Professional Documents
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Acx 6.4
Acx 6.4
4-MV
Technical Manual
Number 8100-11633-TM
L-3 Communications Security and Detection Systems, Inc. - Proprietary
ACX 6.4-MV
Technical Manual
April 2009
If this technical data is being exported from the United States, it is being exported in accordance with Export Administration Regulations (EAR) as
follows:
If this technical data is being exported from the United States, it is being exported in accordance with Export Administration Regulations (EAR) as
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CFR) resale/re-export
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Record of Changes
Rel.
Rev Org. ECO # Change Description
Date
11/4/08 A0 J. Bogosian 01_PMF-001794 Initial Release
11/17/08 A1 M. King 01_E001697 Add reference to Dual Monitor Configuration Manual
12/15/08 A2 M. King 01_E001733 Add Appendix A and other safety issues, fix PXDAN Jumpers
& add ADC7 Jumper settings.
04/09/09 A3 J. Steinmetz 02_E001576 Revise belt speed in section 2.3.1, AC Drive; Corrected ADC7
Jumper settings in section 6.1.3; Revised X-Ray Allignment
Section 5.6.5; Changed Quantity of oil in tank, A.2
Disclaimer
L-3 Communications Security & Detection Systems has made all reasonable efforts to ensure the information in this
manual is accurate and complete. L-3 Communications Security & Detection Systems shall not be held liable for any
technical or editorial errors or omissions contained herein, or for incidental, special or consequential damages
concerning the furnishing or use of this manual. The information contained in this manual is subject to change without
notice. Any comments or proposed changes should be submitted, in writing, to L-3 Communications Security &
Detection Systems to the attention of Documentation Control, Document Comments.
Copyright Notice
Copyright © 2008 by L-3 Communications Security and Detection Systems, Inc. All rights reserved. United States
copyright laws and international treaty provisions protect this document. It may not be reproduced or transmitted
electronically for the purpose of reproduction, either in whole or in part, without the prior, express, and written consent
of L-3 Corporation.
Trademarks
ACX 6.4-MV is a registered trademark of L-3 Communications Security and Detection Systems, Inc., in the United
States and/or other countries.
Contact Information
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North America To reach Customer Support Services in any location, call toll free at
800-776-3031
L-3 Communications 727-556-0270 727-556-0271 manuals.sds@L-3com.com /
Security and Detection Systems, Inc. http://www.dsxray.com
2005 Gandy Blvd., North, Suite 600
St. Petersburg, FL 33702-2166 USA
L-3 Communications 781-939-3800 781-939-3996 manuals.sds@L-3com.com /
Security and Detection Systems, Inc. http://www.dsxray.com
10 Commerce Way
Woburn, MA 01801-1028 USA
Latin America
L-3 Communications 781-939-3800 781-939-3996 manuals.sds@L-3com.com /
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Europe/Middle East/Africa (EMEA)
L-3 Communications 44 (0) 1344 44 (0) 1344 manuals.sds@L-3com.com /
Security and Detection Systems, Inc. 477900 477901 http://www.dsxray.com
Unit 2, Astro House,
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Asia and Pacific
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Contents
Chapter 1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Definition of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 Minimum Technical Qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.4 How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.5 Contacting Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Chapter 2 System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 General System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.1 Standard Software Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.2 Additional Cost Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.2 Environmental Conditions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3 Technical Highlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.3.1 Mainframe Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.3.2 Operator Console Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2.3.3 Display Monitor Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Chapter 3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 Electrical Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 Mechanical Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.1 Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.2 Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.3 Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.4 Top Panel Cable Entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.5 Interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.6 Emergency Stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.7 X-ray On/System On Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.3 Radiation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.3.1 Scattered Radiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.3.2 Radiation Dose to the Item Under Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Chapter 4 General Maintenance and Service Information. . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 Service Philosophy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Recommended Tools and Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.3 Electrostatic Discharge (ESD) Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.4 No Component Substitution or Software/Hardware Modification . . . . . . . . . . . . . . . . . 4-2
4.5 Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.5.1 Radiation Survey after Servicing the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.5.2 Annual Radiation Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.5.3 CTP/STP Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.6 Customer's Maintenance Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.7 Returned Materials Authorization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
List of Figures
Figure 2-1. Computer Cabling Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Figure 2-2. Power Entry Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Figure 2-3. UPS and Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Figure 2-4. Low Voltage Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Figure 2-5. Rear View of UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Figure 2-6. Photocell Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Figure 2-7. Photocell Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Figure 2-8. Spellman X-ray Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Figure 2-9. PXDA Detector Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Figure 2-10. Detector Arrays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Figure 2-11. Stacked Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Figure 2-12. PowerFlex AC Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Figure 2-13. PowerFlex AC Drive Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Figure 2-14. Console Controls & Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Figure 4-1. Transformer Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Figure 4-2. Computer Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Figure 5-1. Side View (Tank -B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Figure 5-2. Side View (Tank C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Figure 5-3. Console - Top View with Cover Removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Figure 5-4. Touchpad Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Figure 5-5. Curtain Fastener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Figure 5-6. Tension Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Figure 5-7. Belt Tensioning Adjustment Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Figure 5-8. Tracking Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Figure 5-9. AC Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Figure 5-10. Front of AC Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Figure 5-11. Tank Shield For Either View C or A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Figure 5-12. Slipper Bolted to the Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Figure 5-13. Slipper Raised Above Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Figure 5-14. Tank Shield For View B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Figure 5-15. X-ray Tank Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Figure 5-16. Collimator Adjustment Screw Views A & C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Figure 5-17. Collimator Adjustment Screws View B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Figure 5-18. Help Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Figure 5-19. Process Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Figure 5-20. Tool Window Menu Diagnostics Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Figure 5-21. Alignment Tool Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Figure 5-22. Hi and Lo Signals Without X-rays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Figure 5-23. Views A & C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Figure 5-24. View B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Figure 5-25. View B Shim Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
List of Tables
Table 2-1. X-ray Status Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Table 2-2. Operator Console Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Table 3-1. Inspection Radiation Dosage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Table 4-1. Transformer Voltages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Table 5-1. AC Drive LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Table 5-2. AC Drive Keys and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Table 5-3. AC Drive Basic Program Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Table 5-4. AC Drive Advanced Program Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Table 6-1. GDB-II Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Table 6-2. GDB-II Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Table 6-3. GDB-II Manual Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Table 6-4. GDB-II LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Table 6-5. GDB-II Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Table 6-6. GDB-II Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Table 6-7. Cabling Block Diagrams List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Table 6-8. PXDA Jumpers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Table 6-9. ADC7 Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Table 7-1. Seasoning Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Table 7-2. Keyboard Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Table 8-1. Troubleshooting: No Error Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Table 8-2. Product Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Preface
Software License Agreement (Embedded Products)
You have acquired a device (“DEVICE”) that includes software licensed by L-3 Communications
Security & Detection Systems from Microsoft Licensing Inc. or its affiliates (“MS”). Those
installed software products of MS origin, as well as associated media, printed materials, and
“online” or electronic documentation (“SOFTWARE”) are protected by international intellectual
property laws and treaties. The SOFTWARE is licensed, not sold. All rights reserved.
IF YOU DO NOT AGREE TO THIS END USER LICENSE AGREEMENT (“EULA”), DO NOT
USE THIS DEVICE OR COPY THE SOFTWARE. INSTEAD, PROMPTLY CONTACT L-3
Communications Security & Detection Systems FOR INSTRUCTIONS ON RETURN OF THE
UNUSED DEVICE(S) FOR A REFUND. ANY USE OF THE SOFTWARE, INCLUDING
BUT NOT LIMITED TO USE ON THE DEVICE, WILL CONSTITUTE YOUR
AGREEMENT TO THIS EULA (OR RATIFICATION OF ANY PREVIOUS CONSENT).
GRANT OF SOFTWARE LICENSE: This EULA grants you the following license:
• You may use the SOFTWARE only on the DEVICE.
• NOT FAULT TOLERANT. THE SOFTWARE IS NOT FAULT TOLERANT.
• NO WARRANTIES FOR THE SOFTWARE. THE SOFTWARE is provided “AS IS” and with all
faults. THE ENTIRE RISK AS TO SATISFACTORY QUALITY, PERFORMANCE, ACCU-
RACY, AND EFFORT (INCLUDING LACK OF NEGLIGENCE) IS WITH YOU. ALSO,
THERE IS NO WARRANTY AGAINST INTERFERENCE WITH YOUR ENJOYMENT OF
THE SOFTWARE OR AGAINST INFRINGEMENT. IF YOU HAVE RECEIVED ANY WAR-
RANTIES REGARDING THE DEVICE OR THE SOFTWARE, THOSE WARRANTIES DO NOT
ORIGINATE FROM, AND ARE NOT BINDING ON, MS.
• Note on Java Support. The SOFTWARE may contain support for programs written in Java. Java tech-
nology is not fault tolerant and is not designed, manufactured, or intended for use or resale as online
control equipment in hazardous environments requiring fail-safe performance, such as in the operation
of nuclear facilities, aircraft navigation or communication systems, air traffic control, direct life support
machines, or weapons systems, in which the failure of Java technology could lead directly to death, per-
sonal injury, or severe physical or environmental damage. Sun Microsystems, Inc. has contractually
obligated MS to make this disclaimer.
• No Liability for Certain Damages. EXCEPT AS PROHIBITED BY LAW, MS SHALL HAVE NO
LIABILITY FOR ANY INDIRECT, SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAM-
AGES ARISING FROM OR IN CONNECTION WITH THE USE OR PERFORMANCE OF
THE SOFTWARE. THIS LIMITATION SHALL APPLY EVEN IF ANY REMEDY FAILS OF
ITS ESSENTIAL PURPOSE. IN NO EVENT SHALL MS BE LIABLE FOR ANY AMOUNT IN
EXCESS OF U.S. TWO HUNDRED FIFTY DOLLARS (U.S. $250.00).
• Limitations on Reverse Engineering, Decompilation, and Disassembly. You may not reverse engi-
neer, decompile, or disassemble the SOFTWARE, except and only to the extent that such activity is
expressly permitted by applicable law notwithstanding this limitation.
• SOFTWARE TRANSFER ALLOWED BUT WITH RESTRICTIONS. You may permanently
transfer rights under this EULA only as part of a permanent sale or transfer of the Device, and only if
the recipient agrees to this EULA. If the SOFTWARE is an upgrade, any transfer must also include all
prior versions of the SOFTWARE.
• EXPORT RESTRICTIONS. You acknowledge that the SOFTWARE is of US-origin. You agree to
comply with all applicable international and national laws that apply to the SOFTWARE, including the
U.S. Export Administration Regulations, as well as end-user, end-use and country destination restric-
tions issued by U.S. and other governments. For additional information on exporting the SOFTWARE,
see http://www.microsoft.com/exporting/.
Safety Summary
This equipment produces ionizing X radiation when energized. Do not operate the system
without reading and understanding this manual in its entirety.
Never allow anyone to ride the Conveyor Belt. Be aware of the normal mechanical hazards
of moving conveyor components at both ends of the Conveyor System.
Do not allow placement of any part of the body through the lead curtains located at the ends of
the Conveyor System Tunnel with the X rays energized. An X-ray hazard could result.
Do not operate the system with torn or missing tunnel lead curtain strips. An X-ray hazard
could result.
If you have any questions concerning regulatory or safety issues, contact your L-3
Communications Security & Detection Systems Customer Support Representative.
Due to certification requirements, the system must be installed, maintained and relocated only by
L-3 Communications Security & Detection Systems trained and L-3 Communications Security &
Detection Systems certified Field Service/Customer Support Representatives. There are no user
serviceable parts inside. There are potentially dangerous high voltages inside. Do not attempt to
gain access to the subassemblies inside the Mainframe or Operator Console.
WARNING!
Mainframe access panels should only be removed by authorized personnel. Otherwise, serious
injury may occur.
Emergency Stops
Emergency Stops are standard on the ACX 6.4-MV. They are located at the entrance and exit
above the tunnel and on the operator console. Pressing an E-Stop activates it. To de-activate the E-
Stop, either pull out the E-Stop on the operator console, or for the others turn them in the direction
of the arrows. Then follow the onscreen instructions to continue.
Operator Sensor
An Operator Sensor can be in the form of a Floormat. The Sensor is used to ensure that an operator
is in front of the Operator Console when the system is operating.
When an Operator Sensor is installed and enabled, the system will only operate if the operator is at
the Operator Console. Stepping away from the Operator Console stops the conveyor and ceases all
X-ray generation. The Display Monitor Toolbar is covered by an error message. Once the operator
steps back into position, the message is removed and the system resumes normal operation.
NOTE
Use of an Operator Sensor is a requirement for systems used within the US and Canada.
Regulations
This system complies with the following U.S. Federal Regulations applicable at the time of
manufacture:
The Radiation Control for Health and Safety Act of 1968, as amended
FAA 14 CFR 108.17 Use of X-ray System
FAA 14 CFR 108.20 Use of Explosives Detection Systems
FAA 14 CFR 129.26 Use of X-ray System
CDRH 21 CFR 1020.40 Cabinet X-ray Systems
Disposal of the system in the U.S. or in U.S. territories shall be consistent with the Federal Management Regulations
(41CFR 102). The disposal of any hazardous wastes contained in the equipment shall be disposed of in accordance with
RCRA (40 CFR 238-282).
This system also meets the U.K. DfT User Requirements for X-ray Screening Equipment, Version
1 and all U.K. health and safety regulations. Being a Certified Cabinet X-ray System, various
country, state and local regulations may apply to its use. Different regulations may apply
depending on the operational location of the system. Local licensing may be required. It is the
responsibility of the user to adhere to all applicable regulations and licensing requirements. It is L-
3 Communications Security & Detection Systems' responsibility to manufacture and maintain the
system within applicable regulatory requirements.
This system has been designed to meet CSA 114/UL 187, CSA/UL 61010-1, and applicable
European CE directives.
The U.S. Federal Aviation Administration requires an annual radiation survey of all cabinet X-ray
Systems in use at U.S. airports. It is the responsibility of the user to obtain an approved radiation
survey. If desired, you may contact L-3 Communications Security & Detection Systems Customer
Support for assistance.
Chapter 1. Introduction
This Technical Manual introduces the features, capabilities, and operation of the ACX 6.4-MV
Product Line of Detection Systems. It also contains technical information and detailed instructions
for system maintenance, service, and repair.
The term Mainframe refers to the cabinet X-ray machine with conveyor belt assembly. The
Mainframe collects data by scanning a bag or package with X-rays. The computer images the item
being inspected. The resulting data is displayed on the Display Monitors. The computer can perform
analysis and highlight suspected target materials when it displays the image on one of the Display
Monitors.
The term Operator Console allows the Operator to control the Mainframe and manipulate the way
the image and threat information is viewed on the monitor.
This manual assumes that the reader has been, or is in the process of being, factory trained by L-3
Communications Security & Detection Systems Customer Support personnel in the installation,
operation, maintenance and repair of the ACX 6.4-MV Systems and possesses the following minimum
technical qualifications:
• An Associates Degree in Electronics, or 5 years of related job experience
• A full working knowledge of PC AT type computer systems and Microsoft Windows XP
Operating System
• A good working knowledge of complex digital and analog circuitry
• General knowledge of complex mechanical systems
• Is thoroughly familiar with the use of test equipment, especially a DVM
• Some experience with high voltage and X-ray producing equipment
This manual has been written to provide the above-qualified service technician with the reference
material necessary to successfully maintain and service ACX 6.4-MV Systems after the training
course has been completed, and a qualifying Certificate issued.
As a qualified field service technician, you are encouraged to contact L-3 Communications Security
& Detection Systems Customer Support if you have any technical questions or require any
additional information. It is L-3 Communications Security & Detection Systems' responsibility to
help you solve our customer's problems as professionally, efficiently and safely as possible.
Do not spend a long time troubleshooting unusually difficult or previously unknown problems. If
after a few hours of professional, systematic troubleshooting techniques, you still cannot locate the
cause of the problem, contact L-3 Communications Security & Detection Systems Customer
Support. Be sure to have your specific problem and the troubleshooting methods you have
employed documented and the installation site information available, especially the system location
and serial number.
The L-3 Communications Security & Detection Systems Customer Support staff in the U.S. can be
reached Monday through Friday, excluding company holidays, from 9:00 AM to 5:00 PM EST/
EDT (14:00 to 22:00 UT). The L-3 Communications Security & Detection Systems Customer
Support staff in the U.K.can be reached Monday through Friday, excluding company holidays, from
9:00 AM to 5:00 PM UT. After normal business hours, a voicemail system will automatically
answer. After the announcement, leave your name, return telephone or FAX number and a brief
message. A Customer Support representative will return your call as soon as possible.
Refer to the Contact Information in the preface for details on contacting L-3 service.
The dual energy scanners provide precision high voltage pulses to three X-ray generators, Views
A, B and C, that produce alternating X-ray pulses at two different X-ray energy spectra. The
detector subsystems consist of up to three right angled, 'L shaped' arrays utilizing proprietary
detector circuitry. The view C and view A arrays have 1152 detectors each and the view B array has
1088 detectors.
Approximately one half million pixels of X-ray attenuation data are obtained per energy/per scan
(x3) and are aggregated into tens of thousands of regions that are examined and merged into
hundreds of objects. The composition of each object is analyzed independently and compared to a
database of target materials. The algorithms perform the multi-level analysis required in order to
detect a wide spectrum of various explosives that could be contained in the scanned item. The
analysis includes, but is not limited to, object definition and isolation, composition analysis,
determination of object mass, object density, as well as shape and other specific object oriented
heuristics.
The system incorporates high reliability, industrial quality components and features extensive self
test and diagnostic capabilities to ensure the required high level of accuracy and stability in a
sometimes hostile airport baggage room environment. It continuously monitors internal voltages,
temperatures, and safety interlocks
Several unique and standard imaging features are provided so that the Operator may further
investigate objects that the detection systems have targeted. These include:
• Mark Threat (Enabled/Disabled by Supervisor)
• Print (Enabled/Disabled by Supervisor)
• Zoom
- Direct - 1x, 2x, 4x, 8x, and 16x Magnification, or
- Continuous - up to 64x Magnification
• Trimat
• Organic Stripping
• Inorganic Stripping
• Gray Scale
• PseudoColor (Enabled/Disabled by Supervisor)
• Contrast
• Contrast Windowing
• Edge Enhancement
• Reverse Video
• Image Archiving
• Threat Alert
• Density Alert
WARNING!
If the equipment is used in a manner not specified by the manufacturer, the protection provided
by the equipment may be impaired.
The major components of the ACX 6.4-MV Detection Systems are the Mainframe and the
Operator Station. The Operator Station can be up to 15 feet away (3 meters) from the Mainframe.
The Operator Station consists of one or two LCD Display Monitors, the Operator Console, USB
Hub, keyboard (you will need a key to access the draw that contains the keyboard) and an optional
DVD R-W drive.
Computer
The computer analyzes X-ray information, and projects and stores images. It also runs the software
Threat Image Projection (TIP) options. The replacement part number for the computer is 1600-
10758-00. Refer to Figure 2-1 and/or Interconnect Wiring Diagram, 8100-11552-00, for cable
connections.
The power entry panel is located on the bag exit side of the unit. A system circuit breaker is located
on the power entry panel, below the conveyor. This should remain in the ON position during normal
operation.
Main
Breaker
CAUTION
The system requires that the customer supplies a branch circuit protector not to exceed
20.0 Amperes.
The computer and display monitor receive AC Power from the Mainframe's power distribution
system. An Uninterruptible Power Supply (UPS) is connected between the General Distribution
Board-II (GDB-II) and the computer.
The Low Voltage Power Supply provides ±5 VDC and ±12 VDC for the detector array and the
ADC. Note: 5V should be 5.3V at LPVS. There is one LVPS per view. The cables go between the
LVPS and the GDB-II.
To GDB-II
Pin1 +5V
Pin2 GND
Pin4 -5V
AC 220VAC
From GDB-II
To GDB-II
Pin1 +12V
Pin2 GND
Pin4 GND
Pin5 +12V
Pin6 -12V
The Uninterruptible Power Supply (UPS) provides backup power to the PC in the event of a power
failure. This allows the PC to shutdown properly. The shutdown control signal is sent from the
computer to J2 on the GDB-II. Then from J1 on the GDB-II to the UPS. For more detail see the
Interconnect Wiring Diagram, 8100-11552-00.
Inspection Tunnel
The systems has three sets of photocells. These are mounted in the entrance tunnel wall, the space
in the tunnel wall between the first and second view, and exit tunnel wall as shown in Figure 2-6.
The entrance photocells are used to determine when a bag enters the inspection tunnel and this is
used to determine when to turn on X-rays.
Photocells
From
GDB-II
When the feedback voltage from the X-ray tank indicates that X-rays are being generated, LEDs
located on the Console and the X-ray On lights at both ends of the Mainframe are lit. The lights at
both ends of the Mainframe are driven directly by the X-ray hardware on the X-ray Controller.
The photocells between the first and second view are used internally for tracking of the item being
inspected. The exit tunnel wall photocells are used to determine when a bag exits the inspection
tunnel and this is used to determine when to turn off X-rays.
Note that the belt can be run in both the forward and reverse direction. X-rays are generated only
when the belt is going in the forward direction and after the item being inspected is detected by the
entrance photocells.
X-ray Generation
The X-ray Source consists of between one and three X-ray Tanks mounted to the Mainframe. The
X-ray Generator generates X-rays. The X-rays are shaped and projected through the object being
scanned to the Detector Boards.
Figure 2-8 shows the back of the X-ray tank with the cables attached. The power cable has three
connections, the brown wire connects to pin 1, the blue wire connects to pin 3 and the green/yellow
connects to the ground screw. Table 2-1 shows the color and pin out for the X-ray status cable
connector.
Status Cable
Connects to GDB-II
From
Computer
Power Cable
From GDB-II
FAULT Blue 1
KV MON White 2
MA MON Orange 3
ENANLE +12V Red 4
GND Green 5
RTN Black 6
Each X-ray tank includes two pulse-width modulators for controlling the X-ray tube voltage and
current.
Input line voltage to the X-ray tanks is 220VAC, 50Hz/60Hz, and 4 Amps RMS max. ACX 6.4-MV
Systems X-ray generators are programmed to operate at 220VAC.
Output voltage performance for the X-ray tube operational range is programmed to be within 80 to
160 kV (±40kV to ±80kV) and is measured at the tube to within ±2% of the selected value. Voltage
regulation is <0.05% for ±10% of the nominal input line change and <0.05% for 0.1mA to 1.2mA
load change. The mA/kV ramp time is less than 200 mS from 10% - 90% of the output voltage and
current. The kV overshoot returns to within 5% of full output voltage in less than 10ms.
The X-ray tube generates a fan-beam of X-rays that penetrate the item under inspection as it passes
through the Inspection Tunnel. The X-ray fan beam is approximately 60 degrees by 0.1 inch wide.
X-ray Detectors
For each X-ray tank there is a detector subsystem. Each detector subsystem consists of two arrays
of detectors that are positioned around the X-ray focal point. The detectors are mounted in a right-
angled 'L-shaped' configuration that utilizes proprietary detector circuitry. Every second, 240 lines
of data are generated. Each line of data contains high and low detector values. The digitized detector
data is then sent to the computer for analysis.
The Detector Array for views A and C consists of 18 Detector Boards and for view B consist of 17
Detector Boards. Each detector board is comprised of a High energy side and a Low-energy side.
Each board has 32 High and 32 Low. The detectors on the Low-energy side are made of an
intensifying screen mounted to a silicon photodiode array. The detectors on the High-energy Amp
Boards are made of a laddered arrangement of scintillators mounted to silicon photodiodes. Each
detector box assembly has an A/D Converter Board next to it that it connects to via a ribbon cable.
The boards receive power and addressing information through the cables and return analog signals
to the A/D Converter Board through the cables. Each A/D Converter Board digitizes the data it
receives and sends it to a PCI Interface Board located inside the computer. Therefore there is one
A/D Converter Board and one PCI Interface Board per view.
Clock and control signals originate at the PCI Interface Board and are transmitted to the A/D
Converter Board. A Complex Programmable Logic Device (CPLD) on the A/D Converter Board
receives the signal and responds by generating all addressing information and converting
commands to read all high and all low channels in 4.1 milliseconds. This reading process occurs 4
times, which yields four lines of data. After receiving all four lines of data, the A/D Converter Board
waits to receive the next pulse, which occurs every 16.667 milliseconds. This results in a rate of 240
lines of data each second.
The L-shaped Detector Array is mounted opposite the X-ray Source. The arrays for views A and C
consists of 18 Detector Boards for a total of 1152 (576 High and 576 Low) Diodes and the arrays
for view B consists of 17 Detector Boards for a total of 1088 (544 High and 544 Low) Diodes.
Power is supplied via cable 1200-11716-00 from the GDB-II board to the ADC7 board. Cables
1200-10796-xx connects the ADC7 and the Detector Arrays and is used to transfer data and control
information. Cables 1200-11041-xx connects the ADC7 and the Computer Arrays and is used to
transfer data and control information. For more information about cable connections refer to the
Interconnect Wiring Diagram, 8100-11552-00.
PXDA Detectors
Array 0 Array 17
Stacked Detectors
All assemblies have stacked detectors. The replacement part number is 1600-10609-01.
The Inspection Tunnel is a lead-lined metal enclosure in which the bag or package is X-rayed. Lead
curtains at both ends of the tunnel provide shielding from X-ray scatter.
The Conveyor moves items to be inspected through the Inspection Tunnel. The Conveyor Assembly
consists of a supporting frame at each end, a belt, and a three-phase power roller assembly. The
Operator controls the conveyor using buttons on the console.
AC Drive
The ACX 6.4-MV algorithms require data to be collected at a known belt speed. Therefore, the
conveyor uses a PowerFlex AC Drive to maintain a constant belt speed 25.05 cm/sec -2% +1%. The
replacement part number for a pre-programmed drive is 1600-10665-01. The instructions for
programming the drive is in document number 8100-11391-00, The PowerFlex AC Drive
Programming Procedure. Figure 2-13 shows the connections to the Line Filter, the AC Drive, the
motor and the control signals.
The Operator Console (Figure 2-14) is the main control interface between the Operator and the
system. It is used to control the conveyor and manipulate images.
The console consists of a Power On/Power Off Keyswitch, Conveyor Control buttons, Indicator
Lights and a Touchpad. The Operator uses these features to view the analyzed image and control
the conveyor.
Touchpad
Power On
Indicator
}
X-Ray On
Indicator
Conveyor Control
The Operator Console connects to the GDB-II board through a 25-pin cable. All data and control
signals from the system are contained in this cable. The optional Footmat connects via the DB15
connector to the Operator Console.
Power On/Power Off Switch: Initiates start-up/shut-down sequences and allows power to be
distributed to all system components.
FORWARD, STOP and REVERSE buttons: These buttons control the conveyor movement of
items through the Tunnel.
Touchpad: A large touch-sensitive glass panel is provided as the primary image control
mechanism during operation. By moving a finger across the surface, an on-screen indicator can be
directed to select various image tools, represented as icons. Sliding a finger across the bottom
portion of the Touchpad will 'activate' the respective icon on the display; the upper portion is used
for other features, such as image zooming and contrast windowing.
Description Function
Power On Indicator This indicator is illuminated when the Power On/Power Off
Keyswitch is in the ON position and the Main Power Circuit Breaker
is ON.
Photocell Indicator These indicators are connected to the photocells within the
inspection tunnel (located near the entrance, middle and exit). When
illuminated an object has blocked the photocell beam.
X-ray On Indicator This indicator is illuminated whenever the ACX 6.4-MV System is
producing X-rays.
Caution The Caution Symbol means read the Operator Manual before
operating machine.
Conveyor Forward-Stop- These push-buttons control the conveyor, either moving the
Reverse (Configurable) conveyor, in a forward or reverse direction or stopping the conveyor.
The buttons with the arrow above them are the forward and reverse
buttons. The buttons are configurable so either one of these two
buttons can be configured to be the forward button and the other
button the reverse button. The button in the center is the stop button.
Pressing the stop button or pressing the forward while the belt is
moving in the reverse direction or pressing reverse button while the
belt is moving in the forward direction stops the conveyor.
Emergency Stop Pressing the Red Emergency Stop button immediately terminates all
X-ray generation and stops the conveyor. To release the Emergency
Stop condition, pull out the button. After resetting the Emergency
Stop press a conveyor button to resume normal operation.
Footmat
An optional Footmat is also available. This Footmat can determine whether the Operator is standing
in front of the console. If this option is part of the ACX 6.4-MV product at the specified location,
the operator must be standing in front of the console for the system to operate. The Footmat
connects to the DB15 connector on the bottom of the Operator Console.
The standard Display Monitor is a 20" SXGA LCD monitor capable of 1280x1024 24-bit image
resolution per monitor.
NOTE
The lock-out/tag out procedure consists of turning off the system and unplugging it
from the power source.
Be sure the system is properly wired and grounded. Be sure the system's Isolation
Transformer, primary and secondary, are wired properly for the given line input voltage and that
the system has a fail-safe ground. Verify that the Conveyor Motor and the system Mainframe are at
the same ground potential.
Service personnel must check the size and rating of fuses before replacing. Replace fuses
with the same size and rating. Disconnect power before replacing.
Before replacing any High Voltage sub-assemblies of the mainframe be sure to unplug the
system from power source.
Line Voltages
The systems can be configured to operate on line voltages from 100 to 240 VAC at 50 or 60
Hz. Caution should be exercised when working at the main power inlet, the circuit breaker or the
primary of the system Isolation Transformer. Always be sure the system is properly grounded and
de-energized prior to commencing work on these components.
3.2.1 Fans
The system Cooling Fans are located inside the Mainframe. The are two input fans on
the entry side, two output fans on the exit side, and an input and an output fan on the view B
enclosure. The fans operates on 220 VAC. Caution should always be exercised when working on
or near any open fan or fan assembly. Be especially careful of loose or bulky clothing, neckties, long
hair and jewelry that may be caught in the mechanism, possibly drawing you in.
3.2.2 Conveyor
Additional safety measures may be required if optional conveyor accessories are being used. Please
consult local health and safety regulations.
3.2.3 Panels
The provided cable plug must be installed if the access hole is not used.
3.2.5 Interlocks
All Canadian machines are equipped with Panel Interlocks to prevent system operation with panels
open. An interlock kit is available for purchase, 1600-10778-00.
Emergency Stops prevent X-rays from being produced and the conveyor belt from moving when
activated. Technicians should ensure that these devices are functioning properly after servicing the
machine.
All ACX 6.4-MV machines have X-ray On indicator lights at the entrance and exit of the inspection
tunnel. In addition, these indicator lights are also located on the Operator Console. The X-ray On
lamp should be illuminated when X-rays are being produced. The system on lamp should be
illuminated whenever the keyswitch is in the On position and power is on. Technicians should
ensure that these devices are functioning properly after servicing the machine.
Do not insert, or allow anyone else to insert, any part of the body into the inspection tunnel
when the system is in operation.
Do not operate the system with torn or missing tunnel curtain strips.
You may be required to wear a radiation-monitoring device. Please check your local regulations
for compliance.
Do not operate the system with X-ray Source Scatter Shields removed.
The systems emits a small amount of scattered radiation during normal operation. This
amount is less than 0.1 mR per hour (< 1 µSv/Hr) when measured anywhere about the Mainframe.
The standard systems operating at a factory set conveyor belt speed exposes the item under
inspection to an X-ray dose as shown in Table 3-1 per inspection.
Views Dose
C 0.35 mR (< 3.5 µSv)
B&C 0.70mR (< 7.0 µSv)
Views Dose
A, B & C 1.00 mR (< 10.0 µSv)
The systems are not harmful to ISO 1600/33 DIN high speed photographic film, electronic items,
medicines, foods, or magnetically recorded media, even after multiple inspections.
Due to electronic complexity, systems have been designed for service to the board or subassembly
level only, not to the component level. Multi-layer PC boards, many employing dense surface-
mount technology, are used throughout the systems. This makes component level repair in the field
difficult, usually resulting in the destruction of the suspected PC board. Repairs made to boards in
the field will void the L-3 Communications Security & Detection Systems warranty for the affected
assembly.
If PC board repair is required, obtain a Return Materials Authorization (RMA) (refer to section 4.7)
and return your suspect or defective PC board(s) to L-3 Communications Security & Detection
Systems for repair or replacement. Contact Customer Support for assistance.
L-3 Communications Security & Detection Systems recommends that as a minimum, the following
tools and test equipment be available for the general servicing of any ACX 6.4-MV Detection
Systems:
• Jensen JTK-5 tool kit - or equivalent
• Standard Metric tool kit
• Digital Voltmeter (DVM) for quick voltage monitoring
• Fluke/Philips Model 97, 2 channel, 50 MHz Digital Oscilloscope/DVM;
• Eberline ASP 1 Geiger type Radiation Meter with a HP 270 probe;
• Keithley 36150 Integrating Ion Chamber Radiation Meter;
• A variable-speed, battery-operated cordless drill/driver
The above list defines specific vendors to establish a minimum requirement. Equivalent products
may be used.
When handling PC boards, ensure proper ESD procedures are observed. ESD damage may occur
when a charged surface contacts electronic devices. ESD damage may not cause instant failure;
however, latent device degradation may occur. Such damage may adversely affect the quality and
reliability of the product.
Refer to L-3 Communications Security & Detection Systems' ESD Control Operating Procedures,
8301-10005-00.
No additions or modifications to the computer system, the disk operating system or any part of the
system software may be made without the express written consent of L-3 Communications Security
& Detection Systems. Additions or modifications may constitute a violation of U.S.HHS CDRH or
U.K. DfT regulations and could adversely affect measurement accuracy, detection, and overall
system performance or system safety. If made, they may void the product warranty and cause L-3
Communications Security & Detection Systems to refuse to support the equipment even if it is
within the warranty period. Contact Customer Support for the availability of computer accessories
such as printers and mass storage devices and their L-3 Communications Security & Detection
Systems -compatible and L-3 Communications Security & Detection Systems supported software
drivers.
4.5 Regulations
The U.S. Department of Health and Human Services (HHS), Food and Drug Administration (FDA),
and the Center for Devices and Radiological Health (CDRH), require that a radiation survey be
performed whenever servicing may have affected the certification of the system.
The US Code of Federal Regulations (CFR) and U.K. Healthy and Safety Regulations require the
performance and documentation of a scattered radiation survey whenever the X-ray Source, X-ray
Controller, Collimator, Scatter Shields, Detector Array or Lead Curtains are moved, adjusted, or
replaced. Check with other state and local authorities that may require a radiation survey after
servicing as well.
The U.S. Federal Aviation Administration (FAA) and U.K. Healthy and Safety Regulations require
all security X-ray inspection systems in use by U.S. air carriers and U.K. Department for Transport
(DfT) worldwide undergo annual radiation survey and certification compliance verification. The
customer should contact Customer Support for information regarding the current requirements.
After May 1, 2006 the U.K. Department for Transport (DfT) requires CTP/STP compliance after
servicing a machine. Check with local authorities.
Most internal malfunctions will result in the automatic generation of an error message visible to the
Operator with specific information regarding the problem detected. Most external malfunctions will
be apparent to the Operator. The customer should be encouraged to provide as much detailed
information as possible about a system malfunction to facilitate the proper diagnosis and timely
repair.
If the system has been relocated, a radiation survey and a general system check should be performed
to verify system performance.
Qualified service technicians are encouraged to contact Customer Support if there are any technical
questions or if additional information is required. See “Contacting Customer Support” on page 1-4.
All defective and suspect boards and subassemblies should be returned to L-3 Communications
Security & Detection Systems for warranty consideration and replacement or repair. A Returned
Material Authorization (RMA) number, issued by Customer Support, must be clearly marked on
the outside of the shipping container. Contact Customer Support (See “Contacting Customer
Support” on page 1-4.) for details. Goods arriving at L-3 Communications Security & Detection
Systems without the proper RMA number will be returned to the sender, unopened, freight collect.
These installation guidelines detail the procedures required to install a ACX 6.4-MV system and the
requirements on others to provide services where appropriate. The order of events can be modified
to suit particular installations, but only with the prior approval of the Customer and L-3
Communications Security & Detection Systems.
The installer must be trained and certified by L-3 Communications Security & Detection Systems,
and be familiar with both the system and the interface specifications.
The site should be inspected by L-3 Communications Security & Detection Systems personnel and
a Customer representative to ensure:
• Crated system has been delivered to site.
• The method of achieving the power supply requirements is demonstrable
• Interface signal control cabling is installed
• Mounting platform/staging area (where appropriate) is installed to ensure correct physical
alignment
• Any lifting devices that may be required for installation are available for use by others.
Responsible personnel will be made available when required
Visually inspect for damage and notify shipping company where necessary. Crates contain shock
indicators that will indicate whether the crate may have been damaged during shipment.
Inspect the crate and note any shipping damage. If damage is found, make a note detailing the nature
of the damage. Photograph the affected area, as required. Also, document any damage to the
contents of the crate once the system is unpacked and the various components can be inspected.
4.8.3 Installation
NOTE
Both a Customer Representative and an L-3 Communications Security & Detection Systems
Representative must be present during the entire process of moving the system into its final
position.
Both the Customer and L-3 Communications Security & Detection Systems are responsible for:
• Either rolling the system directly into position without lifting, or
• Lifting and maneuvering the system into position through previous arrangements with others
(Customer)
Power Installation:
• Connect power to the primary side as shown in drawing (Figure 4-1).
• Verify that connections match drawing for appropriate site voltage.
The system is now ready for Commissioning Verification in accordance with the Installation
Commissioning Verification Procedure, 8100-10544-00. This procedure requires the attendance of
L-3 Communications Security & Detection Systems and Customer Representatives.
L-3 Communications Security & Detection Systems recommends that all systems undergo a full
Preventive Maintenance inspection by factory-trained service personnel on an annual basis. The
inspection consists of verifying that the system is operating within specifications and that it fully
complies with all applicable safety regulations. Using the Installation Procedure as a general guide,
perform all tests that would normally be required for the initial system installation, including
verifying the proper line voltages and performing scattered radiation surveys.
The system will have undergone a nominal amount of wear since its initial installation. Be
especially aware of any of the following:
• unusual noises or odors
• a mistracking or damaged Conveyor Belt
• worn conveyor snub roller bearings
• torn or missing Inspection Tunnel curtain strip
• damaged or missing system labeling
• missing, broken or sticking pushbutton switches
• burned-out illuminating indicators
• any missing or loose hardware
In addition, the system should be vacuumed internally, especially around the fan assemblies. The
input fans have a snap-on filter, inspect and replace the filter if necessary. Internally, the system's
mechanics should be inspected for any excessive component wear and be sure the system's cooling
fans are operating properly.
All preventive maintenance and procedures should be done in accordance with the Preventive
Maintenance Procedure, 8601-10011-00.
The system must be configured during initial setup. System Configurations may also be done after
the unit has been in operation for a period of time.
The following abbreviations are used on the following illustrations. These illustrations are included
to assist you in locating major components and subassemblies:
ADC - Analog-to-Digital Converter converts analog signal from PXDAs to digital signal.
GDB-II - General Distribution Board-II distributes AC and DC power to components, monitors
E-Stops and interlocks, controls conveyor and controls power up/down sequences.
IT - Isolation Transformer converts primary input voltage to 220 VAC.
LVPS - Low Voltage Power Supply supplies ±5 and ±12 VDC to ACX 6.4-MV Family
components.
PC - Analyzes X-ray data and displays images on monitor.
PXDA - Boards to detect X-rays.
TANK - Generates X-rays.
UPS - Uninterruptible Power Supply shuts down the PC properly.
AC Drive - Maintains constant belt speed
The replacement and/or repair of certain items common to all ACX 6.4-MV systems is covered
during L-3 Security & Detection Systems' Technical Training courses and is not provided in this
manual. Parts involved are: Emergency Stop Buttons, System On and X-ray On Lamps, Photocells,
Conveyor Shrouds, Casters and like items.
NOTE
The Console LEDs are software/computer driven.
The Console Subsystem is the main interface with the host control computer. It contains the
FORWARD, STOP and REVERSE controls, a Touchpad, and several indicator lamps.
The Console receives input from, and provides output to the Mainframe computer via the GDB-II
printed circuit board. A Console Interface located in the console provides circuitry for processing
information. The controller processes signals from the Touchpad and Operator Footmat (if installed
and configured) and sends information to the Operator Console.
Physical Overview
The following drawing highlights the field replaceable parts within the console.
Emergency
Stop
Keyswitch
Buttons
Necessary Tools:
• Touch Screen Calibration Tool (P/N 3000-10345-00)
1. From Windows XP, press START → PROGRAMS → MICROTOUCH → TOUCHWARE
CONTROL PANEL. The following window appears:
Proceed as follows after removing the necessary panels (See “Panel Removal” on page 5-30.):
1. Remove the hex nuts (two per curtain assembly) from the top of the tunnel opening frame and
allow the Leaded Curtain Assembly to drop. Set the fasteners aside. Make note of which side
of the assembly faces inward.
Hex Nut
Be sure to install the assembly with the proper side facing inward.
Before completely tightening the fasteners, be sure to adjust the curtain height so that there is a
slight drag on the conveyor belt.
3. Perform a radiation survey in accordance with the regulations described in section 4.5.1,
Radiation Survey after Servicing the System.
Proceed as follows after removing the necessary panels (See “Panel Removal” on page 5-30.):
1. Run the system until the belt zipper appears at the Entrance End of the Tunnel.
2. Loosen the Belt Tension Adjustment Screws - both sides.
Tools Required:
• Metric Socket Set
• Tape Measure
• Metric Allen Key Set
• Open End Box Wrench
Tension Adjustment
1. Ensure bracket nuts are secure.
2. Adjust the two Tension Adjustment screws (one on each side of the system) so that the Tension
Roller is just snug against the belt. Make sure that the screws are equal distance on both sides
as shown below.
Belt Tension
Adjustment Screw
Both sides
Bracket Nut equally
spaced
Belt Tracking
Perform the following steps from the exit location of the machine.
1. Remove the conveyor covers at the exit and entry ends of the system.
2. Ensure bracket nuts are secure.
Tracking
Adjustment
Bracket
Left side poor tracking/puckering: Adjust the position of the left hand side snub pulley
bracket toward the entrance pulley as necessary until no further poor tracking occurs.
Tip - Make small adjustments to the bracket position, leave the belt running for several minutes
before making further adjustments to this bracket. The action of moving the snub towards the
pulley drives the conveyor belt onto the pulley and pushes it away to the right.
If the left hand side of the machine is inaccessible, perform the procedure from the right hand
side of the machine. Move the snub pulley bracket away from the entrance pulley toward the
tunnel as necessary until no further poor tracking occurs.
Make small adjustments as above and observe the belt for several minutes.
Right side poor tracking/puckering: Adjust the position of the right hand side snub pulley
bracket toward the entrance pulley as necessary until no further poor tracking occurs.
Tip - Make small adjustments to the bracket position as mentioned above and observe the belt
for several minutes.
If the right side of the machine is inaccessible, perform the procedure from the left side of the
machine. Move the Snub Pulley bracket away from the entrance pulley toward the tunnel as
necessary until no further poor tracking occurs.
Make small adjustments as above and observe the belt for several minutes.
7. Press the REVERSE button on the Operator's Console for reverse belt movement to verify
that no poor tracking occurs. Let the belt run for 3 or 4 revolutions. Repeat steps 5 and 6 if
necessary and remember that the entrance end has changed now that the belt is in reverse.
8. Press the FORWARD button on the Operator's Console for forward belt movement to verify
that no poor tracking occurs.
9. Press the STOP button on the Operator's Console.
10. Press the FORWARD button on the Operator's Console. Observe the belt for at least 5
minutes to ensure it remains in track.
11. Restore the cover plates and any panels that had been removed.
The AC Drive is located inside the system connected to the bottom of the exit side panel.
Wire Pin
Brown R/L1
Blue S/L2
Green Ground
Programming Keypad
The programming keypad is located on the drive’s front panel. This section is for information only.
1 Run/Direction Steady Red Indicates drive is running and commanded motor direction.
Status
Flashing Red Drive has been commanded to changed direction. Indicates
actual motor direction while decelerating to zero.
2 Alphanumeric Steady Red Indicates parameter number, parameter value, or fault
Display code.
Flashing Red Single digit flashing indicates that digit can be edited. All
digits flashing indicate a fault condition.
3 Displayed Units Steady Red Indicates the units of the parameter being displayed.
4 Program Status Steady Red Indicates parameter value can be changed.
5 Fault Status Flashing Red Indicates the drive is faulted.
6 Pot Status Steady Green Indicates potentiometer of Integral Keypad is active.
7 Start Key Status Steady Green Indicates Start key on the Integral Keypad is active. The
Reverse Key is also active unless disabled by A095
[Reverse Disable]
Tools Required
• Scatter Radiation Meter
• Combination Test Piece (CTP) 0700-10015-00
• Center Alpha Tool 1500-10021-00
• ASTM Step Wedge 0700-10003-00
• Penetration Object 1500-10019-00
• Commission Bag 1004-10095-00
• Keyboard 0120-10023-00
• Mouse 0120-10148-00
• ESD Wrist strap 0290-10021-00
• Various screwdrivers as required
• Metric/standard Socket set with ratchet as required
• Metric/Standard Allen head set with ratchet as required
Remove
Remove
Screws
Screws
3. Remove Slipper mounting hardware (¼" -20 X .75" HHS, ¼" FW, & ¼" SLW) and retain.
Slipper
Knob
5. Disconnect AC Input to tank (JB1), including ground lead from ground stud and retain the
hardware. Refer to Figure 5-15.
6. Disconnect X-ray Enable Cable (JB7), from X-ray Tank Assembly.
7. Disconnect DB-9 MF (JB5) cable from X-ray Tank Assembly.
8. Slide old X-ray Tank out and slide replacement tank (controller end first) all the way back, into
X-ray Tank tray.
9. Loosen knob and drop Slipper back on tank.
10. Align Slipper flush on top of X-ray.
11. Secure Slipper to tank using retained hardware.
12. Install X-ray Tank Shield and secure using retained hardware.
13. Attach AC Input to X-ray Tank Assembly (JB1).
14. Attach ground lead to ground stud using the retained hardware.
15. Attach X-ray Enable Cable (JB7) to X-ray Tank Assembly.
16. Attach DB-9 MF (JB5) cable to X-ray Tank Assembly.
Remove
Remove
Screws
Screws
3. Disconnect AC Input to tank (JB1), including ground lead from ground stud and retain the
hardware. Refer to Figure 5-15.
DB9 Ground
X-ray Power
Enable Connector
6. When the Alignment Tool Screen appears, press c-S, to start running tool.
7. Press c-X at Alignment Tool Screen to toggle the X-rays ON.
8. Using a Scatter meter, perform a preliminary External Radiation Emissions Survey Check
around System exterior.
9. If the survey results are Ok, press c-X at Alignment Tool Screen to toggle the X-rays OFF.
10. Press ) to return to the Windows XP Desktop screen.
11. Verify that it is safe to enter the tunnel (X-rays are OFF and System is at Windows XP
Desktop), then remove the Commissioning Bag (1004-10095-00) from inside the tunnel.
NOTE
Whenever a Tank is replaced, an X-ray Alignment must be performed.
Adjustment Location.
Collimator Position
Adjustment Screw
System Setup
1. Power ON the System via Operator Console.
2. At "Windows XP" desktop, click the Shortcut to DIAG icon.
3. At "Help" screen, press v to bypass screen.
4. At "Process" screen, press c-T to open the "Tool Window."
5. Press c-T again to open "Align Tool" window.
6. At Alignment Tool window, press c-S to start Tool (Tool Status changes from idle to
running).
7. Press c-D to toggle display until both the “HI” (red) and “LO” (blue) signal appears.
Collimator Alignment
1. Select appropriate View for alignment, by pressing c-A to toggle between views A, B & C.
2. At Alignment Tool window, press c-X to toggle "OFF" X-rays, then press c-Z to reset
all the Quality & Actual Output numbers, then press c-X to toggle "ON" X-rays.
3. Observe Detector PCB #1 Actual Output number, turn System tank side Collimator Position
Adjustment Screw ¼ to ½ turn clockwise. If Detector PCB #1 Actual Output number
decreases, turn adjustment screw in opposite direction until Detector PCB #1 Actual Output
number begins to increase.
4. Continue adjustment until Detector PCB #1 Actual Output number stops increasing and begins
to decrease, and then stop. The Detector PCB #1 Quality Output number is now set.
5. Turn position adjustment screw in the opposite direction until Detector PCB #1 Actual Output
number closely matches Detector PCB #1 Quality Output number. This is depicted by the
Detector PCB #1 changing colors from white to green.
6. At Alignment Tool window, press c-X to toggle "OFF" X-rays, press c-Z to reset all the
Quality & Actual Output numbers, and then press c-X to toggle "ON" X-rays.
7. Observe Detector PCB #16 Actual Output number, turn System detector box side collimator
position adjustment screw ¼ to ½ turn clockwise. If Detector PCB #16 Actual Output number
decreases, turn adjustment screw in opposite direction until Detector PCB #16 Actual Output
number begins to increase.
8. Continue position adjustment until Detector PCB #16 Output number stops increasing and
begins to decrease, and then stop. The Detector PCB #16 Quality Output number is now set.
9. Turn position adjustment screw in the opposite direction until Detector PCB #16 Actual
Output number closely matches Detector PCB #16 Quality Output number. This is depicted
by the Detector PCB #16 changing colors from white to green.
10. Repeat Collimator Alignment process for final adjustment to maximize Detector PCB #1 &
#16 output, depicted by all Detector PCB Output numbers remaining green without resetting.
11. It may be necessary to repeat Collimator Alignment process a few times to maximize the X-
ray output, which is depicted by all Detector PCB Output numbers remaining green without
resetting. If "OK", press c-X to toggle X-rays "OFF".
12. Repeat Section for all Views.
NOTE
Verify X-rays are off before placing objects in tunnel!
1. Place two aluminum shims ~.8mm (or equivalent) on the belt, 1-3 inches from the View B
Tank side wall, on each side of the slot in the frame for the View B X-rays.
2. Place an opaque object, such as the Aluminum Step Wedge Tool (1500-10027-00) or
Penetration Tool (1500-10026-00), on top of and across the two stacks of aluminum shims, as
shown in the above figure. (Note: The object is to form a narrow slit just above the belt for the
x-rays to pass through.)
3. Turn on X-Rays for View B, using the Align Tool.
4. Adjust the Tank up and down using the 4 Adjustment Screws underneath the View B Tank,
until you get an image with a spike similar to the figure below. Adjust the Tank height to
maximize the spike in X-rays at the belt surface.
Adjustment Adjustment
Screws Screws
Spike
Rocking Test
1. While X-rays are "ON" and observing the monitor, rock the System back and forth from
System Exit end and then from System Entrance end.
2. If X-ray signal jumps while System is rocking from either end, then the alignment is on an
edge. The System MUST be realigned.
3. Repeat for all Views.
4. If all X-ray signals are secure, press c-X to toggle X-rays off. Press ) to return to
Windows XP Desktop screen.
X-ray Diagnostic Verification should always be done after performing an X-ray Alignment.
1. At Windows XP Desktop Screen, click on “Shortcut to DIAG” Icon.
2. Press v at “Help” screen to bypass.
3. Press c-S at “Process” screen to open “Scenario Window” menu.
4. Press c-O to open Option Pop-up menu.
5. Press t to select “loop count” and enter 10.
6. Press t to select “OK” and press e.
7. Press c-S at “Scenario Window” to start running Non Interactive Checkers and Tests.
8. Upon completion of all tests, observe the “Test Output” window and verify that there are not
more than 60 bad detectors and no more than five consecutive bad detectors.
9. Rectify any discrepancies before continuing and perform this entire Alignment procedure
again.
10. If no discrepancies occur, press ) to return to Windows XP desktop.
IMPORTANT!
Generate a new AIRREF.DAT file if any failures require the X-ray Tank to be
realigned or if a detector board has been replaced.
Remove
Screws
3. To remove panel covering view B X-ray tank remove the six screws, see Figure 5-30.
Remove
Remove
Screws
Screws
Chapter 6. Subsystems
The ACX 6.4-MV Detection Systems consists of several subsystems that control overall operation.
This chapter contains information theory of operation for the Mainframe Subsystems.
The Mainframe contains several subsystems that control the overall operation of the ACX 6.4-MV.
The Mainframe houses a universal Isolation Transformer that accepts 100 to 240 Volts of single-
phase AC current at either 50 or 60 Hz with 3.0 kVA maximum - manual tapping must be
performed. For the maximum current draw refer to section 2.2 on page 2-2. For example, for a two
view system the maximum current draw at 100-120 VAC is 12.25 amps and at 220-240 VAC is 6
amps.
The Power Distribution System is controlled by the General Distribution Board-II (GDB-II).
DS47
CB1 DS4-DS8
CB2
S1-S5
CB3
DS36
CB4
F9
DS37
F10
CB5
DS38
CB6
DS25, DS30
DS39 DS13, DS18
DS42
DS15-DS17
CB11
DS43 DS20-DS24
CB12
DS1-DS3
CB13
DS44
F6
CB14
DS35
CB15 F1
S6
DS26-DS28
DS45
CB16 F2
DS48 F3
F11
CB17
F4
DS46
F5
Figure 6-1. General Distribution Board-II (GDB-II), CBs, Fuses, Switches & LEDs
The General Distribution Board-II (Figure 6-1 and Figure 6-2) contains the following:
• Circuit Breakers (Table 6-1) and Fuses (Table 6-2),
• LEDs (Table 6-4), All LEDs are Green except where noted,
• Manual forward and reverse override switches (Table 6-3),
• Power connections for the system's electrical components (Table 6-5).
J42
J45 TB1
J31
J18
J46
J27
J47
TB2
J33-J40
J48
J30
J17
J25
J49
TB3
J11, J15, J19, J23,
J26 & J28
J50
JU3
J41 TB4
J51
J12, J14, J16, J20,
J22 & J24
JU2
J52
J1
J53
J5
J32
J54
J2
J55 J6-J10
J3
J56
J4
J43
JU1
TB8 TB6 JU4 J13
J21
Figure 6-2. General Distribution Board-II (GDB-II) Jacks & Terminal Blocks
Jumpers
High Side
JU3
JU3 JU4 JU5 JU6 Pin 1 JU7 JU2
JU4 JU5 JU6 JU7 JU2
Figure 6-4. ADC7 Jumper Locations
For disk crashes or other situations that require re-installation in the field, refer to the ACX 6.4-MV
Software Installation Procedure, 8100-11591-IP for detailed information on installing system
software. Contact Customer Support for assistance. It is important to save the machine dependent files
in the c:\mfiles directory.
ERROR.LOG
This file is a circular file that holds any posted errors. Deleting this file would not affect the operation
SYSTEM.CFG
This file is installed by manufacturing before the system is shipped. It contains software and
hardware configuration information for System Software.
TIMESTMP.DAT
This file is used to season the X-ray Tank:
No power (Power On/ 1. Power not connected or 1. Verify power cord is plugged in and
Power Off Keyswitch turned on. power is supplied to receptacle for
turned clockwise to ON 2. Circuit breaker/switch at AC power cord.
position) power connector tripped or 2. Turn breaker/switch on; if breaker
turned off. trips again, contact L-3
3. Loose or incorrect Communications for assistance.
Transformer connections. 3. Verify all Transformer connections.
4. Faulty Transformer. 4. Replace Transformer.
5. Faulty General Distribution 5. Replace the GDB-II.
Board-II.
No image on monitor 1. Loose monitor cable. 1. Secure all monitor cable
2. Monitor not turned on. connections.
3. Faulty monitor. 2. Turn on monitor.
4. Faulty video card (if monitor 3. If another monitor is available,
has power but no image). connect that monitor to ACX 6.4-
MV; if that monitor works but
original one doesn't, repair original
monitor or replace it permanently.
4. Replace PC
System starts but does not AIRREFVIEW_C.DAT, Run Diagnostics to generate new
complete start-up process AIRREFVIEW_B.DAT, or AIRREFVIEW_C.DAT,
AIRREFVIEW_A.DAT file is AIRREFVIEW_B.DAT, and
different from previous run. AIRREFVIEW_A.DAT files.
Conveyor does not move 1. Operator not standing on 1. Stand on Footmat during unit
Footmat during unit operation.
operation. 2. Replace access panel.
2. Interlock violation due to 3. Clear object(s) jamming conveyor;
open access panel. also check conveyor circuit breaker
3. Conveyor jam. (CB8) since jams will trip the
4. Tripped conveyor circuit breaker.
breaker with no conveyor 4. Verify there are no objects jamming
jam. the conveyor, then reset breaker
5. Faulty GDB-II CB8; if it trips again, contact
Technical Support for assistance.
6. Faulty Power Roller.
5. Replace the GDB-II.
7. Emergency Stop activated
6. Replace the power roller.
8. Error on AC Drive.
7. Clear E-Stop.
9. Faulty AC Drive.
8. Power cycle the system.
9. Replace the AC drive.
Conveyor belt moves to Conveyor belt tracking out of Adjust conveyor belt tracking.
edge of roller. adjustment.
X-ray stays on when 1. Dirty or blocked Photocells 1. Remove any objects blocking
nothing is in tunnel. Transmitter or Receiver Transmitters and Receivers, and
2. Faulty Photocells clean Transmitters and Receivers.
Transmitter and/or Receiver. 2. Test and replace Photocells.
3. Photocells out of alignment. 3. Adjust the position of the mounting
brackets for the Transmitter and
Receiver until Receiver detects
Transmitter.
Horizontal black line in 1. Foreign object in slot where 1. Remove object.
image. X-rays enter the tunnel. 2. Use Diagnostics to check whether
This may also appear as 2. No X-rays generated due to X-rays are being generated; if X-
one of the following faulty GDB-II, or X-ray rays are not being generated,
symptoms: Tank. examine the GDB-II and X-ray
• A blank green or gray 3. Faulty X-ray Detector Array Tank to determine which is
screen. board. defective.
• A green or gray section 3. Use Diagnostics to determine
on the monitor. which X-ray Detector Array board
is faulty, then replace board.
• The line may appear as
the image is scrolled.
• Color bands may appear
in the image.
8.2 Diagnostics
If there are no power-up problems then diagnostics are performed as each sub-system starts-up.
Onscreen messages display any error condition and what steps should be taken to correct the
problem. Follow the instructions according to the message received. If these do not solve the
problem, contact Customer Support
Table 8-2 contains a list of system application error messages. Included in the table are instructions
for remedy and/or a description of what caused the error condition. The table also indicates whether
the Operator or a Customer Service Technician should try the suggested remedy. If an Operator
performs the recommended action and the problem persists then Customer Service should be
contacted.
Resolved
# Error Message by:
Resolved
# Error Message by:
Resolved
# Error Message by:
Although Non-Fatal errors do not hinder the operation of the machine, if they persist, please contact
technical support.
There is lead shielding surrounding the tunnel, back of the detector boxes and around the X-ray
tanks. The tunnel entrance and exit have curtains containing lead. There is approximately three
hundred pounds of lead in a three view system.
A.2 Oil
Each tank contains approximately four gallon of oil. The oil is used to cool the X-ray source.
B H
BADDET.DAT ................................................. 7-1 Humidity ......................................................... 2-2
Belt Tension ............................................... 5-8–5-9
Belt Tracking ............................................ 5-9–5-10 I
Image Archiving ................................................ 2-2
C Inorganic Stripping ............................................. 2-2
Cabling Block Diagrams ....................................... 6-9 Inspection Tunnel .............. 2-3, 2-8, 2-12, 2-15, 3-3, 5-1
Circuit Breaker .................................................. 8-1 Installation ..................................... 1-2–1-3, 4-4, 5-1
Collimator ........................................ 4-2, 5-17–5-20 Interlock Violation.............................................. 8-2
Console Interlocks ............................................ 2-1, 3-2, 8-3
See Operator Console
Console Calibration ............................................ 5-6 K
Contrast .......................................................... 2-2 Keyboard Commands .......................................... 7-2
Contrast Windowing ........................................... 2-2 Keyswitch ....................................................... 2-14
Conveyor 2-3, 2-5, 2-12, 2-14–2-15, 3-1–3-2, 5-1–5-2, 6-3,
6-5, 6-8, 8-2–8-4
L
Conveyor Belt ...... 1-1, 5-1, 5-7, 5-10–5-11, 7-2, 8-2–8-3
Lead Curtains....................................... 2-12, 4-2, 5-1
Replacement ............................................... 5-8
Leaded Curtains ................................................. 5-7
CTP/STP Compliance .......................................... 4-3
Line Voltages.................................................... 3-1
Customer Support........... 1-1–1-4, 4-1–4-3, 7-1, 8-1, 8-3
Low Voltage Power Supply ................................... 2-7
D M
Density Alert .................................................... 2-2
MACHINEVIEW.DAT files ........................... 5-29, 7-2
Detector Array .................................... 2-7, 2-10, 8-2
Mainframe . 1-1, 1-3, 2-3, 2-6, 2-8–2-9, 3-1–3-2, 5-5, 6-1
Diagnostic Manual.............................................. 1-2
Mark Threat ..................................................... 2-1
Diagnostics Manual ............................................ 7-1
Message Center ......................... 1-2, 2-2, 6-3, 6-5, 6-9
Diagnostics Software ............................... 7-1, 8-1–8-3
Display Monitor ................................... 1-1, 2-6, 2-15
Drive Roller ..................................................... 8-3 N
DVM ....................................................... 1-2, 4-1 Network Supervisor Workstation ................. 1-2, 2-2, 8-5
E O
Edge Enhancement ............................................. 2-2 Operator Console 1-1, 2-3, 2-8, 2-12, 2-14–2-15, 3-3, 4-5,
Electrical Safety ................................................. 3-1 5-5, 5-11, 6-4, 6-7, 8-5
Error Codes ...................................................... 8-3 Operator Footmat .................................. 2-15, 5-5, 8-2
Error Messages ...................................... 4-3, 8-1, 8-3 Operator Station................................................. 2-3
ERROR.LOG .................................................... 7-1 Organic Stripping ............................................... 2-2
E-Stops ............................................... 3-2, 5-2, 8-2
P
F Panel Removal ................................................. 5-30
Fans .......................................
3-2, 5-1, 6-3, 6-5, 6-8 Photocells ................... 2-8, 2-15, 6-4–6-5, 6-8, 8-2, 8-4
Footmat Pollution Degree ................................................ 2-2
See Operator Footmat Power Distribution System ........................ 2-3, 2-6, 6-1
Forward ........... 2-8, 2-14–2-15, 5-5, 5-9–5-11, 6-3, 6-5 Power Entry Panel .............................................. 2-5
Power Installation................................... 2-4, 4-5–4-7
G Power Off ......................................... 2-14–2-15, 8-1
Power On ......................................... 2-14–2-15, 8-1
GDB-II Circuit Breakers ....................................... 6-3
Power Roller..................................................... 8-2
GDB-II Fuses .................................................... 6-4
Preventive Maintenance ........................... 1-2–1-3, 5-1
R
Radiation Dosage ............................................... 3-3
Radiation Safety ................................................ 3-3
Radiation Survey ............... 1-2, 4-2–4-3, 5-7, 5-19, 5-30
Returned Materials Authorization ............................ 4-3
Reverse ..... 2-8, 2-14–2-15, 5-5, 5-9, 5-11, 5-14, 6-3, 6-5
Reverse Video ................................................... 2-2
S
Safety Precautions ............................ 3-1–3-2, 4-1, 7-1
Scattered Radiation ...................... 2-12, 5-1, 5-16, 5-20
Service Requirement ........................................... 5-2
Shipment Inspection ............................................ 4-4
Site Inspection................................................... 4-4
Slipper ................................................... 5-17–5-19
Software Features ............................................... 2-1
Stacked Detectors ............................................. 2-12
System Configuration ................ 2-1, 2-15, 5-2, 5-5, 7-2
System Files ..................................................... 7-1
System Software Installation .................................. 7-1
SYSTEM.CFG .................................................. 7-2
T
Target Material ............................................ 1-1, 2-1
Technical Qualifications ....................................... 1-2
Temperature ..................................................... 2-2
Tension Adjustment ............................................ 5-8
Test Equipment ..................................... 1-2–1-3, 4-1
Threat Alert ...................................................... 2-2
TIMESTMP.DAT .............................................. 7-2
TIP .......................................................... 2-2–2-3
TIP Server ....................................................... 2-2
Tools ............................. 1-3, 4-1, 5-6, 5-9, 5-16, 5-29
Touchpad........................................... 2-14, 5-5–5-6
Transformer.................................... 3-1, 5-2, 6-1, 8-1
Trimat ............................................................ 2-2
U
UPS ......................................................... 2-6–2-7
V
Voltage Fluctuations ........................................... 2-2
Voltage Transient ............................................... 2-2
X
X-ray Alignment .............................................. 5-28
X-ray Generator ................................................. 2-9
X-ray On ....................................................... 2-15
X-ray On Indicator................................ 2-15, 3-3, 5-5
X-ray Source .................................................... 2-9
X-ray Tank ....................................................... 2-9
X-ray Tank Alignment ....................................... 5-29
Date Submitted:
After completing the sections above, mail or fax this form to:
L-3 Communications Security and Detection Systems, Inc.
Design Services Department
10 Commerce Way
Woburn, MA 01801-1028 US
Fax: 781-939-3996 E-mail: manuals.sds@l-3com.com