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Manual Repacion Motor c16
Manual Repacion Motor c16
Generator Set
X1.7 / X2.5 Engine
English
Original Instructions 8-2018 A030D087 (Issue 7)
Service Manual Publication A030D087
Model: X 1.7 X 2.5 Issue 7 -8- 2018
Table of Contents
Group 1.1
General Information
Group 2.1
Cylinder Head
13 6
14
4 5
1
9 10
11 12
1 2 3 8
Group 2.2
Pistons And Connecting Rods
Group 2.3
Cylinder Block And Liners
Group 2.4
Crankshaft And Main Bearings
Group 2.5
Timing Case And Drive
Group 2.6
Timing For X1.7 G Engine
Group 2.7
Lubricating System
SECTION Q:
Engine Oil Specification
TYPICAL CHARACTERSTICS
Appearance Clear & Bright
Group 2.8
Cooling System
Group 2.9
Fuel System And Air Cleaners
Group 2.10
Flywheel And Flywheel Housing
Group 2.11
Service Tools
Alternator
Make ... ... LUCAS-TVS
Alternator
Type ... ... A115
System Voltage ... ... 12
Polarity ... ... Negative earth
Rotation ... ... Clockwise
Max. Output current ... ... 36 amps
Starter Motor
Make ... ... LUCAS-TVS
Type ... ... 2SM 114
System Voltage ... ... 12
Rotation ... ... Clockwise
No. of Teeth on Pinion ... ... 10
Starter Cable Resistance ... ... 0.0017 ohms maximum
Note: The above electrical data is general and can vary with individual applications
60
Service Manual Publication A030D087
Model: X 1.7 X 2.5 Issue 7 -8- 2018
GROUP Daily Every 475 – 500 Hrs Every 1450 – 1500 Hrs Every 2900- 3000 Hrs
OR 6 months, which is OR 12 months, which OR 24 months, which is
earlier is earlier earlier
LUBRICATION ▪ Check Lube oil level & ▪ Repeat A Check ▪ Repeat B Check. ▪ Repeat C Check
SYSTEM top-up Lube oil upto ‘H’ ▪ Change Lubrication Oil * Check visually for ▪ Measure Blow Bye .
mark on Dipstick * Use only CH4-15W40 metal particles in ( Max. -- inches of H2O
* Use only CH4-15W40 Lube Oil used Lube Oil Water column with
Lube oil ▪ Change Spin-on Lube -------- inches Dia
Oil Filter. Orifice )
COOLING * Check for leaks. Rectify ▪ Repeat A Check ▪ Repeat B Check. ▪ Repeat C Check
SYSTEM leak if found any. ▪ Check Fan Drive ▪ Check condition of ▪ Change Belt, Fan Drive
* Check Coolant level in arrangement. Hoses & clamps. ▪ Change Coolant &
Radiator (Caution : Do *Check Belt for Replace if necessary. fill Radiator with
not remove Cap when looseness. Tighten if * Check sealings around Premix coolant only
hot ) required Radiator
* Check Coolant level in ▪ If required,clean dust
Tank, coolant.. If on Core of Radiator by
required, fill Premix very very low pressure
Coolant only in the Tank, of Air. ( 0.2 Kg / cm2 )
coolant up to H mark. * Check Cap,radiator for
. seal. Change the Cap
if required.
FUEL * Check for fuel leaks. ▪ Repeat A Check ▪ Repeat B Check. ▪ Repeat C Check
SYSTEM * Rect fy leak if any. In ▪ Change Spin-on Fuel ▪ Check all joints in Fuel ▪ Change Fuel Hoses if
case of leak at Banjo, Filter Lines & tighten. Required
change the Copper * Clean Fuel tank inlet .
Washer strainer
▪ Drain Sediments from
Fuel Water Separator
AIR ▪ Check Indicator Service ▪ Repeat A Check ▪ Repeat B Check ▪ Repeat C Check
SYSTEM for Air Restriction ▪ Clean Element, Air * Change the Element, * Measure exhaust Back
( Red Band indication ). Cleaner, if required Air Filter pressure. Should not
* Clean Element, Air * Check Hose & Clamps. exceed 3” of Hg. Take
Cleaner in reverse * Check indicator corrective action as
direction of Air flow, Service, for its proper required.
using dry air with max function.
0.5 kg / cm2 pressure
▪ Check sealing &
condition of Air Cleaner
Note: All daily maintenance checks can be carried out by the operator whereas weekly (and above) are to be done
by a Specialist only.