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Plywood Project Report by Yogesh Agrawal
Plywood Project Report by Yogesh Agrawal
Plywood Project Report by Yogesh Agrawal
A. Income
Revenue from Sale (WN: 2) 90,972,000.00 104,771,340.00 110,979,928.00 116,654,340.00 122,556,933.00
B. Expensess :
B(i). Direct Expenses
Direct Material
Core (WN: 3A) 43,680,000.00 46,792,900.00 50,085,000.00 53,562,600.00 57,240,711.00
Resin Glue (WN: 3B) 1,755,000.00 1,825,500.00 1,898,500.00 1,974,500.00 2,053,500.00
Carriage Inwards 600,000.00 624,000.00 649,000.00 675,000.00 702,000.00
Direct Labour
Labour Wages (WN: 3C) 21,000,000.00 23,100,000.00 25,410,000.00 27,951,000.00 30,746,100.00
Direct Expenses
Power and Fuel 3,000,000.00 3,120,000.00 3,244,800.00 3,374,600.00 3,509,600.00
Production Overheads
Plant & Machinery Depreciation (WN: 3D) 8,477,250.00 7,205,663.00 6,124,813.00 5,206,091.00 4,425,177.00
Indirect Production Staff Salary (WN: 3C) 1,800,000.00 1,980,000.00 2,178,000.00 2,395,800.00 2,635,380.00
Consumables( Lubricants, Oils etc) 100,000.00 104,000.00 108,200.00 112,500.00 117,000.00
Repair & Maintenance Production 100,000.00 104,000.00 108,200.00 112,500.00 117,000.00
80,512,250.00 84,856,063.00 89,806,513.00 95,364,591.00 101,546,468.00
Add: Opening Stock of Finished Goods - 8,056,959.00 9,286,949.00 9,901,968.00 10,528,162.00
80,512,250.00 92,913,022.00 99,093,462.00 105,266,559.00 112,074,630.00
Less: Closing Stock of Finished Goods (WN: 2) 8,056,959.00 9,286,949.00 9,901,968.00 10,528,162.00 11,207,463.00
Cost of Goods Sold 72,455,291.00 83,626,073.00 89,191,494.00 94,738,397.00 100,867,167.00
Loans:
Secured Loans
Andhra Bank Terrn Loan 44,151,504.00 38,792,892.00 32,754,676.00
Current Liabilities & Provisions:
Sundry Creditors (WN: 4) 4,543,500.00 4,861,840.00 5,198,350.00
Other Current Liabilities 150,000.00 165,000.00 181,500.00
Provision for Income Tax (Profitability Statement) 953,230.00 1,326,385.00 1,364,340.00
ASSETS
Fixed Assets (WN: 3D) 48,602,750.00 41,364,337.00 35,208,861.00
(Amount in Rs)
Year Ending 4 Year Ending 5
39,382,736.00 47,560,340.00
0.00 0.00
10,906,612.00 11,510,946.00
3,106,092.00 2,922,709.00
-5,835,100.00 -5,702,300.00
47,560,340.00 56,291,695.00
25,950,662.00 18,283,730.00
5,553,710.00 5,929,421.00
199,650.00 219,615.00
1,331,182.00 1,252,589.00
80,595,544.00 81,977,050.00
29,974,046.00 25,521,945.00
10,528,162.00 11,207,463.00
25,507,211.00 30,446,578.00
65,800.00 68,450.00
9,721,195.00 10,213,078.00
199,650.00 219,615.00
4,599,480.00 4,299,921.00
80,595,544.00 81,977,050.00
ANNEXURE- III
PROJECT COST & SOURCE OF FINANCE
Total-A 57,615,000.00
SOURCES :
Owned Funds 20,938,100.00
Bank Loan
Term Loan 48,907,000.00
Total 69,845,100.00
CASH FLOW STATEMENT
A. Source of Funds :
1. Net Accurals from Operations 16,195,000.00 24,656,240.00 24,588,658.00 23,516,913.00
2. Depreciation -8,512,250.00 -7,238,413.00 -6,155,476.00 -5,234,815.00
3. Capital Employed 20,938,100.00 - - -
4. Bank Loan
Term Loan 48,907,000.00 - - -
CC - - - -
B. Disposition of Funds :
1. Preliminary and Pre-operative Expenses - - - -
2. Increase in Raw Material Goods Stock 2,625,167.00 11,450,550.00 6,165,272.00 5,332,022.00
3. Increase in Fixed assets 48,602,750.00 -7,238,413.00 -6,155,476.00 -5,234,815.00
4a. Term Loan Emi Payments 10,368,420.00 10,368,420.00 10,368,420.00 10,368,420.00
5a. Increase in Recivables 7,581,000.00 1,149,945.00 517,382.00 472,868.00
5b. Decrease in Payables -4,543,500.00 -318,340.00 -336,510.00 -355,360.00
5c. Increase in Other Current Assets 150,000.00 15,000.00 16,500.00 18,150.00
5d. Decrease in Other Current Liabilities -150,000.00 -15,000.00 -16,500.00 -18,150.00
6. Drawing 4,620,000.00 5,826,700.00 5,947,500.00 5,835,100.00
7. Income Tax Payment during the Year - 953,230.00 1,326,385.00 1,364,340.00
Total Disposition 69,253,837.00 22,192,092.00 17,832,973.00 17,782,575.00
Note: Refer to Proj Profitability Statement, Proj BalanceSheet, underlying working notes & assumptions.
ANNEXURE - IV
H FLOW STATEMENT
(Amount in Rs)
Year Ending 5
22,160,532.00
-4,452,101.00
-
-
-
17,708,431.00
-
4,942,017.00
-4,452,101.00
10,368,420.00
491,883.00
-375,711.00
19,965.00
-19,965.00
5,702,300.00
1,331,182.00
18,007,990.00
-299,559.00
4,599,480.00
4,299,921.00
4,299,921.00
ANNEXURE - V
Emi Calculator
Term Loan Amount (Andhra Bank) 48,907,000.00
Rate Of Interest Per Annum 12.00%
Rate Of Interest Per Month 1.00%
No of Installments 84
Emi 864,035
PRINCIPAL
MONTHS EMI INTEREST O/S PRINCIPAL
REPAYMENT
0 48,907,000.00
1 864,035.00 489,070.00 374,965.00 48,532,035.00
2 864,035.00 485,320.00 378,715.00 48,153,320.00
3 864,035.00 481,533.00 382,502.00 47,770,818.00
4 864,035.00 477,708.00 386,327.00 47,384,491.00
5 864,035.00 473,845.00 390,190.00 46,994,301.00
6 864,035.00 469,943.00 394,092.00 46,600,209.00
7 864,035.00 466,002.00 398,033.00 46,202,176.00
8 864,035.00 462,022.00 402,013.00 45,800,163.00
9 864,035.00 458,002.00 406,033.00 45,394,130.00
10 864,035.00 453,941.00 410,094.00 44,984,036.00
11 864,035.00 449,840.00 414,195.00 44,569,841.00
12 864,035.00 445,698.00 418,337.00 44,151,504.00
13 864,035.00 441,515.00 422,520.00 43,728,984.00
14 864,035.00 437,290.00 426,745.00 43,302,239.00
15 864,035.00 433,022.00 431,013.00 42,871,226.00
16 864,035.00 428,712.00 435,323.00 42,435,903.00
17 864,035.00 424,359.00 439,676.00 41,996,227.00
18 864,035.00 419,962.00 444,073.00 41,552,154.00
19 864,035.00 415,522.00 448,513.00 41,103,641.00
20 864,035.00 411,036.00 452,999.00 40,650,642.00
21 864,035.00 406,506.00 457,529.00 40,193,113.00
22 864,035.00 401,931.00 462,104.00 39,731,009.00
23 864,035.00 397,310.00 466,725.00 39,264,284.00
24 864,035.00 392,643.00 471,392.00 38,792,892.00
25 864,035.00 387,929.00 476,106.00 38,316,786.00
26 864,035.00 383,168.00 480,867.00 37,835,919.00
27 864,035.00 378,359.00 485,676.00 37,350,243.00
28 864,035.00 373,502.00 490,533.00 36,859,710.00
29 864,035.00 368,597.00 495,438.00 36,364,272.00
30 864,035.00 363,643.00 500,392.00 35,863,880.00
31 864,035.00 358,639.00 505,396.00 35,358,484.00
32 864,035.00 353,585.00 510,450.00 34,848,034.00
33 864,035.00 348,480.00 515,555.00 34,332,479.00
34 864,035.00 343,325.00 520,710.00 33,811,769.00
35 864,035.00 338,118.00 525,917.00 33,285,852.00
36 864,035.00 332,859.00 531,176.00 32,754,676.00
37 864,035.00 327,547.00 536,488.00 32,218,188.00
38 864,035.00 322,182.00 541,853.00 31,676,335.00
39 864,035.00 316,763.00 547,272.00 31,129,063.00
40 864,035.00 311,291.00 552,744.00 30,576,319.00
41 864,035.00 305,763.00 558,272.00 30,018,047.00
42 864,035.00 300,180.00 563,855.00 29,454,192.00
43 864,035.00 294,542.00 569,493.00 28,884,699.00
44 864,035.00 288,847.00 575,188.00 28,309,511.00
45 864,035.00 283,095.00 580,940.00 27,728,571.00
46 864,035.00 277,286.00 586,749.00 27,141,822.00
47 864,035.00 271,418.00 592,617.00 26,549,205.00
48 864,035.00 265,492.00 598,543.00 25,950,662.00
49 864,035.00 259,507.00 604,528.00 25,346,134.00
50 864,035.00 253,461.00 610,574.00 24,735,560.00
51 864,035.00 247,356.00 616,679.00 24,118,881.00
52 864,035.00 241,189.00 622,846.00 23,496,035.00
53 864,035.00 234,960.00 629,075.00 22,866,960.00
54 864,035.00 228,670.00 635,365.00 22,231,595.00
55 864,035.00 222,316.00 641,719.00 21,589,876.00
56 864,035.00 215,899.00 648,136.00 20,941,740.00
57 864,035.00 209,417.00 654,618.00 20,287,122.00
58 864,035.00 202,871.00 661,164.00 19,625,958.00
59 864,035.00 196,260.00 667,775.00 18,958,183.00
60 864,035.00 189,582.00 674,453.00 18,283,730.00
61 864,035.00 182,837.00 681,198.00 17,602,532.00
62 864,035.00 176,025.00 688,010.00 16,914,522.00
63 864,035.00 169,145.00 694,890.00 16,219,632.00
64 864,035.00 162,196.00 701,839.00 15,517,793.00
65 864,035.00 155,178.00 708,857.00 14,808,936.00
66 864,035.00 148,089.00 715,946.00 14,092,990.00
67 864,035.00 140,930.00 723,105.00 13,369,885.00
68 864,035.00 133,699.00 730,336.00 12,639,549.00
69 864,035.00 126,395.00 737,640.00 11,901,909.00
70 864,035.00 119,019.00 745,016.00 11,156,893.00
71 864,035.00 111,569.00 752,466.00 10,404,427.00
72 864,035.00 104,044.00 759,991.00 9,644,436.00
73 864,035.00 96,444.00 767,591.00 8,876,845.00
74 864,035.00 88,768.00 775,267.00 8,101,578.00
75 864,035.00 81,016.00 783,019.00 7,318,559.00
76 864,035.00 73,186.00 790,849.00 6,527,710.00
77 864,035.00 65,277.00 798,758.00 5,728,952.00
78 864,035.00 57,290.00 806,745.00 4,922,207.00
79 864,035.00 49,222.00 814,813.00 4,107,394.00
80 864,035.00 41,074.00 822,961.00 3,284,433.00
81 864,035.00 32,844.00 831,191.00 2,453,242.00
82 864,035.00 24,532.00 839,503.00 1,613,739.00
83 864,035.00 16,137.00 847,898.00 765,841.00
84 864,035.00 98,194.00 765,841.00 0.00
CALCULATION OF DEBT SERVICE COVERAGE RATIO
Particulars 1 2 3 4
Note: Refer to Proj Cash Flow Statement, underlying working notes & assumptions.
ANNEXURE - VI
ON OF DEBT SERVICE COVERAGE RATIO
(Amount in Rs)
5
17,102,343.00
17,102,343.00
10,368,420.00
10,368,420.00
1.65
1.47
BREAKEVEN ANALYSIS
Variable Expenses :
Raw material 41,428,200.00 48,584,800.00 52,363,900.00 55,963,000.00
Direct labour 18,898,500.00 22,791,500.00 25,280,300.00 27,827,100.00
Power & Fuel 2,699,800.00 3,078,300.00 3,228,200.00 3,359,600.00
63,026,500.00 74,454,600.00 80,872,400.00 87,149,700.00
Fixed Expenses :
Indirect Production Staff Salary 1,800,000.00 1,980,000.00 2,178,000.00 2,395,800.00
Consumables( Lubricants, Oils etc) 100,000.00 104,000.00 108,200.00 112,500.00
Repair & Maintenance Production 100,000.00 104,000.00 108,200.00 112,500.00
122,556,933.00
59,740,600.00
30,615,100.00
3,494,600.00
93,850,300.00
28,706,633.00
23.42
2,635,380.00
117,000.00
117,000.00
2,811,072.00
73,205.00
36,603.00
73,205.00
219,615.00
32,210.00
2,701,488.00
29,200.00
8,845,978.00
4,452,101.00
0.00
4,452,101.00
13,298,079.00
46.32
56,773,352.00
30.82
37,766,043.00
ANNEXURE - VIII
Total 565.15
Projected Production Details
Plant Capacity
The Plant to be purchased is 20 Delight Machine. The Plant Production Capacity Per Day [for 24 Hours] would be
11,000 sq mt for 4mm Ply Basis/ Day. It is proposed to produce 18mm mat ply. Accordingly, the production
capacity is reproduced as per below calculations:
Estimated Production
1 It has been assumed that the Selling Rate/Sqmt of Mat Ply would rise by 1% annually.
2 It has been assumed that around 90% of the (Opening Stock + Year's Production) would be sold during the year.
3 Closing Stock of Finished Goods: C/s Stock of Finished Goods have been calculated as per Average Stock Method of Inventory
Valuation.
Particulars of Raw Materials, Chemicals and Other Adhesives to be used in Mat Ply Production
1 Core
2 Glue
Total Wages/
Sl. Salary
Designation Number Salary
No. (Rs./Month) (Rs./Month)
A Production:
Manual Labourers Through Contractors NA 1,750,000.00
Production Managers 4 25,000.00 100,000.00
Others- Electrician, Techicians etc 50,000.00
B Administration:
General Manager 2 50,000.00 100,000.00
Accounting Staff 4 15,000.00 60,000.00
1 It has been assumed that Wages & Salary will rise by 10% each year.
Depreciation on Fixed Assets
Others
1 Average Debtors Realisation Period is 30 days, therefore Debtors Turnover Ratio would be 10 times of Turnover.
M/S ALFA VINEER PLYWOOD FACTORY
Nasreen Fatma 80% 0.00 0.00 426,220.58 0.00 0.00 9,733.87 -416,486.71
Faraz Ahmad 10% 0.00 0.00 25,453.64 0.00 0.00 1,216.73 -24,236.91
Not to be considered
1 core rate/ sq ft?
2 rate of resin/kg
3 Project Setup period
4 Loan Moratorium period