Professional Documents
Culture Documents
Ion HW Guide
Ion HW Guide
Multichannel Encoder
Version 3.0
Disclaimer
Harmonic Inc. reserves the right to change any products described herein at any time, and
without prior notice. Harmonic assumes not responsibility to liability arising from the use of the
products described herein, except as expressly agreed to in writing by Harmonic. The use and
purchase of this product does not convey a license under any patent rights, copyrights, trademark
rights, or any intellectual property rights of Harmonic. Nothing hereunder constitutes a
representation or warranty that using any products in the manner described herein will not
infringe any patents of third parties.
Trademark Acknowledgements
Harmonic and all Harmonic product names are trademarks of Harmonic Inc. All other trademarks
are the property of their respective owners.
Europe
Japan
Preface
1 Introduction
Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Video Encoding Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Audio Encoding Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Digital Program Insertion Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
HHP Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
DiviTrackMX Statistical Multiplexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Front Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Local Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Back Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
AC Power Supply and Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Audio Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Analog Audio Input Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Digital Audio Input Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Video Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
IP Output Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
ASI Output Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Ethernet Management Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Fault Relay Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Serial Data Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
vi Table of Contents
2 Installation
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Installing the Encoder in a Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Rack Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Chassis Warnings for Rack Mounting and Servicing . . . . . . . . . . . . . . . . . . . 19
Airflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Attaching the Rack Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Mounting the Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Installing Encoder Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Cabling the Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Ion Encoder Back Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Connecting the Audio Port Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Connecting the Video Port Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Connecting the IP Output Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Connecting the ASI Output Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Connecting the Ethernet Management Port Cable . . . . . . . . . . . . . . . . . . . . 26
Connecting the AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Connecting the DC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
B Encoder Specifications
Environment Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Port Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Port Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Management Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Fault Relay Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Analog Audio Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
AC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
D Boot Sequence
Local Control Panel Display Messages During Boot . . . . . . . . . . . . . . . . . . . . . . . 51
Other Local Control Panel Display Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Resetting the Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Loading New Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Index
Preface
Before using this manual, you should be familiar with the Harmonic
broadcast encoding system and MPEG-2 and MPEG-4 compression
standards.
Manual Organization
This manual contains the following chapters:
Introduction
Operating Environment
The Ion encoder operates under the control of NMX Digital Service
Manager or in standalone mode using Configuration Manager.
The Ion encoder provides the ability to use the front panel to configure
initial network settings for the encoder in standalone mode. After setting
the encoder IP address, subnet mask, and default gateway from the front
panel, you can open Configuration Manager to configure the encoder
platform and services.
2 General Features CHAPTER 1
General Features
This table includes general features supported by the Ion encoder. See
the following tables for more information about audio and video
compression.
Feature Description
Hardware
Software
Feature Description
Inputs
Feature Description
Feature Support
Stereo pairs Up to 10
The SCTE35 messages compliant with the Level 1 Profile carry the
following values for these metadata fields defined in SCTE35:
HHP Support
Harmonic Hello Protocol (HHP) is a proprietary Harmonic protocol used
to prevent duplicate IP output after a redundancy switch and to initiate a
redundancy switch in some 1x1 hot backup scenarios. HHP packets are
sent over a unique multicast address on the video IP network.
In some redundancy switches, NMX may not be able to shut down the IP
output from the primary device. For example, if the connection between
the device and NMX is lost, NMX issues a time-out alarm for the device
and provisions the backup device with the circuits from the primary.
However, the primary device may still be operating normally even though
it lost communication with NMX. In this case, you now have two devices
sending the same output.
To prevent this scenario, enable the HHP. When you enable HHP, a
backup device taking over in a redundancy switching event will send a
command (over a unique multicast address on the video IP network) to
turn off the outputs of the formerly active device. During a redundancy
switch, the backup device assumes all responsibilities of the primary,
including sending HHP messages at the same multicast address.
In 1x1 hot backup configurations, the HHP protocol can also initiate a
redundancy switch. In this case, the backup device monitors the primary
by listening for HHP messages. If the backup device does not detect an
HHP message from the primary during a specified interval, it initiates a
redundancy switch and assumes operation as the primary device.
Introduction DiviTrackMX Statistical Multiplexing 9
You can configure DiviTrackMX with either NMX or the Ion HTTP
Configuration Manager. The Configuration Manager provides a stratified
rate history graph of the video rates.
DiviTrackMX supports HHP control, along with both ASI, and IP outputs. It
can run on any Ion hardware configuration with at least two video cards.
The NMX monitoring mode supports DiviTrackMX.
Front Panel
The following figure shows the front panel of the Ion encoder.
VFD Screen
Keypad
Status LEDs
10 Front Panel CHAPTER 1
Front Bezel
The encoders have a detachable front bezel that snaps on top of the
local control panel and provides access to the reusable air filters. See
Appendix E, “Filters and Fuse,” for information about cleaning the air
filters.
Note: You can block the front panel editing capability with password
protection to prevent unauthorized access. See the Ion HTTP
Configuration Manager help for more information about how to configure
blocking.
LEDs
The four LEDs on the front panel indicate the operational state of the
encoder, as shown on the following table.
Back Panel
The back panel contains the following elements:
Fuse
Cover Analog Audio Fault Ethernet
Ports Relay Output
Port Ports
Fault and Ethernet
Audio Input Management
Card Locator LEDs
Port
The fuse panel is located beside the power plug. The encoder requires
one slow blow 3.15A, 250V fuse, 5 x 20mm. See “Fuse” on page 58 for
replacement instructions.
DC Power Supply
If your encoder includes the optional DC power supply, see Appendix F,
“Wiring the –48 VDC Power Supply,” for more information.
Audio Inputs
The back panel has both analog and digital audio input ports on the
audio input card (AIC). You can have up to five audio input cards in the
encoder.
The following figure illustrates the analog and digital AIC ports.
Introduction Back Panel 13
Video Inputs
The back panel contains up to four video input ports. These ports support
serial digital or analog composite video inputs, depending on how you
configure them.
IP Output Port
One 10/100/1000 Base-T Ethernet port provides two redundant IP
output channels. The two RJ-45 connectors are labeled GbE PRI and
BKUP.
The IP output port supports manual redundancy. The port also supports
hot/warm standalone redundancy: when the primary IP data channel
detects a cable disconnection, the primary channel stops outputting and
the backup channel takes over.
Note: The ASI input ports are reserved for future use.
The encoder energizes the fault relay during normal operation. The fault
condition is indicated in the same way as the encoder’s powered-off
condition, which is with the relay de-energized. This method correctly
identifies a power supply failure or loss of input power. The signals are
normally open or normally closed. See “Fault Relay Port” on page 46 to
identify the signals and behavior from the supplied port pinout
information.
Note: Any alarm causes the fault relay to change to the fault state. When
multiple alarms accumulate, all alarms must remit for the relay state to
change.
Locator Blue The Locator LED lights when enabled through Ion
Configuration Manager. Use the Locator LED to help
you identify a specific chassis in a rack.
Fault Red The Fault LED lights when the application software
detects an alarm. The front panel and back panel
Fault LEDs light at the same time.
16 Back Panel LEDs CHAPTER 1
Video 1 Green When illuminated and steady, the Video Lock LED
Video 2 indicates that the video signal is locked.
Video 3 When off, the Video Lock LED indicates that the
encoder has lost video sync.
Video 4
STAT Blue The audio port LED is on during bootup as the card
comes online. The LED is off during normal
operation.
Chapter 2
Installation
Preparation
You need a Phillips screwdriver to mount the encoder in a standard
19-inch rack. Harmonic ships the necessary rack-mount screws and rack
rails.
Unpacking
The encoder comes in a specially designed shipping container that
ensures the integrity of your encoder hardware during shipping and
handling. To avoid damage to the component, follow the unpacking
instructions that come with the encoder.
When you unpack the encoder, you should find the following items:
■ Encoder
■ Standard IEC power cord
■ Spare air filters
■ Software warranty agreement
Viewing the rack from the rear, the power rail should be installed on the
left side.
Rack Guidelines
When operating the encoder in the rack, ensure that:
■ The ambient temperature around the unit (which may be higher than
room temperature) is within the limit specified for the unit
■ There is sufficient airflow around the unit
■ Electrical circuits are not overloaded by considering the nameplate
rating of all the connected equipment
■ There is over-current protection
■ The equipment is properly grounded
■ No objects are placed on top of the unit
Installation Installing the Encoder in a Rack 19
■ This unit should be mounted at the bottom of the rack if it is the only
unit in the rack.
■ When mounting this unit in a partially filled rack, load the rack from
the bottom to the top with the heaviest component at the bottom of
the rack.
■ If the rack is provided with stabilizing devices, install the stabilizers
before mounting or servicing the unit in the rack.
■ Si cette unité constitue la seule unité montée en casier, elle doit être
placée dans le bas
■ Si cette unité est montée dans un casier partiellement rempli, charger
le casier de bas en haut en plaçant l'élément le plus lourd dans le bas
■ Si le casier est équipé de dispositifs stabilisateurs, installer les
stabilisateurs avant de monter ou de réparer l'unité en casier
■ Wenn diese Einheit die einzige im Gestell ist, sollte sie unten im Gestell
angebracht werden.
■ Bei Anbringung dieser Einheit in einem zum Teil gefüllten Gestell ist
das Gestell von unten nach oben zu laden, wobei das schwerste
Bauteil unten im Gestell anzubringen ist.
■ Wird das Gestell mit Stabilisierungszubehör geliefert, sind zuerst die
Stabilisatoren zu installieren, bevor Sie die Einheit im Gestell anbringen
oder sie warten.
20 Installing the Encoder in a Rack CHAPTER 2
Airflow
The airflow through the encoder is critical for maintaining the proper
temperature range. Fans in the chassis draw air in through the front bezel
and through the encoder. The airflow ventilates out the right side (front
view).
1. If needed, place a Tinnerman™ speed nut with the nut on the outside
of the rack over the holes to which you would like to mount the rails.
Note: Each of the four rack posts requires two speed nuts.
2. Position the rack rails so the shelves are toward the inside of the rack.
3. Using the #10 screws provided with the encoder, screw the mounts
into the speed nuts from the inside of the rack using the rack mount
holes that line up with the holes on the rack posts.
The following figure illustrates attaching the rails.
Caution: Make sure to install the rack rails with the shelf at the top of the
rail. If you install the rail upside down, the rail blocks the encoder air
vents, which can result in overheating the encoder.
22 Installing Encoder Software CHAPTER 2
1. Using both hands, grasp the outside corners of the plastic front bezel
and slowly pull to detach it from the encoder and expose the
mounting holes.
See the NMX or Ion Configuration Manager online help for instructions to
download and begin running new encoder software.
Installation Cabling the Encoder 23
■ Audio
■ Video
■ IP output
■ ASI output
■ Ethernet (for connection to management network)
■ Power
Fuse Fault
Cover Analog Audio IP
Relay Output
Ports Port
Ports
Fault and Ethernet
Locator LEDs Management
Audio Input Card Port
24 Cabling the Encoder CHAPTER 2
1. Connect a coaxial cable with BNC connector from the first video
source to the Video 1 Port on the encoder.
2. Continue connecting the additional video sources to the remaining
video ports.
Installation Cabling the Encoder 25
Because the output ports are redundant, you can connect one port to a
modulator or remultiplexer and the other to a backup modulator or
backup remultiplexer. The cable type you select depends on the distance
between the encoder and the output device. The ports use a 75-ohm
BNC coaxial connector.
Note: The maximum length of ASI cable is approximately 900 feet; there
is no minimum specified.
26 Cabling the Encoder CHAPTER 2
➭ Connect an ASI cable with 75-ohm BNC coaxial connector from ASI
Port 1 or Port 2 to an appropriate output device.
To connect the power cord, connect the power cord to the power plug
on the encoder back panel, and connect the power cord to the power
outlet.
Caution: The power supply cord is used as the main disconnect device.
Ensure that the socket-outlet is located/installed near the equipment and
is easily accessible.
Warnung: Das Netzkabel dient als Netzschalter. Stellen Sie sicher, das
die Steckdose einfach zugänglich ist.
After installing the encoder in a rack and connecting the input and output
cables, configure the encoder platform and services.
See the NMX online help for instructions for adding an Ion encoder to an
NMX network group. You will need to know the encoder MAC address
when you add the encoder to a network group. See “Viewing the
Encoder MAC Address” on page 32 for instructions to view the MAC
address in the front panel display.
Use the front panel to set the IP address, default gateway, and subnet
mask for the encoder. After supplying these values, use Configuration
Manager to fully configure the encoder.
You can also use the encoder front panel to view the encoder serial
number.
30 Operating Ion in Standalone Mode CHAPTER 3
Seven hot keys provide immediate access to the encoder menus. The
Network and Help hot keys are currently active. The other hot keys are
reserved for future use.
Navigation and function keys, located to the right of the hot keys, provide
a tool for navigating through the menu hierarchies and changing
parameter values. Use the alphanumeric keys to enter new values.
Line 2 of the local control panel display shows the second line of a help
message, or a parameter value. To change this value, you must enter the
new value using the keypad.
Operating the Encoder Operating Ion in Standalone Mode 31
Parameter Requires
Value Setting NTWK: Control IP
Value to be Edited 192.168.24.101
A blinking cursor shows the currently used value. A solid cursor shows
the value being edited.
Press the Help key to display an online message for the currently
selected menu item.
Tip: To enter a period, press the Shift button, then press the
0/. button.
1. Press the
v button to navigate to NTWK: Control Subnet.
2. Press Enter.
3. Enter the subnet mask using the alphanumeric keys.
Tip: To enter a period, press the Shift button, then press the
0/. button.
1. Press the
v button to navigate to NTWK: Gateway.
2. Press Enter.
3. Enter the default gateway using the alphanumeric keys.
Tip: To enter a period, press the Shift button, then press the
0/. button.
Tip: You must set an IP address for the encoder before you can access
Configuration Manager. See “Setting the Encoder Network Properties” on
page 31.
34 Operating Ion in Standalone Mode CHAPTER 3
First, you must set the Internet Explorer Privacy Level to allow web
browser cookies from the encoder, as the Configuration Manager uses
them to track information.
Additionally, you must set the Internet Explorer privacy level to allow web
browser cookies from the encoder, as the Ion HTTP Configuration
Manager uses them to track information. See the Internet Explorer help
to find information about how to allow cookies.
Operating the Encoder Operating Ion in Standalone Mode 35
■ Status pane. Use the buttons in the Status pane to open the alarm
history and error log, rebuild PSI, view the XML content of a
configuration page, and view the online help.
36 Operating Ion in Standalone Mode CHAPTER 3
■ Hardware pane. The Hardware pane contains a list of the cards and
ports on the device in a hierarchical tree format. When Configuration
Manager connects to a device, it automatically discovers the cards in
the device and displays them.
■ Input Streams Pane. The Input Streams pane shows the streams
input to the encoder, organized by the port through which they flow.
Configuration Manager automatically discovers the streams input to
the device.
■ Output Services. The Output Services pane shows the output
transports configured for the device.
■ Configuration Pane. The Configuration pane, in the center of the
screen, displays the configuration parameters for the platform, cards,
ports, input streams, and output programs. Select an item in the
Hardware, Input Streams, or Output Services pane to view its
properties in the Configuration pane. Use this pane to apply
configuration changes to the device and services.
You can resize any pane by dragging the border of the pane up, down,
left, or right.
Click the Help button in the Status pane for detailed instructions for
configuring the encoder.
Note: On PCs running Windows NT 4.0 with Internet Explorer 6.0, do not
leave Configuration Manager open for extended periods of time. When
Internet Explorer is left open and connected to the Configuration
Manager URL, the web page continuously refreshes the alarm status
display for the device, causing Internet Explorer to slowly increase its
memory usage on the client PC. While this increase in memory usage
does not affect the encoder, Harmonic does not recommend that
Configuration Manager be open for long periods of time because it can
affect other processes on the control PC.
Appendix A
AIC Features
The following table lists the audio input card (AIC) features for each
coding mode, including the supported sampling frequencies and ES bit
rates.
MPEG-1 Layer II Single Channel (1/0) 32 kHz 32, 48, 56, 64, 80, 96,
Analog 44.1 kHz 112, 128, 160, 192
Compression 48 kHz
MPEG-1 Layer II Dual Channel (1+1) 32 kHz 64, 96, 112, 128, 160,
Analog Stereo Channel (2/0) 44.1 kHz 192, 224, 256, 320,
Compression Joint Stereo Channel 48 kHz 384
MPEG-1 Layer II Single Channel (1/0) 48 kHz 32, 48, 56, 64, 80, 96,
Digital 112, 128, 160, 192
Compression
MPEG-1 Layer II Dual Channel (1+1) 48 kHz 64, 96, 112, 128, 160,
Digital Stereo Channel (2/0) 192, 224, 256, 320,
Compression Joint Stereo Channel 384
SPPC (Separate Single Channel (1/0) 32 kHz 32, 48, 56, 64, 80, 96,
PID per 44.1 kHz 112, 128, 160, 192
Channel) 48 kHz
MPEG-1 Layer II
Compression
Dolby Digital Single Channel (1/0) 32 kHz 56, 80, 96, 112, 128,
(AC-3) Analog 44.1 kHz 160, 192, 224, 256,
and Digital 48 kHz 320, 384, 448a, 512a
Compression 576a, 640a
38 AIC Features APPENDIX A
Dolby Digital Stereo Channel (2/0) 32 kHz 96, 112, 128, 160, 192,
(AC-3) Analog 44.1 kHz 224, 256, 320, 384,
and Digital 48 kHz 448a, 512a, 576a, 640a
Compression
Dolby Digital Up to 5.1 Channels 32 kHz 56b, 80b, 96, 112, 128,
(AC-3) (3/2+LFE) 44.1 kHz 160, 192, 224, 256,
Passthrough professional 48 kHz 320, 384, 448a, 512a,
16-bit mode 576a, 640a
Dolby Digital Up to 5.1 Channels 32 kHz 256, 320, 384, 448a,
(AC-3) (3/2+LFE) 44.1 kHz 512a, 576a, 640a
Passthrough professional 48 kHz
32-bit mode
In the case of the three lowest bit rates, when changing from single-
channel to non-single channel mode, because the bit rate is the lowest
available, the encoder provisions to the next highest available bit rate,
64 Kbps. If you set the bit rate to 80 Kbps and then change the coding
mode to non-single channel, the encoder provisions the bit rate to
64 Kbps.
Video Specifications
The Ion is equipped to handle serial digital (SDI) and analog composite
inputs from 625 (PAL) and 525 lines (NTSC) video systems.
Encoder Specifications
Environment Specifications
The following table lists environment specifications for the Ion encoder.
Parameter Specification
Temperature
Humidity
Altitude
Shock and Vibration Passes NEBS Office Vibration Test while operating
(0.1G sine sweep, 5 to 100 Hz, 3 axis)
44 Port Specifications APPENDIX B
Port Specifications
See the illustration of the back panel on page 23 for port positions. The
following table lists the specifications for the back panel port
connections.
Impedance 10K Ω
Protocol 802.3
Connector BNC
Port Pinouts
The following table lists the pinouts for the RJ-45 Ethernet port.
Pin Signal
4 Not connected
5 Not connected
46 Port Pinouts APPENDIX B
Pin Signal
7 Not connected
8 Not connected
Pinout A.
Pin Connection
6 Common (CM)
Pinout B
Pin Connection
3 Common (CM)
8 Ground (GND)
Pin Description
1 Right +
2 Chassis Gnda
3 Right -
4 Left +
5 Chassis Gnda
6 Left -
a. Extend cable shield drain wires (pins 2 and 5) 1.5 inches and terminate with #4
spade tongue lug (Molex part number 19129-0053 or equivalent). Install lug under
the head of AIC panel fastener screw. Leave pins 2 and 5 unconnected.
48 AC Power Supply APPENDIX B
AC Power Supply
The following table specifies the parameters for the AC power supply.
Parameter Specification
Operating frequency 50 /6 0 Hz
DC Power Supply
The following table specifies the parameters for the DC power supply.
Parameter Specification
Module Slots
The diagram below represents the back panel of an encoder. The table
shows the slot number and the modules that can be installed in that slot.
Ion Configuration Manager uses the slot number to differentiate between
cards of the same type within the encoder.
Slot Module
Boot Sequence
This appendix describes the Ion encoder boot sequence, including the
messages that display on the local control panel display.
In standalone mode, the encoder always boots from its hard disk.
Note: During the boot sequence, do not press any key on the keypad.
■ Power on
VFD line 1 = Harmonic Inc
VFD line 2 = System Loading
■ Begin loading
VFD line 1 = DiviCom Ion
VFD line 2 = System Loading
52 Other Local Control Panel Display Messages APPENDIX D
■ Booting
VFD line 1 = Booting from disk
VFD line 2 = Loading xxxxxxxx.elf
■ Finished
VFD line 1 = DiviCom Ion
VFD line 2 = Multichannel Encoder
■ Begin loading
VFD line 1 = DiviCom Ion
VFD line 2 = System Loading
■ Booting
VFD line 1 = Booting from disk
VFD line 2 = Loading xxxxxxxx.elf
■ Finished
VFD line 1 = DiviCom Ion
VFD line 2 = Multichannel Encoder
54 Other Local Control Panel Display Messages APPENDIX D
Appendix E
This appendix contains service information that explains how to care for
and replace the air filters in the encoder. It also describes how to replace
the fuse on the back panel of the encoder.
Air Filters
The encoder uses two air filters to minimize dust and dirt in the circuitry
and components in the chassis. These filters are made of flexible,
compressed fiber spun from urethane foam. Installed in the front of the
encoder, the filters are fire retardant and conform to UL 900 Class II
specifications.
The bezel filter (front view) fits on the left side, inside of the front bezel.
The following figure shows the dimensions of the bezel filter.
1.64” 0.25”
5.32”
The notches on the left side and the cutouts in the middle fit on either
side of the front bezel mounting posts.
56 Air Filters APPENDIX E
The keypad filter (front view) sits behind the keypad on the local control
panel. The following figure shows the keypad filter.
0.25”
1.64”
6.45 “
Inspect and clean the filters with a frequency that is appropriate to the
environment in which the encoder operates. Harmonic recommends
inspecting and cleaning the filters every six weeks to ensure proper
airflow through the chassis.
To clean dust and dirt from the filters, you can use a vacuum to remove
the dirt or rinse them in water. You can also use soaps or mild detergents
on the filters. If you rinse the filters in water, make sure that you squeeze
the excess water from them before reinstalling them in the encoder. You
might need to order replacement filters if the filters become too dirty
over time.
1. Grasp each side of the encoder’s front bezel with your hands.
2. Carefully remove the front bezel by pulling it away from the encoder.
Filters and Fuse Air Filters 57
3. Remove the filter from inside the front bezel; inspect it for cleanliness.
Note: When new, the color of the filter is medium charcoal. As dust
and dirt collect in the porous filter material, the filter’s color gradually
changes to brown, then an ash color.
1. Grasp each side of the encoder front bezel with your hands.
2. Carefully remove the front bezel by pulling it away from the encoder.
Note the location of the filter. The keypad is screwed onto the front of
the encoder through four mounting posts. Cutouts on the filter wrap
around the four posts, and the right side of the filter extends past the
keyboard.
3. Remove the filter by pulling the left side of the filter up and away from
the keyboard mounting posts, then pulling up the right side.
4. Inspect the air filter for dirt and clean it if necessary.
5. Replace the air filter by inserting the right side of the filter behind the
keypad, with the vertical slots around the mounting posts.
6. Insert the left side of the filter, placing the horizontal cutouts around
the mounting posts.
7. Carefully replace the front bezel on the encoder making sure the filter
does not fall out of the bezel.
58 Fuse APPENDIX E
Fuse
The Ion encoders use a slow blow 3.15A, 250V fuse, 5 x 20mm. The
fuse is located on the back panel beside the power input. A spare fuse is
located in the fuse cover.
Fuse cover
Warning: Always replace the fuse with a fuse of the same rating and
type. Using a different fuse voids the Harmonic warranty and could result
in fire or other electrical damage.
Warning: You must disconnect the power cord before removing the
fuse.
If your encoder has the optional –48 VDC power supply, follow these
steps to wire the power supply.
Getting Started
Before you begin wiring the –48 VDC power supply, make sure that you
provide the necessary overcurrent protection, wires, and power
connector.
Each feed-pair must provide a continuous supply of power that meets the
following specifications:
Parameter Specification
Overcurrent Protection
To provide overcurrent protection:
Wiring Requirements
The encoder is connected to the DC power source using three wires:
■ –Vin
■ GND
■ +Vin
Parameter Specification
Parameter Specification
Power Connector
The encoder is supplied with a special DC power connector plug that
matches the DC power socket on the back of the encoder.
Use only the original connector for connecting the encoder to the DC
power source. Contact Harmonic Technical Support if you want to use
any other type of connector.
The following figure shows the connector and its strain relief housing:
62 Assembling the DC Input Power Cable APPENDIX F
3. Unplug the WAGO power connector from the power socket on the
encoder back panel.
4. Identify the three wires coming from the DC power source that are
used in the connection to the expansion unit:
■ –Vin
■ +Vin
■ GND
5. Strip up to 0.3 inches (8 mm) of insulation from each of the wires
coming from the DC power source.
Do not strip more than this length from each wire. Stripping more
leaves uninsulated wire exposed outside the DC connector after the
assembly is complete.
6. Insert a small screwdriver into the rectangular hole directly above the
hole in the DC connector where you want to insert the first cable and
press down on the screwdriver.
This opens the cage clamp for this section of the DC plug connector.
7. Feed the exposed section of the wire into the matching hole in the DC
plug connector.
See the pin-out figure below to match wires with the required holes.
8. Repeat steps 5 through 7 for the other two wires to complete the
assembly of the DC input cable.
E-mail: techhelp@harmonicinc.com
Phone: (408) 490-6477
1–888–MPEGTWO (673-4896)
Fax: (408) 490-6770
Harmonic Inc.
549 Baltic Way
Sunnyvale, California 94089
Attn: Customer Support
66 Contacting Harmonic for Technical Support APPENDIX G
Index
A B
agency approvals iv back panel
AIC audio input ports 12
features 37 described 11
illustration 12 Ethernet management port 14, 45
air filters fault relay port 15
cleaning 56 fuse 12
described 55 IP output port 14
front bezel, illustrated 55 LEDs 15
inspection frequencies 56 port specifications 44
keypad, illustrated 56 serial data port 15
removal and replacement 56–57 video input ports 13
airflow 20 boot sequence 51
analog audio
connecting 24 C
port specifications 44
ASI output ports cabling the encoder 23
connecting 25 compliance and approval ii
specifications 45 connecting
audio analog audio ports 24
analog input ports 13 ASI output ports 25
compression rates, described 41 DC power supply 59
digital input ports 13 digital audio ports 24
Dolby AC-3 bit rates 40 Ethernet management port 26
encoding features 6 IP output port 25
input ports 12 video ports 24
MPEG-1 LII bit rates 39 connections, FCC compliance ii
specifications 37 connectors
audio input card. See AIC analog audio input 44
digital audio input 13, 44
Ethernet 14, 44
fault relay 46
68 D Index
IP output port 14 H
power 12
RJ-45 14, 44–45 hardware, specifications 43
video 44 Harmonic equipment, modifying ii
cTUVus, North American safety approval iv Harmonic Hello Protocol See HHP
customer support, contacting 65 Harmonic, contacting 65
help, displaying on VFD 31
D HHP 8
hot keys 30
DC power supply 59
digital audio I
connecting 24
port specifications 44 inputs and outputs, specifications 44, 48
ports 13 installing
digital program insertion 7 preparation 17
DiviTrackMX statistical multiplexing 9 rack mounting 18
Dolby Digital AC-3 bit rates 40 unpacking 17
DPI 7 Ion Configuration Manager
accessing 35
E overview 33
Ion encoder
EMI/EMC approvals iv back panel 11
environmental specifications 43 features 2
Ethernet management port 14 front panel 9
connecting 26 IP output port
pinout 45 connecting 25
specifications 44 described 14
F K
fault relay port 15, 46 keypad
FCC compliance ii alphanumeric keys 30
features features 30
audio encoding 6 hot keys 30
general 2 illustrated 30
Ion encoder 2 navigation keys 30
keypad 30
video encoding 4 L
filters. See air filters 55
front bezel LEDs
illustrated 10 audio port 16
removing 22 back panel 15
front panel 9 front panel 10
fuse video port 16
removing and replacing 58 loading new software 53
specifications 58 local control panel
described 10
Index V 69
display 30 S
M safety approvals iv
serial data port 15
MAC address, viewing 32 serial number, viewing 33
maintenance specifications
air filters 55 –48 VDC power supply 48
fuses 58 analog audio input 48
MPEG-1 LII audio bit rates 39 fuse 48
hardware 43
P ports 44
standalone mode
pinouts
keypad 30
Ethernet 45
local control panel 10
fault relay 46
standards and approvals iv
ports
analog audio 13
digital audio 13 T
Ethernet management 14 technical support, contacting 65
fault relay 15 TUV, European safety approval iv
IP output 14
serial data 15 U
power cable, connecting 27
power supply 12 unpacking the encoder 17
DC 59
V
R VFD
rack rails, attaching 20 BOOTP message during POST 53
rack-mount display during boot 51
guidelines 18 paths, represented 30
installation 18 video
resetting the encoder 52 encoding features 4
specifications 41
video input ports
connecting 24
description 13
70 V Index