Ready Recknor For Vessel Calculation

READY RECKNOR FOR VESSEL THICKNESS CALCULATION
PARAMETERS
SR.NO. DESIGN DATA
UNIT
1 Shell ID OF VESSEL 3400 mm
2 TL-TL HEIGHT OF VESSEL 2500 mm
3 Density of Fluid (ρ) 1050 kg/m3
4 Density of Material (ρ) 8000 kg/m3
5 SHAPE OF THE VESSEL Volume (m3)
5.1 TOP END Circular flat 0.00000

10%
5.2 BOTTOM END 1.94895
torrispherical
5.3 SHELL Cylinder 22.56742
5.4 - - mm
FOLLOWING DETAIL DATA FILL BY REFERRING THE DRAWING MENTION IN RESPECTIVE SHEET
6 FILL ONLY YELLOW MARK DATA
6.1 Bottom discharge ID ENTER VALUE mm
6.2 Angle 11 Deg
6.3 Thickness 0 mm
6.4 Pyramid Length (L) 0 mm
6.5 Pyramid Breadth (B) 0 mm
6.6 Pyramid length (l) 0 mm
6.7 Pyramid Breadth (b) 0 mm
6.8 Thickness of Pyramid 0 mm
6.9 Toriconical Ht 0 mm
6.10 Knuckle Radius (KR) of toriconical 0 mm
6.11 Thickness of toricone 0 mm
6.12 Design Pressure (P) 4 kg/cm2
6.14 Pressure with Liquid Head (Ph) = 4.28
6.15 Material SA 285 Gr A
6.16 Design temperature 800 F
6.17 Allowable stress Value 12900 PSI
6.18 Joint Efficiency Shell 0.8
Dish 1
6.20 Corrosion allowance (CA) 0 mm
7 RESULT OF THE CALCULATIONS ARE AS FOLLOWS

7.1 Filled Capacity (Vf) 24.52 m3
7.2 Filled Load (W) = 25742.18 Kg
7.3 Total empty weight ( WE ) 2497.70 Kg
7.4 Thickness calculation of vessel
Circumferential Thickness 6.00 mm
Longitudinal Thickness 6.00 mm
Take thickness whichever is higher value in above
Add CA in Higher calculated thk i.e. (Thk=C.A+Higher calculated thk)
7.4 A Hence Thickness of Shell will be 6.00 mm
Details of the head
Shape of the top head Circular flat

10%
Shape of the bottom head torrispherical
Depth of the head 504.4 mm
Crown Radius (L) 3400 mm
Knuckle Radius ( r) 340 mm
Nominal thickness of the head 12.7082073222 mm
Top end shape Volume in M3 Weight in Kg
Enter the shape 0 0

Cone 1.000326271 0
Conical frustrum 3.1316827193 0
10% torrispherical 1.948948977 395.3204736
Circular flat 0 435.85824
Rectangular flat 0 0
Torriconical #VALUE! #VALUE!
100-6% torispherical 3.3290488 1253.870794
Hemispherical 10.28467768 599.2348049
ellipsoidal #VALUE! #VALUE!
2:1 ellipsoidal 0.763506 231.7753786
Bottom end end shape

Enter the shape
Cone
Conical frustrum
10% torrispherical
Circular flat
Rectangular flat
Torriconical
100-6% torispherical
Hemispherical
ellipsoidal
2:1 ellipsoidal
Enter the shape

Cylinder with bottom cone
Cylinder
Cone
Conical frustrum
Frustrum of pyramid
ALCULATION FILL ALL THE
YELLOW
CONDITION
MARKED DATA
l/d 0.7352941176
top dish height 0.5044
Weight (Kg) bottom dish height 0.5044
435.85824 shell height TL to TL 2.5
395.32047 total height 3.5088
1666.51680
N IN RESPECTIVE SHEET capacity 24.51636
Only applicable for

cone & frustrum
shape
jacket weight 2268.02100096
total weight of 4765.72

jacketed vessel
total filled weight of 25742.18217580460

jacketed vessel
Internal
S
Cylinder with bottom cone
Conical id
Thickness of Cone
Density of Plate
Material
Cylinderrical Shell
Ht(TL_TL)
jacket dim 3500
jacket length = 2400
jacket volume 1.3006193586
jacket fluid weight 1300.6193585862

bottom cone CONE
Conical ID M
Angle deg
Thickness of Cone mm
Density of Plate g/cm3

Material
Density of Fluid (σf) kg/m3

Cylinder frustrum of pyramid
Pyramid Length (L) 6

Pyramid Breadth (B) 5
Pyramid length (l) 4
Density of Plate Material g/cm3 Pyramid Breadth (b) 3
Conical Angle 70
Thickness of Pyramid 2
Density of Plate Material 8
Density of Fluid (σf) 1000

ASME SEC II -D (20
Sr No Material Desc … -20 to 100

1 SA 285 Gr A 12900
2 SA 285 Gr B 14300
3 SA 285 Gr C 15700
4 SA 516 Gr 70 20000
5 SA 515 Gr 65 18600
6 SA 515 Gr 70 20000
7 SA 516 Gr 65 18600
8 SA 515 Gr 60 17100
9 SA 516 Gr 60 17100
10 SA 240 Gr 316 20000
11 SA 240 Gr 316L 16700
12 SA 240 Gr 304 20000
13 SA 240 Gr 304L 16700
m of pyramid Rectangular Flat Toriconica
M Length (L) 6 M Toriconical ID

M Breadth (B) 5 M Toriconical id
Thickness of
M 2 mm Toriconical Ht
Pyramid
Density of
M 8 g/cm3 Knuckle Radius (KR)
Plate Material
Density of
Deg 1000 kg/m3 Thickness of toricone
Fluid (σf)
mm
g/cm3
kg/m3
ASME SEC II -D (2007)
Stress Value upto 600 F in PSI
300 F 400 F 500 F 600 F
12900 12900 12900 12300
14300 14300 14300 13800
15700 15700 15700 15300
20000 20000 20000 19400
18600 18600 18600 17900
20000 20000 20000 19400
18600 18600 18600 17900
17100 17100 17100 16400
17100 17100 17100 16400
20000 19300 18000 17000
16700 15700 14800 14000
15000 13800 12900 12300
16700 15800 14700 14000
Toriconical
2 M
0.5 M
3 M
0.2 M
2 mm
ID
3.4 TL
Vessel Dept 14.09.2011
Conical Frustrum Top/Bottom 22.701 2.5 HT
Inputs
Description Value Unit
Conical ID 3.4 M TL
Conical id 0.04 M Angle 11 Deg
Conical angle 11 degree
Conical Ht 0.327 M
1.000 0.33 HT
Thickness of Cone 0 mm
Slant Ht[√((R-r)2+H2)]……(S) 1.71 M
Density of Plate Material 8 g/cm3
Density of Fluid (σf) 1050 kg/m3
Cylinderrical Shell Ht(TL_TL) 2.5 M 0.04
Thickness of Shell 6.00 mm id
Calculation:-
Lateral Surface Area(AL) Cone
= П * (ID+id)/2* S
= 9.249 m2
Lateral Surface Area(AL) Cylinder
= П * ID * H
= 26.707 m2
Lateral Empty PlateWeight (WE) (AL in m2)* (THK in mm)*( Density in

Cone = g/cm3) kg
= 0.000 kg

Cylindrical = g/cm3) kg
= 1281.936 kg
Volume(capacity) (V) Cylindrical = (П/4) * IDˆ2 * H

= 22.701 m3
Volume(capacity) (V) Cone

= (П/12) *h*( IDˆ2 + ID*id+idˆ2 )
= 1.0003246 m3
Total Lateral Empty Plate

Weight(Cone +Cylinder) = 1281.936 kg
Total Volume(Cone+Cylinder) = 23.70127464 m3
Total Filled Capacity ( VF) = V * σf
= 24886.3383742766 Kg
Total Load
= VF + WE
= 26168.274 Kg
Cylindrical Shell
Inputs
Shell ID 2.6 M
Shell Ht(TL_TL) 4.25 M
Thickness of Shell 6.00 mm
Density of Fluid (σ) 1050 kg/m3
Calculation:-
Cross Sectional Area A = П /4* IDˆ2

= 5.30998 m2
Lateral Surface Area(AL)

= П * ID * H
= 34.719 m2
Lateral Empty PlateWeight (AL in m2)* (THK in

(WE) = mm)*( Density in g/cm3) kg
= 1666.517 kg
Volume(capacity) (V) = (П/4) * IDˆ2 * H

= 22.567 m3
Total Filled Capacity ( VF) = V*σ

= 23695.786 Kg
Total Load = VF + WE
= 25362.303 Kg
ID
2.6 TL
22.567415 4.25 HT
TL
Conical Top/Bottom
Inputs
Conical ID 3.4 M
Angle 11 deg
Conical Ht 0.330 M
Slant Ht[√(R2+H2)]……(S) 1.73 M
Calculation:-

= (П * ID* S)/2
= 9.250 m2
Lateral Empty PlateWeight (AL in m2)* (THK in

(WE) = mm)*( Density in g/cm3) kg
= 0.000 kg
Volume(capacity) (V) = (П/4) * IDˆ2 * H/3

= 1.000 m3

= 1050.3425845841 Kg
= 1050.343 Kg
ID
3.4
1.000 0.33 HT
TL
Angle 11 deg
Conical Frustrum Top/Bottom
Inputs
Conical ID 3.4 M
Conical id 0.114 M
Conical angle 60 degree
Conical Ht 1.000 M
Slant Ht[√((R-r)2+H2)]……(S) 1.00 M
Calculation:-
Lateral Surface Area(AL) = П * (ID+id)/2* S
= 5.520 m2

= g/cm3) kg
= 0.000 kg
Volume(capacity) (V) = (П/12) *h*( IDˆ2 + ID*id+idˆ2 )
= 3.132 m3
= 3288.2668553 Kg
Total Load
= VF + WE
= 3288.267 Kg
id
0.114
3.132 1 HT
TL
3.4
ID Angle 60 Deg
Frustrm of Pyramid
Inputs
Pyramid Length (L) 0 M
Pyramid Breadth (B) 0 M
Pyramid length (l) 0 M
Pyramid Breadth (b) 0 M
Conical Angle 11 Deg
Pyramid Ht 0.000 M
Thickness of Pyramid 0 mm
Slant Ht[√((R-r)2+H2)]……(S) 0.00 M
Calculation:-
Top Area (a) = l*b m2
= 0 m2
Bottom Area (A) = L*B m2

0 m2
Lateral Surface Area(AL) *2Sides

= [(L+l)/2*H] *2
= 0.000 m2
Lateral Surface Area(AB) *2Sides

= [(B+b)/2*H] *2
= 0.000 m2
Lateral Surface Area(A,LB)

= AL+AB
= 0.000 m2

= g/cm3) kg
= 0.000 kg
Volume(capacity) (V) = H/3* [ A + √(A*a)+ a ]
= 0.000 m3
= 0 Kg
Total Load
= VF + WE
= 0.000 Kg
a=l*b
0
0.000 0 HT
TL
0
A=L*B Angle 11 Deg
L
l
b B
10% Torispherical Top/Bottom
Inputs
Torispherical ID 2.6 M
Thickness of Torispherical min 6 mm
Calculation:-
10%Torispherical Depth (h) = 0.194*ID M

= 0.5044 M

= 6.28 *ID* h
= 8.236 m2
Lateral Empty PlateWeight (WE) (AL in m2)* (THK in

= mm)*( Density in g/cm3) kg
= 395.320 kg
Volume(capacity) (V) = 1.05*h2*(3D-h)

= 1.949 m3

= 2046.396 Kg
= 2441.717 Kg
7.4 Thickness calculation of vessel

Circumferential Thickness t=(P*Rint)/(SE-.6P) 7.52 mm
Longitudinal Thickness t=(P*Rint)/(2SE+.4P) 3.74 mm
Take thickness whichever is higher value in above
Add CA in Higher calculated thk i.e. (Thk=C.A+Higher calculated thk)
7.4 A Hence Thickness of Shell will be 7.52 mm
BOTTOM TORISPHERICAL DISH END
Inputs:-
Crown Radius (L) 3400 mm
Knuckle Radius ( r) 340 mm
Calculation:-
M Factor M =0.25(3+√(L/r)) 1.540569415 mm
Thickness of Torispherical End t=(PLM)/(2SE-0.2P) 11.55291575 mm
7.5B Hence minimum thickness of dish end will be = 11.55 mm
NOM thickness including thining allowance 10% = 12.70820732 mm

1.949 0.5044 h
2.6 TL
ID
Note that
P should
added
with
liquid
head
discuss sir
How to
add it
Min
Thk=Calcu
lated+CA
Nom
THK=Min
thk+10%
of min thk
Circular Flat
Inputs
Shell ID 3.4 M
Thickness of Shell 6.00 mm
Density of Fluid (σ) 1050 kg/m3
Calculation:-
Cross Sectional Area A = П /4* IDˆ2

= 9.08038 m2
(A in m2)* (THK in
PlateWeight (WE) = mm)*( Density in g/cm3) kg
= 435.858 kg
9.08038
3.4
ID
Rectangular Flat
Inputs
Length (L) 0 M
Breadth (B) 0 M
Thickness of Pyramid 0 mm
Calculation:-
Bottom Area (A)

= L*B m2
0 m2
(A in m2)* (THK in
PlateWeight (WE) = mm)*( Density in g/cm3) kg
= 0.000 kg
0 0 B
0
L
Toriconical Frustrum Top/Bottom
Inputs
Toriconical ID 3.4 M
Toriconical id #VALUE! M
Toriconical Ht #VALUE! M
Knuckle Radius (KR) 0 M
Thickness of toricone 0 mm
Slant Ht[√((R-r)2+(H-KR)2)]……(Stc) #VALUE! M

Calculation:-
Lateral Surface Area(AL) = [П * ((ID-2*KR)+id)/2* S] + (П*2*KR)/4
Approx = #VALUE! m2

= g/cm3) kg
Approx = #VALUE! kg
(П/12) *(H-KR)*
{ (ID-2KR)ˆ2 + [(ID-2KR)*id]+idˆ2 }
+
{П/4 *2*KR*П*ID-KR}
+
Volume(capacity) (V) = {П/4 *(ID-2*KR)*KR}
Approx
= #VALUE! m3
= #VALUE! Kg
Total Load
= VF + WE
= #VALUE! Kg
id
#VALUE!
#VALUE! ### HT
TL
3.4
Knuckle
ID Radius
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ASME SEC II -D (2007)
Stress Value upto 600 F in PSI
Sr No Material Desc … -20 to 100 300 F 400 F 500 F 600 F
1 SA 285 Gr A 12900 12900 12900 12900 12300
2 SA 285 Gr B 14300 14300 14300 14300 13800
3 SA 285 Gr C 15700 15700 15700 15700 15300
4 SA 516 Gr 70 20000 20000 20000 20000 19400

5 SA 515 Gr 70 20000 20000 20000 20000 19400
6 SA 515 Gr 65 18600 18600 18600 18600 17900

7 SA 516 Gr 65 18600 18600 18600 18600 17900
8 SA 515 Gr 60 17100 17100 17100 17100 16400

9 SA 516 Gr 60 17100 17100 17100 17100 16400
10 SA 240 Gr 316 20000 20000 19300 18000 17000

11 SA 240 Gr 316L 16700 16700 15700 14800 14000
12 SA 240 Gr 304 20000 15000 13800 12900 12300

13 SA 240 Gr 304L 16700 16700 15800 14700 14000
Pin Points:-
1 Circumferential(Hoop) Stress =
2 Vessel Subdivided into Thin & Thick vessel
3 Thin Vessel when
4 Thick Vessel when
5 The Allowable Stress For the Plate Material obtained by
σt =
σt =
6 Design Pressure =
7 Hydrostatic Test Pressure =

2 * Longitudinal Stress
ID/Thk> 10
ID/Thk< 10
Yield Strength or 0.2% of Proof Stress

1.5
Ultimate Tensile Strength

3
1.05 *(Max Working Pressure)
1.3 * (Design Pressure)

Hemispherical Top/Bottom
Inputs
Hemisphere ID 3.4 M
Thickness of Hemisphere min 4.1245162983 mm
Calculation:-
Hemisphere Depth (h) = 0.5*ID M
= 1.7 M

= 3.142 *ID* h
= 18.161 m2

= 599.235 kg
Volume(capacity) (V) = 0.26167 * D3

= 10.285 m3

= 10798.912 Kg
= 11398.146 Kg
BOTTOM HEMISPHERICAL DISH END

Calculation:-
Crown radius L=0.5*D 1700 mm
Knuckle radius - -
Thickness of Hemispherical End t=(PR)/(2SE-0.2P) 3.749560271 mm
7.5B Hence minimum thickness of dish end will be = 3.75 mm
NOM thickness including thining allowance 10% = 4.124516298 mm

10.285 1.7 h
3.4 TL
ID
Note that
P should
added
with
liquid
head
discuss sir
How to
add it
Min
Thk=Calcu
lated+CA
Nom
THK=Min
thk+10%
of min thk
Ellipsoidal Top/Bottom
Inputs
Ellipsoidal ID 3.4 M
Thickness of Ellipsoidal min #VALUE! mm
Calculation:-
Ellipsoidal Depth (h) = We have to give M
= #VALUE! M
Lateral Surface Area(AL) (2*3.142*R2)+((3.142*h2
= /e)*ln((1+e)/(1-e)))
= #VALUE! m2

= #VALUE! kg
Volume(capacity) (V) = (3.142* D2)*h/6

= #VALUE! m3

= #VALUE! Kg
= #VALUE! Kg
BOTTOM HEMISPHERICAL DISH END

Calculation:-
Crown radius L=0.9045*D #VALUE!
Knuckle radius - -
Factor K 0.167(2+(D/2h)2) #VALUE!
Thickness of Ellipsoidal End t= (P*D*K)/(2SE-0.2P) #VALUE!
7.5B Hence minimum thickness of dish end will be = #VALUE!
NOM thickness including thining allowance 10% = #VALUE!

#VALUE! #VALUE! h
3.4 TL
ID
mm
Note that
P should
added
with
mm liquid
head
discuss sir
How to
add it
Min
mm Thk=Calcu
lated+CA
Nom
THK=Min
mm thk+10%
of min thk
2:1 Elliptical Top/Bottom
Inputs
2:1 Elliptical ID 1.8 M
Thickness of 2:1 Elliptical min 8.2490325967 mm
Calculation:-
2:1 Elliptical Depth (h) = 0.25*D M
= 0.45 M

= 1.084*D2
= 3.512 m2

= 231.775 kg
Volume(capacity) (V) = (3.142* D3)/24

= 0.764 m3

= 801.681 Kg
= 1033.457 Kg
BOTTOM 2:1 ELLIPSOIDAL DISH END

Calculation:-
Crown radius L=0.9045*D 1628.1
Knuckle radius r=0.1727*D 310.86
Thickness of 2:1 Ellipsoidal End t= (P*D)/(2SE-0.2P) 7.50
7.5B Hence minimum thickness of dish end will be = 7.50
NOM thickness including thining allowance 10% = 8.2490325967

0.764 0.45 h
1.8 TL
ID
mm
mm
Note that
P should
added
with
mm liquid
head
discuss sir
How to
add it
Min
mm Thk=Calcu
lated+CA
Nom
THK=Min
mm thk+10%
of min thk
100-6% torispherical Top/Bottom
Inputs
100-6% torispherical ID 3.4 M
Thickness of 100-6% torispherical
min 14.6007876962 mm
Calculation:-
100-6% torispherical Depth (h)
= 0.162*D M
= 0.5508 M

= 0.9286*D2
= 10.735 m2

= 1253.871 kg
Volume(capacity) (V) = 0.0847D3

= 3.329 m3

= 3495.501 Kg
= 4749.372 Kg
BOTTOM 100-6% torispherical DISH END

Calculation:-
Crown radius L=D 3400
Knuckle radius r=0.06*D 204
Thickness of 100-6% torispherical t= (0.885P*L)/(SE-0.1P) 13.27
End
7.5B Hence minimum thickness of dish end will be = 13.27
NOM thickness including thining allowance 10% = 14.6007876962

3.329 0.5508 h
3.4 TL
ID
mm
mm
Note that
P should
added
with
mm liquid
head
discuss sir
How to
add it
Min
mm Thk=Calcu
lated+CA
Nom
THK=Min
mm thk+10%
of min thk

Ready Recknor For Vessel Calculation

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READY RECKNOR FOR VESSEL THICKNESS CALCULATION

5 SHAPE OF THE VESSEL Volume (m3)

5.1 TOP END Circular flat 0.00000

6.2 Angle 11 Deg

6.6 Pyramid length (l) 0 mm

6.7 Pyramid Breadth (b) 0 mm

6.8 Thickness of Pyramid 0 mm

7 RESULT OF THE CALCULATIONS ARE AS FOLLOWS

Details of the head

Shape of the top head Circular flat

Enter the shape 0 0

Bottom end end shape

Enter the shape

top dish height 0.5044

Weight (Kg) bottom dish height 0.5044

435.85824 shell height TL to TL 2.5

395.32047 total height 3.5088

N IN RESPECTIVE SHEET capacity 24.51636

Only applicable for

total weight of 4765.72

total filled weight of 25742.18217580460

jacket length = 2400

jacket volume 1.3006193586

jacket fluid weight 1300.6193585862

Density of Plate g/cm3

Density of Fluid (σf) kg/m3

Pyramid Length (L) 6

Density of Plate Material g/cm3 Pyramid Breadth (b) 3

Density of Plate Material 8

Density of Fluid (σf) 1000

Sr No Material Desc … -20 to 100

M Length (L) 6 M Toriconical ID

Lateral Empty PlateWeight (WE) (AL in m2)* (THK in mm)*( Density in

Lateral Empty PlateWeight (WE) (AL in m2)* (THK in mm)*( Density in

Volume(capacity) (V) Cylindrical = (П/4) * IDˆ2 * H

Volume(capacity) (V) Cone

Total Lateral Empty Plate

Total Volume(Cone+Cylinder) = 23.70127464 m3

Total Filled Capacity ( VF) = V * σf

Cross Sectional Area A = П /4* IDˆ2

Lateral Surface Area(AL)

Lateral Empty PlateWeight (AL in m2)* (THK in

Volume(capacity) (V) = (П/4) * IDˆ2 * H

Total Filled Capacity ( VF) = V*σ

Lateral Surface Area(AL)

Lateral Empty PlateWeight (AL in m2)* (THK in

Volume(capacity) (V) = (П/4) * IDˆ2 * H/3

Total Filled Capacity ( VF) = V * σf

Lateral Surface Area(AL) = П * (ID+id)/2* S

Lateral Empty PlateWeight (WE) (AL in m2)* (THK in mm)*( Density in

Volume(capacity) (V) = (П/12) *h*( IDˆ2 + ID*id+idˆ2 )

Total Filled Capacity ( VF) = V * σf

Top Area (a) = l*b m2

Bottom Area (A) = L*B m2

Lateral Surface Area(AL) *2Sides

Lateral Surface Area(AB) *2Sides

Lateral Surface Area(A,LB)

Lateral Empty PlateWeight (WE) (AL in m2)* (THK in mm)*( Density in

Total Filled Capacity ( VF) = V * σf

10%Torispherical Depth (h) = 0.194*ID M

Lateral Surface Area(AL)

Lateral Empty PlateWeight (WE) (AL in m2)* (THK in

Volume(capacity) (V) = 1.05*h2*(3D-h)

Volume(capacity) (V) = (П/12) h( IDˆ2 + ID*id+idˆ2 )

Volume(capacity) (V) = 1.05h2(3D-h)

Lateral Surface Area(AL) = [П * ((ID-2KR)+id)/2 S] + (П2KR)/4