Industrial & Engineering Chemistry Research Volume 49 Issue 8 2010

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3986 Ind. Eng. Chem. Res.

2010, 49, 3986–3991

Cigarette Butts and Their Application in Corrosion Inhibition for N80 Steel at 90
°C in a Hydrochloric Acid Solution
Jun Zhao,*,† Ningsheng Zhang,†,§ Chengtun Qu,§ Xinmin Wu,§ Juantao Zhang,‡ and Xiang Zhang†
School of Energy and Power Engineering, Xi’an Jiaotong UniVersity, 710049, Xi’an, PR China, Tubular Goods
Research Center of CNPC, 710065, Xi’an, PR China, and Xi’an Shiyou UniVersity, 710065, Xi’an, PR China

Cigarette butts, one of the most ubiquitous forms of garbage in the world, need to be recycled because their
toxicity can kill saltwater and freshwater fish. In this study, the cigarette butts are applied as corrosion inhibitors
for N80 steel at 90 °C in hydrochloric acid. Weight loss and electrochemical techniques are used to evaluate
the corrosion inhibitive effect of cigarette butt water extracts. Results show that the inhibition efficiencies
arrive at 94.6% and 91.7% in 10% and 15% (wt %) HCl solution, respectively, by adding 5% (wt %) inhibitor.
In 20% HCl solution, they show a maximum inhibition efficiency of 88.4% by adding 10% inhibitor.

1. Introduction The apparatuses used in this study are as follows: The IR


reaction analysis system is made by Mettler-Toledo Co.,
Cigarette butts, one of the most ubiquitous forms of garbage
Switzerland. The chemical compositions of the cigarette butt
in the world, have been found to be toxic to saltwater and
water extracts are detected by liquid chromatography (Agilent
freshwater fish.1-3 Novotny4 indicates that the toxic chemical
2100)/mass spectrometry (Agilent 6410) with the following
substances in one cigarette butt can kill half of the fish in 1 L
determination conditions: C18 column (2.1 mm × 50 mm, 3.5
of water every 96 h. Without tobacco, it takes about 4 smoked
µm, Agilent), column temperature -30 °C, mobile phase
filters to do the same job.
methanol + 0.1% formic acid, flow rate 0.4 mL/min, sampling
Still, humans are inadvertently carpeting the planet in cigarette
amount 2 µL, ion source model ESI+, atomizing gas pressure
butts. That is billions of cigarettes flicked, one at a time, on
15 psi, atomizing gas flow rate 6 L/h, atomizing gas temperature
our sidewalks, beaches, nature trails, gardens, and other public
350 °C, capillary voltage 150 V, scanning model full scanning
places every single day. According to one estimate, some 4.5
model, direct sampling after filter by 0.45 µm microporous
trillion cigarette butts from spent smokes make their way into
membrane. The electrochemical techniques such as potentio-
the environment every year. Some states and municipalities have
dynamic polarization and impedance are investigated by a
begun moving toward legislation that would ban smoking on
potentiostat (M273A, Princeton instrument Co., USA) and lock-
beaches, where butts are commonly discarded.1-3 Judging from
in amplifier (M5210, Princeton instrument Co., USA).
the present condition, such measures have had little effect.
One of effective ways to reduce pollution is introduced by The cigarette butts used in this study all came from the road
recycling the cigarette butts. However, there are few reports on or the garbage. Most of them are Virginian-type cigarettes.
reusing cigarette butts.5-7 In this study, the cigarette butts are
applied as corrosion inhibitor for N80 steel at 90 °C in 3. Results and Discussion
hydrochloric acid. The chemical compositions of the cigarette 3.1. IR and LC/MS. The aging process is synchronously
butt water extracts are detected by LC (liquid chromatography)/ monitored by an IR reaction analysis system. Air is used as the
MS (mass spectrometry) and an IR (infrared) reaction analysis background, and the spectrum is collected every 6 h. Figure 1
system. Weight loss and electrochemical techniques (such as is the IR plots of the 5 cigarette butts in 100 mL distilled water.
potentiodynamic polarization and impedance measurements) are From Figure 1, the absorbance in 1630-1690 cm-1 region may
used to the evaluate corrosion inhibitive effect of cigarette butt be the CdO stretching vibration, the absorbance in the
water extracts on N80 steel at 90 °C in a hydrochloric acid 2700-3700 cm-1 may be the NsH or OsH bond stretching
solution. In this investigation, the influences of different vibration, and the absorbance intensity in these two regions is
concentrations of hydrochloric acid and cigarette butt water increased with the aging time elapsing until 24 h. These indicate
extracts on corrosion inhibition are taken into account. that the compounds in the aging solution may contain CdO,
NsH, or OsH groups. Table 1 is the effect of the aging time
2. Experimental Section on the inhibition efficiency of the aging solution. It can be seen
The tested material is N80 oil tube steel discs with the from Table 1 that the inhibition efficiency arrives at the highest
chemical composition of C 0.24, Mn 1.19, Si 0.22, S 0.004, P over aging 24 h. So, the best aging time is 24 h and the method
0.013, Cr 0.036, Mo 0.021, Ni 0.028, V 0.017, Ti 0.011, Cu and procedure for making corrosion inhibitor with cigarette butt
0.019, Nb 0.006, and Fe the rest. Before the corrosion test, the water extracts is as follows: 5 cigarette butts were added into
surfaces of the sample are mechanically polished by grit 100 mL distilled water and aged for 24 h. The aged solution
sandpaper progressively up to 1200# (# stand for the mesh was then used for corrosion inhibition studies using weight loss
number), rinsed with alcohol and then stove-dried. and electrochemical methods.
The aged solution has been also determined by the LC/MS.
* To whom correspondence should be addressed. E-mail: Figure 2 is representative LC graph of the aged solution, i.e.,
zhaojun_286@163.com. Tel. and Fax: +86 29 88382693.

Xi’an Jiaotong University. cigarette butts water extracts. Table 2 is the LC/MS results of
§
Xi’an Shiyou University. the cigarette butts water extracts. In the rough, nine compounds

Tubular Goods Research Center of CNPC. with the heteroatom (N, O) and π-bonds in favor of metal
10.1021/ie100168s  2010 American Chemical Society
Published on Web 03/26/2010
Ind. Eng. Chem. Res., Vol. 49, No. 8, 2010 3987

Figure 1. IR plots of the aging process of the 5 cigarette butts in 100 mL distilled water.

Table 1. Effect of the Aging Time on Inhibition Efficiencya


aging time 6h 12 h 18 h 24 h 30 h 36 h
inhibition efficiency 63.7% 82.9% 93.8% 94.6% 94.6% 94.6%
a
The inhibition efficiency was detected by using the weight loss method on N80 steel in a 10% HCl solution with a 5% (wt %) aging solution.

Figure 2. Representative LC graph of the cigarette butts water extracts.

corrosion inhibition are detected in the LC/MS results. There impedance measurements are carried out at the open circuit
may also be others we have not detected. potential (Eocp) in the frequency range from 100 kHz to 0.01
3.2. Weight Loss Studies. Weight loss study was carried Hz with a signal amplitude perturbation of 5 mV by using a
out at 90 °C for 4 h time duration in HCl solution. The size of computer controlled potentiostat. All experiments are performed
N80 steel specimens used in weight loss study is 50 × 20 × 4 in atmospheric conditions without stirring, and the thermostat
mm. The inhibition efficiency (IE) is determined by following is used to keep temperature at 90 °C.
equation:9-11 3.2.1. Potentiodynamic Polarization Measurements. Figure
3 shows typical Tafel curves for N80 steel in 10% HCl without
W0 - Wi and with different concentrations of inhibitor. Figure 4 is the
IE(%) ) × 100 (1) polarization curves for N80 steel in different concentration of
W0
HCl without and with 5% inhibitor. The values of associated
where W0 and Wi are the weight loss values in absence and in electrochemical parameters, i.e., corrosion potential (Ecorr),
presence of inhibitor. The calculated results are shown in Table corrosion current density (Icorr), anode Tafel slopes (ba), cathodic
3. From Table 3, the inhibition efficiency in different concentra- Tafel slopes (bc), and percentage inhibition efficiency (IE (%))
tion of HCl solutions enhances with increase in amount of the are calculated from polarization curves and, then, listed in Table
inhibitor until reaches the highest value. In 10% and 15% (wt 3. The inhibition efficiency IE (%) is calculated from polariza-
%) HCl solution, the optimum amount of the inhibitor is 5% tion measurements according to the relation given below:12-16

( )
(wt %), and in 20% HCl solution, the optimum amount is 10%
(wt %). Icorr - Icorr

IE(%) ) × 100 (2)
3.2. Electrochemical Studies. For polarization and electro- Icorr
chemical impedance studies, the specimen is exposed a geo-
metrical surface area of 0.785 cm2 to electrolyte. The aggressive ′ are uninhibited and inhibited corrosion
where Icorr and Icorr
solutions (10%, 15%, 20% HCl, wt %) are prepared by dilution current densities, respectively. They are determined by extrapo-
of analytical grade 37% HCl. The concentration range of the lating Tafel lines of the respective corrosion potentials.
inhibitor is 3%, 5%, 10%, 15% (wt %), in 10%, 15%, 20% As it can be seen from Figure 3, obvious passivation regions
HCl, respectively. The platinum electrode and saturated calomel occur in the anodic branches when the addition of inhibitor is
electrode (SCE) are used as the counter electrode and reference equal or greater than 5%. And the anodic branches are all shifted
electrode, respectively. Polarization is performed at (150 mV to positive direction in the presence of inhibitor. Contrasts to
from the corrosion potential with a scan rate of 2 mV/s. The anodic branches, the cathodic branches are shifted to passive
3988 Ind. Eng. Chem. Res., Vol. 49, No. 8, 2010

Table 2. LC/MS Results of the Cigarette Butt Water Extracts8

direction in the presence of inhibitor. These results demonstrate At first, it is clear that the corrosion current (Icorr) values
that the inhibitor of cigarette butts water extracts mainly acts decrease and the IE values increase with the addition of inhibitor
as a mixed type (cathodic/anodic) inhibitor, i.e., the addition of from the Table 3, and then, they proceed in the reverse direction
the inhibitor retards the rate of metal dissolution and hydrogen with increase in concentration of inhibitor. The anodic Tafel
evolution on N80 surface. As shown in Figure 4, the corrosion slopes (ba) and cathodic Tafel slopes (-bc) decrease in the
potential (Ecorr) of N80 steel at different concentrations of HCl presence of inhibitor. The changes of ba and bc also suggest
without inhibitor has not changed obviously. The anodic branch that the inhibitor mainly acts as mixed type (cathodic/anodic)
appears in passivation region in 10% HCl with 5% inhibitor, inhibitor. The inhibition effect of the inhibitor in 10% HCl is
but there’s no passivation in 15% and 20% HCl with 5% the best, the second is in 15% HCl, and the last is in 20% HCl.
inhibitor. It indicates that there may be some oxidants in the These are in agreement with weight loss results.
inhibitor.17-19 When the concentration of HCl is not very high, 3.2.2. Electrochemical Impedance Spectroscopy. The ef-
the oxidants oxidize metal forming the insoluble salt covered fects of the inhibitor concentration on the impedance behavior
on the metal, thus appearing in passivation region. In contrast, of N80 steel in different quantity of HCl solution have been
the oxygenizement grows weaker and cannot form the passi- studied. The representative Nyquist plots are presented in
vation region. Figures 5 and 6. Electrochemical Impedance Spectroscopy (EIS)
Ind. Eng. Chem. Res., Vol. 49, No. 8, 2010 3989
Table 3. Potentiodynamic Polarization Parameters and Weight Loss Results of N80 Steel in Different HCl Solution with Various
Concentrations of Inhibitors
method
polarization weight loss
aggressive inhibitor
solutions concentration -Ecorr -bc ba Icorr Wcorr
(wt %) (wt %) vs SCE (mV) (mV dec-1) (mV dec-1) (mA cm-2) IE (%) (mg cm-2 h-1) IE (%)
10% HCl blank 408 169.88 163.68 12.43 18.26
3% 426 138.48 127.21 3.39 72.7 4.10 77.5
5% 488 137.59 125.14 0.46 96.3 0.99 94.6
10% 469 140.85 120.27 1.21 90.3 2.83 84.5
15% 497 141.72 124.33 0.95 92.4 2.17 88.1
15% HCl blank 411 183.46 118.68 20.40 23.63
3% 424 176.21 111.34 7.78 61.9 8.15 65.5
5% 441 175.85 105.47 1.73 91.5 1.95 91.7
10% 461 177.36 113.74 5.37 73.7 4.10 82.6
15% 476 176.63 110.58 3.65 82.1 3.29 86.1
20% HCl blank 409 224.50 163.39 43.10 48.83
3% 416 217.34 161.63 17.75 58.8 21.84 55.3
5% 424 209.85 155.37 11.13 74.2 11.78 75.9
10% 457 206.18 150.82 5.83 86.5 5.65 88.4
15% 473 209.46 158.79 9.81 77.2 8.71 82.2

spectra are analyzed by using the equivalent circuit in Figure between the working and reference electrodes, CPE, a power-
7, and the representative simulated plots of N80 steel in 10% law-dependent capacity term known as the constant phase
HCl solution with 3% inhibitor is shown in Figure 8. In the element may be brought by surface roughness,20,21 Rt represents
equivalent circuit model, Rs represents solution resistance charge transfer resistance and corresponds to the resistance
between the metal and outer Helmholtz plane,22-24 L is inductive

Figure 3. Tafel curves for N80 steel in 10% HCl with and without different Figure 5. Nyquist plots of the inhibitor concentration effects on the
concentrations of inhibitor at 90 °C. impedance behavior of N80 steel in 10% HCl solution at 90 °C.

Figure 4. Polarization curves for N80 steel in different concentration of Figure 6. Nyquist plots for N80 steel in different concentration of HCl
HCl without and with 5% inhibitor at 90 °C. without and with 5% inhibitor at 90 °C.
3990 Ind. Eng. Chem. Res., Vol. 49, No. 8, 2010

1 1
ZCPE ) × (3)
Y0 (jω)n

where Y0 is the magnitude of the CPE, n is the CPE exponent


(phase shift), ω is the angular frequency (ω ) 2πf, where f is
the AC frequency), and j here is the imaginary unit. The
correction of capacity to its real values is calculated from the
equation as follows:12-19
Figure 7. Equivalent circuit model for the studied inhibitor.
Cdl ) Y0(ωmax))n-1 (4)

where ωmax is the frequency at which the imaginary part of


impedance (-Zi) has a maximum. According to the equivalent
circuit model in Figure 7, the impedances of the electrodes for
all cases are given by

Z(ω) ) Rs + 〈{[Rt-1 + (RL + jωL)-1]-1 + (RC-1 +


jωC)-1}-1 + jωCdl〉-1 (5)

The inhibition efficiency IE (%) is calculated from impedance


measurements according to the relation given below:25-30

Figure 8. Representative simulated plots of N80 steel in 10% HCl solution


IE(%) ) (
1/Rp - 1/Rp′
1/Rp
× 100 ) (6)
with 3% inhibitor.
Rp ) Z(ω ) 0) (7)
25,26
reactance related to active dissolution of film, RL is the
inductive resistance, RC represents the resistance of corrosion where Rp and Rp′ are uninhibited and inhibited polarization
resistances, respectively. They are calculated by eqs 7.
film, and C stands for constant phase element of capacity caused
In Table 4, the Rp value decreases steadily with the increase
by corrosion product film. The fitting parameters of impedance
of the amounts of HCl which suggests the addition of HCl can
data obtained by using the equivalent circuit model in Figure 7
enhance the corrosion attack on the electrodes. At the same time,
are listed in Table 4.
the Rp shows maximum value when 5% inhibitor is added in
As shown in Figure 5, the spectra of N80 steel exhibits similar 10% and 15% HCl solution, and 10% inhibitor is added in 20%
behavior including a semicircular shape of dispersing capacitive HCl solution. The result indicates that inhibition efficiencies
loop in high frequency region, a semicircular shape of inductive are related to the concentration of cigarette butt water extracts.
loop in low frequency region, and a little capacitive reactance From the above weight loss and electrochemical studies,
arc in the low frequency region. At first, the diameter of cigarette butt water extracts may establish its inhibition action
depressed capacitive semicircle increases with the addition of via the adsorption onto the metal surface. The adsorption of
inhibitor and then decreases when inhibitor is over 5%, this the inhibitor could be occurred due to the formation of oxidation
trend indicates that the corrosion attack has been reduced to film or the electrostatic interactions. The oxidants in inhibitor
the minimum at the inhibitor concentration of 5% in 10% HCl may oxidize the iron atoms forming the insoluble salt (oxidation
solution. From Figure 6, the diameter of the depressed capacitive film) covered on the iron surface. The lonely electron pairs
semicircle decreases with the increase of HCl which indicates present on the N and O atoms of the heterocyclic compounds
the increased corrosion attack. The impedance of CPE is given in the inhibitor may also adsorb through the electrostatic
as follows:19-21 interactions between the acid solution and the metal surface.

Table 4. EIS Spectra Parameters of N80 Steel in Different HCl Solutions with Various Concentrations of Inhibitors
impedance
aggressive inhibitor
solutions concentration QY0 Cdl Rt RL L RC C RP
(wt %) (wt %) Rs(Ω cm2) (S · sn cm-2) n (µF cm-2) (Ω cm2) (Ω cm2) (µH cm2) (Ω cm2) (µF cm-2) (Ω cm2) IE (%)
-3
10% HCl blank 0.012 1.20 × 10 0.80 393.50 1.27 10.08 722.13 4.98 271.16 6.12
3% 0.015 4.70 × 10-4 0.72 66.09 5.38 0.075 1.24 12.65 12.17 12.73 57.9
5% 0.017 2.31 × 10-4 0.72 36.74 1.79 0.010 0.44 123.09 1.20 123.12 95.0
10% 0.021 5.40 × 10-4 0.65 49.83 4.73 0.056 1.07 40.73 4.88 40.79 85.0
15% 0.026 3.36 × 10-4 0.67 46.32 2.91 0.037 0.98 70.86 3.79 70.91 91.4
15% HCl blank 0.0017 5.05 × 10-3 0.65 620.6 2.48 2.43 846.01 2.29 582.21 3.52
3% 0.0033 4.59 × 10-4 0.75 81.46 3.41 1.87 3.02 9.86 66.91 11.08 68.2
5% 0.0065 3.72 × 10-4 0.73 51.66 1.94 2.25 0.97 45.59 6.03 46.64 92.5
10% 0.011 6.74 × 10-4 0.65 71.30 4.53 1.12 2.36 18.86 9.75 19.77 82.2
15% 0.015 5.93 × 10-4 0.66 66.41 5.38 1.05 1.04 30.81 8.37 31.27 88.7
20% HCl blank 0.0010 2.02 × 10-3 0.67 863.62 1.11 6.96 952.93 1.01 770.93 1.96
3% 0.0021 2.55 × 10-4 0.81 89.66 1.38 0.023 4.41 6.51 68.48 6.54 70.1
5% 0.0054 4.61 × 10-4 0.74 76.52 2.24 0.014 3.82 8.84 8.76 8.88 77.9
10% 0.014 5.83 × 10-4 0.69 60.32 1.58 3.62 1.01 16.02 7.17 17.12 88.6
15% 0.026 3.97 × 10-4 0.74 67.33 1.78 2.39 3.12 10.34 9.84 11.38 82.8
Ind. Eng. Chem. Res., Vol. 49, No. 8, 2010 3991
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