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DiviCom Ion

Multichannel Encoder

Version 3.0

Part Number: MAN-IONHW-3.0


Revision A
©Harmonic Inc. 2006
ALL RIGHTS RESERVED
ii

Disclaimer
Harmonic Inc. reserves the right to change any products described herein at any time, and
without prior notice. Harmonic assumes not responsibility to liability arising from the use of the
products described herein, except as expressly agreed to in writing by Harmonic. The use and
purchase of this product does not convey a license under any patent rights, copyrights, trademark
rights, or any intellectual property rights of Harmonic. Nothing hereunder constitutes a
representation or warranty that using any products in the manner described herein will not
infringe any patents of third parties.

Trademark Acknowledgements
Harmonic and all Harmonic product names are trademarks of Harmonic Inc. All other trademarks
are the property of their respective owners.

Compliance and Approval


This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15, subpart B of the Federal Communications Commission (FCC) rules.
These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment.
This equipment generates, uses and can radiate radio frequency energy. It may cause harmful
interference to radio communications if it is not installed and used in accordance with the
instructions in this manual. Operation of this equipment in a residential area is likely to cause
harmful interference. If this occurs, the user will be required to correct the interference at their
own expense.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause undesired operation.
Connections between the Harmonic equipment and other equipment must be made in a manner
that is consistent with maintaining compliance with FCC radio frequency emission limits.
Modifications to this equipment not expressly approved by Harmonic may void the authority
granted to the user by the FCC to operate this equipment.

Restriction of Hazardous Substances


Harmonic complies with the European Union’s Directive 2002/95/EC on the Restriction of the
use of certain Hazardous Substances in electrical and electronic equipment (RoHS).
iii

Compliance with Waste Electrical and Electronic Equipment


Harmonic Inc. intends to fully comply with the European Union’s Directive 2002/96/EC as
amended by Directive 2003/108/EC, on Waste Electrical and Electronic Equipment, also known
as “WEEE.” Harmonic understands all of its products to fall under the WEEE Directive Annex 1A
category of “IT and telecommunications equipment,” since all of our products are built and sold
for the “...transmitting sound, images or other information by telecommunications.” (Annex 1B). As
a result, our products all are exempt from the RoHS Directive’s lead-free requirements only as far
as the use of lead in solders (RoHS Directive (2002/95/EC) Annex, item 7: “lead in solders for
network infrastructure equipment for switching, signaling, transmission as well as network
management for telecommunication.”
Harmonic will ensure that all product which cannot be re-used will be recycled in compliance with
the WEEE Directive. To that end, users are advised that (1) Harmonic equipment is not to be
discarded in household or office garbage, (2) Harmonic Inc. will pay the freight for shipment of
equipment to be disposed of if it is returned to Harmonic, (3) customers may call the normal RMA
telephone numbers to arrange for such shipment, and (4) customers may consult the Harmonic
web site (http://harmonicinc.com/recycling) for additional and updated information on this
process.
iv

Standards and Agency Approvals


The following tables list regulatory standards and agency approvals:
North America

Standards Agency Approval

EMI: FCC Part 15, subpart B, ICES-003, Issue 2, FCC


Class A
Safety: UL 60950, CSA 60950 cTUV-us mark

Europe

Standards Agency Approval

EMI/EMC: EN55022, Class A, EN55024 CE


Safety: EN 60950 TUV-GS-Mark, CE

Japan

Standards Agency Approval

EMI: VCCI V-3 / 2000.04 VCCI

Australia and New Zealand

Standards Agency Approval

EMI: AS/NZS-3548: 1995 +A1: 1997 +A2: 1997 N/A


Table of Contents

Preface

1 Introduction
Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Video Encoding Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Audio Encoding Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Digital Program Insertion Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
HHP Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
DiviTrackMX Statistical Multiplexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Front Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Local Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Back Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
AC Power Supply and Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Audio Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Analog Audio Input Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Digital Audio Input Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Video Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
IP Output Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
ASI Output Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Ethernet Management Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Fault Relay Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Serial Data Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
vi Table of Contents

Back Panel LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15


Main Board LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Video Lock LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Audio Port LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2 Installation
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Installing the Encoder in a Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Rack Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Chassis Warnings for Rack Mounting and Servicing . . . . . . . . . . . . . . . . . . . 19
Airflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Attaching the Rack Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Mounting the Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Installing Encoder Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Cabling the Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Ion Encoder Back Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Connecting the Audio Port Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Connecting the Video Port Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Connecting the IP Output Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Connecting the ASI Output Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Connecting the Ethernet Management Port Cable . . . . . . . . . . . . . . . . . . . . 26
Connecting the AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Connecting the DC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3 Operating the Encoder


Operating Ion with NMX Digital Service Manager . . . . . . . . . . . . . . . . . . . . . . . . 29
Operating Ion in Standalone Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Using the Encoder Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Setting the Encoder Network Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Setting the IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Setting the Subnet Mask . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Setting the Default Gateway Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Viewing the Encoder MAC Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Viewing the Encoder Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Using Configuration Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Preparing the Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Opening Configuration Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Table of Contents vii

A Audio and Video Specifications


AIC Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
MPEG-1 Layer II Audio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Dolby Digital (AC-3) Audio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Video Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

B Encoder Specifications
Environment Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Port Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Port Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Management Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Fault Relay Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Analog Audio Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
AC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

C Encoder Back Panel Slot Locations


Module Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

D Boot Sequence
Local Control Panel Display Messages During Boot . . . . . . . . . . . . . . . . . . . . . . . 51
Other Local Control Panel Display Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Resetting the Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Loading New Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

E Filters and Fuse


Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Maintaining the Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Removing and Replacing the Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Replacing the Bezel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Replacing the Keypad Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
viii Table of Contents

F Wiring the –48 VDC Power Supply


Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Power Source Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Overcurrent Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Power Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Assembling the DC Input Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

G Customer Support Information


Contacting Harmonic for Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Index
Preface

This manual describes the Harmonic™ DiviCom® Ion™ encoder.

Before using this manual, you should be familiar with the Harmonic
broadcast encoding system and MPEG-2 and MPEG-4 compression
standards.

Manual Organization
This manual contains the following chapters:

■ Chapter 1, “Introduction,” introduces the Ion encoder and describes


its features.
■ Chapter 2, “Installation,” provides a hardware overview, including the
back panel ports, connector specifications, and rack-mounting
instructions.
■ Chapter 3, “Operating the Encoder,” describes how to begin
configuring the encoder using NMX or Ion Configuration Manager.
■ Appendix A, “Audio and Video Specifications,” provides specifications
for the audio input cards and video encoding.
■ Appendix B, “Encoder Specifications,” describes specifications and
physical characteristics of the back panel ports and port pinouts,
environment specifications, and input and output specifications.
■ Appendix C, “Encoder Back Panel Slot Locations,” shows how the
slots on the encoder back panel are numbered. Ion Configuration
Manager uses the slot number to differentiate between cards of the
same type within the encoder.
■ Appendix D, “Boot Sequence,” describes the encoder boot sequence,
including the messages that display on the front panel display.
x Manual Organization Preface

■ Appendix E, “Filters and Fuse,” provides information about removing


and replacing the encoder filters and fuse.
■ Appendix F, “Wiring the –48 VDC Power Supply,” provides
information for connecting the optional –48 VDC power supply.
■ Appendix G, “Customer Support Information,” provides information
for reaching Harmonic Customer Support and a form that you can use
to comment on this guide.
Chapter 1

Introduction

The Harmonic DiviCom™ Ion™ encoder produces high-quality MPEG-2


transport streams. It accepts analog composite or serial digital standard
definition video inputs, and analog or digital audio inputs. Each encoder
compresses up to four video streams, which can be transmitted over an
ASI or IP transport.

Operating Environment
The Ion encoder operates under the control of NMX Digital Service
Manager or in standalone mode using Configuration Manager.

In large broadcast networks, NMX manages multiple Ion encoders and


other devices. NMX provides full configuration of the Ion platform, ports,
services, and PSI, as well as alarm management.

In standalone mode, the Ion Configuration Manager, a web application


provided by an internal HTTP server on the encoder, provides full
configuration of the platform, ports, services, and PSI, as well as alarm
management. Use Microsoft® Internet Explorer 6.0 or later from any
computer with a network connection to the encoder to access
Configuration Manager.

The Ion encoder provides the ability to use the front panel to configure
initial network settings for the encoder in standalone mode. After setting
the encoder IP address, subnet mask, and default gateway from the front
panel, you can open Configuration Manager to configure the encoder
platform and services.
2 General Features CHAPTER 1

General Features
This table includes general features supported by the Ion encoder. See
the following tables for more information about audio and video
compression.

Feature Description

Hardware

Chassis ■ Compact, 1-RU


■ Mounts in Electronic Industries Association (EIA)
standard rack

Local control ■ 2-line, 20-character vacuum fluorescent display


panel (VFD)
■ 24-button keypad (includes Help button)
■ Four status LEDs

Software

Control ■ NMX Digital Service Manager


■ Configuration Manager, accessible through a web
browser
■ Front control panel

Upgrades ■ From NMX


■ From Configuration Manager. See the
Configuration Manager standalone help for details.
Introduction General Features 3

Feature Description

Inputs

Audio ■ Digital and analog stereo inputs


■ Up to 10 stereo pairs
■ Up to 20 mono channels using Single PID per
Channel with MPEG-1 Layer II compression
■ MPEG-1 Layer II and Dolby Digital AC-3 2.0
(stereo) compression, Dolby Digital AC-3
passthrough
■ Complete embedded audio extraction of eight
pairs, from four groups from serial digital video
input (48 kHz only)
■ Embedded audio

Video ■ Up to four video encoders per chassis


■ Accepts NTSC or PAL standard serial digital and
analog video in the same chassis
■ Accepts NTSC, PAL, or PAL-M composite video in
the same chassis
■ Accepts 625- and 525-line serial digital video,
including PAL-M composite format

Outputs Simultaneous IP and ASI output

IP ■ One 10/100/1000 Base-T port with second


redundant channel/connector
■ Dual-mode IP output or manual channel switch for
redundancy
■ Same source IP output support
■ Automatic port redundancy
■ Hot/warm standalone IP channel redundancy
■ Harmonic Hello Protocol (HHP) redundancy
protection
■ UDP encapsulation support
■ Unicast and multicast address support
■ Ping and ARP support
■ Single program transport stream (SPTS) and
multiple program transport stream (MPTS) outputs
■ Null packets can be preserved to match the exact
rate of SPTS (video server integration)
■ Connector type: RJ-45
4 Video Encoding Features CHAPTER 1

Feature Description

ASI (optional) ■ Two redundant ASI outputs with multiple program


transport stream (MPTS) ASI outputs
■ Packet size: 188 or 204 bytes
■ Maximum transport bit rate: 80 Mbps
■ Granularity/resolution: 1 bps
■ Connector type: BNC

DPI Support ■ SCTE104


■ SCTE104 messaging for 525-compatibility

PSI support ■ Generated by NMX when managed by NMX


■ Internally generated when managed by
Configuration Manager and selectively enabled or
disabled
■ Supports standalone generation of SDT

System alarms ■ Current and history alarm logs in Configuration


Manager and NMX Alarm Manager
■ SNMP alarm forwarding

Video Encoding Features


Feature Support

Input format Serial digital or analog composite

Encoding mode MPEG-2 MP@ML 4:2:0 encoding

Video formats ■ NTSC or PAL over SDI


■ NTSC, PAL, or PAL-M over composite

Repeat field detection Supported

Horizontal resolutions 720, 704, 640, 544, 528, 480, 352

Advanced encoding Alternate scan mode, zig-zag scan mode,


flexible GOP structure, 4:3 and 16:9 aspect
ratio

DiviTrackMX Provides standalone statistical multiplexing


with the ability to generate up to four variable
bit rate (VBR) streams that are incorporated
into one fixed-rate transport
Introduction Video Encoding Features 5

Feature Support

Video preprocessing Horizontal filter, temporal filter, compensated


temporal low pass filter (MCTF), repeat field
detection, composite luma and chroma
adjustment, border processing, nonlinear
spatial filter, texture impulse noise reduction,
edge adaptive filter

Accommodates poor- To compensate for poor analog sources, the


quality video sources encoder preprocesses the area around the
line sync, slightly expanding both the front and
back porches to enhance timing recovery. As
a result, the encoder slightly reduces the line
length. All alarm reporting is disabled.

Closed captioning ■ DiviCom Line 21


■ ATSC Line 21 EIA-708
■ ITU-R BO.1294
■ DVS-157 (GI CC)
■ True DVS-157
■ SAUD (SA CC)
■ DMV1 (Tandberg CC)
■ DVS-157+SAUD
■ Extend Data Services (XDS)

625-line VBI support ■ Teletext


■ Standard and dynamic WSS
■ AFD
■ VPS
6 Audio Encoding Features CHAPTER 1

Audio Encoding Features


Feature Support

Audio encoding format ■ MPEG-1 Layer 2 and Dolby Digital AC-3


native encoding
■ Analog and digital
■ Single, dual, stereo, and joint stereo
■ Dolby Digital AC-3 passthrough support
■ Single PID per channel support with
MPEG-1 Layer II

24 bit audio sampling Supported


resolution

THD+noise 0.0032% measured at -3bBFS

Audio sampling frequency Up to 48 kHz

Input adapter gain


structure Tied to standards and industry practice

Stereo pairs Up to 10

Extraction from serial ■ MPEG-1 Layer II and AC-3


digital video ■ Select up to four pairs from any two
groups
■ Supported at 48 kHz sampling frequency
■ Dolby Digital AC-3 passthrough
■ Single PID Per Channel (SPPC) with
MPEG-2 encoding

Single PID per Channel ■ Supported for MPEG-2 Layer II audio


compression
■ Allows two audio circuits per adapter port
for up to 20 mono channels
Introduction Digital Program Insertion Support 7

Digital Program Insertion Support


The Ion encoder supports digital program insertion (DPI). Ion accepts
external automation system DPI triggers via a draft of SCTE104
DVS/525. This provides for the SCTE104 communication layer over the
network. The external automation system triggers may use either the
DVS-525 or the SCTE104 standard.

When using an external automation system, the automation system


provides the metadata values for the SCTE35 messages placed in the
outgoing MPEG transport stream. Existing 525 splice messages specified
by the SCTE35 can be sent downstream.

Ion also supports an internal DPI implementation that uses an SL-10


contact closure interface. The Ion uses an Omnitronix SL-10 contact
closure device as a trigger. Each contact closure event triggers the Ion to
place one or more SCTE35 messages in the outgoing MPEG transport
stream. These messages comply with the CableLabs Level 1 Profile for
DPI operation.

The SCTE35 messages compliant with the Level 1 Profile carry the
following values for these metadata fields defined in SCTE35:

■ out_of_network_indicator and duration_flag are both set.


■ The value of the duration field in break_duration() is 0.
■ unique_program_id and splice_event_id are set to 1.
■ avail and avail_count are set to 0.

The splicer hardware is responsible for the return to network operation


after a splice event.
8 HHP Support CHAPTER 1

HHP Support
Harmonic Hello Protocol (HHP) is a proprietary Harmonic protocol used
to prevent duplicate IP output after a redundancy switch and to initiate a
redundancy switch in some 1x1 hot backup scenarios. HHP packets are
sent over a unique multicast address on the video IP network.

In some redundancy switches, NMX may not be able to shut down the IP
output from the primary device. For example, if the connection between
the device and NMX is lost, NMX issues a time-out alarm for the device
and provisions the backup device with the circuits from the primary.
However, the primary device may still be operating normally even though
it lost communication with NMX. In this case, you now have two devices
sending the same output.

To prevent this scenario, enable the HHP. When you enable HHP, a
backup device taking over in a redundancy switching event will send a
command (over a unique multicast address on the video IP network) to
turn off the outputs of the formerly active device. During a redundancy
switch, the backup device assumes all responsibilities of the primary,
including sending HHP messages at the same multicast address.

If a primary device detects HHP messages sent to its multicast IP


address, it immediately ‘backs off’ and stops sending output. This leaves
the backup device free to operate without the primary sending the same
output.

In 1x1 hot backup configurations, the HHP protocol can also initiate a
redundancy switch. In this case, the backup device monitors the primary
by listening for HHP messages. If the backup device does not detect an
HHP message from the primary during a specified interval, it initiates a
redundancy switch and assumes operation as the primary device.
Introduction DiviTrackMX Statistical Multiplexing 9

DiviTrackMX Statistical Multiplexing


The Ion Multichannel encoder provides standalone statistical multiplexing
through DiviTrackMX, a solution for high-performance compression. With
DiviTrackMX, the encoder generates up to four variable bit rate (VBR)
streams that are incorporated into one fixed rate transport. With
DiviTrackMX, you can give some streams a higher priority level over
other streams. All streams running VBR should be sent over IP as part of
a multi-protocol transport service (MPTS) with NULLs enabled.

You can configure DiviTrackMX with either NMX or the Ion HTTP
Configuration Manager. The Configuration Manager provides a stratified
rate history graph of the video rates.

When configuring DiviTrackMX, you supply the minimum, maximum, and


nominal bit rate for each stream, as well as the stream priority. The
encoder compares the complexity of each stream on a frame-by-frame
basis and considers the stream priority. It then assigns an appropriate bit
rate to each stream. The encoder supports bit rates from 0.3 to 8.0
Mbps.

DiviTrackMX supports HHP control, along with both ASI, and IP outputs. It
can run on any Ion hardware configuration with at least two video cards.
The NMX monitoring mode supports DiviTrackMX.

See the NMX online help for information on configuring DiviTrackMX to


improve video quality.

Front Panel
The following figure shows the front panel of the Ion encoder.

VFD Screen
Keypad
Status LEDs
10 Front Panel CHAPTER 1

Front Bezel
The encoders have a detachable front bezel that snaps on top of the
local control panel and provides access to the reusable air filters. See
Appendix E, “Filters and Fuse,” for information about cleaning the air
filters.

Local Control Panel


The local control panel allows configuration of the initial network settings
for the encoder when operating in standalone mode. You can set the
encoder IP address, subnet mask, and default gateway from the front
panel, and view the encoder MAC address.

Note: You can block the front panel editing capability with password
protection to prevent unauthorized access. See the Ion HTTP
Configuration Manager help for more information about how to configure
blocking.

LEDs
The four LEDs on the front panel indicate the operational state of the
encoder, as shown on the following table.

LED Color Description

Power Yellow The Power LED is yellow while the encoder


initializes after startup.

Green The Power LED turns green when the encoder


initialization completes and the management
interface is enabled and ready.

Fault Red The Fault LED illuminates when the application


software detects an alarm.
Introduction Back Panel 11

LED Color Description

Local Yellow The Local LED illuminates when the encoder is


operating in local mode.

Activity Yellow The Activity LED illuminates when the encoder


generates an MPEG-2 transport stream. It blinks
slowly when MPEG packets are being transmitted
steadily. It blinks fast or intermittently when the
transmission rate is slow or intermittent.

Back Panel
The back panel contains the following elements:

■ Power plug and fuse ■ Serial data input (EIA-232 or


EIA-422) port (Reserved for
■ Up to five pairs of digital and
future use)
analog audio input ports (1 pair
per AIC card) ■ One 10/100 Base-T Ethernet
management port
■ Up to 4 video input ports
■ One 10/100/1000 Base-T Fast
■ Video lock LEDs
Ethernet output port with
■ Fault relay port second redundant channel and
connector
■ Fault and Locator LEDs
■ Optionally, one ASI card, with
two input and two output ASI
ports
12 Back Panel CHAPTER 1

The following figure shows the Ion back panel.

Video Lock LEDs

Digital Audio Optional Video Input


Power Plug Ports ASI Ports Ports

Fuse
Cover Analog Audio Fault Ethernet
Ports Relay Output
Port Ports
Fault and Ethernet
Audio Input Management
Card Locator LEDs
Port

AC Power Supply and Fuse


The AC power plug accommodates standard IEC 120 VAC and 250 VAC
power cords. The chassis does not have a power switch. The unit powers
on automatically when you plug it in.

See “Connecting the AC Power” on page 26 for cabling instructions.

The fuse panel is located beside the power plug. The encoder requires
one slow blow 3.15A, 250V fuse, 5 x 20mm. See “Fuse” on page 58 for
replacement instructions.

DC Power Supply
If your encoder includes the optional DC power supply, see Appendix F,
“Wiring the –48 VDC Power Supply,” for more information.

Audio Inputs
The back panel has both analog and digital audio input ports on the
audio input card (AIC). You can have up to five audio input cards in the
encoder.

The following figure illustrates the analog and digital AIC ports.
Introduction Back Panel 13

Digital Analog Analog Digital


Port 1 Port 1 Port 2 Port 2

Analog Audio Input Port


Two Phoenix™ 1881480 6-pin connector ports support balanced or
unbalanced stereo analog audio input to the AIC.

The connector that mates to the analog ports is a Phoenix 1881367


connector. See “Analog Audio Port” on page 47 for pinout information.

Digital Audio Input Ports


Two BNC ports support AES3 or S/PDIF to provide the stereo digital
audio input to the AIC module.

Video Inputs
The back panel contains up to four video input ports. These ports support
serial digital or analog composite video inputs, depending on how you
configure them.

Each video input port connects internally to a video processing card


(VPC). Port 1 connects to VPC 101, Port 2 to VPC 102, and so on. The
video processing cards are not visible from the encoder back panel.

The video input ports are BNC coaxial ports (SMPTE-259).

See “Connecting the Video Port Cables” on page 24 for cabling


instructions.
14 Back Panel CHAPTER 1

IP Output Port
One 10/100/1000 Base-T Ethernet port provides two redundant IP
output channels. The two RJ-45 connectors are labeled GbE PRI and
BKUP.

The IP output port supports manual redundancy. The port also supports
hot/warm standalone redundancy: when the primary IP data channel
detects a cable disconnection, the primary channel stops outputting and
the backup channel takes over.

In manual redundancy, you can enable one channel or both channels. If


you enable one channel, you must manually switch to the other channel
after a service-affecting alarm. If you enable both channels, the encoder
outputs the same data from both channels.

See “Connecting the IP Output Cables” on page 25 for cabling


instructions. Set the IP address and other network information for the IP
output ports from NMX or Ion Configuration Manager. See the NMX or
the Ion Configuration Manager help to find out how to set the addresses.

ASI Output Ports


If your encoder includes an ASI card, the encoder has two ASI input ports
and two redundant ASI output ports. ASI ports 1 and 2 are output ports,
and they use BNC connectors. See “Connecting the ASI Output Cables”
on page 25 for cabling instructions.

Note: The ASI input ports are reserved for future use.

Ethernet Management Port


The Ethernet management port, labeled ETH, is 10/100 Base-T and uses
an RJ-45/UTP cable to connect to an Ethernet network. See “Connecting
the Ethernet Management Port Cable” on page 26 for cabling
instructions. See “Management Ethernet Port” on page 45 for pinout
information.
Introduction Back Panel LEDs 15

Fault Relay Port


The fault relay port connects to a Form C relay that can switch up to
0.25 Amps at 30 VDC.

The encoder energizes the fault relay during normal operation. The fault
condition is indicated in the same way as the encoder’s powered-off
condition, which is with the relay de-energized. This method correctly
identifies a power supply failure or loss of input power. The signals are
normally open or normally closed. See “Fault Relay Port” on page 46 to
identify the signals and behavior from the supplied port pinout
information.

Note: Any alarm causes the fault relay to change to the fault state. When
multiple alarms accumulate, all alarms must remit for the relay state to
change.

Serial Data Port


The serial data port is reserved for future use.

Back Panel LEDs


The following sections describe the back panel LEDs and their functions.

Main Board LEDs


The back panel contains the following LEDs on the main board:

LED Color Description

Locator Blue The Locator LED lights when enabled through Ion
Configuration Manager. Use the Locator LED to help
you identify a specific chassis in a rack.

Fault Red The Fault LED lights when the application software
detects an alarm. The front panel and back panel
Fault LEDs light at the same time.
16 Back Panel LEDs CHAPTER 1

Video Lock LEDs


Each video port has an associated Video Lock LED.

LED Color Description

Video 1 Green When illuminated and steady, the Video Lock LED
Video 2 indicates that the video signal is locked.
Video 3 When off, the Video Lock LED indicates that the
encoder has lost video sync.
Video 4

Audio Port LEDs


Each audio input card contains a status LED.

LED Color Description

STAT Blue The audio port LED is on during bootup as the card
comes online. The LED is off during normal
operation.
Chapter 2

Installation

This chapter contains detailed instructions for installing an encoder in a


standard 19-inch rack and connecting cables.

Preparation
You need a Phillips screwdriver to mount the encoder in a standard
19-inch rack. Harmonic ships the necessary rack-mount screws and rack
rails.

Unpacking
The encoder comes in a specially designed shipping container that
ensures the integrity of your encoder hardware during shipping and
handling. To avoid damage to the component, follow the unpacking
instructions that come with the encoder.

When you unpack the encoder, you should find the following items:

■ Encoder
■ Standard IEC power cord
■ Spare air filters
■ Software warranty agreement

Harmonic ships rack-mounting kits in a separate shipping container.


18 Installing the Encoder in a Rack CHAPTER 2

Installing the Encoder in a Rack


You can install the encoder in different sizes and types of racks. For rack
assembly instructions, consult the manual that came with the rack or the
customer service department of the rack manufacturer.

This section describes how to mount the encoder in a standard 19-inch


rack, using the two side mount rails included in the rack mount kit. A
30-inch deep rack with a spacer or chimney between racks with multiple
encoders is the recommended rack setup. However, these rails work for
racks that are 30- to 36-inches deep.

Viewing the rack from the rear, the power rail should be installed on the
left side.

Rack Guidelines
When operating the encoder in the rack, ensure that:

■ The ambient temperature around the unit (which may be higher than
room temperature) is within the limit specified for the unit
■ There is sufficient airflow around the unit
■ Electrical circuits are not overloaded by considering the nameplate
rating of all the connected equipment
■ There is over-current protection
■ The equipment is properly grounded
■ No objects are placed on top of the unit
Installation Installing the Encoder in a Rack 19

Chassis Warnings for Rack Mounting and Servicing


To prevent bodily injury when mounting or servicing this unit in a rack,
you must take special precautions to ensure that the system remains
stable. The following guidelines are provided to ensure your safety:

■ This unit should be mounted at the bottom of the rack if it is the only
unit in the rack.
■ When mounting this unit in a partially filled rack, load the rack from
the bottom to the top with the heaviest component at the bottom of
the rack.
■ If the rack is provided with stabilizing devices, install the stabilizers
before mounting or servicing the unit in the rack.

Attention! Pour éviter toute blessure corporelle pendant les opérations de


montage ou de réparation de cette unité en casier, il convient de prendre
des précautions spéciales afin de maintenir la stabilité du système. Les
directives ci-dessous sont destinées à assurer la protection du personnel:

■ Si cette unité constitue la seule unité montée en casier, elle doit être
placée dans le bas
■ Si cette unité est montée dans un casier partiellement rempli, charger
le casier de bas en haut en plaçant l'élément le plus lourd dans le bas
■ Si le casier est équipé de dispositifs stabilisateurs, installer les
stabilisateurs avant de monter ou de réparer l'unité en casier

Warnung Zur Vermeidung von Körperverletzung beim Anbringen oder


Warten dieser Einheit in einem Gestell müssen Sie besondere
Vorkehrungen treffen, um sicherzustellen, daß das System stabil bleibt.
Die folgenden Richtlinien sollen zur Gewährleistung Ihrer Sicherheit
dienen:

■ Wenn diese Einheit die einzige im Gestell ist, sollte sie unten im Gestell
angebracht werden.
■ Bei Anbringung dieser Einheit in einem zum Teil gefüllten Gestell ist
das Gestell von unten nach oben zu laden, wobei das schwerste
Bauteil unten im Gestell anzubringen ist.
■ Wird das Gestell mit Stabilisierungszubehör geliefert, sind zuerst die
Stabilisatoren zu installieren, bevor Sie die Einheit im Gestell anbringen
oder sie warten.
20 Installing the Encoder in a Rack CHAPTER 2

Airflow
The airflow through the encoder is critical for maintaining the proper
temperature range. Fans in the chassis draw air in through the front bezel
and through the encoder. The airflow ventilates out the right side (front
view).

Caution: Do not obstruct the airflow of the encoder. Severe equipment


damage can result when the encoder cannot properly exhaust the
airflow.

Attaching the Rack Rails


Attach the side-mount rack rails to the rack to hold the encoder in place.
The following figure illustrates the parts of the rack rail.
Installation Installing the Encoder in a Rack 21

To attach the rack rails to the rack:

1. If needed, place a Tinnerman™ speed nut with the nut on the outside
of the rack over the holes to which you would like to mount the rails.

Note: Each of the four rack posts requires two speed nuts.

2. Position the rack rails so the shelves are toward the inside of the rack.
3. Using the #10 screws provided with the encoder, screw the mounts
into the speed nuts from the inside of the rack using the rack mount
holes that line up with the holes on the rack posts.
The following figure illustrates attaching the rails.

Caution: Make sure to install the rack rails with the shelf at the top of the
rail. If you install the rail upside down, the rail blocks the encoder air
vents, which can result in overheating the encoder.
22 Installing Encoder Software CHAPTER 2

Mounting the Encoder


To mount the encoder in a rack:

1. Using both hands, grasp the outside corners of the plastic front bezel
and slowly pull to detach it from the encoder and expose the
mounting holes.

2. Gently slide the encoder to rest on the rack rails.


3. Push the encoder back until the rack-mount holes in the front of the
encoder line up with the rack posts.
4. Insert four screws through the mount holes in the front of the encoder
through to the corresponding holes on the rack posts.
5. Tighten the screws with a screwdriver.
6. Carefully replace the front bezel of the encoder, making sure you do
not damage the air filters.

Installing Encoder Software


Your encoder comes from the factory with the latest released software
version installed. Harmonic periodically releases software updates. You
can download new software to the encoder using NMX or Ion
Configuration Manager.

See the NMX or Ion Configuration Manager online help for instructions to
download and begin running new encoder software.
Installation Cabling the Encoder 23

Cabling the Encoder


Caution: Do not make any cable connections when the power cord is
connected. You must unplug the power cable to turn off the encoder.

The next sections describe how to connect the following cables:

■ Audio
■ Video
■ IP output
■ ASI output
■ Ethernet (for connection to management network)
■ Power

Ion Encoder Back Panel


Digital Audio Optional Video Input
Ports ASI Ports Ports
Power Plug

Fuse Fault
Cover Analog Audio IP
Relay Output
Ports Port
Ports
Fault and Ethernet
Locator LEDs Management
Audio Input Card Port
24 Cabling the Encoder CHAPTER 2

Connecting the Audio Port Cables


The Ion encoder has up to five audio input cards (AIC). Each AIC contains
two analog and two digital audio ports.

➭ Connect one of the following audio sources:


■ Analog. If you have an analog audio source, connect the audio
cable with Phoenix 1881367 connector to the analog audio port,
and connect the other end to the audio source device. On the Ion
encoder, the analog ports are labeled “ANLG AUD1” and “ANLG
AUD2.”
Install the cable shield drain lug under the head of AIC panel
fastener screw.
For cable building information, refer to the pinout information in
“Analog Audio Port” on page 47.
■ Digital. If you have a digital audio source, connect a coaxial cable
with BNC connector from the digital audio port to the audio
source. On the Ion encoders, the digital audio ports are labeled
“DGTL AUD1” and “DGTL AUD2.”

Connecting the Video Port Cables


Your encoder can have up to four video input ports, depending on the
encoder model. The video input ports accept serial digital or composite
video.

To connect the video cables:

1. Connect a coaxial cable with BNC connector from the first video
source to the Video 1 Port on the encoder.
2. Continue connecting the additional video sources to the remaining
video ports.
Installation Cabling the Encoder 25

Connecting the IP Output Cables


The Ion encoder has one IP output port with two redundant channels and
two RJ-45 connectors.

Note: The network hosting the IP output traffic should be a different


network from your management network.

To connect the IP output cables:

1. Connect an Ethernet cable from the primary IP output port to a port


on a network switch or router, not a hub.
2. Optionally, connect the backup IP output port to a different switch or
router to facilitate redundancy.
3. Configure the Ethernet switch to support auto-negotiation by setting
each port to “set speed auto” and “set duplex auto.”

Note: Failure to properly configure the Ethernet switch could result in


a mismatch between the IP output and the switch.

Harmonic supports 10/100Base-T/1000Base-T, and is fully compliant


with IEEE 802.3, 802.3u, and 802.3as standards.

Connecting the ASI Output Cables


The optional ASI card has four ASI ports. Ports 1 and 2 are output ports.
Connect one or both ASI output ports to output devices, such as a
modulator or remultiplexer.

Because the output ports are redundant, you can connect one port to a
modulator or remultiplexer and the other to a backup modulator or
backup remultiplexer. The cable type you select depends on the distance
between the encoder and the output device. The ports use a 75-ohm
BNC coaxial connector.

Note: The maximum length of ASI cable is approximately 900 feet; there
is no minimum specified.
26 Cabling the Encoder CHAPTER 2

To connect the ASI output ports:

➭ Connect an ASI cable with 75-ohm BNC coaxial connector from ASI
Port 1 or Port 2 to an appropriate output device.

Connecting the Ethernet Management Port Cable


The Ethernet management port allows communication between a web
browser and the encoder when using Ion Configuration Manager, and
between NMX and the encoder when using NMX.

To connect the Ethernet management port, connect an RJ-45/UTP cable


from the encoder’s back panel10/100 Base-T port to a port on an
Ethernet switch.

Note: The network hosting the IP output traffic should be a different


network from your management network.

Connecting the AC Power


The encoder uses autosensing to adjust to different incoming voltages.

Warning: This product relies on the building's installation for short-circuit


(over current) protection. For the AC powered units, ensure that a fuse or
circuit breaker no larger than 120 VAC, 15A U.S. (240 VAC, 10A
international) is used on the phase conductors (all current-carrying
conductors). For the DC powered units, ensure that a fuse or circuit
breaker no larger than 10A is used on all current-carrying conductors.

Attention Pour ce qui est de la protection contre les courts-circuits


(surtension), ce produit dépend de l'installation électrique du local.
Vérifier qu'un fusible ou qu'un disjoncteur de 120 V alt., 15 A U.S.
maximum (240 V alt., 10 A international) est utilisé sur les conducteurs
de phase (conducteurs de charge).

Warnung Dieses Produkt ist darauf angewiesen, daß im Gebäude ein


Kurzschluß- bzw. Überstromschutz installiert ist. Stellen Sie sicher, daß
eine Sicherung oder ein Unterbrecher von nicht mehr als 240 V
Wechselstrom, 10 A (bzw. in den USA 120 V Wechselstrom, 15 A) an
den Phasenleitern (allen stromführenden Leitern) verwendet wird.
Installation Cabling the Encoder 27

To connect the power cord, connect the power cord to the power plug
on the encoder back panel, and connect the power cord to the power
outlet.

Caution: The power supply cord is used as the main disconnect device.
Ensure that the socket-outlet is located/installed near the equipment and
is easily accessible.

Attention: Le cordon d'alimentation est utilisé comme interrupteur


général. La prise de courant doit être située ou installée à proximité du
matériel et être facile d'accés.

Warnung: Das Netzkabel dient als Netzschalter. Stellen Sie sicher, das
die Steckdose einfach zugänglich ist.

Connecting the DC Power


For instructions to connect the DC power supply, see Appendix F,
“Wiring the –48 VDC Power Supply.”
28 Cabling the Encoder CHAPTER 2
Chapter 3

Operating the Encoder

After installing the encoder in a rack and connecting the input and output
cables, configure the encoder platform and services.

Operating Ion with NMX Digital Service Manager


If you use NMX Digital Service Manager to manage the encoders in your
network, you perform all encoder configuration, including IP address
assignment, in NMX. You do not need to do any configuration from the
encoder front panel.

See the NMX online help for instructions for adding an Ion encoder to an
NMX network group. You will need to know the encoder MAC address
when you add the encoder to a network group. See “Viewing the
Encoder MAC Address” on page 32 for instructions to view the MAC
address in the front panel display.

Operating Ion in Standalone Mode


When the encoder operates in standalone mode, you must perform
some initial network configuration from the encoder front panel before
using Configuration Manager to configure the encoder platform and
services.

Use the front panel to set the IP address, default gateway, and subnet
mask for the encoder. After supplying these values, use Configuration
Manager to fully configure the encoder.

You can also use the encoder front panel to view the encoder serial
number.
30 Operating Ion in Standalone Mode CHAPTER 3

Using the Encoder Keypad


The keypad on the local control panel provides the following functions:

■ Access to the menus


■ Navigation through the menu hierarchies to their parameters
■ Editing capabilities

The following figure shows the keypad.

Hot Keys Navigation and Alphanumeric Keys


Function Keys

Seven hot keys provide immediate access to the encoder menus. The
Network and Help hot keys are currently active. The other hot keys are
reserved for future use.

Navigation and function keys, located to the right of the hot keys, provide
a tool for navigating through the menu hierarchies and changing
parameter values. Use the alphanumeric keys to enter new values.

The two-line, 20-character vacuum fluorescent display (VFD) shows the


menus, parameters, and options. Line 1 of the local control panel display
shows the menu path for the currently selected option. To represent a
path, the VFD displays each submenu as two or more letters and a colon.

Line 2 of the local control panel display shows the second line of a help
message, or a parameter value. To change this value, you must enter the
new value using the keypad.
Operating the Encoder Operating Ion in Standalone Mode 31

Parameter Requires
Value Setting NTWK: Control IP
Value to be Edited 192.168.24.101

A blinking cursor shows the currently used value. A solid cursor shows
the value being edited.

Press the Help key to display an online message for the currently
selected menu item.

Setting the Encoder Network Properties


Before you can begin using Ion Configuration Manager to configure the
encoder, you must set the encoder IP address, subnet mask, and default
gateway from the front panel. The encoder ships with a default IP address
based on the encoder serial number. The default subnet mask is
255.0.0.0 and the default gateway address is 10.0.0.1.

Setting the IP Address


To set the encoder management port IP address:

1. Press the NTWK hot key.


The VFD display shows NTWK: Configuration.
2. Press the
v button to navigate to NTWK: Control IP.
3. Press Enter.
4. Enter the IP Address using the alphanumeric keys.

Tip: To enter a period, press the Shift button, then press the
0/. button.

5. When you finish, press Enter.


Do not exit the Network menu because you can set the other
properties from here.
32 Operating Ion in Standalone Mode CHAPTER 3

Setting the Subnet Mask


To set the subnet mask:

1. Press the
v button to navigate to NTWK: Control Subnet.
2. Press Enter.
3. Enter the subnet mask using the alphanumeric keys.

Tip: To enter a period, press the Shift button, then press the
0/. button.

4. When you finish, press Enter.

Setting the Default Gateway Address


To set the gateway address:

1. Press the
v button to navigate to NTWK: Gateway.
2. Press Enter.
3. Enter the default gateway using the alphanumeric keys.

Tip: To enter a period, press the Shift button, then press the
0/. button.

4. When you finish, press Enter.


5. Press Esc to exit the Network menu.

Viewing the Encoder MAC Address


You can view the encoder MAC address from the front panel.

To view the encoder MAC address:

1. Press the NTWK hot key.


2. Press the
v button several time to navigate to NTWK: Control MAC.
The MAC address displays beneath the parameter name.
3. Press Esc to exit the parameter.
Operating the Encoder Operating Ion in Standalone Mode 33

Viewing the Encoder Serial Number


You can view the encoder serial number from the front panel.

To view the encoder serial number:

1. Press the STAT hot key.


2. Press the
v button to navigate to STAT: Serial Number.
The serial number displays beneath the parameter name.
Press Esc to exit the parameter.

Using Configuration Manager


You can access Configuration Manager from any computer with network
access to the encoder using Microsoft Internet Explorer 6.0 or later. The
Configuration Manager uses web browser cookies to maintain
information.

Use Configuration Manager to:

■ Configure the encoder hardware, including the network settings,


preferences, and port properties
■ Configure the audio, video, VBI or Teletext, DPI, and PSI stream
properties
■ Configure the output program and transport properties
■ View current and history alarms
■ View the error log

Tip: You must set an IP address for the encoder before you can access
Configuration Manager. See “Setting the Encoder Network Properties” on
page 31.
34 Operating Ion in Standalone Mode CHAPTER 3

Preparing the Computer


Before starting Configuration Manager, you might need to do some
configuration on the computer you use to access the application.

First, you must set the Internet Explorer Privacy Level to allow web
browser cookies from the encoder, as the Configuration Manager uses
them to track information.

Note: This section applies to computers running Microsoft Windows XP


Service Pack 2 or later. Earlier versions of Windows do not include the
pop-up blocker utility.

Microsoft Windows XP Service Pack 2 includes a utility that disables pop-


up windows. By default, the utility disables pop-ups at a medium security
level. Because Configuration Manager uses pop-up windows in some
configuration dialog boxes, you must disable this utility or list the Ion IP
address as a site that allows pop-ups.

To change the pop-up window settings:

1. Open Internet Explorer.


2. From the Tools menu, select Pop-up Blocker.
If you do not see this menu item, your version of Internet Explorer
does not have this utility. You can open Ion Configuration Manager.
3. If you do have this menu item, select Turn Off Pop-up Blocker to
disable the utility, or select Pop-up Blocker Settings to enable pop-ups
for Configuration Manager.
4. If you selected Pop-up Blocker Settings, enter the Ion IP address in
the text box under Address of Web site to allow.
5. Click Add.
The Ion IP address appears in the list of allowed web sites.
6. Click Close.

Additionally, you must set the Internet Explorer privacy level to allow web
browser cookies from the encoder, as the Ion HTTP Configuration
Manager uses them to track information. See the Internet Explorer help
to find information about how to allow cookies.
Operating the Encoder Operating Ion in Standalone Mode 35

Opening Configuration Manager


To access Configuration Manager:

1. Open Internet Explorer on a computer with network access to the


encoder.
Harmonic supports Internet Explorer 6.0 and later web browsers.
2. In the Address field, type the IP address of the encoder and press
Enter.
For example, enter http://192.168.24.10
The following figure shows Ion HTTP Configuration Manager.

Configuration Manager contains five panes:

■ Status pane. Use the buttons in the Status pane to open the alarm
history and error log, rebuild PSI, view the XML content of a
configuration page, and view the online help.
36 Operating Ion in Standalone Mode CHAPTER 3

■ Hardware pane. The Hardware pane contains a list of the cards and
ports on the device in a hierarchical tree format. When Configuration
Manager connects to a device, it automatically discovers the cards in
the device and displays them.
■ Input Streams Pane. The Input Streams pane shows the streams
input to the encoder, organized by the port through which they flow.
Configuration Manager automatically discovers the streams input to
the device.
■ Output Services. The Output Services pane shows the output
transports configured for the device.
■ Configuration Pane. The Configuration pane, in the center of the
screen, displays the configuration parameters for the platform, cards,
ports, input streams, and output programs. Select an item in the
Hardware, Input Streams, or Output Services pane to view its
properties in the Configuration pane. Use this pane to apply
configuration changes to the device and services.

You can resize any pane by dragging the border of the pane up, down,
left, or right.

To begin configuring the encoder, apply a template. Templates contain


basic settings for all encoder platform, port, and stream properties. After
applying a template, customize the settings for your environment.

Click the Help button in the Status pane for detailed instructions for
configuring the encoder.

Note: On PCs running Windows NT 4.0 with Internet Explorer 6.0, do not
leave Configuration Manager open for extended periods of time. When
Internet Explorer is left open and connected to the Configuration
Manager URL, the web page continuously refreshes the alarm status
display for the device, causing Internet Explorer to slowly increase its
memory usage on the client PC. While this increase in memory usage
does not affect the encoder, Harmonic does not recommend that
Configuration Manager be open for long periods of time because it can
affect other processes on the control PC.
Appendix A

Audio and Video Specifications

AIC Features
The following table lists the audio input card (AIC) features for each
coding mode, including the supported sampling frequencies and ES bit
rates.

Sampling ES Bit Rates Supported


AIC Features Coding Mode
Frequency (Kbps)

MPEG-1 Layer II Single Channel (1/0) 32 kHz 32, 48, 56, 64, 80, 96,
Analog 44.1 kHz 112, 128, 160, 192
Compression 48 kHz
MPEG-1 Layer II Dual Channel (1+1) 32 kHz 64, 96, 112, 128, 160,
Analog Stereo Channel (2/0) 44.1 kHz 192, 224, 256, 320,
Compression Joint Stereo Channel 48 kHz 384
MPEG-1 Layer II Single Channel (1/0) 48 kHz 32, 48, 56, 64, 80, 96,
Digital 112, 128, 160, 192
Compression
MPEG-1 Layer II Dual Channel (1+1) 48 kHz 64, 96, 112, 128, 160,
Digital Stereo Channel (2/0) 192, 224, 256, 320,
Compression Joint Stereo Channel 384
SPPC (Separate Single Channel (1/0) 32 kHz 32, 48, 56, 64, 80, 96,
PID per 44.1 kHz 112, 128, 160, 192
Channel) 48 kHz
MPEG-1 Layer II
Compression
Dolby Digital Single Channel (1/0) 32 kHz 56, 80, 96, 112, 128,
(AC-3) Analog 44.1 kHz 160, 192, 224, 256,
and Digital 48 kHz 320, 384, 448a, 512a
Compression 576a, 640a
38 AIC Features APPENDIX A

Sampling ES Bit Rates Supported


AIC Features Coding Mode
Frequency (Kbps)

Dolby Digital Stereo Channel (2/0) 32 kHz 96, 112, 128, 160, 192,
(AC-3) Analog 44.1 kHz 224, 256, 320, 384,
and Digital 48 kHz 448a, 512a, 576a, 640a
Compression
Dolby Digital Up to 5.1 Channels 32 kHz 56b, 80b, 96, 112, 128,
(AC-3) (3/2+LFE) 44.1 kHz 160, 192, 224, 256,
Passthrough professional 48 kHz 320, 384, 448a, 512a,
16-bit mode 576a, 640a
Dolby Digital Up to 5.1 Channels 32 kHz 256, 320, 384, 448a,
(AC-3) (3/2+LFE) 44.1 kHz 512a, 576a, 640a
Passthrough professional 48 kHz
32-bit mode

a. These rates are not compliant with A/52.


b. These rates are valid for 1/0 coding only.

Note the following limitations:

■ ATSC Standard A/52 specifies that only 48 kHz sampling may be


used, and that ES bit rates must be less than or equal to 384 Kbps for
a complete service. It also specifies that a two-channel dialog-only
service must be less than or equal to 192 Kbps. Total ES rates for all
services must be less than or equal to 512 Kbps.
■ Embedded audio must be 48 kHz sampling and synchronous with the
video. See SMPTE 272M for definitions.
Audio and Video Specifications AIC Features 39

MPEG-1 Layer II Audio


The following table lists the bit rate in Kbps for the sample frequencies of
48 kHz, 44.1 kHz, and 32 kHz. This table is for MPEG-1 Layer II audio.

Audio without PCR Audio with PCR


Audio Bit
44.1 44.1
Rate 32 kHz 32 kHz
kHz kHz
(Kbps) 48 kHz (Analog 48 kHz (Analog
(Analog (Analog
Only) Only)
Only) Only)

32 41.8 38.4 34.8 41.8 38.4 34.8

48 52.2 57.6 55.7 52.2 57.6 55.7

56 62.7 67.2 62.7 62.7 67.2 62.7

64 73.1 67.2 69.6 73.1 76.8 69.6

80 83.6 86.4 83.6 94.0 86.4 90.5

96 104.4 105.6 104.4 104.4 105.6 104.4

112 125.3 115.1 118.4 125.3 124.7 118.4

128 135.8 134.3 132.3 135.8 134.3 139.3

160 167.1 172.7 167.1 167.1 172.7 167.1

192 198.4 201.5 201.9 208.9 201.5 201.9

224 229.8 230.3 229.8 240.2 239.9 236.7

256 271.6 268.7 264.6 271.6 268.7 264.6

320 334.2 335.9 334.2 334.2 335.9 334.2

384 396.9 393.4 396.9 396.9 403.0 396.9


40 AIC Features APPENDIX A

Dolby Digital (AC-3) Audio


The following table applies to native and passthrough Dolby Digital
(AC-3) audio and lists the bit rate in Kbps for the sample frequencies of
48 kHz, 44.1 kHz, and 32 kHz. AIC-equipped encoders support native
two-channel Dolby Digital (AC-3) audio. Harmonic supports the Dolby
Digital (AC-3) formats 5.1 and two-channel in passthrough mode.

Note: Harmonic supports Dolby Digital (AC-3) passthrough rates of 96 to


640 Kbps, and native Dolby Digital (AC-3)rates of 56 to 640 Kbps.

Audio Without PCR Audio With PCR


Audio Bit
Rate
44.1 44.1
(Kbps) 48 kHz 32 kHz 48 kHz 32 kHz
kHz kHz

56 65.8 60.5 62.7 65.8 60.5 62.7

64 75.2 69.1 68.9 75.2 69.1 68.9

80 84.6 86.4 87.7 84.6 86.4 87.7

96 103.4 103.6 100.3 103.4 103.6 106.5

112 122.2 120.9 119.1 122.2 120.9 119.1

128 131.6 138.2 131.6 141.0 138.2 137.9

160 169.2 164.1 169.2 169.2 172.7 169.2

192 197.4 198.6 200.5 206.8 198.6 200.5

224 235.0 233.2 231.9 235.0 233.2 231.9

256 263.2 267.7 263.2 272.6 267.7 269.5

320 329.0 328.2 332.1 338.4 336.8 332.1

384 394.8 397.3 394.8 404.2 397.3 394.8

448 460.6 466.4 463.7 460.6 466.4 463.7

512 526.4 526.8 526.4 526.4 526.8 526.4

576 592.2 595.9 589.1 592.2 595.9 595.3

640 658.0 656.4 658.0 658.0 656.4 658.0


Audio and Video Specifications Video Specifications 41

When changing between single and non-single channel modes, the


encoder automatically provisions the bit rate to the closest available bit
rate. In some cases, this means the bit rate is lower because provisioning
does not increase the bit rate defined for the port. Therefore, changing
the coding mode from non-single channel mode to any of the four
highest bit rates causes the encoder to provision the bit rate to
192 Kbps.

In the case of the three lowest bit rates, when changing from single-
channel to non-single channel mode, because the bit rate is the lowest
available, the encoder provisions to the next highest available bit rate,
64 Kbps. If you set the bit rate to 80 Kbps and then change the coding
mode to non-single channel, the encoder provisions the bit rate to
64 Kbps.

Tip: Changing from non-single channel mode to single channel mode


provisions the transport bit rate automatically.

Video Specifications
The Ion is equipped to handle serial digital (SDI) and analog composite
inputs from 625 (PAL) and 525 lines (NTSC) video systems.

Feature Specification Comments

Input formats Serial digital or Either 625 lines (PAL) or


analog composite 525 lines (NTSC)

Analog input level 1 V p-p nominal Factory calibrated

Analog input digitizing 9 bits


resolution

When a PAL, PAL-M, or NTSC analog composite input is used, a high


quality decoder converts the signal into ITU-R 601 digital format.
42 Video Specifications APPENDIX A
Appendix B

Encoder Specifications

This appendix contains a comprehensive list of the environment and


physical characteristics of the encoder, and electrical specifications and
pinouts for the input and output ports.

Environment Specifications
The following table lists environment specifications for the Ion encoder.

Parameter Specification

Power 47 W per video encoder


188 W with 4 video encoders

Temperature

Operating 0 to 45 °C (32 to 122 °F)

Storage –20 to +80 °C (–4 to +176 °F)

Humidity

Operating < 95% non-condensing

Storage < 95% non-condensing

Altitude

Operating < 15,000 feet (4,572 meters)

Storage < 40,000 feet (12,192 meters)

Shock and Vibration Passes NEBS Office Vibration Test while operating
(0.1G sine sweep, 5 to 100 Hz, 3 axis)
44 Port Specifications APPENDIX B

Port Specifications
See the illustration of the back panel on page 23 for port positions. The
following table lists the specifications for the back panel port
connections.

Port Connection Specification

Video input port

Protocol Serial Digital:


■ Signal Format per SMPTE 259M
■ Data stream format per ITUR BT 601
Composite:
■ Signal format per SMPTE 170 M (NTSC
or PAL)
■ Data stream format per ITU-R BT.470

Impedance 75-Ω unbalanced

Connector type BNC

Analog audio input

Input Two analog or digital stereo pairs per video

Impedance 10K Ω

Mating connector type Phoenix 1881367


(connector on cable that
plugs into audio port)

Digital audio input

Input Two analog or digital stereo pairs per video

Protocol AES/EBU or S/PDIF AES/EBU signal format


per AES3-1992

Impedance 75-Ω BNC unbalanced


Connector type BNC (SMPTE standard)

Ethernet management port

Type 10/100 Base-T

Protocol 802.3

Connector type RJ-45


Encoder Specifications Port Pinouts 45

Port Connection Specification

Input serial port Reserved for future use

Ethernet output port

Type 10/100/1000 Base-T

Protocol MPEG-2 over IP

Connector type RJ-45

ASI output port

Protocol DVB ASI

Impedance 75-Ω unbalanced

Connector BNC

Fault relay port Capable of switching 0.25 amps at 30 VDC

Mating connector type Phoenix 1881383

Port Pinouts

Management Ethernet Port


The management Ethernet port is 10/100 Base-T and uses an
RJ-45/UTP port to connect to an Ethernet network. Use this port to
manage the encoder with Ion Configuration Manager. See “Connecting
the Ethernet Management Port Cable” on page 26 for cabling
instructions.

The following table lists the pinouts for the RJ-45 Ethernet port.

Pin Signal

1 Transmit data (TD) +

2 Transmit data (TD) –

3 Receive data (RD) +

4 Not connected

5 Not connected
46 Port Pinouts APPENDIX B

Pin Signal

6 Receive data (RD) –

7 Not connected

8 Not connected

Fault Relay Port


The fault relay port connects to a Form C relay that can switch up to
0.25 Amps at 30 VDC. There are two pinout versions for the fault relay
port. Check the silkscreen on the fault relay port to determine which
pinout to use.

Pinout A.

Pin Connection

1 Reserved for future use

2 Reserved for future use

3 Reserved for future use

4 Normally closed (NC)

5 Normally open (NO)

6 Common (CM)

7 Reserved for future use

8 Reserved for future use


Encoder Specifications Port Pinouts 47

Pinout B

Pin Connection

1 Normally closed (NC)

2 Normally open (NO)

3 Common (CM)

4 TTL -in1 (reserved for future use)

5 TTL -in2 (reserved for future use)

6 TTL -in3 (reserved for future use)

7 TTL -in4 (reserved for future use)

8 Ground (GND)

Analog Audio Port


The mating connecting to the analog audio port is a Phoenix 1881367
connector. The following table lists the cable connector pinouts.

Pin Description

1 Right +

2 Chassis Gnda
3 Right -

4 Left +

5 Chassis Gnda

6 Left -
a. Extend cable shield drain wires (pins 2 and 5) 1.5 inches and terminate with #4
spade tongue lug (Molex part number 19129-0053 or equivalent). Install lug under
the head of AIC panel fastener screw. Leave pins 2 and 5 unconnected.
48 AC Power Supply APPENDIX B

AC Power Supply
The following table specifies the parameters for the AC power supply.

Parameter Specification

Operating frequency 50 /6 0 Hz

Rated voltage 120/250 VAC

Fuse Slow blow 3.15A, 250V fuse 5 x 20mm

DC Power Supply
The following table specifies the parameters for the DC power supply.

Parameter Specification

Nominal input 48 VDC

Input voltage range 40-60 VDC

Max operating current 8 Amps


Max input surge current 20 Amps
Appendix C

Encoder Back Panel Slot Locations

Module Slots
The diagram below represents the back panel of an encoder. The table
shows the slot number and the modules that can be installed in that slot.
Ion Configuration Manager uses the slot number to differentiate between
cards of the same type within the encoder.

Slot 3 Slot 4 Slot 5 Video Ports

Slot 1 Slot 2 Slot 255

Slot Module

1, 2, 3, and 4 Audio input card (AIC)

5 Expansion slot for additional AIC or ASI card

255 Central processing card (CPC)


50 Module Slots APPENDIX C
Appendix D

Boot Sequence

This appendix describes the Ion encoder boot sequence, including the
messages that display on the local control panel display.

In standalone mode, the encoder always boots from its hard disk.

Local Control Panel Display Messages During Boot


Messages on the local control panel indicate progress during boot up.
During a successful boot, many events occur so quickly you cannot see
the messages. The following sections describe the messages that you
can see during boot attempts.

Note: During the boot sequence, do not press any key on the keypad.

The following sequence describes the display on the VFD at startup


during a successful boot:

■ Power on
VFD line 1 = Harmonic Inc
VFD line 2 = System Loading
■ Begin loading
VFD line 1 = DiviCom Ion
VFD line 2 = System Loading
52 Other Local Control Panel Display Messages APPENDIX D

■ Booting
VFD line 1 = Booting from disk
VFD line 2 = Loading xxxxxxxx.elf
■ Finished
VFD line 1 = DiviCom Ion
VFD line 2 = Multichannel Encoder

Other Local Control Panel Display Messages


The local control panel displays messages for other types of restarts,
including a system reset and loading new software.

Resetting the Encoder


When you reset the encoder from Ion Configuration Manager, a message
on the VFD shows that the encoder has been reset. The encoder uses
the boot file on the hard drive when you reset it.

■ Reset from Ion Configuration Manager


VFD line 1 = Chassis Reset
■ After power cycle
VFD line 1 = Harmonic Inc
VFD line 2 = System Loading
■ Begin loading
VFD line 1 = DiviCom Ion
VFD line 2 = System Loading
■ Booting
VFD line 1 = Booting from disk
VFD line 2 = Loading xxxxxxxx.elf
■ Finished
VFD line 1 = DiviCom Ion
VFD line 2 = Multichannel Encoder
Boot Sequence Other Local Control Panel Display Messages 53

Loading New Software


You can download new software to an encoder using Ion Configuration
Manager. After downloading the software, restart the encoder to begin
using the new software. The following messages appear:

■ Begin loading
VFD line 1 = DiviCom Ion
VFD line 2 = System Loading
■ Booting
VFD line 1 = Booting from disk
VFD line 2 = Loading xxxxxxxx.elf
■ Finished
VFD line 1 = DiviCom Ion
VFD line 2 = Multichannel Encoder
54 Other Local Control Panel Display Messages APPENDIX D
Appendix E

Filters and Fuse

This appendix contains service information that explains how to care for
and replace the air filters in the encoder. It also describes how to replace
the fuse on the back panel of the encoder.

Air Filters
The encoder uses two air filters to minimize dust and dirt in the circuitry
and components in the chassis. These filters are made of flexible,
compressed fiber spun from urethane foam. Installed in the front of the
encoder, the filters are fire retardant and conform to UL 900 Class II
specifications.

The bezel filter (front view) fits on the left side, inside of the front bezel.
The following figure shows the dimensions of the bezel filter.

1.64” 0.25”

5.32”

The notches on the left side and the cutouts in the middle fit on either
side of the front bezel mounting posts.
56 Air Filters APPENDIX E

The keypad filter (front view) sits behind the keypad on the local control
panel. The following figure shows the keypad filter.

0.25”

1.64”

6.45 “

Maintaining the Filters


The operating environment of the encoder plays a large factor in
determining the life of the air filters. Encoders that operate in dusty and
dirty surroundings require more frequent inspections and filter cleaning
than those operating in cleaner environments.

Inspect and clean the filters with a frequency that is appropriate to the
environment in which the encoder operates. Harmonic recommends
inspecting and cleaning the filters every six weeks to ensure proper
airflow through the chassis.

To clean dust and dirt from the filters, you can use a vacuum to remove
the dirt or rinse them in water. You can also use soaps or mild detergents
on the filters. If you rinse the filters in water, make sure that you squeeze
the excess water from them before reinstalling them in the encoder. You
might need to order replacement filters if the filters become too dirty
over time.

Removing and Replacing the Filters


You do not need to turn off the encoder when removing and replacing
the air filters.

Replacing the Bezel Filter


To remove the front left filter from behind the front bezel:

1. Grasp each side of the encoder’s front bezel with your hands.
2. Carefully remove the front bezel by pulling it away from the encoder.
Filters and Fuse Air Filters 57

3. Remove the filter from inside the front bezel; inspect it for cleanliness.

Note: When new, the color of the filter is medium charcoal. As dust
and dirt collect in the porous filter material, the filter’s color gradually
changes to brown, then an ash color.

4. Clean the filter if necessary.


5. Replace the filter inside the front bezel.
Place the filter so that the long horizontal slot is at the bottom edge.
Carefully place the cutouts in the filter around the bezel mounting
posts.
6. Carefully replace the front bezel on the encoder making sure the filter
does not fall out of the bezel.

Replacing the Keypad Filter


To remove the air filter behind the keypad:

1. Grasp each side of the encoder front bezel with your hands.
2. Carefully remove the front bezel by pulling it away from the encoder.
Note the location of the filter. The keypad is screwed onto the front of
the encoder through four mounting posts. Cutouts on the filter wrap
around the four posts, and the right side of the filter extends past the
keyboard.
3. Remove the filter by pulling the left side of the filter up and away from
the keyboard mounting posts, then pulling up the right side.
4. Inspect the air filter for dirt and clean it if necessary.
5. Replace the air filter by inserting the right side of the filter behind the
keypad, with the vertical slots around the mounting posts.
6. Insert the left side of the filter, placing the horizontal cutouts around
the mounting posts.
7. Carefully replace the front bezel on the encoder making sure the filter
does not fall out of the bezel.
58 Fuse APPENDIX E

Fuse
The Ion encoders use a slow blow 3.15A, 250V fuse, 5 x 20mm. The
fuse is located on the back panel beside the power input. A spare fuse is
located in the fuse cover.

Fuse cover

Warning: Always replace the fuse with a fuse of the same rating and
type. Using a different fuse voids the Harmonic warranty and could result
in fire or other electrical damage.

To replace the fuse:

Warning: You must disconnect the power cord before removing the
fuse.

1. Unplug the power cord from the chassis.


2. Pull down the fuse cover on the back panel.
3. Remove the old fuse.
4. Install the new fuse.
5. Replace the fuse cover.
6. Plug in the encoder.
Appendix F

Wiring the –48 VDC Power Supply

If your encoder has the optional –48 VDC power supply, follow these
steps to wire the power supply.

Getting Started
Before you begin wiring the –48 VDC power supply, make sure that you
provide the necessary overcurrent protection, wires, and power
connector.

Power Source Specifications


The DC power source feeding the encoder must meet the following
requirements:

■ Electrically isolated from any AC power source


■ Positive ground. The Positive bus of the DC power source must be
reliably connected to the Ground bus.

Each feed-pair must provide a continuous supply of power that meets the
following specifications:

Parameter Specification

Voltage 40–60 VDC

Max operating current 8 amps

Max input surge current 20 amps


60 Overcurrent Protection APPENDIX F

Overcurrent Protection
To provide overcurrent protection:

■ Provide overcurrent protection devices as part of each rack housing


encoders.
■ Locate a readily accessible disconnect device between the DC power
source and the encoder.
■ Use a 10-amp double-pole fast trip, DC-rated disconnect device for
each DC power connector.

Note: Overcurrent protection devices must meet applicable national and


local electrical safety codes and be approved for the intended
application.

Wiring Requirements
The encoder is connected to the DC power source using three wires:

■ –Vin
■ GND
■ +Vin

Although Harmonic provides the power input connector with the


encoder, you must supply the wires.

The wires to be used must comply with the following specifications:

Parameter Specification

Suitable conductor material Copper only

–Vin and +Vin wires 16 AWG rating

Ground cable 16 AWG rating

Cable insulation rating Minimum 80 C, low smoke fume (LSF), flame


retardant
Wiring the –48 VDC Power Supply Power Connector 61

Parameter Specification

Cable type Must comply with at least one of the following


standards:
■ UL 1581 (VW-1) - UL style 1028 or
equivalent
■ EEE 383
■ EEE 1202-1991

Branch circuit cable insulation Per applicable national electrical codes


color

Power Connector
The encoder is supplied with a special DC power connector plug that
matches the DC power socket on the back of the encoder.

This connector is made by WAGO, model number 231-103/037-000.

Use only the original connector for connecting the encoder to the DC
power source. Contact Harmonic Technical Support if you want to use
any other type of connector.

The following figure shows the connector and its strain relief housing:
62 Assembling the DC Input Power Cable APPENDIX F

Assembling the DC Input Power Cable


To assemble the DC input power cable:

1. Prepare the power wires as specified in “Wiring Requirements” on


page 60.
2. Use the disconnect device to make sure that the power supply from
the DC power source to the cables is switched off.

Caution: Turn off the power before proceeding with these


instructions.

3. Unplug the WAGO power connector from the power socket on the
encoder back panel.
4. Identify the three wires coming from the DC power source that are
used in the connection to the expansion unit:
■ –Vin
■ +Vin
■ GND
5. Strip up to 0.3 inches (8 mm) of insulation from each of the wires
coming from the DC power source.
Do not strip more than this length from each wire. Stripping more
leaves uninsulated wire exposed outside the DC connector after the
assembly is complete.
6. Insert a small screwdriver into the rectangular hole directly above the
hole in the DC connector where you want to insert the first cable and
press down on the screwdriver.
This opens the cage clamp for this section of the DC plug connector.

Note: WAGO also sells tools specifically designed to open cage


clamps easily. For more information, either visit the WAGO web site at
www.wago.com, or call WAGO at 1-800-346-7245 and request
information about items 210-250 or 231-131.
Wiring the –48 VDC Power Supply Assembling the DC Input Power Cable 63

7. Feed the exposed section of the wire into the matching hole in the DC
plug connector.
See the pin-out figure below to match wires with the required holes.

8. Repeat steps 5 through 7 for the other two wires to complete the
assembly of the DC input cable.

Note: If you need to remove a wire from the DC plug connector,


insert a small screwdriver into the slot directly above the wire and
press down on the screwdriver to free the wire from the cage clamp.
64 Assembling the DC Input Power Cable APPENDIX F
Appendix G

Customer Support Information

Contacting Harmonic for Technical Support


The Harmonic Customer Support group is available to help you with any
questions or problems you might have regarding Harmonic products.
You can reach them at:

E-mail: techhelp@harmonicinc.com
Phone: (408) 490-6477
1–888–MPEGTWO (673-4896)
Fax: (408) 490-6770

Harmonic Inc.
549 Baltic Way
Sunnyvale, California 94089
Attn: Customer Support
66 Contacting Harmonic for Technical Support APPENDIX G
Index

A B
agency approvals iv back panel
AIC audio input ports 12
features 37 described 11
illustration 12 Ethernet management port 14, 45
air filters fault relay port 15
cleaning 56 fuse 12
described 55 IP output port 14
front bezel, illustrated 55 LEDs 15
inspection frequencies 56 port specifications 44
keypad, illustrated 56 serial data port 15
removal and replacement 56–57 video input ports 13
airflow 20 boot sequence 51
analog audio
connecting 24 C
port specifications 44
ASI output ports cabling the encoder 23
connecting 25 compliance and approval ii
specifications 45 connecting
audio analog audio ports 24
analog input ports 13 ASI output ports 25
compression rates, described 41 DC power supply 59
digital input ports 13 digital audio ports 24
Dolby AC-3 bit rates 40 Ethernet management port 26
encoding features 6 IP output port 25
input ports 12 video ports 24
MPEG-1 LII bit rates 39 connections, FCC compliance ii
specifications 37 connectors
audio input card. See AIC analog audio input 44
digital audio input 13, 44
Ethernet 14, 44
fault relay 46
68 D Index

IP output port 14 H
power 12
RJ-45 14, 44–45 hardware, specifications 43
video 44 Harmonic equipment, modifying ii
cTUVus, North American safety approval iv Harmonic Hello Protocol See HHP
customer support, contacting 65 Harmonic, contacting 65
help, displaying on VFD 31
D HHP 8
hot keys 30
DC power supply 59
digital audio I
connecting 24
port specifications 44 inputs and outputs, specifications 44, 48
ports 13 installing
digital program insertion 7 preparation 17
DiviTrackMX statistical multiplexing 9 rack mounting 18
Dolby Digital AC-3 bit rates 40 unpacking 17
DPI 7 Ion Configuration Manager
accessing 35
E overview 33
Ion encoder
EMI/EMC approvals iv back panel 11
environmental specifications 43 features 2
Ethernet management port 14 front panel 9
connecting 26 IP output port
pinout 45 connecting 25
specifications 44 described 14

F K
fault relay port 15, 46 keypad
FCC compliance ii alphanumeric keys 30
features features 30
audio encoding 6 hot keys 30
general 2 illustrated 30
Ion encoder 2 navigation keys 30
keypad 30
video encoding 4 L
filters. See air filters 55
front bezel LEDs
illustrated 10 audio port 16
removing 22 back panel 15
front panel 9 front panel 10
fuse video port 16
removing and replacing 58 loading new software 53
specifications 58 local control panel
described 10
Index V 69

display 30 S
M safety approvals iv
serial data port 15
MAC address, viewing 32 serial number, viewing 33
maintenance specifications
air filters 55 –48 VDC power supply 48
fuses 58 analog audio input 48
MPEG-1 LII audio bit rates 39 fuse 48
hardware 43
P ports 44
standalone mode
pinouts
keypad 30
Ethernet 45
local control panel 10
fault relay 46
standards and approvals iv
ports
analog audio 13
digital audio 13 T
Ethernet management 14 technical support, contacting 65
fault relay 15 TUV, European safety approval iv
IP output 14
serial data 15 U
power cable, connecting 27
power supply 12 unpacking the encoder 17
DC 59
V
R VFD
rack rails, attaching 20 BOOTP message during POST 53
rack-mount display during boot 51
guidelines 18 paths, represented 30
installation 18 video
resetting the encoder 52 encoding features 4
specifications 41
video input ports
connecting 24
description 13
70 V Index

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