18 May 2018 1637434177HML0QOAPrefeasibilityreport02

Pre feasibility Report
for
Shubhalakshmi Polyesters Limited
Coal Based Thermal Power Plant Project

35 MW

At
Survey no. 81-87, 90-96, 98-102, 113, 119,120,123-127
Village: Bhensali, Taluka: Vagra, District: Bharuch, State: Gujarat
Prepared by
M/s Detox Corporation Private Limited
Surat, Gujarat
NABET Certificate No. NABET/ EIA/ 1619/ RA 62 dated 25.07.2017
Valid till 9.7.2019

PREFEASIBILITY REPORT SHUBHALAKSHMI POLYESTER LIMITED
CONTENTS
1 EXECUTIVE SUMMARY .................................................................................... 4
2 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION .......................... 5
2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT.................................... 5
2.1.1 PROJECT PROPONENT ..................................................................................... 5
2.1.2 IDENTIFICATION OF PROJECT .......................................................................... 5
2.2 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT

EMPLOYMENT .......................................................................................................... 6
3 PROJECT DESCRIPTION .................................................................................. 6
3.1 INTERDEPENDENT PROJECT ............................................................................ 6
3.2 LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION, AND

PROJECT BOUNDARY & PROJECT SITE LAYOUT) WITH COORDINATES ............................. 7
3.3 DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF SELECTING THE
PROPOSED SITE, PARTICULARLY THE ENVIRONMENT CONSIDERATIONS GONE INTO
SHOULD BE HIGHLIGHTED ...................................................................................... 10
4 PROJECT DESCRIPTION WITH PROCESS .......................................................... 10
4.1.1 RAW MATERIAL DETAILS ............................................................................... 10
4.1.2 BOILER DETAILS .......................................................................................... 11
4.1.3 MANUFACTURING PROCESS........................................................................... 11
4.1.4 PLANT WATER SYSTEM ................................................................................. 17
4.1.5 WATER TREATMENT SYSTEM ......................................................................... 18
4.1.6 COMPRESSED AIR SYSTEM ............................................................................ 20
4.1.7 AIR CONDITIONING & VENTILATION SYSTEM................................................... 21
4.1.8 FUEL HANDLING SYSTEM (COAL) ................................................................... 22
4.1.9 ASH HANDLING SYSTEM ............................................................................... 22
5 WATER ....................................................................................................... 23
5.1 SOURCE OF WATER AND ITS AVAILABILITY ..................................................... 23
DETOX CORPORATION PRIVATE LIMITED 1

2018
5.2 WASTE WATER GENERATED .......................................................................... 25
6 SOURCE OF ELECTRICITY AND ITS AVAILABILITY ............................................. 25
7 SOLID WASTE GENERATION & MANAGEMENT PLAN .......................................... 26
8 HAZARDOUS WASTE GENERATION & MANAGEMENT PLAN ................................. 27
9 STACK DETAILS AND AIR POLLUTION CONTROL MEASURES ............................... 27
10 SITE ANALYSIS............................................................................................. 27
10.1 CONNECTIVITY ............................................................................................ 27
10.2 LAND FORM, LAND USE AND LAND OWNERSHIP ............................................... 28
10.3 TOPOGRAPHY (ALONG WITH MAP) .................................................................. 28
10.4 EXISTING INFRASTRUCTURE ......................................................................... 28
10.5 CLIMATIC DATA FROM SECONDARY SOURCES.................................................. 28
10.6 SOCIAL INFRASTRUCTURE AVAILABLE ............................................................ 29
11 PLANNING BRIEF .......................................................................................... 29
11.1 PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES, TRANSPORTATION ETC)

TOWN AND COUNTRY PLANNING/ DEVELOPMENT AUTHORITY CLASSIFICATION ............. 29
11.2 POPULATION PROJECTION............................................................................. 29
11.3 LAND USE PLANNING (BREAK UP ALONG WITH GREEN BELT ETC) ...................... 29
11.4 AMENITIES/ FACILITIES ................................................................................ 30
12 PROPOSED INFRASTRUCTURE ........................................................................ 31
12.1 INDUSTRIAL AREA (PROCESSING AREA) ......................................................... 31
12.2 RESIDENTIAL AREA (NON PROCESSING AREA)................................................. 31
12.3 GREEN BELT ................................................................................................ 31
12.4 SOCIAL INFRASTRUCTURE ............................................................................ 31
12.5 DRINKING WATER MANAGEMENT (SOURCE & SUPPLY OF WATER) ...................... 31
12.6 SEWERAGE SYSTEM ..................................................................................... 31
13 REHABILITATION AND RESETTLEMENT (R & R) PLAN ......................................... 31
13.1 POLICY TO BE ADOPTED (CENTRAL/ STATE) IN RESPECT OF THE PROJECT AFFECTED

PERSONS INCLUDING HOME OUSTEES, LAND OUSTEES AND LANDLESS LABORERS ........ 31
2018
14 PROJECT SCHEDULE & COST ESTIMATES ......................................................... 32
14.1 LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATE OF COMPLETION ... 32
14.2 ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF ECONOMIC

VIABILITY OF THE PROJECT..................................................................................... 32
15 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) ...................................... 32
15.1 FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE BENEFIT TO
THE LOCAL PEOPLE INCLUDING TRIBAL POPULATION, IF ANY, IN THE AREA .................. 32
15.2 EXPENDITURE ON ENVIRONMENTAL MATTERS: ESTIMATED .............................. 32
List of Tables
Table 1: EC obtained for Products............................................................................... 6
Table 2: Details of proposed project ........................................................................... 6
Table 3: Site location................................................................................................ 7
Table 4: Raw Material Consumption .......................................................................... 10
Table 5: Coal Analysis ............................................................................................ 10
Table 6: Raw Water Characteristics .......................................................................... 17
Table 7: Water Consumption ................................................................................... 24
Table 8: Waste Water Generated (Proposed).............................................................. 25
Table 9: Electricity allocation ................................................................................... 26
Table 10: Solid waste generation ............................................................................. 26
Table 11: Hazardous Waste generation ..................................................................... 27
Table 12: Stack details for proposed amendment ....................................................... 27
Table 13: Connectivity ............................................................................................ 28
Table 14: Meteorology data ..................................................................................... 28
Table 15: Land area break up .................................................................................. 29
Table 16: Capital cost for EMP ................................................................................. 32
List of Figures
Figure 1: Satellite image showing project location with surrounding features .................... 8
Figure 2: Site Map of 10 km radius ............................................................................. 9
Figure 3: Water Balance Diagram ............................................................................. 24
2018
1 EXECUTIVE SUMMARY
Shubhalakshmi group got Environmental Clearance vide letter SEIAA/ GUJ/ EC/ 5(d) & 1(d)
/385 /2017 for manufacturing of POY/ FDY/ DTY at 4,37,250 MT/ annum, PSF at 110000
MT/annum and polyster chips at 1,27,750 MT/annum production capacity. Project is located
in survey no. 81-87, 90-96, 98-102, 113, 119,120,123-127 Village: Bhensali, Taluka:
Vagra, District: Bharuch, State: Gujarat. Company has already installed facilities for 146000
MT/ Annum POY production and polyester chips (as an intermediate product). Now,
company proposes for installation of coal based captive power plant of 35 MW. The
proposed unit is categorized under 1(d).
Proposed project will be established on Survey no. 81, 82, 85, 86 & 87, which were part of
the previous EC and PH was also conducted for same.
The site is well connected with Dahej- Bharuch road and National Highway 8 and the
nearest town is Dahej located at distance of 18 Km. The nearest village is Bhensali at
distance of 0.6 Km. There is no national park, sanctuary land in surrounding 10 Km radius.
The project doesn’t fall under CRZ boundaries.
The project will be coal based 35 MW power plant. Indonesian and South African coal will be
used.
GIDC water will be used for the project. Water consumption for industrial purpose will be
330 KL/day. The wastewater generated from domestic purposes (i.e. sewage) is directly
discharged through soak pit/septic tank. Wastewater generation from cooling blow down
and reject from softner and DM will be treated in existing ETP.
The hazardous waste generate will be mainly used oil which will be sent to the approved
recyclers.Ash generated in form of solid waste will be send to cement industries for reuse.
50 m stack will be installed with circulating fluidized bed boiler. ESP will be attached as APC
measure.
The detail related to the proposed project and the existing facility is discussed in the
upcoming sections.

2018
2 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION
2.1 Identification of project and project proponent
2.1.1 Project Proponent
Shubhalakshmi Group is promoted by Shri Ramuraman Agarwal (Chairman), Shri

Bankeshchandra Agarwal, Shri Ajay Kumar Agarwal (Managing Director), Shri Manoj
Agarwal and Shri Vikas Agarwal.
Over a period of time by virtue of hard work and passion to deliver, a small seed sown in
1987, has grown in to a huge tree, with sharp focus on quality, cost and delivery.
Shubhalakshmi Group is a leading industrial group with its operations primarily based in
Daman & Silvassa in the Union Territories of Daman, Dadra Nagar & Haveli. The core
competence of the group is Polyester Yarn, with a strong emphasis on expansion of the
existing capacities and focus on backward and forward integration and thereby make a mark
in the Indian Polyester Industry with its total commitment to achieve customer satisfaction
through maintenance of high quality standards and backed by unmoving faith of our
vendors / suppliers.
The group boasts of an annual production capacity of 30000 Metric tons of high quality
Polyester Filament Yarns (POY). In addition to standard yarns, the group manufactures a
wide variety of differentiated and customized products. Among them are high tenacity,
differential shrinkage, micro-filament, cationic, stretch, and specially tailored products.
The group has achieved and maintained industrial excellence and laid a strong foundation
for dynamic group activities. It has emerged as a lean, agile and supremely fit corporation
in the facade of economic liberalization and globalization. It is committed to make its due
presence felt in the domestic as well as international market.
2.1.2 Identification of Project
2.1.2.1 Existing Project
Company has existing unit at Village: Bhensali, Taluka: Vagra, District: Bharuch, State:
Gujarat. Environment Clearance was obtained for existing products as mentioned in Table 1
vide letter no. F. No. SEIAA/GUJ/EC/5(d) & 1(d)/50/2012 dated 1st March 2012 and letter
no. SEIAA/GUJ/EC/5(d) & 1(d)/385/2017 dated 28.04.2017. Public hearing for the products
was conducted on 08th September 2011. Public hearing was conducted for survey nos. 81-
87, 90-96, 98-102, 113, 119,120,123-127 Village: Bhensali, Taluka: Vagra, District:

2018
Bharuch, State: Gujarat. Company has developed the existing unit of POY, FDY, DTY, PSF,
Chips at this location. The following products are granted in existing EC.
Table 1: EC obtained for Products
Sr. no Name of product Total production capacity
1 POY/FDY/DTY/PSF (Partially Oriented 437250 MT/annum

yarn/Fully drawn Yarn/Texturising yarn)
2 Intermediate Products(Polyester chips) 127750 MT/annum
3 Polyester Staple Fibre 1,10,000 TPA
The copy of existing environment clearance is attached as annexure 1.
2.1.2.2 Proposed Project

The company now proposes for coal based captive power plant unit of 35 MW in land
adjacent to existing POY/FDY/ DTY.
Table 2: Details of proposed project
PRODUCT CAPACITY
Coal based captive power plant 35 MWH
Brief description of nature of project
The project fall under category B, section 1 (d) of EIA notification September 2006 and
amendment thereof vide notification no. S.O 3067 (E) dated 1st December 2009.
2.2 Employment Generation (Direct and Indirect) due to the project

Employment
Approx 50 direct and indirect employment will be generated.
3 PROJECT DESCRIPTION
3.1 Interdependent project
There is no interlinked or interdependent project with the proposed project.

2018
3.2 Location (map showing general location, specific location, and project
boundary & project site layout) with coordinates
The location of site with type of land and boundary coordinates is as indicated in figure 1.
Site description is shown in below table.
Table 3: Site location
Project survey no. Survey no. 81-87, 90-96, 98-102, 113,

119,120,123-127
Bhensali,
Village
Vagra,
Taluka
Bharuch
District
Gujarat
State
Latitude 21o 43’ 17.3’’ N
Longitude 72o 45’ 32.5’’ E
Existing land use pattern Private Land
Nearest railway station Bharuch: 25 Km
Highway NH 8 :  28 Km
Bharuch-Dahej Rd:  0.21 Km
Nearest port Dahej: 18 Km
Human settlement from the site Bhensali: 0.6 Km Total population of Bhensali
village is 1123 populations as per Census
2011.
National Park and wildlife sanctuary None within the 10 km radius

2018
Figure 1: Satellite image showing project location with surrounding features
Nearest Village:
Bhensali (approx 0.6 Km)
Towards Bharuch
Bharuch Dahej Road:

approx 0.55 Km
Existing DTY
Plant
Existing POY Plant

Proposed
power plant
Approach road
connecting site
to highway

2018
Figure 2: Site Map of 10 km radius

2018
3.3 Details of alternate sites considered and the basis of selecting the proposed
site, particularly the environment considerations gone into should be highlighted
Not applicable as the proposed project will be developed in the Survey nos. Already
approved in previous EC application.
4 PROJECT DESCRIPTION WITH PROCESS
4.1.1 Raw material details
Considering imported Indonesian coal with an average gross calorific value as received
(GCV) of 4300 Kcal / kg, South African coal with an average gross calorific value as received
(GCV) of 4915 Kcal / kg (as per fuel analysis) and plant gross heat rate of 3100 Kcal/kWh
(considering 5% margin over the plant gross heat rate guaranteed by the EPC Contractor to
account for variations from performance test conditions and part load operation), the coal
requirement for the 35 MW power plant with air cooled condenser is as given below
Table 4: Raw Material Consumption
Raw Per day Per annum Source Mode of transport

materials requirement
requirement at 85%
(Tonnes
/day) PLF (Tonnes/annum)
Indonesian 606 188,000 Indonesia By road from Dahej

coal Port
South African 530 164,000 South By road from Dahej

coal Africa Port
The analysis report for Indonesian and South African Coal is as given below
Table 5: Coal Analysis
Sr.No Particulars Units Value - Value - South

Indonesian African Coal
Coal
Ultimate Analysis (As Received)
1 Total Moisture % 32.00 7.80
2 Ash % 2.70 27.90
3 Carbon % 44.05 52.67
4 Hydrogen % 4.20 3.00

2018
5 Sulfur % 0.10 0.72

6 Nitrogen % 0.58 1.18
7 Oxygen % 16.37 6.73
8 Gross Calorific Value kcal/kg 4300 4915
Start-up Fuel - LDO:
Light Diesel Oil (LDO) will be used only for start up. A storage facility of 25 KL is envisaged
which is sufficient to cater to the start-up fuel requirement of the captive power plant.
4.1.2 Boiler Details
Circulating Fluidized Bed Boiler of 150 TPH will be installed for the proposed power project.
4.1.3 Manufacturing Process
Imported Coal from Indonesia and/or South Africa shall be considered as the fuel for the
boiler and the boiler shall be of circulating fluidized bed combustion type. The important
components of the boiler include superheater, economizer, drum, and air preheater. The
steam generated from the boiler shall drive a steam turbine which is directly coupled to an
electric generator. The power generated will be utilized for captive consumption within the
polyester plant.
Steam from the turbine will be condensed in an air-cooled condenser and the condensate
will be supplied to the deaerator through a LP heater by means of 2x100% capacity
condensate extraction pumps. The deaerator will remove oxygen and non-condensables
from the condensate. The condensate is heated by the steam supplied from turbine bleed.
The preheated condensate will be stored in the feed water tank, which is an integral unit of
deaerator. The feed water will be pumped back to the boiler through a HP heater by means
of 2x100% capacity boiler feed pumps.
The deaerator will be supplied with Demineralised make-up water to make-up the feed
water loss from the system due to boiler blow down and leakage. A suitable capacity
Demineralised water plant will be provided for the supply of make-up water.
The turbine generator unit fed water cycle will be complete with condensate pump, ejectors,
gland steam condenser, ejector condenser, HP & LP Heater, etc.
A pressure reducing and de-superheating station (PRDS) will be provided to supply steam to
the de-aerator and to the turbine generator ejectors and gland sealing during start-up.

2018
Salient features of the major equipment and systems of the proposed power plant are given
below:
The major equipment in the power plant are:
1) Circulating fluidized bed combustion boiler (CFBC).
2) Steam turbine generator (STG)
3) Air cooled condenser (ACC)
In addition to these main equipment, the plant will have all necessary auxiliary systems
such as fuel storage and handling system, ash handling system, auxiliary cooling water
system, water treatment plant, fire fighting system, compressed air system, electrical
system including power distribution equipment, instrumentation and controls, ventilation,
air conditioning system and all other utilities required for the power plant.
A brief description of each of the systems / equipment is given below.
4.1.3.1 Steam Generator & its Auxilaries:

Basic Design Parameters
The captive steam power plant shall be provided with one (1) coal-fired circulating fluidized
bed combustion (CFBC) boiler rated at 150 TPH (Boiler Maximum Continuous Rating –
BMCR) with steam parameters of 110 ata & 540 ± 5°C at superheater outlet based on feed
water temperature of 210 deg C at economizer inlet (HP heater in service).
Further, the boiler shall also be capable of meeting the steam flow requirement of the
turbine generator unit at 100% MCR even with a lower feed water temperature at
economizer inlet in case the HP heater is out-of-service.
The Boiler shall be of radiant two pass type, single drum, natural circulation, all welded type
pressure part design, top supported, balanced draft, semi-outdoor type unit.
The Boiler shall be designed to fire 100% Imported Indonesian Coal, 100% South African
Coal or any combination of Indonesian and South African Coal as the load carrying fuel.
In addition, the Boiler will also be designed to fire Pet Coke and washery rejects as a
percentage of the coal fired in the boiler. Light Diesel Oil (LDO) shall be used as start-up
fuel.
Superheater steam temperature control range shall be between 60% BMCR - 100% BMCR.

2018
4.1.3.2 Boiler Furnace, Fuel Firing, Steam and Water system

The Boiler shall be of circulating fluidized bed combustion (CFBC) type suitable for firing of
imported coal, as the load carrying fuel.
The furnace shall be a gas tight enclosure of fully water-cooled membrane construction. The
lower combustion chamber shall be a refractory-lined water-cooled enclosure. Stainless
steel nozzles shall be provided between the water-cooled tubes. Primary air from the wind
box shall flow through these nozzles to provide combustion air as well as fluidization of the
bed. Air-cooled bed ash coolers shall be provided in order to cool the bed ash to 250 deg C
before disposal through the pneumatic bed ash handling system.
Plate type hot cyclones shall be provided to separate the circulating bed material from the
flue gas stream leaving the furnace. The solid particles separated from the flue gas shall be
re-circulated back to the furnace through the loop seal. The loop seal shall provide a
pressure seal between the cyclone and the furnace as well as a flow path for the solids from
the cyclone to the furnace. Vortex finder shall be provided to enhance the separation
efficiency of the hot cyclone.
A steam soot blowing system shall be provided to maintain clean surfaces throughout the
convective pass of the boiler. Steam for soot blowing shall be tapped-off from a suitable
intermediate stage of the superheated steam system.
The Boiler shall be provided with rectangular coal bunkers of mild steel construction with
conical hoppers with sufficient number of openings for feeding coal to the coal feeders. The
coal bunkers shall be designed for a capacity corresponding to 16 hours coal consumption at
BMCR operation when firing 100% Indonesian Coal.
The required number of volumetric drag chain type coal feeders shall feed coal from the coal
bunker hoppers to the furnace. The drag chain feeders shall be of variable speed type
(controlled through variable frequency drive) to enable regulation of coal feed based on the
fuel requirement indicated by the combustion control system.
The boiler shall also be equipped with a light diesel oil (LDO) system for start-up and low
load operation. The system shall comprise 2x100% capacity unloading-cum-firing pumps,
scanner, oil burner, etc. and shall be designed to cater to up to 30% BMCR load.
A 25 KL LDO tank shall also be provided. The feed control station shall comprise one 100%
capacity pneumatic control valve, one 30% capacity pneumatic control valve for use during
start-up and one 100% capacity motor-operated globe type inching bypass valve. Feed

2018
water shall be fed through the feed control station to the economizer where heat is
recovered from the boiler exit flue gas. Feed water from the economizer shall be fed to the
boiler drum through the furnace water walls for circulation through down comers. Saturated
steam from the drum shall be sent through the various super-heater stages to achieve the
required degree of super-heat at the boiler main steam stop valve. Steam temperature
control shall be achieved through de-superheaters installed between the various super-
heater stages. Spray water for de-superheating shall be drawn from the discharge of the
boiler feed pumps.
4.1.3.3 Boiler air and flue gas systems

As the last stage of heat recovery, air heater system shall be provided in the boiler rear
pass (after economizer). Corten steel tubes as required shall be provided in the air heater to
avoid cold end corrosion. In the air heater, the flue gas shall heat both the primary air and
secondary air on the air side.
The boiler shall be provided with 2x50% capacity primary air (PA) fans and 2x50% capacity
secondary air (SA) fans for providing combustion air to the boiler. The PA fans shall also
provide the air for fluidization of the bed.
The boiler shall also be provided with 2x50% capacity induced draft (ID) fans for evacuation
of flue gas from the boiler to the stack. One steel stack of 50 meters height which is well
above the stack height computed in accordance with the current environmental guidelines
shall be provided for effective dispersal of pollutants in the exit flue gas.
4.1.3.4 Steam Turbine Generator System

Steam Turbine & Auxilaries
The steam turbine would be a high speed, regenerative, condensing, horizontally split,
single cylinder machine with three (3) uncontrolled extractions for regenerative feed
heating. The turbine would be fitted with a gear box to reduce the shaft speed to 3000 rpm
for coupling with the generator unit. The turbine would be designed for main steam
parameters of 105 ata at 535°C at inlet to the turbine. The turbine will exhaust against a
condenser (air-cooled) pressure of 0.18 ata.
A fully automatic gland sealing system shall be provided for the turbine which will receive
steam from the auxiliary steam header. The turbine-generator shall also be equipped with
an electric motor driven turning gear. If required, jacking oil pump shall be provided to
facilitate turning gear operation.

2018
The turbine-generator shall be equipped with a hydraulically operated emergency stop valve
and an electro -hydraulic governing system ensuring stable operation under any grid
fluctuation and load throw off condition. Control oil for operation of the above shall be
derived from the control oil system comprising control oil tank, high pressure pumps, oil
accumulator and filters. The same oil specification shall apply for both lube oil and control
oil.
The turbine-generator unit will also be provided with a self contained lubricating oil system
for supplying oil to turbine, gear box and generator bearings. The lubricating oil system
shall comprise lube oil tank (with 2x100% oil vapor fans), main oil pump (shaft or AC motor
driven), AC motor driven auxiliary oil pump, DC motor driven emergency oil pump, 2x100%
capacity oil coolers and filters. The oil coolers shall be cooled by the auxiliary cooling water
system.
Generator and its auxilaries
The generator shall be a 2-pole, air-cooled 3000 rpm generator driven by the steam turbine
through a gear box. 4x100% capacity generator air coolers shall be provided so that 100%
output is available even with one cooler out-of-service for maintenance or repair. The
generator air coolers shall be cooled by the auxiliary cooling water system.
The generator excitation system shall be of brushless or static excitation type and shall be
capable of maintaining steady generator terminal voltage under varying load conditions. The
excitation system shall be complete with automatic voltage regulator and all necessary
metering and supervision equipment.
4.1.3.5 Deaerator and Closed Feed Water Heaters

This turbine feed cycle shall be provided with a variable pressure type deaerating heater
with a feed water tank of 10 minutes storage capacity (normal level to trip level). Vent
condenser shall be provided with the deaerator to minimise wastage of steam. The
deaerator shall be o f spray-cum-tray type and s h all be designed to de-aerate all the
incoming condensate and drain flow to keep the oxygen content of the condensate below
the permissible limit.
The deaerator will normally operate by taking extraction steam from the turbine casing.
However, during low load operation and start-up, the deaerator will be pegged with steam
drawn from the auxiliary header. The deaerator will be placed at a suitable higher elevation
(above the control room roof in the electrical bay of the Main Plant Building) so as to
provide sufficient NPSH for the boiler feed pumps.
2018
In addition to the deaerator, the feed cycle system shall comprise one low pressure (LP)
heater and one high pressure (HP) heater. Condensate will be heated in the LP heater by
low pressure extraction steam from the turbine. The condensed steam (drain) from the LP
heater will be led to the ACC condensate storage tank. Feed water will be heated in the HP
heater by high pressure extraction steam from the turbine. The condensed steam (drain)
from the HP heater will be led to the deaerator feed water tank at higher loads and to the
ACC condensate storage tank at lower loads.
4.1.3.6 Boiler Feed Pumps

2x100% capacity, horizontal, single suction, multistage, ring section casing, centrifugal type
motor driven boiler feed pumps (one working and one standby) shall be provided to supply
feed water to the boiler. The boiler feed pumps shall take suction from the deaerator feed
water storage tank and supply feed water to the boiler through the high pressure heaters
and feed control station. The boiler feed pumps shall be located in the turbine hall portion of
the Main Plant Building. A variable speed hydraulic coupling drive with scoop tube control
shall be provided between the drive motor and the boiler feed pump to regulate feed water
flow to the boiler. Each boiler feed pump shall be provided with minimum flow recirculation
control arrangement to protect the pump under low load operation.
Each pump will be provided with auto recirculation valve (to ensure minimum recirculation
flow for pump protection under low load operation), balance leak-off, mechanical seals,
suction strainer, self- contained forced lubricating oil system for supplying oil to the
bearings, couplings etc., cooling water piping and valves, and all required pressure and
temperature gauges.
4.1.3.7 Air Cooled Condenser

The steam turbine unit (STG) shall have one set of Air Cooled Condensing Plant (ACC),
which condenses the exhaust steam from turbine exhaust to water and then delivers the
water back to the heat cycle. The ACC shall be designed for turbine exhaust pressure of
0.18 ata & 110 TPH flow with ambient temperature of 40 deg C. The ACC shall be of finned
type design capable of condensing all the steam exhausting from the STG at full load
operation of the STG with HP heater out-of-service.
Air cooled condenser with eight modules (two rows of four modules each, with one forced
draft fan for each module), 2 x 100% condensate extraction pump sets of horizontal
centrifugal type, finned tube ACC heat exchanger bundles, headers, frames and nozzles,
condensate storage tank of 10 minutes storage capacity, exhaust duct from STG exhaust

2018
flange to ACC inlet, semi-automatic fin cleaning system, structures & associated equipment
shall be provided.
For removal of non-condensable gases, steam jet air ejector system comprising one starting
ejector and 2x100% capacity holding ejectors with inter and after condensers shall be
provided.
The condensate extraction pumps shall be of horizontal centrifugal motor-driven type taking
suction from the ACC condensate storage tank and pumping the condensate to the
deaerator through ejector condensers, gland steam condenser and LP heater.
4.1.4 PLANT WATER SYSTEM
4.1.4.1 Raw Water System

Raw water for the captive power plant will be made available by SPL at the power plant raw
water tank which would have a useful capacity of 900 m3 . Out of the total useful capacity of
900 m3 , 550 m3 dead storage would be reserved for the fire hydrant system and the
balance 350 m3 , equivalent to about one day’s consumptive water requirement of the
power plant, would be available for power plant use.
Water required for the water treatment system (both DM system for boiler make-up water
and softened water for auxiliary cooling tower make-up) as well as the fire hydrant system
would be drawn from the raw water tank through appropriate pumping systems.
The raw water analysis is presented in Table below:
Table 6: Raw Water Characteristics
Sr. No Parameter Units Value
1 pH 7.5-8.8
2 Conductivity uS 324
3 Total Suspended Solids (TSS) ppm 32
4 Total Dissolved Solids (TDS) ppm 211
5 Calcium Hardness (as CaCO 3 ) ppm 73
6 Magnesium Hardness (as CaCO 3 ) ppm 47
7 Chlorides ppm 41
8 Silica ppm 24

2018
9 P - Alkalinity ppm 21
10 M – Alkalinity ppm 150
11 COD ppm 33
12 Oil and Grease ppm 0
4.1.4.2 Auxiliary Cooling Water system

Auxiliary cooling water for the power plant auxiliaries (turbine oil coolers, generator air
coolers, boiler feed pumps, ash handling system and steam & water analysis system) shall
be cooled in an Auxiliary cooling tower. The inlet water temperature to the Auxiliary cooling
tower shall be 42°C and the outlet water temperature from the Auxiliary cooling tower shall
be 34°C. The Auxiliary cooling tower shall be designed based on an ambient wet bulb
temperature of 28.5°C. An operating capacity of 400 m3/hr with one standby cell is
envisaged for the Auxiliary cooling tower.
Make-up water to the auxiliary cooling water system to compensate for losses on account of
evaporation and blow down would be softened water. However, the boiler blow down water
would also be led to the auxiliary cooling tower basin as make-up water and hence,
depending on the quantum of boiler blow down water, the softened water make-up quantity
would be reduced accordingly.
4.1.5 WATER TREATMENT SYSTEM
The water treatment system for the captive power plant shall comprise (a) Demineralization
(DM) plant for catering to the make-up water requirements of the thermal cycle (boiler blow
down and steam cycle condensate loss make-up), and (b) Softening plant for catering to the
make-up water requirements of the auxiliary cooling water system.
4.1.5.1 DM Plant System

The DM plant system shall comprise two streams, each stream with a final product water
capacity of 54 m3 /day (4 m3 /hr based on about 14 hours operation per day). Each stream
shall comprise Multi Grade Filtration (MGF) unit, Strong Acid Cation (SAC) unit, Degasser
unit (common to both streams), Strong Base Anion (SBA) unit, Mixed Bed (MB) unit and
Ultra Filtration (UF) unit. Normally, both streams will be in operation. However, since it is
possible to operate each stream of the DM plant for up to 22 hours per day, it will be
possible to substantially cater to the power plant DM water requirement even if one stream
becomes unavailable for a short period.
2018
Raw water to the MGF units will be drawn from the raw water tank through three MGF feed
pumps (two working + one standby), each of 5.1 m3/hr capacity. The MGF unit is a
pressurized vessel consisting of sand media for the removal of suspended solids up to 100
size. The MGF unit is backwashed for 20 minutes whenever the pressure drop across the
MGF unit exceeds 0.5 kg/cm2 . The filtered water from the MGF units is then sent to the
SAC units for further treatment.
Using the ion exchange principle, the SAC unit reduces the cationic load by exchanging
cations like Calcium, Magnesium and Sodium with Hydrogen ions. This brings down the
conductivity of water. The SAC unit is a pressurized vessel packed with suitable ion
exchange resins. Once the resin bed is saturated, it is regenerated with acid so as to restore
its cation exchange capability. The water from the SAC units is then sent to the Degasser
unit for further treatment.
The Degasser unit reduces the load on ion exchangers by removing dissolved Carbon
Dioxide from water. Removal of CO2 gas from water raises the pH of water and in-turn
reduces load on pH correction chemicals also. The Degasser unit comprises the degasser
tower, 2x100% capacity degasser air blowers and the degassed water storage tank. The
degassed water collected in the degassed water tank is pumped to the SBA units for further
treatment by means of three degassed water pumps (two working + one standby), each of
4.7 m3 /hr capacity.
Using the ion exchange principle, the SBA unit reduces the anionic load by exchanging
anions like Sulphates, Chlorides and silica with Hydroxyl ions. This brings down the
conductivity of water. The SBA unit is a pressurized vessel packed with suitable ion
exchange resins. Once the resin bed is saturated, it is regenerated with alkali so as to
restore its anion exchange capability. The water from the SBA units is then sent to the MB
units for further treatment.
The MB unit is a pressurized vessel packed with suitable ion exchange resins for removal of
both cations and anions and functions as a polishing unit for ensuring removal of any
residual cations and anions so as to ensure that the conductivity of water at MB unit outlet
is within the specified limit. Once the resin bed is saturated, it is regenerated with acid and
alkali so as to restore its cation and anion exchange capability The water from the MB units
is sent to a MB product water tank of 30 m 3 capacity after carrying out the required pH
correction dosing at the outlet of the MB units to ensure that the water is of the required
level of alkalinity for use as boiler make-up water. The water collected in the MB product

2018
water tank is pumped to the UF units for further treatment by means of three UF feed
pumps (two working + one standby), each of 4.5 m 3 /hr capacity.
The UF units have been proposed primarily in order to remove colloidal silica present in the
raw water. The final product water from the UF units will be stored in two DM water tanks,
each of 100 m3 capacity.
4.1.5.2 Softening Plant System

The softening plant scheme shall comprise one 100% capacity stream with a final product
water capacity of 176 m 3 /day (8 m 3 /hr based on 22 hours operation per day). The
softening plant shall comprise Multi Grade Filtration (MGF) unit and Sodium Zeolite Softener
unit.
Raw water to the MGF unit of the softening plant will be drawn from the raw water tank
through two MGF feed pumps (one working + one standby), each of 8.4 m 3 /hr capacity.
The MGF unit is a pressurized vessel consisting of sand media for the removal of suspended
solids up to 100 size. The MGF unit is backwashed for about 20 minutes whenever the
pressure drop across the MGF unit exceeds 0.5 kg/cm2. The filtered water from the MGF
units is then sent to the softener unit for further treatment. The hardness in water is caused
by calcium and magnesium bicarbonates and sulphates. The Sodium Zeolite Softener unit is
a pressurized vessel packed with sodium zeolite resin which eliminates the calcium and
magnesium hardness in water by replacing the calcium and magnesium ions in the
respective bicarbonates and sulphates with sodium ions. Once the resin bed is saturated, it
is regenerated by sodium chloride (salt) solution so as to restore its ion exchange capability.
The final product water from the softener will be fed directly to the auxiliary cooling tower
basin.
4.1.6 COMPRESSED AIR SYSTEM
The power plant will be provided with an instrument air system as well as a service air
system. Instrument air is required for operation of various pneumatically operated valves as
well as other services requiring dried air while service air is required for the boiler
(atomizing air for LDO firing during start-up, flame scanner cooling, etc) as well as for
general use for cleaning purposes.
The compressed air system shall comprise three (3) nos. of oil flooded, twin rotary, positive
displacement, energy efficient, screw type air compressors each of capacity 250 Nm3/hr

2018
(2W+ 1S) with delivery pressure of 7.0 Kg/ cm2. 2x100% capacity air-drying units of
heatless dessicant type, each of capacity 250 Nm 3 /hr will be provided.
One(1) no. service air receiver of 5 m3 capacity & One(1) no. instrument air receiver of 2 m
3 capacity shall be provided for plant service & instrument air requirement. The service air
will be tapped off prior to the air-drying unit. A pneumatically operated block valve will be
provided at the inlet of the service air receiver to maintain the instrument air pressure.
4.1.7 AIR CONDITIONING & VENTILATION SYSTEM
4.1.7.1 General
Packaged type air conditioning units are proposed to be provided for the air conditioning of
the control room. For the TG Hall, Cable Gallery and Battery Room, wall mounted exhaust
fans are proposed. The Switchgear/MCC, VFD, UPS, battery charger rooms will have fresh
air supply with 2 x 50% supply air fans and exhaust fans.
4.1.7.2 Basis of Design for Air Conditioning:

PARAMETER DESIGN DATA
Outside design conditions ( 0 C ) 42 DB/ 25 WB.
Inside conditions to be maintained 22 +/- 1 0 C DB
RH not exceeding 60%.
Area to be air conditioned 300 m 2 .
Occupancy rate for design 10.
Lighting load 10 watts per m2 .
Based on the above design basis, it is proposed to provide an air conditioning system with
packaged air conditioning units. The units will be of air-cooled type, and the air cooled
condenser will be located outdoor. The cooled air from the AC units will be distributed into
the control room by means of galvanized sheet steel ducting, located over the false ceiling.
The air will be distributed through Aluminum air diffusers. The return air will be collected
over the false ceiling and led back to the AC plant room. The other smaller control rooms
will be provided with required numbers of Hi Wall split units of 2 TR capacity.

2018
4.1.8 FUEL HANDLING SYSTEM (COAL)
The Fuel Handling Plant shall be designed for 50 TPH capacity which is adequate to fulfill the
fuel demand of 24 hrs in 12 hrs of operation based on the performance coal analysis for
Indonesian Coal presented in Table 5.
Imported coal of maximum 150 mm size received at the ground hopper shall be fed to a
belt conveyor through vibrating feeders. The belt conveyor shall carry the fuel to the
crusher house where it will drop the material on to a vibrating screen. The vibrating screen
will screen the fuel, drop the filtered material on to a belt conveyor and drop the rejects in
the Crusher. The material crushed in the Crusher will be conveyed back to the belt conveyor
feeding the crusher house. The belt conveyor receiving the filtered material from the screen
will convey the coal to the boiler bunkers. The belt conveyors will have a belt width of
650mm and will be covered with removable hoods. Walkway will be provided on one side of
the conveyor. Belt conveyor inclination will be limited to 16 0 .
In view of the coal size of (-) 150 mm, high speed impactor type is considered for reducing
the size from 150 mm to 6 mm. Magnetic separators shall be provided before the crusher to
ensure maximum removal of iron tramps.
A traveling tripper shall be provided above the boiler bunkers to ensure the uniform
distribution of coal inside the bunkers.
4.1.9 ASH HANDLING SYSTEM
Ash generated in the boiler shall be evacuated through the ash handling system. The ash
handling system shall comprise the following:
A. Bed ash handling system
- To evacuate the ash generated in the boiler furnace.
B. Fly ash handling system
- To evacuate the ash generated in the other zones of the boiler
(economizer, air pre-heater & ESP).
Bed Ash Handling System
The bed ash handling system will evacuate the ash generated in the furnace through a
pneumatic dense phase dry ash conveying system after cooling the ash to less than 250°C

2018
by means of air-cooled bed ash coolers. The ash from the furnace will be conveyed to a bed
ash silo through the pneumatic dense phase conveying pipes.
4.1.9.1 Fly Ash Handling System

The fly ash handling system will evacuate the ash collected in the economizer, air pre-
heater and electrostatic precipitator (ESP) through a pneumatic dense phase dry ash
conveying system. The ash from the above locations will be conveyed to a fly ash silo
through the pneumatic dense phase conveying pipes.
Pneumatic Dense Phase Ash Handling System
Surge hoppers will be installed below each opening of the ash hoppers of the boiler. An ash
vessel will be provided below each surge hopper. The surge hopper and ash vessel shall be
connected via an expansion joint. Cooling water supply shall be provided for the ash vessels
of the bed ash handling system and the ash vessel below the economizer in view of the
relatively higher ash temperature in these areas. The pneumatic transporter shall convey
the bed ash and fly ash at specified rate through MS conveying pipeline to the bed ash and
fly ash silos respectively. The conveyed ash shall be discharged into the silo through a
terminal box with vent filter, provided at silo top. 2 x 100% (1W+1S) oil injected screw
compressors, common for both the bed ash and fly ash handling systems, will be installed
for providing the air required for conveying the ash from the vessels to the silos. The
compressed air system will also be provided with suitable capacity air receivers along with
conveying air pipelines, valves, instruments etc.
One (1) number bed ash silo of 40m 3 capacity and one (1) number fly ash silo of 150 m3
capacity along with its supports of RCC construction shall be provided. This will provide
about one day’s storage when using 100% South African Coal and about 9 days storage
when using 100% Indonesian Coal.
5 WATER
5.1 Source of water and its availability
Required water for domestic and industrial purposes shall be obtained from the GIDC water
supply. Company has existing water allocation of 2000 KLD. The existing water consumption
for the polyester unit for all three phases is 3264.3 KL/day. Presently the company has
installed only first phase in polyster plant and the water consumption for same is 1260
KL/day.

2018
Table 7: Water Consumption
Purpose Proposed quantity
Auxillary Cooling tower make-up 176 m3/day
Boiler make-up water 112 m3/day
Service water From existing polyester plant –
Waste water after N-pit will be utilized for Power

plant service water requirement
Waste water generated ( reused) 43 m3/day
Total 331 m3/day
Domestic 2.2 m3/day
Figure 3: Water Balance Diagram

2018
5.2 Waste Water Generated
The total waste water generation approved in EC is 1136.5 m3/day. The waste water
generation due to proposed power project is as given below
Table 8: Waste Water Generated (Proposed)
Purpose Quantity (m3/day)
Proposed (if applicable) Disposal plan
Cooling 16 Taken to Neutralisation Pit & further

utilized as service water for dust
suppression, cleaning, gardening
Boiler *Nil --
Boiler Blow Down is

utilized for Auxiliary
Cooling Tower Make up
Other 27 Taken to Neutralisation Pit & further

utilized as service water for dust
Reject from Softener
suppression, cleaning, gardening
& DM Plant
Domestic waste water 1.8 Septic tank/ soak pit
The waste water generated from domestic purposes (i.e. sewage) is directly discharged
through soak pit/septic tank.
In the existing unit all the process effluent streams are collected into Effluent Treatment
Plant and is treated in ETP of 500 m3/day capacity. The treated water is utilized partly for
dust suppression in approach roads and Green belt development. The existing ETP will be
utilized for treatment of additional waste water generated.
6 SOURCE OF ELECTRICITY AND ITS AVAILABILITY
Electricity shall be obtained from DGVCL. The total power requirement for the proposed
project is given in Table 9. Captive power plant and DG set will not be installed in the
project.

2018
Table 9: Electricity allocation
Source of Power Quantum for Proposed project
SEB /Grid For Power Plant : Approx. 4 MVA

power is required during plant startup
only.
DG Sets 500 KVA
One no of 500 KVA, 415v emergency DG set will be provided for power plant requirements.
Fuel-LDO/ 700 liters tank is provided in DG set and is used only during emergency condition
for shutting down.
7 SOLID WASTE GENERATION & MANAGEMENT PLAN
Solid waste will be generated in form of ash. The total quantum of ash generated from
existing and proposed facility is as given in table below.
Table 10: Solid waste generation
Sr. Type of Per day generation Per annum Disposal plan

No. waste (Tonnes /day) generation at 85%
PLF (Tonnes
/annum)
1 Ash 16.4 Tonnes/day 5,100 Tonnes/annum Will be sold to

(Indonesian Coal) (Indonesian Coal) cement
45,800 Tonnes/annum industries
148 Tonnes/day
(South African Coal)
(South African Coal)

2018
8 HAZARDOUS WASTE GENERATION & MANAGEMENT PLAN
Hazardous waste generated from the proposed unit is as mentioned in table below
Table 11: Hazardous Waste generation
Hazardous waste Total Quantity Disposal Plan Remarks

generated
Used oil 1000 liter/ Sent to approved Increase in

annum recyclers generation from EC
granted
ETP sludge quantity was captured in our previous EC application
9 STACK DETAILS AND AIR POLLUTION CONTROL MEASURES
For abatement of air pollution, Air pollution control equipment has been installed at point
source in the existing plant.
The company now proposes to install steam boilers. The details of proposed stack is as
mentioned in Table 12.
Table 12: Stack details for proposed amendment
Sr. Stack attached Stack Height APC

No. to from GL, meters
ESP (minimum 4 fields to achieve

Circulating
<30mg/Nm3 SPM level
1 fluidized bed 50 m
Sox 100mg/Nm3 with lime stone
boiler
addition
10 SITE ANALYSIS
10.1 Connectivity
The project site is well connected to Bharuch-Dahej road. The site is well connected by road
and rail to rest of country. The details of highway and rail network are as mentioned below:

2018
Table 13: Connectivity
Description Distance
NH 8 :  28 Km
Bharuch-Dahej Rd:  0.21 Km

Transportation
Rail : Bharuch (~ 25 Km)
Port: Dahej (~ 18 Km)
Town: Dahej (~ 18 Km)
Nearest Town/City
City: Bharuch (~ 25 km )
Nearest Village Bhensali (~ 0.6 Km)
10.2 Land Form, Land use and Land ownership
The proposed project is within the existing industrial premises. NA documents are available
with the company and the same were submitted during previous EC application.
10.3 Topography (along with map)
The proposed project is in industrial estate.
10.4 Existing infrastructure
Relevant industrial facilities for POY/FDY/DTY manufacturing unit has been setup for existing
unit
10.5 Climatic data from secondary sources
The climatic data for November- December 2016 in the study are as below
Table 14: Meteorology data
Average Wind speed 3.71 m/s.
Temperature 17oC to 40oC
Average Relative humidity 17 % to 78 %.

2018
10.6 Social Infrastructure available
The project site is located approximately 0.6 km from the human settlement (village:
Bhensali). Basic amenities of life are easily available in the area. Primary health centre,
school, drinking water, electricity, communication, road network, transportation facility is
available in the vicinity.
The existing infrastructure is sufficient to cater the additional load due to the proposed
project.
11 PLANNING BRIEF
11.1 Planning Concept (type of industries, facilities, transportation etc) Town

and country planning/ Development authority classification
The industrial area and the related facilities are already developed hence no planning is
envisaged. The nearby towns have the modern facilities.
11.2 Population Projection
There would not be any significant increase in the population of surrounding area as the
additional workers for the proposed project will come from the local residents in the
surrounding villages. There won’t be any influx of people in the area due to proposed
project
11.3 Land use planning (break up along with green belt etc)
No additional land to be procured for proposed project. The total land procured is 4, 71, 600
sq m. The project will be develop on adjacent side of existing POY/ FDY plant. The lay out
area of power plant is attached as Annexure 2. The land area breakup of the site is as
under:
Table 15: Land area break up
Description Area, Sq m
Boiler 1000
ESP 350
Chimney/ ID fan 390
Turbine Generator Building 1543
Maintenance Bay

2018
Deaerator
Feed pump
Distribution transformer 242
Air cooled condensor 2000
Auxiliary cooling tower 300
Water Treatment plant 560
DM tank 85 (2 nos)
Ground hopper 65
Transfer tower 1 39
Crusher cum screen house 112
Transform tower 2 42
Fly ash silo 44
Bed ash silo 45
Coal storage area 732
Raw water/ fire water tank 506
Generator transformer 48
Green belt area 458
Open area 12582
TOTAL AREA FOR POWER PLANT 21143
11.4 Amenities/ Facilities
Major basic facilities are available for the proposed project. Road, electricity, water,
transportation facility etc are well developed in the surrounding area.
All the amenities related to project on the site will be installed

2018
12 PROPOSED INFRASTRUCTURE
12.1 Industrial area (Processing area)
The total industrial area of the company is 4,71,600 sq m. The build up area for power plant
is 8561 sq m.
12.2 Residential area (Non processing area)
No
12.3 Green belt
Approx 140000 Sq m area has been planed to develop as green belt area. Out of total area,
458 sq m area will be developed as green belt in power plant. The existing green belt area
within the premises consists of the following plant species.
 Jatropha curcas
 Peltophorumpterocarpum
 Albizialebbeck
 Ficusbenghalensis
 Salvadorapersica
 Salvadora oleoides
12.4 Social infrastructure
Project falls in PCPIR, Dahej. Basic amenities of life are easily available in the area. Primary
health centre, school, drinking water, electricity, communication, road network,
transportation facility is available in the vicinity.
12.5 Drinking water Management (Source & Supply of water)
The water is obtained from GIDC water supply pipeline. This water will be used for all the
activities including drinking purpose
12.6 Sewerage system
Soak pit/ septic tank will be used for domestic waste water disposal
13 REHABILITATION AND RESETTLEMENT (R & R) PLAN
13.1 Policy to be adopted (Central/ state) in respect of the project affected

persons including home oustees, land oustees and landless laborers
Not applicable

2018
14 PROJECT SCHEDULE & COST ESTIMATES
14.1 Likely date of start of construction and likely date of completion
Likely date of start of construction: With in two months after obtaining NOC
Likely date of completion of construction: October 2019
14.2 Estimated project cost along with analysis in terms of economic viability of
the project
Total project cost: 206 crores
15 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)
15.1 Financial and social benefits with special emphasis on the benefit to the
local people including tribal population, if any, in the area
The following activities has been done for social welfare –
 RO plant at Bhensali Bus stand

 Tree Plantation at school in Bhensali
 Study benches at Bhensali, primary school
Now Company proposed to contribute its role in Prime minister’s “Swachha Bharat
Abhiyan”. Under this noble mission, company proposes to provide toilet block to 50 poor
families.
15.2 Expenditure on Environmental Matters: estimated
Table 16: Capital cost for EMP
Capital Cost (Rs)
Air Pollution Control ESP (250 lacs)
Lime dosing Sox system – 50 lacs
Water Pollution Control ETP – 40 lacs
Environmental Monitoring And Management 4 lacs

2018

18 May 2018 1637434177HML0QOAPrefeasibilityreport02

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

18 May 2018 1637434177HML0QOAPrefeasibilityreport02

Uploaded by

Copyright:

Available Formats

Pre feasibility Report

Coal Based Thermal Power Plant Project

Valid till 9.7.2019

2 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION .......................... 5

2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT.................................... 5

2.1.1 PROJECT PROPONENT ..................................................................................... 5

2.1.2 IDENTIFICATION OF PROJECT .......................................................................... 5

2.2 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT

3 PROJECT DESCRIPTION .................................................................................. 6

3.1 INTERDEPENDENT PROJECT ............................................................................ 6

3.2 LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION, AND

4 PROJECT DESCRIPTION WITH PROCESS .......................................................... 10

4.1.1 RAW MATERIAL DETAILS ............................................................................... 10

4.1.2 BOILER DETAILS .......................................................................................... 11

4.1.3 MANUFACTURING PROCESS........................................................................... 11

4.1.4 PLANT WATER SYSTEM ................................................................................. 17

4.1.5 WATER TREATMENT SYSTEM ......................................................................... 18

4.1.6 COMPRESSED AIR SYSTEM ............................................................................ 20

4.1.7 AIR CONDITIONING & VENTILATION SYSTEM................................................... 21

4.1.8 FUEL HANDLING SYSTEM (COAL) ................................................................... 22

4.1.9 ASH HANDLING SYSTEM ............................................................................... 22

5 WATER ....................................................................................................... 23

5.1 SOURCE OF WATER AND ITS AVAILABILITY ..................................................... 23

DETOX CORPORATION PRIVATE LIMITED 1

5.2 WASTE WATER GENERATED .......................................................................... 25

6 SOURCE OF ELECTRICITY AND ITS AVAILABILITY ............................................. 25

7 SOLID WASTE GENERATION & MANAGEMENT PLAN .......................................... 26

8 HAZARDOUS WASTE GENERATION & MANAGEMENT PLAN ................................. 27

9 STACK DETAILS AND AIR POLLUTION CONTROL MEASURES ............................... 27

10 SITE ANALYSIS............................................................................................. 27

10.1 CONNECTIVITY ............................................................................................ 27

10.3 TOPOGRAPHY (ALONG WITH MAP) .................................................................. 28

10.4 EXISTING INFRASTRUCTURE ......................................................................... 28

10.5 CLIMATIC DATA FROM SECONDARY SOURCES.................................................. 28

10.6 SOCIAL INFRASTRUCTURE AVAILABLE ............................................................ 29

11 PLANNING BRIEF .......................................................................................... 29

11.1 PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES, TRANSPORTATION ETC)

11.2 POPULATION PROJECTION............................................................................. 29

11.4 AMENITIES/ FACILITIES ................................................................................ 30

12 PROPOSED INFRASTRUCTURE ........................................................................ 31

12.1 INDUSTRIAL AREA (PROCESSING AREA) ......................................................... 31

12.2 RESIDENTIAL AREA (NON PROCESSING AREA)................................................. 31

12.3 GREEN BELT ................................................................................................ 31

12.4 SOCIAL INFRASTRUCTURE ............................................................................ 31

12.6 SEWERAGE SYSTEM ..................................................................................... 31

13 REHABILITATION AND RESETTLEMENT (R & R) PLAN ......................................... 31

13.1 POLICY TO BE ADOPTED (CENTRAL/ STATE) IN RESPECT OF THE PROJECT AFFECTED

14 PROJECT SCHEDULE & COST ESTIMATES ......................................................... 32

14.2 ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF ECONOMIC

15 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) ...................................... 32

15.2 EXPENDITURE ON ENVIRONMENTAL MATTERS: ESTIMATED .............................. 32

DETOX CORPORATION PRIVATE LIMITED 4

2 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION

2.1 Identification of project and project proponent

2.1.1 Project Proponent

Shubhalakshmi Group is promoted by Shri Ramuraman Agarwal (Chairman), Shri

2.1.2 Identification of Project

2.1.2.1 Existing Project

DETOX CORPORATION PRIVATE LIMITED 5

Table 1: EC obtained for Products

Sr. no Name of product Total production capacity

1 POY/FDY/DTY/PSF (Partially Oriented 437250 MT/annum

2 Intermediate Products(Polyester chips) 127750 MT/annum