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Suter Curve PDF
Suter Curve PDF
Suter Curve PDF
www.springerlink.com/content/1738-494x
DOI 10.1007/s12206-011-0729-9
(Manuscript Received November 14, 2010; Revised May 6, 2011; Accepted June 1, 2011)
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Abstract
An improved method was developed to obtain the complete characteristic of centrifugal pump. The conversion formula of complete
characteristics is established based on the normal performance curve. An example was presented to illuminate the new method, and the
complete characteristic curves of 14SA-10 centrifugal pump were obtained by the new method. The hydraulic transient of the centrifugal
pump failure and start-up was simulated by method of characteristics (MOC), which quote the complete characteristics data. The results
show that the inversion method is available to obtain the complete pump characteristic curves provided the normal performance curve.
For hydraulic transient simulation, more accurate numerical result can be obtained, if the new model is adopted to convert the experimen-
tal normal performance curve to complete characteristics curve of centrifugal pump.
Keywords: Centrifugal pump; Hydraulic transient; Complete characteristics; Performance curve
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sented to illustrate the method. Considering the available ex- 2nd zone 1st zone
perimental data was limited, an extension method was also
established to obtain the whole complete characteristic curves 1
( π , 0)
2
data.
(π , 0) Wb
2. Operation zones analysis (0, 0)
y data point
Approcximate segment
(Wh or Wb)
data point
Practical curves
(Wh or Wb)
1 i i+1 x
Fig. 3. Approximate substitute for complete characteristic curves.
W b ( xi )
hi
Qi QR vi xi
h β
⎯⎯⎯ ⎯ ⎯⎯ ⎯ ⎯⎯→
v=Q QR , h=H H R , b=vhhR h x=π +arctan vi , Wh( xi )= i 2 , Wb ( xi )= i 2
1+vi 1+vi
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯→ α =1.0
←⎯ ⎯ ⎯⎯ ⎯ ⎯⎯ ⎯
Q=vQR , H =hH R , h=vhhR b
⎯ 2 2
vi =tan( x−π ), hi =(1+vi )Wh( xi ), βi =(1+vi )Wb( xi )
←⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ α =1.0
⎯
Fig. 4. The flow chart and basic principle of inverse method.
3. Inverse model for complete characteristic curves according to the performance curve. The speed α = 1.0 is
specific constant when pump work at the stable conditions.
3.1 Mapping analysis of characteristics curve
Complete characteristic curves stand for the unstable flow 3.2 Inversion model
characteristics and performance curve stand for stable flow
characteristics of pump. The normal performance curve can be Above analysis shown that the 3rd zone complete character-
considered as the curve Wh and Wb at the rated speed istic curves can be obtained based on the performance curve
( α = 1.0 ). The Wh( x) and the Wb( x) are only dependent of pump. The inversion principle and the solutions process of
on the x , though x is dependent on α and v . For any the curve can be illustrated by Fig. 4. The performance curves
α and v , which meet the equation π + arctan(v α ) = x , the often include the pump head curve and efficient curve at the
Wh and Wb can just be obtained. If there are a known con- rated speed. However, the torque curve isn’t directly included
h in the performance curves, which needs to be computed by
dition point α 0 , v0 , h0 and β 0 , the Wh( x) = 2 0 2 and the
α 0 + v0 other variables. After all variables is transformed into dimen-
β
Wb( x) = 2 0 2 can be obtained, in this formula x = x0 = sionless variables, the complete characteristic curves Wh and
α 0 + v0
π + arctan(v0 α 0 ) . Wb can be obtained by the dimensionless variables.
⎧ v ⎫ According to the dependent relationship, the dimensionless
As shown, for ∃(α , v) ∈ ⎨(α , v) π + arctan = x0 ⎬ in the
⎩ α ⎭ torque can be expressed as:
normal performance curve, the condition point can give the
h β T QH γ ηω
value of Wh( x) = 2 0 2 and Wb( x) = 2 0 2 . In other β= = = vhη R η . (2)
α 0 + v0 α 0 + v0 TR QR H Rγ η RωR
words, any point at the normal performance curve can always
deduce a point in complete characteristic curves. For
3 In this equation, ω is the speed, ωR is the rated speed,
∀x0 ∈ (π , π ) , ∃(α 0 , v0 ) in the performance curve can meet
2v η is the efficiency; η R is the rated efficiency at the best
π + arctan = x0 . The complete characteristic curves at the efficiency point (BEP).
α
3rd zone can be obtained, since point x0 can be established As shown in Fig. 4, the dimensionless performance curves
2586 W. Wan and W. Huang / Journal of Mechanical Science and Technology 25 (10) (2011) 2583~2590
H(m)
50 50
η%
xi = π + arctan vi ⎫
⎪ 3
hi ⎬ v ∈ [0, ∞) , x ∈ [π , π ] . (3) 25 25
Wh( x) = 2
1 + vi2 ⎪⎭
0 0
Analogously, the 3rd zone complete characteristic curves 0.0 0.1 0.2
3
0.3 0.4 0.5
Q(m /s)
Wb can be expressed as:
Fig. 5. Centrifugal pump performance curve.
xi = π + arctan vi ⎫
⎪ 3
βi ⎬ v ∈ [0, ∞) , x ∈ [π , π ] . (4) 1.4 1.4
Wb( x) = 2
1 + vi2 ⎪⎭
1.2 1.2
v~h
According to the equations, provided α = 1.0 , the Wh( xi )
and Wb( xi ) can be computed by applying the vi , hi and β i 1.0 1.0
to the Eqs. (3) and (4). Above analysis show that every ex- h
β
perimental data point of normal performance curve can be 0.8 v~β 0.8
used to deduce a data point of complete characteristic curves.
For a whole normal performance curve, the 3rd zone’s com- 0.6 0.6
plete characteristic curves can be gained by the inversion
method.
0.4 0.4
As shown in this paper, the inversion method was estab- 0.0 0.5 1.0 1.5
lished without any approximate assumptions. Its reliability is v
dependent on the performance curve which is the observed Fig. 6. Dimensionless performance curve.
data from the experiment. Because the approximate error is
avoided in this computation, the method has more theoretical βi
foundation than the traditional fitting method. However, con- Wb( xi ) = can be obtained according to the correla-
1.0 + vi2
sidering the condition v ∈ [0, ∞) , only 3rd zone’s curve can be tive ( α i , hi , βi ). The value was full in the 5-6 column of
obtained by the method. Table 1 and the correlative curve was drawn according to
these data. Fig. 7 showed the complete characteristic curves
4. The application procedure and discussion Wh and Wb . Specially, only 17 of 23 data points were pre-
dicted by the inversion method because the experimental data
4.1 Application procedure of inversion method
was limited. However these data points can represent almost
A case was presented following to illustrate the application all complete characteristic curves of 3rd zone.
procedure of inversion method. Fig. 5 shows the normal per- In order to compare the proposed method with traditional
formance curve of 14SA-10 centrifugal pump, in which only method, the traditional fitting method is presented here. The
head curve and efficiency curve are shown. The pump charac- specific speed of the centrifugal pump is computed as:
teristic curve can be supplied by manufactory. All rated vari-
3
ables can be gained according to the BEP, QR = 0.32 m3 /s , N s = N QR H R4 = 35.42. (5)
H R = 66 m , PR = 240 Kw , η R = 89% . The flow rate, head
and efficiency can be expressed as dimensionless number
According to Hollander’s experimental data [1] for N s = 35 ,
according to the performance curve. The dimensionless torque
147 and 261, the fitting data was shown in column 7-8 of Ta-
can be established by the Eq. (2). Fig. 6 showed the dimen-
ble 1. Fig. 7 showed the complete characteristic curves based
sionless performance curve.
3 on the traditional fitting method.
The area (π , π ) includes 23 data points according to Fig. 7 includes 17 data points in 3rd zone by different meth-
2
Suter’s digital scheme. In order to meet the storage scheme, ods. Comparing with the fitting model, the inversion method
iπ gave the same trend in the complete characteristic curves. The
the sequence was defined as vi = tan( ) , i = 0,1, 2,3L ,
iπ 44 hi figure shows that complete characteristic curves can be pre-
xi = π + arctan vi = π + . T h e Wh( xi ) = and
44 1.0 + vi2 dicted by reverse tracking the pump’s performance curve. The
W. Wan and W. Huang / Journal of Mechanical Science and Technology 25 (10) (2011) 2583~2590 2587
Inversion Fitting
m
vi xi hi βi
1. 0
Wh( xi ) Wb( xi ) Wh( xi ) Wb( xi )
D=
Pump H
0.00 3.14 1.087 0.479 1.087 0.479 1.291 0.457
0.07 3.21 1.109 0.516 1.104 0.513 1.284 0.492
0.14 3.28 1.122 0.552 1.100 0.541 1.262 0.524 Zu
H (m)
1.00 3.93 1.000 1.000 0.500 0.500 0.500 0.500
70
1.15 4.00 0.932 1.078 0.401 0.464 0.368 0.432
1.33 4.07 0.819 1.172 0.296 0.423 0.240 0.360
60
1.55 4.14 0.637 1.286 0.187 0.378 0.124 0.287
50
0.0 0.1 0.2 0.3 0.4
3
1.5 Q (m /s)
Wh from inversion method
Wb from inversion method
Wh from tradional fitting
Fig. 9. Comparison of numerical result.
Wb from tradional fitting
1.0
h
Wh(x), Wb(x)
Wh( x ) =
a 2 + v2
were applied to the MOC numerical model to compute the
gradually unsteady process in 3rd zone with different hydraulic
0.5
pressure. The computation is completed by transient simula-
Wb ( x ) =
β tion with two different complete characteristic curves data,
α 2 + v2
one of them is inversion data and the other is traditional fitting
data.
0.0
1.0π 1.1π 1.2π 1.3π The pump system shown in Fig. 8 was computed by differ-
v
x = π + arctan ent complete characteristic data. Fig. 9 include results from
α
two transient simulation and experiment data from manufac-
Fig. 7. Comparison of different method (17 data points in 3rd zone).
tory, the example prove the inversion curve based on the per-
formance curve is more close to the experiment data. In this
predictions from inversion method and the traditional fitting figure, different points with symbols (□ and ○) are the predic-
have similar tendency, but there are different value between tions of complete characteristic curves obtained separately
two results. The reliability comparison will be presented in from traditional fitting method and inversion method, and the
next section. line is the experimental result. As shown in the figure, the
results obtained by the inversion method are more close to the
experimental curve than those by the fitting method. Compari-
4.2 Model verification and discussions of model limitations
son between simulations and experimental curve showed that
In fact, no assumption was made during the derivation the inversion complete characteristic curves are more reason-
process, so the inverse model has good theoretic foundation able. Since it was established based on the experimental data,
and avoids unnecessary errors from approximate assumptions. the inversion method can give more reasonable results in
In order to corroborate the model, the comparison of experi- pump’s transient simulations. In fact, the fitting complete
ment and computation will be presented. Head curve of pump characteristics curve brings on some approximate error. As
is available from manufactory, which was obtained from ex- demonstrated in Fig. 9, the result based on inversion method
perimental observation in the stable conditions. Since com- match well with the experimental curve. Especially, the proc-
plete characteristic curves represent all unstable conditions as ess also proved that normal performance curve can be com-
well as stable conditions, head curve can be gained by nu- puted by numerical simulation based complete characteristics
merical method according to the known complete characteris- curve.
tic curves. Two kinds of complete characteristic curves data In order to analyze the application scope of inversion
2588 W. Wan and W. Huang / Journal of Mechanical Science and Technology 25 (10) (2011) 2583~2590
1.5 1.4 π
1.2π
1.0
1.0π
Fig. 10. 14SA-10 pump start-up transient. Fig. 12. The tracked data process during the transient process.
1.0 1.5π ) was used in the simulation. Moreover, all data used are
located in the shadow area, which is within the range covered by
v from fitting curve
a from fitting curve the complete characteristic data from inversion method based on
h from fitting curve the performance curve. The result showed that the complete
v from inversion curve characteristic data of inversion model is capable of simulating
0.5
a from inversion curve the common pump failure and start-up transient process.
v, h, a
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Institution of Engineers (India) Part CV: Civil Engineering professor of Zhejiang University in
Division, 72 (5) (1992) 181. China. He received his B.S. degree from
[6] K. Sridharan, A. Gulam and B. Ramakrishna et al., Case Xi’an University of Technology in 1999,
study of hydraulic transients in interlinked pumping mains. then he received his Ph.D degree form
Journal of the Institution of Engineers (India), Part CI: Civil Tianjin University in China in 2004. He
Engineering Division, 66 (3) (1986) 190-198. worked in Tsinghua University as a
[7] Rizwan-uddin, Steady-state characteristics based model for postdoctor in 2004-2006. He worked in
centrifugal pump transient analysis, Annals of Nuclear En- Florida State University as a visiting scholar in 2008-2009.
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[8] M. Marchal, G. Flesh and P. Suter, The Calculation of Wa- transient flow analysis of pipeline and pump.
ter-hammer Problems by Means of the Digital Computer,
Proc. Int. Symp. Water hamamer Pumped Storage Projects, Wenrui Huang currently is a professor
ASME, Chicago, USA (1965). in Department of civil and environ-
[9] S. Derakhshan and A. Nourbakhsh, Experimental study of mental engineering, Florida State Uni-
characteristic curves of centrifugal pumps working as tur- versity, USA. He received his Ph.D
bines in different specific speeds, Experimental Thermal and degree from University of Rhode Island
Fluid Science, 32 (8) (2008) 800-807. in USA. His research interests include
[10] S. Derakhshan and A. Nourbakhsh, Theoretical, numerical coastal hydrodynamics, computational
and experimental investigation of centrifugal pumps in fluid dynamics and turbulence modeling.