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Internship Report NIGARISH
Internship Report NIGARISH
Internship Report
Submitted By
Nigarish
(F2017045029)
In partial fulfillment
Of the requirement for the degree of
M.Com (Session 2017 - 19)
INTRODUCTION ...............................................................................................................................................1
MASCO SPINNING MILLS..................................................................................................................................3
INTRODUCTION:...................................................................................................................................................... 3
VISION STATEMENT: ................................................................................................................................................ 3
MISSION STATEMENT: ............................................................................................................................................. 3
CORE CUSTOMER VALUE: ......................................................................................................................................... 4
THE PRODUCTS OF SPINNING: ................................................................................................................................... 4
ORGANIZATIONAL HIERARCHY: .......................................................................................................................7
EMPLOYEES AT MASCO: ......................................................................................................................................... 8
THE PRODUCT LINE ............................................................................................................................................ 9
Open-end Yarn. ............................................................................................................................................. 9
Ring Spinning Yarn: ..................................................................................................................................... 10
ACCOUNTS AND FINANCE DEPARTMENT .......................................................................................................11
SIGNIFICANT FINANCIAL POLICIES: ............................................................................................................................ 11
SIGNIFICANT ACCOUNTING POLICIES: ........................................................................................................................ 12
STAFF RETIREMENT BENEFITS ................................................................................................................................... 12
PROPERTY, PLANT AND EQUIPMENT .......................................................................................................................... 13
IMPAIRMENT:....................................................................................................................................................... 14
INTANGIBLE ASSETS: .............................................................................................................................................. 14
STORES, SPARE PARTS AND LOOSE TOOLS ................................................................................................................... 14
PROVISIONS: ........................................................................................................................................................ 15
TRADE DEBTS, LOANS, ADVANCES, TRADE DEPOSITS AND OTHER RECEIVABLES ................................................................... 16
REVENUE RECOGNITION: ........................................................................................................................................ 16
CASH AND CASH EQUIVALENTS ................................................................................................................................. 16
TAXATION: .......................................................................................................................................................... 16
TRADE DEPOSITS AND SHORT TERM PREPAYMENTS:...................................................................................................... 17
TRADE AND OTHER PAYABLES .................................................................................................................................. 17
FUNCTIONAL AND PRESENTATION CURRENCY .............................................................................................................. 17
FOREIGN CURRENCY TRANSACTIONS.......................................................................................................................... 17
FINANCIAL INSTRUMENTS ....................................................................................................................................... 18
LOANS AND RECEIVABLES ........................................................................................................................................ 18
AVAILABLE-FOR-SALE FINANCIAL ASSETS .................................................................................................................... 18
FINANCIAL LIABILITIES ............................................................................................................................................ 19
PRODUCTION OPERATIONS: ..........................................................................................................................21
MARKETING OPERATIONS .............................................................................................................................21
STRUCTURE OF MARKETING DEPARTMENT:................................................................................................................ 22
PRE - CONTRACT PHASE. ........................................................................................................................................ 24
POST - CONTRACT PHASE. ...................................................................................................................................... 24
CRITICAL ANALYSIS ........................................................................................................................................25
SWOT ANALYSIS: .............................................................................................................................................. 25
Strengths ..................................................................................................................................................... 25
Weaknesses ................................................................................................................................................. 25
Opportunities: ............................................................................................................................................. 26
Threats: ....................................................................................................................................................... 26
MY LEARNING AND RECOMMENDATIONS .....................................................................................................27
CONCLUSION .................................................................................................................................................29
Internship Report MASCO Spinning Mills
INTRODUCTION
When Pakistan came into being there was only 16 textile mills out of which only
12were in operation. It grew to 70 in 1957 as industrial development takes place. Now-
a-day there are 596-textile mills out of which 442 are in operation. The export revenue
of textile industry contributes a large share to the GDP of Pakistan.
In Pakistan, the cotton crop season runs approximately from AUGUST to MARCH
prices are generally high from the start August/September, and fall later on as
supply increases. Following income tax law, the fiscal year runs from October to
September for textiles sector.
The textile industry plays an important role in earning foreign exchange, providing
employment to the country. But with the ending of quota system in world, Pakistan
textile loses share in world trade of textile products. Pakistan textile products will
have a big potential to capture big share of world trade but there are lots of reasons
which forces to step back from using the full capacity of textile machinery to earn more
and more foreign exchange for the country.
In upcoming year, Pakistan textile exports are 10-11 billion US dollars approximately.
Government of Pakistan is not serious in resolving problems like shortage of
electricity and gas which forces the textile exporters not to take orders because not
fulfill the orders on time. With these reasons import of textile machinery declined year
on year basis. If Government of Pakistan does not take immediate steps to counter all
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these problems then Pakistan trade deficit will raise more as compared to FY09-10 due
to this Pakistan rupee will depreciate more.
Spinning is the strongest link of the value chain in Pakistan’s textile industry. It is the
oldest industry and has matured over years with considerable investment, human
resources and marketing connects globally to survive under most competitive
conditions. It has shown vigor and growth under a less sheltered environment
compared to India and China.
Today’s consumer has evolved with a certain set of needs and demands which are
clearly defined in their minds and are more than capable in making purchasing
decisions where they evaluate each product feature to their mental scale and purchase
only if it rates higher in their perception.
However, there are a number of opportunities and challenges awaiting the textiles
and clothing industry of Pakistan in the international market place. For instance, it is
being expected that the importing countries would subsequently try to resort to other
trade restrictions to take the place of quotas. These can be in form of non-tariff barriers
such as importing countries’ requirements for the industry to comply with
environmental, labor, sanitary, phytosanitary or technical regulations. The
compliance to quality standards and regulations is a cost factor, which the industry
will have to face and prepare for. Moreover, countries like China and India have
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already began giving a tough competition to Pakistan’s industry under the present
quota free environment. A strategy needs to be made in this regard as well.
MASCO SPINNING MILLS
Introduction:
Masco Spinning Mills (Private) Limited is a private company limited by shares
incorporated in Pakistan on January 08, 2013 under the Companies Ordinance, 1984.
Registered Office of the Company is situated at 17-Km Multan Road, Lahore in the
province of Punjab. Mills is located at 46 kilometer, Multan road, District Kasur in
province of Punjab. Principal business of the Company is manufacturing and sale of
yarn.
Standards, amendments and interpretations to the published standards that are not
yet notified by the Securities and Exchange Commission of Pakistan (SECP).
Vision Statement:
To transform the Company into a modern and dynamic yarn manufacturing
Company that is fully equipped to play a meaningful role on sustainable basis in the
economy of Pakistan
Mission Statement:
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The mission statement of MASCO Spinning Mills Ltd. is: "Quality with consistency
through excellence in application of requisite techniques and optimized utilization of
available resources for the maximization of profits".
Core Customer Value:
''This is the more basic level which addresses the question “what is the customer really
wants to buy?”
When designing products marketer must define the core problem solving benefits or
services that customer seeks. Similarly, MASCO does not compromise on quality and
tries to provide its customer with the best quality items.
Yarn made out of Staple fiber is known as Spun Yarn, because the staple fibers should
undergo number of process stages so that a yarn can be made out of them. This
procedure or process stages in correct sequence is called “Spinning”. Fiber extrusion
or conversion of filaments from Polymers was also considered as “Spinning”. Below
mentioned is an introduction to the Yarns.
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06. Thread:
Hard, Fine, Plied Yarn.
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Bale Opening
↓
Conditioning of MMF Fibers
↓
Blending
↓
Blow Room
↓
Carding
↓
Drawing 1
↓
Drawing 2 (with Auto Leveler)
↓
Speed Frame
↓
Ring Frame
↓
Cone Winding
First thing in Spinning Process is converting highly compressed Cotton in Bales into
the form of thoroughly loosened, opened & cleaned State.
These Steps of processing are carried out in the Blow Room of a Spinning Mill. First
stage of Spinning involves converting lightly compressed Cotton bales into the form
of Opened & Cleaned Fibre Flocks.
Organizational Hierarchy:
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Chairman
Director (Administration/Finance/Merchandising)
M
Manager (Production/Quality/ Merchandising)
M
Assistant Manager (Production/ Quality/ Merchandising)
M
Line Chief (LC)
M
Supervisors & Inspectors
M
Operators & Worker
This hierarchy is started from grade number 1 and end at grades number 10, where
chairman is in top level and operator & worker are in lowest level.
So, it is important to ensure all contribution in production process that are directly or
indirectly involve with the production process.
Employees at MASCO:
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SSM has 925 employees in which 220 are contractual and 705 are permanent
employees. The permanent employees shall be classified under the following
categories;
a) Officers; covering all classes of employees from pay group V and above
including employees in special pay groups.
b) Staff; covering all areas of employees in pay group 1 to 1V.
Open-end Yarn.
Open end yarn consists into two main Categories that are as follows. These two
catogeries are produce by cotton and soft waste.
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Assumptions and estimates used in determining the useful lives and residual values
of intangibles assets;
Assumptions and estimates used in calculating the provision for impairment for
trade debts;
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Assumptions and estimates used in determining the recoverable amount, residual values and
useful lives of property, plant and equipment;
Assumptions and estimates used in writing down items of stock in trade and stores, spare
parts and loose tools to their net realizable value;
Assumptions and estimates used in calculating the provision for impairment for trade debts,
loans, advances, trade deposits and other receivables;
Assumptions and estimates used in disclosure and assessment of provision for contingencies.
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Discount rate used for year end obligation 7.75% (2016:7.25%) per annum
Mortality rates are based on State Life Corporation (SLIC) 2001 – 2005 ultimate
mortality rates with 1 year setback as per recommendation of Pakistan Society of
Actuaries (“PSOA”).
Subsequently, property and equipment are measured using cost model at cost less
subsequent accumulated depreciation and impairment losses, if any. Freehold land
is stated at cost amount.
Gain / loss on disposal of property, plant and equipment is reflected in the income
during the period in which they are incurred. Normal repairs and maintenance are
charged to income as and when incurred. Major renewals and improvements are
capitalized.
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The asset's residual values and estimated useful lives are reviewed as required, but
at least annually whether or not the asset is revalued and adjusted if impact on
depreciation is significant.
Impairment:
The Company assesses at each balance sheet date whether there is any indication
that assets may be impaired. If such indication exists, the carrying amount of such
assets are reviewed to assess whether they are recorded in excess of their recoverable
amounts. Where carrying values exceed recoverable amounts, assets are written
down to their recoverable amounts and the differences are recognized in income
currently.
Intangible Assets:
An intangible asset is an identifiable non-monetary asset without physical substance.
Intangible assets are recognized when it is probable that the expected future
economic benefits will flow to the entity and the cost of the assets can be measured
reliably. Cost of the intangible asset includes purchase cost and directly attributable
expenses incidental to bring the asset for its intended use.
Costs associated with maintaining computer software are recognized as an expense
as and when incurred.
Intangible assets are stated at cost less accumulated amortization and accumulated
impairment losses, if any. Amortization is charged over the estimated useful life of
the asset on a systematic basis applying the straight line method.
Useful lives of intangible assets are reviewed at each balance sheet date and adjusted
if the impact of amortization is significant.
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Provisions:
Provisions are made in the balance sheet when the Company has legal or
constructive obligation as a result of past event, and it is probable that outflow of
economic resources will be required to settle the obligation. However, provisions are
provided at each balance sheet date and adjusted to reflect current best estimate.
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Trade debts, loans, advances, trade deposits and other receivables are assessed for
indicators of impairment at each balance sheet date. Trade debts, loans, advances,
trade deposits and other receivables are considered to be impaired when there is
objective evidence that, as a result of one or more events that occurred after the
initial recognition, the estimated future cash flows of the asset have been affected.
Revenue Recognition:
Sales are recorded on dispatch of goods to customers.
Interest income is recognized when it is probable that the economic benefits will
flow to the Company and the amount of income can be estimated reliably. Interest
income is accrued on a time basis, by reference to the principal balance outstanding
and at the interest rate applicable.
Taxation:
Current: Provision for current taxation is based on taxable income at the current
rates of taxation after considering rebates and tax credits available, if any.
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Deferred tax: Deferred tax is provided using the balance sheet liability method for all
temporary differences at the balance sheet date between tax bases of assets and
liabilities and their carrying amounts for financial reporting purposes.
Deferred income tax asset is recognized for all deductible temporary differences and
carry forward of unused tax losses and tax credits, if any, to the extent that it is
probable that taxable profits will be available against which such temporary
differences and tax losses/credits can be utilized. Deferred tax liabilities are
recognized for all major taxable temporary differences.
Deferred income tax assets and liabilities are measured at the tax rates that are
expected to apply to the period when the asset is realized or the liability is settled,
based on tax rates that have been enacted or substantively enacted at the balance
sheet date. Deferred tax is charged or credited to the income statement, except in the
case of items credited or charged to equity in which case it is included in equity.
Transactions in foreign currency are recorded in Pak Rupee at the rate of exchange
prevailing on the transaction date. All the monetary assets and liabilities in foreign
currencies are translated at exchange rates prevailing on the balance sheet date.
Exchange differences are dealt with through income statement. Gains and losses
arising on translation are included in profit or loss for the period.
Financial instruments
Financial assets are recognized when the Company becomes a party to the
contractual provisions of the financial instrument and are measured initially at fair
value adjusted by transaction costs. Subsequent measurement of financial assets are
described below. Financial assets are derecognized when the contractual rights to
the cash flows from the financial asset expire, or when the financial asset and all
substantial risks and rewards are transferred.
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After initial recognition, available- for-sale investments are measured at fair value in
accordance with IAS 39 "Financial Instruments: Recognition and Measurement".
Gains or losses on available-for-sale investments are recognized through other
comprehensive income until the investment is sold or de-recognized, at which time
the cumulative gain or loss previously reported is included in profit or loss.
Financial assets are derecognized when the rights to receive cash flows from the
assets have expired or have been transferred and the Company has transferred
substantially all risks and rewards of ownership.
The Company assesses at each balance sheet date whether there is objective
evidence, that a financial asset or group of financial assets is impaired. If any such
evidence exists for 'available-for-sale' financial assets, the cumulative loss is removed
from equity and recognized in profit or loss. Impairment losses recognized in profit
or loss on equity instruments are not reversed through profit and loss account.
Financial liabilities
The Company's financial liabilities include borrowings and trade and other
payables.
All financial liabilities are recognized at the time when the Company becomes a
party to the contractual provisions of the instrument.
Financial liabilities are measured initially at fair value, less attributable transaction
costs. Financial liabilities are measured subsequently at amortized cost using the
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A financial asset and financial liability is offset and the net amount is reported in the
balance sheet if the Company has a legal enforceable right to set off the transaction
and also intends either to settle on a net basis or to realize the asset and settle the
liability simultaneously.
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PRODUCTION OPERATIONS:
MARKETING OPERATIONS
The MASCO Marketing Operations consists of the customer’s needs and
requirements. They keep in mind the needs of the customers and the satisfaction of
the customers while launching any new product or while making new policy or the
strategies. All their planning of product or planning of quality or planning of packing
or on the basis of their customer’s needs. While selecting new sector management
considers the following.
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Marketing team is considered as assets for any factor who nourishes it through getting
continuous orders. This department is responsible for negotiating with the buyer,
developing and getting approval about lab dips, fabric and samples from the buyer
and forwarding buyer requirements/specifications production planning department,
so that an order can get delivered on time with all specialization and quality
parameters required by the buyers.
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The business process is a set of activities to perform business dealing with customers.
The business dealing can be done through different ways. The following are the
sources to contact with customers are as under.
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CRITICAL ANALYSIS
I have gained the practical exposure in a real working environment. Working
specifically in accounts and finance, a lot of practical work has given me more
exposure and has built on my knowledge that was gained in class room settings
during the degree.
SWOT ANALYSIS:
Internal Environment Analyses
Internal Environment Analysis includes strength and weakness within MASCO,
which are explained below.
Strengths
Export- oriented organizations.
Highly skilled labor.
Qualified finance staff.
Professionalism in the employees.
Corporate culture.
Sound policies.
Leads towards Paperless organization.
Availability of raw material at cheaper rate.
Products are technology competitive.
Customer orientation.
Efficient production system.
Weaknesses
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Opportunities:
Rapidly growing industry.
Increasing government incentives for exports sector.
Enter new markets or segments.
Computer technology improvement
Threats:
Intensive competition..
Child labor propaganda.
Political instability in Pakistan.
Globalization.
Labour law modification.
FBR and Taxation Matters.
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There is lack of information literature about the MASCO (PVT) Limited. There
is no informative book or material for new comers or internees and it is very
difficult for internees to get accurate and complete information.
They can more enhance the image of their company by entering into the field of
public relations. If they let the public know their plans and operations, it can be
hoped that the people will consider the organization with a sense of still greater
esteem and this can add to the growth of their consumer products.
As the training procedures are also very important to have qualitative people
on their job, special emphasis should be laid on to the management
development part of the training programs.
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They should active participate in regain textile exhibitions like one that will take
place in Dubai. In which leading manufacturers and decision makers will
participate from south Asia, and the middle east.
They should adopt proactive approach in order to avoid complaints, delays and
problems.
Directors of the firm should delegate signing authorities for routine documents
to Chief Financial Officer or Manager Accounts and GM finance, like signing
cheques upon specific limit so that finance matters can handled easily and on
time by finance officials
I also observe that some times a lot of confusion is created due to complicated
procedures. So try to adopt simplicity in the documentation and by resolving
the communication gap with the other departments
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CONCLUSION
This internship is proved to be very helpful for me. I got a lot of knowledge and also
the practical aspect of the life. It is my first experience which is obviously very tough
but it will be very beneficial for us in the future.
I think the future prospects of the MASCO Limited are quite bright. It will grow and
advance more and more with time. At the end I would like to express my thanks to
the Accounts, Finance, and Marketing departments for giving time and sharing
valuable information. This information gave me good understanding of some basic
concept being practiced.
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