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Finite Element Based Vibration Analysis of WWER 440 Reactors
Finite Element Based Vibration Analysis of WWER 440 Reactors
To cite this article: Eberhard Alstadt & Frank-Peter Weiss (1999) Finite Element–Based Vibration
Analysis of WWER-440 Reactors, Nuclear Technology, 128:1, 46-57, DOI: 10.13182/NT99-A3013
Article views: 1
I. INTRODUCTION
was accompanied by a quasi-static axial shift of the core weak points and due consequences, such as core barrel
barrel inside the vessel, a considerable part of the guide vibrations with such large amplitudes, are not reported
lugs was eroded. Up to 18 mm of material was worn off. regarding Western PWRs.
Quasi-static axial shift is an especially safety-relevant There were about 31 WWER-4400213 and WWER-
event because this can impede control rod insertion into 4400230 reactors in Finland, East Germany, and Central
the reactor. and Eastern Europe. There are 27 units still in operation
To detect the faults at an early stage, one needs a ~6 in Russia, 2 in Ukraine, 4 in Bulgaria, 4 in Hungary, 4
theoretical vibration model of the whole primary circuit, in the Czech Republic, 5 in Slovakia, and 2 in Finland!.
which permits The utilities in these countries can benefit from the pre-
sented results.
1. description of the normal vibrations of the com-
ponents, especially to assign the measured vi-
bration frequencies in neutron noise, pressure II. THE FINITE ELEMENT–BASED VIBRATION MODEL
fluctuations, or mechanical displacements to vi-
bration modes of the whole coupled mechanical The model comprises the whole primary circuit, in-
system cluding steam generators, loops, coolant pumps, main iso-
2. determination of the physical limits for frequency lating valves, and the RPV with its internals. It was
shifts and amplitude changes as alarm thresholds developed using the ANSYS finite element code on a
for on-line vibration monitoring Hewlett-Packard workstation platform. The model has a
3. assessment of mechanical loads connected with modular structure, so that various operational and assem-
the failure of a certain component. bling states can easily be taken into account. The model
represented in this paper is for the WWER-4400213, but
Correct description of the mechanical vibrations of a model for the WWER-4400230 is also available.
the RPV and its internals requires that the fluid-structure Experimental experience showed the mechanical in-
interaction ~FSI! in the downcomer region be consid- tegrity of the system not to be endangered by shell mode
ered. The finite element technique has currently reached vibrations but by beam mode vibrations in the fre-
the point where vibration modeling of the whole primary quency range up to 30 Hz. Additional finite element cal-
circuit of a nuclear power plant ~NPP! is allowed.1,7 culations yielded that all shell modes occur beyond
From the point of view of vibration analysis, the 30 Hz, with the two lowest core barrel frequencies at 18
WWER-440 is not comparable to standard Western-type and 26 Hz excepted. However, these core barrel shell
pressurized water reactors ~PWRs!. The most significant modes are not coupled to the bending modes. Thus, it is
differences are as follows: sufficient to assemble the model from one-dimensional
pipe elements. Figure 1 shows a topology scheme of
1. The center of gravity of the RPV with all inter- the finite element model for the RPV and all the inter-
nals and the upper block is above the ring foundation. nals: core barrel, core barrel support skirt, core basket,
2. WWER-440 reactors have six coolant loops, with and upper core structure. The model of the RPV head
loop seals and main isolation valves in each leg. considers the upper callotte, the control element stand-
pipe frame, and the standpipes themselves. Each of the
3. Further, they dispose of six horizontal steam gen- 71 nodes connecting two elastic pipe elements has 6 de-
erators that are hinged at the ceiling of the so-called steam grees of freedom ~DOF!: ux, uy, uz, rotx, roty, and rotz.
generator box. The material properties of the pipe elements depend on
4. The removable core barrel is horizontally fixed temperature. Different reactor components are mutually
by eight guide lugs and in the vertical direction by six connected by stiffness matrices ~12 3 12!, which, e.g.,
spring pipe segments. represent the core barrel guide lugs ~nodes 20 and 39!,
the ring foundation ~nodes 43 and 71!, or the spring pipe
5. The fuel elements are arranged in a separate core segments between the upper flange of the core barrel
basket that is inserted in the core barrel. and the RPV head ~nodes 31 and 50!. The parameters of
6. Moreover, the special construction of the control those stiffness matrices were estimated in separate three-
elements, consisting of the absorber part and the fuel fol- dimensional calculations. Extreme stiff connections are
lower, requires a lower core structure below the lower modeled by constraints.
core support plate to fix the fuel followers when the ab- In analogy to the RPV with its internals, the loop
sorbers are inserted in the core. model consists of pipe elements, a pipe tee and pipe el-
bow elements, structural mass elements ~which are for-
Operational experience with mechanical damage has re- mulated as 6 3 6 inertia matrices!, stiffness matrices, and
vealed that the spring pipe segments, the guide lugs, and constraints. The loop model includes the steam genera-
the control elements constitute the weak points from the tor, the hot and cold legs, the main coolant pump ~MCP!,
point of view of flow-induced vibrations. Comparable and the hot and cold isolating valves. Special attention
and
1 m2
]rr F 1 ]r F 2 2 F 1 ]zz F 5 0 , ~1!
r r
with the boundary conditions: The whole model consists of ;450 finite elements with
;2300 active DOFs.
]r F6r5R I 5 ]t wI 1 vz0 ]z wI
and
III. EIGENFREQUENCIES AND MODE SHAPES
]r F6r5R 0 5 ]t wO 1 vz0 ]z wO , ~2!
where The coupling of all six coolant loops with the RPV
results in a great number of eigenfrequencies of the com-
F 5 velocity potential plex system because of the coupling of different DOFs.
r 5 radial coordinate In the frequency range up to 30 Hz, .100 eigenfrequen-
cies are obtained. Many of them are close together but
z 5 axial coordinate exhibit different mode shapes. Most of the mode shapes
m 5 number of periods of F and w in circum- are characterized by various loop displacements in many
ferential direction different phase relations, with the RPV being almost in
the rest position. Some mode shapes exhibit only large
vz0 5 mean axial velocity displacements of the loops and of the RPV as well. For
wI , wO 5 radial displacements of the inner and the example, Fig. 5 shows the lowest mode shape at 3.4 Hz
outer structural boundaries that can be ex- with significant displacements of the RPV and of the in-
pressed by the motion of the centers of the ternals ~see also Table I, mode 1!.
cylinders. For the investigation of the RPV and its internals, it
is useful to reduce the model size by means of the sub-
The fluid velocity distribution obtained in this way structure technique to exclude such modes that differ from
is inserted into the Navier-Stokes equations to calculate each other only in the phases of motions of the loops.
the pressure that reacts on the cylinder surfaces: The six coolant loops are represented in the reduced model
F
p2 2 p 5 r{ ]t F 1
1
2
~¹F! 2 1
l
4s
vz0 F G , ~3!
by a substructure of 24 DOFs. Table I gives an overview
of the modes of the RPV and its internals up to 30 Hz.
The longitudinal modes ~z direction! excepted, generally
where each mode shape occurs twice ~the x-z and the y-z planes!.
To demonstrate how important the consideration of FSI
r 5 fluid density is, the eigenfrequencies are listed for two cases: with and
s 5 gap width without FSEs. The first eigenfrequency connected with a
significant relative displacement between the RPV and
l 5 Darcy friction coefficient. the core barrel was calculated to be at 26.3 Hz with-
The linearization of the pressure with respect to the struc- out FSI. FSI shifts that eigenfrequency down to 13.7 Hz,
tural DOF and the calculation of the resulting forces and which agrees with the measured value. This effect can
momenta acting on the cylinders provide additional in- also be seen in the forced vibration spectra ~Fig. 6!.
ertia, damping, and stiffness matrices for the structural Eigenmodes 9010, 13, and 14015 ~Figs. 7b, 7c, and
equations of motion, which represent the FSE ~Ref. 9!. 7d! are particularly important to detect possible degra-
The FSEs are located between the RPV and the core bar- dations of the internal clamping elements like the guide
rel @e.g., between nodes 37 and 16, 38 and 17, and 40 and lugs and the spring pipe segments. Mode 13 at 17.6 Hz
22 ~see Fig. 2!#. The equation of motion for the coupled is foremost a z vibration of all the internals, while the
fluid-structure system then reads as follows: vessel amplitude itself is rather small. The relative
@ Mw 1 SGu i Mw Fi # us ] 1 @ Bt 1 SGu i Bt Fi # us _ 1 @ Ku 1 SGu i Ku Fi # su
5 fr ~t ! , ~4!
where
Mw 5 structural mass matrix
Mw Fi 5 mass matrix of the i ’th FSE
Gu i 5 geometrical transformation matrix
t Bt Fi , K,
B, u Ku Fi 5 damping and stiffness matrices,
respectively
su, fr 5 vectors of structural displacements
and excitation forces. Fig. 5. Coupled mode of the primary circuit at 3.4 Hz.
TABLE 1
Eigenfrequencies of the RPV and Its Internals at Operational Temperature
Frequency0Hz
1 3.34 3.34 In-phase pendulum motion of RPV, core barrel, and core barrel internals; first
2 3.43 3.43 beam mode of the upper unit in-phase; loops in-phase
3 4.63 4.63 In-phase pendulum motion of RPV, core barrel, and core barrel internals; first
4 4.70 4.70 beam mode of the upper unit in-phase; loops in antiphase
5 8.07 8.07 Small in-phase pendulum motion of RPV, core barrel, and core barrel inter-
6 8.1 8.1 nals; first beam mode of the upper unit in antiphase; large cold-leg displace-
ments
7 10.3 10.5 In-phase pendulum motion of RPV, core barrel, and core barrel internals; first
8 10.4 10.6 beam mode of the upper unit in antiphase; hot-leg displacements
9 13.7 26.3 Antiphase pendulum motion of the RPV with respect to all RPV internals,
10 13.7 26.5 elastic deformation of core barrel and core barrel internals, second modes of
standpipe frame and standpipes
11 15.6 15.5 Second beam mode of the CE standpipes
12 15.6 15.5
13 17.6 17.6 z-vibration of all internals, small z-amplitude of the RPV, in-phase pendulum
motion of RPV, core barrel, and core barrel internals, second beam mode of
the upper unit
14 22.8 43.7 Antiphase beam modes of RPV ~lower part! and core barrel; elastic deforma-
15 22.8 43.8 tion of core barrel internals
Fig. 13. APS of x, y, and z RPV bottom displacement. ~The light lines are the normal state; the dark lines are with one guide lug
broken.!
Fig. 14. APS of x, y, and z RPV bottom displacement. ~The light lines are the normal state; the dark lines are with two guide lugs
broken.!
Fig. 15. APS of x, y, and z RPV bottom displacement. ~The light lines are the normal state; the dark lines are with two spring pipe
segments degenerated.!
on transient analysis ~simulation of time series! followed At present a project, funded by the European Union,
by digital signal processing ~Sec. IV!. The FSI was re- aims at improving vibration diagnostics at the Dukovany
garded in all these calculations. power station. Adjusting the theoretical model to that spe-
Figure 13 shows the RPV bottom displacements in cial unit and generating the basic vibration signatures for
the x, y, and z directions for the normal state of the re- damage states are part of the project.
actor ~light curves! and for the case where the guide lug The developed model is also an appropriate tool for
at the 0-deg azimuthal position is broken or is not in considering the possible consequences for the primary
contact with the core barrel ~dark curves!. In total, there circuit after an earthquake or a chemical explosion. The
are eight guide lugs with 45 deg of azimuthal division. corresponding loads are simulated by accelerations or dis-
As expected, above all, the eigenfrequencies pertaining placements acting on the system at the ring foundation
to antiphase pendulum motion do respond to that fail- and other contact points to the building.
ure. There is almost no effect on the other eigenfrequen-
cies. Moreover, the APS of the x direction remains nearly
ACKNOWLEDGMENT
unchanged, whereas in the y direction a significant shift
of the resonance peak ~corresponding to mode 10! can The project this paper is based on was funded by the
be seen. The reason for this is that a guide lug acts as a Bundesministerium für Forschung und Technologie and is reg-
tangential spring so that the 0-deg guide lug contributes istered with No. 1500916.
only to the y stiffness. Thus, there is no frequency shift
of mode 9.
Figure 14 indicates how the forced vibration spectra REFERENCES
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