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Industrial & Engineering Chemistry Research Volume 49 Issue 8 2010
Industrial & Engineering Chemistry Research Volume 49 Issue 8 2010
Industrial & Engineering Chemistry Research Volume 49 Issue 8 2010
Cigarette Butts and Their Application in Corrosion Inhibition for N80 Steel at 90
°C in a Hydrochloric Acid Solution
Jun Zhao,*,† Ningsheng Zhang,†,§ Chengtun Qu,§ Xinmin Wu,§ Juantao Zhang,‡ and Xiang Zhang†
School of Energy and Power Engineering, Xi’an Jiaotong UniVersity, 710049, Xi’an, PR China, Tubular Goods
Research Center of CNPC, 710065, Xi’an, PR China, and Xi’an Shiyou UniVersity, 710065, Xi’an, PR China
Cigarette butts, one of the most ubiquitous forms of garbage in the world, need to be recycled because their
toxicity can kill saltwater and freshwater fish. In this study, the cigarette butts are applied as corrosion inhibitors
for N80 steel at 90 °C in hydrochloric acid. Weight loss and electrochemical techniques are used to evaluate
the corrosion inhibitive effect of cigarette butt water extracts. Results show that the inhibition efficiencies
arrive at 94.6% and 91.7% in 10% and 15% (wt %) HCl solution, respectively, by adding 5% (wt %) inhibitor.
In 20% HCl solution, they show a maximum inhibition efficiency of 88.4% by adding 10% inhibitor.
Figure 1. IR plots of the aging process of the 5 cigarette butts in 100 mL distilled water.
corrosion inhibition are detected in the LC/MS results. There impedance measurements are carried out at the open circuit
may also be others we have not detected. potential (Eocp) in the frequency range from 100 kHz to 0.01
3.2. Weight Loss Studies. Weight loss study was carried Hz with a signal amplitude perturbation of 5 mV by using a
out at 90 °C for 4 h time duration in HCl solution. The size of computer controlled potentiostat. All experiments are performed
N80 steel specimens used in weight loss study is 50 × 20 × 4 in atmospheric conditions without stirring, and the thermostat
mm. The inhibition efficiency (IE) is determined by following is used to keep temperature at 90 °C.
equation:9-11 3.2.1. Potentiodynamic Polarization Measurements. Figure
3 shows typical Tafel curves for N80 steel in 10% HCl without
W0 - Wi and with different concentrations of inhibitor. Figure 4 is the
IE(%) ) × 100 (1) polarization curves for N80 steel in different concentration of
W0
HCl without and with 5% inhibitor. The values of associated
where W0 and Wi are the weight loss values in absence and in electrochemical parameters, i.e., corrosion potential (Ecorr),
presence of inhibitor. The calculated results are shown in Table corrosion current density (Icorr), anode Tafel slopes (ba), cathodic
3. From Table 3, the inhibition efficiency in different concentra- Tafel slopes (bc), and percentage inhibition efficiency (IE (%))
tion of HCl solutions enhances with increase in amount of the are calculated from polarization curves and, then, listed in Table
inhibitor until reaches the highest value. In 10% and 15% (wt 3. The inhibition efficiency IE (%) is calculated from polariza-
%) HCl solution, the optimum amount of the inhibitor is 5% tion measurements according to the relation given below:12-16
( )
(wt %), and in 20% HCl solution, the optimum amount is 10%
(wt %). Icorr - Icorr
′
IE(%) ) × 100 (2)
3.2. Electrochemical Studies. For polarization and electro- Icorr
chemical impedance studies, the specimen is exposed a geo-
metrical surface area of 0.785 cm2 to electrolyte. The aggressive ′ are uninhibited and inhibited corrosion
where Icorr and Icorr
solutions (10%, 15%, 20% HCl, wt %) are prepared by dilution current densities, respectively. They are determined by extrapo-
of analytical grade 37% HCl. The concentration range of the lating Tafel lines of the respective corrosion potentials.
inhibitor is 3%, 5%, 10%, 15% (wt %), in 10%, 15%, 20% As it can be seen from Figure 3, obvious passivation regions
HCl, respectively. The platinum electrode and saturated calomel occur in the anodic branches when the addition of inhibitor is
electrode (SCE) are used as the counter electrode and reference equal or greater than 5%. And the anodic branches are all shifted
electrode, respectively. Polarization is performed at (150 mV to positive direction in the presence of inhibitor. Contrasts to
from the corrosion potential with a scan rate of 2 mV/s. The anodic branches, the cathodic branches are shifted to passive
3988 Ind. Eng. Chem. Res., Vol. 49, No. 8, 2010
direction in the presence of inhibitor. These results demonstrate At first, it is clear that the corrosion current (Icorr) values
that the inhibitor of cigarette butts water extracts mainly acts decrease and the IE values increase with the addition of inhibitor
as a mixed type (cathodic/anodic) inhibitor, i.e., the addition of from the Table 3, and then, they proceed in the reverse direction
the inhibitor retards the rate of metal dissolution and hydrogen with increase in concentration of inhibitor. The anodic Tafel
evolution on N80 surface. As shown in Figure 4, the corrosion slopes (ba) and cathodic Tafel slopes (-bc) decrease in the
potential (Ecorr) of N80 steel at different concentrations of HCl presence of inhibitor. The changes of ba and bc also suggest
without inhibitor has not changed obviously. The anodic branch that the inhibitor mainly acts as mixed type (cathodic/anodic)
appears in passivation region in 10% HCl with 5% inhibitor, inhibitor. The inhibition effect of the inhibitor in 10% HCl is
but there’s no passivation in 15% and 20% HCl with 5% the best, the second is in 15% HCl, and the last is in 20% HCl.
inhibitor. It indicates that there may be some oxidants in the These are in agreement with weight loss results.
inhibitor.17-19 When the concentration of HCl is not very high, 3.2.2. Electrochemical Impedance Spectroscopy. The ef-
the oxidants oxidize metal forming the insoluble salt covered fects of the inhibitor concentration on the impedance behavior
on the metal, thus appearing in passivation region. In contrast, of N80 steel in different quantity of HCl solution have been
the oxygenizement grows weaker and cannot form the passi- studied. The representative Nyquist plots are presented in
vation region. Figures 5 and 6. Electrochemical Impedance Spectroscopy (EIS)
Ind. Eng. Chem. Res., Vol. 49, No. 8, 2010 3989
Table 3. Potentiodynamic Polarization Parameters and Weight Loss Results of N80 Steel in Different HCl Solution with Various
Concentrations of Inhibitors
method
polarization weight loss
aggressive inhibitor
solutions concentration -Ecorr -bc ba Icorr Wcorr
(wt %) (wt %) vs SCE (mV) (mV dec-1) (mV dec-1) (mA cm-2) IE (%) (mg cm-2 h-1) IE (%)
10% HCl blank 408 169.88 163.68 12.43 18.26
3% 426 138.48 127.21 3.39 72.7 4.10 77.5
5% 488 137.59 125.14 0.46 96.3 0.99 94.6
10% 469 140.85 120.27 1.21 90.3 2.83 84.5
15% 497 141.72 124.33 0.95 92.4 2.17 88.1
15% HCl blank 411 183.46 118.68 20.40 23.63
3% 424 176.21 111.34 7.78 61.9 8.15 65.5
5% 441 175.85 105.47 1.73 91.5 1.95 91.7
10% 461 177.36 113.74 5.37 73.7 4.10 82.6
15% 476 176.63 110.58 3.65 82.1 3.29 86.1
20% HCl blank 409 224.50 163.39 43.10 48.83
3% 416 217.34 161.63 17.75 58.8 21.84 55.3
5% 424 209.85 155.37 11.13 74.2 11.78 75.9
10% 457 206.18 150.82 5.83 86.5 5.65 88.4
15% 473 209.46 158.79 9.81 77.2 8.71 82.2
spectra are analyzed by using the equivalent circuit in Figure between the working and reference electrodes, CPE, a power-
7, and the representative simulated plots of N80 steel in 10% law-dependent capacity term known as the constant phase
HCl solution with 3% inhibitor is shown in Figure 8. In the element may be brought by surface roughness,20,21 Rt represents
equivalent circuit model, Rs represents solution resistance charge transfer resistance and corresponds to the resistance
between the metal and outer Helmholtz plane,22-24 L is inductive
Figure 3. Tafel curves for N80 steel in 10% HCl with and without different Figure 5. Nyquist plots of the inhibitor concentration effects on the
concentrations of inhibitor at 90 °C. impedance behavior of N80 steel in 10% HCl solution at 90 °C.
Figure 4. Polarization curves for N80 steel in different concentration of Figure 6. Nyquist plots for N80 steel in different concentration of HCl
HCl without and with 5% inhibitor at 90 °C. without and with 5% inhibitor at 90 °C.
3990 Ind. Eng. Chem. Res., Vol. 49, No. 8, 2010
1 1
ZCPE ) × (3)
Y0 (jω)n
Table 4. EIS Spectra Parameters of N80 Steel in Different HCl Solutions with Various Concentrations of Inhibitors
impedance
aggressive inhibitor
solutions concentration QY0 Cdl Rt RL L RC C RP
(wt %) (wt %) Rs(Ω cm2) (S · sn cm-2) n (µF cm-2) (Ω cm2) (Ω cm2) (µH cm2) (Ω cm2) (µF cm-2) (Ω cm2) IE (%)
-3
10% HCl blank 0.012 1.20 × 10 0.80 393.50 1.27 10.08 722.13 4.98 271.16 6.12
3% 0.015 4.70 × 10-4 0.72 66.09 5.38 0.075 1.24 12.65 12.17 12.73 57.9
5% 0.017 2.31 × 10-4 0.72 36.74 1.79 0.010 0.44 123.09 1.20 123.12 95.0
10% 0.021 5.40 × 10-4 0.65 49.83 4.73 0.056 1.07 40.73 4.88 40.79 85.0
15% 0.026 3.36 × 10-4 0.67 46.32 2.91 0.037 0.98 70.86 3.79 70.91 91.4
15% HCl blank 0.0017 5.05 × 10-3 0.65 620.6 2.48 2.43 846.01 2.29 582.21 3.52
3% 0.0033 4.59 × 10-4 0.75 81.46 3.41 1.87 3.02 9.86 66.91 11.08 68.2
5% 0.0065 3.72 × 10-4 0.73 51.66 1.94 2.25 0.97 45.59 6.03 46.64 92.5
10% 0.011 6.74 × 10-4 0.65 71.30 4.53 1.12 2.36 18.86 9.75 19.77 82.2
15% 0.015 5.93 × 10-4 0.66 66.41 5.38 1.05 1.04 30.81 8.37 31.27 88.7
20% HCl blank 0.0010 2.02 × 10-3 0.67 863.62 1.11 6.96 952.93 1.01 770.93 1.96
3% 0.0021 2.55 × 10-4 0.81 89.66 1.38 0.023 4.41 6.51 68.48 6.54 70.1
5% 0.0054 4.61 × 10-4 0.74 76.52 2.24 0.014 3.82 8.84 8.76 8.88 77.9
10% 0.014 5.83 × 10-4 0.69 60.32 1.58 3.62 1.01 16.02 7.17 17.12 88.6
15% 0.026 3.97 × 10-4 0.74 67.33 1.78 2.39 3.12 10.34 9.84 11.38 82.8
Ind. Eng. Chem. Res., Vol. 49, No. 8, 2010 3991
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