Valve Automation 

Solutions

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 IOCL Tank
IOCL Tank 
Remote Operated Shutoff Valves
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 Remote Operated Shut‐off Valves for IOCL Terminals
• A
As per M.B.Lal committee recommendations
MBL l itt d ti
– The first body valve on the tank should be a 
Remote Operated Shut‐off Valve or ROSOV
Valve Operator types offered
Valve Operators

Manual Power Actuated

Power Actuated

Hand Wheel Electrical

Gear operated Pneumatic

Gas over oil

Hydraulic

El H d li
Electro‐Hydrualic 4
Exploded view

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‘Zero’ Offset ( Concentric Disc) Design 
Zero’ Offset ( Concentric Disc) Design 

Seat Plane

Shaft

Disc

Body Seat

Limitation – Not a Complete Sealing Contact

around the Entire Seal
‘Zero Offset’ –– Interference/Rubbing 
‘Zero Offset’ 

Operation Red Color Lines indicates rubbing

between body and the seat
 ‘Double Offset’ Design

First Offset
Seat Plane
Seat Plane

Shaft Shaft
Body CL Body CL

Sh ft Axis
Shaft A i Shaft Axis
Disc Disc

Body Seat Body Seat

‘Zero’ Offset or Concentric Disc ‘First’ Offset

 ‘Double Offset’ Design

First Offset First Offset

Seat Plane
Shaft
Cen
Shaft
Body CL Body CL

Shaft Axis Disc

Second Offset

Body Seat

B
Benefit
fit - Complete
C l t Sealing
S li Contact
C t t around
d th
the E
Entire
ti S Seall
‘Double Offset’ Design

Uniform Contact

Red Color Lines indicates interference

between body and the seat
Limitation – Interference between Seal & Seat despite
Complete Sealing Contact around the Entire Seal
 Cone in ‘Double offset’ Geometry

First Offset

Flow Axis
Body Centre Line

Centre of Rotation of Disc

Second Offset

Sealing Cone

First Offset Concentric Disc

Evolution of Triple offset Geometry

Change in Seat Profile

Evolution of Triple offset Geometry

First Offset

Body Centre Line

Centre of Rotation of Disc

Second Offset
Third Offset (Angle)

Sealing Cone
Operation of Triple Offset Valves
 ROSOV – Pneumatic
Basic Parts PN ROSOV :

• Triple offset Butterfly Valve

• Pneumatic Actuator
• Position indicator
• Limit Switches

• Control Panel
• Soleniod Valve
• Air Filter Regulator
• Unidirectional flow control valve

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 ROSOV – Pneumatic
• Operating principle
Operating principle
• SOV Manual reset (MR) & SOV Auto‐reset (AR) connected in series & are kept 
in Energised state.
• Required air supply to the actuator will be supplied by these two SOVs 
d l h ll b l db h
connected in series
• To open The Valves :
– Press Green push button station, { SOV(auto) shall be Energized To open 
the Valve.
• To Close The Valve :
– Press Red push button station, { SOV(auto) shall  de‐Energized To close 
the Valve.
Manual Reset :
¾ During Emergency shutdown Manual Reset SOV shall be  de‐energized & 
Valve shall close.
¾ To open the Valve manual Reset SOV can be energized by manual 
To open the Valve manual Reset SOV can be energized by manual
Intervention.
 ROSOV – Pneumatic
• Trouble Shooting  :
TYPICAL FAIL SAFE CASES  REMEDIES  
•AIL SUPPLY FAILURE 
•Only Auto SOV is de‐energized, open 
•REDUCTION IN AIR PRESSURE  
the valve by giving command through 
•Close command from :
Cl df PBS. 
• control room, dyke area, control panel‐ LCS 

•In case Tank level goes High 

•Manual Reset SOV shall be  de‐
energized to close the Hence to
energized to  close the. Hence to 
•EMERGENCY SHUT DOWN   open the Valve manual Reset SOV can 
POWER SUPPLY FAILURE  be energized by manual Intervention.
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IOCL ROSOV Suggested Wiring  Hook‐up
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Opening Time : 10 seconds
Closing time : 20 seconds

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 ROSOV – Electro hydraulic
1 2 3 4

2 1

7 1 6 3 4 5

LOW PRESSURE LINE

HIGH PRESSURE LINE

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 ROSOV – Electro hydraulic
™ Operating principle :
• When the actuator is energized, the solenoid closes and 
the pump forces oil into the actuator compressing the 
springs and stroking the actuator to the energized  
Position to open the valve or keep in open position.
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• When the actuator is de‐energized the 2‐way solenoid 
opens this allows the actuator springs to take over, 
pushing the oil out of the actuator and back into the
pushing the oil out of the actuator and back into the
reservoir, the actuator is now in the fail safe position & 
the valve is closed
the valve is closed.
 ROSOV – Electro hydraulic
• Trouble Shooting  :
TYPICAL FAIL SAFE CASES REMEDIES

Failure of Power Check for 24V DC supply & UPS

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 ROSOV Supplies…
4” to 24”  Class 150 Long pattern TOBV 
4” to 24” Class 150 Long pattern TOBV
with Pneumatic Actuators Customer Qty / Sizes

IOCL Pneumatic
Pneumatic 
(various  279 nos 
terminals) 4” to 24” Class 150 TOBV

HPCL Electro‐hydraulic 
( i
(various  593
593 nos
terminals) 4” to 24” Class 150 TOBV

IOCL Electro‐hydraulic
(Various  312Nos.
Terminals )
Terminals ) 4” to 20
4 to 20” TOBFV
TOBFV 22
 Automated On‐Off Valves Supply list
Size, Class Rating
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Order Quantity
O d Q tit
Project Name & End User EPC Contractor Order Award Date Material of Valves covered 
(Numbers)
in the order
2” to 28” Class 150 to 600 
Sadara Isocynate Plant  WCB,  Pneumatic and 
Daelim Industrial Co Oct’ 12 Electrical actuated Gate
Electrical actuated Gate 
7
Project
Valves
Size:2”,3”
National fertilizers ltd  Class:300#
Technimont SPA India Feb’12 Pneumatic Gate 
2
Nangal Unit
MOC:CF8M
4” and 16” Class 300 WCB  
Steel authority of India 
Mecon Engineering May1 11 Pneumatic actuated Ball  20
limited Rourkela valves
Size:2”,6”
Cl
Class:150#
150#
Cairn Energy Bhogat IOT Infrastructure Feb’11 Pneumatic Gate, Globe 
9
MOC:WCB
Refinery Tank Farm  Size:3”‐30”
Class :150#,300#
package 6
p g
R t
Rotary Engineering
E i i S ’10
Sep’10 MOC:WCB
OC C 61
Jubail Export Refinery  Pneumatic Actuated Gate and 
project Ball valves
Size:2”‐22”
Coastal Gujarat Power  Class:150#‐1500#
CGPL Mundra UMPP
CGPL Mundra Feb’10
Feb 10 Pneumatic Gate, Globe
185 23
Limited
MOC: WCB,F22
 Automated On‐Off Valves Supply list
Size, Class Rating
Si Cl R ti
Project Name & End  Order Quantity
EPC Contractor Order Award Date Material of Valves 
User (Numbers)
covered in the order
Size:10”
National Chevron  El‐O‐Matic Valve  Class:150#
Nov’09
Nov 09 MOC:WCB
4
Philips actuators
Pneumatic Actuated Gate
Doosan Babcock 
Size:1/2”‐8”
Energy Limited a/c Class:300#,800#
UTE PECEM & ITAQUI 
& Doosan ’
May’09 MOC:A105 108
power project  Brazil  Pneumatic actuated Ball 
Valves
SG 
2” and 18” Class 150 to 900 
ONGC MHSRP Phase 
ONGC MHSRP Phase WCB CF8M Gr 4A
WCB, CF8M, Gr 4A  
L&T E&C May’ 08 Pneumatic actuated Ball 
60
II
valves
IOCL Panipat 
3” and 28” Class 150 WCB,  
Refineryy
T h i
Technimont SPA India
t SPA I di M ’ 08
Mar’ 08 P
Pneumatic actuated Gate 
i dG 2
Naphtha Cracker  Valves
Project
Size:4”
Class:2500#
Kureimat‐III
Kureimat III,Egypt
Egypt CMI Belgium
CMI Belgium Dec’07
Dec 07 MOC:WCB,C12A
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Pneumatic Actuated Ball
SIL‐3 Certification for the ROSOV system

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Thank You
Thank You