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Aqv 12 F 2 Ve
Aqv 12 F 2 Ve
Aqv 12 F 2 Ve
Manual
SERVICE
AIR CONDITIONER CONTENTS
1. Precautions
2. Product Specifications
5. Troubleshooting
7. PCB Diagrams
8. Wiring Diagrams
2-1 Table
(Remote control)
(Front view)
Air
in
Air out
Installation plate
(Rear view)
Capillary tube
T 2-way valve Check valve
Liquid side
Capillary tube
Heat Heat
exchanger exchanger
(Evaporator) (Condenser)
T
Gas side
1 On/Off Button. Use this button to start and stop air conditioner.
3 Each time you press this button, : Auto Mode : Fan Only Mode
MODE is changed in the following order. : Cool Mode : Heat Mode
MODE
: Dry Mode
4 TURBO Use this button to provide heavy duty cooling & Heating for 30 minutes.
5 OFF Set up the reserve or cancel the timer on and timer off quickly
14
(DOWN) If the button is pressed once, the time decrease by one minute
during the time set mode, and ten minutes during the timer set mode.
8. COMPULSORY OPERATION :
For operating the air conditioner without Error mode
the remote controller. Opera- Defrost Reserva- Power Fan Turbo
*AUTO : The operating is the same func- tion tion monitor
tion that AUTO MODE in the remote con- X X X X X X Operation off
troller. X X X X X Power reset
Trouble of indoor temperature
9. SWING : BLADE-H is rotated vertically by X X X X X sensor (open/short)
the stepping motor.
Temperature sensor trouble of
*Swing Set / Auto : Press the button the indoor heat exchanger
X X X X
under the remote control is displayed on (open/short)
LCD the , and the blades move up and
Stuck of the indoor fan motor
down, about 43°. If the one more time press X X X X X (trouble of rotation)
the button, blatles location is stop.
Trouble of outdoor unit tempera-
ture sensor
10. Quick OFF TIMER: OFF timer (quick timer) - Discharge temperature sensor
allows reservation or cancel the timer on X X X X - OLP temperature sensor of
and timer off quickly COMP top
When OFF timer button is pressed at oper- - Defrost temperature sensor
- Outdoor temperature sensor
ating state, LCD displays the polling state
sequentially. Communication trouble between
The LCD also displays the time remaining. the indoor and outdoor units
X X X X (Misconnection or circuit trouble
of the indoor and outdoor units)
11. 24-Hour ON/OFF Real Setting Timer. : The
Abnormal increase of the opera-
air conditioner is turned ON at a specified X X X X X tion current
time using ON TIMER .
OFF TIMER : The air Conditioner is turned Occurring of the inverter circuit
X X X X
instantaneous over current.
OFF at a specified time using OFF TIMER .
*ON TIMER : Only timer LED lights on. Abnormal increase of the COMP.
X X X X Top and discharge gas tempera-
*OFF TIMER : Both timer and operation
ture.
LED lights on.
LAMP Refrigerant Refill operation (test
ON operation)
12. BUZZER SOUND : Whenever the ON/OFF
button is pressed or whenever change (Lamp status)
occurs to the condition which is set up or : Lamp flickering X: Lamp off
select, the compulsory operation mode,
buzzer is sounded "beep"
14. AUTO RESTART : The air conditioner starts
13. SELF Diagnosis immediately without control of remote
The indoor unit observes operation of the controller when plugged.
air-conditioner, and displays the results of It’s the case that the Auto-restart fanction
self diagnosis on display pannel. works.
* Auto restart function is the convenient
function where the operation state is mem-
orized in the Memory IC during the black-
out and the operation restarts when the
power comes back.
3-2-1 Selecting Area for Installation (Fix the unit firmly if it is mounted in a
high place.)
Select an area for installation that is suitable
to the customer's needs. 3. Make sure that you install the outdoor unit
in area providing good ventilation and
which is not dusty. It must not be blocked
3-2-1(a) Indoor Unit by any obstacle affecting the airflow near
1. Make sure that you install the indoor unit in the air inlet and the air outlet.
an area providing good ventilation. It must 4. Make sure that you install the outdoor unit
not be blocked by an obstacle affecting the in area free from animals or plants.
airflow near the air inlet and the air outlet.
5. Make sure that you install the outdoor unit
2. Make sure that you install the indoor unit in in area not blocking the traffic.
an area allowing good air handling and
endurance of vibration of the indoor unit. 6. Make sure that you install the outdoor unit
in area easy to drain condensed water from
3. Make sure that you install the indoor unit in the indoor unit.
an area where there is no source of heat or
vapor nearby. 7. Make sure that you install the outdoor unit
in area which provides easy connection
4. Make sure that you install the indoor unit in within the maximum allowable length of a
an area from which hot or cool air is spread coolant pipe(10 meters).
evenly in a room.
Note
5. Make sure that you install the indoor unit in 1. Add 10 grams of refrigerant (R-22) for
an area away from TVs, audio units, cord- every 1 meter if the pipe length exceeds
less phones, fluorescent lighting fixtures the standard pipe length of 5 meters.
and other electrical appliances (at least 1 2. Maintain a height between the indoor and
meter). outdoor units of less than 3 meters.
6. Make sure that you install the indoor unit in 8. Make sure that you install the outdoor unit
an area which provides easy pipe connec- in an area which is large enough to accom-
tion with the outdoor unit, and easy modate the measurements
drainage for condensed water. shown in figure on the next page.
7. Make sure that you install the indoor unit in
an area which is large enough to accomo- 3-2-1(c) Remote Control Unit
date the measurements shown in figure on
the next page. 1. Make sure that you install the remote con-
trol unit in an area free from obstacles such
as curtains etc, which may block signals
3-2-1(b) Outdoor Unit from the remote control unit.
1. Make sure that you install the outdoor unit 2. Make sure that you install the remote con-
in area not exposed to the rain or direct sun trol unit in an area not exposed to
light. direct sunlight, and where there is no source
(Install a separate sunblind if exposed to of heat.
direct sun light.)
3. Make sure that you install the remote con-
2. Make sure that you install the outdoor unit trol unit in an area away from TVs, audio
in area allowing good air moment, not units, cordless phones, fluorescent lighting
amplifying noise or vibration, especially to fixtures and other electrical appliances (at
avoid disturbing neighbours. least 1 meter).
Caution :
It is harmful to the air conditioner if it is used in the following environments: greasy areas (including areas near machines),
salty areas such as coast areas, areas where sulfuric gas is present such as hot spring areas. Contact your dealer for advice.
A Indoor unit gas leak test check point Piping may be laid to the rear, left,
right or down .
Indoor unit 3
Right Left
2
Rear Rear
Piping Down
1 Tape vinyl
Remote control
Remote control holder
10
Window frame 4 to 6.
(Unit : mm) 3. Fix the installation plate to the wall in a manner appro-
priate to the weight of the indoor unit.
280 340
The outdoor unit is powered from the indoor unit via the assembly
cable. If the outdoor unit is more than five metres away from the
indoor unit, the cable must first be extended to a maximum of ten
metres.
L : Brown
8. Close the front grille.
N : Sky blue
C : Black
E : Yellow/ Green
Care must be taken when installing the drain hose for the indoor unit to ensure that any condensa -
tion water is correctly drained outside.l When passing the drain hose through the 65mm hole drilled
in the wall, check that none of the following situations occur.
The hose must The end of the drain Do NOT bend the Keep a clearance of at Do NOT place the end
NOT slope upw hose must NOT be hose in different least 5cm between the of the drain hose in a
ards. placed in water. directions. end of the hose and the hollow.
ground.
Wiring connection
When using the air conditioner in the heating mode, ice may accumu -
Drain hole late. During de-icing, the condensed water must be drained off safely.
Consequently, you must install a drain hose on the outdoor unit, fol -
lowing the instructions below.
1 Insert the drain plug into the drain hole on the underside of the
outdoor unit.
3 Ensure that the drained water runs off correctly and safely.
• Tools used
1) Cut the pipe using a pipe cutter. 2) Remove burrs at the tip of the pipe cut.
* Unproper flaring
• Use the refrigerant of the outdoor unit to purge air inside indoor unit and pipe.
Leaking
not
leaking If leaking, tighten the flare nut one more time.
If continues to leak, although the pipe fixing
area has been tightened again,
repair the leaking area.
Indoor Unit
Outdoor Unit
7. Close the cap of each valve.
• Refill an air-conditioner with refrigerant when refrigerant has been leaked at installing or using
Hand
wheel
6. Open the refrigerant tank and fill with refrig- Finger tight
erant until the rated pressure is reached. fittings
For mounting
* It is recommended not to pour the other and of Connected to
refrigerant in too quickly, but gradually hose when high pressure
not in use side
while operating a pressure valve.
Charging
line
6.5
32.4
6
30.6
5.5 28.8
27.0
5
24.0
4.5 21.5
3.5
20 25 30 35 40 45
Torque (kg-cm)
Outter diameter
Fixing Torque Final Torque
ø 9.52 (9000Btu)
(Gas Side) 300 350
ø 12.7 (12000Btu)
(Gas Side) 500 550
• Pump down' shall be carried out when an evaporator is replaced or when the unit is relocated in
another area.
(liquid) (gas)
Caution;
Assemble the front panel and fix the
hooks of left and right.
2 The wind comes out but the • Is the filter clogged with dust or dirty?
heating/cooling is not • Is there any direct light on the outdoor unit or any obstacle against it?
performed. • Is the selected temperature too high? Lower the selected temperature lower than the cur-
rent one (during cooling).
• Is the selected temperature too low? Raise the desired temperature than the current one?
• Is the “Fan only Mode” operation?
4 The wind volume is not • Is the operation selected among one of Auto / Dry / Turbo / Sleeping?
adjusted. • The temperature setting is not required since the wind volume set automatically.
• Check again at the state of Cooling / Fan only / Heating.
5 The reservation does not • Is the current time input? The reservation can be made only when the current time is input.
operate. • Is it on the stop condition? The reservation can not be made at the stop state. Press the
Operation / Stop button to make the reservation.
6 The temperature is not set. • Is the operation selected among the Dry / Turbo / Sleeping / Fan only Mode.
Since the temperature is automatically set, the temperature setting is not required.
• Check again at the cooling/heating state.
• The standard temperature ±2˚C during the automatic operation.
Error mode
Opera- Reserva-
Defrost Power monitor Fan Turbo
tion tion
X X X X X X Operation off
X X X X X Power reset
ERROR MODE
RED GREEN YELLOW
X X X Operation off
(LAMP )
: LAMP ON
: LAMP FLICKERING
X : LAMP OFF
OPERTION START
The indoor unit does not work when Checking the Remocon. (B)
operated by the remocon.
The lamp of the indoor display lamp is Check the error mode by confirming the
flickering and the indoor unit stops sev- lamp flickering of indoor unit display.(D~N)
eral minutes after the indoor unit starts.
Reservation lamp( ) flickering -> Check of the indoor temperature sensor (D)
Check the indoor unit
Operation( ), Reservation( ) lamp flickering -> Check of the indoor heat exchanger (E)
Fan( ) lamp flickering -> Check of indoor unit fan motor (F)
Reservation( ), Fan( ) lamp flickering -> Check the lines of the indoor and outdoor Check of the
communication (G) Communication line
Operation( ), Fan ( ) lamp flickering -> Check of the outdoor unit temperature sensor
: Discharge temperature sensor (H)
: Comp top OLP temperature sensor (I)
: Defrost temperature sensor (J)
: Outdoor temperature sensor (K)
Check of the Outdoor unit
Turbo lamp( ) flickering -> Check of the abnormal increase protection
of the operation Current (L)
Reservation( ), Turbo( ) lamp -> Check of the instantaneous over-current protection
flickering mode of inverter circuit (M)
Fan( ), Turbo lamp( ) flickering -> Check the abnormal increase of the comp top and
discharge gas temperature protection mode.(N)
Check whether the connection wire of Display board is correctly connected to CN92 connector.
Check the voltage of remocon battery. - the voltage of one battery shall be higher than about 1.4
V, and then the remocon operates normally.
Check whether the neon sign is on and the 3 wave long fluorescent lamp is on around the
indoor unit. - After putting all the lamps of the indoor out and then operates it by remocon. If it
operates with the remocon, it is the abnormality due to the interference from the lights of lamps.
(Aircon unit is normal).
5-3-3 (D)(E) Check the indoor temperature sensor and indoor heat exchanger temperature sensor.
Take out the thermistor connected to the connector (CN41) of control board of indoor unit and
measure the resistance between two wires and if it is same as follows: it is normal but if not,
replace it.
Ambient temperature
15°C 20°C 25°C 30°C 35°C 40°C
(°C) The error of data of
Resistance of within 1%.
14.68 12.09 10 8.31 6.94 5.83
thermistor [KΩ]
Check whether the wire of fan motor is connected to the connector of control board (CN43,
CN73) of indoor unit.
Check whether the error mode displays after the strong revolution for approximately 15 seconds
since aircon is on.
-> In case the error mode displays after the fan motor is rotating for 15 seconds → Defect of
HALL IC of fan motor and Control board
-> In case that the error mode displays without running of fan motor after 15 seconds. →
Operate with the pin of SSR(SS71) short of indoor unit control board and then if the fan
motor does not run, it is the fan motor defect.
If it rotates, it is the defect of control board (SS71, IC07, IC04).
5-3-5 (G) Check of communication line between the indoor unit and outdoor unit
5-3-6 (H)(I) Check of discharge temperature sensor and comp top OLP temperature sensor.
Ambient temperature
0°C 10°C 20°C 30°C 40°C 50°C
(°C) The error of data of
Resistance of ther- within 5%.
553 362 242 166 165 82
mistor [KΩ]
5-3-7 (J)(K) Check the defrost temperature sensor and outdoor temperature sensor
Connector of outdoor unit control board
(PIN#1,2 of CN41 - outdoor temperature sensor)
Pin3, 4 - Take out the thermistor connected to defrost temperature sensor and measure the resis-
tance between two wires and if it is same as follows, it is normal but if not, replace it.
Ambient temperature
15°C 20°C 25°C 30°C 35°C 40°C
(°C) The error of data of
Resistance of ther- within 1%.
14.68 12.09 10 8.31 6.94 5.83
mistor [KΩ]
Check the elements of current sensor block of the outdoor control board.
♦R801 — 1 KΩ
♦R802 — 1.5 KΩ
♦R803 — 15 KΩ
(condition of installation)
♦The ventilation is not good because the outdoor unit is installed wrong (the ambient tempera-
ture is higher than 50 (°C) )
-> Reinstall the outdoor unit so that the good ventilation can be made.
♦In case that the operation is made with the cover bent of the outdoor unit.
-> Take out the cover.
♦If two outdoor units are operating face to face, (the bad ventilation is made)
-> Reinstall the outdoor unit for the good ventilation.
♦The air circulation is bad due to the attachment of falling leaves.
-> Take away the leaves for the good ventilation.
♦If the Refrigerant is overcharged.
-> Check the amount of Refrigerant.
(Unit defect)
♦If the comp is locked.
-> Replace the comp.
♦If the comp is operating without the revolution of fan motor.
-> Check the fan motor connector and replace the fan motor.
♦In case the parts of the control board is damaged.
-> Replace simultaneously the inverter control board and the power TR.
If only the inverter control board is replaced with the state the power TR. is damaged, the control board is damaged again.
(Same as for the vice versa of the above.)
5-3-10 (N) Check of the comp Top OLP and discharge gas temperature abnormal rise.
If the comp top temperature and the discharge gas temperature rises higher than a certain level,
it protects the circuit.
If the comp top OLP temperature and the discharge gas temperature rises abnormally,
(Condition of installation)
♦The ventilation is not good because the outdoor unit is installed wrong (the ambient tempera-
ture is higher than 50 (°C) )
-> Reinstall the outdoor unit so that the good ventilation can be made.
♦In case that the operation is made with the cover bent of the outdoor unit.
-> Take out the cover.
♦If two outdoor units are operating face to face, (the bad ventilation is made)
-> Reinstall the outdoor unit for the good ventilation.
♦The air circulation is bad due to the attachment of falling leaves
-> Take away the leaves for the good ventilation.
♦If the refrigerant is insufficient.
-> Fill up the amount of refrigerant.
(Unit defect)
♦If the comp is locked.
-> Replace the comp.
♦If the comp is operating without the revolution of fan motor
-> Take out the protection cover.(cooling mode)
-> Check the fan motor connector and replace the fan motor.
+
2200µF/400V
-
If it is good, the needle rises but falls down slowly. The needle comes back after the polari-
ty reversed.
~
~ ~
- +
BX BU
Tester rod If it is good one
U EU (+) (-) resistance
+
BY BV U
-
V
V EV W 10KΩ ~ 500KΩ
U
BZ BW V +
W
EC W EW BU EU
BV EV
Collector(C) BW EW
400Ω ~ 500Ω
BX
BY EC
Base(B)
BX
Emitter(E)
5 PC 922 5. If the power transistor module is defective, check the parts of (PC3~PC8) of control board
(IC3~IC8) out of inverter controller.
■ Parts List
Q’TY
No CODE NO Description Specification Remark
AQV12F2VE AQV09F2VE
1 DB64-10179A GRILLE AIR INLET ABS 1 1
2 DB63-30131A GUARD-AIR FILTER PP 2 2
3 DB74-10091A ASS’Y-FILTER CLEANER/CARBON (1) (1) OPTION
4 DB63-10427B COVER-TERMINAL HIPS 1 1
5 DB92-00012A ASS’Y-FRONT PANEL ABS 1 -
- ASS’Y-FRONT PANEL ABS - 1
6 DB93-00021A ASS’Y-Display ASS’Y 1 1
7 DB94-10088K ASS’Y-TRAY DRAIN ASS’Y 1 1
7-1 DB95-20138A MOTOR-STEPPING DC12V, 600gr 1 1 !
7-2 DB66-30153A BLADE-H HIPS 1 1
8 DB96-00017A ASS’Y-EVAPORATOR ASS’Y 1 1
9 DB67-30058C SPACER-EVAP PVC 1 1
10 DB61-00023A ASS’Y-HOLDER MOTOR ASS’Y 1 1
10-1 DB65-00008A TERMIANL-BLOCK 25A, 300V 1 1 !
11 DB31-10078H MOTOR-FAN IN AMPFS-040WTVB 1 1
12 DB94-30141A ASS’Y-C-F-FAN ø95 x 619mm 1 1
13 DB94-40017A ASS’Y-BEARING ASS’Y 1 1 !
14 DB93-10593A ASS’Y-MAIN PCB ASS’Y 1 - !
- ASS’Y-MAIN PCB ASS’Y - 1
15 DB32-10008D ASS’Y-THERMISTOR ASS’Y 1 1 !
16 DB39-10062Y ASS’Y-POWER CORD 12A, 250V 1 1 !
17 DB61-10136A CASE-CONTROL ABS 1 1
18 DB61-60093A BUSH-BODY HIPS 1 1
19 DB94-20030D ASS’Y-BACK BODY HIPS 1 1
20 DB61-40247A HOLDER-PIPE HIPS 1 1
21 DB70-10618A PLATE-HANGER SGCC-M 1 1
24 25
26 27
■ Parts List
Q’TY
No CODE NO Description Specification Remark
UQV12A0TE UQV09A0TE
1 DB63-30137A GUARD-FAN PC/ABS 1 1
2 DB60-30004A NUT-FLANGE 2C SM20C M6 NTR 1 1
3 DB67-50063A PROPELLER-FAN AS+G/F, Ø405 1 1
4 DB31-10058E MOTOR-FAN OUT AMASS-020WTVB 1 1 !
5 DB90-50132C ASS’Y-FRAME ASS’Y 1 -
- ASS’Y-FRAME ASS’Y - 1
6 DB94-00001A ASS’Y-PARTITION ASS’Y 1 1
6-1 DB27-10037A REACTOR 12A, 21mH 1 1 !
7 DB64-60137B CABI-UPPER SECC-P 1 1
8 DB93-00022A ASS’Y-CONTROL OUT ASS’Y 1 1
8-1 DB93-10604B ASS’Y-MAIN PCB-OUT ASS’Y 1 - !
DB93-10604A ASS’Y-MAIN PCB-OUT ASS’Y - 1
8-2 DB61-10186A CASE-CONTROL UP PP 1 1
8-3 DB61-10181A CASE-CONTROL OUT PP 1 1
9 DB72-50574B CLOTH-COMP BOTTOM FELT 1 1
10 DB72-50571A CLOTH-COMP SIDE FELT 1 -
- CLOTH-COMP SIDE FELT - 1
11 DB72-50567A CLOTH-COMP UPPER FELT 1 1
12 DB95-10248A COMPRESSOR 48V135RV1E4 1 - !
- COMPRESSOR - -
13 DB73-10004A GROMMET-ISOLATOR EPDM 3 3
14 DB60-30029A NUT-WASHER HEX 2C MB ZPC 3 3
15 DB63-20003A GASKET EPDM 1 1
16 DB63-10034A COVER-TERMINAL NORYL 1 1
17 DB32-10043B THERMISTOR-OLP 204CT 1 1 !
18 DB60-30018A NUT-FLANGE M5, SM20C 1 1
19 DB99-10144A ASS’Y-4WAY VALVE 25Kg/cm2G 1 -
- ASS’Y-4WAY VALVE 25Kg/cm2G - 1
20 DB99-10156A ASS’Y-CHECK VALVE ASS’Y 1 -
- ASS’Y-CHECK VALVE ASS’Y - 1
21 DB75-30104A ASS’Y-CONDENSER ASS’Y 1 -
- ASS’Y-CONDENSER ASS’Y - 1
21-1 DB32-10019C THERMISTOR-OUT ASS’Y 1 1
22 DB64-60136B CABI-SIDE SECC-P 1 1
22-1 DB72-00032A INSUL-CABI SIDE EVA+PO-PE 1 1
23 DB67-90025A HANDLE-CABI RH ABS 1 1
24 DB39-00031A CABLE-CONNECTOR WIRE 12A, 4C 1 1
25 DB99-90033C ASS’Y-FLARE NUT 1/4” + 2/1” 1 -
DB99-90033D ASS’Y-FLARE NUT 1/4” + 3/8” - 1
26 DB67-20008A DRAIN-PLUG PE 1 1
27 DB73-20026B RUBBER-LEG NBR 4 4
■ Parts List
3
2-1
2-2
2
1
■ Parts List
Q’TY
No CODE NO Description Specification Remark
AQV12F2VE AQV09F2VE
1 DB61-10136A CASE-CONTROL 1 1
3 DB93-00021A Ass'y-display - 1 1
■ Parts List
No CODE NO Description Specification Q’TY Remark
1 DB61-10181A CASE-CONTROL OUT PP 1
2 DB61-10186A CASE-CONTROL UP PP 1
3 DB65-00003A TEMINAL-BLOCK 3P, 34.4 X 35.6 1
4 DB61-40249A WIRE-HOLDER ABC(BLK) 1
5 DB93-10604B ASS’Y-P.C.B. OUT ASS’Y 1
6 DB62-50015A HEAT-SINK AL(A60635), T25 1
7 2401-003430 CAPACITOR 2200uF / 400V 1
8 6002-001047 SCREW-TAPPING PH, +, M4, L25, TAP 1
9 6002-000527 SCREW-TAPPING 2S, 4 X 12, FE-FZY 4
10 6002-000286 SCREW-TAPPING PH, M4 X 12 2
11 6001-000044 SCREW-MACHINE TH, M4 X 16 7
12 DB61-40239A FUSE-HOLDER FB-66, A TYPE 2
13 3601-001159 FUSE 326020, 250V 20A(SLO-BLO) 1
14 DB39-20545A C/W ASS’Y UL1015 1
15 DB39-20544A C/W OUTDOOR TB UL1015 1
16 DB39-20543A C/W PTR DRIVE UL1015 1
17 DB39-20542A C/W AC UL1015 1
19 3601-000438 FUSE 65TS-150-H, 250V, 15A 1
20 DB39-00010A C/W REACTOR UL1015 1
21 DB39-00009A C/W COMP UL1015 1
22 DB47-90069A DIODE-RECT S25VB60, 600V 1
23 DB47-90066A PTR MODULE 6DI 20C-050 2
24 2006-001013 R-CEMENT 20mΩ, 20W 1
25 DB65-10088B CABLE-TIE 140mm, WHT 2
26 DB73-20126B RUBBER-CLAMP NBR 1
27 DB68-10700A LABEL-EARTH TETRON 1
28 - SCREW-MACHINE TH, M4X20 2
DB93-10593A AQV12F2VE
DB93-10594A AQV09F2VE
■ PART LIST
DB93-10604A UQV12A0TE
- UQV09A0TE
■ PART LIST
■ PART UST
■ UQV12A0TE
Use this page to keep any special servicing information. (Service Bulletin, etc.)
If only parts number changes, Just change parts number directly on parts list.
And if you need more information, please see the service bulletin
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