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01-Wellhead - Rev-01 (FD)
01-Wellhead - Rev-01 (FD)
July 2019
AGENDA
Introduction to Conventional
Surface Wellhead X-mas Trees
Unihead (Compact)
Wellhead
What is a Wellhead ? Geothermal
Wellhead
Offshore Wellhead
THIS IS ALSO
WELLHEAD MAIN FUNCTIONS
1. Casing/Tubing suspension.
2. Pressure sealing and isolation between casing at surface when
many casing strings are used.
3. Provides a means of attaching a blowout preventer during
drilling. (Video)
4. Provides a means of attaching a Christmas tree for production
operations.
5. Provides a reliable means of well access. (Tubing Head)
6. Provides a mean of attaching a well pump. (Artificial Lift)
7. Provides pressure monitoring and pumping access to annuli
between the different casing/tubing strings (video)
SURFACE WELLHEAD PICTURE
SURFACE WELLHEAD - PLATFORM
SUBSEA WELLHEAD PICTURE
WELLHEAD CLASSIFICATION
ACCORDING TO THE WELL LOCATION:
• Wellhead for land drilling.
• Surface location offshore. – Jack-up, platform (Mudline
Suspension sys.)
• Subsea wellhead.
Artificial Lift
Flowing Well EOR Geothermal Other Type
Wells
Sucker Rod
Sweet Injection Standard Cavern wells
Pump
Hydraulic Observation
Sour ESP Big Bore
Fracking Wells
Steam Assisted
Gas Lift
Gravity Drainage
Cycle Steam
Plunger Lift Stimulation,
Other Type
Hydraulic Pump
Velocity String
API Specs are for CUSTOMERS to use
API Specs are for CUSTOMERS to use
COMPONENT REQUIREMENTS
APPLICABLE TO ALL WELLHEADS
Section-C
Section-B
Section-A
120 ft
2300 ft
10K 11 ppg
Onshore Wellhead
Offshore Wellhead –
Mud Line Suspension Hanger
Wellhead
Casing
Cont’d… What is a WELLHEAD?
TUBING HEAD
Tubing Hanger
CASING SPOOL
CASING HANGER
CASING HEAD
BASE PLATE
WELLHEAD Accessories
Flanged Connections
Test port Fittings
Annulus space between
intermediate and production
casing
Test Port Fittings
Gate Valves / Ball Valves
Bull Plugs
Annulus space between surface
casing and intermediate casing
BASIC COMPONENTS OF A WELLHEAD
Casing Head
Casing Spool Flowing
Casing Hangers Equipment
dua ini
belum
Pack-off Flange Connections
ketemu
materinya Tubing Head Seals
Tubing Hanger
Tubing Head Adaptor back to
main
menu
CASING HEAD
INTRODUCTION
CASING HEAD
The casing head, also referred to as a casing bowl.
Is the lowest part of the wellhead assembly.
The bottom of the casing head is configured to attach to the casing
below (typically, the surface casing).
The upper inside of the casing head provides a bowl in which the
next casing string can be set and sealed (if required).
The top of the casing head then connects to the next wellhead
component.
A casing head may also be supplied with a landing base plate that
takes the weight load off the surface casing and spreads it over the
conductor pipe.
Access to the annulus between the surface casing and the next
casing string is available through side outlets.
Casing Heads Description and Function
Ring Gasket
Flange Groove
Bowl
Lockdown
Screw
Load
Shoulder
Outlet
Threaded
Bottom
C-21 C-22
Threaded
Studded Outlet Outlet
EG; Elastomer
Groove
INTRODUCTION
CASING HANGER FUNCTION
CASING SPOOL
CASING HANGER
CASING HEAD
BASE PLATE
Surface Wellheads Casing Hangers
Casing Hangers Types
Non-automatic Automatic
Energizing method!
4 2
4 2
3 3
Hinge
Slips
matched Extra Slips
Seal
Latch
Transport
“wedge Load shoulder screw
” shape
Casing Hangers Description and Function
• Suspends the casing load.
• Transfers casing weight.
• Centers casing.
• Seals or packoffs Casing in Top Bowl.
• Creates an annular space.
• Allows for testing of connections.
Casing Hangers Design
Dull teeth
increase friction
back side
Sharp
teeth
Typical Primary Hanger Models
C-22-EG C-29-ET
CASING HANGER INSTALLATION
Shallow intermediate strings are usually suspended from the hanger and then
cemented to surface.
Longer intermediate and production strings that are not cemented to surface
are usually cemented while the casing is suspended in tension from the rig
traveling block.
After the cement has set for a few hours, the traveling block pulls a calculated
tension on the casing above the cement and it is at this point the hanger is set
in the bowl.
Casing hangers are often called slips or seals as they are designed with built-
in seals.
Sometimes, we install only a primary seal in shallow depth.
Lock-down (also called hold-down) screws are used to hold the hanger in
place.
It may be one piece, two or three pieces ( in larger diameters)
Casing Hangers & Well Pressure Control
barrier
+
barrier
P
barrier
Top Bowl +
barrier
Bottom Bowl
P
CASING SPOOL
INTRODUCTION
CASING SPOOL
TUBING HEAD
Tubing Hanger
CASING SPOOL
CASING HANGER
CASING HEAD
BASE PLATE
CASING SPOOL
If a well includes one or more intermediate casing strings between
the surface and production casing, the next component required
after the casing head is the casing spool.
The bottom of the casing spool mounts on top of a casing head or
previous spool, and the top connects to the next spool or tubing
head assembly.
The spool is designed so the bottom bowl or counter-bore will
allow a secondary seal to be set on the previous casing string,
while the top bowl will hold a casing hanger to suspend and allow
a primary seal around the next string of casing. Multiple casing
spools may be used, one on top of the other, to hang intermediate
casing strings and the final production casing string
CASING SPOOL FUNCTION
1. Allow for a secondary seal on the previous casing string in the
counter-bore.
2. With a secondary seal in place, flange or hub seals and casing hanger
seals are isolated from internal casing pressure.
3. Provide a port for pressure testing primary and secondary casing seals
and flange connections.
4. Provide a platform to support, seal and pressure test the BOP during
drilling and well servicing operations.
5. Provide a load shoulder and controlled bore in the top bowl to
support the next casing hanger and enable a primary seal for the next
intermediate or production casing.
6. Provide annular access for fluid returns or fluid injections and
pressure monitoring, through side outlets drilled in the spool assembly.
CASING SPOOL
Detail Conventional Wellhead Configuration Chart Casing Spools
C-29-EG C-29-ET
SPOOL
EG; Elastomer Externally
Groove Threaded LDS’sc
Casing Spool Features
- Flange
- Top Bowl Casing
- Outlets Spool
- Bottom
Bowl - Flange
- Flange
- Top Bowl Casing
- Outlets Head
- Bottom
- Connection
Casing Spool Features
barrier
+
barrier
P
barrier
+
barrier
1 or 2 Test Ports
P
Common Packoffs and Secondary Seals
Without
bushing RCMS
M2M
Elastomeric
INTRODUCTION
TUBING HEAD
The tubing head assembly provides a means to suspend and seal the
production tubing in the wellhead.
The tubing head is the top spool in the wellhead assembly and is
installed after the last casing string is set.
The bottom of the tubing spool includes a counter bore that can be
used to set a seal against the production casing.
The top of the tubing head provides a landing shoulder and a seal bore
for landing and enabling a seal to the tubing hanger.
Above the tubing head is the tubing head adaptor which provides a
transition to the Christmas tree.
TUBING HEAD FUNCTION
1. Enable the suspension of the tubing.
2. Allow for sealing the annulus between the tubing and the production casing. •
Allow access to the annulus between the tubing and production casing, through
side outlets.
3. Provide a means to support and test the service rig BOP during well completions.
4. Provide a bit guide for running the tubing without causing damage to the
production casing.
5. Allow a secondary annulus seal to be set around the top of the production casing.
6. Provide access for a test port to test primary and secondary seals.
7. Ensure safe running and retrieving of tubing hangers in high pressure operations
(e.g., snubbing operations).
8. Allow for correct orientation of equipment to enable running multiple tubing
strings.
TUBING HEAD TYPE
Bottom
connection
threaded
1. Top
connection Should be limited to low pressure
gas or oil wells.
threaded It does not offer lock screws for
tubing hanger retention.
Welded
A workover flange needs to be
installed in order to install a BOP
stack..
TUBING HEAD TYPE
Bottom
connection
2. Top
threaded connection may be used for re-entry
flanged operations, new shallow gas or oil
wells, and thermal operations such
as cyclic steam injection.
It does not provide a secondary
seal on the production casing.
Welded
No ability to pressure test between
the production casing and the
previous casings string..
TUBING HEAD TYPE
Bottom
connection
2. Top
threaded connection may be used for re-entry
flanged operations, new shallow gas or oil
wells, and thermal operations such
as cyclic steam injection.
It does not provide a secondary
seal on the production casing.
Welded
No ability to pressure test between
the production casing and the
previous casings string.
TUBING HEAD TYPE
flanged
3. Top and
bottom
connection
TUBING HEAD
Tubing Hanger
CASING SPOOL
CASING HANGER
CASING HEAD
BASE PLATE
TUBING HEADS
Alignment pins/keys
TUBING HEAD FOR DUAL COMPLETION
Tubing Hangers, Tubing Head Adapters
INTRODUCTION
TUBING HANGERS
SCSSSV Line
Primary
Compression
Type Seal
Taper Threads
TUBING HANGERS TC-1A-EMS WITH XEMS
Extended Neck
Metal Seal ACME
(SBMS) Landing
Threads
BPV / TTP
Groove
Energizing
Ring
XEMS
Seal
SCSSV Line
Taper Threads
MANDREL TYPE TUBING HANGER
barrier barrier
+ +
barrier barrier
barrier
+
barrier
barrier
+
barrier
TUBING HANGER TYPE
Alignment pins/keys
TUBING HANGER BACK-PRESSURE VALVE
Tubing hangers may come with
a back pressure thread profile
that enables the operator to
lubricate and isolation plug into
the tubing hanger.
With an isolation plug in place,
pressure testing can now be
carried out above the tubing
head.
It also provides well control for
installing and removing the
BOP or Christmas Tree, and for
temporary well suspensions.
TUBING HEAD ADAPTORS
Suspension Adaptor
4 Basic
Adaptor Types Coupling Adaptor
X-MAS TREE
INTRODUCTION
FUNCTION AND FEATURES OF X-MAS TREE
Tree Cap
Swab Valve
Tee
Upper &
Lower Master
Valve Choke
Inner & Outer
Production
Tubing Head Wing Valve
Adapter
Gate Valve Show video
Unihead System
Overview
UNIHEAD WELLHEAD DESIGN
11, 13 5/8 and 18 ¾ UNIHEAD
systems
Both onshore and offshore
applications
3000psi to 15,000psi working
pressure
Suspension of multiple casing
strings
Elastomer and Metal to metal
sealing technology for production
casing and completion
UNIHEAD WELLHEAD DESIGN
UH-3
Speed System
Evolution to UNIHEAD-4
UH-4 is a full metal sealing
system, this is the system to be
applied in the most arduous of
conditions.
The metal seal is well proven
with over 1800 installations to
date.
Metal seal remains elastic and
expands out into a groove cut in
the head, to make it oilfield Metal Sealing
friendly. Packoff
Unihead Technology 1 thru 4
UNIHEAD-4
UNIHEAD-3
UNIHEAD-2
UNIHEAD-1
WELLHEAD TYPE: Quick Connect System
WELLHEAD TYPE: Horizontal Completion System
WELLHEAD TYPE: Splitted Type
WEAR BUSHING + RUNNING TOOL / TEST PLUG
While drilling the well, it is required that the seal bores in each of the intermediate casing
spools and tubing spools be protected.
A series of wear bushings are supplied to protect the seal areas discussed during the
drilling operation.
The wear bushings are run on a drill pipe tool with J-lugs located on the OD that interface
with J-slots located in the top ID section of the wear bushing
INTRODUCTION
WELLHEAD CONNECTION
1. SLIP-ON WELD:
Used to make a connection between different diameters.
2. BUT WELD
connecting two lengths of pipe of the same unit weight (kg/m) and diameter.
joining different lengths of wellhead piping
where a casing extension or repair is required at surface.
WELLHEAD CONNECTION: FLANGE TYPE
WELLHEAD CONNECTION: STUDDED
One component that has studs threaded into its housing and a
second component with a flange bolted to the studs.
Uses:
1. Typically used in any high pressure (i.e., 2000 psi to 30,000 psi) or
higher risk operations.
2. Used in any operations where there are requirements to shorten the
height or length of the wellhead components.
3. Used in any operations where there is a need to reduce the bending
moment on equipment.
4. Along with flanged connections, studded connections allow for the
installation of a test port to meet requirements of pressure testing
between primary and secondary seals
WELLHEAD CONNECTION: CLAM HUB
INTRODUCTION
WELLHEAD SEALS
Seal composition:
o Elastomer and Graphite /
Carbon Seals.
o Metal Seals.
Seal types:
o Primary Seals
o Secondary Seals
If both are installed the wellhead
can be pressure tested.
FLOWING WELLS
INTRODUCTION
FLOWING WELLS
Death + Corrosion
The following examples all
present a corrosion hazard:
o CO2 and water
o Salt water
o Aggressive solvents (e.g., DMDS)
o Acid (well stimulation)
FLOWING WELLS: ARTIFICIAL LIFT WELLS
Gas Lift
ESP
PCP
Plunger Lift
Sucker Rod Pump
Hydraulic Pump
o The conventional wellhead should be modified to meet the
artificial lift method.
o Each method along with the modification applied will be
discussed.
o Special Wellhead Design
FLOWING WELLS: BEAM PUMPING
The wellhead must be modified to
seal around the reciprocating rod.
Emergency precaution in case of
broken rod
WELLHEAD EQUIPMENT
INTRODUCTION
WELLHEAD EQUIPMENT
Flowing T
BOP
Stuffing Box
Lubricator
WELLHEAD EQUIPMENT: FLOWING TEE
135
WELLHEAD OLD vs NEW VERSION
Old Version
New Version
Note:
1. Unit I & II are typical, but:
• Unit I Double MV
• Unit II Single MV
2. The Usage of Expansion Spool is omitted in Unit III.
3. The Unit III Stack Up Drawing is as left by Drilling (without T Spool)
136
WELLHEAD SPECIFICATION
13-3/8” SOW x 13-5/8” 2K: should have port for pressure test by N2.
Easy to operate Master Valve (close and open with steam pressure
under the valve)
Provide manual guide for installation, close and open, maintenance, etc.
No threaded
Expandable Gate
137
WELLHEAD SPECIFICATION
MASTER VALVE:
Expanding Gate, Metal to metal seal on seat to body and seat to gate
upstream & downstream
EXPANDABLE
GATE
SLAB GATE
138
WELLHEAD SPECIFICATION
Temperature, C
Class -29 to 38 50 100 150 200 250 300 325 350
Bar Psi Bar Psi Bar Psi Bar Psi Bar Psi Bar Psi Bar Psi Bar Psi Bar Psi
150 19.6 284 19.2 278 17.7 257 15.8 229 13.8 200 12.1 175 10.2 148 9.3 135 8.4 122
300 51.1 741 50.1 726 46.6 676 45.1 654 43.8 635 41.9 608 39.8 577 38.7 561 37.6 545
400 68.1 987 66.8 969 62.1 900 60.1 871 58.4 847 55.9 811 53.1 770 51.6 748 50.1 726
600 102.1 1,480 100.2 1,453 93.2 1,351 90.2 1,308 87.6 1,270 83.9 1,217 79.6 1,154 77.4 1,122 75.1 1,089
900 153.2 2,221 150.4 2,181 139.8 2,027 135.2 1,960 131.4 1,905 125.8 1,824 119.5 1,733 116.1 1,683 112.7 1,634
1500 255.3 3,702 250.6 3,634 233.0 3,379 225.4 3,268 219.0 3,176 209.7 3,041 199.1 2,887 193.6 2,807 187.8 2,723
2500 425.5 6,170 417.7 6,057 388.3 5,630 375.6 5,446 365.0 5,293 349.5 5,068 331.8 4,811
Source:322.6 4,678 - 2003
ASME B16.5 313.0 4,539
140
RUNNING WELLHEAD
Pre-welded 13-5/8”
wellhead with 13-3/8”
casing.
Wellhead Working
Pressure Derated
For Temperature
143
Master Valve Orientation
Wellhead Manufacturer:
148
OFFSHORE WELLHEAD
OFFSHORE WELLHEAD TYPE
Surface Mudline
Wellhead Suspension
Wellhead Offshore
Sub Sea
Wellhead
MUDLINE SUSPENSION SYSTEM
1. Butt-weld sub
2. Shoulder hangers
3. Split-ring hangers
4. Mudline hanger running tools
5. Temporary abandonment
caps and running tool •
Tieback tools
THE MUDLINE HANGER SYSTEM
The main difference between the wellheads used in the land drilling
application and the jackup drilling application (with mudline) is the slip-
and-seal assembly
Because the weight of the well now sits at the seabed, a weight-set slip-
and-seal assembly is not used. Instead, a mechanical set (energizing the
seal by hand) is used, in which cap screws are made up with a wrench
against an upper compression plate on the slip-and-seal assembly to
energize the elastomeric seal.d
A MECHANICAL-SET SLIP-AND-SEAL ASSEMBLY
SUBSEA WELLHEAD
SUBSEA WELLHEAD SYSTEMS