Instrumentation

For the
Power market
Brian Hayes
VP ABB Instrumentation
ABB offers the customer the option to
chose the best fieldbus solution.

Freedom of Choice !
 System
Device
Integration

System Device
Advanced
diagnostic
Predictive
Functionality

4..20 performance &

maintenance data
System Device
Asset monitors
HART Electronic
documentation

All values
Quality Signal
HART De-central
Functions
Distributed
Traditional Control
Device-to-Device
Value
Device communication
Value DTMs
Parameter

Time
4-20mA SMART Fieldbus IndustrialIT
 App. 20% reduction in engineering, commissioning and operation
costs for an integrated Fieldbus/IndustrialIT solution

40% 30% 20% 10%

Installed HW & SW
20% of project cost
40% 30% 20% 10%
40% 30% 20% 10%
Commissioning
Installed HW & SW
16% of project cost Installed HW & SW
25% of project cost
26% of project cost

Commissioning Commissioning
Engineering
20% of project cost 20% of project cost
32% of project cost

Engineering Engineering
27% of project cost 27% of project cost

Operation & Maintenance

32% of project cost Operation & Maintenance Operation & Maintenance
28% of project cost 27% of project cost

4-20mA 17% Fieldbus 3% IndustrialIT

Solution Solution Solution

Installed HW & SW, commissioning and assumption for start up savings, Operation & Maintenace, based on - Source: FuRIOS: A
Fieldbus and Remote I/O, a system comparision, Schmieder/Tauchnitz (Aventis), Seintsch (infraserv) atp 12/2002
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Power Plant & 1 &
Feed Water ,Boiler &
Stream Monitoring
Analyzers
Pressure,Level,Flow
measurements
Actuators & Positioners
Temperature Measurement
Flow Measurement
Typical Application
Discussion
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Silica Monitor 8241
Suitable for monitoring the demineralisation of the boiler water;
for controlling boiler blow down and monitoring steam water purity
to minimize scale formation.

pH/Conductivity Analyzers AX 400

High specification, high performance analyzers for the
measurement of conductivity resistivity and pH in the
steam/water cycle and water preparation.

Complete Water/Steam Cycle sampling systems,

available rack mounted or housed in self-contained

Sodium Monitor 8037

Efficiently monitors the levels of sodium in the
steam/water circuit in order to reduce the effects
of corrosion.
 6 4> ?

Hydrogen Purity Analyzer AK100

The AK100 provides a complete system for monitoring hydrogen purity
during normal operation and purge gas monitoring during generator
commissioning and decommissioning.

Indicating Transmitter Alarm Unit ZMT

A versatile oxygen analyzer for boiler energy
management applications.

Oxygen and Combustibles Analizers

SMA90
The SMA90 is an industrial grade combustion
analyzer that continuously samples and
analyzes flue gases (
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 308
08 1 4 B

Models 264/265
Traditional DP style (210 Bar MWP)
DP High static pressure (420 BAR MWP)
Draft DP (5mbar)
Gauge/Absolute P Style
Gauge/Absolute P Style high overload
Integrally mounted seal
Remote seals DP & P (full vacuum/240°C)
Gauge/Absolute DP Style
Din & Barrel Housing
Ultra Fast response transmitter (<80 ms)
The max TD open to 100

The best offering for Power Applications

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* Mod-bus communication available for natural gas flow

measurement via Remote Transmitting Unit (RTU).
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High quality differential pressure devices for accurate,
consistent steam flow measurement applications.
Wedge meter
Orifice plates, classical Venturi tubes, Dall tubes,
Multi-port averaging Pitot flowmeter, precision meter runs.
Flow straightener for more accurate measurement.
Transmitter 2600T
 3040 3 ( / 0
Header Steam Steam
Pressure PT Temperature Flow
Steam Flow TT FT
Feedwater Flow
DP
Main Steam Drum Pressure PT
Draft Range Headers Conductivity
Steam AT

Drum LT Drum
Blowdown
Level Flow
Risers
Boiler
Furnace Bank Feedwater
AT Oxygen
Pressure PT Temperature

Airflow
Combustion Flue TT
Air Temp. TT Mud Gas
Drum
Air Flow FT
DP Feedwater
Draft Range Windbox Water Economizer PT Pressure
Pressure PT Flow DPT

Airflow
Fuel Feedwater
FURNACE FT
Flow Flow

DP FT DPT
Windbox
Draft Range
TT Ambient Air Temp.
Downcomers Forced Draft Flue Gas Temp.
Fuel Lower Air Fan
Flow
Safety Waterwell Heater
TT
Transmitter Heaters Flue Gas
Analysis and To Stack
Induced Draft Cleaning
Fan AT Equipment AT PT
DP Carbon Monoxide Opacity
DP Draft Range
Draft Range DP
Draft Range
 / / 0
Steam
Header Steam Flow
Steam
Pressure PT Temperature Flow P/T
Steam Flow TT FT
Feedwater Flow

Main Steam Drum Pressure PT

Air Headers AT
Conductivity
Steam
Flow Drum
Drum LT Blowdown
P/T
Level Flow
Risers
Boiler
Furnace Bank Feedwater
AT Oxygen
Pressure PT Temperature

Airflow
Combustion Flue TT
Air Temp. TT Mud Gas
Drum
Air Flow FT
Feedwater
Windbox Water Economizer PT Pressure
Pressure PT Flow DPT

Airflow
Fuel Feedwater
FURNACE FT
Flow Flow Feedwater
Flow
FT DPT
Windbox T
TT Ambient Air Temp.
Downcomers Forced Draft Flue Gas Temp.
Fuel Lower Air Fan
Waterwell TT
Flow Heater
Heaters Flue Gas
Analysis and To Stack
Induced Draft Cleaning
Fan AT Equipment AT PT
Fuel Gas
Carbon Monoxide Opacity
Flow
P/T
3040 6 2 0 / 0
Pressure DP
High Overload High Static Pressure
Header Steam Steam Press High Overload
Pressure PT Temperature Flow
Steam Flow TT FT
Feedwater Flow

Main Steam Drum Pressure PT

DP Headers AT
Conductivity DP
Steam
High Static Drum
High Static
Drum LT Blowdown Press
Press
Level Flow
Risers
Boiler
Furnace Bank Feedwater
AT Oxygen
Pressure PT Temperature

Airflow
Combustion
Safety Flue TT
Air Temp. TT Transmitter Mud Gas
Drum
Air Flow FT
Feedwater
Windbox Water Economizer PT Pressure
Pressure PT Flow DPT

Airflow
Fuel Feedwater
FURNACE FT
Flow Flow

FT DPT Pressure
Windbox
High Overload
TT Ambient Air Temp.
Downcomers Forced Draft Flue Gas Temp.
Fuel Lower Air Fan
Waterwell TT
Flow Heater
Heaters Flue Gas
Analysis and To Stack
Induced Draft Cleaning
Fan AT Equipment AT PT
Carbon Monoxide Opacity

Note : Most of measurement are redundant

308
08 1 8B 8 /C

Your performances, always better..

Accuracy 0.04% or 0.075%
Rangeability up 100
Five Years Stability 0,15%
Compatibility with your needs

US
DB
MO
Multi-Variable
TUV SIL2 certified transmitters
Solution software,
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0 % 1
G
4 G
G
/ 1 G

In Power Plants 7- 8% of transmitters are used

for safety applications.
The transmitter Model 268.. with all the features
and applicability of the std 2600T family is SIL 2
TUV certified and with HFT1
 Contrac Electric Actuator :

Electro-pneumatic Damper Driver

Intelligent Positioner TZID-C

 0 4

Deseupeheater Valve
Positioner
Header Steam
Blowdown Valve
Steam
Pressure PT Temperature Positioner
Flow
Steam Flow TT FT
Feedwater Flow

Main Steam Drum Pressure PT

Headers Conductivity
Steam AT
Air Flow Drum
dumper Drum LT Blowdown
Level Flow
Actuator Risers
Boiler
Furnace Bank Feedwater
AT Oxygen
Pressure PT Temperature

Airflow
Combustion Flue TT
Air Temp. TT Mud Gas
Drum
Air Flow FT
Feedwater
Windbox Water Economizer PT Pressure
Pressure PT Flow DPT

Airflow
Fuel Feedwater
FURNACE FT
Flow Flow

FT DPT Feewater Valve

Windbox
Positioner
TT Ambient Air Temp.
Downcomers Forced Draft Flue Gas Temp.
Fuel Lower Air Fan
Waterwell TT
Flow Heater
Heaters Flue Gas
Fuel Valve Analysis and To Stack
Positioner Induced Draft Cleaning
Fan AT Equipment AT PT
Carbon Monoxide Opacity
 %
Due to the high concentration of temperature
measurement in order to save costs on wiring
in the Boiler and Power Plant circuitry the Din
or Rack mounting in control room are chosen.
 %% E % / 0 F
Temp Trans
Power Plant Fast Response
High Press Temp Trans
Feed Water ,Boiler & Stream Skin Point
TW
Monitoring Header Steam Steam TW
Pressure PT Temperature
Analyzers Flow Temp Trans
Steam Flow TT FT High Pressure
Pressure,Level,Flow Feedwater Flow
TW
Measurements
Main Steam Drum Pressure PT
Temp Trans Headers Conductivity
Actuators & Positioner Steam AT
PT100 Drum
Temperature Measurement Drum LT Blowdown
Level Flow
Risers
Flow Measurement Boiler
Furnace Bank Feedwater
Typical Application AT Oxygen
Pressure PT Temperature

Airflow
Discussion Combustion Flue TT
Air Temp. TT Mud Gas
Drum
Air Flow FT
Feedwater
Windbox Water Economizer PT Pressure
Pressure PT Flow DPT

Airflow
Fuel FT
Feedwater Temp Trans
FURNACE Flow
Flow High Temp
FT DPT
Ceramic
Windbox TW
TT Ambient Air Temp.
Downcomers Forced Draft Flue Gas Temp.
Fuel Temp Trans Lower Air Fan
Waterwell TT
Flow High Temp Heater
Heaters Flue Gas
Ceramic Analysis and To Stack
TW Induced Draft Cleaning
Fan AT Equipment AT PT
Carbon Monoxide Opacity

Temp Trans
PT100
 -( -B / 1

Steam Blow-down Fuel

Drum

Risers
Boiler
Bank

Airflow
• Accurate Measurement of All Liquid Rels
Mud
Drum
Fuel Oils & Coil Slurries
• Single Tube Path for Low Pressure Drop
• Direct Mass Flow Measurement for Boiler

Airflow
FURNACE Calculations
• Measures Non-Conductive Rels

TRU-MASS
CORIOLIS
MASS METER
Benefits
No moving parts
no wear
minimum maintenance requirements
No influence of the medium temperature,
pressure, density or viscosity
No clogging of fuel line
• Rangeability 20:1 for Summer/Winter
SWIIRLMETER
• Accuracy 0.5% for Swirl, 1% for Vortex
• Optional Pt100 compensation of
saturated steam
• Local Totalization or Transmission UNIVERSITY

LOW
PRESSURE
PRS

HOSPITAL

VORTEX FLOWMETER

16” MAIN LINE

HIGH PRESSURE
up to 160 bar OFFICE
BUILDING

APARTMENT
BUILDING
Swirl and Vortex Meters:
Capable of measuring
gasses, steam and liquids
up to 400 degrees C.
 ! 6
• Low Cost
• No Moving Parts -- Long Life
BOILER • High Turndowns -- Summer/Winter Usage

EXTRACTION STEAM

DE-
DE-AERATOR

Swirl and Vortex Meters:

Capable of measuring
gasses, steam and liquids
up to 400 degrees C.
 / 1/
H B / ? MagFlowMeters:

H6 ( •Capable of measuring
liquids with process
H( / temperature up to 180
-% degrees C.
•Conductivity as low as
0,05 microS/cm

COOLING
TOWER
FIT
PLANT EFFLUENT
FE

CopaXE
MAGXM