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Experimental-Based Study of The Aerodynamics of Super-High-Speed Elevators
Experimental-Based Study of The Aerodynamics of Super-High-Speed Elevators
Experimental-Based Study of The Aerodynamics of Super-High-Speed Elevators
129 /143
vertical transportation system. The speed of Over the same period of time, Toshiba
elevators serving the Taipei 101 is rated up to carried out another experiment in a water
1010 m/min. tank to observe the overall flow and to
The major difficulty hindering the develop- visualize the flow around the model sub-
ment of super-high-speed elevators is related merged in water using a tracer. The Re
to aerodynamics. The super-high-speed air number based on the car width and the speed
flowing around the moving car produces of the water stream was approximately 800.
various problems such as excessive vibration This value was approximately 104 times
of the car frame, high air resistance to the car smaller than that of the actual lift car. What
movement, excessive acoustic noise around Toshiba wanted to study was the effect on the
the sharp edges and the rapid pressure fluc- air-flow with and without an apron which was
tuation inside the car as it is moving along the compulsorily installed at the bottom of each
hoistway. Up to now, we can only find a few lift car due to a legal requirement. Large scale
publications describing aerodynamic charac- horse shoe shaped vortices were produced due
teristics of super-high-speed elevators.1 5 to the existence of the apron. This could
In 1992, some very preliminary experimen- explain why a higher level of noise was
tal works were carried out by Mitsubishi1 produced for a downward moving car as
and Toshiba.2 Mitsubishi was responsible for compared with an upward moving one. Using
installing the 12.5 m/s lifts in Yokohama. They the setup, Toshiba was able to design a guide
studied two types of noise associated with a plate for each apron so as to reduce the
high-speed car, namely mechanical noise at the magnitude of the aerodynamic noise.
contact between the car and the guide rails Both experiments performed by the two
and aerodynamic noise due to the air flow reputable lift manufacturers in Japan faced
around the car inside a narrow lift shaft. It one common problem. The car and the shaft
was found that aerodynamic noise became wall were static while the air was dynamic.
larger in proportion to the fifth through sixth This was a total deviation from the real
power of the air speed around the car. Owing situation where both the car and the air were
to this fact, aerodynamic noise is usually much dynamic. Furthermore, both experiments were
larger than the mechanical noise for high- used to improve the car design by a small
speed lifts. When a car travels either up or amount i.e., either the addition of stream-
down, the air-flow splits at either the top or lined covers or the installation of guide plates
the bottom and then merges again at the other for the aprons. The research work was quite
end. The air-flow moving over the side faces of narrowly confined to one or two detailed
the car will vibrate the entire car body, causing technical issues. Having said that, their works,
excessive noise inside the car. They therefore though quite primitive, did provide the
proposed to use a streamlined cover at both authors of this article with a very important
the top and bottom of the car. A wind tunnel insight. The aerodynamic performance of
experiment was carried out with two stream- super-high-speed lifts needs to be studied in
lined covers mounted on a 1:12.5 scale minia- detail so as to arrive at the best design.
ture lift. These streamlined covers were Owing to the need to study the aerodynamic
removable and it was possible to observe the performance, a one-dimensional aerodynamic
air-flow around the lift with and without the model was developed3 and several interesting
covers. An ‘oil-flow pattern method’ was results were obtained, such as the existence
applied to visualize the air-flow patterns over of shock waves. Later, this model was up-
the surfaces of the car. It was discovered that a graded to two dimensions, some of the results
reduction of 4.1 dB(A) to 4.3 dB(A) could be obtained were not realistic. Hence, we gave up
achieved with the covers. the goal to develop a good mathematical
Hong-lei Bai et al. 131
Figure 4 Photographs of pressure transducers; No.1 at the bottom of the hoistway (left) and No. 2 at the top of the
hoistway (right)
134 Aerodynamics of elevators
Figure 6 Photograph (left) and schematic layout (right) of four different shapes of car design: (a) cylindrical; (b)
spherical; (c) conical (or simply triangular) and (d) parabolic
Hong-lei Bai et al. 135
the volume of air behind the car is to the total forces on it, can be obtained from
increased when the car is moving forward the speed-curves. Speed-curves (u) versus the
along the hoistway, thus resulting in a distance (X) of different parameters are shown
pressure difference in front of and behind in Figures 9, 10 and 11, derived from experi-
the car. mental data based on the five instantaneous
speed measuring positions. Curves in Figure 9
It is convenient to visualize tunnel-based show the variation in speed with a bigger
pressure differences from the pressure curves open ratio (C0.3) and a smaller blockage
/
when the car moves along the hoistway. In ratio (V0.72). No distinct differences in
/
Figure 8 Photograph showing the electronics of pressure Figure 10 Car speed (u) versus distance (X) with C /0.2
and speed measurements and V /0.72
136 Aerodynamics of elevators
Figure 14 Pressure difference (P1 /P2) versus time (T) Figure 16 Pressure (P2) versus time (T) with C /0.2 and
with V /0.72 and different open ratios (C) different blockage ratios (V)
differences are only slightly dependent on through the orifices and more air is forced to
different shapes of car because air in the flow through the air-gap between the vertical
hoistway can freely flow through the orifices car surface and the wall of the hoistway. The
and the air gap between the vertical car result is that the shape of car then plays a
surface and the pipe wall without much more significant role on the flow-field char-
resistance. acteristics inside the hoistway. Different
Curves of average pressure differences of shapes of car lead to distinct average pressure
four different shapes of car with a blockage difference in front of and behind the car.
ratio of 0.72 and open ratios of 0 and 0.1, Particularly with an open ratio of 0, the
respectively, are shown in Figures 20 and 21. parabolic shape of car, among the four
With reduction in open ratio, less air can pass
Figure 15 Pressure (P1) versus time (T) with C /0.2 and Figure 17 Pressure difference (P1 /P2) versus time (T)
different blockage ratios (V) with C /0.2 and different blockage ratios (V)
138 Aerodynamics of elevators
Figure 19 Pressure difference (P1 /P2) versus time (T) Figure 21 Pressure difference (P1 /P2) versus time (T)
with C /0.2 and V /0.72 with C /0 and V /0.72
Hong-lei Bai et al. 139
Figure 23 Pressure difference (P1 /P2) versus time (T) Figure 25 Pressure difference (P1 /P2) versus time (T)
with C /0.2 and V /0.8 with C /0 and V /0.8
140 Aerodynamics of elevators
with an open ratio of 0 and a blockage ratio of the parabolic shape being about 500 Pa
0.8. This result is consistent with that obtained which is about 60% lower than the average
before, shown in Figure 21. The obvious pressure differences, generally above 1000
explanation is that when air is forced through Pa, of three other shapes at time T1.2 s.
/
the car side/hoistway wall-gap, a parabolic As shown in Figure 24, with an open ratio
shape can ensure a smooth airflow pattern of 0.1 and a blockage ratio of 0.8, the
compared with other shapes. average pressure difference of the cylind-
rical shape is about 2100 Pa while that of a
conical shape is about 2000 Pa, which is
3.3 Quantitative analysis to experimental
about 5% lower. The average pressure
curves
difference of the spherical shape is about
1) Average pressure differences in front of/ 1900 Pa, with a further reduction by
behind the car along the hoistway are about 10%. That of a parabolic shape is
seriously affected by hoistway based para- about 1800 Pa, a further 15% reduction.
meters, including open ratios and block- Based on the data above, it is clear that
age ratios. For example, in Figure 14, the average pressure difference in front of
when the car is of cylindrical shape with a and behind the car is significantly affected
blockage ratio of 0.72, the average pres- by small open ratios and large blockage
sure differences are about 1151 Pa, 778 Pa ratios.
and 678 Pa with respect to an open ratio 3) Shapes of car play a distinctive role on the
of 0.1, 0.2 and 0.3, respectively, at time average pressure difference in front of and
T1.2 s i.e., corresponding position be-
/ behind the car, especially when the car is
ing about 7.5 m below the top of the of a parabolic shape with an extreme open
hoistway. Comparing with the average ratio of 0. This can be visualized by
pressure differences with an open ratio referring to Figures 20, 21, 24 and 25,
of 0.1, the reduction of pressure difference and the explanation follows. The average
is about 32% with an open ratio of 0.2 and pressure difference DP of the car consists
about 40% with an open ratio of 0.3. In of two parts: DPa and DPb. DPa is caused
Figure 17, the open ratio is kept constant by the compression of air in front of the
at 0.2. With a blockage ratio of 0.8, the car and the expansion of air behind the
average pressure difference is about 1400 car. DPb is shape drag due to the differ-
Pa when the car has been moving for ences between car shapes. With a small
about 1.2 s along the hoistway. However, open ratio, DPa is large and it forces the
the average pressure difference drops to majority of air flow to pass through the
about 788 Pa at the same position with a air-gap between the vertical car surface
blockage ratio of 0.72, a reduction by 40% and the wall of hoistway. As a result, the
comparatively. shape of car can exert a strong influence
2) The average pressure difference in front of on the air-flow pattern i.e., DPb becomes
and behind the car is distinctly affected by significant. On the other hand, with large
small open ratios and large blockage open ratios, DPa is small and more air can
ratios. For example, the curves in Figure escape through the orifices at the top and
21 and Figure 25 obviously show that, bottom of the hoistway while less air
with a parabolic shape, the average pres- flows through the gap between the car
sure difference is much less than that of surface and the hoistway wall. As a result,
other three shapes under the conditions DPb plays a weaker role on DP. Based on
of open ratio of 0 and a blockage ratio of these observations and arguments, we
0.72, the average pressure difference of can define such a shape drag as DPb as
Hong-lei Bai et al. 141
that independently affects DPb and hence weight of the car and Ac represents the cross-
DP. sectional area of the car.
Curves in Figures 26, 27 and 28 are depicted
in terms of nondimensional average pressure
3.4 Nondimensional analysis of average difference, DP/(mg/Ac ) versus nondimensional
pressure difference time T/T0, where T is the course time the car
The method of nondimensional analysis has moves along the hoistway and T0 1 s is /
been widely used in different kinds of experi- considered to be the characteristic time in our
mental research works of aerodynamics and experiments. The final goal of nondimensional
hydrodynamics. Normally, models used in analysis concerns the influence of the gravity,
experiments are very much smaller than the cross-sectional area and different shapes of the
practical prototypes because small models car to the average pressure difference. Changes
are easy to manufacture, and are thus cost of nondimensional average pressure difference
effective and financially viable. Moreover, DP/(mg/Ac ) are different for the four different
due to the experimental situations and condi- shapes of car with different hoistway para-
tions, such as cost of models, energy con- meters i.e., open ratios and blockage ratios. It
sumption, risk assessment etc, using small is shown that the average pressure difference
Figure 26 Nondimensional pressure difference (DP/(mg/ Figure 27 Nondimensional pressure difference (DP/(mg/
Ac)) versus nondimensional time (T/T0) with C /0 and V / Ac)) versus nondimensional time (T/T0) with C /0.1 and
0.72 V /0.72
142 Aerodynamics of elevators