B~summarized copy Operating Instructions ASK Series ASK Side Channel Pumps with Mechanical Seal2. pampenbs ‘SPECK PUMPEN SIDE CHANNEL PUMP ~ MODEL ASK STARTING INSTRUCTION CHECK THE FOLLWING BEFORE YOU START THE PUMP. DIRTY PIPELINE (WELD SCALING) To avoid potential damage to the pump when being used for the first time or after work carried out on line system on the suction side a dust trap (wire mesh is to be fitted in front of the suction line connection for a period of 15-20 working days. In any event the pipeline should be carefully cleaned after welding work has been carried out. If despite all of these precautions the pump still becomes contaminated, it must be cleaned ‘mechanically and then sprayed with a water jet. WELDING SLAGS Please ensure welding slags do not drop into the pump inlet during welding process, NEVER START THE PUMP DRY You must fill the pump with the process liquid to the middle of the shaft before switching it on PUMP JAMS Due to corrosion between the rotor and stage casing or housing, please disengage the pumps halve coupling by removing the bolts. To use a long wrench (Approx. 4-5 feet) to engage on the halve coupling and turn the pump shaft. PIPING All piping must have its own support. The pump is not designed to carry weights. Pipes must not be Pulled into position with bolts causing strain on the casing. Suction pipe must be absolutely air tight. DIRECTION OF ROTATION (ANTI-CLOCKWISE FROM DRIVE END) Switch off the motor immediately on starting since a few rotations are sufficient for checking if the direction is correct. One should disengage the pump's halve coupling by removing the coupling bolts for the purpose of checking direction and for pulley drive units, loosen or disengage the v- belts before carrying out this test LEESONMECH ENGINEERING (M) SDN BHD (CO. NO. 542150-P) NO. 18, JALAN 18, TAMAN SRI KLUANG, 86000, KLUANG, JOHOR, MALAYSIA. ‘Tet 4607-777 1055 FAX: +607-7771068 E-mail: sales@leesonmech.com Website: www.leesonmech.comBan penbs Troubleshooting Operating instructions Risk of injuries caused by running pumplaggregate! > Donat touch a running pumplagaregat, > Donnot cary out ary works wile the pumplaggregate i in operation, > Prior to carrying out any assembly or maintenance works, de-energze the motor and protect it against restart PRT aela se eaiees ors Risk of doatn from electric shock! > Any lectrical works must be card out by qualified electicians only > Observe the IEC 30364 (DIN VDE 0100) and for potential explosive reas the IEC 60079 (DIN VDE 0165) standard 4 WARNING Risk of injurios caused by hot pump parts or hot modia to bo pumpod! > Use protective equipment when carying ou ny works onthe pumnptagaregate > _ Moke sure the pumplaggregate is depressurized. the machine operators notable to recy occuring defects himself, he has to cal the person response for machine maintenance, Dofoct Cause Rectification Motor does not ster Motor | One phase of he power supply isinterunted | ® Check the power supply, check the motor ‘Two phases ofthe power supply are intorupted | ® Check the power supply, check the motor The molor protection svAtch has tipped > Switch onthe mato protectin switch The moto is blocked Cheek the motor Pump is blocked Ice inside the pump (sldiied mem to be Gately heat up and detost he pump pumped) CContaminations or foreign bodes inside the pump | » Flushidisassombie the pump, clean it Impeller blocked trough calctation Descale te pump » Defective motor bearing Replace tho metor bearing c ‘The specified operating point has not been complied with Motor protection triggered. | Motor overioad ‘Motor or pump blocked > Motor does not start Short-cicuitin the moter winding Check the motor winding | ‘Motor protection switch has nol been comely | ® Check seitingireplace the motor protection sells defective. watch Packing gland too tight >» Re-adust the packing gland ASK SeriesOperating Instructions speck pumpen Detect Cause Rectification = Excessive poner con. | Pump contaminationalefation > Flushidescaleldsassemble the pump, clean ‘sumption ofthe motor a Densityiscosiy of te medium to be pumped is too high Use media tobe pumped complying with the donety recommended inthe dota sheet CContaet the manufactur Impaler rubs again the decharge stage > Dsassembie the pump Pump does not deliver | Suction side fiting closed > Open the suction side fing a ‘medium fo be pumped Sc SEE Suction pipe blocked > Checkiclean suction pipe end ito ‘Wang direction of rotation ofthe motor Check direction of rtaonswap the 2 phases need be Pump not vented i Vent the pump. il the pump and suction pipe | Flow rate too low ‘Cortaminations in the suction opening > Clean the inlet nozzle Internal components are subject to wear > Replace the affected components Leaking system > Chock the system, sealleakng spots Pump has nol been corey dimensioned Replace the pump Pump cavitation > Check the temperature of the medium to be | pumpedicoo! down the medium tobe pumped. | Packing glandis too loose > Restighten the gland ruts | The suction height is too high or the inlet height te0 fo > Check the tank iting level Open the suction side ting. Clean the titer in the suction Pipe. ‘Motor speed t0 tow “Total head 100 low > Increase speod, contac the manuilacrer Excessive ctonloss > Use larger pipe cross-sections Excessive backpressure Check the operating po. Clean the pipe Excessive flow rate ‘System pump pressure too low > Insta a throttle valve atthe pressure side | Overheating ofthe pump | Excessive oulel pressure a > Reduce the pressure loss/increase the pipe cross-section ‘Viscosity ofthe medium to be pumped is too nigh | ® Observe the iit values Pressur-sie fiting is closed > Comply vith the minimum Now rate instal a bypass atthe pressure sige “The tomporature ofthe median tobe pumped is 100 nigh > Cool down the medium to be pumped ‘Sirange noise Pump cavitation > Reduce the tomporature ofthe medium tobe ‘pumped, check NPSH Excessive share ofsteam inthe suction fow | ® Reduce the mporature ofthe medium tobe ‘pumped, check NFSH ‘Suaton-defiting closed ‘Open the suction side iting leaking pump Detective shaft sealing i Replace the shaft sealing Detective casing sealing Provide the pump with new sealing Loosened conneding sereva/screw plugs “Tighten the screws, repiace the sealing ‘The leskage rete of the packing gland i too high vyiviviviy Resign the packing glandirepiace sealing ings ASK Seriesspeck. pumpen Operating Instructions Cross-sectional drawing ASK ia = 143 310 11 3A" 1% 230 14.2 31027"'9031 412” S62 412A” WO 901 O47 330 = an Fg. 17 Cross-sectional draing ASK vthuntsanced mecharical sel Designation [Wo | Designation — No. ‘Designation Mechanical eal 90112 | Hexagontoad cap sorw | | 4122 | O-eng z 106 | Suction casing 905.1 | Serened pug 223 | Shaft seere “or | Osenarge casing 14 | Hexagon socket head 04 [Set screw us Diecharge stage | sapien. ‘Tab. 25 Parts list ASK with 114.4 Suction stage 920 Hexagon nut balanced mechanical seat 1142 Discharge stage I a = Shai rat tas | See 231 | Lock washer 2, Serial rept cast kon vor 190 Pump frame 932 Locking ring 4 ie secon vn ak ai aur = $40.3 | Feather deca does wn lor beg 230.1__| impeter 970 _] Name pote Stainless steel version 310.2 | Sleove beerng Tob.24 Partot ASK itv unbloneed —_Gecharestagon th sloove beating 320 Rolling bearing a 10.1) 00 | Benning casing ischarge cosing wth sleeve bearing 360 | Bearing cover 103) 400 Fa gasket 2) Oxng (412, 412.1) for cooled version 414-4 | Joint: ie + a — | Shaft protection sleeve (524) for 412.1 | Org = scro60 oly 441___| Shot seelhowing 904 | Spacorning 507 | Splash ing / 524 | Shaft protedon sleeve LEESONMECH ENGINEERING (M) SDN BHD 550 Disk. ee (CO. NO. 542150-P) 551-1 | Spacer disk = NO. 18, JALAN 18, TAMAN SRI KLUANG, Porelel pe 86000, KLUANG, JOHOR, MALAYSIA. S62 esate pin Fig. 18 Cross-sectional rawing ASK TEL: 4607-777 1085 FAX: +607-7771066 263 | Casing bot ‘wipbslanced mechanieaseal E-mails eelos@lossunmoch com 365 [ Rivet Website: www.leesonmeck.com ASK Series