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02-02 - Paint and Protective Coatings
02-02 - Paint and Protective Coatings
Specification 2.02
18/04/14 1
SECTION
1.0 SCOPE
3.0 GENERAL
6.0 INSPECTION
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Specification 2.02
TABLES
DATA SHEETS
ATTACHMENTS
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Specification 2.02
3.0 GENERAL
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Specification 2.02
3.4 Color
The finish coat color of external coating systems shall be per the Finish
Coat Color Schedule, Table 1 attached. Contrasting colors shall be used
for each of the intermediate coats to allow inspection for full coverage.
Finish colors for purchased equipment shall be in accordance with Table
1, unless specified otherwise on the purchase order.
Concrete
Galvanized steel
Stainless steel
Monel
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Specification 2.02
3.8 Galvanizing
3.8.3 Whenever possible, each item shall be galvanized in a single hot dip.
The final surface shall be free of overlaps, spikes, teardrops, cracks or
flakes.
3.8.5 The weight of the zinc coating shall average 2.5 ounces per square foot
and shall not be less than 2.2 ounces per square foot in any area.
3.10 Flanges
Flange faces (excluding gasket surfaces) and bolt holes shall be coated
before assembly.
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Specification 2.02
4.2.1 Hand tool cleaning or power tool cleaning shall be per SSPC-SP-2 and
SSPC-SP-3, or NACE equivalent.
4.3.1 All abrasive blasted surfaces shall be blasted in accordance with the
SSPC or NACE blast specified on the Coating System Data Sheets.
4.3.2 The anchor pattern shall be as specified on the Coating System Data
Sheets.
4.3.3 Only dry, grit-type abrasives shall be utilized. The abrasive shall comply
with government regulations. The abrasive shall be used in accordance
with manufacturer's specifications and shall contain no harmful
impurities, such as salt. If approved by Company, hard, virgin silica sand
with a breakdown rate of less than 10 percent may be used. Beach sand
or rounded river sand shall not be acceptable. Sand shall be used only
once and not recycled.
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Specification 2.02
4.3.5 Weld areas shall be ground, chipped or wire brushed as necessary prior
to blasting to remove rust, residual flux and weld spatter.
4.3.7 Prior to abrasive blasting, valves, sight glasses, name tags, machinery,
electrical fixtures, etc., subject to damage from either the blast or from
the abrasive material shall be protected.
4.3.10 Inhibitive washes intended to prevent rusting shall not be used after
blasting.
4.3.11 A minimum of 4 inches around the edge of blasted areas shall be left
unprimed unless adjoining a coated surface. Subsequent blasting shall
continue a minimum of 1 inch into the primed surfaces. These
requirements are to ensure that coating is not applied over unblasted
steel. The rough edge of the blasted coating shall be feather edged as
described in Section 4.3.12 below.
4.3.12 When the coating is damaged down to the steel, and spot cleaning is
necessary, these areas shall be cleaned by blasting or power tool
cleaning. After the metal surface has been cleaned, the edge of the
surrounding coating shall be feather-edged to remove all cracked, loose
or damaged coating. Feather-edging shall be accomplished by power or
hand sanding with a grit wheel or sandpaper. The prepared surface shall
be free of all loose, burnt, or blistered coating.
4.4.2 Galvanized pieces, such as gratings, which will be installed over steel
surfaces to be painted, that will interfere with painting shall not be
installed prior to painting the underlying steel. If the galvanized pieces
must be installed before final painting, they shall first be wash-primed
per Section 4.4.1 above, and coated with the same intermediate coating
as the underlying steel. In all cases, the underlying steel shall be
abrasive blasted and primed prior to installing galvanized pieces over the
steel.
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Specification 2.02
5.1.1 Surfaces to be coated shall be clean, dust free, and dry before
application of any coat of paint and shall meet applicable hand, power
tool or abrasive blasting surface preparation requirements before
priming.
5.1.2 The primer shall be applied on the same day that surfaces are cleaned
and before rusting, discoloration, or surface contamination occurs.
5.1.3 Painting done outdoors shall be done in daylight hours and completed at
least one hour prior to sundown. Indoor painting shall be allowed 24
hours a day if the specified metal and air temperatures and relative
humidity requirements are met inside the building or vessel at all times
during preparation, painting and curing.
on wet surfaces,
when the relative humidity exceeds the manufacturer's written
recommendations,
when the surface temperature is less than 5oF above the dew point,
when the ambient or surface temperatures are below the
manufacturer's recommended temperature for application and
curing,
when the wind speed exceeds 15 miles per hour
5.1.6 All components shall be thoroughly mixed for the time recommended by
the manufacturer. Inorganic zinc coatings shall be continuously stirred
during application by mechanical spray pot agitators or other approved
means. All mixing shall be done in clean containers, free from traces of
grease, other paints, or contaminants. Containers shall be kept covered
to prevent contamination by dust, dirt or stain.
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Specification 2.02
5.1.8 The coating manufacturer's recommended pot life shall not be exceeded.
When this limit is reached, the spray pot shall be emptied and cleaned,
and new material mixed.
5.1.10 Coatings shall be applied in the number of coats specified, with individual
and total dry film thicknesses within the specified ranges. Film
thicknesses shall be verified at the start of work (until the painter is
familiar with the paint and work) with a wet film thickness gauge.
Thickness requirements shall be met with each coat and total thickness
shall not be "made-up" in any one coat.
5.1.11 All coatings shall be allowed to dry for the minimum time recommended
by the paint manufacturer, considering temperature and humidity, before
applying succeeding coats. When a maximum overcoat time is
recommended by the paint manufacturer, it shall not be exceeded before
applying the succeeding coat.
5.4.1 Inorganic zinc shall be applied by spraying except for small touch-up
areas.
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Specification 2.02
5.4.3 The maximum dry film thickness of inorganic zinc primer shall be 5 mils
in order to prevent mudcracking. Thicker coats shall be removed to bare
metal by blasting and the area recoated with the specified thickness.
6.0 INSPECTION
6.2 Abrasive
ambient temperature
relative humidity
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Specification 2.02
6.4.1 The anchor pattern shall be verified using Testex Inc. "Press-O-Film" tape
or Company approved equal. The measurements shall be recorded on
the Coating Inspection Record.
6.5.1 Dry film thicknesses shall be measured using a "Microtest" magnetic film
thickness gauge or Company approved equal. The dry film thickness
gauge shall be calibrated to Company satisfaction at the beginning of
coating work and thereafter, regularly and whenever Company requests
recalibration. Calibration shall be made by comparison with the dry film
thickness measured on known standards such as a
micrometer-measured paint film or National Bureau of Standards
Calibration Coating Inspection Record. Dry film thickness shall be
recorded for each coat as work proceeds, as well as for the total
thickness of each finished coating system.
6.5.2 The entire surface of internal linings shall be inspected for holidays using
a Company approved 67 1/2-volt holiday detector calibrated for detection
of a resistance of less than 80,000 ohms. Suitable wetting agents, such
as Kodak Photo Flow, and shall be added to the water to increase
sensitivity. When testing hard-to-get-at locations around appurtenances
and nozzles, a small sponge attachment shall be used.
6.5.3 The entire surface of splash zone coatings shall be inspected for holidays
using a Company approved high voltage spark type detector set at 15 to
30 kV. The voltage setting shall be determined based on the detection of
an artificially created holiday in the coating.
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Specification 2.02
6.6.1 All work shall be subject to Company inspection. Company shall be given
at least 2 days' notice prior to the start of surface preparation or coating
application so that they can witness the work.
6.6.2 Work shall not proceed past each of the inspection hold points defined
below without the approval of Company. Company shall insure that all
necessary inspections are carried out at each hold point. The inspection
hold points shall be:
6.6.3 Company shall have the right to condemn any materials, equipment or
work not in compliance with this specification. All necessary corrective
actions shall be performed by Contractor at Contractor's expense.
7.1 All coatings shall be provided in accordance with the attached Company
Coating System Data Sheets.
7.2 Finish colors shall be in accordance with the Finish Coat Color Schedule,
Table 1 attached. Color cards shall be submitted for Company approval
prior to commencement of painting.
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Specification 2.02
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Specification 2.02
Insulated, Above 200F, if Intermittent 1.3 Self-Cured Inorganic Zinc (primer only)
Operation
CODE J: INSTRUMENTS
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Specification 2.02
CODE M: STRUCTURAL
Jacket Above Splash Zone, Deck-Modules, 3.1 Self-Cured Inorganic Zinc/Polyamide Epoxy (High
Boat Landing Build)/Aliphatic Polyurethane
Jacket Splash Zone - Structural Members *4.1 Splash Zone Coatings
Jacket Splash Zone - Appurtenances 4.1 Splash Zone Coatings
Galvanized Floor Grating Repair 1.6 Organic Zinc-Rich Primer for Galvanizing Repair
Fireproofed Steel 4.4 Polyamide Epoxy/Fireproofing/Polyamide Epoxy
(High Build)/Aliphatic Polyurethane
Risers, Conductors: Splash Zone Below 4.1 Splash Zone Coatings
140F, and not Pressure Tested
Risers, Conductors: Splash Zone to 160F 4.3 Vulcanized Neoprene for Splash Zones
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*The color of the coating affects the amount of “VOC” present. COM-EF-872A
The listed amount of nominal “VOC” in the can (not thinned). 11/9/90
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*The color of the coating affects the amount of “VOC” present. COM-EF-872A
The listed amount of nominal “VOC” in the can (not thinned). 11/9/90
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