CTS Lift and Escalator Mechanic - CTS - NSQF-5 PDF

Lift and Escalator Mechanic
GOVERNMENT OF INDIA
MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP
DIRECTORATE GENERAL OF TRAINING
COMPETENCY BASED CURRICULUM
LIFT AND ESCALATOR MECHANIC

(Duration: Two Years)
CRAFTSMEN TRAINING SCHEME (CTS)

NSQF LEVEL - 5
SECTOR – ELECTRICAL
LIFT AND ESCALATOR

MECHANIC
(Engineering Trade)
(Revised in 2018)
Version: 1.0
CRAFTSMEN TRAINING SCHEME (CTS)
NSQF LEVEL - 5
Developed By
Ministry of Skill Development and Entrepreneurship

Directorate General of Training
CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE
EN-81, Sector-V, Salt Lake City,
Kolkata – 700 091
ACKNOWLEDGEMENT
The DGT sincerely acknowledges contributions of the Industries, State Directorates,

Trade Experts, Domain Experts and all others who contributed in revising the curriculum.
Special acknowledgement is extended by DGT to the following expert members who had
contributed immensely in this curriculum.
LIST OF TRADE EXPERTS, CORE GROUP MEMBERS & MENTOR COUNCIL MEMBERS
Name & Designation

S No. Organization Remarks
Sh/Mr/Ms
1. Dr. S.P. Gupta, Professor IIT Roorkee, Chairman
2. R.N. Bandopadhyay, Director CSTARI, Kolkata Member
3. R. Senthil Kumar Director ATI, Chennai Member
4. A Venkateshwara Rao, Joint ATI, Chennai Member
Director
5. P. Saibaba, Joint Director ATI, Chennai Member
6. K.L. Kuli, Joint Director CSTARI, Kolkata Member
7. K. Srininvasa Rao, Joint Director CSTARI, Kolkata Member
8. M. Thamizharasan, Joint CSTARI, Kolkata Member
Director
9. S. Mathivanan, Dy Director ATI, Chennai, Team Leader
10. Amrit Pal Singh, Dy. Director DGET, New Delhi Mentor
11. B.N. Sridhar, Dy Director FTI, Bangalore Member
12. Ketan Patel, Dy Director RDAT, Mumbai Member
13. B. Ravi, Dy Director CTI, Chennai Member
14. A.S. Parihar, Dy Director RDAT, Kolkata Member
15. Nirmalya Nath, Asst Director CSTARI, Kolkata Member
16. Parveen Kumar, Asst Director ATI-EPI, Hyderabad Member
17. C.C. Jose, Trg Officer ATI, Chennai Member
18. L.M. Pharikal, Trg Officer ATI, Kolkata Member
19. M. Asokan, Trg Officer CTI, Chennai Member
20. Mohan Raj Trg Officer NIMI Chennai Member
21. U.K. Mishra Trg Officer ATI, Mumbai Member
22. C.M. Diggewadi Trg Officer RDAT, Mumbai Member
23. A. Chakraborthy Trg Officer CSTARI, Kolkata Member
24. T.K. Ghosh Trg Officer CSTARI, Kolkatta Member
25. Prasad U.M. Voc Instructor MITI, Calicut Member
26. Gabriel Pradeep A.P. JTO Govt ITI, Hosur Road, Bangalore Member
27. Latha JTO Govt ITI, Hosur Road, Bangalore Member

28. D. Viswanathan ATO Govt ITI, North Chennai Member
29. B. Navaneedhan ATO ITI. North Chennai Member
30. R . Rajasekar ATO ITI, Ambattur, Chennai Member
31. K. Amaresan ATO Govt ITI, Guindy, Chennai Member
32. Dr.P. Mahanto Professor IIT, Guwahati Member
33. K.K. Seth Ex. Director BHEL, Noida Member
34. N. Chattopadhyay Sr. DGM BHEL, Kolkatta Member
35. Surendu Adhikari OTIS Elevator Co. India Ltd, Kolkata Member
36. K. Raju, Consultant Energy Area, ASCI, Hyderabad Member
37. Ravi G Deshmukh Certified PPS Energy solutions, Pune Member
Energy Auditor
38. R. Thiruppathi JTS IIT, Madras, Chennai Member
39. M.N. Krishnamurthy Retd. TNEB, Chennai Member
Engineer
40. S. Kirubanandam Asst. Engineer TANTRANSCO, Chennai Member
41. R. Kasi, Asst. Ex Engineer TANTRANSCO, Chennai Member
42. L.R. Sundarajan Jr. Works Heavy vehicles factory Member
Manager
43. B.S. Sudheendara Consultant VI micro systems pvt ltd, Chennai Member
44. S. Ganesh Manager L&T, Chennai Member
45. Neethimani, Vice principal Rane engine valves ltd, Chennai Member
CONTENTS
S No. Topics Page No.

1. Course Information 1-2
2. Training System 3-6
3. Job Role 7-8
4. General Information 9-10
5. NSQF Level Compliance 11
6. Learning/ Assessable Outcome 12-13
7. Learning Outcome with Assessment Criteria 14-22
8. Trade Syllabus 23-44
9. Syllabus - Core Skill
9.1 Core Skill – Workshop Calculation & Science 45-47
9.2 Core Skill – Engineering Drawing 48-52
9.3 Core Skill – Employability Skill 53-56
10. Annexure I
List of Trade Tools & Equipment 57-61
List of Tools & Equipment for Employability Skill 62
11. Annexure II - Format for Internal Assessment 63
1. COURSE INFORMATION
During the two-year duration of Lift and Escalator Mechanic trade a candidate is trained
on professional skill, professional knowledge, Engineering Drawing, Workshop Calculation &
Science and Employability skill. In addition to this a candidate is entrusted to undertake project
work and extracurricular activities to build up confidence. The broad components covered
related to the trade are categorized in four semesters each of six months duration. The
semester wise course coverage is categorized as below: -
1st Semester - In this semester the trainee learns about safety and environment, use of fire
extinguishers and artificial respiratory resuscitation. He gets the idea of trade tools & its
standardization, identifies different types of conductors, cables & their skinning, joint making,
soldering and crimping. He practices on allied trades like carpentry and fitting work. Basic
electrical laws like Kirchhoff’s law, ohm’s law, laws of resistances and their application in
different combinations of electrical circuit are practiced along with laws of magnetism. The
trainee practices on testing and maintenance of batteries. The trainee works with different
types of analog and digital measuring instruments. He also gets the basic idea of electronic
components.
2nd Semester - In this semester the trainee practices on basic civil/ drafting work. He uses lifting
tools like hoist, pulley, chain block and carries out simple welding. He learns about panel wiring
and fitment of various components. Basic function of Transformers and its testing is covered.
The trainee practices on AC/DC machines, their starting, running, speed control, reversal of
rotation and basic maintenance. He learns connection and operation of lift motor through VVVF
drive, different parts of AC/DC drives, terminals of AC/DC drives. The trainee learns about
power electronic devices viz., SCR, DIAC, TRAIC, UJT, FET, JFET, MOSFET etc., practices on D/A
and A/C converters and controllers.
3rd Semester - In this semester the trainee learns about safety practice to be adhered while
working in elevators and escalators. He understands the working of Elevators, Escalators and
Moving walkways. The trainee practices on installation/ fixing of all the component/ parts,
control and safety circuits of Elevators. He understands installation process of lifts, types of
elevator well, car bottom clearance, landing zone, top over travel, overhead clearance, observe
running clearance. The trainee understands constructions and parts of escalators and moving
walkways. He practices on various calculations like alighting areas, pit area etc. Practices on
fixing of different mechanical parts, control and electrical equipment.
4th Semester - In this semester the trainee learns and practices on installation of various
electrical and electronic control devices, safety devices, control panels, limit switches and
1
power wiring, etc. He carries out various checks, testing/ tuning of components, examine safety
devices of lifts, escalators and moving walkways and ensures safe operation. The trainee
practices on repairing/ replacement of electrical and electronic components, servicing of
various mechanical parts, draining out and refilling of grease and oils, etc. He also gets
familiarize with auto rescue device.
2
2. TRAINING SYSTEM
2.1 GENERAL
The Directorate General of Training (DGT) under Ministry of Skill Development &
Entrepreneurship offers a range of vocational training courses catering to the need of different
sectors of the Labour market. The vocational training programmes are running under the aegis
of the National Council of Vocational Training (NCVT). Craftsman Training Scheme (CTS) and
Apprenticeship Training Scheme (ATS) are two pioneer programmes under NCVT for
propagating vocational training.
‘Lift and Escalator Mechanic’ trade under CTS is one of the popular courses delivered
nationwide through network of ITIs. The course is of two-year (04 semesters) duration. It
mainly consists of Domain area and Core area. In the Domain area (Trade Theory & Practical)
impart professional skills and knowledge, while Core area (Workshop Calculation Science,
Engineering Drawing and Employability Skills) impart requisite core skill, knowledge and life
skills. After passing out of the training programme, the trainee is awarded National Trade
Certificate (NTC) by NCVT which is recognized worldwide.
Candidates need broadly to demonstrate that they are able to:
 Read and interpret technical parameters/ documentation, plan and organize work
processes, identify necessary materials and tools;
 Perform tasks with due consideration to safety rules, accident prevention regulations
and environmental protection stipulations;
 Apply professional knowledge & employability skills while performing the job and repair
& maintenance work.
 Check the component/ assembly as per drawing for functioning, identify and rectify
errors in component/ assembly.
 Document the technical parameter related to the task undertaken.
2.2 CARRIER PROGRESSION PATHWAYS
 Can join Apprenticeship programme in different types of industries leading to a National

Apprenticeship certificate (NAC).
 Can join Crafts Instructor Training Scheme (CITS) in the trade for becoming an instructor
in ITIs.
3
2.3 COURSE STRUCTURE

Table below depicts the distribution of training hours across various course elements
during a period of two years (04 semesters): -
Notional Training
S No. Course Element
Hours
1. Professional Skill (Trade Practical) 2158
2. Professional Knowledge (Trade Theory) 504
3. Workshop Calculation & Science 168
4. Engineering Drawing 252
5. Employability Skills 110
6. Library & Extracurricular activities 168
7. Project work 320
8. Revision & Examination 480
Total 4160
2.4 ASSESSMENT & CERTIFICATION

The trainee will be tested for his skill, knowledge and attitude during the period of the
course and at the end of the training program as notified by the Government of India (GoI) from
time to time. The employability skills will be tested in the first two semesters itself.
a) The Internal Assessment during the period of training will be done by Formative Assessment
Method by testing for assessment criteria listed against learning outcomes. The training
institute has to maintain an individual trainee portfolio as detailed in assessment guideline. The
marks of internal assessment will be as per the template (Annexure – II).
b) The final assessment will be in the form of summative assessment method. The All India
Trade Test for awarding NTC will be conducted by NCVT at the end of each semester as per the
guideline of Government of India. The pattern and marking structure is being notified by Govt.
of India from time to time. The learning outcome and assessment criteria will be the basis for
setting question papers for final assessment. The examiner during final examination will also
check the individual trainee’s profile as detailed in assessment guideline before giving marks for
practical examination.
2.4.1 PASS REGULATION
The minimum pass percentage for practical is 60% & minimum pass percentage of
theory subjects is 40%. For the purposes of determining the overall result, 25% weightage is
applied to the result of each semester examination.
4
2.4.2 ASSESSMENT GUIDELINE
Appropriate arrangements should be made to ensure that there will be no artificial

barriers to assessment. The nature of special needs should be taken into account while
undertaking the assessment. Due consideration should be given while assessing for teamwork,
avoidance/reduction of scrap/wastage and disposal of scrap/waste as per procedure,
behavioral attitude, sensitivity to the environment and regularity in training. The sensitivity
towards OSHE and self-learning attitude are to be considered while assessing competency.
Assessment will be evidence based comprising the following:
 Job carried out in labs/workshop

 Record book/ daily diary
 Answer sheet of assessment
 Viva-voce
 Progress chart
 Attendance and punctuality
 Assignment
 Project work
Evidences of internal assessments are to be preserved until forthcoming semester

examination for audit and verification by examining body. The following marking pattern to be
adopted while assessing:
Performance Level Evidence

(a) Weightage in the range of 60%-75% to be allotted during assessment
For performance in this grade, the  Demonstration of good skill in the use of
candidate should produce work which hand tools, machine tools and workshop
demonstrates attainment of an equipment.
acceptable standard of craftsmanship  Below 70% tolerance dimension achieved
with occasional guidance, and due regard while undertaking different work with those
for safety procedures and practices demanded by the component/job.
 A fairly good level of neatness and
consistency in the finish.
 Occasional support in completing the
project/job.
(b) Weightage in the range of 75%-90% to be allotted during assessment

For this grade, a candidate should  Good skill levels in the use of hand tools,
produce work which demonstrates machine tools and workshop equipment.
attainment of a reasonable standard of  70-80% tolerance dimension achieved while
craftsmanship, with little guidance, and undertaking different work with those
5
regard for safety procedures and demanded by the component/job.

practices  A good level of neatness and consistency in
the finish.
 Little support in completing the project/job.
(c) Weightage in the range of more than 90% to be allotted during assessment
For performance in this grade, the  High skill levels in the use of hand tools,
candidate, with minimal or no support in machine tools and workshop equipment.
organization and execution and with due  Above 80% tolerance dimension achieved
regard for safety procedures and while undertaking different work with those
practices, has produced work which demanded by the component/job.
demonstrates attainment of a high  A high level of neatness and consistency in
standard of craftsmanship. the finish.
 Minimal or no support in completing the
project.
6
3. JOB ROLE
Electrician General; installs, maintains and repairs electrical machinery, equipment and fittings
in factories, workshops power house, business and residential premises etc. Studies drawings
and other specifications to determine electrical circuit, installation details etc. Positions and
installs electrical motors, transformers, switchgears. Switchboards and other electrical
equipment, fittings and lighting fixtures. Makes connections and solder terminals. Tests
electrical installations and equipment and locates faults using Megger, test lamps etc. Repairs
or replaces defective wiring, burnt out fuses and defective parts and keeps fittings and fixtures
in working order. May operate, attend and maintain electrical motors, pumps etc.
Electrical Fitter; fits and assembles electrical machinery and equipment such as motors,
transformers, generators, switchgears, fans etc., Studies drawings and wiring diagrams of
fittings, wiring and assemblies to be made. Collects prefabricated electrical and mechanical
components according to drawing and wiring diagrams and checks them with gauges, megger
etc. to ensure proper function and accuracy. Fits mechanical components, resistance,
insulators, etc., as per specifications, doing supplementary tooling where necessary. Follows
wiring diagrams, makes electrical connections and solders points as specified. Checks for
continuity, resistance, circuit shorting, leakage, earthing, etc. at each stage of assembly using
megger, ammeter, voltmeter and other appliances and ensures stipulated performance of both
mechanical and electrical components filled in assembly. Erects various equipment such as bus
bars, panel boards, electrical posts, fuse boxes switch gears, meters, relays etc. using non-
conductors, insulation hoisting equipment as necessary for receipt and distribution of electrical
current to feeder lines. Installs motors, generators, transformer etc. as per drawings using
lifting and hoisting equipment as necessary, does prescribed electrical wiring, and connects to
supply line. Locates faults in case of breakdown and replaces blown out fuse, burnt coils,
switches, conductors etc. as required. Checks, dismantles, repairs and overhauls electrical units
periodically or as required according to scheduled procedure. May test coils. May specialize in
repairs of particular equipment manufacturing, installation or power house work and be
designated accordingly.
Liftman; Lift Operator operates electric lift to raise or lower cage, carrying passengers and
goods from one floor to another in residential, office, hotel, hospital, commercial or industrial
building according to bell or buzzer signals. Opens outer gate of lift entrance and inner gate of
lift cage by turning handle or by electric switches to permit men and goods inside carrier cage,
closes both gates manually or by electrical switches; presses electric push button of desired
floor number as indicated in panel to move cage carrying men or material upward or downward
as required. Stops lift at required floor by operating switches, opens double gates of lift for
passengers and goods to move out and move in. Observes bell or buzzer sound to operate lift
to called floor to take men and material. Ensures that lift is not loaded over authorised capacity.
Reports to superior malfunctioning of lift when detected. May operate automatic lifts which by
push button action closes gates, travels and stops at required floor,
automatically.
7
Building and Related Electricians, other; include all other electricians engaged in installation,
maintenance and repairing of electrical wiring systems and related equipment not elsewhere
classified.
Reference NCO-2015:
a) 7411.0100 - Electrician General
b) 7412.0200 - Electrical Fitter
c) 8343.1800 - Liftman
d) 7411.9900 - Building and Related Electricians, other
8
4. GENERAL INFORMATION
Name of the Trade Lift and Escalator Mechanic
NCO - 2015 7411.0100, 7412.0200, 8343.1800, 7411.9900

NSQF Level Level-5
Duration of Craftsmen
Two Years (4 Semesters)
Training
Passed 10th class examination under 10+2 System of education with
Entry Qualification
Science and Mathematics or its equivalent.
Unit Strength (No. Of
16 (Max. Supernumeraries seats: 5)
Student)
Space Norms 98.6 Sq. m
Power Norms 6 KW
Instructors Qualification for
1. Lift & Escalator Degree in Electrical/ Electrical and Electronics Engineering from
Mechanic Trade recognized engineering college/ university with one year post
qualification experience in the relevant field.
OR
Diploma in Electrical/ Electrical and Electronics Engineering from
recognized board of technical education with two years post
qualification experience in the relevant field.
OR
NTC/NAC passed in the Trade of "Lift and Escalator Mechanic" with
3 years post qualification experience in the relevant field.
Desirable:
Preference will be given to a candidate with CITS (Craft Instructor
Training Scheme) in relevant Trade.
Out of two Instructors required for the unit of 2 (1+1), one must
have Degree/Diploma and other must have NTC/NAC
qualifications.
2. Workshop Degree in Engineering with one year experience.

Calculation & OR
Science Diploma in Engineering with two years experience.
Desirable:
Craft Instructor Certificate in RoD & A course under NCVT.
3. Engineering Degree in Engineering with one year experience.

9
Drawing OR
Diploma in Engineering with two years experience.
OR
NTC/ NAC in the Draughtsman (Mechanical/ Civil) with three years
experience.
Desirable:
Craft Instructor Certificate in RoD & A course under NCVT.
4. Employability Skill MBA OR BBA with two years experience OR Graduate in Sociology/
Social Welfare/ Economics with Two years experience OR
Graduate/ Diploma with Two years experience and trained in
Employability Skills from DGT institutes.
AND
Must have studied English/ Communication Skills and Basic
Computer at 12th / Diploma level and above.
OR
Existing Social Studies Instructors duly trained in Employability
Skills from DGT institutes
List of Tools &

As per Annexure-I
Equipment
Distribution of training on Hourly basis: (Indicative only)
Total Hrs Trade Trade Workshop Engg. Employability Extracurricular

/week Practical Theory Cal. & Sc. Drawing Skills Activity
40 Hours 25 Hours 6 Hours 2 Hours 3 Hours 2 Hours 2 Hours
10
5. NSQF LEVEL COMPLIANCE
NSQF level for Lift and Escalator Mechanic trade under CTS: Level 5
As per notification issued by Govt. of India dated- 27.12.2013 on National Skill

Qualification Framework total 10 (Ten) Levels are defined.
Each level of the NSQF is associated with a set of descriptors made up of five outcome
statements, which describe in general terms, the minimum knowledge, skills and attributes
that a learner needs to acquire in order to be certified for that level.
Each level of the NSQF is described by a statement of learning outcomes in five

domains, known as level descriptors. These five domains are:
a. Process
b. Professional knowledge
c. Professional skill
d. Core skill and
e. Responsibility
The Broad Learning outcome of Lift and Escalator Mechanic trade under CTS mostly
matches with the Level descriptor at Level- 5.
The NSQF level-5 descriptor is given below:
Professional
Level Process Required Professional Skill Core Skill Responsibility
Knowledge
Level 5 Job that requires Knowledge A range of Desired Responsibility for
well developed of facts, cognitive mathematical own work and
skill, with clear principles, and practical skill, learning and
choice of processes skills required to understanding some
procedures in and general accomplish of social, responsibility
familiar context concepts, in tasks and political for other's works
a field of work solve problems and some skill of and
or study. by collecting and learning
selecting organising
and applying information,
basic methods, communication.
tools, materials
and information
11
6. LEARNING/ ASSESSABLE OUTCOME
Learning outcomes are a reflection of total competencies of a trainee and assessment

will be carried out as per the assessment criteria.
6.1 GENERIC LEARNING OUTCOME

1. Apply safe working practices.
2. Comply environment regulation and housekeeping.
3. Interpret & use company and technical communication
4. Demonstrate basic mathematical concept and principles to perform practical
operations.
5. Understand and explain basic science in the field of study including simple
machine.
6. Read and apply engineering drawing for different application in the field of work.
7. Understand and apply the concept in productivity, quality tools, and labour
welfare legislation in day to day work to improve productivity & quality.
8. Explain energy conservation, global warming and pollution and contribute in day
to day work by optimally using available resources.
9. Explain personal finance, entrepreneurship and manage/organize related task in
day to day work for personal & societal growth.
10. Utilize basic computer applications and internet to take benefit of IT developments
in the industry.
6.2 SPECIFIC LEARNING OUTCOME

1st Semester:
11. Use carpentry tools and undertake basic carpentry work.
12. Undertake basic fitting operations and use various instruments/ gauges to check
different parameters.
13. Prepare electrical wire joints, carry out soldering, crimping and measure insulation
resistance.
14. Select and use AC/ DC measuring instruments, measure electrical parameters and
verify characteristics of electrical/ magnetic circuits.
15. Carry out Installation, testing and maintenance of batteries.
12
16. Carry out wiring, assembling of electrical accessories and earthing of electrical
equipment.
17. Assemble simple electronic circuits and test for functioning.
2nd Semester:
18. Undertake basic civil/ drafting work, draw plane figures used in lifts and escalator
by applying drawing instruments with proper layout.
19. Use lifting tools/ hoist equipment and perform simple welding & brazing.
20. Carry out industrial wiring of control panels, assemble accessories and equipment
as per BIS recommendations and IE rules.
21. Install, connect, start, run, reverse and stop AC/ DC machines including
synchronous motors and carry out maintenance along with protective and
controlling devices.
22. Assemble power electronic circuits and test for functioning including digital
electronic components and circuits.
23. Perform speed control of AC and DC motors by using solid state devices.
3rd Semester:
24. Carry out safe operation of different types of lifts, escalators, moving walkways,
belt conveyors and bucket conveyors.
25. Carry out installation of elevators in industries, shopping malls, subway stations,
airport and multi storied residential buildings.
26. Carry out installation of escalators and moving walkways in industries, shopping
malls, subway stations and airport.
4th Semester:
27. Install various electrical and electronic control devices, safety devices, control
panels, limit switches and power wiring, etc. for control drives of lifts and
escalators.
28. Carry out preventive & breakdown maintenance of lifts, escalators and moving
walkways with due care and safety.
29. Carry out various checks, testing, tuning of components, examine safety devices
and ensure proper functioning of lifts, escalators and moving walkways.
13
7. LEARNING OUTCOME WITH ASSESSMENT CRITERIA
GENERIC LEARNING/ ASSESSABLE OUTCOME

LEARNING / ASSESSABLE
ASSESSMENT CRITERIA
OUTCOME
1. Apply safe working 1.1 Follow and maintain procedures to achieve a safe working
practices environment in line with occupational health and safety
regulations and requirements and according to site policy.
1.2 Recognize and report all unsafe situations according to site
policy.
1.3 Identify and take necessary precautions on fire and safety
hazards and report according to site policy and procedures.
1.4 Identify, handle and store / dispose off dangerous goods and
substances according to site policy and procedures following
safety regulations and requirements.
1.5 Identify and observe site policies and procedures in regard to
illness or accident.
1.6 Identify safety alarms accurately.
1.7 Report supervisor/ Competent of authority in the event of
accident or sickness of any staff and record accident details
correctly according to site accident/injury procedures.
1.8 Identify and observe site evacuation procedures according to
site policy.
1.9 Identify Personal Productive Equipment (PPE) and use the
same as per related working environment.
1.10 Identify basic first aid and use them under different
circumstances.
1.11 Identify different fire extinguisher and use the same as per
requirement.
2. Comply environment 2.1 Identify environmental pollution & contribute to the avoidance
regulation and of instances of environmental pollution.
housekeeping 2.2 Deploy environmental protection legislation & regulations
2.3 Take opportunities to use energy and materials in an
environmentally friendly manner.
2.4 Avoid waste and dispose waste as per procedure
2.5 Recognize different components of 5S and apply the same in
the working environment.
3. Interpret & use 3.1 Obtain sources of information and recognize information.
company and technical 3.2 Use and draw up technical drawings and documents.
14
communication 3.3 Use documents and technical regulations and occupationally

related provisions.
3.4 Conduct appropriate and target oriented discussions with
higher authority and within the team.
3.5 Present facts and circumstances, possible solutions &use
English special terminology.
3.6 Resolve disputes within the team.
3.7 Conduct written communication.
4. Demonstrate basic 4.1 Solve different problems like phase angle, etc. with the help of
mathematical concept a calculator.
and principles to 4.2 Demonstrate conversion of Fraction to Decimal and vice versa.
perform practical
4.3 Explain BCD code, conversion from decimal to binary and vice-
operations.
versa, all other conversions.
5. Understand and explain 5.1 Explain concept of basic science related to the field such as
basic science in the field Material science, Mass, weight, density, speed, velocity, heat &
of study including temperature, force, motion, pressure, heat treatment, centre
simple machine. of gravity, friction.
5.2 Explain levers and its types.
5.3 Explain relationship between Efficiency, velocity ratio and
Mechanical Advantage.
5.4 Prepare list of appropriate materials by interpreting detail
drawings and determine quantities of such materials.
5.5 Solve simple problems on lifting tackles like crane-Solution of
problems with the aid of vectors.
6. Read and apply 6.1 Read & interpret the information on drawings and apply in
engineering drawing for executing practical work.
different application in 6.2 Read & analyse the specification to ascertain the material
the field of work. requirement, tools and assembly/maintenance parameters.
6.3 Encounter drawings with missing/unspecified key information
and make own calculations to fill in missing
dimension/parameters to carry out the work.
7. Understand and apply 7.1 Explain the concept of productivity and quality tools and apply
the concept in during execution of job.
productivity, quality 7.2 Explain basic concept of labour welfare legislation, adhere to
tools, and labour responsibilities and remain sensitive towards such laws.
welfare legislation in
day to day work to
improve productivity & 7.3 Knows benefits guaranteed under various acts.
quality.
15
8. Explain energy 8.1 Explain the concept of energy conservation, global warming,
conservation, global pollution and utilize the available resources optimally & remain
warming and pollution sensitive to avoid environment pollution.
and contribute in day to
day work by optimally
using available 8.2 Dispose waste following standard procedure.
resources.
9. Explain personnel 9.1 Explain personnel finance and entrepreneurship.

finance, 9.2 Explain role of various schemes and institutes for self-
entrepreneurship and employment i.e. DIC, SIDA, SISI, NSIC, SIDO, Idea for financing/
manage/organize non-financing support agencies to familiarize with the policies/
related task in day to programmes, procedure & the available scheme.
day work for personal & 9.3 Prepare Project report to become an entrepreneur for
societal growth. submission to financial institutions.
10. Utilize basic computer 10.1 Explain the basic hardware of personal computer.
applications and
internet to take benefit 10.2 Use common application software viz., word, excel, power
of IT developments in point etc., in day to day work.
the industry. 10.3 Awareness about useful internet websites, search relevant
information pertaining to the assigned tasks.
16
SPECIFIC LEARNING/ ASSESSABLE OUTCOME

LEARNING / ASSESSABLE
ASSESSMENT CRITERIA
OUTCOME
SEMESTER-I
11. Use carpentry tools and 11.1 Identify carpenter’s hand tools.
undertake basic carpentry 11.2 Perform marking, filing and hacksawing.
work. 11.3 Perform cutting and planning of wood.
11.4 Use firmer chisel and prepare simple half lap joint.
11.5 Prepare T-joint, straight joint and dovetail joint on wooden
blocks.
12. Undertake basic fitting 12.1 Demonstrate use of snips, marking and cutting of straight
operations and use and curved pieces in metal sheets.
various instruments/ 12.2 Perform bending the edges of given sheets metal.
gauges to check different 12.3 Demonstrate use of taps and dies, threading hexagonal and
parameters. square
12.4 Make joints in metal sheet.
12.5 Prepare an open box from metal sheet as per drawing.
12.6 Measure air pressure and oil pressure using suitable gauges.
13. Prepare electrical wire 13.1 Identify trade hand tools.

joints, carry out soldering, 13.2 Identify given cables and measure conductor size using SWG
crimping and measure /micrometer.
insulation resistance. 13.3 Perform skinning, twisting and prepare terminations of cable
ends.
13.4 Demonstrate crimping thimbles and lugs.
13.5 Make simple twist/ married/ Tee / western union joints.
13.6 Make britannia straight/ britannia Tee/ rat tail joint.
13.7 Perform soldering of joints / lugs.
13.8 Test insulation resistance of the given cable.
14. Select and use AC/ DC 14.1 Verify ohm’s Law for different resistor values and voltage
measuring instruments, sources.
measure electrical 14.2 Verify Kirchhoff’s Law for different voltage and current.
parameters and verify 14.3 Verify laws of series/ parallel circuits with voltage source in
characteristics of different combinations.
electrical/ magnetic 14.4 Measure resistance using voltage drop method.
circuits. 14.5 Measure resistance using Wheatstone bridge.
14.6 Measure current, voltage and PF and determine the
characteristics of RL/ RC/ RLC in AC series circuits.
14.7 Measure current, voltage and PF and determine the
17
characteristics of RL/ RC/ RLC in AC parallel circuits.

14.8 Measure power and energy in single phase circuits.
14.9 Measure Voltage/ Current/ Power/ Frequency/ Energy/
Power Factor in three phase circuit.
14.10 Measure electrical parameters using tong tester in three
phase circuits.
14.11 Find the phase sequence of three phase system and identify
the wires using phase sequence meter.
15. Carry out Installation, 15.1 Identify different types of cells.

testing and maintenance 15.2 Group the given cells for specified voltage and current.
of batteries. 15.3 Carry out preparation for charging of batteries.
15.4 Demonstrate charging of Lead acid battery and explain
different methods.
15.5 Check discharged and fully charged battery.
15.6 Carry out filling of electrolyte in lead acid battery.
15.7 Explain procedures of routine, care/ maintenance and
testing of batteries.
16. Carry out wiring, 16.1 Identify given wiring accessories and explain their purpose.
assembling of electrical 16.2 Wire up a test board and fix switches, holder, plugs etc.
accessories and earthing 16.3 Prepare electrical circuit; one lamp/ two lamp/ three lamp
of electrical equipment. with wall socket/ stair case wiring.
16.4 Measure earth resistance by earth tester / megger
16.5 Test earth leakage by ELCB and relay.
17. Assemble simple 17.1 Identify given active and passive components.
electronic circuits and test 17.2 Determine the value of resistance by colour code and
for functioning. identify their types.
17.3 Test given active/ passive electronic components.
17.4 Determine V-I characteristics of semiconductor diode.
17.5 Construct half wave/ full wave/ bridge rectifier.
17.6 Check transistors for its functioning and identifying its type
and terminals.
17.7 Bias the transistor and determine its characteristics.
SEMESTER-II
18. Undertake basic civil/ 18.1 Construct plain geometrical figures.
drafting work, draw plane 18.2 Draw three view in orthographic Projection of line, surfaces,
figures used in lifts and solid objects.
escalator by applying drawing 18.3 Draw different types of shallow foundation - Spread
instruments with proper Footing/ Grillage foundation.
layout. 18.4 Draw different types of deep foundation - Pile foundation/
Raft foundation/ Well foundation/ Special foundation.
18
18.5 Demonstrate use of spirit level/ water level and plum bob.
19. Use lifting tools/ hoist 19.1 Demonstrate use of tape, dial gauge, scale, try square, etc.
equipment and perform 19.2 Demonstrate operation of chain block, hoist, pulleys,
simple welding & brazing. shackle, ceiling and derricks etc.
19.3 Identify components used in arc welding.
19.4 Setup welding machine and perform welding.
19.5 Demonstrate different welding joints.
20. Carry out industrial wiring 20.1 Identify various components of a control panel.
of control panels, 20.2 Identify various components of different relays/ contactors
assemble accessories and and explain specifications, fittings in the control panel.
equipment as per BIS 20.3 Identify transformers/ toroidal inductors, resistors and
recommendations and IE capacitors their specifications, marking and fitment in the
rules. panels.
20.4 Perform connections of three phase transformer and control
transformers (CT & PT).
20.5 Perform earthing and screening of cabinets as per IE rules
and ensure proper earth continuity.
20.6 Demonstrate mounting and connections of various control
elements.
20.7 Test the control panel.
21. Install, connect, start, run, 21.1 Identify terminals, parts and connections of different types
reverse and stop AC/ DC of DC machines.
machines including 21.2 Measure field and armature resistance of DC machines.
synchronous motors and 21.3 Demonstrate starting/ reversal the direction of rotation of
carry out maintenance DC motor.
along with protective and 21.4 Perform speed control of DC motors - field /armature
controlling devices. control method.
21.5 Test the DC motors - swinburne’s test/ brake test.
21.6 Perform no load and load test and determine characteristics
of DC generators.
21.7 Perform OC and SC test to determine and efficiency of single
phase transformer
21.8 Determine voltage regulation of single phase transformer
21.9 Connect, start and run an alternator and build up the
voltage and measure voltage and frequency
21.10 Identify parts and terminals of different types of single
phase AC motors.
21.11 Start, run and reverse the direction of rotation of single
phase AC motors.
21.12 Test different single phase AC motors.
21.13 Connect, start and run three phase induction motors by
19
using DOL, star-delta and auto-transformer starters

21.14 Identify terminals and connections of Synchronous motor/
Permanent magnet synchronous motor.
21.15 Perform speed control of synchronous motor.
22. Assemble power 22.1 Verify characteristics of SCR, DIAC, TRIAC, FET, etc.
electronic circuits and test 22.2 Demonstrate and identify triggering circuits.
for functioning including
22.3 Troubleshoot defects in simple power supply circuit.
digital electronic
components and circuits. 22.4 Test, analyze defects and repair UPS.
22.5 Install an Inverter with battery.
22.6 Identify pins of various ICs used in power electronic circuits.
22.7 Demonstrate functioning and checking of DA/ AD
converters.
22.8 Check various registers/ counters/ timers.
22.9 Identify and demonstrate different front panel control of a
CRO.
22.10 Measure Amplitude, Frequency and time period of typical
electronic signals using CRO.
23. Perform speed control of 23.1 Identify different parts/ terminals of AC/ DC drive.
AC and DC motors by 23.2 Connect A/D and D/A converters with drive.
using solid state devices.
23.3 Connect and operate lift motor through VVVF drives.
23.4 Perform speed control of lift motor using drive.
23.5 Perform speed control and reversing the direction of
rotation of AC motors by using thyristors / AC drive.
23.6 Connect and run stepper/ servo motor using electronic
controller.
SEMESTER-III
24. Carry out safe operation 24.1 Identify different types of elevators – Hydraulic/ Pneumatic/
of different types of lifts, Traction.
escalators, moving 24.2 Demonstrate use of Personnel safety equipment viz., hard
walkways, belt conveyors hat, Safety belt, cut resistance gloves, dust mask, ear plug,
and bucket conveyors. head lamp, etc.
24.3 Demonstrate emergency safety devices used in elevators.
24.4 Identify components of elevator.
24.5 Demonstrate working of elevator/ moving walkways.
25. Carry out installation of 25.1 Perform fixing of template/ bracket/ guide rail.
elevators in industries, 25.2 Demonstrate counter weight, buffer, car frame, emergency
shopping malls, subway stop switch.
20
stations, airport and multi 25.3 Demonstrate over speed Governor, safety circuit, overhead
storied residential clearance and car bottom clearance.
buildings. 25.4 Perform fixing of Guide rails/ reed switch/ magnet and
observe running clearance.
25.5 Perform fixing of ropes/ belt / limit switches.
25.6 Perform fixing and checking of electromagnet brake/ cams/
pulleys.
25.7 Demonstrate fixing of machine beam and beam support.
25.8 Demonstration fixing of spur gear/ worm gear/ bearings.
25.9 Perform fixing of car components/ car lighting/ fan.
25.10 Fix and adjust compensation chain and governor tension
weight.
25.11 Install car gate and cage.
25.12 Demonstrate installation of travelling cable.
25.13 Check of list and report for commissioning.
25.14 Carry out testing of wiring circuit/ motor.
25.15 Perform installation of governor and pulley.
25.16 Calculate car area for different No. of passengers.
25.17 Calculate elevator speed for different applications.
25.18 Calculate capacity of elevator as per No. of passengers.
26. Carry out installation of 26.1 Identify different part of escalator/ moving walkways.
escalators and moving 26.2 Calculate boarding and alighting areas for different sizes and
walkways in industries, types of escalators.
shopping malls, subway 26.3 Calculate pit area and support requirements.
stations and airport. 26.4 Perform fixing of drive unit, drive chain and shaft.
26.5 Perform fixing of different covers and panels.
26.6 Perform fixing of barriers and caution plates.
SEMESTER-IV
27. Install various electrical 27.1 Identify different control systems used in elevators.
and electronic control 27.2 Demonstrate automatic levelling devices and explain
devices, safety devices, function.
control panels, limit 27.3 Demonstrate automatic levelling with main motor at various
switches and power speeds.
wiring, etc. for control 27.4 Identify different alarming modes.
drives of lifts and 27.5 Prepare list for checking performance during test and trials.
escalators. 27.6 Perform repair for common defects.
28. Carry out preventive & 28.1 Check physical location of all components of Lift/ Escalators/
breakdown maintenance Moving walkways as per drawing.
of lifts, escalators and 28.2 Carry out repairing / replacement of mechanical
moving walkways with components.
due care and safety. 28.3 Carry out repairing / replacement of electrical/ electronic
components.
21
28.4 Carry out servicing of various mechanical and electrical parts

of escalators and moving walkways
28.5 Drain down old grease/ oils and refill oil dashpots /grease
cups.
28.6 Lubricate car gate/ cam bellows/ buffer/ rope/ guiderail.
29. Carry out various checks, 29.1 Check lift’s main supply, switches, fuses and contacts.
testing, tuning of 29.2 Examine & adjust all moving contacts of the controller.
components, examine 29.3 Check motor connections/ brush position/ air gap/ bearing.
safety devices and ensure 29.4 Check brake shoe, magnetic coil, oil in magnet case, dash
proper functioning of lifts, pot adjustment etc.
escalators and moving 29.5 Check shaft bearing, drum, drive sheave for excessive play &
walkways. proper lubrication.
29.6 Examine safety governor for proper operating condition and
lubrication.
29.7 Examine main & counter weights, guide rail for lubrication
and efficient functioning of brackets and rail clips.
29.8 Check car shoes, buffers and its lubricants.
29.9 Examine safety devices, tripping rod for its setting.
29.10 Check emergency opening of door and other emergency
safety devices.
29.11 Check levelling of car platform.
29.12 Examine top and bottom final shaft way limit switches and
other limit switches for their proper operation.
29.13 Renew contacts/ replace limit switches.
29.14 Examine safety plank switch under car platform.
29.15 Examine door contacts and gate contacts, adjusting
/renewing parts.
29.16 Examine emergency cut out switches for door and gate
contacts.
29.17 Examine light / fan switches / fixture in the car for proper
operation.
29.18 Check proper functioning of relays, timers, signalling system,
alarming system, indications, electrical interlocks etc.
22
8. SYLLABUS
SYLLABUS FOR LIFT & ESCALATOR MECHANIC TRADE

FIRST SEMESTER – 06 Months
Week Ref. Learning Professional Skills Professional Knowledge
No. Outcome (Trade Practical) (Trade Theory)
1  Apply safe working 1. Visit various sections of the Basic safety introduction,
practices. institutes and identify Personal protection.
locations of different Basic injury prevention
installations. Hazard identification and
2. Identify safety symbols and avoidance, safety signs for
hazards. Danger, warning, caution and
3. Practice safe methods of fire personal safety messages.
fighting and use of fire Use of Fire extinguishers.
Various safety measures involved
extinguishers.
in the Industry.
4. Locate all the first aid boxes
Elementary first Aid.
in the institute and practice
Concept of Standard.
elementary first aid.
Personal safety and factory
5. Practice to isolate electric
safety.
supplies and rescue a person
safely in contact with
electricity.
6. Practice artificial respiration.
2  Comply 7. Demonstrate disposal Identification of Trade-Hand
environment procedure of waste tools-Specifications, Uses, their
regulation and materials. (05 hrs) care and maintenance.
housekeeping. 8. Practice use of personal Concept of Standards and
protective equipments. (05 advantages of BIS/ ISI.
hrs) Familiarization with signs and
9. Identify trade tools, symbols of electrical accessories
machineries and different Soft skills and its importance.
accessories pertaining to the Introduction to 5S concept.
trade. (05 Hrs)
10. Practice on cleanliness and
procedure to maintain it. (05
hrs)
11. Basic workshop on 5S
concept and practices. (05
hrs)
3-4  Use carpentry tools Allied Trades: Introduction to wood structure
and undertake basic 12. Demonstrate and identify and seasoning of wood.
carpentry work. carpenter’s hand tools. Carpenter's common hand tools
13. Practice correct operations such as saws planes, chisels
23
of allied trade tools. (05 Hrs) mallet claw hammer, marking,

14. Practice on marking, filing dividing and holding tools, their
and hacksawing. importance, care and
15. Practice on cutting and maintenance.
planning of wood. Safety precautions to be
16. Drilling practice in hand observed
drilling and power drilling Description of files, hammers,
machines. chisels hacksaw frames and
blades- their specification and
17. Practice in using firmer chisel
grades.
and preparing simple half lap
Study of various joints.
joint. Steel rule, try square and files.
18. Practice on preparing T-joint, Marking tools description and
straight joint and dovetail use.
joint on wooden blocks.
19. Practice sawing, planing, Types of drills description and
drilling and assembling for drilling machines, proper use,
making a wooden board. care and maintenance.
5-6  Undertake basic 20. Practice in using snips, Introduction of fitting trade.
fitting operations marking and cutting of Marking tools; calipers
and use various straight and curved pieces in Dividers, Surface plates,
instruments/ gauges metal sheets. Angle plates, Scribers, punches,
to check different 21. Practice making holes, surface gauges Types, Uses, Care
parameters. securing by screw and and maintenance.
riveting. Use of different bench tools used
22. Practice bending the edges by sheet metal worker.
of sheets metals. Description and types of taps and
23. Workshop practice on dies,
drilling, chipping, internal Description of marking and
and external threading of cutting tools such as snubs shears
different sizes. punches and other tools like
24. Practice in using taps and hammers, mallets, etc. used by
dies, threading hexagonal sheet metal workers.
and square nuts etc. cutting Types of rivets and riveted joints.
external threads on stud/ Use of thread gauge.
pipes and riveting practice. Different types of threads.
25. Practice in making different Materials, fluxes and process.
joints in sheet metal in Types of different soldering irons
soldering the joints. and their proper uses.
Care and maintenance of tools.
26. Prepare an open box from
metal sheet.
Introduction to thermometers,
27. Demonstrate measurement
pressure gauges etc.
of temperature.
28. Measure air pressure and oil
pressure using suitable
24
gauges.
7-9  Prepare electrical 29. Demonstrate and identify Fundamentals of electricity,
wire joints, carry out trade hand tools with Electron theory, definitions, units
soldering, crimping specifications. & effects of electric current.
and measure 30. Practice in using cutting Definition and properties of
insulation pliers and screw drivers, etc. conductors, insulators and semi-
resistance. 31. Identify various types of conductors.
cables and measure Wires/ cables & their
conductor size using SWG specifications. Types of wire
and micrometer. joints & uses.
32. Practice on skinning, twisting standard wire gauge
and prepare terminations of Solders, flux and soldering
cable ends. technique.
33. Practice on crimping Types & properties of resistors
thimbles and lugs. Specific Resistance.
34. Make simple twist, married, Introduction of National Electrical
Tee and western union Code
joints. Cable insulation & voltage
35. Make britannia straight, grades, permissible temperature
britannia Tee and rat tail rise.
joints. Precautions in using various
36. Practice in Soldering of joints types of cables/ ferrules.
/ lugs. Trade hand tools; Uses, care and
37. Test insulation resistance of maintenance.
different cables.
10-13  Select and use AC/ 38. Verify ohm’s Law for Ohm's Law -
DC measuring different resistor values and Simple electrical circuits and
instruments, voltage sources. problems.
measure electrical 39. Verify Kirchhoff’s Law for Resistors -Laws of Resistance.
parameters and different voltage and Series, parallel and combination
verify characteristics current. circuits.
of electrical/ 40. Verify laws of series and Kirchoff's Laws and applications.
magnetic circuits. parallel circuits with voltage Wheatstone bridge principle and
source in different its applications.
combinations. Effect of variation of temperature
41. Measure current and voltage on resistance.
and analyse the effects of Different methods of measuring
shorts and opens in series the values of resistance.
and parallel circuits.
Alternating Current -Comparison
42. Measure resistance using
and Advantages D.C and A.C.
voltage drop method.
Related terms frequency
43. Measure resistance using
Instantaneous value, R.M.S. value
wheatstone bridge. Average value, Peak factor, form
44. Demonstrate the change in
25
resistance of a metal with factor.

change in temperature. Generation of sine wave, phase
45. Verify the characteristics of and phase difference.
series parallel combination Inductive and Capacitive
of resistors. reactance Impedance (Z), power
46. Measure current, voltage factor (p.f).
and PF and determine the Active and Reactive power,
characteristics of RL, RC and Simple problems on A.C. circuits,
single phase and three-phase
RLC in AC series circuits.
system etc.
47. Measure the resonance
Problems on A.C. circuits.
frequency in AC series circuit Power consumption in series and
and determine its effect on parallel circuits.
the circuit. Concept of three-phase Star and
48. Measure current, voltage Delta connection.
and PF and determine the Line and phase voltage, current
characteristics of RL, RC and and power in a 3 phase circuits
RLC in AC parallel circuits. with balanced and unbalanced
49. Measure power and energy load.
in single phase circuits.
50. Measure Voltage, Current, Measuring Instruments;
Power, Frequency, Energy Classification, various types, viz.,
and Power Factor in three deflection type, recoding type
phase circuit. and integrating type.
51. Measure electrical
parameters using tong tester Measurement of various
in three phase circuits. electrical parameters using
52. Find the phase sequence of different analog and digital
three phase system and instruments.
identify the wires using
phase sequence meter.
53. Practice on various analog
and digital measuring
Instruments viz., multimeter,
megger, frequency meter,
tachometer, clamp meter,
etc.
14-15  Select and use AC/ 54. Determine the poles and Magnetism - classification of
DC measuring plot the field of a magnet magnets, methods
instruments, bar. of magnetizing magnetic
measure electrical 55. Wind a solenoid and materials.
parameters and determine the magnetic Properties, care and
verify characteristics effect of electric current. maintenance.
of electrical/ 56. Measure induced emf due to Paramagnetic, diamagnetic and
change in magnetic field. ferromagnetic materials.
magnetic circuits.
26
57. Determine direction of Principle of electro-magnetism,

induced emf and current. Maxwell's corkscrew rule,
58. Practice on generation of Fleming's left and right hand
mutually induced emf. rules, Magnetic field of current
59. Measure the resistance, carrying conductors, loop and
impedance and determine solenoid. MMF, Flux density,
inductance of choke coils in reluctance.
different combinations. B.H. curve, Hysteresis, Eddy
current.
60. Identify various types of
Principle of electro-magnetic
capacitors.
Induction, Faraday's Law, Lenz's
61. Demonstrate charging / Law.
discharging and testing of Electrostatics: Capacitor-
capacitors using DC voltage Different types, functions and
and lamp. uses.
62. Group the given capacitors
to get the required capacity
and voltage rating.
16-18  Carry out 63. Demonstrate and identify Chemical effect of electric
Installation, testing different types of cells. current
and maintenance of 64. Undertake grouping of dry Principle of electrolysis.
batteries. cells for specified voltage Faraday's Law of electrolysis.
and current. Explanation of Anodes and
65. Carry out preparation for Cathodes.
charging of batteries. Cells; Primary & Secondary
66. Practice on charging of Lead Lead acid cell; description,
methods of charging,
acid battery by different
Precautions to be taken &
methods.
testing equipment.
67. Check discharged and fully
Ni-cadmium & Lithium cell,
charged battery. Different types of lead acid cells.
68. Carry out filling of Battery Charger, UPS, etc.
electrolyte in lead acid Lead Acid cell, general defects
battery. and remedies.
69. Demonstrate installation of Nickel Alkali Cell-description,
batteries. charging.
70. Practice on routine, care/ Power and capacity of cells.
maintenance and testing of Efficiency of cells.
batteries. Rechargeable dry cell,
description advantages and
disadvantages.
Grouping of cells for specified
voltage and current.
Sealed Maintenance free
Batteries, Solar cell.
Care and maintenance of cells
19-20  Carry out wiring, 71. Demonstrate wiring Common Electrical wiring
27
assembling of accessories viz., switches, accessories, their specifications

electrical fuses, lamps, MCBs, etc. in line with NEC.
accessories and 72. Practice on installation and Explanation of switches, lamp
earthing of overhauling common holders, plugs and sockets.
electrical electrical accessories. Alarm & switches,
equipment. 73. Practice on fixing of Use & specification of Fire alarm,
switches, holder, plugs etc. Fuses, MCB, ELCB, and
in wooden/PVC/ Metallic MCCB.
Developments of domestic
boards.
circuits.
74. Wire up a test board and
check for it’s functioning. Earthing - Principle and different
75. Practice of various types of methods of earthing i.e. Pipe and
electrical circuit connections Plate earthing.
such as one lamp, two lamp, Importance of Earthing.
three lamp with wall socket, Improvement of earth resistance
stair case wiring, tube light Earth Leakage circuit breaker
connection etc. (ELCB).
76. Demonstrate earthing
installations and measure
earth resistance by earth
tester / megger.
77. Test earth leakage by ELCB
and relay.
21  Assemble simple 78. Demonstrate and identify Basic electronics;

electronic circuits various active and passive Resistors – colour code, types
and test for components. and characteristics.
functioning. 79. Determine the value of Active and passive components.
resistance by colour code Atomic structure and
and identify types. semiconductor theory.
80. Test active and passive P-type and N-type materials.
electronic components. P-N junction, classification,
81. Determine V-I specifications, biasing and
characteristics of characteristics of diodes.
semiconductor diode. Rectifier circuit - half wave, full
82. Construct half wave, full wave, bridge rectifiers and filters.
wave and bridge rectifiers
using semiconductor Principle of operation, types,
diode. characteristics and various
83. Check transistors for their configuration of transistor.
functioning by identifying Application of transistor as a
its type and terminals. switch, voltage regulator and
84. Bias the transistor and amplifier.
determine its
characteristics.
28
85. Use transistor as an

electronic switch and
series voltage regulator.
22-23 Project work / Industrial visit

Broad Area:
a) Test board with switches, plug socket, lamp holder etc.
b) Series/ parallel combinational circuits.
c) Solar cell and Battery
d) Basic electronic circuits
24-25 Revision
26 Examination
Note: -
1. Some of the sample project works (indicative only) are given against each semester.
2. Instructor may design their own project and also inputs from local industry may be taken
for designing such new project.
3. The project should broadly cover maximum skills in the particular trade and must involve
some problem solving skill. Emphasis should be on Teamwork: Knowing the power of
synergy/ collaboration, work to be assigned in a group (Group of at least 4 trainees). The
group should demonstrate Planning, Execution, Contribution and Application of
Learning. They need to submit Project report.
4. If the instructor feels that for execution of specific project more time is required than he
may plan accordingly to produce components/ sub-assemblies in appropriate time i.e.,
may be in the previous semester or during execution of normal trade practical.
29

SECOND SEMESTER – 06 Month
Week Professional Skills Professional Knowledge

Ref. Learning Outcome
No. (Trade Practical) (Trade Theory)
27-28 Undertake basic civil/ 86. Practice drawing of Lines, Definition and types of
drafting work, draw lettering and dimensioning. projections.
plane figures used in 87. Construction of plain Methods of projection as per IS.
lifts and escalator by geometrical figures. Projection of points, lines,
applying drawing 88. Construction of scales – planes and solids.
instruments with proper Plain, comparative and Concept of brick well, RCC well
layout. diagonal. Foundation: Types, Purpose &
89. Practice drawing of Three causes of failure of foundation.
view in orthographic Drawing of footing foundation,
Projection of line, surfaces, excavation, shoring & simple
solid objects & section of machine foundations.
solids.
Practice drawing of different
types of foundation –
Shallow: -
90. Spread Footing.
91. Grillage foundation.
Deep: -
92. Pile foundation.
93. Raft foundation.
94. Well foundation.
95. Special foundation.
96. Demonstrate use of spirit
level, water level and plum
bob.
29-30  Use lifting tools/ 97. Demonstrate use of tape, Measuring tools: tape, dial
hoist equipment and dial gauge, scale, try square, gauge, scale, try square.
perform simple etc. Lifting tools: chain block, hoist,
welding & brazing. 98. Demonstrate & Practice of pulley, shackle, ceiling, etc.
chain block, hoist, pulleys, Introduction to basic Fabrication
shackle, ceiling and derricks work: fastening, temporary,
etc. semi-permanent and
99. Practice different types of permanent.
knots. Nomenclature of derricks used
100. Identify components used in in rigging.
arc welding. Process of welding and brazing
101. Setup welding machine and Concept of different types of
practice arc welding.
welding.
30
102. Practice different welding Types of joints in welding.

joints. Types of electrode.
103. Perform metal joining by Safety measures in welding.
brazing.
31-35  Carry out industrial 104. Demonstrate various Indian Electricity rules
wiring of control components of a control pertaining to operation,
panels, assemble panel viz. DIN rails, plastic construction and maintenance
accessories and trunking, connector blocks of Lifts and Escalators.
equipment as per BIS and terminals etc. Statutory provisions for getting
recommendations and 105. Demonstrate various license.
IE rules. components of different Types of wires and cables used
relays and contactors their in lift.
specifications, fittings in the Wiring procedures and
control panel and labelling. techniques, Types of switches
(05 hrs) for control & power wiring.
106. Identify transformers/ Types of Thermostats, timers
toroidal inductors, resistors and mercury switches.
and capacitors their Specification & ratings of MCB,
specifications, marking and MCCB, ELCB, ACB.
fitment in the panels. Bus bars size and spacing
107. Identify various fuses, fuse Procedure for control panel
holders, specifications and erection.
their fittings. Single Phase Transformer; Types
108. Identify various switches, and Classification, specification
push buttons, lamps used in and simple problems on e.m.f.
control panels, their equation, turns ratio and
specifications and fitment in efficiency.
the panel. Three Phase Transformer; Types
109. Demonstrate various & Connections.
thermostats and timers. Check of list for Do's and Don’ts
110. Practice cable forming for operation and maintenance.
including template, binding,
lacing, loop tie, lock stitch,
breakouts, twisted pair etc.
111. Practice use of sleeves,
bootlace ferrule, correct
method of connections in
terminal blocks and routing
of cables.
112. Pass cables through strain
relief plate in an Electrical
cabinet and secure the
cables properly using cable
tie/clamp.
31
113. Practice fixing of bus bar

and tapping connections
from bus bar.
114. Perform connections of
three phase transformer
and control transformers
(CT & PT).
115. Practice earthing and
screening of cabinets as per
IE rules and ensure proper
earth continuity. (05 hrs)
116. Practice mounting and
connections of various
control elements e.g. MCB,
MCCB, relays, contactors,
measuring instruments,
sensors and timers etc.
117. Test the control panel for its
proper functioning.
36-37  Install, connect, start, 118. Identify terminals, parts and DC machines; Principle of
run, reverse and stop connections of different operation, Construction and
types of DC machines. types of DC motors and
AC/ DC machines
119. Measure field and armature generators.
including
resistance of DC machines. Starting, Speed control
synchronous motors 120. Start, run and reverse the methods, and efficiency.
and carry out direction of rotation of DC DC Generators; types, emf
maintenance along motor. equation, armature reaction and
with protective and 121. Perform speed control of commutation.
controlling devices. DC motors - field and Different characteristics of DC
armature control method. Generators.
122. Conduct different tests on
DC motors viz., swinburne’s
test, brake test, etc.
123. Perform no load and load
test and determine
characteristics of DC
generators.
124. Carry out maintenance on
DC machines.
38-41  Install, connect, start, 125. Verify terminals, identify Working principle, construction
run, reverse and stop components and calculate and classification of
transformation ratio of transformer.
AC/ DC machines
single phase transformers. Single phase and three phase
32
including 126. Perform OC and SC test to transformers.

synchronous motors determine and efficiency of Turn ratio, Voltage Regulation
single phase transformer. and efficiency.
and carry out
127. Determine voltage Auto Transformer and
maintenance along
regulation of single phase instrument transformers (CT &
with protective and transformer at different PT).
controlling devices. loads and power factors.
128. Identify parts and terminals Principle of electromagnetic
of an alternator. induction, Faraday's law, Lenz's
129. Connect, start and run an law, Fleming’s right /left hand
alternator and build up the rule.
voltage and measure Single phase AC motors;
voltage and frequency. Working principle, construction,
130. Identify parts and terminals Characteristics, testing, Starting
of different types of single methods and applications.
phase AC motors. Three phase induction motors;
131. Start, run and reverse the Characteristics & testing three
direction of rotation of phase induction motors, Starting
single phase AC motors. methods and applications of
132. Practice on speed control of poly phase induction motor.
single phase AC motors.
133. Test different single phase Common Motor control circuit
AC motors. elements; Start/ stop push
134. Connect and test three buttons, indicators, contactors,
phase induction motor. etc.
135. Connect, start and run three Simple drawings for starting and
phase induction motors by control circuit.
using DOL, star-delta and
auto-transformer starters. Construction and working
136. Connect and test different principle of synchronous motor.
control elements as per Construction and working
drawing. principle of Permanent magnet
137. Identify terminals and synchronous motor
connections of synchronous
motor. Size/ rating of motor applicable
138. Identify terminals and for lift and escalator.
connections of Permanent
magnet synchronous motor.
139. Perform speed control of
synchronous motor.
140. Carry out maintenance on
AC machines.
42-44  Assemble power 141. Demonstrate simple power Types of electronic power
electronic circuits and control circuit by SCR, and devices.
33
test for functioning DIAC/TRIAC. Working principle of SCR, DIAC

including digital 142. Demonstrate simple power & TRIAC, GTO, UJT, FET, JFET,
electronic control circuits using UJT, MOSFET, IGBT.
components and FET, JFET, MOSFET, IGBT. Biasing FET as amplifier and
circuits. 143. Verify characteristics of switch.
SCR, DIAC, TRIAC, FET, etc. UPS, Inverter and Battery
144. Demonstrate and identify charger.
triggering circuits. Analog to Digital converter
145. Construct simple circuits Digital to analog converter
containing UJT for Various types of ICs, Buffer
triggering. Applications of power electronic
146. Troubleshoot defects in devices.
simple power supply circuit.
147. Test, analyze defects and Introduction to CRO
repair UPS. Types of oscillators and multi-
148. Maintain, service and vibrators
troubleshoot battery Basic calculation in oscillators.
charger and inverter.
149. Install an Inverter with Introduction to Digital
battery. electronics;
150. Identify pins of various ICs Logic gates and ICs
used in power electronic Combinational circuits and its
circuits. classification.
151. Demonstrate functioning Number system, Registers,
and checking of DA/ AD Counters and Timers.
converters. Digital memory types; ROM,
152. Check various registers, RAM, EPROM.
counters and timers.
180. Identify the different front
panel control of a CRO.
181. Practice measuring of the
Amplitude, Frequency and
time period of typical
electronic signals using CRO.
45-47  Perform speed 182. Identify different parts of Types of AC/DC drives
control of AC and DC AC/ DC drive. Functions and block diagram
motors by using solid 183. Identify terminals of AC/ DC Terminal connections; control
state devices. drive. and power circuit.
184. Connect A/D and D/A Applications of AC/DC drive,
converters with drive. Basic parameter setting in
185. Connect and operate lift variable voltage variable
motor through VVVF drives. frequency (VVVF) drive.
186. Perform speed control of lift Size and selection of drives used
motor using drive. in lifts and escalators.
34
187. Perform speed control and Study of Specific control logic for
reversing the direction of lift motor operation.
rotation of AC motors by Parameter settings of drives for
using thyristors / AC drive. lift motor operation.
188. Connect and run stepper/ Interfacing of A/D and D/A
servo motor using converters with drive.
electronic controller. Speed control of motor by
thyristor.
Concept of stepper/ servo
motor.
48-49 Project work / Industrial visit

Broad Area:
a) Welding and brazing
b) Drawing plan
c) Panel wiring with motor control
d) Power electronic circuits and digital electronic components
e) AC/DC drives
50-51 Revision
52 Examination
Note: -
35

THIRD SEMESTER - 06 Month

53-56  Carry out safe 189. Demonstrate different types Working principle of different
operation of different of elevators viz., Hydraulic, elevators, types of conveying
types of lifts, Pneumatic, Traction, etc. equipment.
escalators, moving 190. Demonstrate different types Importance of personnel
walkways, belt of conveying equipment viz., safety in lifts and escalators.
conveyors and bucket Escalators, Belt conveyor, Applications and proper use
conveyors. Bucket conveyor, etc. of; Hard hat, Safety belt,
191. Practice use of Personnel lifeline, Barricade, Cut
safety equipment viz., hard resistance gloves, goggles,
hat, Safety belt, cut resistance dust musk, head lamp, ear
gloves, dust mask, ear plug, plug, JHA, cardinal rules.
head lamp, etc. Emergency equipment of the
192. Demonstrate different elevator; Emergency light,
screws, nut-bolts, clamps, Automatic rescue device, door
rivets and shackles used in lift sensor, emergency alarm.
and escalators.
193. Demonstrate emergency Components of elevator;
safety devices used in Types of elevator
elevators. Capacity and speed of the
194. Identify components of Elevator.
elevator. Moving walkways.
195. Demonstrate working of
elevator.
196. Demonstrate working of
moving walkways.
57-68  Carry out installation 197. Practice Fixing of template. Methods and procedure for
of elevators in 198. Practice Fixing of bracket. Template setting.
industries, shopping 199. Practice Fixing of guide rail. Hoist way measurement,
malls, subway 200. Demonstrate counter weight, Bracket measurement & fixing.
stations, airport and buffer, car frame, emergency Guide rail hoisting & plumbing.
multi storied stop switch. Concept of counter weight,
residential buildings. 201. Demonstrate landing zone, buffer, car frame, emergency
top over travel. stop switch.
202. Demonstrate over speed Different types of door,
Governor, safety circuit, landing zone, top over travel,
overhead clearance and car head room, etc.
bottom clearance. Elevator safety (over speed
Governor, safety circuit,
36
203. Demonstrate construction overhead clearance, car

and parts of different bottom clearance)
elevators. Common safety features of
204. Demonstrate different types elevator - ATT, overload, ISC,
of elevator well/ pit. fire, earth quake.
205. Practice fixing of Guide rails, Types of elevator; passenger
reed switch, magnet and elevator, service elevator,
observe running clearance. freight elevator.
206. Perform fixing of ropes/belt Concept of elevator well,
and limit switches. elevator pit, pit depth.
207. Carry out inspection of car Types and procedure of fixing
top. Guide rails, reed switch
208. Perform fixing and checking magnet.
of electromagnet brake. Importance of Running
209. Fix cams and pulleys. clearance.
210. Demonstrate fixing of Types of Ropes, Coated steel
machine beam and beam belt.
support. Types of limit switch and their
211. Demonstration fixing of spur application.
gear, worm gear and Importance of car top
Bearings. Inspection.
212. Practice fixing of car Electromagnetic brakes for
components. lifts.
213. Practice fixing of car lighting Types of Drum, pulleys,
and fan. guiding shoes, cam, toe guard,
retiring cam, limit cam and
214. Fix and adjust compensation
sheave used in lift.
chain and governor tension
Process of fixing Machine
weight.
beam and beam support.
215. Demonstrate and practice of
Dead end hitch, spur gear,
installation of door.
worm gear and Bearings.
216. Demonstrate and practice of Difference between Geared
installation of cage. and Gearless machine.
217. Practice fitting of rope. Components of Car Operating
218. Practice installation of Panel.
travelling cable. Hall fixture and lantern.
219. Demonstrate safe use of Compensation chain, cage
scaffolding. bulldog clip, governor tension
220. Prepare check of list and weight and counter screen.
report for commissioning. Types of Doors and procedure
221. Prepare documents for of installation.
getting license. Cage fitting, function of
222. Carry out testing of wiring isolation.
circuit and motor before Concept and calculation of
commissioning. roping/ run by (1:1 , 2:1, 4:1)
223. Perform inspection run and Procedure of travelling cable
37
normal run. installation.

224. Practice installation of Types scaffolding & their
different types of ropes, standards.
guide, buffers, counter Concept of scaffoldless
weight, etc. installation system.
225. Practice installation of Commissioning; Concept,
governor and pulley. Procedure/ steps.
226. Practice installation of car Procedure of getting elevator
gate. license and commissioning
227. Calculate car area for certificate.
different No. of passengers. Procedure, Types of governor
228. Calculate elevator speed for and pulley, types of Car gate,
different applications. etc.
229. Calculate capacity of elevator Space required for the
(Kg) as per No. of passengers.
erection of lift of different
capacity.
Required car area according to
No. of passengers.
Selection of elevator speed for
various types of lift.
Capacity of elevator; Selection
of location of Lift Machine.
Selection of rope, guide rail,
buffers, counter weight etc.
Systematic installation.
69-73  Carry out installation 230. Demonstrate different Types of Escalator

of escalators and escalator arrangements. arrangements; parallel,
moving walkways in 231. Demonstrate moving multiple parallel, cross over.
industries, shopping walkways. Typical applications
malls, subway 232. Practice calculation of Moving walkways and
stations and airport. boarding and alighting areas applications.
for different sizes and types Selection/ Calculation of -
of escalators. speed, step widths, inclination
233. Practice calculation of pit area Boarding and alighting areas,
and support requirements. Pits and supports
234. Demonstrate different parts Components/ Parts of
of step and step chain escalators.
assembly. Step parts and assemblies
235. Demonstrate comb plate and Step chain parts and
hand rail parts. assemblies, Comb plate parts
236. Practice fixing of drive unit, Hand rails and related parts.
drive chain and shaft. Motors and brake assemblies,
237. Practice fixing of different Drive unit, drive chain and
covers and panels. shafts.
38
238. Practice fixing of barriers and Lubrication system and other

caution plates. miscellaneous parts.
Covers, Decking, trim plates,
panels, etc.
Barriers, barrier assembly and
caution plates.
74-75 Project work/ Industrial visit (optional)

Broad Area:
a) Report on Commissioning of Elevators
b) Report on Commissioning of Escalators and moving walkways
c) Control circuit
d) Sensors, limit switches
e) Emergency equipment
76-77 Revision
78 Examination
Note: -
39

FOURTH SEMESTER – 06 Month

79-84  Install various 239. Demonstrate different control Various control systems of lift
electrical and systems used in elevators. and their utility.
electronic control 240. Identify different components Rheostatic control and variable
devices, safety of control circuits. voltage control.
devices, control 241. Practice installation of various Single speed, double speed and
panels, limit controls. logic circuit control.
switches and power 242. Practice fixing of different Automatic levelling with change
wiring, etc. for electrical equipment and of load.
control drives of controls. Auxiliary motor micro drive.
lifts and escalators. 243. Demonstrate the automatic Electrical and control parts
levelling devices and their Automatic levelling with main
function with change of load. motor at various speeds
244. Set parameters and practice
Automatic levelling devices.
various operations.
The floor selector type, hoist-
245. Practice manual and automatic
way switching devices.
push bottom operation.
Operation without mechanical
246. Demonstrate auxiliary motor
contact.
micro drive.
Manual operation, Push bottom,
247. Demonstrate automatic
Automatic operation holds in
levelling with main motor at
push bottom operation, fully
various speeds.
automatic push button
248. Identify different alarming
operation, dual operation and
modes.
signal operation.
249. Practice reading of control
Alarming system
circuit diagram.
Various electrical & electronic
250. Inspect and check performance
control circuits.
during test and trials.
Logic circuits used in lifts.
251. Make records of observation
Test and trial of mechanical,
during trials.
252. Practice alteration and electrical and electronic system
adjustment as necessary. of lift.
253. Simulate common defects and Procedure of testing with
practice of repair. minimum to maximum level.
85-89  Carry out 254. Practice a good housekeeping Safety of personnel, Safe use of
preventive & while working in the lifts. hand & power tools.
breakdown 255. Practice of safe working in lifts. Proper method of hand lifting
maintenance of Follow electrical safety rules. rigging and hoisting.
lifts, escalators and 256. Demonstrate safety practices Proper use of ladders and step
moving walkways while working on live Ladders.
40
with due care and controller. Clothing, safety shoes, safety

safety. 257. Demonstrate safety practices glasses, Safety belt, hand-
while working on top of the car protective Cream, leather
& lift pit. gloves. Hard hats, Safety net etc.
258. General awareness on public Proper use of ladders step
safety components and door Ladders.
safety. Clothing, safety shoes, safety
259. Demonstrate use of personnel glasses, Safety belt, hand-
protective equipment. protective Cream, leather
260. Measure and adjust clearance gloves. Hard hats, Safety net etc.
between wall and car. Size and shape of car
261. Measure and adjust clearance Clearance and allowances
between adjacent cars. between car and the wall.
90-93  Carry out 262. Check physical location of all Concept of lift maintenance.
preventive & components of lift as per Methods/ Types of
breakdown drawing. maintenance.
maintenance of 263. Practice repairing and Preparing check list.
lifts, escalators and replacement of different Concept of maintenance
moving walkways mechanical components. schedule.
with due care and 264. Practice repairing and Preparing and follow-up of
safety. replacement of different maintenance schedule.
electrical and electronic Preventive maintenance,
components. running maintenance and brake-
265. Check physical location of all down maintenance.
components of escalators and Spare parts used for lift and
moving walkways as per escalators maintenance.
drawing. Inventory/ stocking of spare
266. Carry out servicing of various parts.
mechanical and electrical parts Preservation of spare parts.
of escalators and moving Types of lubricants, its
walkways as per drawing. properties and use in lifts.
267. Practice draining out of old Importance of lubrication.
grease and oils. Lubrication during installation
268. Practice refilling of oil dashpots and periodical lubrication.
and grease cups. Disadvantage of improper
269. Lubrication on car gate, cam lubrication.
bellows, buffer, rope, guiderail
etc.
94-99  Carry out various 270. Check lift’s main supply, Effects of faulty power supply,
checks, testing, switches, fuses and contacts. i.e. single phasing, loose contact,
tuning of 271. Examine & adjust all moving improper voltage etc.
components, contacts of the controller. Effect of wrong brush bedding
examine safety 272. Tightening connections and and positioning.
devices and ensure secure wires. Effects faulty and loose braking
41
proper functioning 273. Check motor connections brush system.

of lifts, escalators position, air gap, bearing etc.
and moving 274. Check brake shoe, magnetic Different types of bearings used
walkways. coil, oil in magnet case, dash in lift, their specification and
pot adjustment etc. properties.
275. Check oil level at worm gear, Gear, worm and worm wheel
replace oil if necessary. used in lift and their function.
276. Check shaft bearing, drum, Function of various parts of
drive sheave for excessive play governor.
& proper lubrication.
277. Careful examine safety Types of spring, function and
governor for proper operating use.
condition and lubrication. Concept of wear and tear.
278. Carefully examine all ropes for
System of levelling and
any damage and broken wire
alignment.
and proper lubrication.
279. Examine main & counter
Types of Shaft and shaft
weights, guide rail for
coupling.
lubrication and efficient
Function of emergency cut out
functioning of brackets and rail
in trip system.
clips.
Necessity of electrical/
280. Check car shoes, buffers and its
mechanical interlocks.
lubricants.
Importance of regular cleaning,
281. Carefully examine safety
dusting and lubrication.
devices, tripping rod for its
Importance of recording
setting (set even).
parameters and other service
282. Check levelling of car platform.
records of lift.
283. Check emergency opening of
door and other emergency
Explanation and function of
safety devices.
Auto rescue device (ARD).
284. Check movement of travelling
cables for foul.
285. Examine top and bottom final
shaft way limit switches and
other limit switches for their
proper operation.
286. Renew contacts or replace limit
switches if required.
287. Examine safety plank switch
under car platform.
288. Examine door contacts and gate
contacts, adjusting and
renewing parts where
necessary.
289. Examine emergency cut out
switches for door and gate
42
contacts.
290. Examine light & fan switches
and fixture in the car for proper
operation.
291. Perform cleaning of top,
bottom and inside car, lift pit,
governor, machine, controller
and other parts.
292. Check machine room for proper
cleanliness.
293. Check proper functioning of
relays, timers, signalling
system, alarming system,
indications, electrical interlocks
etc.
294. Prepare servicing report and
make records of operational
state and recommendation if
any.
295. Demonstrate Auto Rescue
Device operating system and
connection to lift System.
100- Project work / Industrial visit
101 Broad Area:
a) Control system of lift/ escalators
b) Safety devices
c) Servicing report
d) Prepare maintenance schedule
102-
Revision
103
104 Examination
Note: -
43

44
9. SYLLABUS - CORE SKILLS
9.1 CORE SKILL – WORKSHOP CALCULATION & SCIENCE
S No. Description - Workshop Calculation Description - Workshop Science
1st Semester
1 Unit: Systems of unit- FPS, CGS, MKS/SI Material Science: properties -Physical &
unit, unit of length, Mass and time, Mechanical, Types -Ferrous & Non-Ferrous,
Conversion of units difference between Ferrous and Non-Ferrous
metals, introduction of Iron, Cast Iron, Wrought
Iron, Steel, difference between Iron and Steel,
Alloy steel, carbon steel, stainless steel, Non-
Ferrous metals, Non-Ferrous Alloys.
2 Fractions: Fractions, Decimal fraction, Mass .Weight and Density :

L.C.M., H.C.F., Multiplication and Division Mass, Unit of Mass, Weight, difference between
of Fractions and Decimals, conversion of mass and weight, Density, unit of density,
Fraction to Decimal and vice versa. specific gravity of metals.
Simple problems using Scientific
Calculator.
3 Square Root: Square and Square Root, Speed and Velocity: Rest and motion, speed,
method of finding out square roots, velocity, difference between speed and velocity,
Simple problem using calculator. acceleration, retardation, equations of motions,
Ratio & Proportion : simple related problems.
Simple calculation on related problems.
4 Percentage: Introduction, Simple Work, Power and Energy: work, unit of work,
calculation. Changing percentage to power, unit of power, Horse power of engines,
decimal and fraction and vice-versa. mechanical efficiency, energy, use of energy,
potential and kinetic energy, examples of
potential energy and kinetic energy.
2nd Semester
1 Algebra: Addition, Subtraction, Heat & Temperature: Heat and temperature,
Multiplication, Division, Algebraic their units, difference between heat and
formula, Linear equations (with two temperature, boiling point, melting point, scale
variables). of temperature, relation between different
scale of temperature, Thermometer, pyrometer,
transmission of heat, conduction, convection,
radiation.
45
2 Mensuration: Area and perimeter of Basic Electricity: Introduction, use of electricity,

square, rectangle, parallelogram, how electricity is produced, Types of current_
triangle, circle, semi circle, Volume of AC, DC, their comparison, voltage, resistance,
solids - cube, cuboid, cylinder and their units. Conductor, insulator, Types of
Sphere. connections - series, parallel, electric power,
Surface area of solids -cube, cuboid, Horse power, energy, unit of electrical energy.
cylinder and Sphere.
3 Trigonometry: Levers and Simple Machines:

Trigonometrical ratios, measurement of levers and its types. Simple Machines, Effort and
angles. Trigonometric tables. Load, Mechanical Advantage, Velocity Ratio,
Efficiency of machine, Relationship between
Efficiency, velocity ratio and Mechanical
Advantage.
3rd Semester
1 Use of Scientific Calculator: Matter, forms, specific properties related to
Practice on solving different problems solids, liquids and gases. The atom, molecule.
like phase angle, etc. with the help of a Difference between an element and compound.
calculator.
2 Algebra: Electrical Engineering materials:

Theory of Indices, related problems. Properties and uses in electrical field of
Factorization -different method. important materials to be selected from 3
Quadratic equations and solution of categories as conducting materials, semi-
simultaneous equations with 2/3 conducting materials, Insulating materials.
unknowns. Different types of related Insulating materials including transformer oils.
problems involving equations.
3 Trigonometry: Magnetism: Introduction Magnetic Material for

Application in calculating height and permanent magnet, temporary magnet etc.
distances. Use of trigonometric formulae Magnetic field, flux density, permeability,
in calculating areas of geometrical susceptibility – explanation and units of the
figures. Solution of Triangles. above terms. Electromagnet (Solenoid) – practical
applications.
4 Mensuration: Volumes and surface Concept of terms like pressure, atmospheric

areas of solid bodies such as triangular pressure, gauge pressure.
prism, hexagonal prism etc. Heat treatment – Necessity – different methods.
Volumes and surface area of pyramids
including cone.
4th Semester
1 Number system: decimal and binary, Friction: Laws of friction, co- efficient of friction,
Octal Hexa decimal. BCD code, angle of friction, simple problems related to
46
conversion from decimal to binary and friction. Lubrication

vice-versa, all other conversions. Practice Rectifier:
on conversions. RMS. Maximum, Average values of voltage and
current in rectifiers form factor, ripple factor.
2 Estimation & costing: Simple estimation Forces: Resolution and composition of forces.
of the requirement of materials etc. as Representation of force by vectors, simple
applicable to the trade. Problems on problems on lifting tackles like jib wall, crane-
estimation and costing. Solution of problems with the aid of vectors.
Further Mensuration: General condition of equilibriums for series of
Volumes of frustums including conical forces on a body. Law of parallelogram, Triangle
frustums. Law, Lami’s Law theorem.
Graph- Basics, abscissa, co-ordinate etc.
Y = mz and Y= mx + c graph
3 Simple Problems on Profit & Loss. Centre of gravity: Centre of gravity concept and
Simple and compound interest. C.G. of different lamina. Equilibrium different
kinds stable, unstable and neutral. Law of
parallelogram force. Triangle law, Lami’s theorem
stable, unstable and neutral equilibrium.
47
9.2 CORE SKILL - ENGINEERING DRAWING
ENGINEERING DRAWING
S No. CONTENTS
1ST Semester
1 Engineering Drawing: Introduction and its importance
 Relationship to other technical drawing types
 Conventions
 Viewing of engineering drawing sheets.
 Method of Folding of printed Drawing Sheet as per BIS SP:46-2003
2 Drawing Instruments : their Standard and uses

 Drawing board, T-Square, Drafter (Drafting M/c), Set Squares, Protractor.
 Drawing Instrument Box (Compass, Dividers, Scale, Diagonal Scales etc).
 Pencils of different Grades, Drawing pins / Clips.
3 Lines :
 Definition, types and applications in Drawing as per BIS SP:46-2003
 Classification of lines (Hidden, centre, construction, Extension, Dimension, Section)
 Drawing lines of given length (Straight, curved)
 Drawing of parallel lines, perpendicular line
 Methods of Division of line segment
4 Drawing of Geometrical Figures:

 Definition, nomenclature and practice of angle measurement and its types,
method of bisecting.
 Triangle - different types
 Rectangle, Square, Rhombus, Parallelogram.
 Circle and its elements.
5 Lettering and Numbering as per BIS SP46-2003: -

 Single Stroke, Double Stroke, inclined, Upper case and Lower case.
6 Dimensioning:
 Definition, types and methods of dimensioning (functional, nonfunctional and
auxiliary)
 Types of arrowhead
 Leader Line with text
7 Free hand drawing of:

 Lines, polygons, ellipse, etc.
 Geometrical figures and blocks with dimension
48
 Transferring measurement from the given object to the free hand sketches.
8 Sizes and Layout of Drawing Sheets:

 Basic principle of Sheet Size
 Designation of sizes
 Selection of sizes
 Title Block, its position and content
 Borders and Frames (Orientation marks and graduations)
 Grid Reference
 Item Reference on Drawing Sheet (Item List)
9 Method of presentation of Engineering Drawing

 Pictorial View
 Orthogonal View
 Isometric view
10 Symbolic Representation (as per BIS SP:46-2003) of:

 Fastener (Rivets, Bolts and Nuts) - Bars and profile sections
 Weld, brazed and soldered joints.
 Electrical and electronics element
 Piping joints and fittings
2nd Semester
1 Construction of Scales and diagonal scale
2 Practice of Lettering and Title Block
3 Dimensioning practice:
 Position of dimensioning (unidirectional, aligned, oblique as per BIS SP:46-2003)
 Symbols preceding the value of dimension and dimensional tolerance.
 Text of dimension of repeated features, equidistance elements, circumferential
objects.
4 Construction of Geometrical Drawing Figures:

 Different Polygons and their values of included angles. Inscribed and Circumscribed
polygons.
 Conic Sections (Ellipse & Parabola)
5 Drawing of Solid figures (Cube, Cuboids, Cone, Prism, Pyramid, Frustum of Cone and
Pyramid.) with dimensions.
6 Free Hand sketch of hand tools and measuring tools used in respective trades.
49
7 Projections:
 Concept of axes plane and quadrant.
 Orthographic projections
 Method of first angle and third angle projections (definition and difference)
 Symbol of 1st angle and 3rd angle projection as per IS specification.
8 Drawing of Orthographic projection from isometric/3D view of blocks
9 Orthographic Drawing of simple fastener (Rivet, Bolts, Nuts & Screw)

10 Drawing details of two simple mating blocks and assembled view.
3rd Semester
1 Sign & Symbol Trade related
Alternating Current
 Drawing of simple electrical circuit using electrical symbols.
 Drawing of sine square & triangular waves.
 Diagram of battery charging circuit.
 Practice in reading typical example of circuit containing R, L & C.
 Reading of electrical drawing.
2 Electronic components
 Symbols for electronic components. Diode, Transistor, Zener diode, SCR, UJT, FET,
IC, Diac, Triac, Mosfet, IGBT etc.
 Drawing of half wave, Full wave and Bridge rectifier circuit.
 Drawing circuit for a single stage Amplifiers and Multi stage Amplifies and types of
signals.
 Drawing of circuit containing UJT, FET & Simple power control circuits.
 Free hand drawing of Logic gates and circuits.
3 Electric wirings & Earthing

 Detailed diagram of calling bell, & Buzzers etc
 Free hand sketching of Staircase wiring.
 Drawing the schematic diagram of plate and pipe earthing.
 Diagram for electroplating from A.C / D.C source.
4 DC machines
 Graphic symbols for Rotating machines.
 Sketching of brush and brush gear of D.C. machines.
 Sketching of D.C. 3-point and 4-point starter .
 Layout arrangement of D.C. Generators & motors, control panel.
 Exercises on connection to motors through Ammeter, voltmeter & K.W. meters of
electrical wiring diagram.
 Drawing the schematic diagram of D.C. motor speed control by Thyristor / DC Drive.
50
5 Transformer
 Graphic symbols for Transformers.
 Free hand sketching of transformer and auxiliary parts and sectional views.
 Sketching a breather.
 Drawing the diagram of typical marking plate of a distribution transformer.
Illumination
 Free hand sketching of Mercury vapour lamp, sodium vapour lamp, fluorescent tube
6 (Single & Twine), MHL lamp and their connection.
4th Semester
1 Three phase Induction motor
 Free hand sketching of Slip-ring and Squirrel cage Induction motor.
 Typical wiring diagram for drum controller operation of A.C. wound rotor motor.
 Drawing the schematic diagram of Autotransformer starter, DOL starter and Star
Delta Starter.
 Drawing the schematic diagram of A.C. motor speed control by SCR /AC Drive.
2 Alternator
 Tracing of panel wiring diagram of an alternator.
 Drawing the schematic diagram of automatic voltage regulators of A.C. generators.
3 Winding
 Drawing the development diagram for D.C. Simplex Lap & Wave winding
 with brush position. Drawing the development diagram of A.C 3 – Phase, 4 Pole 24
slots single layer winding.
4 Control Panel
 Practice in reading panel diagram.
 Local & Remote control of Induction motor with inching.
 Forward & Reverse operation of Induction motor
 Automatic Star Delta Starter
 Automatic star delta starter with change of direction of rotation
 Sequential control of three motors.
5 Domestic Appliances
 Fire, Alarms, Electric Iron, Heater, Electric Kettle, Heater / Immersion Heater, Hot
Plate, etc.
6 Distribution of Power
 Types of insulator used in over head line. (Half sectional views)
 Different type of distribution systems and methods of connections.
51
 Layout diagram of a substation.

 Single line diagram of substation feeders.
52
9.3 CORE SKILL – EMPLOYABILITY SKILL
EMPLOYABILITY SKILL
First Semester
Duration : 20 Hrs.
1. English Literacy
Marks : 09
Pronunciation Accentuation (mode of pronunciation) on simple words, Diction
(use of word and speech)
Functional Grammar Transformation of sentences, Voice change, Change of tense,

Spellings.
Reading Reading and understanding simple sentences about self, work and
environment
Writing Construction of simple sentences

Writing simple English
Speaking / Spoken English Speaking with preparation on self, on family, on friends/ classmates,
on know, picture reading gain confidence through role-playing and
discussions on current happening job description, asking about
someone's job habitual actions. Cardinal (fundamental) numbers
ordinal numbers. Taking messages, passing messages on and filling in
message forms Greeting and introductions office hospitality, Resumes
or curriculum vita essential parts, letters of application reference to
previous communication.
Duration : 20 Hrs.
2. IT Literacy
Marks : 09
Basics of Computer Introduction, Computer and its applications, Hardware and
peripherals, Switching on-Starting and shutting down of computer.
Computer Operating Basics of Operating System, WINDOWS, The user interface of

System Windows OS, Create, Copy, Move and delete Files and Folders, Use of
External memory like pen drive, CD, DVD etc, Use of Common
applications.
Word processing and Basic operating of Word Processing, Creating, opening and closing
Worksheet Documents, use of shortcuts, Creating and Editing of Text, Formatting
the Text, Insertion & creation of Tables. Printing document.
Basics of Excel worksheet, understanding basic commands, creating
simple worksheets, understanding sample worksheets, use of simple
formulas and functions, Printing of simple excel sheets.
Computer Networking and Basic of computer Networks (using real life examples), Definitions of
Internet Local Area Network (LAN), Wide Area Network (WAN), Internet,
53
Concept of Internet (Network of Networks),

Meaning of World Wide Web (WWW), Web Browser, Web Site, Web
page and Search Engines. Accessing the Internet using Web Browser,
Downloading and Printing Web Pages, Opening an email account and
use of email. Social media sites and its implication.
Information Security and antivirus tools, Do's and Don'ts in
Information Security, Awareness of IT - ACT, types of cyber crimes.
Duration : 15 Hrs.
3. Communication Skills
Marks : 07
Introduction to Communication and its importance
Communication Skills Principles of Effective communication
Types of communication - verbal, non verbal, written, email, talking
on phone.
Non verbal communication -characteristics, components-Para-
language
Body language
Barriers to communication and dealing with barriers.
Handling nervousness/ discomfort.
Listening Skills Listening-hearing and listening, effective listening, barriers to

effective listening guidelines for effective listening.
Triple- A Listening - Attitude, Attention & Adjustment.
Active Listening Skills.
Motivational Training Characteristics Essential to Achieving Success.

The Power of Positive Attitude.
Self awareness
Importance of Commitment
Ethics and Values
Ways to Motivate Oneself
Personal Goal setting and Employability Planning.
Facing Interviews Manners, Etiquettes, Dress code for an interview

Do's & Don'ts for an interview.
Behavioral Skills Problem Solving

Confidence Building
Attitude
Second Semester
Duration : 15 Hrs.
4. Entrepreneurship Skills
Marks : 06
Concept of Entrepreneur - Entrepreneurship - Enterprises:-Conceptual issue
54
Entrepreneurship Entrepreneurship vs. management, Entrepreneurial motivation.

Performance & Record, Role & Function of entrepreneurs in relation
to the enterprise & relation to the economy, Source of business ideas,
Entrepreneurial opportunities, The process of setting up a business.
Project Preparation & Qualities of a good Entrepreneur, SWOT and Risk Analysis. Concept
Marketing analysis & application of PLC, Sales & distribution Management. Different
Between Small Scale & Large Scale Business, Market Survey, Method
of marketing, Publicity and advertisement, Marketing Mix.
Institutions Support Preparation of Project. Role of Various Schemes and Institutes for
self-employment i.e. DIC, SIDA, SISI, NSIC, SIDO, Idea for financing/
non financing support agencies to familiarizes with the Policies
/Programmes & procedure & the available scheme.
Investment Procurement Project formation, Feasibility, Legal formalities i.e., Shop Act,
Estimation & Costing, Investment procedure - Loan procurement -
Banking Processes.
Duration : 10 Hrs.
5. Productivity
Marks : 05
Benefits Personal / Workman - Incentive, Production linked Bonus,
Improvement in living standard.
Affecting Factors Skills, Working Aids, Automation, Environment, Motivation - How

improves or slows down.
Comparison with Comparative productivity in developed countries (viz. Germany,

developed countries Japan and Australia) in selected industries e.g. Manufacturing, Steel,
Mining, Construction etc. Living standards of those countries, wages.
Personal Finance Banking processes, Handling ATM, KYC registration, safe cash
Management handling, Personal risk and Insurance.
Duration : 15 Hrs.
6. Occupational Safety, Health and Environment Education
Marks : 06
Safety & Health Introduction to Occupational Safety and Health importance of safety
and health at workplace.
Occupational Hazards Basic Hazards, Chemical Hazards, Vibroacoustic Hazards, Mechanical

Hazards, Electrical Hazards, Thermal Hazards. Occupational health,
Occupational hygienic, Occupational Diseases/ Disorders & its
prevention.
Accident & safety Basic principles for protective equipment.

Accident Prevention techniques - control of accidents and safety
measures.
55
First Aid Care of injured & Sick at the workplaces, First-Aid & Transportation of
sick person.
Basic Provisions Idea of basic provision legislation of India.

safety, health, welfare under legislative of India.
Ecosystem Introduction to Environment. Relationship between Society and

Environment, Ecosystem and Factors causing imbalance.
Pollution Pollution and pollutants including liquid, gaseous, solid and hazardous
waste.
Energy Conservation Conservation of Energy, re-use and recycle.
Global warming Global warming, climate change and Ozone layer depletion.
Ground Water Hydrological cycle, ground and surface water, Conservation and
Harvesting of water.
Environment Right attitude towards environment, Maintenance of in -house

environment.
Duration : 05 Hrs.
7. Labour Welfare Legislation
Marks : 03
Welfare Acts Benefits guaranteed under various acts- Factories Act, Apprenticeship
Act, Employees State Insurance Act (ESI), Payment Wages Act,
Employees Provident Fund Act, The Workmen's compensation Act.
Duration : 10 Hrs.
8. Quality Tools
Marks : 05
Quality Consciousness Meaning of quality, Quality characteristic.
Quality Circles Definition, Advantage of small group activity, objectives of quality
Circle, Roles and function of Quality Circles in Organization, Operation
of Quality circle. Approaches to starting Quality Circles, Steps for
continuation Quality Circles.
Quality Management Idea of ISO 9000 and BIS systems and its importance in maintaining
System qualities.
House Keeping Purpose of House-keeping, Practice of good Housekeeping.
Quality Tools Basic quality tools with a few examples.
56
ANNEXURE-I
LIST OF TOOLS & EQUIPMENT
LIFT AND ESCALATOR MECHANIC
S No. Name of the Tools and Equipment Specification Quantity
A. TRAINEES TOOL KIT
1. Steel Tape 5 m length 17 Nos.

2. Plier Insulated 150 mm 17 Nos.
3. Plier Side Cutting 150 mm 17 Nos.
Screw Driver 100 mm 17 Nos.
4.
5. Screw Driver 150 mm 17 Nos.

Electrician Connector, screw driver insulated 100 mm 17 Nos.
6. handle thin stem
7.
8. Heavy Duty Screw Driver 200 mm 17 Nos.
Electrician Screw Driver thin stem insulated 250 mm 17 Nos.
9.
handle
10. Punch Centre 150 mm X 9 mm 17 Nos.
11. Knife Double Bladed Electrician 17 Nos.
12. Neon Tester 17 Nos.
13. Steel Rule 300 mm 17 Nos.
14. Hammer, cross peen with handle 17 Nos.
15. Hammer, ball peen With handle 17 Nos.
16. Gimlet 6 mm 17 Nos.
17. Bradawl 17 Nos.
18. Scriber (Knurled centre position ) 17 Nos.
19. Pincer 150 mm 17 Nos.
B. SHOP TOOLS, INSTRUMENTS – For 2 (1+1) units no additional items are required
20. First aid box 01 set
C- Clamp 200 mm, 150 mm and 100
21. 02 Nos each
mm
22. Spanner Adjustable 150 mm,300mm 02 Nos each
23. Blow lamp 0.5 ltr 01 No.
24. Vernier Caliper 01 No.
25. Pressure Guage Air 01 No.
57
26. Chisel Cold firmer 25 mm X 200 mm 02 Nos.

27. Chisel 25 mm and 6 mm 02 Nos. each
28. Hand Drill Machine 01 No.
29. Portable Electric Drill Machine 6 mm 01 No.
30. capacity 01 No.
31. Pillar Electric Drill Machine 12 mm capacity 01 No.
32. Allen Key 01 set
33. Oil Can 0.12 ltr 01 No.
34. Grease Gun 01 No
35. Out Side Micrometer 02 Nos.
36. Motorised Bench Grinder 01 No.
37. Rawl plug tool and bit 02 set
38. Pully Puller 02 Nos.
39. Bearing Puller 02 Nos.
40. Pipe vice 04 Nos.
41. Thermometer 0 to 100 deg Centigrade 01 No.
42. Scissors blade 150 mm 04 Nos.
43. Crimping Tool 02 sets
44. Wire stripper 20 cm 02 Nos.
45. Chisel Cold flat 12 mm 02 Nos.
46. Mallet hard wood 0.50 kg 04 Nos.
47. Hammer Extractor type 0.40 kg 04 Nos.
Hacksaw frame 200 mm 300 mm 02 Nos.
48.
adjustable each
49. Try Square 150 mm blade 04 Nos.
Outside and Inside Divider Calipers 02 Nos.
50.
each
51. Pliers flat nose 150 mm 04 Nos.
52. Pliers round nose 100 mm 04 Nos.
53. Tweezers 100 mm 04 Nos.
54. Snip Straight and Bent 150 mm 02 Nos. each
55. D.E. Metric Spanner 6 to 32 mm 02 Nos.
56. Drill hand brace 04 Nos.
57. Drill S.S. Twist block 2 mm, 5 mm 6 mm set of 3 04 Set
58. Plane, smoothing cutters 50 mm 02 Nos. each
59. Gauge, wire imperial 02 Nos.
60. File flat 200 mm 2nd cut 08 Nos.
61. File half round 200 mm 2nd cut 04 Nos.
62. File round 200 mm 2nd cut 04 Nos.
63. File flat 150 mm rough 04 Nos.
58
64. File flat 250 mm bastard 04 Nos.

65. File flat 250 mm smooth 04 Nos.
66. File Rasp, half round 200 mm bastard 04 Nos.
67. Soldering Iron 25 watt, 65 watt, 125 watt 02 Nos. each
68. Copper bit soldering iron 0.25 kg. 02 Nos.
69. Desoldering Gun 04 Nos.
70. Hand Vice 50 mm jaw 04 Nos.
71. Table Vice 100 mm jaw 08 Nos.
72. Pipe Cutter to cut pipes upto 5 cm. dia 04 Nos.
73. Pipe Cutter to cut pipes above 5 cm dia 02 Nos.
74. Stock and Die set for 20 mm to 50 mm G.I. 01 set
75. pipe
76. Stock and Dies conduit 01 No.
77. Ohm Meter; Series Type & Shunt Type 02 Nos. each
78. Multi Meter (analog) 0 to 1000 M Ohms, 2.5 to
02 Nos.
500 V
79. Digital Multi Meter 06 Nos.
80. A.C. Voltmeter M.I. 0 -500V A.C 01 No.
81. Milli Voltmeter centre zero 100 - 0 - 100 m volt 01 No.
82. D.C. Milli ammeter 0 -500m A 01 No.
83. Ammeter MC 0-5 A, 0- 25 A 01 No. each
84. A.C. Ammeter M.I. 0-5A, 0-25 A 01 No. each
85. Kilo Wattmeter 0-1-3 KW 01 No.
A.C. Energy Meter Single phase 5 amp. Three
86. 01 No. each
Phase 15 amp
87. Power Factor Meter 01 No.
88. Frequency Meter 01 No.
89. Flux meter 01 No.
Wheat Stone Bridge with galvanometer and
90. 01 No.
battery
91. Laboratory Type Induction Coil 01 No.
92. DC Power Supply 0-30V, 2 amp 01 No.
Rheostat 0 -1 Ohm, 5 Amp
0 -10 Ohm, 5 Amp
93. 01 No. each
0- 25 Ohm, 1 Amp
0- 300 Ohm, 1 Amp
94. Variable Auto Transformer 1 Phase 01 No.
95. Battery Charger 01 No.
96. Hydrometer 01 No.
97. Miniature Breaker 16 amp (Raw Material) 01 No.
98. Mini Drafter 08 Nos.
99. Drawing Compass set 04 Nos.
59
100. Dial gauge 02 Nos.

101. Chain pulley block 2 ton 01 No.
102. Shackle 02 Nos.
103. Ceiling rope nylon/steel 50 mtr
Control transformer single phase 250 W With 12v, 24v, 48v,
104. 01 No.
110v and 240v tapping
Single phase transformer 1 KVA with enclosure and
105. 01 No.
input/output terminals
106. Current transformer 50/5, 20/5, 20/1 ampere 01 each
107. Potential transformer 240/110, 415/110 volt 01 each
108. Analog/Digital converter with four input/output 02 Nos.
109. Digital /Analog converter with four input/output 02 Nos.
110. Soft starter 3 phase, 415 V, 15 A 01 No.
111. Slings 2 ton capacity 01 No.
112. Elevator rope cutter upto 32mm 02 Nos.
113. Elevator limit switches 04 Nos.
Electric Hammer type drill machine 22mm
114. 750W, 240V 01 No.
capacity with all accessories
Electric Hand grinding machine with 110 mm
115. 750W, 240V 01 No.
wheel diameter
116. Electric hand blower 750 W, 240V 01 No.
117. Rail alignment gauge 02 Nos.
118. Working Plank 10 x 15 inch 04 Nos.
C. General Machinery & Equipment
Mini welding machine - 150 A, 240V 01 No.
119. (With connecting cable, electrode holder,
earthing clamp, safety glass and safety gloves)
Elevator control panel suitable for 5/8 01 No.
passenger lift having separate input, output and
120.
cable alley chamber. Fitted with PLC controller
and related accessories
DC compound motor with switch fuse unit, 2 KW, 220 V 01 No.
121. voltmeter, ammeter, field regulator, armature
regulator and four point starter
Single phase capacitor start induction motor 1 KW, 240 V 01 No.
122.
with starting panel
123. Universal motor with starting panel 0.75 KW, 240 V 01 No.
Three phase Squirrel cage induction motor with 3 KW, 415 V 01 No.
124.
DOL starting panel
Synchronous permanent magnet motor with 2 KW, 3 phase, 415 V 01 No.
125. starting panel - (can be used as generator when
coupled with DC compound motor)
126. Digital AC drive trainer 3 Phase, 2 KW 01 No.
60
127. Servo motor Trainer 250 W, 220/110 V 01 No.

Desktop multimedia computer - With suitable i3/i5 processor, 2GB RAM, 01 No.
128. UPS and computer table 500 GB HDD, 19.5" TFT
monitor.
129. Working model of Escalator 01 No.
130. Electromagnet break assembly 01 No.
131. Over speed governor for passenger lift 01 No.
Door simulator set (car door, landing door and 01 No.
132.
door drive unit)
5/8 Passenger lift installed with all control and 01 No.
133.
safety accessories
D. Safety Equipment
134. Industrial safety hat 04 Nos.
135. Industrial safety shoe different size 04 Nos.
136. Fall arrest personnel safety belt 04 Nos.
Life line rope - nylon braided made from high
137. 13 mm dia. 04 Nos.
tenacity multifilament yarn
138. Safety net 3 x 3 meter 02 Nos.
139. Head lamp 3 W with battery 02 Nos.
140. Fire Extinguisher CO2, 2 KG 02 Nos.
141. Fire Buckets With Stand 02 Nos.
E. Furniture & Accessories
142. Instructor's table 01 No.
143. Instructor's chair 02 Nos.
144. Working Bench 2.5 m x 1.20 m x 0.75 m 04 Nos.
145. Metal Rack 100cm x 150cm x 45cm 04 Nos.
146. Lockers with 16 drawers standard size 02 Nos.
147. Almirah 2.5 m x 1.20 m x 0.5 m 01 No.
148. Black board/white board 01 No.
149. Welding Table 01 No.
All the tools and equipment are to be procured as per BIS specification.
Note: -
a) If two units are working simultaneously in any shift, additional items under "Shop Tools,
Instruments & Outfit" is required for second unit.
b) For each two units in a shift, one set of items under "Machinery & Equipment" are
required.
61
TOOLS & EQUIPMENT FOR EMPLOYABILITY SKILLS
S No. Name of the Equipment Quantity

1. Computer (PC) with latest configurations and Internet connection 10 Nos.
with standard operating system and standard word processor and
worksheet software
2. UPS - 500Va 10 Nos.

3. Scanner cum Printer 1 No.
4. Computer Tables 10 Nos.
5. Computer Chairs 20 Nos.
6. LCD Projector 1 No.
7. White Board 1200mm x 900mm 1 No.
Note: - Above Tools & Equipments not required, if Computer LAB is available in the institute.
62
ANNEXURE-II
FORMAT FOR INTERNAL ASSESSMENT
Name & Address of the Assessor : Year of Enrollment :
Name & Address of ITI (Govt./Pvt.) : Date of Assessment :
Name & Address of the Industry : Assessment location: Industry / ITI
Trade Name : Semester: Duration of the Trade/course:
Learning Outcome:
Total internal assessment

Maximum Marks (Total 100 Marks) 15 5 10 5 10 10 5 10 15 15
Attendance/ Punctuality
Quality in workmanship
Skills to handle tools &
Safety consciousness
Speed in doing work

Workplace hygiene
Economical use of
Manuals/ Written
Result (Y/N)
Ability to follow
Application of
instructions
Knowledge
Marks
equipment
Sl. No
materials
Father's/Mother’s
VIVA
Candidate Name
Name
63

CTS Lift and Escalator Mechanic - CTS - NSQF-5 PDF

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Read this document in other languages

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

CTS Lift and Escalator Mechanic - CTS - NSQF-5 PDF

Uploaded by

Copyright:

Available Formats

Lift and Escalator Mechanic

COMPETENCY BASED CURRICULUM

LIFT AND ESCALATOR MECHANIC

CRAFTSMEN TRAINING SCHEME (CTS)

LIFT AND ESCALATOR

CRAFTSMEN TRAINING SCHEME (CTS)

Ministry of Skill Development and Entrepreneurship

The DGT sincerely acknowledges contributions of the Industries, State Directorates,

Name & Designation

27. Latha JTO Govt ITI, Hosur Road, Bangalore Member

S No. Topics Page No.

Candidates need broadly to demonstrate that they are able to:

2.2 CARRIER PROGRESSION PATHWAYS

 Can join Apprenticeship programme in different types of industries leading to a National

2.3 COURSE STRUCTURE

2.4 ASSESSMENT & CERTIFICATION

2.4.1 PASS REGULATION

2.4.2 ASSESSMENT GUIDELINE

Appropriate arrangements should be made to ensure that there will be no artificial

Assessment will be evidence based comprising the following:

 Job carried out in labs/workshop

Evidences of internal assessments are to be preserved until forthcoming semester

Performance Level Evidence

(b) Weightage in the range of 75%-90% to be allotted during assessment

regard for safety procedures and demanded by the component/job.

Name of the Trade Lift and Escalator Mechanic

NCO - 2015 7411.0100, 7412.0200, 8343.1800, 7411.9900

Space Norms 98.6 Sq. m

2. Workshop Degree in Engineering with one year experience.

3. Engineering Degree in Engineering with one year experience.

List of Tools &

Total Hrs Trade Trade Workshop Engg. Employability Extracurricular

40 Hours 25 Hours 6 Hours 2 Hours 3 Hours 2 Hours 2 Hours

As per notification issued by Govt. of India dated- 27.12.2013 on National Skill

Each level of the NSQF is described by a statement of learning outcomes in five

The NSQF level-5 descriptor is given below:

6. LEARNING/ ASSESSABLE OUTCOME

Learning outcomes are a reflection of total competencies of a trainee and assessment

6.1 GENERIC LEARNING OUTCOME

6.2 SPECIFIC LEARNING OUTCOME

GENERIC LEARNING/ ASSESSABLE OUTCOME

communication 3.3 Use documents and technical regulations and occupationally

9. Explain personnel 9.1 Explain personnel finance and entrepreneurship.

SPECIFIC LEARNING/ ASSESSABLE OUTCOME

13. Prepare electrical wire 13.1 Identify trade hand tools.

characteristics of RL/ RC/ RLC in AC parallel circuits.

15. Carry out Installation, 15.1 Identify different types of cells.

using DOL, star-delta and auto-transformer starters

28.4 Carry out servicing of various mechanical and electrical parts

SYLLABUS FOR LIFT & ESCALATOR MECHANIC TRADE

of allied trade tools. (05 Hrs) mallet claw hammer, marking,

resistance of a metal with factor.

57. Determine direction of Principle of electro-magnetism,

assembling of accessories viz., switches, accessories, their specifications

21  Assemble simple 78. Demonstrate and identify Basic electronics;

85. Use transistor as an

22-23 Project work / Industrial visit

SYLLABUS FOR LIFT & ESCALATOR MECHANIC TRADE

Week Professional Skills Professional Knowledge

102. Practice different welding Types of joints in welding.

113. Practice fixing of bus bar