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A Trans - Substation
A Trans - Substation
A Trans - Substation
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The
publications are referred to in the text by basic designation only.
ANSI C37.24 Standard for Evaluating the Effect of Solar Radiation on Metal
Clad Switchgear
IEC 298 AC Metal Clad Switchgear and Control Gear for Rated Voltage
Above 1 KV and Up to Including 72.5 KV
SASO 1607 Power transformers - Part 3: Insulation Levels and Dielectric Tests
Section 1: External Clearances in Air.
SASO 1609 Low Voltage Switchgear and Control Gear Assemblies – Part 1: Type-
Tested and Partially Type-Tested Assemblies.
SASO 1610 Low Voltage Switchgear and Control Gear Assemblies Part 2: Particular
Requirements for Busbar Trunking Systems (Busways)
1.2 MATERIAL
The transformer substation equipment consisting of medium voltage switchgear, oil filled
transformers and low voltage switchgear shall be identical to equipment specified and
supplied by SCECO.
1.2.2 Nameplates
1.3 SUBMITTALS
Contracting Officer approval is required for submittals with a "GA" designation; submittals
having an "FIO" designation are for information only. The following shall be submitted in
accordance with Section 01300 SUBMITTAL PROCEDURES:
SD-04 Drawings
SD-07 Schedules
SD-09 Reports
Tests; FIO.
Certified factory and field test reports, within 14 days following completion of the tests.
Reports shall be certified and dated and shall demonstrate that the tests were successfully
completed prior to shipment of the equipment.
SD-13 Certificates
Equipment; FIO.
1.4 STANDARDS
Equipment and component parts are to comply with the following Standards:
HV a.c. fuse-switch
combinations and fuse-
circuit-breaker combinations : IEC 420
PART 2 PRODUCTS
2.1 GENERAL
1. Outer housing
2. High voltage ring main unit
3. Distribution transformer
4. Low voltage main circuit breaker suitable for the transformer
5. Internal wiring for lighting
Only the incoming/outgoing cables needed to be connected at site and the site works
shall be kept to minimum.
1. Incoming line section with (2) incoming cable switches and one
transformer fused load break switch.
3. Outgoing section which will provide Main low voltage MCCB rated as
shown on the drawings.
Low voltage side in package substations shall be separated from the
package and located within 5 m from the package substation.
B. Ratings: The rating of the substation shall be as follows:
D. Housing Assembly:
3. The housing of the kiosk shall be made of minimum 2mm thick zinc coated
steel sheets, where the steel provide the strength, and the zinc alloy coating
provide the corrosion resistance. Finish paint shall be outdoor type, RAL
7033 or equivalent. Double walls and double roof with air insulation shall
be provided for the Low Voltage compartment.
5. The access doors of the kiosk shall be wide enough and provided with door
stopper, locks and neoprene gaskets. When they are close, they shall be
firmly locked so that entry of dust, vermin and rain water is completely
prevented.
6. The basic frame of the kiosk shall be made of hot-dipped galvanized steel
structure, on which the housing is fixed. The kiosk can be lifted as one unit
including the transformer, and lifting lugs shall be provided for this
purpose.
7. The housing shall be provided with internal lighting of 20W lamp, 220VAC
controlled through the door switches. One light shall be provided in
Transformer/HV compartment. The auxiliary circuit for the light shall have
separate fuses in the accessible position.
E. Primary Incoming Line Section: SF6 Fused Ring Main Unit Type CTC-F or
RM6 or approved equal.
Fused Ring Main Unit shall be free standing, 3-way, non-extensible, indoor type,
"CTC-F", RM6 or equivalent consisting of following:
Construction:
- Common sheet steel tank filled with SF6 shall be such that internal fault
shall be of no consequence to operators standing in front of the switches
- Load break fault make type switches
- Separately operated earthing switches
- Ring terminals
Ring cables: Horizontally mounted outer cone type bushings suitable for
pre-molded terminations.
Technical data
General purpose switch with increased operating frequency acc. to IEC 265, IEC
129 and IEC 694
Three phase oil immersed transformer with corrugated sheet steel tank,
hermetically sealed.
- Standard : IE 76
- Primary voltage : KV 13.8
- Secondary Voltage : As shown on drawings
- Rating : KVA 1000 and 500
- Frequency : Hz 60
- Cooling : ONAN
- Off circuit tap changer HV side : +/- 2X2.5%
The low voltage switchgear section access doors will be outdoor type with
gasketing. Sufficient louvers and screened vents shall be provided to afford
adequate ventilation. Interior lighting and power outlets shall be furnished.
The branch Molded Case Circuit Breakers shall be fitted with self-powered
microprocessor based relays which are extremely reliable and very accurate
and totally unaffected by electromagnetic interface and can be interfaced with the
most modern computerized systems for control and automation.
Secondary Metering:
2.3 MV SWITCHGEAR
1. Common requirements
2. Circuit breaker
2.3.2 FABRICATION:
A. General
equipment and control shall be housed, and shall be arranged in such a way
to enable safe and convenient operation. Each switchgear assembly shall
be suitable for expansion from each end.
B. Enclosure
3. The enclosure steel joints shall be seal welded the entire length, or bolted
and neoprene gasketed.
1. The main power buses shall be copper. All main power bus connections
shall be silver-plated or tin-plated. Vertical sections shall be connected to
the main bus by means of busbars. Cable connections or vertical cable
drops are not permitted.
2. The bus shall be fully insulated. Insulated bus joints shall have readily
removable insulating covers. All insulating material shall be flame
resistant, non-hygroscopic, and non-tracking in the presence of corona.
2. Circuit breakers shall be so interlocked that they cannot be drawn out or re-
inserted in the cubicle unless the breaker is open. The breaker cannot be
closed unless the stored-energy spring has been fully charged.
3. The circuit breaker shall have control switch flow to allow an operator to
electrically open or close the breaker, and the ability to manually close or
open the breaker in the absence of control power and for service or
maintenance.
4. Circuit breaker control switches shall have pistol grip handles, shall be
provided with one extra set of closed-after-closed slip contacts, and
additional spare normally-open and/or normally-closed contacts. Switches
shall be three position "close-normal-trip" with spring return to normal and
pull to lock at trip.
6. Breaker control switches shall have red (closed), amber (relay action), and
green (open) indicating lights. The amber (or yellow) indicating light shall
be connected to indicate when the breaker has been opened by an action
other than normal use of the control switch. These breakers shall have
provisions to automatically render the remote control circuit (if applicable)
inoperable when the breaker are in the test position.
8. Interface: Facilities shall be provided for the grounding of bus bars and or
feeders for maintenance purposes. Where integral grounding switches are
used, they shall be interlocked with the circuit breakers such that operation
of the ground switch can only take place when:
The ground switches shall be fully rated for 3 seconds short time
current and close and latching capability. The switch operating
mechanism shall be of the independent manual type where the speed
of operation of the contacts is not dependent on the action of the
operator. A delay device shall be incorporated in the operating
mechanism which prevents the reflex reversal of the contact
movement.
10. Provision for maintenance slow closing shall be provided. Circuit breakers
requiring a finite energy for the correct opening under short current
conditions shall be designed with a "fixed trip". In the case that the breaker
does not have such requirements, the electrical and mechanical "trip free"
design is preferred.
11. All breakers shall be provided with two (2) shunt trip coil, and one (1)
shunt closing coil.
F. Instrument Transformers
2. Metering and instruments thermal rating factor for CT’s shall be 4.0. CT’s
shall have a single ratio and shall be equal or higher than ANSI Standard
requirements. The secondary rating shall be 5 A.
3. Relaying CT’s shall have a "C" or "T" class accuracy, be multi-ratio type,
and have standard burden (B-1, B-2, B-4). Thermal rating factor shall be
1.5.
6. Voltage transformers shall be standard two winding type for the voltage
class of the switchgear.
G. Control Power
1. Control power transformers shall be of the dry type with primary fuses, and
shall be single-phase, 240 volt secondary, 3-wire, with grounded center tap.
H. Closing and Tripping Power: Tripping and closing power for all circuit breakers
shall be DC supplied from station batteries.
1. All wiring used within the switchgear shall be rated 600 V, Type SIS,
stranded copper, minimum 1.0 mm2. Wiring shall be heat resistant and
flame retardant and shall withstand a minimum temperature of 80oC.
2. All wiring shall be made without splices. All wiring connections shall be
made at terminal blocks.
Terminal blocks with non-captive pan screw terminal shall be used. Wiring
terminations at terminal blocks shall be solderless and done with insulated
ring tongue lugs. Spade lugs shall not be used.
K. Accessories
2. Set of test plugs and knife type test switches for meter and relay testing.
3. Portable device for racking breaker into operating position. Two such
devices when one line-up of switchgear is supplied, one device per line-up
if more than one line-up is supplied.
6. Any special tools required for circuit breaker maintenance and relay
adjustments.
L. Equipment Identification
M. External Connections
2. Lugs shall be suitable for use with copper or aluminum conductor material
as specified. Adequate structural supports for cable terminators shall be
provided in 13.8 KV equipment.
3. All lugs for copper conductors shall be the bolted type with two clamping
elements per lug. All lugs for aluminum conductors shall be the
compression type with a long barrel for two indents per lug.
N. Grounding: A ground bus running the entire length of the switchgear structure
shall be provided. Two lugs shall be provided on the ground bus in each end
section. Lugs shall be of the solderless type suitable for copper cable up to 120
mm².
O. Painting
P. Nameplate
B. Provide a battery charger for above storage battery. Charger shall have solid-
state circuitry. Input to charger shall be 220 volts, 60 Hz, single phase. Charger
shall be for straight and float charging with built-in selector switch. Provide
resistor to permit trickle charging.
2.4.1 Type
Air circuit breaker to SCECO standard, encased in high strength, high temperature
resistant, moulded plastic insulating materials, for normal operation at maximum
temperature within enclosure at point of application, tested to approved standards,
manually operated for normal functions, and automatically tripped under overcurrent
conditions. Trip power is to be derived from main power circuit, with sufficient tripping
energy to reliably trip circuit breaker. Fixed mounted circuit breaker is to be rear
connected.
2.4.2 Construction
Manually operated, with two-step, spring charged, stored energy mechanism, quick-make,
quick-break type, electrically and mechanically trip-free, to prevent maintaining circuit
breaker closed against overcurrent condition whether under manual or automatic operation.
Breakers are to have mechanical built-in charging lever and are to include open and close
direct acting push buttons. Stored energy provision is to allow open/close/open sequence
of operation without use of external energy. Safety feature is to allow discharging stored
energy without closing circuit breaker. Circuit breaker is to have arc quenching device on
each pole and replaceable arcing contacts.
X225 RATING: 3-pole, 600 V class, with continuous current rating (frame size) as shown
on the Drawings, fully rated (100%) for service under worst site conditions. Breakers are
to be rated for a symmetrical rms service short-circuit breaking capacity as shown on the
Drawings, to IEC 947-2 sequence II (rated service short-circuit breaking capacity) at
specified voltage and frequency, meeting IEC 947-2, sequence I, II, III and IV tests (for
circuit breakers of utilization category B), tested in an enclosure substantially the same as
the enclosure in which they are to be installed.
PART 3 EXECUTION
3.1 INSTALLATION
All installations shall be identical to SCECO methods and shall be fully coordinated with
SCECO.
3.2 TESTING