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Generic Drug Formulations With Kollicoat SR 30 D and Kollidon SR
Generic Drug Formulations With Kollicoat SR 30 D and Kollidon SR
Generic Drug Formulations With Kollicoat SR 30 D and Kollidon SR
with
Kollicoat® SR 30 D
and
Kollidon® SR
® ®
Generic Drug Formulations with Kollicoat SR 30 D and Kollidon SR
Contents
I. Kollicoat® SR 30 D
Coating
Granulation
II. Kollidon® SR
a) Formulation
The formulation is designed for 500g of pure theophylline pellets (Spherofillin [1];
diameter 0.8-1.3mm)
c) Coating
The pellets were coated in an Aeromatic Strea-1 (Aeromatic AG). The suspension
was sprayed continuously onto the fluidized, pre-heated pellets from the top.
The coating weight of 2mg film former / cm² given here was determined from the
surface area of the pellets. Since the particle size distribution and surface structure
influence the polymer quantity required, calculating the surface area is recommended
as a means of estimating the required coating weight in each specific case.
120
method: paddle 50 rpm; 37°C
0-2h: 0.08 M HCl
2-24h: phosphate buffer pH 6.8
100
80
drug release [%]
60
40
20
0.5 mg Kollicoat SR 30 D/cm²
1.0 mg Kollicoat SR 30 D/cm²
2.0 mg Kollicoat SR 30 D/cm²
0
0 4 8 12 16 20 24
time [h]
a) Formulation
c) Coating
The pellets were coated in an GPCG1 (Glatt). The suspension was sprayed
continuously onto the fluidized, pre-heated pellets by the Wurster method.
100
80
drug release [%]
60
40
20
0
0 4 8 12 16 20
time [h]
a) Formulation
The formulation is designed for 500g of pellets (composition of pellets: 10% caffeine
[1], 43.75% Avicel® PH 101 [5], 43.75% lactose [6], 2.5% Kollidon® VA 64 [1];
diameter 0.7-1.4mm; made by wet extrusion).
c) Coating
The pellets were coated in an Aeromatic Strea-1 (Aeromatic AG). The suspension
was sprayed continuously onto the fluidized, pre-heated pellets from the top.
The coating weight of 3mg film former / cm² given here was established for the
pellets by surface area determination. Since the particle size distribution and surface
structure influence the required polymer quantity, calculating the surface area is
recommended as a means of estimating the required coating weight in each specific
case.
100
method: paddle 50 rpm; 37°C
0-2h: 0.08 M HCl
2-24h: phosphate buffer pH 6.8
80
drug release [%]
60
40
20
0
0 4 8 12 16 20 24
time [h]
a) Formulation
c) Coating
The pellets were coated in an Aeromatic Strea-1 (Aeromatic AG). The suspension
was sprayed continuously onto the fluidized, pre-heated pellets from the top.
The coating weight of 3mg film former / cm² given here was established for the
pellets by surface area determination. Since the particle size distribution and surface
structure influence the required polymer quantity, calculating the surface area is
recommended as a means of estimating the required coating weight in each specific
case.
100
method: paddle 50 rpm; 37°C
0-2h: 0.08 M HCl
2-24h: phosphate buffer pH 6.8
80
drug release [%]
60
40
20
0
0 4 8 12 16 20
time [h]
a) Formulation
c) Coating
The pellets were coated in a Glatt GPCG1 coater. The suspension was sprayed
continuously onto the fluidized, pre-heated pellets from the bottom by the Wurster
method. Weight gains of 5, 10, 15 and 20% were tested.
100
method: paddle 50 rpm; 37°C
0-20h: 0.1M HCl
80
drug release [%]
60
40
20
5% Kollicoat SR 30 D
10% Kollicoat SR 30 D
15% Kollicoat SR 30 D
20% Kollicoat SR 30 D
0
0 4 8 12 16 20
time [h]
b) Procedure
Mix the ingredients together, pass through a 0.8mm sieve and compress into tablets
with a force of about 15kN.
c) Tablet properties
Weight 400mg
Diameter 10mm
Form biplanar
Hardness 82-112N
100
60
40
20
Tablets 850 - 1000 µm
Tablets 710 - 850 µm
Pellets 850 - 1000 µm
Pellets 710 - 850 µm
0
0 4 8 12 16 20
time [h]
a) Formulation
c) Coating
The crystals were coated in an Aeromatic Strea-1 (Aeromatic AG). The dispersion
was sprayed continuously onto the fluidized, pre-heated crystals from the top.
100
80
drug release [%]
60
40
20
0.1N HCl
phosphate buffer pH 6.8
0
0 15 30 45 60
time [min]
a) Subcoating
c) Polymer coating
Spray the suspension continuously onto fluidized pre-heated pellets by the wurster
spray method. Weight gains 5, 10, 15 and 20%.
100
60
40
20
5% Kollicoat SR 30D
10% Kollicoat SR 30D
15% Kollicoat SR 30D
20% Kollicoat SR 30D
0
0 4 8 12 16 20
time [h]
a) Formulation
c) Coating
The pellets were coated in an GPCG1 (Glatt). The suspension was sprayed
continuously onto the fluidized, pre-heated pellets by the Wurster method.
100
60
40
20
5% Kollicoat SR 30D
10% Kollicoat SR 30D
15% Kollicoat SR 30D
20% Kollicoat SR 30D
0
0 4 8 12 16 20
time [h]
d) Formulation
e) Procedure
Mix the ingredients together, pass through a 0.8mm sieve and compress into tablets
with a force of about 15kN.
f) Tablet properties
Weight 400mg
Diameter 10mm
Form biplanar
Hardness 92-116N
100
60
40
20
5% Kollicoat SR 30D
10% Kollicoat SR 30D
15% Kollicoat SR 30D
20% Kollicoat SR 30D
0
0 4 8 12 16 20
time [h]
a) Polymer coating
c) Coating
The pellets were coated in an GPCG1 (Glatt). The suspension was sprayed
continuously onto the fluidized, pre-heated pellets by the Wurster method.
100
60
40
20
tablets, 15% Kollicoat SR 30 D
tablets, 20% Kollicoat SR 30 D
pellets, 15% Kollicoat SR 30 D
pellets, 20% Kollicoat SR 30 D
0
0 4 8 12 16 20
time [h]
c) Coating
The crystals were coated in a Glatt GPCG1 coater. The suspension was sprayed
continously onto the fluidized, pre-heated crystals by the Wurster method. Weight
gains of 5, 10, 15 and 20% were tested.
120
100
method: paddle 100 rpm; 37°C
0-20h: pH 7.4
no plasticizer
80
drug release [%]
60
40
crystals
10% Kollicoat SR 30D
20 15% Kollicoat SR 30D
20% Kollicoat SR 30D
25% Kollicoat SR 30D
0
0 4 8 12 16 20
time [h]
®
Page28/51 Kollicoat SR 30 D - Granulation
® ®
Generic Drug Formulations with Kollicoat SR 30 D and Kollidon SR
d) Tableting
The granules were passed together with magnesium stearate (0.5%) and Aerosil®
200 (0.5%) through an 800µm sieve, blended for 10 min in a Turbula mixer and
compressed into tablets with a force of about 18kN.
e) Tablet properties
Weight 323.0mg
Diameter 10mm
Form biplanar
Hardness 260N
100
method: paddle 50 rpm; 37°C
0-2h: 0.08 M HCl
2-20h: phosphate buffer pH 6.8
80
drug release [%]
60
40
20
0
0 4 8 12 16 20
time [h]
d) Tableting
The granules were passed together with magnesium stearate (0.5%) and Aerosil®
200 (0.5%) through an 800µm sieve, blended for 10 min in a Turbula mixer and
compressed into tablets with a force of about 18kN.
e) Tablet properties
Weight 808.0mg
Diameter football shape 19.0x8.5mm
Hardness 276N
100
method: paddle 50 rpm; 37°C
0-2h: 0.08 M HCl
2-24h: phosphate buffer pH 6.8
80
drug release [%]
60
40
20
0
0 2 4 6 8 10 12 14 16 18 20 22 24
time [h]
d) Tableting
The granules were passed together with magnesium stearate (0.5%) and Aerosil®
200 (0.5%) through an 800µm sieve, blended for 10 min in a Turbula mixer and
compressed into tablets with a force of about 18kN.
e) Tablet properties
Weight 404.0mg
Diameter 11mm
Form biconvex
Hardness 136N
100
60
40
20
0
0 4 8 12 16
time [h]
Page35/51 Kollidon SR
® ®
Generic Drug Formulations with Kollicoat SR 30 D and Kollidon SR
The active ingredient was granulated in an Aeromatic Strea-1 (Aeromatic AG). The
polymer dispersion was sprayed into the fluid bed from the top.
d) Tableting
The granules were passed together with magnesium stearate (0.5%) and Kollidon®
SR (54.5%) through an 800µm sieve, blended for 10 min in a Turbula mixer and
compressed into tablets with a force of about 10kN.
e) Tablet properties
Weight 458.5mg
Diameter 12mm
Form biplanar
Hardness 220N
120
100
80
60
40
20
method: paddle 100 rpm; 37°C
0-2h: 0.08 M HCl
2-12h: phosphate buffer pH 6.8
0
0 2 4 6 8 10 12
time [h]
a) Formulation
b) Procedure
Mix the ingredients together, pass through a 0.8mm sieve and compress into
tablets with a force of about 10kN.
c) Tablet properties
Weight 325.0mg
Diameter 10mm
Form biplanar
Hardness 172N
100
80
drug release [%]
60
40
20
a) Formulation
b) Procedure
Mix the ingredients together, pass through a 0.8mm sieve and compress into tablets
with a force of about 10kN.
c) Tablet properties
100
80
drug release [%]
60
20
method: paddle 50 rpm; 37°C
0-2h: 0.08 M HCl
2-24h: phosphate buffer pH 6.8
0
0 2 4 6 8 10 12 14 16 18 20 22 24
time [h]
a) Formulation
b) Procedure
Mix the ingredients together, pass through a 0.8mm sieve and compress into tablets
with a force of about 8kN.
c) Tablet properties
120
method: paddle 50 rpm; 37°C
0-16h: phosphate buffer pH 6.8
100
80
drug release [%]
60
40
20
diclofenac Na/ Kollidon SR (100mg/ 100mg)
diclofenac Na/ Kollidon SR (100mg/ 150mg)
0
0 2 4 6 8 10 12 14 16
time [h]
a) Formulation
b) Procedure
Mix the ingredients together, pass through a 0.8mm sieve and compress into tablets
with a force of about 18kN.
c) Tablet properties
100
80
drug release [%]
60
20
ascorbic acid plv./ K.SR/ L.LCE (200mg/ 200mg/ 75mg)
ascorbic acid cryst./ K.SR/ L.LCE (200mg/ 200mg/ 80mg)
ascorbic acid cryst./ K.SR/ L.LCE (200mg/ 200mg/ 80mg)
0
0 2 4 6 8 10 12 14 16 18 20 22 24
time [h]
a) Formulation
b) Procedure
Mix the ingredients together, pass through a 0.8mm sieve and compress into tablets
with a force of about 10kN.
c) Tablet properties
100
80
drug release [%]
60
40
20
0
0 2 4 6 8 10 12 14 16
time [h]
a) Formulation
b) Procedure
Mix the ingredients together, pass through a 0.8mm sieve and compress into tablets
with a force of about 25kN.
c) Tablet properties
120
method: paddle 75 rpm; 37°C
0-16h: SDS-solution (1%; water)
100
80
drug release [%]
60
40
20
carbamazepine/ K. SR/ L. LCE (200mg/ 100mg/ 200mg)
a) Formulation
b) Procedure
Mix the ingredients together, pass through a 0.8mm sieve and compress into tablets
with a force of about 6kN.
c) Tablet properties
Weight 221.0mg
Diameter 8mm
Form biplanar
Hardness 193N
Friability <0.1%
100
80
drug release [%]
60
40
20
0
0 4 8 12 16 20 24
time [h]
a) Formulation
b) Procedure
Mix the ingredients together, pass through a 0.8mm sieve and compress into tablets
with a force of about 10kN.
c) Tablet properties
Weight 254.0mg
Diameter 10mm
Form biplanar
Hardness 211N
Friability <0.1%
100
method: paddle 50 rpm; 37°C
0-2h: 0.08 M HCl
2-24h: phosphate buffer pH 6.8
80
drug release [%]
60
40
20
0
0 2 4 6 8 10 12 14 16
time [h]
a) Formulation
b) Procedure
Mix the ingredients together, pass through a 0.8mm sieve and compress into tablets
with a force of about 10kN.
c) Tablet properties
Weight 305.0mg
Diameter 10mm
Form biplanar
Hardness 217N
Friability <0.1%
100
60
40
20
0
0 2 4 6 8 10 12 14 16
time [h]
a) Formulation
b) Procedure
Mix the ingredients together, pass through a 0.8mm sieve and compress into tablets
with a force of about 18kN.
c) Tablet properties
Weight 283.0mg
Diameter 10mm
Form biplanar
Hardness 197N
Friability <0.1%
100
method: paddle 50 rpm; 37°C
0-2h: 0.08 M HCl
2-24h: phosphate buffer pH 6.8
80
60
40
20
0
0 4 8 12 16 20 24
time [h]
a) Formulation
b) Procedure
Mix the ingredients together, pass through a 0.8mm sieve and compress into tablets
with a force of about 10kN.
c) Tablet properties
Weight 928.0mg
Diameter 19.0x8.5mm
Form football shape
Hardness 172N
Friability <0.1%
100
method: paddle 50 rpm; 37°C
0-2h: 0.08 M HCl
2-24h: phosphate buffer pH 6.8
80
drug release [%]
60
40
20
0
0 2 4 6 8 10 12 14 16 18 20 22 24
time [h]
Substances
[1] BASF Aktiengesellschaft Excipients
Carl-Bosch Str. 38 Kollicoat® SR 30 D
67056 Ludwigshafen, Germany Kollidon® 30
Kollidon® CL
Kollidon® CL-M
Kollidon® SR
Kollidon® VA 64
Ludipress® LCE
Propylene glycol
Sicovit® Red 30
Actives
Acetaminophen gran.
Ascorbic acid cryst.
Ascorbic acid powder
Caffeine gran. 0.2/0.5
Ibuprofen
Propranolol HCl powder 80
Theophylline powder
Spherofillin
Page49/51 Substances
® ®
Generic Drug Formulations with Kollicoat SR 30 D and Kollidon SR
Page50/51 Substances
® ®
Generic Drug Formulations with Kollicoat SR 30 D and Kollidon SR
Note
The data submitted in this publication are based on our current knowledge and
experience. They do not constitute a guarantee in the legal sense of the term and, in
view of the mainfold factors that may effect processing and application, do not relieve
processors from the responsibility of carrying out their own tests and experiments.
Any relevant patent rights and existing legislation and regulations must be observed.
BASF Aktiengesellschaft
Unternehmensbereich Fine Chemicals
67056 Ludwigshafen, Germany
Page51/51