Harley Davidson - Touring - 2006 - Acessories Parts Manual Sound System - (PDF) - (SN) - En-Us PDF

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RADIO DIAGNOSTICS 6.1
SYSTEM DESCRIPTION Radio Diagnostic Display

While depressing and holding any two softkeys (buttons 1-6),
Harley-Davidson’s Advanced Audio System, developed in turn the ignition switch to ON. Once the H-D logo is displayed,
partnership with Harman/Kardon, offers improved function the system automatically performs a complete switch check,
and sound quality with an all new integrated design. The base scans for current DTCs, and then displays the radio
radio features six AM and ten FM radio presets, integrated diagnostic display. Release the softkeys only after the radio
weather band, and a single disc CD player that is compatible diagnostic display appears. See A of Figure 6-1.
with CD/CDR/CDRW and MP3 format discs. The system also
allows for seamless hook up of optional accessories (both Press softkey 1, labeled “Run Test,” to perform an abbreviated
current and future) to the base radio display and hand switch test after the initial complete test is performed. To
controls. perform the complete test a second time, simply cycle the
ignition switch, that is, turn the ignition switch to OFF, and
The Advanced Audio System consists of the following then after a delay of at least ten seconds, turn the switch back
components: to ON while depressing and holding any two softkeys.
● Radio If, after the intial diagnostic check, any switches are found to
be shorted to B+ or ground, the radio diagnostic display
● CB module
reports the applicable DTC and an abbreviated description.
● Antennas (radio and CB) Refer to the appropriate flow chart for resolution of the
problem. See B of Figure 6-1.
● Fairing, rear and sidecar speakers, depending upon
model If no switches are found to be shorted to B+ or ground, the
technician may press selected switches to verify functionality.
● Handlebar, rear and sidecar switches, depending upon
If a switch is functioning properly, the display shows the
model
switch name and the word “OK.” If the switch is not working
● High Output Amplifier, standard on 2006 sidecar correctly, then the display does not change. All switches,
equipped Ulltra Classic, CVO Ultra Classic and also as handlebar, passenger, and sidecar, may be tested in this
an optional accessory; located under the luggage rack manner. See C of Figure 6-1.
● Optional accessory Bluetooth Hands Free cell phone NOTE
interface module and antenna; located inside Tour-Pak
If a symptom is present without a DTC, restoring the factory
● Optional accessory XM satellite radio module and default settings may sometimes resolve the issue. For more
antenna; located in fairing above radio information, see Section 6.5 ADVANCED AUDIO SYSTEM
● Optional accessory Navigation module and external SYMPTOMS, FACTORY DEFAULTS.
antenna; module plugs into radio chassis in fairing
Pressing softkey 2 displays “Speed Pulses” followed by a
● System also designed for the addition of future speed pulse value. This feature may be employed to quickly
accessories. verify whether the radio is configured correctly or whether the
AVC or J1850 is working properly.
To use this feature, start the motorcycle, access the radio

ONBOARD DIAGNOSTICS diagnostic display, press softkey 2 to select AVC, and then
walk or push the motorcycle while viewing the speed pulse
value. If a value other than zero appears, then it is an
indication that J1850 and AVC are working properly. If speed
General pulses are not present, then either the AVC needs to be
reconfigured or another problem exists. Refer to DTC U1016
The system has onboard diagnostics to detect most all fault
for resolution of the problem if the system is configured
conditions. Many faults are stored as diagnostic trouble codes
correctly. See D of Figure 6-1.
(DTCs). While most DTCs can be viewed on the radio diag-
nostic display, some can only be read using Digital Technician Pressing softkey 3 displays the region and other configuration
(DTC 1304 thru DTC 1317). Fault conditions that do not gen- data, while softkey 4 shows the software version code. See E
erate DTCs, or those for which DTCs cannot be read, can be and F of Figure 6-1.
identified by their symptoms. For troubleshooting and resolv-
ing SWITCH INOPERATIVE WITHOUT DTC conditions, as Softkey 5 is reserved for software upgrades and prompts the
well as other symptoms, see Section 6.5 ADVANCED AUDIO technician to install the appropriate CD, while softkey 6
SYSTEM SYMPTOMS. causes the system to exit the radio diagnostic mode and
revert to the normal radio display.
2006 Touring: Sound System 6-1

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While pressing and holding

any two softkeys (buttons 1-6),
turn ignition switch ON until
radio diagnostic display appears.
No switches shorted Switches shorted Displays diagnostic trouble code (DTC).

to B+ or ground. to B+ or ground.
A B
Run Test Diag Test Software Run Test Diag. B2007 Software
AVC Press a Button Update AVC RC4 Short to 12V Update
Calibr. SpkA SpkB Test Exit Calibr. Pin 35-12 (BR/W) Test Exit
Button
C Pressed All shorts must be fixed prior to proceeding to switch test.
Displays the failed speaker(s) and Open/Shorted status.

Run Test Diag Test Software
AVC Button Name Update Run Test Diag. B2016 Software
Calibr. OK Test Exit AVC LF Speaker Update
Button Calibr. Shorted Test Exit
Pressed
Switch Diag Test Software Displays speed pulses or J1850 speed data.
AVC Speed Pulses Update

Calibr. Speed=XX Test Exit
Switch Diag Test Software Displays calibrated region (ex: North America, HDI, Japan, etc.).
AVC Region Update Calibration Data:

I=Intercom: 0=Disabled; 1=Enabled
J=J1850: 0=Disabled; 1=Enabled
E Calibr. I:1 J:1 V:0 Test Exit V=Vehicle Speed Input: 0=Low; 1=High (1998-2005 Only)
Switch Diag Test Software F

AVC ST10v6.1.0 Update
Displays the software version.
Calibr. TMS320v6.1.0 Test Exit
H A R L E Y- D AV I D S O N
Run Test Diag Test Software

AVC Press a Button Update
Calibr. SpkA SpkB Test Exit
f2440b8x
Figure 6-1. Initial Diagnostics- Radio Diagnostic Display
6-2 2006 Touring: Sound System

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Table 6-1. Diagnostic Trouble Codes (DTCs) and Symptoms
FAULT-CLEAR
CONDITION
DTC DESCRIPTION FAULT-SET CONDITION
T=TIME
R=RESISTANCE
Normal range for t>=15
B0563 Battery voltage high t>=15 sec. V>= 16 volts
seconds
RADIO SWITCH DIAGNOSTICS
B2006 Radio switch stuck or open t>=15 sec.
seconds
Ignition ON after Ignition OFF for Normal range for t>=15
B2007 Handlebar switch shorted high
at least 10 sec., t=instantaneous seconds
B2008 Handlebar switch shorted low
B2009 Handlebar switch stuck or open t>=15 sec.
seconds
B2010 Passenger switch shorted high
B2011 Passenger switch shorted low
B2012 Passenger switch stuck or open t>=15 sec.
seconds
B2013 Sidecar switch shorted high
B2014 Sidecar switch shorted low
B2015 Sidecar switch stuck or open t>=15 sec.
seconds
SPEAKER DIAGNOSTICS
R<1.5 ohm tested 1 per ignition
cycle R>TBD when setup as line
R>1.5 ohm tested 1
B2016 Front speakers shorted out ignition ON after Ignition
per ignition cycle
OFF for at least 10 sec.,
t=instantaneous
R>100 ohm tested 1 per ignition
cycle ignition ON after Ignition R<100 ohm tested 1
B2017 Front speakers open
OFF for at least 10 sec., per ignition cycle
t=instantaneous
Ignition ON after Ignition OFF for
B2018 Front speakers shorted to ground
at least 10 sec., t=instantaneous
B2019 Front speakers shorted to battery
cycle R>TBD when setup as line
R>1.5 ohm tested 1
B2020 Rear speakers shorted out ignition ON after Ignition
per ignition cycle
OFF for at least 10 sec.,
t=instantaneous
cycle ignition ON after Ignition R<100 ohm tested 1
B2021 Rear speakers open
OFF for at least 10 sec., per ignition cycle
t=instantaneous
B2022 Rear speakers shorted to ground
B2023 Rear speakers shorted to battery

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FAULT-CLEAR
CONDITION
DTC DESCRIPTION FAULT-SET CONDITION
T=TIME
R=RESISTANCE
cycle R>TBD when setup as line R>1.5 ohm tested 1
B2024 Sidecar speakers shorted
out ignition ON or run diagnos- per ignition cycle
tics, t=instantaneous
R<100 ohm tested 1
B2025 Sidecar speakers open cycle ignition ON or run diagnos-
per ignition cycle
tics, t=instantaneous
B2026 Sidecar speakers shorted to ground
B2027 Sidecar speakers shorted to battery
SERIAL DATA BUS DIAGNOSTICS
U1016 J1850 lost communications with ECM/ICM
U1300 J1850 bus shorted low
U1301 J1850 bus shorted high
U1302 Infotainment bus shorted low/high
U1304 Infotainment bus lost communications with future
Infotainment bus lost communications with hands free
U1306
phone module
U1307 Infotainment bus lost communications with CB
U1308 Infotainment bus lost communications with future DTC 1304 thru DTC 1317 can only be viewed as his-
U1309 Infotainment bus lost communications with future toric codes using Digital Technician. The faults are
detectable as current codes only if they happen to
occur while in the diagnostic mode. To diagnose
these conditions without the use of Digital Techni-
U1312 Infotainment bus lost communications with future cian, see Section 6.5 ADVANCED AUDIO SYSTEM
U1313 Infotainment bus lost communications with XM SYMPTOMS.
U1314 Infotainment bus lost communications with navigation
Infotainment bus lost communications with high output
U1317
amplifier

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ADVANCED AUDIO SYSTEM SYMPTOMS GO TO
1 Radio Inoperative Test 6.5a
2 Poor or No Reception Test 6.5b
3 Radio Beeps Every 30 Seconds Test 6.5c
4 CD in Radio Will Not Eject Test 6.5d
5 Static Present With Engine Running Test 6.5e
6 Auxiliary Input Audio Distorted Test 6.5f
7 CB Transmitter Inoperative and SWR Adjustment Test 6.5g (Part 1 of 4)
8 CB Receiver Inoperative Test 6.5h (Part 1 of 3)
9 Intercom Inoperative Test 6.5i
10 Handheld Microphone/PTT Inoperative Test 6.5j (Part 1 of 2)
11 Speaker Switch Malfunction Test 6.5k
12 Headset Speakers Inoperative Test 6.5l (Part 1 of 5)
13 No or Low Audio From Microphones Test 6.5m (Part 1 of 4)
14 No or Low Audio With High Output Amplifier Test 6.5n (Part 1 of 2)
15 No or Low Audio From XM or XM Inoperative Test 6.5o (Part 1 of 2)
16 XM - No or Intermittent Reception Test 6.5p
17 Navigation Inoperative Test 6.5q (Part 1 of 2)
18 AVC Inoperative Test 6.5r
19 Handlebar, Passenger or Sidecar Switches Inoperative Test 6.5s (Part 1 of 4)
20 CD Skipping Test 6.5t
Hands Free Phone Module Inoperative
No or Low Audio To Hands Free Phone Module
21 Test 6.5u (Part 1 of 5)
No or Low Audio From Hands Free Phone Module
Hands Free Phone Module - Phone Not Pairing

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RADIO SWITCH DIAGNOSTICS: DTC B2006-B2015 6.2
GENERAL
The sound system is designed to capture faults for each of
the radio switch inputs. When a fault is detected, a DTC is
generated. The DTC and related data appears on the radio
display when the system is in the diagnostic mode.
Table 6-2. Code Description

DTC DESCRIPTION
B2006 Radio Switch Stuck or Open

B2007 Handlebar Switch Shorted High Figure 6-2. Radio Breakout Box (Part No. HD-47918)
B2008 Handlebar Switch Shorted Low
B2009 Handlebar Switch Stuck or Open
B2010 Passenger Switch Shorted High
B2011 Passenger Switch Shorted Low
B2012 Passenger Switch Stuck or Open
B2013 Sidecar Switch Shorted High
B2014 Sidecar Switch Shorted Low
B2015 Sidecar Switch Stuck or Open
DIAGNOSTICS
Diagnostic Notes
The reference numbers below correlate with the circled num-
bers on the Test 6.2a thru Test 6.2j flow charts.
1. Install RADIO BREAKOUT BOX (Part No. HD-47918).
2. Install BREAKOUT BOX (Part No. HD-42682) between

handlebar switch and interconnect harness.
3. Use HARNESS CONNECTOR TEST KIT (Part No. HD-

41404A), brown socket probes and patch cord.

41404A), brown pin probe and patch cord.

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Test 6.2a
DTC B2006 THRU B2015
While Pressing Any Two Softkeys (Presets),

Turn Ignition Switch ON to Enter Diagnostic
Mode. Will Radio Power Up?
YES NO
Will Radio Enter Go to RADIO

Diagnostic Mode? INOPERATIVE, Test 6.5a.
YES NO
Tests Run Automatically. Replace

Is Fault Present? Radio.
6101
YES NO
B2007, B2008, B2010, B2011, B2013 or B2014?
See DIAGNOSIS for applicable DTC: Depress applicable switch to ver-

ify handlebar, passenger and/or
DTC DESCRIPTION GO TO sidecar switch functionality:
B2007 Handlebar Switches Shorted High Audio Up
Audio Test 6.2b (Part 1 of 3)
Audio DN
Mode Test 6.2b (Part 2 of 3)
Audio
PTT/Squelch Test 6.2b (Part 3 of 3)
B2008 Handlebar Switches Shorted Low Mode Up
Audio Test 6.2c (Part 1 of 3) Mode DN
Mode Test 6.2c (Part 2 of 3) Mode
PTT/Squelch Test 6.2c (Part 3 of 3) PTT
B2010 Passenger Switches Shorted High
Squelch +
Audio/PTT Test 6.2e (Part 1 of 2)
Squelch -
Mode Test 6.2e (Part 2 of 2)
B2011 Passenger Switches Shorted Low
Audio/PTT Test 6.2f (Part 1 of 2) The Display Will Show
Mode Test 6.2f (Part 2 of 2) Each Function When
B2013 Sidecar Switches Shorted High Pressed. Does it?
PTT/Mode Test 6.2h
B2014 Sidecar Switches Shorted Low
PTT/Mode Test 6.2i
YES NO
DTC DESCRIPTION GO TO Face Plate Switches No Current Fault

B2006 Radio Switches Stuck or Open Inoperative or Found. Repeat
B2006? Function Verification
Replace Radio. While Wiggling Har-
ness.
6101
DTC DESCRIPTION GO TO Handlebar Switches

B2009 Handlebar Switches Stuck or Open Inoperative or
Audio Test 6.2d (Part 1 of 3) B2009?
Mode Test 6.2d (Part 2 of 3)
PTT/Squelch Test 6.2d (Part 3 of 3)
DTC DESCRIPTION GO TO Passenger Switches

B2012 Passenger Switches Stuck or Open Inoperative or
Audio/PTT Test 6.2g (Part 1 of 2) B2012?
Mode Test 6.2g (Part 2 of 2)
DTC DESCRIPTION GO TO Sidecar Switches

B2015 Sidecar Switches Stuck or Open Inoperative or
PTT/Mode Test 6.2j B2015?

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Test 6.2b (Part 1 of 3)
HANDLEBAR AUDIO SWITCH SHORTED HIGH: DTC B2007
LEFT HAND INTERCONNECT

CONTROLS HARNESS
1 Remove Outer Fairing. Connect Breakout Box 12 12
Leaving Connector [27B] Disconnected from GY/GN 11 11 GY/GN
GN/BE 10 10 GN/BE
Radio. With Key ON, Check for Power at Connector PK/W 9 9 PK/W
BN/BK 8 8 BN/BK
[27B] at Wire Indicated on Radio Display. 7 7
Is Voltage Greater Than 7 VDC? 6 6
5 5
4 4
3 3
To 2 2
From 1 1
Terminal
(-)
(+)
[24B] [24A]
3 (PK/W)
8 (BN/BK) SWITCH VIOLET/ GRAY/ ORANGE/ BROWN/
Ground POSITION BLACK GREEN BLACK BLACK
22 (GY/GN) +SQ UP (FORE)
PTT (PUSH)
X
X
X
X
23 (GN/BE) -SQ DN (AFT) X X
PTT & SQ
(PUSH TO TALK & SQUELSCH)
(ULTRA MODELS ONLY)
HORN SWITCH
YES NO HEADLAMP HI/LO SWITCH
LEFT DIRECTIONAL SWITCH
2 Disconnect Connector [24]. RADIO AUDIO CONTROL
With Key ON, Check for Replace
Power at Connector [24B] at Radio. SWITCH
POSITION
PINK/
WHITE
GREEN/
BLUE
BROWN/
BLACK
GRAY/
GREEN
+VOL X X
Wire Indicated on Radio Dis- 6101 AUDIO X X
-VOL X X
play. Is Voltage Greater Than
7 VDC? LEFT HAND CONTROLS
To ALL MODELS
From
Terminal EXCEPT FLHTP
(-)
(+)
8 (BN/BK)
9 (PK/W) [27B]
Ground
10 (GN/BE)
11 (GY/GN) 1
2
3 PK/W
4
5
6
7
YES NO 8 BN/BK
9
TO 10
RADIO 11
12
Locate and Locate and [27A] 13
14
(BK)
Repair Short in Repair Short 15
16
Handlebar Har- in Interconnect 17
18
ness at Wire Harness at Wire 19
Indicated on Indicated on 20
21
Radio Display. Radio Display. 22
23
GY/GN
GN/BE
f2353d8x
6551 6531
Figure 6-3. Handlebar Audio Switch Circuit
Verify DTC is no longer present using radio
diagnostics. See Section 6.1 RADIO DIAGNOS-
TICS. Confirm proper operation with no DTCs.
Table 6-3. Wire Harness Connectors

NO. DESCRIPTION MODEL TYPE LOCATION
Interconnect Harness to FLHX, FLHTC/U 12-Place Deutsch (Gray) Inner Fairing- Left Fairing Support Brace
[24]
Left Handlebar Switches FLTR 12-Place Deutsch (Gray) Inner Fairing- Left Side of Radio Bracket
[27] Radio All 23-Place Amp Inner Fairing- Back of Radio (Right Side)

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HANDLEBAR MODE SWITCH SHORTED HIGH: DTC B2007
RIGHT HAND CONTROLS

SWITCH BROWN/ PINK/ VIOLET/ GRAY/
ALL MODELS POSITION WHITE WHITE BLACK WHITE
1 EXCEPT FLHTP UP X X
Remove Outer Fairing. Connect Breakout MODE X X
Box Leaving Connector [27B] Disconnected DOWN X X
from Radio. With Key ON, Check for Power RADIO FUNCTION SWITCH
at Connector [27B] at Wire Indicated on RIGHT DIRECTIONAL SWITCH
Radio Display.
ENGINE OFF/RUN SWITCH
To START SWITCH
From
Terminal CRUISE SET/RESUME SWITCH
(-)
(+) (ULTRA MODELS ONLY)
3 (PK/W)
4 (GY/W)
Ground
5 (V/BK)
6 (BN/W)
STOP LAMP SWITCH
Is Voltage Greater Than 7 VDC?
1 1
2 2
3 3
4 4
YES NO 5 5
6 6
BN/W 7 7 BN/W
GY/W 8 8 GY/W
2 With Key ON, Check for Power PK/W 9 9 PK/W
Replace V/BK 10 10 V/BK
at Connector [22B] at Wire
Radio. 11 11
Indicated on Radio Display. 12 12
RIGHT HAND INTERCONNECT
6101 CONTROLS
To
From [22B] [22A]
Terminal
(-)
(+)
7 (BN/W) [27B]
8 (GY/W)
Ground
9 (PK/W) 1
10 (V/BK) 2
3 PK/W
4 GY/W
Is Voltage Greater Than 7 5 V/BK
6 BN/W
VDC? 7
8
9
TO 10
RADIO 11
12
YES NO [27A] 13
(BK) 14
15
16
17
Locate and Locate and 18
19
22
ness at Wire Harness at Wire f2353e8x 23
Indicated on Indicated on
Radio Display. Radio Display.
Figure 6-4. Handlebar Mode Switch Circuit
6551 6531

Inner Fairing - Fork Stem Nut
Interconnect Harness to FLHX, FLHTC/U 12-Place Deutsch (Black)
[22] Lock Plate (Left Side)
Right Handlebar Switches
FLTR 12-Place Deutsch (Black) Inner Fairing- Left Side of Radio Bracket

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HANDLEBAR PTT/SQUELCH SWITCH SHORTED HIGH: DTC B2007

CONTROLS HARNESS
O/BK 12 12 O/BK
1 GY/GN 11 11 GY/GN
Remove Outer Fairing. Connect Breakout 10 10
Box Leaving Connector [27B] 9 9
BN/BK 8 8 BN/BK
Disconnected from Radio. With Key ON, V/BK 7
6
7
6
V/BK
Check for Power at Connector [27B] at 5 5
4 4
Wire Indicated on Radio Display. 3 3
2 2
1 1
From (-) To Terminal (+)
5 (V/BK) [24B] [24A]
7 (O/BK)
Ground
8 (BN/BK) SWITCH
POSITION
VIOLET/
BLACK
GRAY/
GREEN
ORANGE/ BROWN/
BLACK BLACK
+SQ UP (FORE) X X
22 (GY/GN) PTT (PUSH) X X
-SQ DN (AFT) X X
Is Voltage Greater Than 7 VDC? PTT & SQ

(ULTRA MODELS ONLY)
HORN SWITCH
HEADLAMP HI/LO SWITCH
YES NO
2 RADIO AUDIO CONTROL

With Key ON, Check for Power
at Connector [24B] at Wire Replace
SWITCH PINK/ GREEN/ BROWN/ GRAY/
Indicated on Radio Display. Radio. POSITION WHITE BLUE BLACK GREEN
+VOL X X
AUDIO X X
-VOL X X
To 6101 LEFT HAND CONTROLS
From
Terminal
(-)
(+)
ALL MODELS
7 (V/BK) EXCEPT FLHTP
8 (BN/BK)
Ground
11 (GY/GN)
12 (O/BK)
[27B]
Is Voltage Greater Than 7 VDC?
1
2
3
4
5 V/BK
6
YES NO 7 O/BK
8 BN/BK
9
TO 10
11
Locate and Repair Locate and RADIO 12
[27A] 13
Short in Handlebar Repair Short (BK) 14
15
Harness at Wire in Interconnect 16
Indicated on Radio Harness at Wire 17
18
Display. Indicated on 19
20
Radio Display. 21
6551 22 GY/GN
f2353c8x 23
6531
Figure 6-5. Handlebar PTT/Squelch Switch Circuit

[24]

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Test 6.2c (Part 1 of 3)
HANDLEBAR AUDIO SWITCH SHORTED LOW: DTC B2008

CONTROLS HARNESS
1 Remove Outer Fairing. Connect 12 12
GY/GN 11 11 GY/GN
Breakout Box Leaving Connector GN/BE 10 10 GN/BE
PK/W 9 9 PK/W
[27B] Disconnected from Radio. BN/BK 8
7
8
7
BN/BK
With Key OFF, Use Breakout Box 6 6
5 5
to Check for Resistance to Ground 4 4
3 3
at Connector [27B] at Wire Indicated 2 2
on Radio Display. 1 1
To
From [24B] [24A]
Terminal
3 (PK/W) SWITCH
POSITION
VIOLET/
BLACK
GRAY/
GREEN
ORANGE/ BROWN/
BLACK BLACK
8 (BN/BK) +SQ UP (FORE) X X
Ground PTT (PUSH) X X
22 (GY/GN) -SQ DN (AFT) X X
23 (GN/BE) PTT & SQ

(ULTRA MODELS ONLY)
Is Resistance Less Than 5K Ohms?
HORN SWITCH
YES RADIO AUDIO CONTROL
NO
SWITCH PINK/ GREEN/ BROWN/ GRAY/
POSITION WHITE BLUE BLACK GREEN
2 Disconnect Connector [24]. +VOL X X
With Key OFF, Check for Replace AUDIO X X
-VOL X X
Resistance to Ground at Radio.
LEFT HAND CONTROLS
Connector [24B] at Wire
6101
Indicated on Radio Display. Is
Resistance Less Than 5K ALL MODELS
EXCEPT FLHTP
Ohms?
To
From
Terminal [27B]
(-)
(+)
8 (BN/BK) 1
2
9 (PK/W) 3 PK/W
Ground 4
10 (GN/BE) 5
6
11 (GY/GN) 7
8 BN/BK
9
TO 10
RADIO 11
12
[27A] 13
(BK) 14
YES NO 15
16
17
18
19
21
Repair Short in Repair Short 22 GY/GN
f2353d8x 23 GN/BE
Handlebar Har- in Interconnect
ness at Wire Harness at Wire
Radio Display. Radio Display. Figure 6-6. Handlebar Audio Switch Circuit
6551 6531

[24]

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HANDLEBAR MODE SWITCH SHORTED LOW: DTC B2008
RIGHT HAND CONTROLS

EXCEPT FLHTP UP X X
1
Remove Outer Fairing. Connect Breakout MODE X X
DOWN X X
Box Leaving Connector [27B] Discon-
nected from Radio. With Key OFF, Check RADIO FUNCTION SWITCH
for Resistance to Ground at Connector RIGHT DIRECTIONAL SWITCH
[27B] at Wire Indicated on Radio Display. ENGINE OFF/RUN SWITCH
START SWITCH
To
From CRUISE SET/RESUME SWITCH
Terminal
(ULTRA MODELS ONLY)
3 (PK/W)
4 (GY/W)
Ground
5 (V/BK)
6 (BN/W)
Is Resistance Less Than 5K Ohms? STOP LAMP SWITCH
1 1
2 2
3 3
4 4
YES NO 5 5
6 6
BN/W 7 7 BN/W
GY/W 8 8 GY/W
2 With Key OFF, Check for PK/W 9 9 PK/W
Replace V/BK 10 10 V/BK
Resistance to Ground at 11 11
Connector [22B] at Wire Radio. 12 12 INTERCONNECT
RIGHT HAND
Indicated on Radio Display. 6101 CONTROLS
[22B] [22A]
To
From
Terminal
(-)
(+) [27B]
7 (BN/W)
8 (GY/W) 1
Ground 2
9 (PK/W) 3 PK/W
10 (V/BK) 4 GY/W
5 V/BK
6 BN/W
Is Resistance Less Than 5K 7
8
Ohms? 9
TO 10
RADIO 11
12
[27A] 13
(BK) 14
NO 15
YES 16
17
18
19
21
Handlebar Har- in Interconnect f2353e8x 23
ness at Wire Harness at Wire
Radio Display. Radio Display. Figure 6-7. Handlebar Mode Switch Circuit
6551 6531


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HANDLEBAR PTT/SQUELCH SWITCH SHORTED LOW: DTC B2008

CONTROLS HARNESS
O/BK 12 12 O/BK
1 Remove Outer Fairing. Connect Breakout GY/GN 11 11 GY/GN
10 10
Box Leaving Connector [27B] Disconnected 9 9
from Radio. With Key OFF, Check for BN/BK 8 8 BN/BK
V/BK 7 7 V/BK
Resistance to Ground at Connector [27B] 6 6
5 5
at Wire Indicated on Radio Display. 4 4
3 3
2 2
From To Terminal 1 1
5 (V/BK)
[24B] [24A]
7 (O/BK)
Ground
8 (BN/BK) SWITCH VIOLET/ GRAY/ ORANGE/ BROWN/
POSITION BLACK GREEN BLACK BLACK
22 (GY/GN) +SQ UP (FORE) X X
PTT (PUSH) X X
-SQ DN (AFT) X X
Is Resistance Less Than 5K Ohms?
PTT & SQ
(ULTRA MODELS ONLY)
HORN SWITCH
YES NO HEADLAMP HI/LO SWITCH

2 RADIO AUDIO CONTROL

With Key OFF, Check for Replace
Resistance to Ground at Radio. SWITCH PINK/ GREEN/ BROWN/ GRAY/
Connector [24B] at Wire +VOL X X
AUDIO X X
Indicated on Radio Display. 6101 -VOL X X
LEFT HAND CONTROLS
To
From
Terminal
(-) ALL MODELS
(+) EXCEPT FLHTP
7 (V/BK)
8 (BN/BK)
Ground
11 (GY/GN)
12 (O/BK) [27B]
Is Resistance Less Than 1

2
5K Ohms? 3
4
5 V/BK
6
7 O/BK
8 BN/BK
9
TO 10
YES NO RADIO
11
12
[27A] 13
(BK) 14
15
16
19
21
ness at Wire Harness at Wire 22 GY/GN
f2353c8x 23
Radio Display. Radio Display.
6551 6531 Figure 6-8. Handlebar PTT/Squelch Switch Circuit

[24]

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Test 6.2d (Part 1 of 3)
HANDLEBAR AUDIO SWITCH STUCK OR OPEN: DTC B2009

CONTROLS HARNESS
1 Remove Outer Fairing. Connect Breakout 12 12
GY/GN 11 11 GY/GN
Box Leaving Connector [27B] GN/BE
PK/W
10
9
10
9
GN/BE
PK/W
Disconnected from Radio. With Switch BN/BK 8 8 BN/BK
7 7
Depressed, Check for Continuity at 6 6
5 5
Connector [27B]. 4 4
3 3
2 2
Switch From To 1 1
Position Terminal Terminal
Audio + 3 (PK/W) 23 (GN/BE) [24B] [24A]
Audio - 3 (PK/W) 22 (GY/GN) SWITCH VIOLET/ GRAY/ ORANGE/ BROWN/

Audio In 3 (PK/W) 8 (BN/BK) +SQ UP (FORE) X X
PTT (PUSH) X X
-SQ DN (AFT) X X
Each Wire Pair Should be Less than 0.5
Ohms While Switch is Depressed and Infin- PTT & SQ
ity While Switch is Open. Is It? (PUSH TO TALK & SQUELSCH)
(ULTRA MODELS ONLY)
HORN SWITCH
YES NO LEFT DIRECTIONAL SWITCH
RADIO AUDIO CONTROL
2 Disconnect [24]. With Switch Depressed, SWITCH PINK/ GREEN/ BROWN/ GRAY/
Replace POSITION WHITE BLUE BLACK GREEN
Check for Continuity at Connector [24B]. +VOL X X
Radio. AUDIO X X
-VOL X X
6101 Switch From To LEFT HAND CONTROLS

Audio + 9 (PK/W) 10 (GN/BE)
ALL MODELS
Audio - 9 (PK/W) 11 (GY/GN) EXCEPT FLHTP
Audio In 9 (PK/W) 8 (BN/BK)
Each Wire Pair Should be Less than 0.5

Ohms While Switch is Depressed and [27B]
Infinity While Switch is Open. Is It?

1
2
3 PK/W
4
5
6
YES NO 7
8 BN/BK
9
TO 10
RADIO 11
Locate and Repair Replace Audio 12
[27A] 13
Open in Intercon- Switch or (BK) 14
15
nect Harness. Repair Switch 16
17
Wiring. 18
6532 19
20
5186 21
22 GY/GN
f2353d8x 23 GN/BE
Figure 6-9. Handlebar Audio Switch Circuit

[24]

HOME
HANDLEBAR MODE SWITCH STUCK OR OPEN: DTC B2009
RIGHT HAND CONTROLS

EXCEPT FLHTP UP X X
MODE X X
Remove Outer Fairing. Connect DOWN X X
1 RADIO FUNCTION SWITCH
Breakout Box Leaving Connector [27B]
Disconnected from Radio. With Switch RIGHT DIRECTIONAL SWITCH
Depressed, Check for Continuity at ENGINE OFF/RUN SWITCH
Connector [27B].
START SWITCH
Switch From To CRUISE SET/RESUME SWITCH
Position Terminal Terminal (ULTRA MODELS ONLY)
Mode Up 6 (BN/W) 3 (PK/W)
Mode Dn 6 (BN/W) 4 (GY/W)
Mode In 6 (BN/W) 5 (V/BK)
Each Wire Pair Should be Less than 0.5 STOP LAMP SWITCH
Ohms While Switch is Depressed and
1 1
2 2
3 3
4 4
YES NO 5 5
6 6
BN/W 7 7 BN/W
GY/W 8 8 GY/W
2 PK/W 9 9 PK/W
With Switch Depressed, Check for V/BK 10 10 V/BK
Replace 11 11
Continuity at Connector [22B].
Radio. RIGHT HAND 12 12 INTERCONNECT
Switch From To CONTROLS
6101
Position Terminal Terminal [22B] [22A]
[27B]
Mode In 7 (BN/W) 10 (V/BK)
Each Wire Pair Should be Less 1
than 0.5 Ohms While Switch is 2
3 PK/W
Depressed and Infinity While 4 GY/W
Switch is Open. Is It? 5 V/BK
6 BN/W
7
8
9
TO 10
YES NO RADIO 11
12
[27A] 13
(BK) 14
Locate and Replace Mode 15
16
Repair Open in Switch or Repair 17
18
Interconnect Har- Switch Wiring. 19
ness. 20
5183 21
22
6532 f2353e8x 23
Figure 6-10. Handlebar Mode Switch Circuit


HOME
HANDLEBAR PTT/SQUELCH SWITCH STUCK OR OPEN: DTC B2009

CONTROLS HARNESS
O/BK 12 12 O/BK
GY/GN 11 11 GY/GN
10 10
9 9
BN/BK 8 8 BN/BK
1 Remove Outer Fairing. Connect Breakout V/BK 7 7 V/BK
6 6
Box Leaving Connector [27B] 5 5
4 4
Disconnected from Radio. With Switch 3 3
Depressed, Check for Continuity at 2 2
1 1
Connector [27B].
[24B] [24A]
Switch From To
Position Terminal Terminal SWITCH VIOLET/ GRAY/ ORANGE/ BROWN/
Squelch + 5 (V/BK) 22 (GY/GN) +SQ UP (FORE) X X
PTT (PUSH) X X
Squelch - 5 (V/BK) 8 (BN/BK) -SQ DN (AFT) X X
PTT 5 (V/BK) 7 (O/BK) PTT & SQ

Each Wire Pair Should be Less than 0.5 (ULTRA MODELS ONLY)
Ohms While Switch is Depressed and HORN SWITCH
RADIO AUDIO CONTROL
YES NO SWITCH PINK/ GREEN/ BROWN/ GRAY/

+VOL X X
AUDIO X X
-VOL X X
2 With Switch Depressed, Check for
Replace LEFT HAND CONTROLS
Continuity at Connector [24B].
Radio.
ALL MODELS
6101 Switch From To EXCEPT FLHTP
Squelch + 7 (V/BK) 11 (GY/GN)
Squelch - 7 (V/BK) 8 (BN/BK)
PTT 7 (V/BK) 12 (O/BK) [27B]
Each Wire Pair Should be Less than 0.5 1

Ohms While Switch is Depressed and 2
3
Infinity While Switch is Open. Is It? 4
5 V/BK
6
7 O/BK
8 BN/BK
9
TO 10
NO 11
YES RADIO 12
[27A] 13
(BK) 14
15
16
Locate and Repair Replace PTT/ 17
18
Open in Intercon- Squelch Control 19
nect Harness. Switch or Repair 20
21
Switch Wiring. f2353c8x
22 GY/GN
23
6532
5184


[24]

HOME
Test 6.2e (Part 1 of 2)
PASSENGER AUDIO/PTT SWITCH SHORTED HIGH: DTC B2010
1 Remove Outer Fairing. Connect Breakout Box LEFT & RIGHT REAR f2353g8x
Leaving Connector [28B] Disconnected from PASSENGER CONTROLS
Radio. With Key ON, Check for Power at
COLOR ORANGE/ PINK/ VIOLET/ GRAY/
Connector [28B]. BLACK WHITE BLACK WHITE
POSITION
From (-) To Terminal (+) UP/+VOL RIGHT REAR
34 (PK/W) MODE/PTT SPEAKER &
23 (GY/W) DOWN/-VOL CONTROLS
Ground
11 (V/BK)
(BK) [41A] [41B]
35 (O/BK)
PK/W 1 1 PK/W +VOL
GY/W 2 2 GY/W
Is Voltage Greater Than 7 VDC? V/BK 3 3 V/BK PTT
-VOL
O/BK 4 4 O/BK
5 5
6 6
YES NO
3 Disconnect Connector [41].

With Key ON, Check Replace
for Power at Connector Radio.
[41A] at Wire Indicated
6101
on Radio Display.
(BK)
To
From [28B]
Terminal
(-)
(+) 1
1 (PK/W) 2
3
2 (GY/W) 4
Ground
3 (V/BK) 5
6
4 (O/BK) 7
8
Is Voltage Greater Than 9
7 VDC? 10
TO 11 V/BK
ULTRA 12
RADIO 13
NO [28A] 14
YES 15
16
17
Locate and Locate and Repair 18
Repair Short in Short in Passenger 19
Audio Harness at Rear Control Switch 20
Wire Indicated Harness at Wire Indi- 21
22
on Radio Display. cated on Radio Display. 23 GY/W
24
6560 6115 25
26
27
28
29
30
31
32
33
34 PK/W
35 O/BK
Figure 6-12. Passenger Audio/PTT Switch Circuit


NO. DESCRIPTION TYPE LOCATION
[28] Radio 35-Place Amp Inner Fairing- Back of Radio (Left Side)
[41] Rear Right Speaker/Passenger Controls 6-Place Mini-Deutsch Inside Rear Right Speaker Box

HOME
Test 6.2e (Part 2 of 2)
PASSENGER MODE SWITCH SHORTED HIGH: DTC B2010
LEFT & RIGHT REAR f2353h8x

1 Remove Outer Fairing. Connect Breakout Box PASSENGER CONTROLS
Leaving Connector [28B] Disconnected from Radio.
With Key ON, Check for Power at Connector [28B]. BLACK WHITE BLACK WHITE
POSITION
From (-) To Terminal (+) UP/+VOL LEFT REAR
34 (PK/W) MODE/PTT SPEAKER &
23 (GY/W) DOWN/-VOL CONTROLS
Ground
11 (V/BK)
12 (BN/W) (BK) [42A] [42B]
PK/W 1 1 PK/W UP
Is Voltage Greater Than 7 VDC? GY/W 2 2 GY/W MODE
V/BK 3 3 V/BK
DOWN
BN/W 4 4 O/BK
5 5
6 6
YES NO

With Key ON, Check Replace
for Power at Connector Radio.
[42A] at Wire Indicated
6101
on Radio Display.
(BK)
To
From [28B]
Terminal
(-)
(+) 1
1 (PK/W) 2
2 (GY/W) 3
Ground 4
3 (V/BK) 5
4 (BN/W) 6
7
Is Voltage Greater Than 8
9
7 VDC? 10
TO 11 V/BK
ULTRA 12 BN/W
RADIO 13
[28A] 14
YES NO 15
16
17
18
Locate and Locate and Repair Short in 19
Repair Short in Passenger Rear Control 20
Audio Harness at Switch Harness at Wire 21
Wire Indicated Indicated on Radio Dis- 22
on Radio Display. play (BN/W Wire Becomes 23 GY/W
24
O/BK in Speaker Box). 25
6560 26
6115 27
28
29
30
31
32
33
34 PK/W
35
Figure 6-13. Passenger Mode Switch Circuit

[42] Rear Left Speaker/Passenger Controls 6-Place Mini-Deutsch Inside Rear Left Speaker Box

HOME
Test 6.2f (Part 1 of 2)
PASSENGER AUDIO/PTT SWITCH SHORTED LOW: DTC B2011
LEFT & RIGHT REAR f2353g8x

1 Remove Outer Fairing. Connect Breakout PASSENGER CONTROLS
Box Leaving Connector [28B] Disconnected
from Radio. With Key OFF, Check for BLACK WHITE BLACK WHITE
Continuity to Ground at Connector [28B]. POSITION
UP/+VOL RIGHT REAR
From (-) To Terminal (+) MODE/PTT SPEAKER &
34 (PK/W) DOWN/-VOL CONTROLS
23 (GY/W)
Ground
11 (V/BK) (BK) [41A] [41B]
35 (O/BK) PK/W 1 1 PK/W +VOL

GY/W 2 2 GY/W PTT
Any Continuity Present? V/BK 3 3 V/BK
-VOL
O/BK 4 4 O/BK
5 5
6 6
YES NO

With Key OFF, Check Replace
for Continuity to Ground at Radio.
Connector [41A] at Wire Indi-
6101 (BK)
cated on Radio Display.
[28B]
To
From 1
Terminal
(-) 2
(+) 3
1 (PK/W) 4
2 (GY/W) 5
Ground 6
3 (V/BK) 7
4 (O/BK) 8
9
Any Continuity Present? 10
TO 11 V/BK
ULTRA 12
RADIO 13
[28A] 14
NO 15
YES 16
17
18
Locate and Locate and Repair 19
Repair Short in Short in Passenger 20
Audio Harness at Rear Control Switch 21
22
Wire Indicated Harness at Wire Indi- 23 GY/W
on Radio Display. cated on Radio Display. 24
25
6560 6115 26
27
28
29
30
31
32
33
34 PK/W
35 O/BK
diagnostics. See Section 6.1 RADIO DIAGNOS- Figure 6-14. Passenger Audio/PTT Switch Circuit


HOME
Test 6.2f (Part 2 of 2)
PASSENGER MODE SWITCH SHORTED LOW: DTC B2011

1 Remove Outer Fairing. Connect Breakout Box PASSENGER CONTROLS
Leaving Connector [28B] Disconnected from
Radio. With Key OFF, Check for Continuity to BLACK WHITE BLACK WHITE
Ground at Connector [28B]. POSITION
UP/+VOL LEFT REAR
From
To MODE/PTT SPEAKER &
(-)
Terminal DOWN/-VOL CONTROLS
(+)
34 (PK/W) (BK) [42A] [42B]
23 (GY/W) PK/W 1 1 PK/W
Ground UP
11 (V/BK) GY/W 2 2 GY/W MODE
V/BK 3 3 V/BK
12 (BN/W) BN/W 4 4 DOWN
O/BK
5 5
Any Continuity Present? 6 6
YES NO

With Key OFF, Check Replace
for Continuity to Ground at Radio.
Connector [42A] at Wire Indi- (BK)
6101
cated on Radio Display. [28B]
To 1
From 2
Terminal 3
(-)
(+) 4
1 (PK/W) 5
6
2 (GY/W) 7
Ground
3 (V/BK) 8
4 (BN/W) 9
10
TO 11 V/BK
Any Continuity Present? ULTRA 12 BN/W
RADIO 13
[28A] 14
15
16
YES NO 17
18
19
Locate and Locate and Repair Short in 20
21
Repair Short in Passenger Rear Control 22
Audio Harness at Switch Harness at Wire 23 GY/W
Wire Indicated Indicated on Radio Display 24
on Radio Display. (BN/W Wire Becomes O/BK 25
in Speaker Box). 26
6560 27
28
6115 29
30
31
32
33
34 PK/W
35
diagnostics. See Section 6.1 RADIO DIAGNOS- Figure 6-15. Passenger Mode Switch Circuit


HOME
Test 6.2g (Part 1 of 2)
PASSENGER AUDIO/PTT SWITCH STUCK OR OPEN: DTC B2012
LEFT & RIGHT REAR f2353g8x

1 Remove Outer Fairing. Connect Breakout PASSENGER CONTROLS
Box Leaving Connector [28B]
Disconnected from Radio. With Switch BLACK WHITE BLACK WHITE
Depressed, Check for Continuity at POSITION
Connector [28B]. UP/+VOL RIGHT REAR
MODE/PTT SPEAKER &
Switch From To DOWN/-VOL CONTROLS
Vol. Up 35 (O/BK) 34 (PK/W) (BK) [41A] [41B]
Vol. Dn 35 (O/BK) 23 (GY/W) PK/W 1 1 PK/W +VOL
PTT 35 (O/BK) 11 (V/BK) GY/W 2 2 GY/W PTT
V/BK 3 3 V/BK
-VOL
Each Wire Pair Should be Less than 0.5 O/BK 4 4 O/BK
Ohms While Switch is Depressed and 5 5
6 6
YES NO
Replace 3 Disconnect Connector [41]. With

Radio. Switch Depressed, Check for
Continuity at Connector [41B]. (BK)
6101
[28B]
Switch From To
Position Terminal Terminal 1
2
Vol. Up 4 (O/BK) 1 (PK/W) 3
Vol. Dn 4 (O/BK) 2 (GY/W) 4
PTT 4 (O/BK) 3 (V/BK) 5
6
7
Each Wire Pair Should be Less than 8
0.5 Ohms While Switch is Depressed 9
and Infinity While Switch is Open. Is It? 10
TO 11 V/BK
ULTRA 12
RADIO 13
[28A] 14
NO 15
YES 16
17
18
Locate and Replace Rear 19
Repair Open or Volume/PTT 20
Replace Audio Switch or Repair 21
Harness. Switch Wiring. 22
23 GY/W
6627
24
6561 25
26
27
28
29
Verify DTC is no longer present using radio 30
diagnostics. See Section 6.1 RADIO DIAGNOS- 31
32
TICS. Confirm proper operation with no DTCs. 33
34 PK/W
35 O/BK
Figure 6-16. Passenger Audio/PTT Switch Circuit


HOME
PASSENGER MODE SWITCH STUCK OR OPEN: DTC B2012

Remove Outer Fairing. Connect PASSENGER CONTROLS
1 Breakout Box Leaving Connector [28B]
Disconnected from Radio. With Switch COLOR ORANGE/ PINK/ VIOLET/ GRAY/
BLACK WHITE BLACK WHITE
Depressed, Check for Continuity at POSITION
Connector [28B]. UP/+VOL LEFT REAR
Switch From To
MODE/PTT SPEAKER &
DOWN/-VOL CONTROLS
(BK) [42A] [42B]
Mode In 12 (BN/W) 11 (V/BK) PK/W 1 1 PK/W UP
GY/W 2 2 GY/W MODE
Each Wire Pair Should be Less than 0.5 V/BK 3 3 V/BK
DOWN
BN/W 4 4 O/BK
Ohms While Switch is Depressed and 5 5
Infinity While Switch is Open. 6 6
Is It?
YES NO
Replace 3 Disconnect Connector [42]. With

Radio. Switch Depressed, Check for (BK)
Continuity at Connector [42B]. [28B]
6101
Switch From To 1
Position Terminal Terminal 2
3
Mode Up 4 (O/BK) 1 (PK/W) 4
Mode Dn 4 (O/BK) 2 (GY/W) 5
6
Mode In 4 (O/BK) 3 (V/BK) 7
8
Each Wire Pair Should be Less than 9
0.5 Ohms While Switch is Depressed 10
and Infinity While Switch is Open. Is It? TO 11 V/BK
ULTRA 12 BN/W
RADIO 13
[28A] 14
15
YES NO 16
17
18
Locate and Replace 19
20
Repair open Mode Switch 21
or Replace or Repair 22
Audio Switch Wiring. 23 GY/W
Harness. 24
6627 25
6561 26
27
28
29
30
31
32
33
Verify DTC is no longer present using radio 34 PK/W
diagnostics. See Section 6.1 RADIO DIAGNOS- 35
Figure 6-17. Passenger Mode Switch Circuit


HOME
Test 6.2h
SIDECAR SWITCHES SHORTED HIGH: DTC B2013
1
2
1 With Key ON and Radio ON, 3
Check for Voltage at Breakout 4
5
Box. 6
7
From To 8
9
Terminal Terminal 10
(-) (+) 11 BK/GN
TO 12
11 15 RADIO 13
[27A] 14
Is Voltage Greater Than 15 V/GY
(BK) 16
BK/GN
2.7 Volts DC? 17
V/GY
18
19 BK/GN
20
21
NO 22
YES 23 [6B] 12345 6
12345 6
Disconnect Connector [27B] Inspect Connectors [27B] [6A]
from Radio While Leaving Break- [27], [53] and [197]
out Box Connected to Harness. for Corrosion. Is
V/GY
BK/GN
With Ignition ON, Check for Volt- Corrosion Present?
age at Terminals 11 (-) and 15
(+) on Breakout Box. Is
Voltage Present?
YES NO
SIDECAR
V/GY
BK/GN
YES NO Clean or Replace
Repair Radio. HARNESS
Connector. 88403-06
Locate and Replace 6101
Repair Short Radio. 6112 [53A] 1 2 3 4 5 6 7 8 9101112
To Voltage. (BK)
6101
[53D] 1 2 3 4 5 6 7 8 9101112
6113
V/GY
BK/GN
1 1
2 2
3 3
4 4
5 5
6 6
7 7
SIDECAR 8 8
CONSOLE 9 9
10 10
11 11
12 12
V/GY
BK/GN
[197B] [197A]
UP +VOL
Verify DTC is no longer present using radio MODE PTT
diagnostics. See Section 6.1 RADIO DIAGNOS- DOWN -VOL
TICS. Confirm proper operation with no DTCs. SIDECAR

SWITCHES
f2353f8x
Figure 6-18. Sidecar Switch Circuit

[6] Audio to Interconnect 6-Place Deutsch (Black) Inner Fairing - Top of Radio (Left Side)
[27] Radio 23-Place Amp Inner Fairing- Back of Radio (Right Side)
[53] Console Pod 12-Place Mini-Deutsch (Black) Rear of Battery Box (Under Seat)
[197] Sidecar Console 12-Place Mini-Deutsch (Black) Inside Sidecar Console

HOME
Test 6.2i
SIDECAR SWITCHES SHORTED LOW: DTC B2014
1
1 With Key ON and Radio ON, 2
Check for Voltage at Breakout 3
4
Box. 5
6
From To 7
8
Terminal Terminal 9
(-) (+) 10
11 BK/GN
11 15 TO 12
RADIO 13
Is Voltage Less Than [27A] 14
15 V/GY
0.25 Volts DC? (BK) 16
BK/GN
17
V/GY
18
19 BK/GN
20
NO 21
YES 22
23 [6B] 12345 6
Disconnect Connector [27B] Inspect Connectors 12345 6

from Radio While Leaving [27], [53] and [197] [27B] [6A]
Breakout Box Connected to for Corrosion. Is
Harness. Check for Continu- Corrosion Present?
V/GY
BK/GN
ity at Terminals 11 and 15 on
Breakout Box. Is Continuity
Present?
YES NO
YES NO
Clean or Replace SIDECAR
V/GY
BK/GN
Repair Radio. HARNESS
Locate and Replace Connector. 88403-06
Repair Short Radio. 6101
To Ground. 6112
[53A] 1 2 3 4 5 6 7 8 9101112
6101
6113 (BK)
[53D] 1 2 3 4 5 6 7 8 9101112
V/GY
BK/GN
1 1
2 2
3 3
4 4
5 5
6 6
7 7
SIDECAR 8 8
CONSOLE 9 9
10 10
11 11
12 12
V/GY
BK/GN
[197B] [197A]
Verify DTC is no longer present using radio UP +VOL
MODE PTT
DOWN -VOL
SIDECAR
SWITCHES
f2353f8x
Figure 6-19. Sidecar Switch Circuit


HOME
Test 6.2j
SIDECAR SWITCHES STUCK OR OPEN: DTC B2015
1 With Key ON, Check for Voltage Between Terminals 1

11 (-) and 15 (+) at Breakout Box. Is Voltage Within 2
Range for Each Function? 3
4
5
Sidecar Minimum Maximum 6
Button Voltage Voltage 7
8
No Press 2.13 2.48 9
Mode 1.88 2.21 10
11 BK/GN
PTT 1.66 1.94 TO 12
RADIO 13
Tune (+) 1.33 1.67 14
[27A]
Volume (+) 0.90 1.33 15 V/GY
(BK) 16
BK/GN
Tune (-) 0.55 0.89 17
V/GY
Volume (-) 0.33 0.54 18
19 BK/GN
20
21
22
23 [6B] 12345 6
YES NO
12345 6
[27B] [6A]
Inspect Connectors
V/GY
BK/GN
[27], [53] and [197] 0 VDC Other
for Corrosion. Is
Corrosion Present?
Replace
Radio.
YES NO
6101 SIDECAR
V/GY
BK/GN
HARNESS
Clean or Replace 88403-06
Repair Radio.
Connector. [53A] 1 2 3 4 5 6 7 8 9101112
6101 (BK)
6112 [53D] 1 2 3 4 5 6 7 8 9101112
V/GY
BK/GN
0.45-4.7 5 VDC Battery
VDC Voltage
1 1
2 2
3 3
4 4
Replace Disconnect Connector [197]. Replace 5 5
Sidecar Con- Measure Continuity Between Radio. 6 6
sole Switch Terminal 15 on Breakout Box 7 7
SIDECAR 8 8
Assembly. and Pin 3 on Connector 6101 9 9
CONSOLE
[197A] and Also Between Ter- 10 10
6952 11 11
minal 19 on Breakout Box and 12 12
Pin 4 on Connector [197A]. Is
V/GY
BK/GN
Continuity Present? 4
[197B] [197A]
YES NO
Replace Sidecar Locate and

Console Switch Repair Open on UP +VOL
Assembly. V/GY or BK/GN MODE PTT

DOWN -VOL
Wire in Harness.
6952 SIDECAR
6113 SWITCHES
f2353f8x
TICS. Confirm proper operation with no DTCs. Figure 6-20. Sidecar Switch Circuit


HOME
RADIO SPEAKER DIAGNOSTICS: DTC B2016-B2027 6.3
GENERAL DIAGNOSTICS
The sound system is designed to capture faults for each of
the radio speaker outputs. When a fault is detected, a DTC is
Diagnostic Notes
generated. The DTC and related data appears on the radio
display when the system is in the diagnostic mode.
bers on the Test 6.3a thru Test 6.3l flow charts.
Table 6-21. Code Description 1. Install RADIO BREAKOUT BOX (Part No. HD-47918).
DTC DESCRIPTION
B2016 Front speakers shorted

B2017 Front speakers open
B2018 Front speakers shorted to ground
B2019 Front speakers shorted to battery
B2020 Rear speakers shorted
B2021 Rear speakers open
B2022 Rear speakers shorted to ground
B2023 Rear speakers shorted to battery
B2024 Sidecar speakers shorted
B2025 Sidecar speakers open
B2026 Sidecar speakers shorted to ground
B2027 Sidecar speakers shorted to battery

HOME
Test 6.3a
FRONT SPEAKERS SHORTED: DTC B2016
Is Optional Harley-
Davidson Amplifier
Installed?
YES NO
Disconnect Connector [149]. Install Disconnect Connector [27]. Install

Breakout Box HD-47918 to Amplifier Breakout Box HD-47918 Leaving
Harness Leaving Amplifier Discon- Radio Disconnected. Measure Resis-
nected. Measure Resistance Between tance Between Terminals 16 and 17
Terminals 7 and 14 (Left Speaker) or (Left Speaker) or Between Terminals 1
Between Terminals 6 and 13 (Right and 18 (Right Speaker) on Breakout
Speaker) on Breakout Box. Is Resis- Box. Is Resistance Less Than One
tance Less Than One Ohm? Ohm?
YES NO
YES NO
Disconnect Speaker. Measure Replace
Resistance Between Terminals Radio.
Disconnect Speaker. Measure Replace 16 and 17 (Left Speaker) or
Between Terminals 1 and 18 6101
Resistance Between Terminals 7 Amplifier.
and 14 (Left Speaker) or (Right Speaker) on Breakout
Between Terminals 6 and 13 6107 Box. Is Resistance Less Than
(Right Speaker) on Breakout One Ohm?
Box. Is Resistance Less Than
One Ohm?
YES NO
YES NO
Locate and Repair Short Replace

Between Terminals 16 and 17 Speaker.
Locate and Repair Short Replace (Left Speaker) or Between Ter-
Between Terminals 7 and 14 Speaker. minals 1 and 18 (Right Speaker) 6605
(Left Speaker) or Between Ter- on Harness From Radio to
minals 6 and 13 (Right Speaker) 6605 Speaker.
on Harness From Amplifier to
Speaker. 6531
6116

HOME
f2353j8x
Front Speakers Without Amplifier

[27B]
1 RIGHT
LGN/BK
2 FRONT
3 GY/R SPEAKER
4 [34B]
5
6
7
8
9
TO 10
RADIO 11
12
[27A] 13
(BK) 14
15
16 W/O
17 LGN/W
18 GY/R
19
20 LEFT
21 LGN/W
22 FRONT
23 W/O SPEAKER
[35B]
[27B]
1 LGN/BK
2
3
4
5
6
7 Front Speakers With Amplifier
8
9
TO 10
RADIO 11
12
[27A] 13
(BK) 14 [149B]
15
16 W/O 1
17 LGN/W 2
18 GY/R 3
19 4
20 5
21 GY/R 6
22 [34B] [34A] W/O 7
23 8
LGN/BK LGN/BK 9 TO
10 AMPLIFIER
[34B] 11
GY/R GY/R LGN/W
RIGHT LGN/BK 12 [149A]
FRONT LGN/BK LGN/BK 13 (BK)
SPEAKER GY/R LGN/W 14
15
16
LGN/W LGN/W 17
W/O 18
W/O W/O GY/R 19
20
[35B] [35C] 21
[35B] 22
LEFT 23
FRONT LGN/W
W/O
SPEAKER
Figure 6-21. Front Speaker Circuit

[34] Front Right Speaker Spade Contacts Inner Fairing - Back of Right Speaker
[35] Front Left Speaker Spade Contacts Inner Fairing - Back of Left Speaker
[149] High Output Amplifier 23-Place Amp Under Luggage Rack (Right Side)

HOME
Test 6.3b
FRONT SPEAKERS OPEN: DTC B2017
Is Optional Harley-
Davidson Amplifier
Installed?
YES NO
Disconnect Connector [149]. Install Disconnect Connector [27]. Install Brea-

Breakout Box HD-47918 to Amplifier kout Box HD-47918 Leaving Radio Dis-
Harness Leaving Amplifier Discon- connected. Measure Resistance
nected. Measure Resistance Between Between Terminals 16 and 17 (Left
Terminals 7 and 14 (Left Speaker) or Speaker) or Between Terminals 1 and 18
Between Terminals 6 and 13 (Right (Right Speaker) on Breakout Box. Is
Speaker) on Breakout Box. Is Resis- Resistance Greater Than 3 Ohms?
tance Greater Than 3 Ohms?
YES NO
YES NO
Measure Resistance Replace

Measure Resistance Replace Across Speaker Termi- Radio.
Across Speaker Termi- Amplifier. nals. Is Resistance
nals. Is Resistance Greater Than 3 Ohms? 6101
Greater Than 3 Ohms? 6107
NO YES NO
YES
Replace On Harness From Amplifier Replace On Harness From Radio to

Speaker. to Speaker, Locate and Speaker. Speaker, Locate and Repair
Repair Open Between Termi- Open Between Terminal 16 or
6605 nal 7 or 14 and Left Speaker, 6605 17 and Left Speaker, or
or Between Terminal 6 or 13 Between Terminal 1 or 18
and Right Speaker. and Right Speaker.
6117 6532

HOME
Test 6.3c
FRONT SPEAKERS SHORTED TO GROUND: DTC B2018
Is Optional Harley-
Davidson Amplifier
Installed?
YES NO
Disconnect Connector [149]. Disconnect Connector [27]. Install

Install Breakout Box HD-47918 Breakout Box HD-47918 Leaving
to Amplifier Harness Leaving Radio Disconnected. Using Breakout
Amplifier Disconnected. Using Box, Measure Continuity to Ground
Breakout Box, Measure Continu- Between Terminals 16 and 17 (Left
ity to Ground Between Terminals Speaker) or Between Terminals 1 and
7 and 14 (Left Speaker) or 18 (Right Speaker) and Ground. Is
Between Terminals 6 and 13 Continuity Present?
(Right Speaker) and Ground. Is
Continuity Present?
YES NO
YES NO
On Harness From Radio to Replace
Speaker, Locate and Repair Radio.
On Harness From Amplifier to Replace
Short to Ground Between Termi-
Speaker, Locate and Repair Amplifier. 6101
nal 16 or 17 (Left Speaker) or
Short to Ground Between Termi-
6107 Between Terminal 1 or 18 (Right
nal 7 or 14 (Left Speaker) or
Speaker).
Between Terminal 6 or 13 (Right
Speaker). 6531
6116

HOME
Test 6.3d
FRONT SPEAKERS SHORTED TO BATTERY: DTC B2019
Is Optional Harley-
Davidson Amplifier
Installed?
YES NO
Disconnect Connector [149]. Install Install Breakout Box HD-47918 to Har-

Breakout Box HD-47918 to Amplifier ness Leaving Radio Disconnected. Turn
Harness Leaving Amplifier Discon- Ignition ON. Measure Voltage Between
nected. Turn Ignition ON. Measure Terminal 16 or 17 (Left Speaker) and
Voltage Between Terminals 7 or 14 Ground, or Between Terminal 1 or 18
(Left Speaker) and Ground, or (Right Speaker) and Ground on Break-
Between Terminals 6 or 13 (Right out Box. Is Voltage Present?
Speaker) and Ground on Breakout
Box. Is Voltage Present ?
YES NO
YES NO
Disconnect Front Speaker. Replace
Locate and Repair Short to Radio.
Disconnect Front Speaker. Locate Replace
Voltage on Wire 16 (W/O) or
and Repair Short to Voltage on Amplifier. 6101
Wire 17 (LGN/W) on Left
Wire 7 (W/O) or Wire 14 (LGN/W)
6107 Speaker, or Wire 18 (GY/R) or
on Left Speaker, or Wire 6 (GY/R)
Wire 1 (LGN/BK) on Right
or Wire 13 (LGN/BK) on Right
Speaker.
Speaker.
6531
6116

HOME
Test 6.3e
REAR SPEAKERS SHORTED: DTC B2020
Is Optional Harley-
Davidson Amplifier
Installed?
YES NO
Disconnect Connector [149]. Disconnect Connector [28]. Install

Install Breakout Box HD-47918 to Breakout Box HD-47918 Leaving
Amplifier Harness Leaving Ampli- Radio Disconnected. Measure Resis-
fier Disconnected. Measure tance Between Terminals 2 and 25
Resistance Between Terminals 22 (Left Speaker) or Between Terminals 1
and 23 (Left Speaker) or Between and 24 (Right Speaker) on Breakout
Terminals 8 and 15 (Right Box. Is Resistance Less Than One
Speaker) on Breakout Box. Is Ohm?
Resistance Less Than One Ohm?
YES NO
YES NO
Disconnect Speaker. Measure Replace
Resistance Between Terminals 2 Radio.
Disconnect Speaker. Measure Replace and 25 (Left Speaker) or
Between Terminals 1 and 24 6101
Resistance Between Terminals Amplifier.
22 and 23 (Left Speaker) or (Right Speaker) on Breakout
Between Terminals 8 and 15 6107 Box. Is Resistance Less Than
(Right Speaker) on Breakout One Ohm?
Box. Is Resistance Less Than
One Ohm?
YES NO
YES NO

Between Terminals 2 and 25 Speaker.
Locate and Repair Short Replace (Left Speaker) or Between
Between Terminals 22 and 23 Speaker. Terminals 1 and 24 (Right 6606
(Left Speaker) or Between Ter- Speaker) on Harness From
minals 8 and 15 (Right 6606 Radio to Speaker.
Speaker) on Harness From
Amplifier to Speaker. 6560
6116

[28] Radio 35-Place Amp Inner Fairing - Back of Radio (Left Side)
[36] Rear Right Speaker Spade Contacts Inside Rear Right Speaker Box
[37] Rear Left Speaker Spade Contacts Inside Rear Left Speaker Box

HOME
FOR ALL f2353y8x

EXCEPT
FLHTCU
[41D] [41C]
TO [41B]
ULTRA (BK) [41A]
RADIO 1 1 1 1
[28A] 2 2 2 2
3 3 3 3
4 4 4 4
(BK) GN 5 5 5 5
LGN/BN 6 6 6 6
[28B]
LGN/BN
GN
GN
1
2 BN
3 [36A]
4
5
6
7
8 [36B]
9
10
11
12
13
14 Rear Speakers Without Amplifier
15
16
17 [37A]
18
19
20
21
22 [37B]
23 (BK) [42D] [42C]
W/BN
24 LGN/BN
BN
[42A] [42B]
25 W/BN
26
27 1 1 1 1
28 2 2 2 2
29 3 3 3 3
30 4 4 4 4
31 BN 5 5 5 5
32 W/BN 6 6 6 6
33
34
35 FOR ALL
EXCEPT
FLHTCU
[41B]
1
2
3
4
5 GN
6 LGN/BN
Rear Speakers With Amplifier

[36A]
LGN/BN
GN
[36D] [36B]
WITH AMPLIFIER AND NO SIDECAR LGN/BN
THESE LEADS ARE NOT ACTIVE GN
FROM THE RADIO AND SHOULD
BE SECURED INSIDE THE SPEAKER
[149B]
PODS WITH NO CONNECTION BN
1
[37A] W/BN 2
[37B] 3
W/BN 4
BN 5
6
[37D] 7
BN 8
9
1 10
2 11
3 12
4 13
5 BN 14
6 W/BN W/BN 15
16
17
[42B] 18
19
20
21
GN 22
LGN/BN 23
Figure 6-22. Rear Speaker Circuit

HOME
Test 6.3f
REAR SPEAKERS OPEN: DTC B2021
Is Optional Harley-
Davidson Amplifier
Installed?
YES NO
1 1
Disconnect Connector [149]. Disconnect Connector [28]. Install Brea-
Install Breakout Box HD-47918 to kout Box HD-47918 Leaving Radio Dis-
Amplifier Harness Leaving Ampli- connected. Measure Resistance
fier Disconnected. Measure Resis- Between Terminals 2 and 25 (Left
tance Between Terminals 22 and Speaker) or Between Terminals 1 and 24
23 (Left Speaker) or Between Ter- (Right Speaker) on Breakout Box. Is
minals 8 and 15 (Right Speaker) Resistance Greater Than 3 Ohms?
on Breakout Box. Is Resistance
Greater Than 3 Ohms?
YES NO
YES NO
Measure Resistance Replace
Across Speaker Termi- Radio.
Measure Resistance Across Replace nals. Is Resistance
Greater Than 3 Ohms? 6101
Speaker Terminals. Is Resis- Amplifier.
tance Greater Than 3 Ohms?
6107
YES NO
YES NO
Replace On Harness From Radio to
Speaker. Speaker, Locate and Repair
Replace On Harness From Amplifier to
Open Between Terminal 2 or
Speaker. Speaker, Locate and Repair 6606 25 and Left Speaker, or
Open Between Terminal 22 or
6606 Between Terminal 1 or 24
23 and Left Speaker, or
and Right Speaker.
Between Terminal 8 or 15 and
Right Speaker. 6561
6117

HOME
Test 6.3g
REAR SPEAKERS SHORTED TO GROUND: DTC B2022
Is Optional Harley-
Davidson Amplifier
Installed?
YES NO
1 Disconnect Connector [149]. Install 1 Disconnect Connector [28]. Install

Breakout Box HD-47918 to Ampli- Breakout Box HD-47918 Leaving Radio
fier Harness Leaving Amplifier Dis- Disconnected. Measure Continuity to
connected. Measure Continuity to Ground Between Terminal 2 or 25 (Left
Ground Between Terminals 22 or Speaker) and Ground, or Between Ter-
23 (Left Speaker) and Ground, or minal 1 or 24 (Right Speaker) and
Between Terminals 8 or 15 (Right Ground on Breakout Box. Is Continuity
Speaker) and Ground on Breakout Present?
Box. Is Continuity Present?
YES NO
YES NO
On Harness From Radio Con- Replace
nector [28] to Speaker, Locate Radio.
On Harness From Amplifier Replace
and Repair Short to Ground
Connector [149] to Speaker, Amplifier. 6101
Between Terminal 2 or 25 and
Locate and Repair Short to
6107 Left Speaker, or Between Termi-
Ground Between Terminal 22
nal 1 or 24 and Right Speaker.
or 23 and Left Speaker, or
Between Terminal 8 or 15 6560
and Right Speaker.
6116

HOME
Test 6.3h
REAR SPEAKERS SHORTED TO BATTERY: DTC B2023
Is Optional Harley-
Davidson Amplifier
Installed?
YES NO
1 Disconnect Connector [149]. Install 1 Disconnect Connector [28]. Install Brea-

Breakout Box HD-47918 to Ampli- kout Box HD-47918. Turn Ignition ON.
fier Harness Leaving Amplifier Dis- Measure Voltage Between Terminal 2 or
connected. Turn Ignition ON. 25 (Left Speaker) and Ground, or
Measure Voltage Between Terminal Between Terminal 1 or 24 (Right
22 or 23 (Left Speaker) and Speaker) and Ground on Breakout Box.
Ground, or Between Terminal 8 or Is Voltage Present?
15 (Right Speaker) and Ground on
Breakout Box. Is Voltage Present ?
YES NO
YES NO
Disconnect Speaker. Locate Replace
and Repair Short to Voltage on Radio.
Disconnect Speaker. Locate Replace
Terminals 2 (BN) or 25 (W/BN)
and Repair Short to Voltage on Amplifier. 6101
for Left Speaker, or Terminals
Terminals 8 (BN) or 15 (W/BN)
6107 1 (GN) or 24 (LGN/BN) for
for Left Speaker, or Terminals
Right Speaker.
22 (GN) or 23 (LGN/BN) for
Right Speaker. 6560
6117

HOME
Test 6.3i
SIDECAR SPEAKERS SHORTED: DTC B2024
1
Disconnect Connector [28].
Install Breakout Box HD-47918.
Measure Resistance Between
Terminals 2 and 25 (Left
Speaker) or Between Terminals
1 and 24 (Right Speaker) on
Breakout Box. Is Resistance
Less Than One Ohm?
YES NO
Disconnect Sidecar Speaker at Replace

Connector [37] (Left) or Connector Radio.
[36] (Right). Measure Resistance
Between Terminals 2 and 25 (Left 6101
Speaker) or Between Terminals 1
and 24 (Right Speaker) on Con-
nector [28]. Is Resistance Less
Than One Ohm?
YES NO
Locate and Repair Short Disconnect Sidecar Speaker.

Between Terminals 2 and 25 Measure Resistance of Sidecar
(Left Speaker) or Between Ter- Speaker at Speaker Terminals. Is
minals 1 and 24 (Right Speaker) Resistance Less Than One Ohm?
on Harness From Connector
[28] to Connector [37] (Left) or
Connector [36] (Right).
YES NO
6118
Replace Locate and Repair Short

Speaker. Between Sidecar Speaker
and Connector [37] (Left) or
6943
Connector [36] (Right).
6971

[36] Rear Right Speaker Spade Contacts Inside Rear Right Speaker Box
[37] Rear Left Speaker Spade Contacts Inside Rear Left Speaker Box
[197] Sidecar Console 12-Place Mini-Deutsch Inside Sidecar Console

HOME
[41D] [41C] f2353w8x

TO (BK) [41A] [41B]
ULTRA
RADIO 1 1 1 1
2 2 2 2
[28A] 3 3 3 3
4 4 4 4
(BK) GN 5 5 5 5 GN
LGN/BN 6 6 6 6 LGN/BN
[28B]
1 GN
2 BN
3
4
5
6
7
8
9
10
11 [36B] [36E]
12
13 WITH AMPLIFIER AND NO SIDECAR LGN/BN LGN/BN
14 THESE LEADS ARE NOT ACTIVE
15 GN GN
16 FROM THE RADIO AND SHOULD
17 BE SECURED INSIDE THE SPEAKER
18 PODS WITH NO CONNECTION BN BN
19
20 W/BN W/BN
21 [37B] [37E]
22
23
24 LGN/BN
25 W/BN
26
27
28
29 (BK) [42D] [42C]
30 [42A] [42B]
31
32 1 1 1 1
33 2 2 2 2
34 3 3 3 3
35 4 4 4 4
BN 5 5 5 5 BN
W/BN 6 6 6 6 W/BN
LGN/BN
GN
RIGHT
SIDECAR
SPEAKER
W/BN
BN
[197B] [197A]
LEFT
SIDECAR
GN 1 1 GN SPEAKER
LGN/BN 2 2 LGN/BN
3 3
4 4
BN 5 5 BN
W/BN 6 6 W/BN
7 7
8 8
9 9
10 10
11 11
12 12
Figure 6-23. Sidecar Speaker Circuit

HOME
Test 6.3j
SIDECAR SPEAKERS OPEN: DTC B2025

Install Breakout Box HD-47918
Leaving Radio Disconnected.
Measure Resistance Between
Terminals 2 and 25 (Left
Speaker) or Between Terminals
Connector [28]. Is Resistance
Greater Than 3 Ohms?
YES NO

Connector [37] (Left) or Connec- Radio.
tor [36] (Right). Measure Resis-
tance at Connectors [37E] (Left) 6101
or Connectors [36E] (Right). Is
Resistance Greater Than 3
Ohms?
YES NO
Measure Resistance Across Locate and Repair Open

Sidecar Speaker Terminals. Is Between Terminals 2 or 25 and
Resistance Greater Than 3 Left Speaker, or Between Termi-
Ohms? nals 1 or 24 and Right Speaker
on Harness From Connector
[28] on Harness From Radio to
Rear Speaker.
6119
YES NO
Replace Locate and Repair Open

Speaker. Between Sidecar Speaker
and Connector [37E] (Left)
6943 or Connector [36E] (Right).
6972

HOME
Test 6.3k
SIDECAR SPEAKERS SHORTED TO GROUND: DTC B2026

Leaving Radio Disconnected.
Measure Continuity to Ground
Between Terminals 2 or 25 (Left
Speaker) and Ground, or
Between Terminals 1 or 24
(Right Speaker) and Ground on
Breakout Box. Is Continuity
Present?
YES NO

Connector [37] (Left) or Connec- Radio.
tor [36] (Right). Measure Resis-
6101
tance Between Terminals 2 or 25
(Left Speaker) and Ground, or
(Right Speaker) and Ground. Is
Continuity Present?
YES NO
Locate and Repair Short Locate and Repair Short

Between Terminals 2 or 25 (Left to Ground Between Side-
Speaker) and Ground, or car Speaker and Connec-
Between Terminals 1 or 24 tor [37E] (Left Speaker) or
(Right Speaker) and Ground on Connector [36E] (Right
Harness From Connector [28] to Speaker).
Connector [37] (Left Speaker) or
Connector [36] (Right Speaker). 6971
6118

HOME
Test 6.3l
SIDECAR SPEAKERS SHORTED TO BATTERY: DTC B2027

Install Breakout Box HD-47918.
Turn Ignition ON. Measure Volt-
age Between Terminals 2 or 25
(Left Speaker) and Ground, or
(Right Speaker) and Ground on
Breakout Box. Is Voltage
Present?
YES NO

Connector [37] (Left Speaker) or Radio.
Connector [36] (Right Speaker).
Check for Voltage on Terminals 2 6101
(BN) or 25 (W/BN) for Left Side-
car Speaker, and Terminals 1
(GN) or 24 (LGN/BN) for Right
Sidecar Speaker. Is Voltage
Present?
YES NO
Locate and Repair Short to Volt- Locate and Repair Short to

age on Terminals 2 (BN) or 25 Voltage on Terminals 2 (BN)
(W/BN) for Left Sidecar Speaker, or 25 (W/BN) for Left Side-
or Terminals 1 (GN) or 24 (LGN/ car Speaker, or Terminals 1
BN) for Right Sidecar Speaker (GN) or 24 (LGN/BN) for
on Harness Between Sidecar Right Sidecar Speaker on
Speaker and Rear Speaker. Harness Between Sidecar
Speaker and Rear Speaker.
6118
6971

HOME
SERIAL DATA BUS DIAGNOSTICS 6.4
GENERAL STARTS, THEN STALLS: DTC U1300,

U1301
There are two serial data BUS’s. The first one is the J1850 The typical serial data voltage range is 0 volts (inactive) to 7
serial data BUS which communicates between the radio and volts (active). Due to the short pulse, voltages will be much
the ECM, TSSM and instruments. The second serial data lower on a DVOM. In analog mode, a DVOM reading serial
BUS is the Infotainment BUS, which uses a CAN protocol to data will show continuous voltage when active, typically 0.6-
communicate between the radio and the other radio accesso- 0.8 volts. The range for acceptable operations is greater than
ries. The radio captures any errors found on both serial data 0 and less than 7.0 volts.
BUS’s and stores them as DTCs.
NOTE
Problems in the fuel system or idle air control system may
also create this symptom.
Table 6-25. J1850 Serial Data BUS
Diagnostic Tips
DTC DESCRIPTION
● If serial data is shorted, these codes will automatically
U1016 J1850 lost communications with ECM/ICM trip the check engine light.
U1300 J1850 bus shorted low ● DTCs P1009 and P1010 may accompany DTCs U1300
and U1301.
U1301 J1850 bus shorted high
● If radio ground and antenna ground are open, a serial
data BUS fault may occur causing a start and stall condi-
Table 6-26. Infotainment BUS tion.
DTC DESCRIPTION
U1302 Infotainment bus shorted low/high

Infotainment bus lost communications DIAGNOSTICS
U1306
with hands free phone module
Infotainment bus lost communications Diagnostic Notes
U1307
with CB
Infotainment bus lost communications bers on the Test 6.4a thru Test 6.4h flow charts.
U1308
with future
1. Install RADIO BREAKOUT BOX (Part No. HD-47918).
Infotainment bus lost communications
U1312 2. Connect BREAKOUT BOX (Part No. HD-42682) (black)
with future
between ICM connector [10A] and wiring harness con-
Infotainment bus lost communications nector [10B]. See 4.6 BREAKOUT BOX: ICM
U1313
with XM
3. Connect BREAKOUT BOX (Part No. HD-43876)
Infotainment bus lost communications between wire harness and ECM. See 5.7 BREAKOUT
U1314
with navigation BOX: EFI.
Infotainment bus lost communications 4. Use HARNESS CONNECTOR TEST KIT (Part No. HD-
U1317 41404A), black socket probes and patch cord.
with high ouput amplifier
5. This 18-place connector is located on the hands free
phone module. Disconnect the connector and GENTLY
touch the probes to the terminals to make the measure-
ment. Do not insert probe into connector.
LOSS OF SERIAL DATA: DTC U1016
6. The amplifier fuse is an inline fuse for all accessory
The serial data connector provides a means for the ICM or installations and is mounted in the fuse block for FLHT-
ECM, TSM/TSSM and speedometer to communicate their CUSE models.
current status. When all operating parameters on the serial
data bus are within specifications, a state of health message
is sent between the components. A diagnostic trouble code
(DTC) U1016 indicates that the ICM/ECM is not capable of
sending this state of health message.

HOME
Test 6.4a
LOSS OF SERIAL DATA: DTC U1016
Enter Radio Diagnostics Mode/AVC NOTE

Menu. Turn Ignition ON and Set See Diagnostic Notes on Page 6-42.
Run/Stop Switch to RUN. Rotate
Wheel. Are Speed Pulses on
Radio Display Greater Than 0?
YES NO or Speed=0.
1 1
Install Breakout Install Breakout
Box on Radio. Box on Radio.
2 CARBURETED 3 EFI MODELS

MODELS
Check Continuity
2 CARBURETED 3 EFI MODELS Check Continuity Between Cavity 9 of
MODELS Between Radio Break- Radio Breakout Box
out Box Cavity 9 and Cavity 5 of ECM
and ICM Breakout Box Breakout Box.
Cavity 12 (Black). Continuity Present?
While Wiggling Harness, Continuity Present?
Check Continuity Between
Radio Breakout Box (HD-
47918) Cavity 9 and ICM
Breakout Box (HD-42682) NO
YES NO YES
Cavity 12 (Black). Continu-
ity Present?
Replace ICM. Repair Open Replace ECM. Repair Open

Reprogram and on LtGN/V Reprogram and on LtGN/V
Learn Password. Wire. Learn Password. Wire.
YES NO
6122 6121 6123 6121
Cycle Ignition Switch Repair Inter-

to Check if DTC Still mittent on Lt
Present. Test Ride if GN/V Wire.
Necessary. Does DTC While Wiggling Harness,
U1016 Return? 6121
Check Continuity Between
Radio Breakout Box (HD-
47918) Cavity 9 and
ECM Breakout Box (HD-
YES NO
43876) Cavity 5. Continuity
Present?
Replace ICM. No Trouble

Reprogram and Found.
Learn Password.
YES NO
6124
Cycle Ignition Switch Repair Intermit-

to Check if DTC Still tent on Lt GN/V
Present. Test Ride if Wire.
Necessary. Does DTC
U1016 Return? 6121
YES NO
Replace ECM. No Trouble

Reprogram and Found.
Learn Password.
6125

HOME
f2353a8b
Radio
[27B] 9 10 11 12 19 20
[156B] [156A]
6 6 Main to Interconnect
BN/GY
BK 5 5 Harness
4 4
O/BE
3 3 GY
BK
2 2 BK
LtGN/V 1 1 LtGN/V
O
1 2 3 4 5 6 7 8 9 10 11 12 [30B]
BN/GY
1 2 3 4 5 6 7 8 9 10 11 12 [30A]
TSM/TSSM
BN/GY
GY BK
1 2 3 4 5 6 7 8 9 10 11 12 [39B]
1 2 3 4 5 6 7 8 9 10 11 12 [39A]
Speedometer [108B] 1 2 3 4 5 6 7 8 9 10 11 12
[108A] 1 2 3 4 5 6 7 8 9 10 11 12
To Tachometer
Ignition
Keyswitch
Relay 15A
Instruments [1B] [1A]
Fuse 1
2
12 11 10 9 8 7 6 5 4 3 2 1
12 11 10 9 8 7 6 5 4 3 2 1
Main to Interconnect
Harness 3
1 2 3 4 5 6 7 8 9 10 11 12 [2A] 4 Data Link
1 2 3 4 5 6 7 8 9 10 11 12 [2B]
[91A]
Main to Interconnect 15A
Harness Radio Power 15A
Fuse Ignition
Fuse
12
15A [10B]
Battery ICM 12
Fuse [10A]
O/BE
Figure 6-24. Serial Data Circuit: FLHX, FLHT/C (Carbureted)

Main to Interconnect FLHX, FLHTC/U 12-Place Deutsch (Black) Inner Fairing - Right Radio Support Bracket
[1]
Harness FLTR 12-Place Deutsch (Black) Inner Fairing - Below Radio (Right Side)
Main to Interconnect FLHX, FLHTC/U 12-Place Deutsch (Gray) Inner Fairing - Right Fairing Support Brace
[2]
Harness FLTR 12-Place Deutsch (Gray) Inner Fairing - Below Radio (Right Side)
[10] ICM All 12-Place Deutsch Under Right Side Cover
[27] Radio All 23-Place Amp (Black) Inner Fairing - Back of Radio (Right Side)
Cavity in Crossmember at Rear of
[30] TSM/TSSM All 12-Place Deutsch
Battery Box (Under Seat)
FLHX, FLHTC/U 12-Place Packard Inner Fairing (Back of Speedometer)
[39] Speedometer
FLTR 12-Place Packard Under Bezel (Back of Speedometer)
[91] Data Link All 4-Place Deutsch Under Right Side Cover
FLHX, FLHTC/U 12-Place Packard Inner Fairing (Back of Tachometer)
[108] Tachometer
FLTR 12-Place Packard Under Bezel (Back of Tachometer)
Main to Interconnect FLHX, FLHTC/U 6-Place Deutsch Inner Fairing - Right Fairing Support Brace
[156]
Harness FLTR 6-Place Deutsch Inner Fairing - Below Radio (Right Side)

HOME
f2353b8b Radio
[27B] 9 10 11 12 19 20
[156B] [156A]
6 6 Main to Interconnect
BN/GY
BK 5 5 Harness
4 4
O/BE
3 3 GY
BK
2 2 BK
LtGN/V 1 1 LtGN/V
O
1 2 3 4 5 6 7 8 9 10 11 12 [30B]
BN/GY
1 2 3 4 5 6 7 8 9 10 11 12 [30A]
TSM/TSSM
BN/GY
GY BK
1 2 3 4 5 6 7 8 9 10 11 12 [39B]
1 2 3 4 5 6 7 8 9 10 11 12 [39A]
Speedometer [108B] 1 2 3 4 5 6 7 8 9 10 11 12
[108A] 1 2 3 4 5 6 7 8 9 10 11 12
To Tachometer
Ignition
Keyswitch
Relay 15A
Instruments [1B] [1A]
Fuse 1
2
12 11 10 9 8 7 6 5 4 3 2 1
12 11 10 9 8 7 6 5 4 3 2 1
Main to Interconnect
Harness 3
1 2 3 4 5 6 7 8 9 10 11 12 [2A] 4 Data Link
1 2 3 4 5 6 7 8 9 10 11 12 [2B]
[91A]
Main to Interconnect 15A
Harness Radio Power 15A
Fuse Ignition
Fuse
LtGN/V
15A
Battery
Fuse [78B]
5 ECM
O/BE [78A]
Serial Data
Figure 6-25. Serial Data Circuit: FLHX, FLHT/C/U, FLTR (Fuel Injected)

Main to Interconnect FLHX, FLHTC/U 12-Place Deutsch (Black) Inner Fairing - Right Radio Support Bracket
[1]
Harness FLTR 12-Place Deutsch (Black) Inner Fairing - Below Radio (Right Side)
Main to Interconnect FLHX, FLHTC/U 12-Place Deutsch (Gray) Inner Fairing - Right Fairing Support Brace
[2]
Harness FLTR 12-Place Deutsch (Gray) Inner Fairing - Below Radio (Right Side)
[27] Radio All 23-Place Amp (Black) Inner Fairing - Back of Radio (Right Side)
Cavity in Crossmember at Rear of
[30] TSM/TSSM All 12-Place Deutsch
Battery Box (Under Seat)
FLHX, FLHTC/U 12-Place Packard Inner Fairing (Back of Speedometer)
[39] Speedometer
FLTR 12-Place Packard Under Bezel (Back of Speedometer)
[91] Data Link All 4-Place Deutsch Under Right Side Cover
[78] ECM All 36-Place Packard Under Right Side Cover
FLHX, FLHTC/U 12-Place Packard Inner Fairing (Back of Tachometer)
[108] Tachometer
FLTR 12-Place Packard Under Bezel (Back of Tachometer)
Main to Interconnect FLHX, FLHTC/U 6-Place Deutsch Inner Fairing - Right Fairing Support Brace
[156]
Harness FLTR 6-Place Deutsch Inner Fairing - Below Radio (Right Side)

HOME
Test 6.4b
STARTS, THEN STALLS: DTC U1300, U1301
Set run/stop switch to RUN.

Turn ignition key ON. Is "BUS NOTE
Er" present on odometer? See Diagnostic Notes on Page 6-42.
YES NO
Turn ignition key OFF. 4 Turn ignition key OFF. While wiggling
Disconnect ECM at connector harness, check for continuity to ground at
[78]. Turn ignition key ON. Is terminal 3 of connector [91A].
"BUS Er" present on odometer? Is continuity to ground present at any time?
YES NO
YES NO
Turn ignition key OFF. Replace ECM. Locate and repair Turn ignition switch ON.
Disconnect TSM/TSSM at connector Reprogram and perform intermittent short While wiggling harness,
[30]. Turn ignition key ON. password learn. to ground. check for voltage at terminal
Is "BUS Er" present on odometer? 3 of connector [91A].
Is voltage present at
any time?
YES NO
YES NO
Is vehicle equipped Replace TSM/TSSM. Per-
with a tachometer? form password learn.
Locate and repair No problem
intermittent short found.
to voltage.
NO YES
Turn ignition key OFF. Disconnect tachometer

at connector [108]. Turn ignition key ON.
Is "BUS Er" present on odometer?
YES NO
Is vehicle equipped Replace tachometer.

with sound system?
Turn ignition key OFF. Disconnect
NO speedometer at connector [39].
YES
Check for continuity to ground at 4
terminal 3 of connector [91A].
Turn ignition switch OFF.
Is continuity to ground present?
Disconnect connector [27].
Turn ignition switch ON.
Is "BUS Er" present on
odometer? YES NO
Locate and repair short Turn ignition switch ON.

NO YES to ground. Check for voltage at terminal
3 of connector [91A].
Replace Is voltage present?
radio.
YES NO
Verify DTC is no longer present using radio Locate and repair short Replace
diagnostics. See Section 6.1 RADIO DIAGNOS- to voltage. speedometer.

HOME
INFOTAINMENT BUS SHORTED LOW/HIGH: DTC U1302

to Radio Leaving Harness Con-
nector [28B] Disconnected. With
Ignition ON, Measure Voltage
Between Terminals 13 (-) and 14
(+) on Breakout Box [28].
Is Voltage 4-6 VDC?
YES NO
Reconnect Breakout Box Replace

HD-47918 to Harness. Measure Radio.
Voltage Between Terminals 13 (-)
and 14 (+) on Breakout Box [28]. 6102
What is Voltage?
0 Volts 4-6 Volts Battery

Voltage
Go to INFOTAINMENT BUS Replace Go to INFOTAINMENT BUS

SHORTED LOW/HIGH, Radio. SHORTED LOW/HIGH,
Test 6.4c (Part 2 of 3). Test 6.4c (Part 3 of 3).
6102

[6] Audio to Interconnect Harness 6-Place Deutsch (Black) Inner Fairing - Top of Radio (Left Side)
[175] Future - -
[184] CB Module 12-Place Mini-Deutsch Inner Fairing - Top of Radio (Left Side)
[185] XM Module 12-Place Mini-Deutsch Inner Fairing - Top of Radio (Left Side)
[186] Future - -
[187] Hands Free Phone Module 12-Place Mini-Deutsch Inner Fairing - Top of Radio (Left Side)
[194] Hands Free Phone Module 54-Place Amp Inside Tour-Pak (Left Side)

HOME
f2420a8x
1
2
3
4
5
6
7
8
9 1
10 2
11 3 XM MODULE
12 4
13 Y/O 1 1 5 [185B]
TO 14 Y/V 2 2 6
ULTRA 15 3 3 7
RADIO 16 4 4 8
17 5 5 9
[28A] 18 6 6 6 6 10
19 Y/V 5 5 Y/V 7 7 Y/O 11
20 Y/O 4 4 Y/O 8 8 Y/V 12
21 3 3 9 9
22 2 2 10 10
23 1 1 Y/O 11 11 Y/O
12 12 1
24 Y/V Y/V 2
25 3
26 [6B] [6A] C.B. [184B] [184C]
4
27 5 FUTURE
28 P/N 70169-06 - P&A NON-ULTRA 6 [186B]
29 HARNESS REPLACES P/N'S 7
30 INTERCONNECT
70160-06 & 70164-06 AND IS 8
31 9
32 REPRESENTED WHEN THIS 10
33 CONNECTOR DOES NOT EXIST. Y/O 11
34 [149B] FOR ALL EXCEPT FLHTCUI Y/V 12
35
Y/O 1
2 1
Y/V 2
[28B] 3
4 3
(BK) 5 4
6 5 CB MODULE
7 6
8 7 [184D]
9 8
10 9
11 10
Y/O 11
12 12
13 Y/V
14
15
16 P/N 70164-06
17 P&A ULTRA
18
19 OVERLAY HARNESS
20 FOR FLHTCU
Y/O
Y/O
Y/V
Y/V
21 ONLY
22 FUTURE
23 [187B]
[175B] 1234 1 2 34 5678
HIGH OUTPUT 1 2 34 5678 [187A]

AMPLIFIER
[194B]
Y/O
Y/V
HANDS FREE MODULE
Y/O 17
Y/V 18
Figure 6-26. Infotainment BUS Circuit

HOME
From INFOTAINMENT BUS

SHORTED LOW/HIGH,
Test 6.4c (Part 1 of 3).
NO YES
Disconnect Breakout Box From
Radio Leaving Harness Con-
nected. Measure Continuity Disconnect Hands Free
Between Terminals 13 and 14 to Phone Module Connec-
Ground on HD-47918 [28]. Is tor [194B]. Is Continuity
Continuity Present? Still Present?
YES NO YES NO
CB Replace
Installed? Radio. Locate and Repair Replace Hands
Short to Ground Free Phone
6102 on Y/O or Y/V Module.
Wires in Appropri-
NO YES ate Harness.
Disconnect CB Con-
nector [184B]. Is Con-
tinuity Still Present?
YES NO
High Output Replace

Amplifier CB Module.
Installed?
6625
NO YES
Disconnect High Output

Amplifier Connector
[149B]. Is Continuity Still
Present?
YES NO
XM Replace High
Installed? Output Amplifier.
6108
NO YES
Disconnect XM Con-
nector [185B]. Is Con-
tinuity Still Present?
YES NO
Hands Free Replace XM

Phone Module Module.
Installed?
6126

HOME
From INFOTAINMENT BUS

SHORTED LOW/HIGH,
Test 6.4c (Part 1 of 3).
Disconnect Breakout Box From NO YES

Radio Leaving Harness
Connected. With Ignition ON, Disconnect Hands Free
Measure Voltage Between Ter- Phone Module Connec-
minals 13 and 14 to Ground on tor [194B]. Is Battery
HD-47918 [28]. Is Battery Voltage Still Present?
Voltage Present?
YES NO
YES NO
CB Replace Locate and Repair Replace Hands

Installed? Radio. Short to Voltage on Free Phone
Y/O or Y/V Wires Module.
in Appropriate
Harness.
NO YES
Disconnect CB Con-
nector [184B]. Is Bat-
tery Voltage Still
Present?
YES NO
High Output Replace

Amplifier CB Module.
Installed?
NO YES
Disconnect High Out-

put Amplifier Connec-
tor [149B]. Is Battery
Voltage Still Present?
YES NO
XM Replace High
Installed? Output Amplifier.
NO YES
Disconnect XM Con-
nector [185B]. Is Bat-
tery Voltage Still
Present?
YES NO
Hands Free Replace XM

Phone Module Module.
Installed?

HOME
Test 6.4d
INFOTAINMENT BUS LOST COMMUNICATIONS WITH HANDS FREE PHONE MODULE: DTC U1306
NOTE
5 See Diagnostic Notes on Page 6-42.
With Ignition ON, Measure
Voltage at Connector
[194B] Between R/O Termi-
nal 4 (+) and BK/GN Termi-
nal 3 (-). Is Battery Voltage
Present?
YES NO
Measure Voltage Between Measure Resistance at

Connector [194B] Y/O Ter- Connector [194B], Between
minal 2 (+) and Y/V Termi- BK/GN Terminal 3 to
nal 1 (-). Voltage Should be Ground. Is Resistance Less
4-6 VDC. Is It? Than One Ohm?
YES NO
Locate and Repair Locate and Repair

Open on R/O Wire Open on BK/GN
Between Connector Wire Between
[194B] and Radio Connector [194B]
Memory Fuse. and Ground.
YES NO
Replace Hands Free Connect 35-pin connector HD-

Phone Module. 47918 Breakout Box to Radio and
Harness in Fairing. Measure Con-
tinuity Between Terminal 2 on Con-
nector [194B] and Terminal 13 on
HD-47918 [28], and also Between
Terminal 1 on Connector [194B]
and Terminal 14 on HD-47918
[28]. Is Continuity Present While
Wiggling Harness?
YES NO
Replace Locate and Repair

Radio. Open on Y/O or Y/V
Wire Between Connec-
6102 tors [194B] and [28B].

HOME
f2376h8x
(BK)
[28B]
1
2
3
4
5
6
7
8
9
10
11
12 1 1
13 Y/O 2 2
TO INTERCONNECT 3 3
14 Y/V
ULTRA 15 4 4
RADIO 16 5 5
17 6 6 BK/GN 6 6
[28A] 5 5 Y/V 7 7
18 Y/O
19 4 4 8 8
3 3 R/O R/O 9 9 R/O
20 2 2
21 BK/GN 10 10 BK/GN
1 1 Y/O 11 11 Y/O
22 12 12
23 Y/V Y/V
24
25 [6B] [6A] C.B. [184B] [184C]
26 (BK)
27 P/N 70169-06 - P&A NON-ULTRA
28 HARNESS REPLACES P/N'S
BK/GN
29 70160-06 & 70164-06 AND IS
30
R/O
Y/O
Y/V
31 REPRESENTED WHEN THIS
32 CONNECTOR DOES NOT EXIST.
33 FOR ALL EXCEPT FLHTCUI
34 1 2 34 5678 [187B]
35
1 2 34 5678 [187A]
Y/O
R/O
BK/GN
Y/V
[194B]
[27B]
1
2 MAIN R/O
3 TO GROUND BK/GN
4 HARNESS
5
HANDS FREE MODULE

6 BK/GN
7 D D
8 BK/GN C C
9 B B
10 R/O A A
TO R/O
11 BK/GN
RADIO 12 [15A] [15B]
[27A] 13
(BK) 14 (BK)
15
16
17
18 Y/O 17
19 BK/GN RADIO MEMORY FUSE Y/V 18
20 R/O 15 AMP
21
22
BK/GN
23
R/O
R/O
BK/GN
Figure 6-27. Hands Free Phone Circuit

[15] Main to Interconnect Harness 4-Place Packard Inner Fairing - Right Fairing Bracket
[27] Radio 23-Place Amp Inner Fairing - Back of Radio (Right Side)

HOME
Test 6.4e
INFOTAINMENT BUS LOST COMMUNICATIONS WITH CB MODULE: DTC U1307
Install Breakout Box HD-42682 and

Adapters HD-45325 to Connector
[184B] (Stock Harness) or Connec-
tor [184D] (Accessory Harness).
With Ignition ON, Measure Voltage
at Breakout Box (Black) Between
Terminals 9 (+) and 10 (-). Is
Battery Voltage Present?
YES NO

Breakout Box Terminals Breakout Box Between
11 (-) and 12 (+). Voltage Terminals 10 to Ground.
Should be 4-6 VDC. Is It? Is Resistance Less Than
One Ohm?
YES NO
YES NO
Replace Connect 35-pin connector

CB Module. HD-47918 Breakout Box to Locate and Repair Locate and Repair
Radio and Harness in Fairing. Open on R/O Wire Open on BK/GN Wire
6625 Measure Continuity Between Between Connector Between Connector
Terminal 11 on HD-42682 [184B] (Stock Har- [184B] (Stock Har-
(Black) and Terminal 13 on ness) or Connector ness) or Connector
HD-47918 [28] and also [184D] (Accessory [184D] (Accessory
Between Terminal 12 on HD- Harness) and Radio Harness) and
42682 (Black) and Terminal Memory Fuse. Ground.
14 on HD-47918 [28]. Is
Continuity Present While Wig- 6129 6129
gling Harness?
YES NO
Replace Locate and Repair Open

Radio. on Y/O or Y/V Wire
Between Connector
6102 [184B] (Stock Harness) or
Connector [184D] (Acces-
sory Harness) and Con-
nector [28B].
6128

HOME
(BK)
f2376k8x
[28B]
1
2
3 CB
4
5 [184D]
6
7
8 1
9 2
10 3
11 4
12
13 Y/O 5 TO
Y/V 6
14 7 CB MODULE
TO 15 8 [184A]
ULTRA 16 R/O 9
RADIO 17 BK/GN 10
18 Y/O 11
[28A] 19 12
Y/V
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
1 1
2 2
INTERCONNECT 3 3
4 4
5 5
6 6 BK/GN 6 6
5 5 Y/V 7 7
4 4 Y/O 8 8
3 3 R/O R/O 9 9 R/O
2 2 BK/GN 10 10 BK/GN
1 1 Y/O 11 11 Y/O
Y/V 12 12 Y
Y/V
[6B] [6A] AUDIO C.B. [184B] [184C]
(BK)
HARNESS
P/N 70169-06 - P&A NON-ULTRA
HARNESS REPLACES P/N'S
70160-06 & 70164-06 AND IS
REPRESENTED WHEN THIS
CONNECTOR DOES NOT EXIST.
[27B] FOR ALL EXCEPT FLHTCUI
1
2 MAIN
3 HARNESS
4
5 TO GROUND
6
7 D D
8 BK/GN C C BK/GN
9 B B
10 R/O A A
TO R/O
11 BK/GN
RADIO 12 [15A] [15B]
[27A] 13
(BK) 14 (BK)
15
16
17
18 RADIO MEMORY FUSE
19 BK/GN
20 R/O 15 AMP
21
22
BK/GN
23
R/O
R/O
BK/GN
Figure 6-28. CB Circuit


HOME
Test 6.4f
INFOTAINMENT BUS LOST COMMUNICATIONS WITH XM MODULE: DTC U1313
Install Breakout Box HD-42682 and

Adapters HD-45325 to Connector
[185]. With Ignition ON, Measure
Voltage at Breakout Box (Black)
Between Terminals 9 (+) and 10 (-).
Is Battery Voltage Present?
YES NO

11 (+) and 12 (-). Voltage Terminals 10 to Ground.
One Ohm?
YES NO
YES NO

XM Module. HD-47918 Breakout Box to Locate and Locate and
Radio and Harness in Fairing. Repair Open Repair Open
6126 Measure Continuity Between on R/O Wire on BK/GN Wire
Terminal 11 on HD-42682 Between Con- Between Con-
(Black) and Terminal 13 on nector [185B] nector [185B]
HD-47918 [28] and also and Radio and Ground.
Between Terminal 12 on HD- Memory Fuse.
42682 (Black) and Terminal 6129
14 on HD-47918 [28]. Is 6129
Continuity Present While
Wiggling Harness?
YES NO

Wire Between
6102 Connectors [185B]
and [28B].
6128


HOME
(BK) f2376j8x
[28B]
1
2
3
4
5
6
7
8
9 XM
10
11 [185B]
12
13 Y/O
14 Y/V
15 1
TO 2
ULTRA 16 3
RADIO 17 4
18
[28A] 19 5 TO
20 6
7 XM MODULE
21 8
22 [185A]
23 R/O 9
24 BK/GN 10
25 Y/O 11
26 Y/V 12
27
28
29
30
31
32
33
34
35
INTERCONNECT 1 1
2 2
3 3
4 4
5 5
6 6 BK/GN 6 6
5 5 Y/V 7 7
4 4 Y/O 8 8
3 3 R/O R/O 9 9 R/O
2 2 BK/GN 10 10 BK/GN
1 1 Y/O 11 11 Y/O
Y/V 12 12 Y
Y/V
[6B] [6A] AUDIO C.B. [184B] [184C]
(BK)
HARNESS
70160-06 & 70164-06 AND IS
1 MAIN
2 HARNESS
3 TO GROUND
4
5
6 BK/GN
7 D D
8 BK/GN C C
9 B B
10 R/O A A
TO R/O
11 BK/GN
RADIO 12 [15A] [15B]
[27A] 13
(BK) 14 (BK)
15
16
17
18
19 BK/GN RADIO MEMORY FUSE
20 R/O 15 AMP
21
22
BK/GN
23
R/O
R/O
BK/GN
Figure 6-29. XM Circuit

HOME
Test 6.4g
INFOTAINMENT BUS LOST COMMUNICATIONS WITH NAVIGATION MODULE: DTC U1314
Verify That the Navigation

Module is Properly Seated
Into the Radio and Screws are
Installed. Is Module Properly
Seated and Installed? Swap With Known
Good Navigation Mod-
ule. Does It Work?
YES NO
YES NO
Press NAV Button on Remove and
Radio With Power ON. Reinstall Module
Does the Radio Show and Try Again.
Navigation Screen (i.e. System Replace
Not the “Navigation is OK. Radio.
Not Installed” Screen)?
NO
YES
System OK.
Clear Codes.

HOME
Test 6.4h
INFOTAINMENT BUS LOST COMMUNICATIONS WITH HIGH OUTPUT AMPLIFIER: DTC U1317
6 NOTE
Inspect fuse to
amplifier. Is fuse See Diagnostic Notes on Page 6-42.
OK?
YES NO
Disconnect Connector [149]. Replace

Install Breakout Box HD-44608. fuse.
Measure Voltage Between Termi-
nals 3 (+) and 20 (-) and Between 6130
Terminals 4 (+) and 21 (-) on
Breakout Box HD-44608 (Black).
YES NO
Measure Voltage Between Measure Resistance Between

Y/O Terminal 1 (+) and Y/ Terminals 20 and 21 to Ground
V Terminal 2 (-) on Break- on Breakout Box. Is Resistance
out Box HD-44608 Less Than One Ohm?
(Black). Voltage Should be
4-6 VDC. Is It?
YES NO
YES NO
Open on R Wire Open on BK Wire
Replace Disconnect Connector [28]. Install Breakout Box Between Connector Between Connector
High Output HD-47918 Leaving Radio Disconnected. Install [149] and fuse or [149] and Ground.
Amplifier. Breakout Box HD-44608 to Harness Leaving Between Fuse and
Amplifier Disconnected. Measure Continuity Battery. 6131
6109
Between Radio Breakout Box [28] Interconnect
and Amplifier Breakout Box (Black Label) as Fol- 6131
lows:
Breakout Box Breakout Box

HD-47918 HD-44608
From To
Connector Terminal Terminal Connector
13 1
[28] [149]
14 2
Wiggle Harness While Measuring Continuity.

Is Resistance Less Than One Ohm?
YES NO

Wire Between
and [28B].
6128

HOME
(BK) f2376n8x
[28B]
1
2
3
4
5
6
7
8
9
10
11
12
TO 13 Y/O
ULTRA 14 Y/V
RADIO 15
16
[28A] 17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
INTERCONNECT
6 6
Y/V 5 5 Y/V
Y/O 4 4 Y/O
3 3
2 2
1 1
[6B] [6A] AUDIO

(BK)
HARNESS
[149B]
Y/O 1
Y/V 2
R 3
BATTERY + 30A R 4
5
6
7
8
9
10 TO
11 AMPLIFIER
12 [149A]
13
14 (BK)
15
16
17
18
19
BK 20
BK 21
22
GROUND STUD 23
(RIGHT)
Figure 6-30. High Output Amplifier Circuit
Table 6-33. FLHTCU Wire Harness Connectors


HOME
ADVANCED AUDIO SYSTEM SYMPTOMS 6.5
GENERAL ● Turn the ignition ON with the radio OFF

● Push and hold softkeys 1 and 3 and OK for 2 seconds
A number of faults may occur that will not set a DTC. These ● Push the arrow up 2 times
faults are listed in Table 6-34.
● Push softkey 2
● Turn off ignition for 20+ seconds
● Turn ignition on and verify all defaults have reset
FACTORY DEFAULTS
If a symptom is present without a DTC, restoring ROM The following are reset to the factory ROM defaults:
defaults back to the factory settings may resolve the issue,
● Radio presets.
which can sometimes be caused by a unique sequence of
rider interactions with the system. ● volume levels, bass, treble, AVC, fader and VOX.
● Display contrast.
Proceed as follows:
● External amplifier present is reset to no amplifier (if an
NOTE
external amplifier is present, it will take two LONG igni-
On FLHTCU models, set Intercom, VOX and CB squelch tion cycles before the radio is set up to enable the exter-
to midpoint and turn Weather Alert to OFF. nal amplifier).
Table 6-34. Advanced Audio System Symptoms

NO. SYMPTOM TEST
1 Radio Inoperative Go to Test 6.5a

2 Poor or No Reception Go to Test 6.5b
3 Radio Beeps Every 30 Seconds Go to Test 6.5c
4 CD in Radio Will Not Eject Go to Test 6.5d
5 Static Present With Engine Running Go to Test 6.5e
6 Auxiliary Input Audio Distorted Go to Test 6.5f
7 CB Transmitter Inoperative and SWR Adjustment Go to Test 6.5g (Part 1 of 4)
8 CB Receiver Inoperative Go to Test 6.5h (Part 1 of 3)
9 Intercom Inoperative Go to Test 6.5i
10 Handheld Microphone/PTT Inoperative Go to Test 6.5j (Part 1 of 2)
11 Speaker Switch Malfunction Go to Test 6.5k
12 Headset Speakers Inoperative Go to Test 6.5l (Part 1 of 5)
13 No or Low Audio From Microphones Go to Test 6.5m (Part 1 of 4)
14 No or Low Audio With High Output Amplifier Go to Test 6.5n (Part 1 of 2)
15 No or Low Audio From XM or XM Inoperative Go to Test 6.5o (Part 1 of 2)
16 XM - No or Intermittent Reception Go to Test 6.5p
17 Navigation Inoperative Go to Test 6.5q (Part 1 of 2)
18 AVC Inoperative Go to Test 6.5r
19 Handlebar, Passenger or Sidecar Switches Inoperative Go to Test 6.5s (Part 1 of 4)
20 CD Skipping Go to Test 6.5t
Hands Free Phone Module Inoperative
No or Low Audio To Hands Free Phone Module
21 Go to Test 6.5u (Part 1 of 5)
No or Low Audio From Hands Free Phone Module
Hands Free Phone Module - Phone Not Pairing

HOME
● CB or PHONE present is reset to no phone (this is used 5. Use HARNESS CONNECTOR TEST KIT (Part No. HD-
by the radio to enable the intercom setting if a CB or 41404A), black pin probes and patch cords.
phone are present, and like the amplifier, it will take two
LONG ignition cycles before the radio completely 6. Use HARNESS CONNECTOR TEST KIT (Part No. HD-
enables the intercom). 41404A), black socket probes and patch cord.
● All DTCs are reset. 7. Part No. 70172-06 CVO CB/XM Y-Harness used on stock
FLHTCUSE.
● Navigation saved data. This data is immediately updated
upon navigation startup, so the user should be unaf- 8. Part No. 70164-06 Ultra Overlay Harness used on
fected. upgraded FLHTCUSE.
9. Part No. 70169-06 Non-Ultra Overlay Harness used on

upgraded FLHX, FLHTC and FLTR.
10. Part No. 70160-06 Audio Harness used on FLHTCU and

DIAGNOSTICS FLHTCUSE.
11. The amplifier fuse is an inline fuse for all accessory

Diagnostic Notes installations and is mounted in the fuse block for FLHT-
CUSE models.
12. It is possible to have a fault on more than one handlebar
bers on the Test 6.5a thru Test 6.5u (Part 5 of 5) flow charts.
control as a result of the following configuration:
1. If radio is uncalibrated, CB is not functional. The radio will
● Terminal 5, V/BK wire is common to both the PTT/
beep periodically when it is not calibrated. If the CB is not
Squelch and Mode handlebar controls.
allowed in a region (such as Japan, for example), then
the unit will not operate. ● Terminal 8, BN/BK wire is common to both the PTT/
Squelch and Audio handlebar controls.
2. Remove outer fairing. Disconnect antenna connector
from CB and replace it with a dummy load, that is, the ● Terminal 22, GY/GN wire is common to both the
lamp included with tool HD-39448. PTT/Squelch and Audio handlebar controls.
NOTE 13. Terminal 3, PK/W wire is common to both the Mode and
Audio handlebar controls. Therefore, it is possible to
The lamp acts as a load that allows the CB to be operated have a fault on more than one handlebar control as a
and provides a means of checking relative power output and result of this configuration.
modulation.
3. To use the load, screw the dummy load onto the antenna 41404A), brown pin probe and patch cord.
jack of the CB using the appropriate SWR METER
ADAPTER (HD-48037). Depress the PTT switch. If the 15. Some aftermarket exhaust systems may cause exces-
CB is transmitting a carrier wave, the lamp should illumi- sive pressure on the rear mounts causing the exhaust
nate. Speaking into the microphone should cause the system to be put into a bind that creates excessive vibra-
lamp to flicker. It should get brighter and dimmer depend- tion that the CD player may not be able to isolate.
ing on how loud your voice is. A change in lamp brilliance
16. This 18-place connector is located on the hands free
means the CB is modulating.
phone module. Disconnect the connector and GENTLY
4. Install RADIO BREAKOUT BOX (Part No. HD-47918). touch the probes to the terminals to make the measure-
ment.
17. When prompt button is depressed, allow 10 seconds for

voice prompt to respond.

HOME
Test 6.5a
RADIO INOPERATIVE: SYMPTOM 1
Inspect Radio Mem-

ory and Radio Power
Fuses to Radio. Are
Fuses OK?
YES NO
Remove Outer Fairing. Connect Replace

Breakout Box HD-47918 Leaving Fuse.
Connector [27B] Disconnected
from Radio. Turn Ignition ON. Mea- 6136
sure Voltage at Connector [27]
Between Terminals 10 (+) and 11
(-) and Terminals 20 (+) and 19 (-).
YES NO
Measure Voltage to Ground at With Radio Still Disconnected,

Terminal 12 on Breakout Box. Measure Resistance Between
Is Battery Voltage Present? Terminals 11 and 19 to Ground
at Breakout Box. Is Resistance
Less Than One Ohm?
YES NO
YES NO
Replace Measure Voltage to
Radio. Ground at Radio
Power Fuse. Is Bat-
6103 Locate and Repair Locate and Repair
tery Voltage Present?
Open on R/O Wire Open on BK/GN Wire
Between Connector Between Connector
[27] and Fuse or [27] and Ground.
Between Fuse and
YES NO Battery. 6160
6159
Locate and Repair With Starter Relay
Open on O/BE Wire Connected, Measure
Between Fuse Block Voltage to Ground at
and Connector [27B]. Terminal 87A (4). Is
Battery Voltage
6137 Present?
YES NO
Locate and Repair Does Starter

Open on O/BE Wire Work?
Between Fuse Block
and Starter Relay.
6137
YES NO
Accessory Contacts in Locate and Repair

Starter Relay Failed. Open on R/GY Wire
Replace Starter Between Connector
Confirm proper operation with no DTCs. Relay. [33B] and Starter
Relay.
6138
6139

HOME
f2376g8x
TO
IGNITION
SWITCH
[33A]
1 2 3
[33B]
[105B]
TO DASH PANEL
R/GY
SWITCHES
121110 9 8 7 6 5 4 3 2 1 STARTER RELAY
[105A] MAIN
(BK)
HARNESS
O/BE
[123A]
(BK)
BK/GN
86(1)
85(2)
30(3)
87A(4)
87(5)
[1A] [1B]
TO GROUND [123B]
12 12
11 11
INTERCONNECT 10 10
O/GN
R/GY
O/BE 9 9 O/BE
HARNESS 8 8
7 7
6 6
5 5
4 4
[27B] 3 3
2 2
1 1 1
2
3 RADIO MEM - 15A
4 R/O
5
6
7 D D
BK/GN C C BK/GN RADIO PWR - 15A
8
9 B B O/BE
10 R/O A A R/O
TO R/O
11 BK/GN
RADIO 12 O/BE
[27A] 13 [15A] [15B]
(BK) 14
15 (BK)
16
17
18
19 BK/GN
20 R/O
21
22
23
BK/GN
R/O
[6B]
6 5 4 3 2 1
TO AUDIO
HARNESS
[6A]
(BK)
Figure 6-31. Radio Power

[1] Main to Interconnect Harness 12-Place Deutsch Inner Fairing - Right Radio Support Bracket
[33] Ignition/Light Key Switch 3-Place Packard Inner Fairing - Under Radio
Inner Fairing - Above Upper Fork Bracket
[105] Fairing Cap Switches 12-Place Multilock
(Right Side)
[123] Starter Relay Relay Connector Rear of Battery Box (Under Seat) - Left Side

HOME
Test 6.5b
POOR OR NO RECEPTION: SYMPTOM 2
Tune to AM Band (LW/

MW for HDI). Use Seek
Function to Locate a
Strong Station. Will
Radio Stop on Strong
Station?
YES NO
Tune to FM Band. Use Is Antenna Cable

Seek Function to Connected to Mast
Locate a Strong Sta- and Radio?
tion. Will Radio Stop
on Strong Station?
NO YES NO
YES
Disconnect Antenna From Connect
Radio. Connect Ohmeter Antenna
Review From Center Conductor of Cable.
Symptoms. Antenna Cable to Antenna
6609
Mast. Is Resistance Less
Than One Ohm?
YES NO
Connect Ohmeter From Replace

Center Conductor of Antenna Antenna Cable or
Cable to Cable Shield. Is Mast Connector.
Continuity Present?
6609
YES NO
Confirm proper operation with no DTCs. Replace Replace
Antenna Cable or Radio.
Mast Connector.
6103
6609
f2376e8x
AM/FM
ANTENNA MAST
FLHTC/U
MODELS ONLY
P/N 70084-96
C.B.
ANTENNA CABLE PART OF
MAIN HARNESS AND
PRESENT ON ALL MODELS [50B] C.B. ANTENNA
[29A] [184A]
TO RADIO ANTENNA BK
CONNECTOR [29B]
(FLHTC/U MODELS ONLY)
[51B] [51A]
[28A]
[27A] [51B]
Figure 6-32. Radio Antenna Cable and Mast

HOME
Test 6.5c
RADIO BEEPS EVERY 30 SECONDS: SYMPTOM 3
Radio Uncalibrated.
Calibrate Radio.
Confirm proper operation with no DTCs.
Test 6.5d
CD IN RADIO WILL NOT EJECT: SYMPTOM 4
Remove maxi-fuse
and wait five minutes.
Turn radio power on
and press eject but-
ton. Does CD eject?
YES NO
System OK. Replace Radio.
6103
NOTE
Any disassembly of radio voids warranty.

HOME
Test 6.5e
STATIC PRESENT WITH ENGINE RUNNING: SYMPTOM 5
Is Static Present Only

With Engine Running?
YES NO
Disconnect AC Con- Go to POOR OR

nector at Voltage Reg- NO RECEPTION,
ulator. Start Engine. Is Test 6.5b.
Static Still Present
With Engine Running?
YES NO
Inspect Spark Plug Wires Inspect Voltage Regu-

for Proper Resistance lator Connections. Are
(4975-11960 Ohms) and Connections Tight and
Condition? Are Spark Free of Corrosion?
Plug Wires OK?
YES NO
YES NO
Replace Volt- Clean and Tighten
age Regulator. Connections.
Replace Spark Replace Spark
Plugs. Plug Wires. 6134 6135
6132 6133
f2376f8x
STATOR
[77B] [77A] [46A] [46B]
2
+ BK
- BK
1 DC AC BK
40 A
BK
BK
MAXI-FUSE
B A CHARGING SYSTEM
R
R
BK
COIL FRONT
ION DENSE
COIL REAR
POWER
BK BK
RED ABCD [83A]

LEFT BAND IGNITION
COIL
DIRTY GND
(EFI)
POWERTRAIN BATTERY STARTER

GROUNDS
Figure 6-33. Voltage Regulator/Spark Plug Connections

HOME
Test 6.5f
AUXILIARY INPUT AUDIO DISTORTED: SYMPTOM 6
Turn Auxiliary Device

Volume Down.

HOME
CB TRANSMITTER INOPERATIVE: SYMPTOM 7
NOTE
See Diagnostic Notes on Page 6-61.
1
Perform setup as follows:

● Press POWER button to turn radio ON.
● Press INT button. Press Softkey 1 to turn Intercom OFF.
● Set fairing mounted Headset/Speaker Switch to SPEAKER.
● Press COM button. Press Softkey 1 to turn CB radio ON.
● Set Volume Control to Middle position on horizontal bar graph display.
NOTE
If CB does not power up or appear on radio display, see INFOTAIN-
MENT BUS LOST COMMUNICATIONS WITH CB MODULE: DTC
U1307, Test 6.4e.
Depressing Any PTT Switch Will

Change the Radio Display to Reflect
CB Mode and Cause the Transmitter to
Transmit. With PTT Switch Depressed,
Channel Number Will be Inverted. Are
These Your Observations?
YES NO
System OK. Tune Known Good

Receiver to Same
Channel Number as
Transmitter. Test Trans-
mitter. Transmitter OK?
YES NO
Go to CB TRANSMITTER Does Unit Under

INOPERATIVE, Test 6.5g Test Receiver
(Part 3 of 4), and Perform Work OK?
SWR Adjustment Proce-
dures. Can SWR be
Adjusted to 2:1 or Less?
YES NO
Does Display Replace CB

YES NO Change When Module.
PTT is
Depressed? 6625
System OK. Go to CB TRANSMIT-
TER INOPERATIVE,
Test 6.5g (Part 4 of 4),
and Perform CB YES NO
Antenna Check.
Go to CB TRANSMIT- Go to the Appropriate PTT Inoperative Chart.

TER INOPERATIVE,
Test 6.5g (Part 2 of 4). DTC DESCRIPTION GO TO
Handlebar Switches Open
B2009
Passenger Switches Open
B2012
Audio/PTT Test 6.2g (Part 1 of 2)
Sidecar Switches Open
B2015
PTT/Mode Test 6.2j

HOME
NOTE
From CB TRANSMIT-
TER INOPERATIVE,
Test 6.5g (Part 1 of 4).
2
Does Lamp Glow When
3 Transmitting?
YES NO
Does Lamp Change Replace

in Brilliance While CB Module.
Speaking?
6625
YES NO
Go to CB TRANSMIT- Substitute Known Good

TER INOPERATIVE, Microphone. Repeat
Test 6.5g (Part 3 of 4), Test. Does Lamp Glow
and Perform SWR and Change in Bril-
Adjustment Procedures. liance While Speaking.
Can SWR be Adjusted to
2:1 or Less?
YES NO
YES NO
Replace Go to NO OR LOW
Microphone AUDIO FROM
System OK. Go to CB TRANSMIT- or Headset. MICROPHONES, Test
TER INOPERATIVE, 6.5m (Part 1 of 4).
Test 6.5g (Part 4 of 4),
and Perform CB
Antenna Check.

HOME
SWR ADJUSTMENT
CAUTION
Do not press PTT switches with antenna and SWR meter

disconnected. Transceiver damage could result.
Standing wave ratio (SWR) is a technical term for the proce-
dure that checks how well the CB transmitter and antenna are
matched. The SWR should be 2:1 or below on channel 20. A
SWR of 1:1 is optimum.
To check SWR, a SWR meter or bridge is required. Your Har-
Figure 6-34. SWR Meter Adapters (Part No. HD-48037)
ley-Davidson dealer will either have a SWR meter or direct
you to a CB repair shop for a SWR check. Since the operating
procedures for SWR meters vary, be sure you carefully follow
the operating instructions for the SWR meter being used.
8. Press and hold either PTT switch. The meter reading is
1. Locate motorcycle outdoors or in a building with a ceiling the SWR.
of 11 ft. (3.4 m) minimum above floor. Also, there must 9. If SWR is more than 3:1, remove antenna cable from CB
be 8 ft. (2.4 m) of radial clearance around motorcycle. module. Using clip-on test leads, connect one lead of
Adjusting the SWR in an area with a lower ceiling and/or ohmmeter to center pin in antenna lead and other lead to
less radial clearance may result in an inaccurate adjust- antenna mast. Meter must read 1 ohm or less. Wiggle or
ment. flex mast while observing meter. If resistance is more
2. Remove the outer fairing. Obtain Radio Shack SWR than 1 ohm or varies when mast is wiggled, replace
Meter (Part No. 21-534) or equivalent and SWR METER mast. Inspect connections at base of loading coil and at
ADAPTERS (HD-48037). Remove the antenna cable mounting bracket. If the SWR is less than 3:1, loosen
and connect the SWR meter to the CB module. Connect antenna set screw and change mast length.
the antenna cable to the SWR meter.
NOTE
3. Check that the antenna loading coil bracket in Tour-Pak It is normal to observe a reading of less than one ohm
is tight and that antenna cable is tightly connected to between the center conductor and ground due to the configu-
loading coil. ration of the loading coil.
4. Check that antenna mast is threaded securely on to base
10. Repeat Step 8. If SWR became higher, adjust antenna
and set screw is tight.
mast in opposite direction. Continue adjusting antenna
5. Before measuring the SWR, the SWR meter must be cal- until the minimum SWR is achieved. If you cannot obtain
ibrated. Follow the instructions for the meter being used. an SWR of 2:1 or less by adjusting the antenna length,
The following procedure is the general calibration most make the mast shorter to improve the SWR. Remove
meter instructions specify. mast and use grinder to shorten mast (grind in small
increments). If SWR cannot be adjusted to less than 2:1,
CAUTION see CB TRANSMITTER INOPERATIVE, Test 6.5g (Part
4 of 4).
Do not touch the antenna or meter during calibration or 11. After SWR is adjusted on channel 20, check SWR on
SWR measurement. Move CAL knob and then move your channels 1 and 40. Adjust the mast length to obtain a
hand away from meter while calibrating. balance between channels 1 and 40.
6. With ignition and CB switches ON, the SWR meter set on
“FWD”, Channel 20 selected, press either PTT switches. NOTE
Hold the PTT switch and rotate the calibration (CAL) Check the SWR if a luggage rack is installed on the Tour-Pak
control until the meter needle aligns with the “CAL” mark. cover. Be sure that the Tour-Pak cover is closed when the
7. Release the PTT switch and move the FWD/REF switch check is performed. Accessories mounted on the Tour Pak
to “REF” (reflected). may affect the SWR reading and broadcast range, so the lug-
gage rack should be mounted as far forward as possible. The
Ultra Tour-Pak chrome accent rail also can adversely affect
CAUTION SWR.
Do not touch the antenna or meter during calibration or
SWR measurement. Move CAL knob and then move your
hand away from meter while calibrating. Do not press
PTT switches with antenna and SWR meter discon-
nected. Transceiver damage could result.

HOME
From CB TRANSMIT-
TER INOPERATIVE,
Test 6.5g (Part 1 of 4).
Disconnect Antenna Cable at

Back of CB Module. Measure
Continuity From Center Lead
of Cable to Antenna Mast.
Wiggle Mast. Is Continuity
Present?
YES NO
Disconnect Antenna Cable at Check Continuity From Center

Loading Coil. Measure Conti- Lead of Antenna Cable to
nuity Between Center Lead Cable at Antenna Mast Mount.
and Ground at CB Module. Is Is Continuity Present?
Continuity Present?
YES NO
YES NO
Replace Disconnect Antenna Cable at

Replace Antenna Cable Replace
Antenna Mast. Loading Coil. Check Continu-
Between CB Module Loading Coil.
ity From Center Lead of
and Loading Coil. 6613
6618 Antenna Cable to Center Lead
6609 of Cable Leading to Loading
Coil. Is Continuity Present?
YES NO
Replace Antenna Replace

Cable Between CB Loading Coil.
Module and Loading
Coil. 6618
6609

HOME
Test 6.5h (Part 1 of 3)
CB RECEIVER INOPERATIVE: SYMPTOM 8
NOTE
1
● Set Volume Control to Middle position on horizontal bar graph display.
NOTE
If CB does not power up or appear on radio display, see INFOTAIN-
MENT BUS LOST COMMUNICATIONS WITH CB MODULE: DTC
U1307, Test 6.4e.
Press SQ- Until Bar Graph Moves to

Left Most Position (Open). This
Forces Squelch Open Independent
of CB Signal Strength. Is CB Audio
Present?
YES NO
Press SQ+ So Bar Graph Using External Transmitter

Moves One Bar to the Right. for Test Signal, Can CB
Is Audio Still Present (With Audio be Heard When Set to
Test Signal From External Same Channel as Receiver?
Transmitter Set to Same
Channel as Receiver)?
YES NO
YES NO
Press SQ+ So Bar Graph Go to CB TRANSMITTER
Moves One Bar to the INOPERATIVE, Test 6.5g
Receiver Go to CB TRANSMITTER Right. Is Audio Still Present (Part 3 of 4), and Perform
OK. INOPERATIVE, Test 6.5g (With Test Signal From SWR Adjustment Proce-
(Part 3 of 4), and Perform External Transmitter)? dures. Can SWR be
SWR Adjustment Proce- Adjusted to 2:1 or Less?
dures. Can SWR be
Adjusted to 2:1 or Less?
YES NO
YES NO
Receiver Go to CB TRANSMITTER
YES NO OK. INOPERATIVE, Test 6.5g Go to CB Go to CB TRANS-
(Part 3 of 4), and Perform RECEIVER MITTER INOPERA-
SWR Adjustment Proce- INOPERATIVE, TIVE, Test 6.5g (Part
Bad Squelch Circuit Go to CB TRANSMIT- dures. Can SWR be
Internal to CB TER INOPERATIVE, Test 6.5h (Part 2 4 of 4), and Perform
Adjusted to 2:1 or Less? of 3). CB Antenna Check.
Module. Replace CB Test 6.5g (Part 4 of 4),
Module. and Perform CB
Antenna Check.
6625
YES NO
Bad Squelch Circuit Go to CB TRANSMIT-

Internal to CB TER INOPERATIVE,
Module. Replace CB Test 6.5g (Part 4 of 4),
Module. and Perform CB
Antenna Check.
6625

HOME
f2376u8x
(BK) C.B. MAST ASSY

[28B]
P/N 76250-98
1
2
3 R
4
5
6 LOADING COIL ASSY
7
8 P/N 76318-98
9
10
TO 11
12
ULTRA 13
RADIO 14 C.B. ANTENNA
15 [50A]
[28A]
16 INSIDE TOUR-PAK
17
C.B. ANTENNA
18 BACK OF
19 C.B. MODULE
20 [50D] [50C]
21
22
23
24
25
26 BK
27
28
29 1 1 1
30 2 2 2
31 3 3 3
32 R 4 4 R R 4
33 BK 5 5 BK BK 5 C.B.
34 6 6 6
35 7 7 7 [184D]
8 8 8
9 9 9
10 10 10
11 11 11
12 12 12
C.B. [184B] [184C]

70160-06 & 70164-06 AND IS
FOR ALL EXCEPT FLHTCUI
Figure 6-35. CB Receiver Audio Circuit

[50] CB Antenna Cable - Inner Fairing - Back of CB Module

HOME
NOTE
From CB RECEIVER
INOPERATIVE, Test See Diagnostic Notes on Page 6-61.
6.5h (Part 1 of 3).
Install Breakout Box HD-42682 with

Adapters HD-45325 Between Con-
nectors [184A] and [184B]. Measure
AC Voltage Between Terminals 4
and 5. Using External Transmitter
for Test Signal (Both Set to Same
Channel With Squelch Open), is
Voltage Greater Than 0 VAC and
Less Than 1 VAC?
YES NO
4 Measure Voltage Between Measure DC Voltage at Ter-

Terminals 3 and 26 on HD- minals 4 and 5 of Breakout
47918 [28]. Is 0-1 VAC Box HD-42682. Is DC Volt-
Present When Receiving age Present?
Transmission From External
Transmitter Set to Same
Channel?
0 Volts Battery
Voltage
YES NO Measure Continuity at

Terminals 4 and 5 of Go to CB
Breakout Box HD- RECEIVER INOP-
Replace Disconnect Connector [28B] from 42682. Is Continuity ERATIVE, Test 6.5h
Radio. Radio Leaving Breakout Box Con- (Less Than 2 Ohms) (Part 3 of 3).
nected to Harness. Measure Con- Present?
6105 tinuity Between Terminal 3 of
Connector [28B] and Terminal 4
(R Wire) of Connector [184D], and
also Between Terminal 26 of Con- YES NO
nector [28B] and Terminal 5 (BK
Wire) of Connector [184D] on HD-
47918 [28]. Is Continuity Present? Disconnect Connec- Measure Continuity to
tor [28]. Is Continuity Ground at Terminals 4
Still Present? and 5 of Breakout Box
HD-42682. Is Continuity
NO Present?
YES
YES NO
Locate and Repair Locate and Repair YES NO

Short to Ground on Open on R or BK Disconnect Connec- Replace
Red Wire Between Wires From Con- tor [184A]. Is Conti- Radio.
Connector [184D] at nectors [184B/D] Disconnect Connec- Replace
nuity Still Present?
CB and Connector and [28B]. tor [28]. Is Continuity CB Module.
6105
[28B] at Radio. Still Present?
6140 6625
6141 YES NO
YES NO
Locate and Repair
Replace
Short Between Termi-
CB Module. Disconnect Connec- Replace
nals 4 (R Wire) and 5
(BK Wire) Between tor [184A]. Is Conti- Radio.
6625 nuity Still Present?
Connectors [184B/D]
6105
and [28B].
6141
YES NO
Locate and Repair Replace

Short to Ground on CB Module.
Terminals 4 (R Wire)
and 5 (BK Wire) 6625
Between Connectors
Confirm proper operation with no DTCs. [184B/D] and [28B].
6141

HOME
From CB RECEIVER
INOPERATIVE,
Test 6.5h (Part 2 of 3).
Disconnect Connec-
tor [28]. Is DC Volt-
age Still Present?
YES NO
Disconnect Connec- Replace

tor [184A]. Is DC Radio.
Voltage Still
Present? 6105
YES NO
Locate and Repair Replace CB

Short to Voltage on Ter- Module.
minals 4 (R Wire) or 5
(BK Wire) Between 6625
Connectors [184B/D]
and [28B].
6141

HOME
Test 6.5i
INTERCOM INOPERATIVE: SYMPTOM 9

● Set fairing mounted Headset/Speaker Switch to HEADSET.
● Press COM button. Press Softkey 1 to turn CB radio OFF.
● Press INT button. Press Softkey 1 to turn Intercom ON (Setup Mode).
NOTE
If intercom will not enter setup mode, then intercom is not
installed. See Dealer for assistance.
● Press Softkey 4 to adjust VOX sensitivity to greater than “10” bars.
● Set Front and Rear Intercom Volume Control to Middle position on
horizontal bar graph display.
Speak Into Intercom.

Voice Should be Heard
in All Headsets. Is it?
YES NO
Intercom Press Softkey 4 So That VOX Level is at

OK. Maximum Value (open). Set Front Volume
to Middle Position in Horizontal Bar Graph
Display. Set Rear Volume to Middle Posi-
tion. Is Intercom Audio Present When
Speaking Into Microphone (Rider to
Passenger and Passenger to Rider)?
YES NO
Adjust VOX Level down 1 step Is Communica-

(13 bars) Using Soft Key 6, so tion Possible In
that VOX level is no longer Both Directions?
“open.” Then Test for Audio
When Speaking Loudly Into
Microphone. Audio Present?
YES NO
YES NO Replace “Dead” Head- Verify Headset Operation

set. Intercom OK? on Another Motorcycle.
Do the Speakers and
Intercom Replace Microphone Work on
OK. Radio. Suspect Headset?
YES NO
6103
Intercom Replace “Dead” YES NO
OK. Microphone.
Intercom OK?
Does Suspect Replace
Measure Continuity Between Microphone Work Headset.
Terminals 11 on Connector With CB on Known
YES NO Good Vehicle?
[53B] to Terminal 4 on Driver
DIN, 10 on Connector [53B]
to Terminal 1 on Driver DIN. Intercom OK. Measure Continuity
Is Continuity Present? Between Terminals 10 on YES NO
Connector [53B] to Termi-
nal 4 on Driver DIN, 11 on
Connector [53B] to Termi- Replace Go to NO OR LOW
YES NO nal 1 on Driver DIN. Is Radio on AUDIO FROM
Continuity Present? Affected MICROPHONES, Test
Vehicle. 6.5m (Part 1 of 4).
Swap Terminals in Replace NO 6103
Cavities 10 and 11 in Console DIN
Connector [53B]. Harness. YES
Replace
Radio.
Confirm proper operation with no DTCs. 6103

HOME
Test 6.5j (Part 1 of 2)
HANDHELD MICROPHONE/PTT INOPERATIVE: SYMPTOM 10

● Press the POWER button to turn the radio ON.
Depressing Handheld PTT Switch Will

Change the Radio Display to Reflect CB
Mode and Cause the Transmitter to Trans-
mit. With PTT Switch Depressed, Channel
Number Will be Inverted. Are These Your
Observations?
YES NO
System OK. Enter Switch Diagnostics.

With Microphone Discon-
nected, Does Display
Show “Handheld PTT?”
YES NO
Go to “SHORT” in Plug In Handheld

HANDHELD Microphone. Does
MICROPHONE/PTT Display Show “Hand-
INOPERATIVE, Test held PTT” While PTT
6.5j (Part 2 of 2). IS NOT Depressed on
Microphone?
YES NO
Replace Microphone Depress Microphone

With Unit Known To Be PTT Switch. Does
Good. Does New Display Show “Hand-
Microphone Work? held PTT” When But-
ton is Depressed?
YES NO
YES NO
Handheld Micro- Go to “OPEN” in
phone PTT Circuit HANDHELD MICRO- Handheld Replace Microphone
is OK. PHONE/PTT INOP- Microphone With Unit Known To Be
ERATIVE, Test 6.5j PTT Circuit is Good. Does New
(Part 2 of 2). OK. Microphone Work?
YES NO
Handheld Go to “OPEN” in
Confirm proper operation with no DTCs. Microphone HANDHELD MICRO-
PTT Circuit PHONE/PTT INOP-
is OK. ERATIVE,
Test 6.5j (Part 2 of 2).

HOME
Test 6.5j (Part 2 of 2)
HANDHELD MICROPHONE/PTT INOPERATIVE: SYMPTOM 10
From HANDHELD NOTE

MICROPHONE/PTT See Diagnostic Notes on Page 6-61.
INOPERATIVE, Test
6.5j (Part 1 of 2).
Use Microphone
Known to be Good.
Problem Still Exists?
YES NO
Place in Diagnostic Mode. Replace

What did Test 6.5j (Part 1 Microphone.
of 2) Indicate?
OPEN SHORT
Connect Breakout Box to Harness Only.

4 4 Check for Continuity as Follows:
Check for Continuity as Follows:
5 5 FROM TO
FROM TO
Connector Terminal Connector Terminal Connector Terminal
Ground
Front [27B] 2 (BE/Y)
[27B] 2 (BE/Y) 7
Headset DIN
Should Read Infinity. Does It?
Front
[28B] 17 (Y/BK) 6
Headset DIN
Each Wire Should be Less than 0.5 Ohms. Is It?
YES NO
YES NO Replace Disconnect Connector [53]. Check

Radio. for Continuity as Follows:
Replace 5 Check for Continuity as Follows: 6103 FROM TO
Radio. Connector Terminal
FROM TO Ground
6103 Connector Terminal Connector Terminal [27B] 2 (BE/Y)
[27B] 2 (BE/Y) [53B] 6 Should Read Infinity. Does It?
[28B] 17 (Y/BK) [53B] 7
Each Wire Should be Less than 0.5 Ohms. Is It?

YES NO
Replace Pod Locate and

YES Y/BK BE/Y Headset Repair Short to
NO NO Harness. Ground on BK/Y
Wire in Audio
6616 Harness.
Replace Pod Locate and 6 Check for Continuity as Follows:
Headset Repair Open 6142
Harness. on BE/Y or FROM TO
Y/BK Wires. Connector Terminal Connector Terminal
6616 [27B] 2 (BE/Y) [6B] 4 (BE/Y)
6142
Continuity Present?
YES NO
Replace Pod Locate and

Headset Repair Open on
Harness. BE/Y Wire in
Audio Harness.
6616
Confirm proper operation with no DTCs. 6142

HOME
(BK)
f2376y8x
[28B]
1
2
3
4
5
6
7
8
9
10
11
12
TO 13
14
ULTRA 15
RADIO 16
[28A] 17 Y/BK
18
19
20
21
22
23 [6B] [6A]
24
25
26
27
28 6 6
29 5 5
30 4 4
3 3
31 BE/Y 2 2 BE/Y
32 1 1
33
34
35
BE/Y
Y/BK
[53A] 1 2 3 4 5 6 7 8 9101112 SIDECAR USE ONLY
1
2 BE/Y [53D] 1 2 3 4 5 6 7 8 9101112
3
4
5
BE/Y
Y/BK
6
7 ULTRA
8 SIDECAR
9
TO 10 HARNESS
RADIO 11 88403-06
BE/Y
Y/BK
12
[27A] 13
(BK) 14
15
16 [53C] 1 2 3 4 5 6 7 8 9101112
17
18 [53B] 1 2 3 4 5 6 7 8 9101112
19
20
21
Y/W
22
23
SHIELD
Y/BK
BE/Y
Y/R
BK
R
CAV CIR DESCRIPTION

DRIVER
1 BK MIC IN SHARED (-) HEADSET
2 Y/BK HDSET SPKR SHARED (-)
3 Y/R RT FRT HDSET SPKR (+)
4 R FRT MIC (+)
5 Y/W RT FRT HDSET SPKR (+)
6
7 BE/Y PUSH-TO-TALK
TAB SHIELD MIC SHARED SHIELD
Figure 6-36. Handheld Microphone/PTT Circuit

[53] Console Pod 12-Place Mini-Deutsch Rear of Battery Box (Under Seat)

HOME
Test 6.5k
SPEAKER SWITCH MALFUNCTION: SYMPTOM 11
Install Breakout Box HD-

47918. Measure Voltage
on Terminal 13 at Break-
out Box [27]. Is Voltage
Less Than 2.5V?
Place Radio in Diagnostic
Mode. Place Speaker Switch
in Headset (UP) Position. YES NO
Does Display Show SpkA
Only (No SpkB)?
Replace Measure Continuity
NO Radio. Between Terminal 13 at
YES Breakout Box and Pin
12 on Connector [105].
Is Continuity Present?
Place Speaker Switch in
Speaker and Headset
Mode (Middle). Does YES NO
Display Show SpkB?
Measure Continuity Locate and

Between Terminal 13 at Repair Open
Breakout Box and Pin 11 Between Pin
YES NO
on Connector [105]. Is 12 and
Continuity Present? Ground.
Place Speaker Switch Install Breakout Box

in Speaker Mode HD-47918. Measure
(Down). Does Display Voltage on Terminal 21 YES NO
Show SpkA and at Breakout Box [27]. Is
SpkB? Voltage Less Than
2.5V? Replace Locate and Repair
Speaker Open Between Pin
Switch. 13 on Connector
YES NO [27] and Pin 11 on
6143 Connector [105].
YES NO
6144
Speaker Switch Replace
is OK. Review Speaker Measure Continuity Measure Voltage on
Symptoms List. Switch. Between Terminal Terminal 13 at Break-
21 at Breakout Box out Box [27]. Is Volt-
6143
and Pin 10 on Con- age Less Than 2.5V?
nector [105]. Is
Continuity Present?
YES NO
YES NO
Measure Continuity Replace
Between Terminal 13 at Radio.
Breakout Box and Ground
Replace Locate and Repair on Connector [105]. Is 6103
Speaker Open Between Pin Continuity Present?
Switch. 21 on Connector
[27] and Pin 10 on
6143 Connector [105].
6144 YES NO
Replace Speaker Locate and

SPEAKER SWITCH FUNCTION TABLE Switch. Repair Short
Between Pin
Speaker Speaker 13 to Ground.
Diagnostic 6143
Mode Input A Input B
Display
(Pin 21) (Pin 13) 6145
Battery
Headset 0-1 VDC SpkA
Voltage
Speaker/ 4.5-5.5
0-1 VDC SpkB
Headset VDC
Battery 4.5-5.5
Speaker SpkA SpkB H A R L E Y- D AV I D S O N
Voltage VDC

HOME
SPEAKER f2376p8d
4 4
3 3
2 2
1 1
[105C] [105D]
CONNECTOR ONLY ON FLTR
BN/O
O/BE
V/O
BK
[105B]
121110 9 8 7 6 5 4 3 2 1
121110 9 8 7 6 5 4 3 2 1
[105A]
(BK)
BN/O
O/BE
V/O
BK
INTERCONNECT HARNESS
[27B]
[1A] [1B]
1
2 12 12
3 11 11
4 10 10 RADIO PWR - 15A
5 O/BE 9 9 O/BE
6 8 8
7 7 7
8 6 6
9 5 5
TO 10 4 4
11 3 3
RADIO 12 O/BE 2 2
[27A] 13 BN/O 1 1
(BK) 14
15
16
17 [15A] [15B]
18
19 D D BK
20 BK
21 V/O C C
22 B B
23 A A
MAIN HARNESS
Figure 6-37. Speaker Switch Circuit

[1] Main to Interconnect Harness 12-Place Deutsch Inner Fairing - Right Radio Support Bracket
[105] Fairing Cap Switches 12-Place Multilock Inner Fairing - Above Upper Fork Bracket (Right Side)

HOME
Test 6.5l (Part 1 of 5)
HEADSET SPEAKERS INOPERATIVE: SYMPTOM 12
Connect Headset to Different

Headset Connector on
Motorcycle. Do Helmet
Speakers Work?
YES NO
Go to HEADSET Substitute Known Good

SPEAKERS Coil Cord. Do Helmet
INOPERATIVE, Speakers Work?
Test 6.5l (Part 2 of 5).
YES NO
System Replace Headset. Do

OK. Helmet Speakers
Work?
YES NO
System Go to HEADSET
OK. SPEAKERS INOP-
ERATIVE, Test 6.5l
(Part 2 of 5).

HOME
From HEADSET
SPEAKERS INOPERATIVE,
Which Headset Con-

nector is Not Working?
All Rider Passenger Sidecar
Go to SPEAKER Go to HEADSET Go to HEADSET Go to HEADSET

SWITCH MAL- SPEAKERS INOP- SPEAKERS INOP- SPEAKERS INOP-
FUNCTION, Test ERATIVE, Test 6.5l ERATIVE, Test 6.5l ERATIVE, Test 6.5l
6.5k. (Part 3 of 5). (Part 4 of 5). (Part 5 of 5).

HOME
NOTE
From HEADSET See Diagnostic Notes on Page 6-61.
4 Measure Continuity Between Terminals:

17 on HD-47918 [28] to Terminal 2 on Rider DIN,
6 on HD-47918 [28] to Terminal 5 on Rider DIN,
29 on HD-47918 [28] to Terminal 3 on Rider DIN.
YES NO
Measure Continuity Locate and Repair Open

Between Terminals 17, 6 on Y/R, Y/W or Y/BK
and 29 on HD-47918 [28]. Wires Between Connector
Is Continuity Present? [28] and Rider DIN.
6147
YES NO
Measure Continuity Disconnect Connector

Between Terminals 17, 6 [53]. Measure Continuity
and 29 on HD-47918 [28] Between Terminals 17, 6
and Ground. Is Continuity and 29 on HD-47918 [28].
Present? Is Continuity Still Present?
YES NO NO
YES
Replace Locate and Repair Short Replace

Terminal 17 Terminals 6 Radio. on Y/R, Y/W or Y/BK Rider
Only. or 29 Wires Between Connec- Headset
6103
tors [53B] and [28B]. Connector.
6148 6616
Measure Voltage Between Disconnect Connector
Terminals 6 and 29 on [53]. Measure Continuity
HD-47918 [28] and Between Terminals 6 and
Ground. Is Voltage 29 on HD-47918 [28] to
Greater Than 9 VDC Ground. Is Continuity Still
Present? Present?
YES NO YES NO
Disconnect Connector Replace

[53]. Measure Voltage on Radio. Locate and Repair Short Replace
Terminals 6 and 29 on to Ground on Y/R or Y/W Rider
HD-47918 [28] to Ground. 6103 Wires Between Connec- Headset
Is Voltage Greater Than 9 tors [53B] and [28B]. Connector.
VDC Present? 6147 6616
YES NO

to Voltage on Y/R or Y/W Rider
Wires Between Connec- Headset
tors [53B] and [28B]. Connector.
6147 6616

HOME
NOTE
From HEADSET
SPEAKERS INOPERATIVE, See Diagnostic Notes on Page 6-61.
4 Measure Continuity Between Terminals:

17 on HD-47918 [28] to Terminal 2 on Passenger DIN,
5 on HD-47918 [28] to Terminal 5 on Passenger DIN,
28 on HD-47918 [28] to Terminal 3 on Passenger DIN.
YES NO

Between Terminals 17, 28 Between GY/Y, GY/O and Y/BK
and 5 on HD-47918 [28]. Wires on Connector [28] and
Is Continuity Present? Passenger DIN.
6149
YES NO
Measure Continuity Locate and Repair Short

Between Terminals 17, 28 Between GY/Y, GY/O and
and 5 on HD-47918 [28] Y/BK Wires Between Con-
and Ground. Is Continuity nector [28B] and Passen-
Present? ger DIN.
6150
YES NO
Replace
Terminal 17 Terminals Radio.
Only. 28 or 5
6103
Measure Voltage Between Locate and Repair Short to

Terminals 28 and 5 on Ground on GY/Y or GY/O
HD-47918 [28] and Wires Between Connector
Ground. Is Voltage [28B] and Passenger DIN.
Greater Than 9 VDC
Present? 6150
YES NO
Locate and Repair Short to Replace

Voltage on GY/Y or GY/O Radio.
Wires Between Connector
[28B] and Passenger DIN. 6103
6150

HOME
From HEADSET
Measure Continuity Between Terminals:

17 on HD-47918 [28] to Terminal 2 on Sidecar DIN,
15 on HD-47918 [28] to Terminal 5 on Sidecar DIN, Disconnect Sidecar Con-
16 on HD-47918 [28] to Terminal 3 on Sidecar DIN. sole Connector [197].
Measure Continuity
Is Continuity Present? Between Terminals 17, 15
and 16 on HD-47918 [28].
Is Continuity Still Present?
YES NO
YES NO
Measure Continuity Locate and Repair
Between Terminals 17, 15 Open Between
and 16 on HD-47918 [28]. Connector [28] and Disconnect Connector Locate and Repair
Is Continuity Present? Sidecar DIN. [53]. Measure Continuity Short Between Y/R, Y/W
6152 Between Terminals 17, 15 and Y/BK Wires in Side-
NO and 16 on HD-47918 [28]. car Console Harness.
YES 6151
Measure Continuity
Between Terminals 17, 15 YES NO
and 16 on HD-47918 [28]
and Ground. Is Continuity
Present? Locate and Repair Locate and Repair
Short Between GY/BK, Short Between GY/BK,
Replace GN/V and Y/BK Wires in GN/V and Y/BK Wires in
NO Radio. Audio Harness. Sidecar Harness.
YES
6103 6151
6151
Terminal 17 Terminals
Only. 15 or 16
Measure Voltage Between Disconnect Sidecar Con-

Terminals 15 or 16 on HD- sole Connector [197].
47918 [28] and Ground. Is Measure Continuity to
Voltage Greater Than 9 Ground at Terminals 15
VDC Present? and 16 on HD-47918 [28].
YES NO
YES NO
Disconnect Sidecar Con- Replace
sole Connector [197]. Radio.
Measure Voltage at Termi- Disconnect Connec- Locate and Repair
nals 15 (+) and 16 (+) on 6103 tor [53]. Measure Short to Ground
Disconnect Connector HD-47918 [28] to Ground Continuity to Ground on Y/R or Y/W
[53]. Measure Voltage at (-). Is Voltage Greater at Terminals 15 and Wires in Sidecar
Terminals 15 (+) and 16 Than 9 VDC Present? 16 on HD-47918 [28]. Console Harness.
(+) on HD-47918 [28] to Is Continuity Still
Ground (-). Is Voltage Present? 6151
Greater Than 9 VDC NO
YES
Present?
YES NO
Locate and Repair Short
to Voltage on Y/R or Y/W
YES NO Wires in Sidecar Console Locate and Repair Locate and Repair
Harness. Short to Ground on Short to Ground on
Locate and Repair Short Locate and Repair Short GY/BK or GN/V GY/BK or GN/V
to Voltage on GY/BK or to Voltage on GY/BK or 6151 Wires in Ultra Wires in Sidecar
GN/V Wires in Audio Har- GN/V Wires in Sidecar Overlay Harness. Harness.
ness. Harness.
6151 6151
6151 6151

HOME
(BK)
[28B]
1
2 CAV CIR DESCRIPTION
1 BK MIC IN SHARED (-)
3 2 Y/BK HDSET SPKR SHARED (-)
4 FOR ALL 3 GY/Y RT REAR HDSET SPKR (+)
5 GY/O P&A ULTRA ACC 4 R FRT MIC (+)
Y/W EXCEPT
6 5 GY/O LFT REAR HDSET SPKR (+)
7 HARNESS FLHTCU 6
7
8 [76A]
9 [76C] [76D] TAB SHIELD MIC SHARED SHIELD
DIN ON ULTRA
10
11 [76B]
12 1 1 PASSENGER
13 1
TO Y/BK 2 2 2 HEADSET
14
ULTRA 15 GN/V GY/Y 3 3 3
RADIO GY/BK 4 4 4
16 5 5 5
[28A] 17 Y/BK GY/O
6 6 6
18 7 7 7
19 8/
20 TAB 8 TAB
21
22
23
24
25
26
27
RADIO PINOUTS 28 GY/Y
29 Y/R [197B] [197A]
RT REAR SPEAKER (+) - 1
[28A] LFT REAR SPEAKER (+) - 2 30
(BK) CB/GMRS AUDIO (+) - 3 31
GY/BK
HFM AUDIO (+) - 4 32 1 1
Y/BK
GN/V
LFT REAR HDSET SPKR (+) - 5
Y/W
33
Y/R
LFT FRT HDSET SPKR (+) - 6 2 2
LFT XM - 7 34 3 3
LFT CD CHANGER - 8 35 4 4 SIDECAR
FRT MIC (+) - 9 5 5 1
HEADSET
REAR MIC (+) - 10 [53A] 1 2 3 4 5 6 7 8 9101112 6 6
RR2 (RR CNTL MATRIX) - 11 Y/BK 2
RC4 (RR CNTL MATRIX) - 12 (BK) Y/BK 7 7 Y/BK Y/R 3
CAN (+) - 13 [53D] 1 2 3 4 5 6 7 8 9101112 GY/BK 8 8 Y/R 4
CAN (-) - 14 9 9 Y/W
LFT SDCAR HDSET SPKR (+) - 15 GN/V Y/W 5
10 10 6
ULTRA RADIO CONNECTOR
GY/BK
RT SDCAR HDSET SPKR (+) - 16

GN/V
11 11
Y/BK
HDSET SPKR SHARED (-) - 17 7

Y/W
Y/R
XM (-) - 18 12 12 TAB
CD CHANGER (-) - 19
MIC SHARED (-) - 20
MIC SHARED SHIELD - 21
MIC SUM OUT (-) - 22
RR1 (RR CNTL MATRIX) - 23 CAV CIR DESCRIPTION
RT REAR SPKR (-) - 24 1 BK MIC IN SHARED (-)
LFT REAR SPKR (-) - 25 ULTRA 2
CB/GMRS AUDIO (-) - 26 ULTRA 3
Y/BK HDSET SPKR SHARED (-)
HFM AUDIO (-) - 27 SIDECAR SIDECAR
Y/R RT HDSET SPKR (+)
RT REAR HDSET SPKR (+) - 28 4 R FRT MIC (+)
RT FRT HDSET SPKR (+) - 29 HARNESS CONSOLE 5 Y/W LFT HDSET SPKR (+)
RT XM - 30 6
RT CD CHANGER - 31 88403-06 7
SDCAR MIC IN (+) - 32
MIC SUM OUT (+) - 33 TAB SHIELD MIC SHARED SHIELD
RR0 (RR CNTL MATRIX) - 34
RC3 (RR CNTL MATRIX) - 35
[53C] 1 2 3 4 5 6 7 8 9101112
(BK)
[53B] 1 2 3 4 5 6 7 8 9101112
Y/W
Y/BK
Y/R
CAV CIR DESCRIPTION

DRIVER
1 BK MIC IN SHARED (-) HEADSET
2 Y/BK HDSET SPKR SHARED (-)
3 Y/R RT FRT HDSET SPKR (+)
4 R FRT MIC (+)
5 Y/W RT FRT HDSET SPKR (+)
6
7 BE/Y PUSH-TO-TALK
TAB SHIELD MIC SHARED SHIELD f2376r8x
Figure 6-38. Headset Speaker Circuit

[53] Console Pod 12-Place Mini-Deutsch Rear of Battery Box (Under Seat)
[197] Sidecar Console 12-Place Mini-Deutsch Inside Sidecar Console

HOME
Test 6.5m (Part 1 of 4)
NO OR LOW AUDIO FROM MICROPHONES: SYMPTOM 13
Place a Known Working Headset in Rider DIN Con-

nector. Turn Intercom ON, Set VOX Threshold to
OPEN and Set Intercom Volume to Mid Level. Do You
Hear Audio in the Headset Earpiece When Speaking?
NOTE
If Intercom is not installed, use PTT when speaking.
YES NO
Replace Cable on Bad Remove Microphones From DIN

Headset or Replace Hand Connectors. Measure DC Volt-
Held Microphone. Reinstall age Between Pin 4 (+ Probe)
on Rider DIN Connector. Do and Pin 1 (- Probe) of Each DIN
You Hear Audio in the Connector. Is the Voltage
Headset Earpiece When Between +7.5 and +8.5 Volts?
Speaking?
YES NO
YES
NO
Go to NO OR LOW AUDIO
FROM MICROPHONES,
Test Passenger and Replace Test 6.5m (Part 4 of 4).
Sidecar (If Equipped). Headset.
Do All Inputs Work With
Intercom? Measure Continuity Between Terminals as Follows.
NO FROM TO
Radio Terminal Option Terminal
YES Connector Terminal Terminal Connector
Name Name
Mic Sum Out (+) [28] 33 1 [184B] CB- Mic (+)
Mic Sum (-) [28] 22 2 [184B] CB- Mic (-)
Test Other Microphone
Driven Sources (CB Hands Free
Mic Sum Out (+) [28] 33 11 [187B]
and Hands Free Module - Mic (+)
Phone). Are All Hands Free
Mic Sum (-) [28] 22 12 [187B]
Sources Working? Module - Mic (-)
Mic Sum Out (+) [28] 33 N/A N/A Intercom
NO Mic Sum (-) [28] 22 N/A N/A Intercom
YES
System YES NO
OK.

Between Terminals on R or BK Wires
33 and 22. Is Conti- Between Connectors
nuity Present? [184B/D] or [187B] and
Connector [28B].
YES NO
6153
Measure Voltage Replace NO

YES
Between Terminal Radio.
33 and Ground. Is
Voltage Greater 6106
Go to NO OR LOW AUDIO Measure Continuity
Than 9 Volts?
FROM MICROPHONES, Between Terminal
Test 6.5m (Part 2 of 4). 22 and Ground. Is
Continuity Present?
YES NO
Go to NO OR LOW AUDIO Go to NO OR LOW AUDIO

FROM MICROPHONES, FROM MICROPHONES,
Test 6.5m (Part 3 of 4). Test 6.5m (Part 2 of 4). H A R L E Y- D AV I D S O N

HOME
Disconnect Connector [28A]

NOTE
From Breakout Box. Is There Still
Continuity Between Terminals 33 See Diagnostic Notes on Page 6-61.
and 22 on Connector [28B]?
YES NO
Reinstall Connector Replace

[28A] to Breakout Radio.
Box. Is CB Installed?
6106
NO YES
Remove CB Module. Is
There Still Continuity
Between Terminals 33 and
22 on Connector [28B]?
YES NO
7
Is CVO CB/XM Y- Replace
Harness 70172-06 CB Module. 6625
Installed?
Disconnect Connector [184C]

NO YES From [184B]. Is There Still Con-
tinuity Between Terminals 33
Is Hands Free and 22 on Connector [28B]?
Phone Module
Installed?
YES NO
NO YES
7
Reconnect Locate and Repair Short
Connector in CB/XM Y-Harness
Remove Hands Free Phone Module
[184C] to [184B]. 70172-06 Between R and
at Connector [194]. Is There Still
BK Wires.
Continuity Between Terminals 33
and 22 on Connector [28B]? 6153
YES NO
Remove Connector [187A]. Is Replace Hands

There Still Continuity Between Free Phone YES NO
Terminals 33 and 22 on Con- Module.
nector [28B]?
Disconnect Connector 9 Locate and Repair Short
[184C] From [184B]. Is There 10
in P&A Non-Ultra Har-
Still Continuity Between Ter- ness 70169-06 or Audio
YES NO minals 33 and 22 on Con- Harness 70160-06
nector [28B]? Between R and BK Wires.
8
Is P&A Ultra Over- Locate and Repair Short in 6154
lay Harness 70164- Hands Free Phone Module
06 Installed? Harness 76467-06
Between R and BK Wires.
YES NO
10 Locate and Repair 8 Locate and Repair

Short in Audio Har- Short in P&A Ultra
ness 70160-06 Overlay Harness
Between R and BK 70164-06 Between R
Wires. and BK Wires.
6154 6154

HOME
Disconnect Connector [28A] From Break-

NOTE
out Box. Measure Voltage Between Termi-
nals 33 and 22 on Connector [28B]. Is it See Diagnostic Notes on Page 6-61.
Greater Than 9 Volts?
YES NO
Replace Reinstall Connector

Radio. [28A] to Breakout
Box. Is CB Installed?
6106
NO YES
Remove CB Module. Measure

Voltage Between Terminals 33
and 22 on Connector [28B]. Is
it Greater Than 9 Volts?
YES NO
7
Is CVO CB/XM Y- Replace
Harness 70172-06 CB Module. 6625
Installed?
Disconnect Connector [184C] From

NO YES [184B]. Measure Voltage Between
Terminals 33 and 22 on Connector
[28B]. Is it Greater Than 9 Volts?
Is Hands Free
Phone Module
YES NO
Installed?
7
Reconnect Locate and Repair
NO YES Connector Short to Voltage in CB/
[184C] to [184B]. XM Y-Harness 70172-
06 on R or ++R Wires.
Remove Hands Free Phone
Module at Connector [194]. 6155
Measure Voltage Between Ter-
minals 33 and 22 on Connector
[28B]. Is it Greater Than 9 Volts?
YES NO YES NO
Remove Connector [187A]. Replace Disconnect Connector 9 Locate and Repair Short to
Measure Voltage Between Hands Free [184C] From [184B]. Mea- Voltage in P&A Non-Ultra
Terminals 33 and 22 on Con- Phone Module. 10
sure Voltage Between Termi- Harness 70169-06 or
nector [28B]? Is it Greater nals 33 and 22 on Connector Audio Harness 70160-06
Than 9 Volts? [28B]? Is it Greater Than 9 Between R and ++R Wires.
Volts?
6155
YES NO
8
YES NO
Is P&A Ultra Over- Locate and Repair Short in
lay Harness 70164- Hands Free Phone Module
06 Installed? Harness 76467-06 10 8
Between R and ++R Wires.
Short to Voltage in Short to Voltage in
6155 Audio Harness P&A Ultra Overlay
70160-06 Between R Harness 70164-06
and ++R Wires. Between R and ++R
Wires.
6155
6155

HOME
Remove All Microphones/Headsets. Measure Continuity

Between Terminals as Follows.
FROM TO
Function Connector Terminal Connector Terminal
Shield Rider DIN Tab [28B] 21
Mic (+) Rider DIN 4 [28B] 9
Mic (-) Rider DIN 1 [28B] 20
Shield Passenger DIN Tab [28B] 21
Mic (+) Passenger DIN 4 [28B] 10
Mic (-) Passenger DIN 1 [28B] 20
Shield Sidecar DIN Tab [28B] 21
Mic (+) Sidecar DIN 4 [28B] 32
Mic (-) Sidecar DIN 1 [28B] 20
YES NO
Install Breakout Box HD-44608. Locate and Repair Open

Measure Continuity Between on R, BK and Shield
Terminals 20 (Mic Shared -) and Wires Between DIN Con-
21 (Mic Shared Shield) on Con- nector and Connector
nector [28B] and Ground. Is [28B].
Continuity Present?
6153
YES NO
Measure Continuity Between Replace

Terminals 9, 10 and 32 (Mic +) Radio.
on Connector [28B] and Ground.
6106
YES NO
Disconnect Connector [28B] From Locate and Repair Short

Breakout Box. Measure Voltage at to Ground on R Wire
Terminals 9, 10 and 32. Is Voltage Showing Continuity.
Between 7.5 and 8.5 Volts?
6155
YES NO
Reconnect Connector [28B] to Replace

Breakout Box. Measure Voltage at Radio.
Terminals 9, 10 and 32. Is Volt-
age Greater Than 8.5 Volts? 6106
YES NO
Locate and Repair Short Were You Directed to

to Battery on R Wire These Charts From NO
Showing Short to Voltage. OR LOW AUDIO TO
HAND FREE MODULE?
6155
YES NO
Confirm proper operation with no DTCs. Replace Hands No Trouble
Free Phone Found.
Module.

HOME
f2376s8x
1
2
3
4 FOR ALL
5 P&A ULTRA ACC EXCEPT
6
7 HARNESS FLHTCU
8 [76A]
9 ++R [76C] [76D]
R DIN ON ULTRA
10
11 [76B]
12 BK 1 1 PASSENGER
13 1
14 2 2 2 HEADSET
3 3 3
TO 15 4 4
16 R 4 CAV CIR DESCRIPTION
ULTRA 5 5 5
17 6 6 6
1 BK MIC IN SHARED (-)
RADIO 18 2 Y/BK HDSET SPKR SHARED (-)
7 7 7 3 GY/Y RT REAR HDSET SPKR (+)
[28A] 19 8/
20 BK SHIELD TAB 8 TAB 4 R FRT MIC (+)
5 GY/O LFT REAR HDSET SPKR (+)
21 BK 6
22 ++BK 7
23 TAB SHIELD MIC SHARED SHIELD
24
25
26
27
28
29 ++R 1
30 ++BK 2
31 3
32 ++W 4
33 ++R 5 FUTURE
34 6 [186B]
35 7
8
[28B] 9
10
(BK) 11
12
++R 1 1 ++R ++R 1

++BK 2 2 ++BK ++BK 2
3 3 3
4 4 4
5 5 5 CB MODULE
6 6 6
7 7 7 [184D]
8 8 8
++BK
++R
9 9 9
10 10 10
11 11 11
12 12 12
1 2 34 5678 [187B]
C.B. [184B] [184C]
1 2 34 5678 [187A]
++BK
HANDS FREE MODULE

70160-06 & 70164-06 AND IS
++R
++SHIELD

++BK
++W
++R
++R 45
[53A] 1 2 3 4 5 6 7 8 9101112 ++BK 46
(BK)
[53D] 1 2 3 4 5 6 7 8 9101112
SHIELD
W
BK
R
[197B] [197A]
[194B]
1 1
2 2
3 3
ULTRA 4 4
SIDECAR 5 5 BK 1 SIDECAR
6 6 2 HEADSET
HARNESS
SHIELD
7 7 3
88403-06 8 8 R 4
BK
9 9
R
5
W 10 10 R 6
BK 11 11 BK 7
1 2 3 4 5 6 7 8 9101112 SHIELD 12 12 SHIELD SHIELD TAB
[53C]
(BK)
[53B] 1 2 3 4 5 6 7 8 9101112 ULTRA
CAV CIR DESCRIPTION
SIDECAR 1 BK MIC IN SHARED (-)
CONSOLE 2 Y/BK HDSET SPKR SHARED (-)
3 Y/R RT HDSET SPKR (+)
4 R FRT MIC (+)
SHIELD
NOTE 5 Y/W LFT HDSET SPKR (+)

BK
6
R
Wire colors on each side of 7

TAB SHIELD MIC SHARED SHIELD
connector [53] do not match
at terminals 10 and 11.
Figure 6-39. Microphone Audio Input Circuit

HOME
Test 6.5n (Part 1 of 2)
NO OR LOW AUDIO WITH HIGH OUTPUT AMPLIFIER: SYMPTOM 14
NOTE
11 Inspect fuse to See Diagnostic Notes on Page 6-61.
amplifier. Is fuse
OK?
YES NO
Disconnect Connector [149]. Replace

Install Breakout Box HD-44608. fuse.
Measure Voltage Between Ter-
minals 3 and 4 (+) and Between 6130
Terminals 20 and 21 (-) on Brea-
kout Box HD-44608 (Black). Is
YES NO
Measure Voltage Between Measure Resistance Between

Y/O Terminal 1 (+) and Y/ Terminals 20 and 21 to Ground
V Terminal 2 (-) on Break- on Breakout Box. Is Resistance
out Box HD-44608 Less Than One Ohm?
(Black). Voltage Should be
5 VDC. Is It?
YES NO
YES NO
Open on R Wire Open on BK Wire
Go to NO OR LOW Disconnect Connector [28]. Install Breakout Box Between Connector Between Connector
AUDIO WITH HIGH HD-47918 Leaving Radio Disconnected. Install [149] and fuse or [149] and Ground.
OUTPUT AMPLIFIER, Breakout Box HD-44608 to Harness Leaving Between Fuse and
Test 6.5n (Part 2 of 2). Battery. 6131
Amplifier Disconnected. Measure Continuity
6131
and Amplifier Breakout Box (Black Label) as Fol-
lows:

HD-47918 HD-44608
From To
13 1
[28] [149]
14 2
YES NO

Wire Between
and [28B].
6128

HOME
(BK)
[28B] f2376o8x
1
2
3
4
5
6
7
8
9
10
11
12
13 Y/O
TO 14 Y/V
ULTRA 15
RADIO 16
[28A] 17
18
19
20 6 6 [36A]
21 Y/V 5 5 Y/V
22 Y/O 4 4 Y/O
23 3 3 LGN/BN
24 2 2 GN
25 1 1 RIGHT [36D]
26
27 REAR
28 [6B] [6A] SPEAKER
29
30
31 [27B]
32
33
34 [37A]
35 1 LGN/BK
2
3 W/BN
4 BN
LEFT
5 [37D]
6 REAR
7 SPEAKER
8
9
TO 10
RADIO 11
12
[27A] 13 BATTERY + 30A
14 [149B]
(BK)
15
16 W/O Y/O 1
17 LGN/W Y/V 2
18 GY/R R 3
19 R 4
20 5
21 GY/R 6
22 W/O 7
23 BN 8
LGN/BK LGN/BK 9
10
GY/R GY/R LGN/W 11
[34B] [34C] LGN/BK 12
LGN/BK LGN/BK 13
GY/R LGN/W 14
W/BN 15
[35B] [35C] 16
[34A] [34D] 17
LGN/W LGN/W
W/O 18
W/O W/O GY/R 19
BK 20
RIGHT BK 21
FRONT GN 22
SPEAKER LGN/BN 23
LGN/W
W/O HIGH OUTPUT
AMPLIFIER
[35A] [35D]
GROUND STUD
LEFT
(RIGHT)
FRONT
SPEAKER
Figure 6-40. Front/Rear Speaker Circuits With Amplifier

[34] Front Right Speaker Spade Contacts Inner Fairing - Back of Right Speaker
[35] Front Left Speaker Spade Contacts Inner Fairing - Back of Left Speaker
[36] Rear Right Speaker Spade Contacts Inside Speaker Box
[37] Rear Left Speaker Spade Contacts Inside Speaker Box

HOME
Test 6.5n (Part 2 of 2)
NO OR LOW AUDIO WITH HIGH OUTPUT AMPLIFIER: SYMPTOM 14
From NO OR LOW AUDIO

WITH HIGH OUTPUT AMPLI-
FIER, Test 6.5n (Part 1 of 2).
Disconnect Connector [27]. Install Breakout Box

HD-47918 Leaving Radio Disconnected. Install
Breakout Box HD-44608 to Harness Leaving
Amplifier Disconnected. Measure Continuity
and Amplifier Breakout Box (Black Label) as Fol-
lows:

HD-47918 HD-44608
From To
Left Speaker
16 18
[27] [149]
17 11
Right Speaker
18 19
[27] [149]
1 12

Disconnect Breakout Box From
Radio and Connect Connector
[27]. Measure Voltage to Ground
YES NO at Amplifier Breakout Box
(Black), Left Speaker Terminals
18 or 11, or Right Speaker Ter-
Measure Continuity Between Locate and Repair Open minals 19 or 12.
Terminals 16 and 17 (Left Between Connectors [27B]
Speaker) or Between Terminals and [149B].
Breakout Box [27] Interconnect. 6117
Is Continuity Present? Less Than 4-8 VDC? Greater Than
4 VDC? 8 VDC?
YES NO Replace Replace Locate and Repair

Radio. Amplifier. Short to Voltage on
Terminals 18 (GY/R)
Locate and Repair Short in Har- Measure Continuity to Ground at 6104 6110 or 1 (LGN/BK) (Right
ness Between Terminals 16 and Terminals 16 and 17 (Left Speaker) or on 16 (W/
17 (Left Speaker) or Between Speaker) or Between Terminals O) or 17 (LGN/W)
Terminals 18 and 1 (Right 18 and 1 (Right Speaker) on (Left Speaker) in Har-
Speaker) in Harness From Breakout Box [27] Interconnect. ness From Amplifier
Amplifier [149B] to Radio [27B]. Is Continuity Present? to Radio.
6116 6116
NO
YES
Locate and Repair Short to

Ground on Terminals 16 (W/O) or
17 (LGN/W) (Left Speaker) or on
Terminals 18 (GY/R) or 1 (LGN/
BK) (Right Speaker) in Harness
From Amplifier to Radio [27B].
6116

HOME
Test 6.5o (Part 1 of 2)
NO OR LOW AUDIO FROM XM OR XM INOPERATIVE: SYMPTOM 15
Locate Vehicle in “Open

Area” with Line of Site to
Southern Sky.
Does XM Icon Appear on

Radio Display When
Moding Through Bands
With Two or More Signal
Bars Present on Display?
YES NO
Does “Check Install Breakout Box HD-

Antenna” or “No 42682 and Adapters HD-
Signal” Appear on 45325 to Connector [185].
Radio Display? Measure Voltage at Breakout
Box (Black) Between Termi-
nals 9 (+) and 10 (-). Is
YES NO
YES NO
Go to XM, NO Disconnect Connector [28].
OR INTER- Install Breakout Box HD-
MITTENT 47918. Measure AC Voltage
RECEPTION, on Breakout Box [28],
11 (-) and 12 (+). Voltage Terminals 10 to Ground.
Test 6.5p. Between Terminals 30 and 18
(Right Channel) and also
One Ohm?
Between Terminals 7 and 18
(Left Channel). Is Varying AC
Voltage (0-1.5 VAC) Present YES NO
While XM is Active?
YES NO

XM Module. HD-47918 Breakout Box to Locate and Locate and
YES NO Radio and Harness in Fairing. Repair Open Repair Open
6126 Measure Continuity Between on R/O Wire on BK/GN Wire
Terminal 11 on HD-42682 Between Con- Between Con-
(Black) and Terminal 13 on nector [185B] nector [185B]
Replace Connect 35-pin connector HD-
HD-47918 [28] and also and Radio and Ground.
Radio. 47918 Breakout Box to Radio and
Between Terminal 12 on HD- Memory Fuse.
Harness in Fairing. Measure Con- 6129
6101 42682 (Black) and Terminal
tinuity Between Terminal 8 on 6129
14 on HD-47918 [28]. Is
Connector [185B] and Terminal
Continuity Present?
18 on HD-47918 [28], Between
Terminal 6 on Connector [185B]
and Terminal 30 on HD-47918
[28] and also Between Terminal 7 YES NO
on [185B] and Terminal 7 on HD-
47918 [28]. Is Continuity Present?
Wire Between
YES NO 6101 Connectors [185B]
and [28B].
Go to NO OR LOW Locate and Repair 6128

AUDIO FROM XM OR Open on R, W or BK
XM INOPERATIVE, Test Wire Between
6.5o (Part 2 of 2). Connectors [185B]
and [28B].
6158 NOTE
XM Available in U.S. Only.

HOME
Test 6.5o (Part 2 of 2)
NO OR LOW AUDIO FROM XM OR XM INOPERATIVE: SYMPTOM 15
From NO OR LOW
AUDIO FROM XM OR
XM INOPERATIVE, Test
6.5o (Part 1 of 2).
Measure Continuity
Between Terminals 18, 30
and 7 on HD-47918 [28]. Is
Continuity Present?
YES NO
Measure Continuity Locate and Repair

Between Terminals 18, 30 Short Between R, W
and 7 on HD-47918 [28] or BK Wires Between
and Ground. Is Continuity Connectors [185B]
Present? and [28B].
6157
YES NO
Measure Voltage Between Locate and Repair

Terminals 18, 30 and 7 on Short to Ground on R,
HD-47918 [28] and W or BK Wires
Ground. Is Voltage Greater Between
Than 8 VDC Present? Connectors [185B]
and [28B].
6157
YES NO

XM Module. Short to Voltage on R,
W or BK Wires
6126 Between Connectors NOTE
[185B] and [28B]. XM Available in U.S. Only.
6157


HOME
(BK)
f2376a8x
[28B]
1
2
3
4 XM
5 [185B]
6
7 W
8
9 1
10 2
11 3
12 4
13 Y/O 5 TO
14 Y/V R 6
TO 15 W 7 XM MODULE
ULTRA 16 BK 8 [185A]
RADIO 17 R/O 9
18 BK BK/GN 10
[28A] 19 Y/O 11
20 Y/V 12
21
22
23
24
25
26
27
28
29
30 R
31
32
33
34
35
1 1
2 2
INTERCONNECT 3 3
4 4
5 5
6 6 BK/GN R 6 6 R
5 5 Y/V W 7 7 W
4 4 Y/O BK 8 8 BK
3 3 R/O R/O 9 9 R/O
2 2 BK/GN 10 10 BK/GN
1 1 Y/O 11 11 Y/O
Y/V 12 12 Y
Y/V
[6B] [6A] AUDIO C.B. [184B] [184C]
(BK)
HARNESS
70160-06 & 70164-06 AND IS
1 MAIN
2
3 HARNESS TO GROUND
4
5
6 BK/GN
7 D D
8 BK/GN C C
9 B B
10 R/O A A
TO R/O
11 BK/GN
RADIO 12 [15A] [15B]
[27A] 13
(BK) 14 (BK)
15
16
17
18
20 R/O 15 AMP
21
BK/GN
22
R/O
23
R/O
BK/GN
Figure 6-41. XM Circuit

HOME
Test 6.5p
XM - NO OR INTERMITTENT RECEPTION: SYMPTOM 16
Antenna Located in
“Open Area” with Line of
Site to Southern Sky?
YES NO
Are Metal Objects Relocate

Obstructing Properly Vehicle.
Installed Antenna?
YES NO
With Ignition ON, Measure Relocate Vehicle

Voltage at XM Antenna and/or Properly
Connector at Back of XM Install Antenna.
Module Between Center
Contact and Radio Case.
Does Voltage Equal
4.25-4.75 VDC?
YES NO
With Ignition OFF, Mea- Replace

sure Resistance of XM XM Module.
Antenna at XM Antenna
Connector Between Cen- 6126
ter Contact and Cable
Shield. Does Resistance
Equal 35-55 Ohms?
YES NO
Replace Replace
XM Module. XM Antenna.
6126 6146

HOME
Test 6.5q (Part 1 of 2)
NAVIGATION INOPERATIVE: SYMPTOM 17
Verify Navigation CD is in Good

Condition and Navigation Mod-
ule is Properly Seated Onto
Radio and Screws are Installed.
Is Navigation CD in Good Con-
dition and Module Properly
Seated and Installed? Swap With Known
Good Navigation Mod-
ule. Does It Work?
YES NO
Press NAV Button on Remove and YES NO

Radio With Power ON. Reinstall Module
Does the Radio Show and Try Again.
Navigation Screen (i.e. System Replace
Not the “Navigation is OK. Radio.
Not Installed” Screen)?
8197 6101
NO
YES
NO
Disconnect Radio Power for 15
Seconds. Reconnect Power.
Turn the Radio ON With No Nav- Does the Starting Navi-
igation CD Inserted and Press gation Screen Show
NAV Button. Does Display Show “GPS Module Error?”
“GPS Antenna Error” in the
Starting Navigation Screen
(at the Bottom)?
YES NO
YES
Replace Go to FM Radio Band. Enter
Radio Test Menu (Softkey 1, DIAGNOSTIC SPEED TYPE
Navigation
Measure Voltage at Navigation Module. Softkey 3 and OK Simulta- Speed Type Model Year
Antenna Connector at Back of neously). Use Arrow Down to J1850 2006
Navigation Module Between Cen- 8198 Select Diagnostic Speed Type. Low 1998-2003
ter Contact and Radio Case. Does Is Speed Type Correct? High 2004-2005
Voltage Equal 4.5-5.3 VDC?
YES NO
YES NO
Press Arrow Down Until Diag- Press “Change” at

Measure Resistance at Naviga- Replace
nostic Speed Input Appears. If Softkey 4 Until Cor-
tion Antenna Connector Navigation
Stationary, Should Read 0. Ride rect Speed Type is
Between Center Contact and Module.
Motorcycle Around Block With Displayed. Press “Exit”
Cable Shield. Does Resistance
This Screen Showing (Monitor at Softkey 6 to Store
Equal 105K to 122K Ohm? 8198
Both This Display and Speed- Setting. Cycle Ignition
ometer). Does the Number on Switch.
the Screen Increment?
YES NO
YES NO
Replace Replace
Navigation Navigation
Module. Antenna. Go to NAVIGATION Did Speedometer
8198 8199
INOPERATIVE, Test Show Correct
6.5q (Part 2 of 2). Speed?
YES
NO
Confirm proper operation with no DTCs. Fix Speed
Input.

HOME
Test 6.5q (Part 2 of 2)
NAVIGATION INOPERATIVE: SYMPTOM 17
From NAVIGATION
INOPERATIVE, Test
6.5q (Part 1 of 2).
Antenna Located in
“Open Area” With Line of
Site to Southern Sky?
YES NO
Insert Navigation CD and Let it Relocate

Load. Press OK When Prompted Motorcycle.
and Go to Save (Softkey 5).
Press Softkey 4 (GPS). Observe
Number of Satellites and Latti-
tude/Longitude. Are There Any
Satellites (May Have to Wait Up
to 5 or 10 Minutes). Do You Have
Any Satellites?
YES NO
Insure That Navigation Antenna Replace

is Properly Installed With No Navigation
Obstructions (Stock Configura- Module.
tion). Is Antenna Properly
Installed? 8198
YES NO
Replace Properly Install

Navigation Antenna.
Module.
8198

HOME
Test 6.5r
AVC INOPERATIVE: SYMPTOM 18
Go to FM Radio Band. Enter Radio DIAGNOSTIC SPEED TYPE

Test Menu (Softkey 1, Softkey 3 and Speed Type Model Year
OK Simultaneously). Use Arrow J1850 2006
Down to Select Diagnostic Speed Low 1998-2003
Type. Is Speed Type Correct? High 2004-2005
YES NO
Press Arrow Down Until Diag- Press “Change” at

nostic Speed Input Appears. If Softkey 4 Until Cor-
Stationary, Should Read 0. Ride rect Speed Type is
Motorcycle Around Block With Displayed. Press “Exit”
This Screen Showing (Monitor at Softkey 6 to Store
Both This Display and Speed- Setting. Cycle Ignition
ometer). Does the Number on Switch.
the Screen Increment?
YES NO
Adjust AVC by Press- See DTC U1016,

ing “Audio +” Until One J1850 LOST COM-
or More Bars are MUNICATIONS
Present. WITH ECM/ICM,
Test 6.4a.

HOME
Test 6.5s (Part 1 of 4)
HANDLEBAR, PASSENGER OR SIDECAR SWITCHES INOPERATIVE: SYMPTOM 19
While Pressing Any Two Softkeys (Presets),

Turn Ignition Switch ON to Enter Diagnostic
Mode. Will Radio Enter Diagnostic Mode?
YES NO
Is Fault Present? Replace

Radio.
6101
YES NO
See DIAGNOSIS for applicable DTC: Depress applicable switch to ver-

ify handlebar, passenger and
DTC DESCRIPTION GO TO sidecar switch functionality:
B2006 Radio Switches Stuck or Open Audio Up
Replace Radio. Audio DN
Audio
B2007 Handlebar Switches Shorted High
Audio Test 6.2b (Part 1 of 3) Mode Up
Mode Test 6.2b (Part 2 of 3) Mode DN
PTT/Squelch Test 6.2b (Part 3 of 3) Mode
B2008 Handlebar Switches Shorted Low PTT
Audio Test 6.2c (Part 1 of 3) Squelch +
Mode Test 6.2c (Part 2 of 3)
Squelch -
PTT/Squelch Test 6.2c (Part 3 of 3)
B2009 Handlebar Switches Stuck or Open The Display Will Show Each
Audio Test 6.2d (Part 1 of 3) Function When Pressed.
Mode Test 6.2d (Part 2 of 3) Does it?
B2010 Passenger Switches Shorted High
Audio/PTT Test 6.2e (Part 1 of 2)
YES NO
Mode Test 6.2e (Part 2 of 2)
B2011 Passenger Switches Shorted Low
Audio/PTT Test 6.2f (Part 1 of 2) No Current Fault Found. Which Switches Are
Mode Test 6.2f (Part 2 of 2) Repeat Function Verification Inoperative?
B2012 Passenger Switches Stuck or Open While Wiggling Harness.
Audio/PTT Test 6.2g (Part 1 of 2)
Mode Test 6.2g (Part 2 of 2)
B2013 Sidecar Switches Shorted High
PTT/Mode Test 6.2h
B2014 Sidecar Switches Shorted Low
PTT/Mode Test 6.2i
B2015 Sidecar Switches Stuck or Open
PTT/Mode Test 6.2j
Handlebar Passenger Sidecar

Switches Switches Switches
Go to HANDLEBAR Go to PASSENGER Go to SIDECAR SWITCHES

SWITCHES INOPERATIVE, SWITCHES INOPERATIVE, INOPERATIVE, Test 6.5s
Test 6.5s (Part 3 of 4). Test 6.5s (Part 2 of 4). (Part 4 of 4).
Confirm proper operation
with no DTCs.

HOME
NOTE
From PASSENGER See Diagnostic Notes on Page 6-61.
SWITCHES INOPERATIVE,
Test 6.5s (Part 1 of 4).
Audio/PTT or Mode
Switch Inoperative?
Audio/PTT
Switch Mode Switch
Install Radio Breakout

Box HD-47918. Is
Box HD-47918. Is
Resistance to Ground
Less Than 5K Ohms on
Terminals 11, 12, 23
Terminals 11, 23, 34
and 34 on Connector
and 35 on Connector
[28]?
[28]?
YES NO YES NO
12 12
Go to DTC B2011, Is Voltage Greater Go to DTC B2011, Is Voltage Greater
PASSENGER Than 8 Volts on Termi- PASSENGER MODE Than 8 Volts on Termi-
AUDIO/PTT SWITCH nals 11, 23, 34 and 35 SWITCH SHORTED LOW, nals 11, 12, 23 and 34
SHORTED LOW, on Connector [28]? Test 6.2f (Part 2 of 2). on Connector [28]?
Test 6.2f (Part 1 of 2).
YES NO YES NO
Go to DTC B2010, 12 Go to DTC B2012, Go to DTC B2010, 12 Go to DTC B2012,

PASSENGER AUDIO/ PASSENGER AUDIO/ PASSENGER MODE PASSENGER MODE
PTT SWITCH PTT SWITCH STUCK SWITCH SHORTED SWITCH STUCK OR
SHORTED HIGH, OR OPEN, Test 6.2g HIGH, Test 6.2e OPEN, Test 6.2g
Test 6.2e (Part 1 of 2). (Part 1 of 2). (Part 2 of 2). (Part 2 of 2).
with no DTCs.

HOME
LEFT & RIGHT REAR f2353g8x LEFT & RIGHT REAR f2353h8x
PASSENGER CONTROLS PASSENGER CONTROLS
COLOR ORANGE/ PINK/ VIOLET/ GRAY/ COLOR ORANGE/ PINK/ VIOLET/ GRAY/
BLACK WHITE BLACK WHITE BLACK WHITE BLACK WHITE
POSITION POSITION
UP/+VOL RIGHT REAR UP/+VOL LEFT REAR
MODE/PTT SPEAKER & MODE/PTT SPEAKER &
DOWN/-VOL CONTROLS DOWN/-VOL CONTROLS
(BK) [41A] [41B]

(BK) [42A] [42B]
PK/W 1 1 PK/W +VOL PK/W 1 1 PK/W UP
GY/W 2 2 GY/W PTT GY/W 2 2 GY/W
V/BK 3 3 V/BK V/BK 3 3 V/BK MODE
-VOL
O/BK 4 4 O/BK BN/W 4 4 O/BK DOWN
5 5 5 5
6 6 6 6
(BK) (BK)
[28B] [28B]
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
TO 11 V/BK TO 11 V/BK
ULTRA 12 ULTRA 12 BN/W
RADIO 13 RADIO 13
[28A] 14 14
15 [28A] 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 GY/W 23 GY/W
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31
32 32
33 33
34 PK/W 34 PK/W
35 O/BK 35
Figure 6-42. Passenger Audio/PTT Switch Circuit Figure 6-43. Passenger Mode Switch Circuit

Interconnect Harness to Right Handlebar 12-Place Deutsch Inner Fairing - Fork Stem Nut Lock Plate
[22]
Switches (Black) (Left Side)
Interconnect Harness to Left Handlebar 12-Place Deutsch
[24] Inner Fairing- Left Fairing Support Brace
Switches (Gray)

HOME
NOTE
From HANDLEBAR
SWITCHES INOPERATIVE,
Test 6.5s (Part 1 of 4).
Audio, Mode or PTT/Squelch

Switch Inoperative?
PTT/Squelch
Switch

Box HD-47918. Is
Mode Switch Less Than 5K Ohms on
Terminals 5, 7, 8 and
22 on Connector [27]?
Box HD-47918. Is
Less Than 5K Ohms on YES NO
Terminals 3, 4, 5 and 6
on Connector [27]?
12
Go to DTC B2008, HAN- Is Voltage Greater
DLEBAR PTT/SQUELCH Than 8 Volts on Termi-
SWITCH SHORTED LOW, nals 5, 7, 8 and 22 on
Test 6.2c (Part 3 of 3). Connector [27]?
YES NO
12 Go to DTC B2008, Is Voltage Greater

HANDLEBAR MODE Than 8 Volts on Termi- YES NO
13 SWITCH SHORTED nals 3, 4, 5 and 6 on
LOW, Test 6.2c (Part Connector [27]?
2 of 3).
12 Go to DTC B2007, Go to DTC B2009,
HANDLEBAR PTT/ HANDLEBAR PTT/
SQUELCH SWITCH SQUELCH SWITCH
SHORTED HIGH, STUCK OR OPEN,
YES NO
Test 6.2b (Part 3 of 3). Test 6.2d (Part 3 of 3).
12 Go to DTC B2007, Go to DTC B2009,

HANDLEBAR MODE HANDLEBAR MODE
Audio Switch 13 SWITCH SHORTED SWITCH STUCK OR
HIGH, Test 6.2b (Part OPEN, Test 6.2d
2 of 3). (Part 2 of 3).
Box HD-47918. Is
Terminals 3, 8, 22 and
23 on Connector [27]?
YES NO
12
Go to DTC B2008, HAN- Is Voltage Greater
DLEBAR AUDIO SWITCH Than 8 Volts on Termi-
13
SHORTED LOW, Test nals 3, 8, 22 and 23 on
6.2c (Part 1 of 3). Connector [27]?
YES NO
12 Go to DTC B2007, HAN- Go to DTC B2009, HAN-

DLEBAR AUDIO SWITCH DLEBAR AUDIO SWITCH H A R L E Y- D AV I D S O N
13 SHORTED HIGH, Test STUCK OR OPEN, Test with no DTCs.
6.2b (Part 1 of 3). 6.2d (Part 1 of 3).

HOME
LEFT HAND INTERCONNECT RIGHT HAND CONTROLS

CONTROLS HARNESS SWITCH BROWN/ PINK/ VIOLET/ GRAY/
12 12 EXCEPT FLHTP UP X X
GY/GN 11 11 GY/GN MODE X X
GN/BE 10 10 GN/BE DOWN X X
PK/W 9 9 PK/W
BN/BK 8 8 BN/BK RADIO FUNCTION SWITCH
7 7
6 6 RIGHT DIRECTIONAL SWITCH
5 5
4 4 ENGINE OFF/RUN SWITCH
3 3
2 2
1 1 START SWITCH
CRUISE SET/RESUME SWITCH
[24B] [24A] (ULTRA MODELS ONLY)
SWITCH VIOLET/ GRAY/ ORANGE/ BROWN/

+SQ UP (FORE) X X
PTT (PUSH) X X
-SQ DN (AFT) X X
PTT & SQ STOP LAMP SWITCH

(ULTRA MODELS ONLY)
HORN SWITCH
1 1
HEADLAMP HI/LO SWITCH 2 2
LEFT DIRECTIONAL SWITCH 3 3
4 4
RADIO AUDIO CONTROL 5 5
6 6
BN/W 7 7 BN/W
SWITCH
POSITION
PINK/
WHITE
GREEN/
BLUE
BROWN/
BLACK
GRAY/
GREEN
GY/W 8 8 GY/W
+VOL X X PK/W 9 9 PK/W
AUDIO X X V/BK 10 10 V/BK
-VOL X X 11 11
12 12 INTERCONNECT
LEFT HAND CONTROLS RIGHT HAND
CONTROLS
[22B] [22A]
ALL MODELS
EXCEPT FLHTP
[27B]
[27B]
1
2
1 3 PK/W
2 4 GY/W
3 PK/W 5 V/BK
4 6 BN/W
5 7
6 8
7 9
8 BN/BK
9 TO 10
TO 10 RADIO 11
RADIO 11 12
12 [27A] 13
[27A] 13 (BK) 14
(BK) 14 15
15 16
16
17 17
18 18
19 19
20 20
21 21
22 GY/GN 22
f2353d8x 23 GN/BE
f2353e8x 23
Figure 6-44. Handlebar Audio Switch Circuit Figure 6-45. Handlebar Mode Switch Circuit

f2353c8b CONTROLS HARNESS [27B]
O/BK 12 12 O/BK
GY/GN 11 11 GY/GN 1
10 10 2
9 9 3
BN/BK 8 8 BN/BK 4
V/BK 7 7 V/BK V/BK 5
6 6 6
5 5 O/BK 7
4 4 BN/BK 8
3 3 9
2 2 10 TO
1 1 11
12 RADIO
13 [27A]
14 (BK)
[24B] [24A] 15
16
17
SWITCH VIOLET/ GRAY/ ORANGE/ BROWN/ 18
POSITION BLACK GREEN BLACK BLACK 19
+SQ UP (FORE) X X 20
PTT (PUSH) X X 21
-SQ DN (AFT) X X GY/GN 22
23
PTT & SQ
(PUSH TO TALK& SQUELSCH)
(ULTRA MODELS ONLY)
HORN SWITCH SWITCH PINK/ GREEN/ BROWN/ GRAY/

HEADLAMP HI/LO SWITCH +VOL X X
AUDIO X X
LEFT DIRECTIONAL SWITCH -VOL X X
LEFT HAND CONTROLS RADIO AUDIO CONTROL
ALL MODELS
EXCEPT FLHTP

HOME
4 With Key ON, Check for Voltage Between Terminals NOTE

11 (-) and 15 (+) at Breakout Box. Is Voltage Within See Diagnostic Notes on Page 6-61.
Range for Each Function?
Sidecar Minimum Maximum

Button Voltage Voltage
No Press 2.13 2.48
Mode 1.88 2.21
PTT 1.66 1.94
Tune (+) 1.33 1.67
Volume (+) 0.90 1.33
Tune (-) 0.55 0.89
Volume (-) 0.33 0.54
YES NO
Inspect Connectors
[27], [53] and [197] 0 VDC Other
for Corrosion. Is
Corrosion Present?
Go to DTC B2014,
YES NO SIDECAR PTT/
MODE SWITCH
SHORTED LOW,
Test 6.2i.
Clean or Replace
Repair Radio.
Connector.
6101
6112
0.45-4.7 5 VDC Battery

VDC Voltage
Replace 14 Disconnect Connector [197]. Go to DTC B2013,

Sidecar Con- Measure Continuity Between SIDECAR PTT/MODE
sole Switch Terminal 15 on Breakout Box SWITCH SHORTED
Assembly. and Pin 3 on Connector HIGH, Test 6.2h.
[197A] and Also Between Ter-
6111 minal 19 on Breakout Box and
Pin 4 on Connector [197A]. Is
Continuity Present?
YES NO
Replace Sidecar Locate and

Console Switch Repair Open on
Assembly. V/GY or BK/GN
Wire in Harness.
6111
6113
with no DTCs.

HOME
Test 6.5t
CD SKIPPING: SYMPTOM 20
CD in Good Condition NOTE

and Properly Formatted?
YES NO
Motorcycle Equipped Install Known Good

With CB/Intercom? Factory Formatted CD.
NO YES
Turn Off CB/Intercom.

CD Still Skipping?
YES NO
Are Handlebar Risers Possible Audio Inter-

Contacting Bottom of ruptions Caused by
Radio Chassis? Incoming CB or Inter-
com Signals.
YES NO
Loosen Radio Chassis Install Radio Breakout Box HD-

and Realign to Provide 47918. With Ignition and Radio
Adequate Clearance. ON, Measure Voltage Drop
Between Battery Positive (+)
6171 and Terminals 10 (-) and 20 (-).
Is Voltage Drop Greater Than
0.5 Volts?
YES NO
Locate and Repair With Ignition and Radio ON,

Source of Voltage Measure Voltage Drop
Drop Between Battery Between Battery Negative (-)
Positive and Connec- and Terminals 11 (+) and 19
tor [27B]. (+). Is Voltage Drop Greater
Than 0.5 Volts?
6172
YES NO
Locate and Repair Source of Inspect Front Motor

Voltage Drop Between Bat- Mount. Is Front Motor
tery Negative and Connector Mount Damaged or
[27B]. Closely Inspect Ground Misaligned?
at Frame on Right Side of
Steering Head, as this May be
a Source of High Resistance.
YES NO
6172
Align or Do Exhaust System

Replace Front Mounts Allow Muffler to
Motor Mount. Isolate Vibration (Not Put-
ting Exhaust in a Bind)?
6173
YES NO
with no DTCs. 15
Replace Radio. Correct Exhaust
Mount Alignment.
6174

HOME
Test 6.5u (Part 1 of 5)
HANDS FREE PHONE MODULE INITIAL DIAGNOSTICS: SYMPTOM 21
Able to Mode to
Phone?
YES NO
Able to Pair Phone Go to INFOTAINMENT BUS

With Module? LOST COMMUNICATIONS
WITH HANDS FREE PHONE
MODULE, Test 6.4d.
YES NO
Able to Make/ Go to HANDS FREE

Receive Phone PHONE MODULE - PHONE
Calls on Radio? NOT PAIRING, Test 6.5u
(Part 5 of 5).
YES NO
Can They Hear Is Phone Compatible?

You? (See Phone Compatibility
List on H-D Net.)
YES NO
YES NO
Can You Hear Go to NO OR LOW AUDIO TO

Them? HANDS FREE PHONE MOD- Contact Cellular Source Compatible
ULE, Test 6.5u (Part 2 of 5). Provider Technical Phone.
Service.
YES NO
Does Phone Book Go to NO OR LOW AUDIO

Download Completely? FROM HANDS FREE
PHONE MODULE, Test
6.5u (Part 3 of 5).
YES NO
Name of Phone Some Phones or Sim

Service Provider Cards do not Support
Displayed? all Features.
NO
YES
Is Signal Strength
Displayed in Upper
Right Hand Corner?
NO
YES
System OK.

HOME
NO OR LOW AUDIO TO HANDS FREE PHONE MODULE: SYMPTOM 21
NOTE
Does Phone Icon See Diagnostic Notes on Page 6-61.
Appear on Radio Dis-
play When Moding
Through Bands?
YES NO
Go to NO OR LOW 16 Measure Voltage at

AUDIO FROM MICRO- Connector [194B]
PHONES, Test 6.5m Between R/O Terminal 1
(Part 1 of 4). (+) and BK/GN Termi-
nal 2 (-). Is Battery Volt-
age Present?
YES NO

Connector [194B] Y/O Ter- Connector [194B], Between
minal 17 (-) and Y/V Termi- BK/GN Terminal 2 to
nal 18 (+). Voltage Should Ground. Is Resistance Less
be 4-6 VDC. Is It? Than One Ohm?
YES NO YES NO
Replace Hands Connect 35-pin connector Locate and Repair Locate and Repair
Free Phone HD-47918 Breakout Box to Open on R/O Wire Open on BK/GN
Module. Radio and Harness in Fairing. Between Connector Wire Between
Measure Continuity Between [194B] and Radio Connector [194B]
Terminal 17 on Connector Memory Fuse. and Ground.
[194B] and Terminal 13 on
HD-47918 [28], and also
Between Terminal 18 on Con-
nector [194B] and Terminal
14 on HD-47918 [28]. Is Con-
tinuity Present?
YES NO

Wire Between
Connectors [194B]
and [28B].

HOME
(BK)
[28B] f2376z8x
1
2
3
4
5
6
7
8
9
10
11
12
13 Y/O
TO 14 Y/V
ULTRA 15
RADIO 16
[28A] 17
18
19
20
21
22 ++BK
23
24
25
26
27
28
29
30
31
32
33 ++R
34
35
++R 1 1 ++R
++BK 2 2 ++BK
INTERCONNECT 3 3
4 4
5 5
6 6 BK/GN 6 6
5 5 Y/V 7 7
4 4 Y/O 8 8
3 3 R/O R/O 9 9 R/O
2 2 BK/GN 10 10 BK/GN
1 1 Y/O 11 11 Y/O
Y/V 12 12 Y/V
[6B] [6A] C.B. [184B] [184C]
(BK) P/N 70169-06 - P&A NON-ULTRA
BK/GN
70160-06 & 70164-06 AND IS
++BK
R/O
Y/O
Y/V
++R
1 2 34 5678 [187B]
[27B]
1 2 34 5678 [187A]
1
2
3 MAIN ++BK
Y/O
R/O
BK/GN
Y/V
++R
HARNESS TO GROUND
4
5
6 BK/GN
7 D D
C C [194B]
8 BK/GN
9 B B
10 R/O A A
TO R/O
11 BK/GN R/O 1
RADIO 12 [15A] [15B] BK/GN 2
[27A] 13
HANDS FREE MODULE

(BK) 14 (BK)
15
16
17
18
19 BK/GN RADIO MEMORY FUSE Y/O 17
20 R/O 15 AMP Y/V 18
21
22
BK/GN
23
R/O
++R 45
++BK 46
R/O
BK/GN


HOME
NO OR LOW AUDIO FROM HANDS FREE PHONE MODULE: SYMPTOM 21
NOTE
Using Mode Switch,

Will Radio Enter
“Phone” Mode?
YES NO
17 Disconnect Connector [28]. 16 Measure Voltage at Con-

Install Breakout Box HD- nector [194B] Between R/O
47918. Measure AC Voltage Terminal 1 (+) and BK/GN
on Breakout Box [28], Terminal 2 (-). Is Battery
Between Terminals 4 and 27. Voltage Present?
Is Varying AC Voltage (0-5
VAC) Present While Voice
Prompt is Responding?
YES NO

YES NO Connector [194B] Y/O Ter- Connector [194B], Between
minal 17 (-) and Y/V Termi- BK/GN Terminal 2 to
12 nal 18 (+). Voltage Should Ground. Is Resistance Less
be 4-6 VDC. Is It? Than One Ohm?
Radio. HD-47918 Breakout Box to
Radio and Harness in Fairing.
Measure Continuity Between
Terminal 8 on Connector
[194B] and Terminal 4 on HD- YES NO
47918 [28], Between Terminal
9 on Connector [194B] and
Terminal 27 on HD-47918 Locate and Repair Locate and Repair
[28]. Is Continuity Present? Open on R/O Wire Open on BK/GN
Between Connector Wire Between
[194B] and Radio Connector [194B]
Memory Fuse. and Ground.
YES NO
Go to NO OR LOW Locate and Repair YES NO

AUDIO FROM Open on R or BK
HANDS FREE PHONE Wire Between
MODULE, Test 6.5u Connectors [194B] Replace Hands Connect 35-pin connector
(Part 4 of 5). and [28B]. Free Phone Module. HD-47918 Breakout Box to
Radio and Harness in Fairing.
Terminal 17 on Connector
[194B] and Terminal 13 on
HD-47918 [28], and also
Between Terminal 18 on Con-
nector [194B] and Terminal
14 on HD-47918 [28]. Is Con-
tinuity Present?
YES NO

Wire Between
Connectors [194B]
and [28B].

HOME
(BK)
f2376d8x
[28B]
1
2
3
4 R
5
6
7
8
9
10
11
12
13 Y/O
TO 14 Y/V
ULTRA 15
RADIO 16
[28A] 17
18
19
20
21
22
23
24
25
26
27 BK
28
29
30
31
32
33
34
35
1 1
2 2
INTERCONNECT 3 3
4 4
5 5
6 6 BK/GN 6 6
5 5 Y/V 7 7
4 4 Y/O 8 8
3 3 R/O R/O 9 9 R/O
2 2 BK/GN 10 10 BK/GN
1 1 Y/O 11 11 Y/O
Y/V 12 12 Y/V
[6B] [6A] C.B. [184B] [184C]
(BK) P/N 70169-06 - P&A NON-ULTRA
BK/GN
70160-06 & 70164-06 AND IS
R/O
Y/O
Y/V
1 2 34 5678 [187B]
1 2 34 5678 [187A]
Y/O
R/O
BK/GN
Y/V
[194B]
[27B]
R/O 1
1 BK/GN 2
2
3 MAIN
HANDS FREE MODULE
TO GROUND
4 HARNESS
5
6 BK/GN
7 D D R 8
8 BK/GN C C BK 9
9 B B
10 R/O A A
TO R/O
11 BK/GN
RADIO 12 [15A] [15B]
[27A] 13
(BK) 14 (BK)
15 17
16 Y/O
Y/V 18
17
18
20 R/O 15 AMP
21
22
BK/GN
23
R/O
R/O
BK/GN

HOME
NO OR LOW AUDIO FROM HANDS FREE PHONE MODULE: SYMPTOM 21
From NO OR LOW AUDIO

FROM HANDS FREE
PHONE MODULE, Test 6.5u
(Part 3 of 5).

Terminals 4 and 27 on HD-
47918 [28]. Is Continuity
Present?
YES NO
Measure Continuity Between Locate and Repair

Terminals 4 and 27 on HD- Short Between R and
47918 [28] and Ground. Is BK Wires Between
Continuity Present? Connectors [194B]
and [28B].
YES NO
Measure Voltage Locate and Repair

Between Terminals 4 Short to Ground on R
and 27 on HD-47918 or BK Wires Between
[28] and Ground. Is Connectors [194B]
Voltage Greater and [28B].
Than 9 VDC
Present?
YES NO
Replace Hands Free Locate and Repair

Phone Module. Short to Voltage on R
or BK Wires Between
Connectors [194B]
and [28B].


HOME
HANDS FREE PHONE MODULE - PHONE NOT PAIRING: SYMPTOM 21
Is Phone Compatible?
NOTE
Check phone compatibility at
Harley-Davidson web page
or see dealer for listing.
YES NO
Hands Free (Blue- Obtain

tooth) Enabled on Compatible
Phone? Phone.
YES NO
Will Phone Locate Enable

Hands Free Hands Free
Phone Module? (Bluetooth)
on Phone.
YES NO
System OK. Replace Hands Free

Contact Cell Phone Phone Module
Provider Technical Antenna. Will Phone
Support. Locate Hands Free
Phone Module?
YES NO
System OK. Replace

Hands Free
Phone Module.

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HOME

RADIO DIAGNOSTICS 6.1

SYSTEM DESCRIPTION Radio Diagnostic Display

To use this feature, start the motorcycle, access the radio

2006 Touring: Sound System 6-1

While pressing and holding

No switches shorted Switches shorted Displays diagnostic trouble code (DTC).

Displays the failed speaker(s) and Open/Shorted status.

AVC Speed Pulses Update

AVC Region Update Calibration Data:

Switch Diag Test Software F

Run Test Diag Test Software

Figure 6-1. Initial Diagnostics- Radio Diagnostic Display

6-2 2006 Touring: Sound System

2006 Touring: Sound System 6-3

6-4 2006 Touring: Sound System

2006 Touring: Sound System 6-5

RADIO SWITCH DIAGNOSTICS: DTC B2006-B2015 6.2

Table 6-2. Code Description

B2006 Radio Switch Stuck or Open

1. Install RADIO BREAKOUT BOX (Part No. HD-47918).

2. Install BREAKOUT BOX (Part No. HD-42682) between

3. Use HARNESS CONNECTOR TEST KIT (Part No. HD-

4. Use HARNESS CONNECTOR TEST KIT (Part No. HD-

6-6 2006 Touring: Sound System

While Pressing Any Two Softkeys (Presets),

Will Radio Enter Go to RADIO

Tests Run Automatically. Replace

See DIAGNOSIS for applicable DTC: Depress applicable switch to ver-

DTC DESCRIPTION GO TO Face Plate Switches No Current Fault

DTC DESCRIPTION GO TO Handlebar Switches

DTC DESCRIPTION GO TO Passenger Switches

DTC DESCRIPTION GO TO Sidecar Switches

2006 Touring: Sound System 6-7

LEFT HAND INTERCONNECT

Figure 6-3. Handlebar Audio Switch Circuit

Table 6-3. Wire Harness Connectors

6-8 2006 Touring: Sound System

RIGHT HAND CONTROLS

Table 6-4. Wire Harness Connectors

2006 Touring: Sound System 6-9

LEFT HAND INTERCONNECT

Is Voltage Greater Than 7 VDC? PTT & SQ

2 RADIO AUDIO CONTROL

Figure 6-5. Handlebar PTT/Squelch Switch Circuit

Table 6-5. Wire Harness Connectors

6-10 2006 Touring: Sound System

LEFT HAND INTERCONNECT

23 (GN/BE) PTT & SQ

Table 6-6. Wire Harness Connectors

2006 Touring: Sound System 6-11

RIGHT HAND CONTROLS

Is Resistance Less Than 5K Ohms? STOP LAMP SWITCH

Table 6-7. Wire Harness Connectors

6-12 2006 Touring: Sound System

LEFT HAND INTERCONNECT

YES NO HEADLAMP HI/LO SWITCH

2 RADIO AUDIO CONTROL

Is Resistance Less Than 1

6551 6531 Figure 6-8. Handlebar PTT/Squelch Switch Circuit

Table 6-8. Wire Harness Connectors

2006 Touring: Sound System 6-13