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Material Consider For Brake Disc 1.: Carbon Ceramic
Material Consider For Brake Disc 1.: Carbon Ceramic
1.Carbon Ceramic
-50% low weight than gray cast iron
-High thermal stability
-Audi,Buggati,Lambogini
2.stainless steel
-cost effective ,ease of manufaturability
-corrosion resistant
-weldability
4.Alluminium composite
-light weight
-heat decipation
As gray cast iron low cost and easily manufacturable we use gray cast iron
2.Aluminium Material
Type- Al99 AlCuMg1 AlSi(6009) AlZnMg(7005)
Tensile 140 370 340 530
Strength
3.Semi metallic
-brass,copper,steel
-durable,cheap
4.Ceramic friction
-light weight due to copper construction
-more heat dissipation
-Reduce metal-metal wear
-These pads are common in high performance vehicle
2.Steel braided
-Rubber brake line wrapped in steel meshAP
-Steel braided restrict the swelling so increase the performance
-cost more than 30%
-it is difficult to find the leak
*Master cylinder
Tilton master cylinder AP Racing master cylinder
1.cost 675$ 1.cost 290$
2.weight 0.3 lbs 2.weight 0.6 lbs
3. 1 inch of total travel
Lock at 0.4 inch
So we use tilton master cylinder for our vehicle as its low cost and less weight
*Balance Bar
-Steel 4140 is used to manufacturing due to its high yield strength
-as it receive all the force transfer by brake pedal so it shold have high yield
strength
*Pedal box
-4130 chromoly is used for manufacturing the pedal box
-light weight ,strong and easily manufacturable
-Aluminium can be used to reduce the weight