SOLENOID VALVE 24VDC 72Ω

TO GAS SUPPLY Retrieved by ip-97-70.tricom.net, IP 186.150.97.70, on 2018-11-17 23:38:06 EST

YANDUN INSTRUMENT ZCT-3
0~0.8MPa [0~116 PSI]
INLINE BAROMETRIC SWITCH
2.5kgf/cm2 [35.6 PSI]

WHITE

WHITE
CONTROL POWER
TO TORCH GAS INLET

RED
RED
BLACK

BLACK
CUT
YEL
BLACK

15V
BLUE
SET YEL

RED WHITE
MODE SELECT

24V
240V
WHITE
CURRENT RELAY2/BLACK

GREEN
BLACK

BLACK

BLACK
12/BLUE

BLUE

BLUE
CURRENT RELAY1/BLACK RED

22V
11/BLACK

22V
CN7 CN6 CN5 CN4 CN3 10/BLUE
GAS RELAY TRIGGER

CR2_COIL(+)

CR[1,3]_COIL(+)
CR[1,3]_COIL(+)

PRESSURE_OK_LED(+)
GND

GND

GND
V+

+24V
CURRENT TRIGGER
CONTROL

CN5
RELAY^2 RELAY SWITCH BLACK
SENSE TRANSFORMER
BLACK
GND2
BLACK 11 BLUE BLACK
11/GND CURRENT RELAY SENSE
BLACK 30
30/+18V GND1
BLACK 14 RELAY BOARD CN4 GREEN
14/PWM_CNTL +12V
FHP06320608-5 +12V
BLUE
CN8

CR[1,2,3]_COIL(-)
WHITE
5KΩ TIMING CONTROL BOARD
BLACK CN2 WHITE
FHP06930703-3

24VAC_IN1
24VAC_IN2
BLACK
HEAT_SEL1 5K LINEAR COOLING FAN
BLACK BLACK TAPER POT
HEAT_SEL2 G17050HA2BL

GND
PWM ENABLE RELAY
HEAT CONTROL 230VAC 0.22A 38W
CN9 YEL
BLACK 28 15VAC_IN2
CN1 CN2 YEL
BLACK 27 15VAC_IN1

CN3 CN1

TRIGSW1/

TRIGSW2/
WHITE

BLACK

BLACK
WHITE

Retrieved by ip-97-70.tricom.net, IP 186.150.97.70, on 2018-11-17 23:38:06 EST

CONTROL SENSE

BLACK 11
BLACK 20
RED
CN5

100nF 275V
BLACK E1

100KΩ 3W
100nF 630V
BLACK G1
+24V

BOARD FHP06070509
BULK DC POWER
BLACK E2
GND
BLACK G2

RED RED RED

CN6

INVERTER BRIDGE FHP06640604-3

CN4 CN2

E1

E2
G1

G2
MDQ60-14 THERMAL SWITCH
OUT IN OPEN AT 75ºC↑
CN1 CLOSE AT 55ºC↓

BLACK IOUT
28/BLACK
BLACK 11
BLACK 28

BLACK 28
BLACK 27
BLACK 11
BLACK 20
BLACK BLACK
(N.C.) 11/BLACK
+VCC
CN4 CN3 CN3 CN1
SYP 20D102K
COMPONENTS IN SHADED
CN4-1 CN4-2 CN9 AREAS MOUNTED TO
BLACK 11 MT1 MT2 COMMON HEAT SINK FERRITE CORE 2X SYP 20D102K 17/RED

/CR1_on
IOUT
GND/11

GND/11

GND/11
V+/20
TEMP_SW/28

TEMP_SW/28
#PWM_ENABLE/27

11/RED_LED(-) 10.4x5.6x10.4mm 11/BLACK

RED 25 CN2 (OD x ID x LEN)
POWER (RED) 25/RED_LED(+) CURRENT RELAY1/BLACK
BLACK 24 BLACK
24/GRN_LED(-) CURRENT RELAY2/BLACK
BLUE 20

7T#4
BLACK 11
BLACK 30

13T#3
20/GRN_LED(+)
YELLOW 22
22/YEL_LED(+) GND/11
-VCC BLACK
WORKING (GREEN) BLACK 11
11/YEL_LED(-) PWM_A/31

G4
G3

E4
E3
CURRENT RELAY 15T

0.60mH(±)
13T#2

BLUE

BLACK
PWM_B/32

9T#1
CN3 PULL-IN @ 5.3A(±)
BLACK 11

3 2 1
FERRITE CORE GND/11 CN5 RELEASE @ 2.4A(±)
RED 17

OVERHEAT (YELLOW) 25 x 15 x 12 mm +18V/30

(OD x ID x LEN) (N.O.)
35/RED
11/GND
OUTPUT CURRENT
CN8 INVERTER MPKB2SA75U120
BLACK E4
17/ISENSE_IN SENSE 1.5mV/A TRANSFORMER 75A 1200V
BLACK G4 34/BLACK
19/-15V BLACK 11 E/U FERRITE CORE 3X STACK
GND/11 BLACK E3
16/+15V BLACK 31 PHYSICAL (PER CORE):
PWM_A/31 BLACK G3 52/YEL 92 L x 37.5 H x 15 W mm (±)
CN2-2 BLACK 32 MAGNETIC (PER CORE): 10Ω 50W
PWM CONTROL BOARD PWM_B/32
BLACK 11
51/BLACK Ac: 353 mm2 (±), Lm: 197 mm (±)
P06060506-4 GND/11 Winding sequence: 1,2,3,4 CUTTING ARC
BLACK 30 CURRENT TRANSFORMER 1.5mΩ GND (+)
+18V/30 10nF 2KV

400Ω 60W

10nF 3KV
CURRENT

CN2
PRI:SEC (1:100) x2
CN7 SENSE
15/VDIV_LO
10nF 2KV

SYP 20D102K
BLACK 14 HEAT BLACK E1
14/PWM_CNTL E1

IGBT DRIVER BOARD

SELECT
BLACK 34 BLACK G1

10nF 3KV

10nF 3KV
13/VDIV_HI (5KΩ/LT) BRIDGE CURRENT CS1/34 G1
TRANSFORMER RED 35 BLACK E2
PRI:SEC @ 1:100 CS2/35 E2 10nF 2KV
CN2-1 BLACK G2
BLACK 11 G2 TORCH

FHP06650604-4
CN6 11 2.25mH(±)
BLACK IOUT
14/PWM_CNTL
BLACK 31
31 10nF 2KV TRAFIMET

400Ω 60W

10nF 3KV
IN BLACK 11 BLACK 11 BRIDGE CURRENT BLACK 51 BLACK 32 ERGOCUT S45
11/0VAC/GND DISPLAY CS3/51 32

CN3
GND BLACK 12A BLACK 12A TRANSFORMER YEL 52 BLACK 11
12A/22VAC PRI:SEC @ 1:100 CS4/52 11
AC BLACK 30 10Ω 50W PILOT ARC
30 BLACK E4
CN1 CN10 CN5 E4 GND (+) RED
ICL7107 3.5 DIGIT LED DVM DISPLAY MODULE CN1 G4 BLACK G4
BLACK E3 PINK TRIG1/BLACK
BLUE 12 E3
DISPLAY INTERFACE 12/22VAC_IN2 BLACK G3 ELECTRODE DRIVE (-) BLACK WHITE TRIG2/BLACK
BLACK 11 G3
BOARD FHP06110508-3 11/0VAC/GND 44VAC CT
TORCH TRIGGER
11/0VAC/GND TRANSFORMER
BLUE 10 SWITCH (N.O.)
10/22VAC_IN1

CN1

ON
CHINT NP1-C20
20A SWITCH/
BREAKER
OFF
NEMA 6-50P
HOT
POWER SWITCH HOT 230VAC INPUT

AC GND
FRONT PANEL
LICENSE AND DISCLAIMER
HARBOR FREIGHT #60767 PLASMA CUTTER PAGE 1 OF 5
USE OF THIS INFORMATION IS RESTRICTED TO PRIVATE NON-COMMERCIAL PURPOSES. REDISTRIBUTION STRICTLY
PROHIBITED. COPYRIGHT (c) 2014~2015 THIRD HARMONIC, LTD. ALL RIGHTS RESERVED. SYSTEM BLOCK / CHASSIS WIRING DIAGRAM REV 0.01
The data and information contained herein are intended strictly for educational purposes, and are provided as-is without warranty of any kind, express or implied,
including conditions of merchantability or fitness for a particular purpose. No warranty is made, nor legal liability nor responsibility assumed for the accuracy,
completeness, usefulness, or usage of any data, information, apparatus, product, design, or process disclosed, nor representation made that use of said data and
information would not infringe on privately owned rights. Specifically, any and all liability and risk resulting from use of said data and information is hereby Retrieved by ip-97-70.tricom.net,
assumed fully, completely, and solely by the user, including but not limited to special, indirect, consequential damages, or any damages whatsoever. By use of IP 186.150.97.70, on 2018-11-17 23:38:06 EST
said data and information, the user understands and accepts the inherent risk accompanying any usage of any and all associated devices, including but not limited
to repair, modification, experimentation, which can result in bodily injury, partial and/or total disability, paralysis and death. The data and information herein may
contain technical inaccuracies or typographical errors. Changes and/or improvements may be made to said data and information at any time without notification. Design Capture, Documentation, Modifications Copyright (c) 2014~
Said data and information contained herein may be wholly or in part the intellectual property of others. The user of said data and information assumes all 2015 Third Harmonic Ltd. All Rights Reserved. Redistribution
responsibility and risk of complying with usage of such intellectual property, as mandated by laws and regulations in any and all jurisdictions of consequence. Strictly Prohibited.
 30

32
31
11

11
CN1
HIGH VOLTAGE
CN1 CN3
100nF C1

470µF 450V C1

470µF 450V C2

470µF 450V C3

470µF 450V C4

100KΩ 2W R1

100KΩ 2W R2
1000uF/50 C2
1KΩ R5 1KΩ R1

OUT
IN

CN2 CN4

TIP31C Q1
TIP31C Q2
GND

10µF/35 C3
10µF/35 C4
+24V
CN5 10KΩ 1W R8 10KΩ 1W R4

330KΩ R3
FR107 D1
SLA-24VDC-SL-C
NTC 6D-20 RT1

NTC 6D-20 RT2

NTC 6D-20 RT3

NTC 6D-20 RT4

SLA-24VDC-SL-C

1Ω 0.5W R2
1Ω 0.5W R6
For Q1VTH @ 3.0V, RC = 10e6 * 330k = 3.3:

TIP32C Q3
TIP32C Q4
t = -ln(1 - (VC / VIN)) * RC

SONGLE
t = -ln(1 - (3 / 24)) * 3.3 = 440ms
10KΩ 1W R7 10KΩ 1W R3
SONGLE

IRFZ34N Q1

100nF C5
CR2

10µF C6
CR1

50V
T1 T2

G1
E1
G3

G2
G4
E3

E2
E4
CN3 CN2
BULK DC POWER BOARD FHP06070509
120x115mm

HIGH VOLTAGE

IGBT DRIVER BOARD FHP06650604-4

CN6 89x52mm
G2
E2
G1
E1
10Ω 0.5W R5

10Ω 0.5W R8
FGH60N60SMD Q1

FGH60N60SMD Q2

CN1
FB FB
+VCC
FB FB
220p 2KV C3 33Ω 2W R3

2KΩ 0.5W R10

2KΩ 0.5W R9
2KΩ 0.5W R6

2KΩ 0.5W R7

FB FB
51pF C5

51pF C6
BZX55C15 ZD1 33Ω 2W R4 220p 2KV C4 BZX55C15 ZD3
BZX55C15 ZD2 BZX55C15 ZD4
MT1 MT2
FGH60N60SMD Q3

FGH60N60SMD Q4

CN4 CN3
FB FB

FB FB
2.2µF 630V C1

270KΩ 2W R1

270KΩ 2W R2

2.2µF 630V C2
2KΩ 0.5W R12

2KΩ 0.5W R13

10Ω 0.5W R11

2KΩ 0.5W R15

2KΩ 0.5W R16

10Ω 0.5W R14

FB FB
51pF C7

51pF C8

BZX55C15 ZD5 -VCC BZX55C15 ZD7

BZX55C15 ZD6 BZX55C15 ZD8
CN2

Q1~Q4: FERRITE BEADS PRESENT ON

G4
G3

E4
E3

ALL LEADS, LEADS AND FERRITE

OVERALL INSULATED VIA POTTING
HIGH VOLTAGE CN5 COMPOUND TO PREVENT HIGH
VOLTAGE ARCING.

INVERTER BRIDGE BOARD FHP06640604-3

LICENSE AND DISCLAIMER HARBOR FREIGHT #60767 PLASMA CUTTER PAGE 2 OF 5

USE OF THIS INFORMATION IS RESTRICTED TO PRIVATE NON-COMMERCIAL PURPOSES. REDISTRIBUTION STRICTLY
PROHIBITED. COPYRIGHT (c) 2014~2015 THIRD HARMONIC, LTD. ALL RIGHTS RESERVED. BULK DC POWER BOARD FHP06070509 REV 0.01
The data and information contained herein are intended strictly for educational purposes, and are provided as-is without warranty of any kind, express or implied, INVERTER BRIDGE BOARD FHP06640604-3
including conditions of merchantability or fitness for a particular purpose. No warranty is made, nor legal liability nor responsibility assumed for the accuracy, IGBT DRIVER BOARD FHP06650604-4
completeness, usefulness, or usage of any data, information, apparatus, product, design, or process disclosed, nor representation made that use of said data and
information would not infringe on privately owned rights. Specifically, any and all liability and risk resulting from use of said data and information is hereby Retrieved by ip-97-70.tricom.net,
assumed fully, completely, and solely by the user, including but not limited to special, indirect, consequential damages, or any damages whatsoever. By use of IP 186.150.97.70, on 2018-11-17 23:38:06 EST
said data and information, the user understands and accepts the inherent risk accompanying any usage of any and all associated devices, including but not limited
to repair, modification, experimentation, which can result in bodily injury, partial and/or total disability, paralysis and death. The data and information herein may
contain technical inaccuracies or typographical errors. Changes and/or improvements may be made to said data and information at any time without notification. Design Capture, Documentation, Modifications Copyright (c) 2014~
Said data and information contained herein may be wholly or in part the intellectual property of others. The user of said data and information assumes all 2015 Third Harmonic Ltd. All Rights Reserved. Redistribution
responsibility and risk of complying with usage of such intellectual property, as mandated by laws and regulations in any and all jurisdictions of consequence. Strictly Prohibited.
 THERMAL

CR1_on
SWITCH PWM CONTROL
Retrieved by ip-97-70.tricom.net, IP 186.150.97.70, on 2018-11-17 23:38:06 EST

IOUT
27
28

28

20
11

11

11
V+
V+
CN4-1 CN4-2 CN9 TAKAMISAWA +18V
RED_LED(-)/11 RY24W-K CR1
RED_LED(+)/25

PWM DRIVE OUT

GRN_LED(-)/24 /PWM DISABLE

PWM ENABLE @ GND

220nF C14
GRN_LED(+)/20 11

100nF C34

1N4007 D2
YEL_LED(+)/22 1uF C35 31

WORKING
YEL_LED(-)/11 +18V 32
CN3 470nF C38 100nF C6 11
V+ TP5 +18V 30
OVERHEAT 3.6KΩ R5 100uF C37 18KΩ R16 CN8
2.7KΩ R6 POWER

PWM DRIVE OUT

330uH L2
11
15 VIN 5.1V 10KΩ R32 31

10nF C25

10nF C26
1N4007 D8 5.1V (+/-2%) VREF 2
REFERENCE 32
10 SYNC REGULATOR
11
+18V 1.8KΩ R39 VC 13
9 RT
UNDER
30
VOLTAGE CN7
5.1KΩ R7 18nF C36

200Ω RP3
8 CT LOCKOUT
OSCILLATOR TOGGLE F/F
AOUT 11 10KΩ R41
Q
2.7KΩ R4

BZX55C 4V7
COMP
6.8KΩ R23 S R
/Q
4.7V ZD9
3 C/S-
SLOPE S Q
FREQUENCY COMP 4 C/S+
X3
BOUT 14 10KΩ R40
ADJUST 0.5V
100nF C10

0.5mA GND 12
S9014 Q1 5 NI For VCURLIM @ 0.5V, RTHEVENINC = 6.43k * 1.1e-6 = 7.07e-3:
t = -ln(1 - (VC / VTHEVENIN)) * RC
t = -ln(1 - (0.5 / 3.28)) * 7.07e-3 = 1.17ms
4.7KΩ R28 4.7KΩ R29 6 INV
E/A CURRENT LIMIT ADJUST 1

SHUTDOWN 16 BRIDGE FAULT CURRENT LIMIT

220nF C32
100nF C30

4.7nF C31
10KΩ R20
7 COMP
TP1 10nF C33

1.0KΩ R27
2.2nF C29
6KΩ
IOUT 350mV

100KΩ R26
UC3846
15KΩ R30
U5
VC/S = (VCURRENT_LIMIT_ADJUST - 0.5V) / 3 = 0.926V
+15V -15V BRIDGE
CURRENT
LIMIT
OUTPUT CURRENT

6.8KΩ R24 33KΩ R25

SENSE 1.5mV/A

50KΩ RP2

470pF C28
11

1KΩ R22
17
19 100Ω R2 TP8 BRIDGE

PRI:SEC @ 1:100
16

TRANSFORMER
CURRENT
CN2-2 SENSE
AV RANGE: [-33 .. -133]

CURRENT
4.7KΩ R31

34

FR107 D10

FR107 D19

FR107 D20
100Ω R21 100KΩ RP1 33KΩ R14

FR107 D9
TP9 MIN 35

75Ω 1W R34

75Ω 1W R36

75Ω 1W R38
HEAT SELECT

CN6

10nF C24
500Ω RP4 MAX
(5KΩ/LT)

15 1.0KΩ R9 270Ω R42

14 TP6 ISENSE
13 +15V 1.0KΩ R15 100nF C23
+15V
CN2-1 15KΩ R1
2.2uF C39

47KΩ R45

330uH L1
1KΩ R8 1KΩ R10 8 7 6 5

75Ω 1W R33

75Ω 1W R35

75Ω 1W R37
VCC

VOUT2

IN(-)2

IN(+)2

PRI:SEC @ 1:100
TRANSFORMER
FR107 D11

FR107 D12

FR107 D21

FR107 D22
270Ω R43
100nF C17

1.0KΩ R13
+15V
INPUT

CURRENT
10nF C21

100KΩ RP5
HA17358 OFFSET 51
+18V +15V NULL 52
DISPLAY

14 100nF C19 LM7818 LM78L15 CN5

11
10nF C18

1MΩ R46
VOUT1
IN OUT IN OUT TP(+15V)

IN(+)1
IN(-)1
TP2 GND

GND
12A
100nF C5

10uF C8

GND GND
CN10 -15V
10nF C40 U3 U2 1 2 3 4 U4
47Ω 1W R44

100nF C4 1N4007 D7

1000uF 50V C20 SALLEN-KEY LOW PASS

2.7KΩ R12

1N5399 D6
1nF C22

fC = 15.915kHz, Q = 0.685 5.0KΩ R11

V+
TRANSFORMER

AV_MAX = 1.54, 12db/octave

1N5399 D5
12
11 1000uF 50V C13
44VAC CT

11 1N5399 D4 V-
10
CN1 1N5399 D3
-15V
100nF C1

LM79L15
LICENSE AND DISCLAIMER HARBOR FREIGHT #60767 PLASMA CUTTER PAGE 3 OF 5
D23 USE OF THIS INFORMATION IS RESTRICTED TO PRIVATE NON-COMMERCIAL PURPOSES. REDISTRIBUTION STRICTLY
2KΩ 1W R3

PROHIBITED. COPYRIGHT (c) 2014~2015 THIRD HARMONIC, LTD. ALL RIGHTS RESERVED. PWM CONTROL BOARD P06060506-4 97x114mm REV 0.01
IN OUT TP(-15V)
100nF C11

220nF C7

100nF C3

The data and information contained herein are intended strictly for educational purposes, and are provided as-is without warranty of any kind, express or implied,
10uF C9

GND including conditions of merchantability or fitness for a particular purpose. No warranty is made, nor legal liability nor responsibility assumed for the accuracy,
220uF

completeness, usefulness, or usage of any data, information, apparatus, product, design, or process disclosed, nor representation made that use of said data and
U1
C15
50V

information would not infringe on privately owned rights. Specifically, any and all liability and risk resulting from use of said data and information is hereby Retrieved by ip-97-70.tricom.net,
assumed fully, completely, and solely by the user, including but not limited to special, indirect, consequential damages, or any damages whatsoever. By use of IP 186.150.97.70, on 2018-11-17 23:38:06 EST
said data and information, the user understands and accepts the inherent risk accompanying any usage of any and all associated devices, including but not limited
to repair, modification, experimentation, which can result in bodily injury, partial and/or total disability, paralysis and death. The data and information herein may
contain technical inaccuracies or typographical errors. Changes and/or improvements may be made to said data and information at any time without notification. Design Capture, Documentation, Modifications Copyright (c) 2014~
Said data and information contained herein may be wholly or in part the intellectual property of others. The user of said data and information assumes all 2015 Third Harmonic Ltd. All Rights Reserved. Redistribution
responsibility and risk of complying with usage of such intellectual property, as mandated by laws and regulations in any and all jurisdictions of consequence. Strictly Prohibited.
 1N4007 D1 1N4007 D2 +5V
CN1 Trace missing on "-3" +12V +5V UNUSED
PCB version
15VAC L1
15VAC LM7812 LM7805 +12V
+

20

19

18

17

16
13

15

14

13

12

11
IN OUT IN OUT

4.7KΩ R12
470µF 35V C3

470µF 35V C5

470µF 35V C8

(AIN1) P1.1
P1.3

(AIN0) P1.0
VCC

P1.6

P1.5

P1.2
P1.7

P1.4

P3.7
100nF C2

100nF C4

100nF C6

100nF C7
~ GND GND 6.8KΩ R10
~ IC1 IC2

10µF 50V C12

+5V
100nF C1 S8550 Q1
-
AT89C2051

LED1

1N4007 D3
LED2
+5V

P3.2 (INT0)

P3.3 (INT1)
D3UB100 BR1

P3.0 (RxD)

P3.1 (TxD)
CN3

RST/VPP

P3.4 (T0)

P3.5 (T1)
XTAL2

XTAL1
PWM

GND

1.2KΩ R9
ENABLE

10KΩ R4

10KΩ R3
+12V

10
4
2

9
6

7
1
IC3 OMRON
CN2 G2R-1 12VDC
IC4
+12V 1.2KΩ R1 CR1 J2

1.2KΩ R8
1 4

680Ω R6

680Ω R7
+12V
CURRENT RELAY GND1 1.2KΩ R2 2 3
CUR.
TRIGGER SWITCH GND2 J1 1 4 +12V
SW +5V

100nF C10
IC5

100nF C9

10KΩ R5
2 3
6.8KΩ R11

100nF250V C11
1 4

20pF C13

20pF C14

150Ω 1W R13
2 3 S8550 Q2
PS2501-1 x2
or 4.0MHz
CRY1

1N4007 D4
PS2501-2 x1 1 4

2 3 CN4
SOLENOID
VALVE
+5V SWITCH
PS2501-1 x2
or
PS2501-2 x1 SONGLE GAS

CN5
SLA-12VDC-SL-C
tTRIG_CUT_LOCKOUT tPWM_DISABLE tSOL_TIMEOUT CR2
Snubber connected to
TORCH SWITCH tSOL_CUT unused N.C. terminal
tTRIG_PWM TIMING CONTROL BOARD FHP06930703-3
CUTTING ARC 102x65mm

PWM ENABLE

SOLENOID VALVE tPWM_SOL

TRIGGER
BASIC CYCLE TORCH IDLE PILOT ARC CUTTING RELEASE POST COOLING

TORCH SWITCH tSOL_CUT TORCH SWITCH tTRIG_PWM tPWM_TIMEOUT2 tSOL_TIMEOUT

tTRIG_SOL_OFF tSOL_RESET_PWM
CUTTING ARC CUTTING ARC

PWM ENABLE PWM ENABLE

SOLENOID VALVE tPWM_SOL SOLENOID VALVE tPWM_SOL

ARC RESTRIKE POST COOLING ELECTRODE RESEAT PILOT ARC CUTTING PILOT ARC TIMEOUT TORCH IDLE PILOT ARC POST COOLING

PARAMETER MIN TYP MAX σ UNITS

tTRIG_PWM 50.508 63.034 75.250 7.308 ms

tTRIG_CUT_LOCKOUT
tTRIG_CUT_LOCKOUT
tPWM_SOL 25.073 25.090 25.101 0.004 ms

TORCH SWITCH tSOL_CUT tPWM_TIMEOUT1 tSOL_TIMEOUT TORCH SWITCH tSOL_CUT tSOL_CUT   3000  ms
tTRIG_PWM
tPWM_TIMEOUT1 3061.003 3073.148 3085.455 7.152 ms
CUTTING ARC CUTTING ARC
tPWM_TIMEOUT2 3035.251 3035.273 3035.286 0.005 ms
tTRIG_PWM
PWM ENABLE PWM ENABLE tSOL_TIMEOUT 20.067904 20.067914 20.067920 0.005 ms

SOLENOID VALVE tPWM_SOL SOLENOID VALVE tPWM_SOL tTRIG_SOL_OFF 50.526 63.052 75.062 7.195 ms

tSOL_RESET_PWM 702.439 702.450 702.460 0.004 ms

CUTTING ARC TIMEOUT TORCH IDLE PILOT ARC CUTTING PILOT ARC POST COOLING TRIGGER DETECT TORCH IDLE PILOT ARC tTRIG_CUT_LOCKOUT 7080   µs

tPWM_DISABLE 50.584 62.896 75.223 7.247 ms

LICENSE AND DISCLAIMER HARBOR FREIGHT #60767 PLASMA CUTTER PAGE 4 OF 5

USE OF THIS INFORMATION IS RESTRICTED TO PRIVATE NON-COMMERCIAL PURPOSES. REDISTRIBUTION STRICTLY
PROHIBITED. COPYRIGHT (c) 2014~2015 THIRD HARMONIC, LTD. ALL RIGHTS RESERVED. TIMING CONTROL BOARD FHP06930703-3 REV 0.01
The data and information contained herein are intended strictly for educational purposes, and are provided as-is without warranty of any kind, express or implied,
including conditions of merchantability or fitness for a particular purpose. No warranty is made, nor legal liability nor responsibility assumed for the accuracy,
completeness, usefulness, or usage of any data, information, apparatus, product, design, or process disclosed, nor representation made that use of said data and
information would not infringe on privately owned rights. Specifically, any and all liability and risk resulting from use of said data and information is hereby Retrieved by ip-97-70.tricom.net,
assumed fully, completely, and solely by the user, including but not limited to special, indirect, consequential damages, or any damages whatsoever. By use of
said data and information, the user understands and accepts the inherent risk accompanying any usage of any and all associated devices, including but not limited IP 186.150.97.70, on 2018-11-17 23:38:06 EST
to repair, modification, experimentation, which can result in bodily injury, partial and/or total disability, paralysis and death. The data and information herein may
contain technical inaccuracies or typographical errors. Changes and/or improvements may be made to said data and information at any time without notification. Design Capture, Documentation, Modifications Copyright (c) 2014~
Said data and information contained herein may be wholly or in part the intellectual property of others. The user of said data and information assumes all 2015 Third Harmonic Ltd. All Rights Reserved. Redistribution
responsibility and risk of complying with usage of such intellectual property, as mandated by laws and regulations in any and all jurisdictions of consequence. Strictly Prohibited.
 CN7 CN6 CN5 CN4 CN3

3.3KΩ R1
20KΩ R2 10KΩ RP1

LED1
CN8 J1 1N4007 D2

100nF C6
10nF C7
LM7824 470uF/50 C3
OUT IN

100nF C4
GND
OMRON 100nF C1
G2R-1 IC1
CLION CLION
24VDC

D3UB100 BR1
HHC68A-2Z HHC68A-2Z
CN9 JQX-13F JQX-13F CR1
CR2 CR3

-
1N4007 D1

~
~
1N4007 D3

100nF C5
100nF C2
1N4007 D4

1N4007 D5

CN1 CN2

RELAY BOARD FHP06320608-5

113x60mm

MAX
10KΩ RP1 4.7KΩ R3

LM7805 1N539? D1 100nF C7

10nF C5
OUT IN MIN

33KΩ R2
470µF 35V C2

RP2
100nF C4

100nF C1
47µF 35V C3

GND

0Ω R7
33Ω 2W R1
IC1

100nF C6
+5VDC

R5
GND

GND
VIN
GND

CN4
AC

IN

CN2 CN3
CN1

ICL7107 DISPLAY MODULE

DISPLAY INTERFACE BOARD FHP06110508-3

LICENSE AND DISCLAIMER HARBOR FREIGHT #60767 PLASMA CUTTER PAGE 5 OF 5

USE OF THIS INFORMATION IS RESTRICTED TO PRIVATE NON-COMMERCIAL PURPOSES. REDISTRIBUTION STRICTLY
PROHIBITED. COPYRIGHT (c) 2014~2015 THIRD HARMONIC, LTD. ALL RIGHTS RESERVED. RELAY BOARD FHP06320608-5 REV 0.01
The data and information contained herein are intended strictly for educational purposes, and are provided as-is without warranty of any kind, express or implied, DISPLAY INTERFACE BOARD FHP06110508-3
including conditions of merchantability or fitness for a particular purpose. No warranty is made, nor legal liability nor responsibility assumed for the accuracy,
completeness, usefulness, or usage of any data, information, apparatus, product, design, or process disclosed, nor representation made that use of said data and
information would not infringe on privately owned rights. Specifically, any and all liability and risk resulting from use of said data and information is hereby Retrieved by ip-97-70.tricom.net,
assumed fully, completely, and solely by the user, including but not limited to special, indirect, consequential damages, or any damages whatsoever. By use of IP 186.150.97.70, on 2018-11-17 23:38:06 EST
said data and information, the user understands and accepts the inherent risk accompanying any usage of any and all associated devices, including but not limited
to repair, modification, experimentation, which can result in bodily injury, partial and/or total disability, paralysis and death. The data and information herein may
contain technical inaccuracies or typographical errors. Changes and/or improvements may be made to said data and information at any time without notification. Design Capture, Documentation, Modifications Copyright (c) 2014~
Said data and information contained herein may be wholly or in part the intellectual property of others. The user of said data and information assumes all 2015 Third Harmonic Ltd. All Rights Reserved. Redistribution
responsibility and risk of complying with usage of such intellectual property, as mandated by laws and regulations in any and all jurisdictions of consequence. Strictly Prohibited.