D3C AND D3C LGP TRACTORS / POWERSHIFT / 1PJ00001-UP (MACHINE) POWE...

Page 1 of 4

Shutdown SIS

Previous Screen

Product: TRACK-TYPE TRACTOR

Model: D3C TRACK-TYPE TRACTOR 1PJ00578
Configuration: D3C AND D3C LGP TRACTORS / POWERSHIFT / 1PJ00001-UP (MACHINE) POWERED BY 3204 ENGINE

Disassembly and Assembly

3204 VEHICULAR ENGINES
Media Number -SENR3230-00 Publication Date -01/10/1985 Date Updated -30/11/2001

Fuel Transfer Pump

SMCS - 1256-015; 1256-016

Disassemble Fuel Transfer Pump

START BY:

a. remove fuel transfer pump

1. Remove connector (1) and the O-ring seal. Remove connector (2) and the O-ring seal from the
pump housing.

2. Remove spring (3), valve (4) and the seal from the pump housing.

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/m... 9/9/2019
D3C AND D3C LGP TRACTORS / POWERSHIFT / 1PJ00001-UP (MACHINE) POWE... Page 2 of 4

Cover (6) is under spring tension. To prevent personal injury, carefully

remove bolts (5) to release the spring tension.

3. Carefully remove bolts (5), cover (6), the seal and spring from the pump housing.

4. Remove plate (7), the valve and seal from the pump housing.

5. Remove snap ring (8) that holds tappet (9) in position. Remove tappet (9) from the pump housing.

Assemble Fuel Transfer Pump

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/m... 9/9/2019
D3C AND D3C LGP TRACTORS / POWERSHIFT / 1PJ00001-UP (MACHINE) POWE... Page 3 of 4

1. Put tappet (2) in position in the pump housing, and install snap ring (1) that holds it in place.

2. Install seal (6), valve (3) and plate (4) in piston (5) as shown.

3. Install piston assembly (7) and spring (8) in the pump housing as shown.

4. Install seal (10) in cover (9), and put clean diesel fuel on the O-ring seal.

5. Put cover (10) in position on the pump housing, and install the bolts that hold it in place.

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/m... 9/9/2019
D3C AND D3C LGP TRACTORS / POWERSHIFT / 1PJ00001-UP (MACHINE) POWE... Page 4 of 4

6. Install seal (11) in the bore of the pump housing.

7. Install valve (13) and spring (12) in the pump housing.

8. Be sure the O-ring seals are in position on connector (14) and connector (15), and put clean diesel
fuel on the O-ring seals.

9. Install connector (14) and connector (15) in the pump housing.

END BY:

a. install fuel transfer pump

Copyright 1993 - 2019 Caterpillar Inc. Mon Sep 9 01:06:11 UTC+0700 2019
All Rights Reserved.
Private Network For SIS Licensees.

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/m... 9/9/2019