 /16-18 /8 22546–17 202220–6–8B 202220–6–8S 29
3 1
–8 /4-16 /2 22546–17 202220–8–8B 202220–8–8S 30
7 5
–12 /8-14 /8 22546–23 202220–10–12B 202220–10–12S 31
–12 11/16-12 3
/4 22546–23 202220–12–12B 202220–12–12S 32
O-Ring Required –16 13/16-12 1 22546–28 202220–16–16B 202220–16–16S 33
Adapter–Braze Brass 34
1 1
–4 /2-20 /4 22546–12 202208–4–4B 35
7 1
–8 /8-20 /2 22546–17 202208–8–8B 36
–12 11/4-18 5
/8 22546–23 202208–10–12B 37
O-Ring Required –16 119/32-20 7
/8 22546–28 202208–14–16B 38
Hose
Hose Fitting Size D 39
SAE 100R5† 1
–4 /2-20 –4 .92 22546–12 487–4–4S 40
1
–4 /2-20 –6 .96 22546–12 487–4–6S 41
7
–8 /8-20 –6 .96 22546–17 487–8–6S 42
7
–8 /8-20 –8 1.06 22546–17 487–8–8S 43
1
–12 1 /4-18 –10 1.07 22546–23 487–12–10S 44
O-Ring Required –16 119/32-20 –16 1.01 22546–28 487–16–16S 45
†Additional dash styles available.
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TM
Fluid Transfer
& Refrigerant
397
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Fluid Transfer & Hydraulic
Physical Characteristics
Maximum Minimum
Operating Burst Air Fluid
Coupling Pressure Pressure Vacuum Rated Flow Inclusion Loss
Size (psi) (psi) (in./Hg.) (gpm) (cc. max.) (cc. max.)
–04 5,000 15,000 28 1 .50 .50
–06 4,000 12,000 28 6 1.5 1.3
–10 4,000 12,000 28 12 2.8 2.8
–12 4,000 12,000 28 28 10.0 8.2
–16 4,000 12,000 28 50 14.2 14.2
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TM
Fluid Transfer
& Hydraulic
399
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Fluid Transfer & Hydraulic
1
–04 /4-18 2.49 FD56–1226–04–04 FD56–1208–04–04 FD56–1205–04–04 2
3
–06 /8-18 2.80 FD56–1226–06–06 FD56–1208–06–06 FD56–1205–06–06 3
1
–10 /2-14 3.78 FD56–1226–08–10 FD56–1208–08–10 FD56–1205–08–10 4
3
–10 /4-14 4.06 FD56–1226–12–10 FD56–1208–12–10 FD56–1205–12–10 5
3
–12 /4-14 4.46 FD56–1226–12–12 FD56–1208–12–12 FD56–1205–12–12 6
–16 1-111/2 5.54 FD56–1226–16–16 FD56–1208–16–16 FD56–1205–16–16 7
8
1
Male Half/Female Pipe –04 /8-27 1.17 .56 FD56–1125–02–04 FD56–1125–02–04 FD56–1125–02–04 9
Pusher Style Valving –04 1
/4-18 1.24 .75 FD56–1125–04–04 FD56–1125–04–04 FD56–1125–04–04 10
3
–06 /8-18 1.40 .88 FD56–1125–06–06 FD56–1125–06–06 FD56–1125–06–06 11
1
–10 /2-14 1.89 1.06 FD56–1125–08–10 FD56–1125–08–10 FD56–1125–08–10 12
3
–10 /4-14 2.03 1.38 FD56–1125–12–10 FD56–1125–12–10 FD56–1125–12–10 13
3
–12 /4-14 2.28 1.38 FD56–1125–12–12 FD56–1125–12–12 FD56–1125–12–12 14
–16 1-111/2 2.77 1.62 FD56–1125–16–16 FD56–1125–16–16 FD56–1125–16–16 15
Incorporates a pusher device to
open mating valved coupling halves. 16
1
Female Half/Female Pipe –04 /8-27 1.81 1.08 .88 FD56–1123–02–04 FD56–1201–02–04 FD56–1196–02–04 17
Pusher Style Valving –04 1
/4-18 1.81 1.08 .88 FD56–1123–04–04 FD56–1201–04–04 FD56–1196–04–04 18
3
–06 /8-18 2.15 1.23 1.00 FD56–1123–06–06 FD56–1201–06–06 FD56–1196–06–06 19
1
–10 /2-14 2.61 1.50 1.19 FD56–1123–08–10 FD56–1201–08–10 FD56–1196–08–10 20
3
–10 /4-14 2.61 1.50 1.31 FD56–1123–12–10 FD56–1201–12–10 FD56–1196–12–10 21
3
–12 /4-14 3.25 1.81 1.50 FD56–1123–12–12 FD56–1201–12–12 FD56–1196–12–12 22
–16 1-111/2 3.82 2.10 1.69 FD56–1123–16–16 FD56–1201–16–16 FD56–1196–16–16 23
Incorporates a pusher device to
open mating valved coupling halves. 24
1
Female Half/Female Pipe –10 /2-14 2.88 1.52 1.06 5651–8–10S FD56–1070–08–10 565007–8–10S 25
Connect Under Pressure Style –10 3
/4-14 3.30 1.22 1.25 5651–12–10S FD56–1070–12–10 565007–12–10S 26
27
28
29
30
31
32
1
Complete Coupling/Female Pipe –10 /2-14 3.89 5650–8–10S FD56–1071–08–10 565006–8–10S 33
Connect Under Pressure Style –10 3
/4-14 4.45 5650–12–10S FD56–1071–12–10 565006–12–10S 34
35
36
37
38
39
40
Repair Kit 41
Each kit will repair one male or female half. –04 FF082–04† FF092–04† FF093–04† 42
–06 FF082–06 FF092–06 FF093–06 43
–10 FF082–10 FF092–10 FF093–10 44
–12 FF082–12 FF092–12 FF093–12 45
† This size repair kit contains an interface seal
and back-up ring. –16 FF082–16 FF092–16 FF093–16 46
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TM
Fluid Transfer
& Hydraulic
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Fluid Transfer & Hydraulic
3
–10 /4-16 3.78 5690–8–10 FD56–1234–08–10 FD56–1210–08–10 3
7
–10 /8-14 3.88 5690–10–10S FD56–1234–10–10 FD56–1210–10–10 4
1
–10 1 /16-12 4.24 5690–12–10S FD56–1234–12–10 FD56–1210–12–10 5
–12 11/16-12 4.46 5690–12–12S FD56–1234–12–12 FD56–1210–12–12 6
–16 15/16-12 5.54 5690–16–16S FD56–1234–16–16 FD56–1210–16–16 7
Will not operate with valved coupling halves. 8
3
Female Half/Female SAE O-Ring –10 /4-16 2.88 1.52 1.06 5668–8–10S FD56–1081–8–10 565015–8–10S 9
Connect Under Pressure –10 7
/8-14 3.19 1.52 1.12 5668–10–10S FD56–1081–10–10 565015–10–10S 10
–10 11/16-12 3.38 1.52 1.38 5668–12–10S FD56–1081–12–10 565015–12–10S 11
12
13
14
15
16
3
Complete Coupling/Female SAE –10 /4-16 3.88 5667–8–10S FD56–1082–8–10 565014–8–10S 17
O-Ring Connect Under Pressure –10 7
/8-14 4.25 5667–10–10S FD56–1082–10–10 565014–10–10S 18
–10 11/16-12 4.62 5667–12–10S FD56–1082–12–10 565014–12–10S 19
20
21
22
23
24
Repair Kit 25
Each kit will repair one male or female half.
–04 FF082–04† FF092–04† FF093–04† 26
–06 FF082–06 FF092–06 FF093–06 27
–10 FF082–10 FF092–10 FF093–10 28
–12 FF082–12 FF092–12 FF093–12 29
†This size repair kit contains an interface
seal and back-up ring. –16 FF082–16 FF092–16 FF093–16 30
Accessories 31
Dust Cap –04 5657–4 32
–06 5657–6 33
–10 5657–10 34
–12 5657–12 35
–16 5657–16 36
Dust Plug –4 5659–4 37
–6 5659–6 38
–10 5659–10 39
–12 5659–12 40
–16 5659–16 41
Break Away Frame –10 5603 42
43
44
45
46
402
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TM
Water Blast
Physical Characteristics
Maximum Minimum
Coupling Operating Burst Air Fluid
Dash Pressure Pressure Vacuum Rated Flow Inclusion Loss
Size (psi) (psi) (in./Hg.) (gpm) (cc. max.) (cc. max
–08 10,000 40,000 28 45 – –
403
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Water Blast
Steel 1
Quick Disconnect Couplings
404
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TM
Hydraulic Farm
Maximum Minimum
Operating Burst Air Fluid
Coupling Pressure Pressure Vacuum Rated Flow Inclusion Loss
Size (psi) (psi) (in./Hg.) (gpm) (cc. max.) (cc. max.)
–10 3,000 12,000 28 16 2.8 2.8
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Hydraulic Farm
2
3
4
5
6
7
8
1
Female Half –10 /2-14 2.74 1.52 1.50 1.41 .20 1.00 FD71–1001–08–10 9
Female Pipe/Valved 10
11
12
13
14
15
16
Accessories 17
Dust Cap –10 5657–10 18
19
20
21
22
23
24
Dust Plug –10 5659–10 25
26
27
28
29
30
31
32
Break Away Frame –10 5603 33
34
35
36
37
38
39
40
406
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TM
Hydraulic Farm
Physical Characteristics
Maximum Minimum
Operating Burst Rated Air Fluid
Coupling Pressure Pressure Vacuum Flow Inclusion Loss
Size (psi) (psi) (in. Hg.) (gpm) (cc. max.) (cc. max.) Gallons per Minute Flow
(Test Fluid MIL-H-5606 Hydraulic Oil at 100°F)
–10 3,000 12,000 28 16 2.8 2.8
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Hydraulic Farm
3
4
5
6
7
8
1
Female Half –10 /2-14 3.17 1.52 1.50 1.41 .20 1.00 FD72–1001–08–10 9
Female Pipe/Valved 10
11
13
14
15
16
17
Accessories 18
Dust Cap –10 5657-10 19
20
21
22
23
24
Dust Plug –10 5659-10 25
26
27
28
29
30
31
32
Break Away Frame –10 5603 33
34
35
36
37
38
39
40
408
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TM
Hydraulic Farm
409
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Bulk Fluid Transfer
Physical Characteristics
Maximum Minimum
Operating Burst Air Fluid
Coupling Pressure Pressure Vacuum Rated Flow Inclusion Loss
Size (psi) (psi) (in./Hg.) (gpm) (cc. max.) (cc. max.)
–32 250 750 12 200 15 15
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TM
411
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Bulk Fluid Transfer
3
4
5
6
7
8
Male 37º Flare –32 21/2-12 5.73 4.15 2.75 FD83–1008–32–32 9
(straight) 10
11
12
13
14
15
16
Male 37° Flare (45º) –32 21/2-12 6.96 4.15 2.75 FD83–1026–32–32 17
18
19
20
21
22
23
24
1
Male 37° Flare (90º) –32 2 /2-12 5.27 4.15 2.75 FD83–1014–32–32 25
26
27
28
29
30
31
32
Female Pipe NPTF –32 2-111/2 5.27 4.15 2.88 FD83–1002–32–32 33
(straight) 34
35
36
37
38
39
40
412
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TM
413
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Fluid Transfer & Hydraulic
Physical Characteristics
Maximum Minimum
Operating Burst Air Fluid
Coupling Pressure Pressure Vacuum Rated Flow Inclusion Loss
Size (psi) (psi) (in./Hg.) (gpm) (cc. max.) (cc. max.)
414
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Fluid Transfer
& Hydraulic
Male Half –16 15/16-12 4.03 2.11 1.75 FD86–1008–16–16 FD86–1043–16–16 FD86–1053–16–16 1
Female SAE O-Ring –20 15/8-12 4.16 2.48 2.25 FD86–1008–20–20 FD86–1043–20–20 FD86–1053–20–20 2
Female Half –16 15/16-12 4.62 4.50 1.62 FD86–1010–16–16 FD86–1044–16–16 FD86–1054–16–16 9
Female SAE O-Ring/With Wing Nut –20 15/8-12 5.22 5.25 2.00 FD86–1010–20–20 FD86–1044–20–20 FD86–1054–20–20 10
11
12
13
14
15
16
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Fluid Transfer
& Hydraulic
Coupling Thread Dimensional Data Part Number Line
FD86 Series Size Size(P) A B 1 Buna-N Viton EPR Ref.
Male Half –16 1-111/2 4.40 2.11 1.75 FD86–1002–16–16 FD86–1040–16–16 FD86–1050–16–16 1
Female NPTF
Quick Disconnect Couplings
416
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Fluid Transfer
& Hydraulic
417
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Chemical and Fluid Transfer
TO REL
The DryConnect stainless steel series is a general purpose
fluid transfer coupling used where no spillage is critical. Flow Data
• Dual flush face valving for minimal fluid loss and air
inclusion.
• Tubular valve and sleeve for high fluid flow with low
pressure drop.
50
45
40
20
1
1 2 3 4 5 6 7 8 9 10 15 20 30 35 40 50 60 80 100
Physical Characteristics
Maximum Minimum
Operating Burst Air Fluid
Coupling Pressure Pressure Vacuum Rated Flow Inclusion Loss
Size (psi) (psi) (in./Hg.) (gpm) (cc. max.) (cc. max
–16 150 450 28 20 0.50 0.35
NOTE: Due to the variety of chemicals that these couplings may be used to
transfer, the user is responsible to verify compatibility of the coupling body
and the seal materials with the chemical being conveyed.
418
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Chemical &
Fluid Transfer
B 5
6
7
8
1
Female Half –16 1-11 /2 3/48 2.50 1.62 2S73006 2S73001 2S73009 9
Female Pipe/Valved 10
11
12
1 13
B
14
15
16
1 1
Male Half –16 1-11 /2 2-11 /2 3.88 2.88 2S73011 17
Tank Mount/Valved 18
19
2
20
21
1
B 22
23
24
1
Complete Coupling –16 1-11 /2 6.28 Order Separate Halves 25
Female Pipe/Valved 26
27
28
29
30
31
32
33
Accessories –16 Fits Male Half Only 2S73007 2S73002 2S73010 34
Brass Pressure/Dust Cap 35
36
37
38
39
40
419
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Chemical & Fluid Transfer
Physical Characteristics
Maximum Mininum
Operating Burst Rated Air Fliud
Coupling Pressure Pressure Vacuum Flow Inclusion Loss
Size (psi) (psi) (in./Hg.) (gpm) (cc. max.) (cc. max.)
-16 60 180 28 20 0.50 0.35
NOTE: Due to the variety of chemicals that these couplings may be used
to transfer, the user is responsible to verify compatibility of the coupling
body and the seal materials with the chemical being conveyed.
CAUTION: Couplings must be checked periodically for leakage, wear,
cracks, corrosion, chemical buildup, sticking valves, or other damage. If
any of these conditions are evident, the coupling must be replaced.
420
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TM
Chemical &
Fluid Transfer
Coupling Thread Dimensional Data Part Number Line
DryConnect Polypropylene Size Size (P) A B 1 Buna-N Viton EPR Ref.
Male Half -16 1-111/2 3.92 2 2.00 2S72005 2S72003 2S72007 1
Female Pipe/Valved
2
421
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Diagnostic
Physical Characteristics
Maximum Minimum
Operating Burst Rated Air Fluid
Coupling Pressure Pressure Vacuum Flow Inclusion Loss
Size (psi) (psi) (in./Hg.) (gpm) (cc. max.) (cc. max.)
-04 7,000 28,000 28 .50 0.02 0.10
422
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TM
Diagnostic
Coupling Thread Dimensional Data Part Number Part Number with Dust Cap Line
FD90 Series Size Size (P) A B 1 Buna-N Buna-N Ref.
1
Male Half –04 /8-27 1.70 .62 FD90–1034–02–04 FD90–1035–02–04 1
Female Pipe/Valved –04 1
/4-18 1.90 .75 FD90–1034–04–04 FD90–1035–04–04 2
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A Brief History of
“Dry Break” Couplings
In the beginning, accessibility and
maintenance on fluid systems was
very messy, time consuming and
expensive. Rigid piping and hose
lines, disconnected at the fitting with
wrenches, was difficult and caused
significant spillage.
424
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Brands whose performance
you trust.
HI-PAC
TM
TM
TM
HI-IMPULSE Hose TM
TM
TM
TM
TM
TM
TM
TM TM
TM
TM
TM
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AMERICAS INDUSTRIAL DIVISION
1695 Indian Wood Circle, P.O. Box 700, Maumee, OH 43537-0700
Phone: 419-891-5100, Fax: 419-891-7890
http://www.aeroquip.com
Specifications subject to change without notice.
Aeroquip products are protected by patents internationally.
MET7-1027
RETURN TO CONTENTS PAGE © 1997 Aeroquip Corporation
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