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Standard Test Methods For Textured Yarn
Standard Test Methods For Textured Yarn
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Designation: D 4031-01
This standard is issued under the tked designationD 4031; the rrnrnber immediately folfowing the designation indicates the yew of
originaf adoption or, in the case of revisi~ the year of last revision. A number in parentheses indicates the year of last reapprowd. A
q=+ qsflon (c) indicatesaueditorialclraugesince the last mision or IWppCWSL
Cqryrighl
QASTMInlernstional,
1W Sarr Hstbor Drive, PO Sox C700, Wesl Ca’ishohocken, PA 1W2S-2S59, United States.
1
TABLE 1 Tension Forces Used and Required Weights
e D 4031
6. Apparatus 3
5.2 Elapsed time between processing and testing has a 6.1 Skein Reek
marked effect on the results of this test especially during the 6.1.1 General-A hand or motor-driven reel having a speci-
iirst 72 h. Therefore, specimens should only be compared if fied perimeter. The mel shall be fitted with a traversing
tested after the same elapsed time. This effect is caused by mechanism that will avoid bunching the successive wraps, and
stress decay which is known to be minimal beyond the seventh with an indicator of the length wound A warning bell that will
day and after which time the sample remains relatively stable. ring at a specilied length is recommended. A collapsible arm is
Comparisons are preferably made after the seventh day. recommended for ease of removal of skeins. A revolution
5.3 In the case of yarns having a linear density near the counter is also recommended
upper limit of the skein size directed in Table 3, an error is 6.1.2 Reel Perimeter-The perimeter shall be 1.0 m (1.09
introduced when rounding off to fill revolutions. Therefore, yd) with a tolerance of t2 %. By agreement between pur-
the calculated values for crimp contraction, etc., should orIIybe chaser and mpplier, reels may be used having any perimeter
compamxl with other samples of yarn of the same linear between 0.9 to 2.3 m (1 to 2.5 yd).
density. 6.1.3 Yam Tensioning-To minimize diiTerences in yarn
5.4 Option A used with crimp development Condition 1 (dry tensioning a motor driven unit with speeds at 150 * 20
heat oven at 120”C (248°~) and light loada of 0.04 mN/tex revolutionshnin is recommended. Tensions should be as low as
(0.5 mgf/den) and 0.44 mN/tex (5.0 mgt7den) are recom- possible and no additional tensioning device is required for a
mended for textured polyester yarns. All crimp parameters motor driven reel. For a hand driven reel additional tensioning
(3.1.1-3.1.4) may be calculated. may be needed for yam control. In no case should the tension
exceed 13 mN/tex (0.15 gfkien).
6.2 Measuring Stand-A stand with a measuring scale, in
TABLE 3 Totsl Size (Linear Density) of Skein
m and a hook to position the skein vertically in line with the
Linear Density of Yam Unesr Density of Skei#
scale zero.
OPtions A, B, C:
1.7 to 44.4 tax (15 to 400 denier) 555.5 tax (5000 denier)
44.5 to 89.0 tex (401 to 800 denier) 833.5 tax (7500 denier) 3Theaole soumxof.qplyofti~m Ysm AppsrWslmowntorhe
option B Only (for meehaniesl devise) mmmktee at this time is Lawson-Hem@ill Salea, hlC., PO k?WCZ 6388, Spartan-
1.7 to 44.4 text (15 to 400 denier) 250 tex (22S0 denier) bur& SC 29304 or @ernationst Sales) bWSOI1-=X Inc., % Hadwin StmeL
Option C Only Central Falls, Rhode Ialaud, 02863. If you are swam of alternative suppliers, please
1.7 to 44.4 tex (15 to 400 denier)s
pcwide this infolmsdon to ASTM Ebdqw@s. Your commsnta wilt receive
A See Eq 2, and Note 1. ealwfldeondera tion at a meting of the responsible tectmieal committee, whieb
6100 Revolutions, linear density of skein varies. you may attend.
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D 4031
6.3 Heating Rack—A rack to support skeins during treat- 9. Preparation of Test Specimens
ment and while cooling or drying. The rack and measuring 9.1 Determine linear density of yarn by either of Test
stand may be combined in one piece. Methods D 1059 or Test Method D 1907, unless known.
6.4 Mechanical Yam Handling Device. 9.2 Strip approximately 30 m (30 yd) of yarn horn each
6.5 Weights, which have a mass accurate to ~0. 1 g, for package and prepare skeins in the standard atmosphere for
tensioning skeins: testing textiles as directed in 9.3.
6.5.1 For Options A, B, and C, having mass dependent on 9.3 Skein SizeC
yarn denier as shown below and listed in Table 1: 9.3.1 Options A, B, and C—Reel the skeins as directed in
6.5.1.1 1.7 to 44.4 tex (15 to 400 denier): 2.5, 7.5, 12.5, Table 3 (see Eq 2). The number of turns required for a skein
25.0, 50.0 and 500.0 g. size (linear density) of 555.5 tex (5000 denier) and yarn linear
6.5.1 .244.5 to 93.3 tex (401 to 840 denier): 3.8, 11.3, 18.8, densities of 1.7 to 44.4 tex (15 to 400 denier) we given in Table
37.5,75.0, and 750 g. 4. For higher tex up to 89.0 tex (800 denier), the number of
6.5.2 For Option B only, where suitable mechanical device wraps per skein is determined using Eq 2, raising any fractional
is utilized or duplicated, a variation in skein size loading is wrap result to the next highest whole number.
used as shown in Table 1 and below. R= S12D (2)
6.5.2.1 1.7 to 44.4 tex (15 to 400 denier): 2.5,27.5 and 250
?3. where:
6.5.3 For Option C, calculate the mass nquird using Eq 1. R = number of reel revolutions required in the skein,
s = size (linear density) of the skein, tex (denier),
W=(2XT)(LXR) (1) D = yarn linear density, tex (denier), and
2 = number of legs of skein.
where:
w = mass, g, Nom l—It is understockthatthe actuallineardensityof thereel skeins
T = tension, mN/tex (gf/den), is not equalto the size (lineardensity) selected for the calculationof nxl
L = yarn linear density, tex (denier), and revolutions.The use of lineardensityto describethe totalsize of the skein
R = 100, the number of reel revolutions. is common in the textured yam industry.
6.6 Equipment for Developing Crimp by the Specified Con- 9.3.2 Option B-Where suitable mechanical device is uti-
dition: lized or duplicated for &niers 1.7 to 44.4 tex (15 to 400), a 250
6.6.1 Oven-For crimp development Condition 1, an oven tex (2250 total skein denier) may be used. Calculate the
with temperature controls to maintain a temperature of 120 k number of revolutions, using Eq 2.
2°C (250 f 4°F) and large enough to hold skeins and attached 9.3.3 Option C—In the case of a reel having a l-m
weights vertically without the weights touching the oven floor. circumference where a skein of 100 m is used the number of
6.6.2 Waterbath—For crimp development Conditions 2 and revolutions will be 100. Where reels of other circumferences
3, a water bath capable of maintaining a water temperature of are US* a correction must be made for the number of
82 k 2°C (180 t 4°F) or of 97 * 2°C (206= 4°F), and large revolutions by dividing by reel circumference in metres.
enough to hold skeins and attached weights vertically without Depending on linear density and reel circumference loading
the weights touching the tank bottom (see Sections 5 and 6). weights must be calculated in each case, using Eq 1.
6.7 Stopwatch, or suitable timer.
10. Procedllm
7. sampling
10.1 Make all length measurements in the standard atmo-
7.1 Lot Sample—Take a lot sample of shipping containers sphere for testing textiles.
as directed in an applicable specification, or as agreed upon 10.2 Test the skeins as dkcted in 10.3, 10.4, or 10.5.
between the purchaser and supplier. In the absence of an 10.3 Option A:
applicable specification or agreement, take a lot sample as 10.3.1 Crimp contraction before and after development
directed in Practice D 2258. Consider shipping containers of (CCBD and CCAD) skein shrinkages (SS), bulk shrinkage
yarn to be the primary sampling unit. @~), and Crimp R!COVeI’y (CR) Inay be CalClllated.
7.2 Laboratory Sample-As a laboratory sample for accep 10.3.2 Select a crimp development condition from the
tance testing, from the combined number of primary sampling options listed in Table 2 (see 5.4).
units, take four randomly selected packages from each con- 10.3.3 Select the weights fium Table 1 based on selected
tainer. Select the packages randomly from the containers in the tension forces to be used. A di&rent set of specimens is
lot sample as directed in Practice D 2258. required for each light load (see 5.4).
7.3 Number of Specimens-Test three specimens fi-om each 10.3.4 For each specimen make the following length mea-
package of yarn in the laboratory sampling unit surements:
10.3.4.1 Length before development, under light load, label
8. Conditioning Cp
8.1 Condition each package in the standard atmosphere for 10.3.4.2 Length before development under heavy 10wL
testing textiles which is 70 ~ 2°F (21 k l“C) and 65 % ~ 2 label Lb
relative humidity as directed in Practice D 1776 (7.3 and 7.5), 10.3.4.3 Length after development with light load attachd
prior to winding skeins. label Ca.
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4P D 4031
TABLE 4 Skein Reel Revolutions Calculetions~
Number of Number of
Tex. (Denier) Tex. (Denier)
Turns Turns
A Sample odculatforr of reel tevdutions required for a given yam dendty expressed as tex (frwn 4.40 to 44.4 tax (40 to 400 den.) end for a 555.5-tex (5000den) skein
(See Eq 2).
10.3.4.4 Length after development with heavy loa4 label on the skein during crimp development.
La. 10.3.10 Remeasure the skeins as directed in 10.3.6 and
10.3.4.5 Length with light load on a developed specimen record length under 8.8 mhihex load (100.0 mgtllen) as La.
after heavy load removeA label CC. 10.3.11 Carefnlly remove 8.8 mN/tex load (100.0 m@ien).
10.3.5 Place a skein for each of the light loads to be tested After 30s, remeasure skein and label the length to *1 mm, as
on a separate hook on the measuring stand and apply the CCunder each respective load.
respective light load (see Table 1 and Note 2). Immediately 10.3.12 Test the remaining skeins as directed in 10.3.5-
start the stop watch and after a minimum of 15 s, measure the 10.3.11.
length of each skein tot 1 mm (Note 3). Record length as C~ 10.4 Option B
for each skein. The light load will remain on the skein 10.4.1 Crimp contraction before and afler development
throughout the test. (CCBD and CCAD) Illily be C~C&3ted.
Nom 2—When handling weights, use care not to let the weight d.mp, 10.4.2 Select a crimp development Condition from those
bounce, or otherwise stretch the yarn beyond its loading tension. offered as options in Table 2 (see 5.5).
NorE 3-For convenience it is preferableto w a group of skeins at 10.4.3 Select the weight or weights from Table 1. Two light
one time, measuringone skein afterthe other. loads may be used for eaeh specimen.
10.3.6 Add the heavy load (8.8 mN/tex (100 mgfklen)) to 10.4.4 For each specimen, make the following length mea-
the skein without removing the light load. Start stop watch and surement
after a minimum of 30 s measure length of each skein to *1 10.4.4.1 Length after development with heavy loa4 La.
mm (Note 2). Reeord length with heavy load as Lb for eaeh 10.4.4.2 Length after development with light load(s), C..
skein. 10.4.5 Place each skein to be tested on a separate hook on
10.3.7 Remove the heavy load from eaeh skein and hang the the measuring board. Apply no weight.
low-tensioned skein on heating rack hook. 10.4.6 For Condition 1, place skein in oven stabilized at 120
10.3.8 Transfer the skein on the rack to crimp development * 2°C (250 * 4°F) for 5 min. Do not start timing until oven
Condition selected. For Condition 1, expose for 5 min in oven returns to tempemture. Remove and allow to cool in standard
stabilized at 120 x 2°C (250 k 4“F) but do not start timing atmosphere. For Conditions 2 and 3, expose as directed in
until oven returns to temperature after closing door. Remove 10.5.6 to 10.5.8.
and allow to cool in standard atmosphere. For Conditions 2, 3, 10.4.7 Apply the heavy weight (8.8 mN/tex (100 mgfklen)
and 4, expose as directed in 10.5.5-10.5.7. in the caae of a 555.5 tex (5000 den) skein or 4.8 mN/tex (111.2
10.3.9 Remeasure the skeins as direeted in 10.3.5 and reeord m@ien) in case of a 250 tex (2250 denier) skein. Start
respective lengths as C=. The light weight will have remained stopwatch and after 30s, measure length of each skein to * 1
.
e D 4031
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4PD 4031
TABLE 5 Comoonanta of Varianca
Properties
CCBD CCAD SS CR BUS
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