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Safe-Lec 2 Power Bar PDF
Safe-Lec 2 Power Bar PDF
Safe-Lec 2 Power Bar PDF
TM
Safe-Lec 2
V-Contact Conductor Bar
● Cranes
● Monorails
● Automated Storage and
Retrieval Systems
www.insul-8.com
The four conductor V-Contact system (pictured above) requires four collectors.
Only one collector is shown above in order to reveal the direct, precision contact of the
collector shoe with the V-Contact Bar. Note that the bar is guiding the shoe, not the cover.
8 GREAT REASONS
◆ BAR GUIDES THE COLLECTOR SHOE
◆
◆
◆
NO LIVE PARTS EXPOSED
Safe-Lec 2
REDUCED CHANCE OF ACCIDENTAL CONTACT
IP2 CERTIFIED
1 SINGLE BOLT 4-POLE HANGER 2 SLOTTED BRACKETS
I NSUL-8 SAFE-LEC 2
1
TO BUY INSUL-8
V-Contact Bar
3 SI AND DI COLLECTORS 4 FEWER EXPANSION ASSEMBLIES
• Simple and safe to connect To compensate for changes in system length due
TYPE SI: Integral cable is protected, no tail to temperature changes, it is necessary over cer-
TYPE DI: All cable is fully enclosed, no tail tain system lengths to include expansion assem-
blies at specific intervals to absorb these temper-
• Robust design for maximum life ature variances. Failure to do so may result in
• High pivot hinge point in collector head allows buckling of bars and possible derailment of the
full articulation without unnecessary pull on collectors.
connection cable
• Safe-Lec 2 systems can run nearly 500 feet
• Long wearing shoe reduces costs (150m) without an expansion assembly.
MANY
OTHER
OPTIONS
•
•
•
•
•
Heater Wire
Stainless Steel Hardware
Pick Up Guides
Transfer Caps
Higher Temperature Resistant Covers
UL fi
I NSUL-8 SAFE-LEC 2
Specifications may change without notice. All products F.O.B. Omaha, NE or Harlan, IA unless otherwise specified. 2
TABLE OF CONTENTS
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
System Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Copper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
IINSUL
NSUL-8
-8 SAFE-LEC
SAFE-LEC 22
21
3 Specifications
Specificationsmay
maychange
changewithout
withoutnotice.
notice. All
Allproducts
productsF.O.B.
F.O.B.Omaha,
Omaha,NE
NEor
orHarlan,
Harlan,IA
IAunless
unlessotherwise
otherwisespecified.
specified.
SYSTEM OVERVIEW
I NSUL-8 SAFE-LEC 2
Specifications may change without notice. All products F.O.B. Omaha, NE or Harlan, IA unless otherwise specified. 4
SYSTEM SELECTION
✔ End Cover: Provides protection at each end of a run. 2 per run required.
✔ Collector: Conducts the power from the electrified bar to the motors that are used to
power the crane, hoist, etc.
I NSUL-8 SAFE-LEC 2
5 Specifications may change without notice. All products F.O.B. Omaha, NE or Harlan, IA unless otherwise specified.
TECHNICAL DATA
FORMULA
Note: The value of D will vary dependent upon whether a
line is fed at one or several points. (See diagrams below)
I NSUL-8 SAFE-LEC 2
Specifications may change without notice. All products F.O.B. Omaha, NE or Harlan, IA unless otherwise specified. 6
GALVANIZED STEEL SYSTEMS
CONDUCTOR BAR
GALVANIZED STEEL
INSULATED CONDUCTOR BAR 60 AMP 100 AMP 125 AMP
LENGTH: 4.5 METERS (14' 9") INSULATED CONDUCTOR BAR Part No. Part No. Part No.
33mm + 2 33mm +2
(2.13")
54mm
(1.3") (1.3")
ISOLATION SECTION
LENGTH: 4.5 METERS (14' 9")
For use in indoor, dry, clean
conditions only.
4500mm
(14’8")
750mm (29.8") 750mm (29.5")
108mm
(4.25")
I NSUL-8 SAFE-LEC 2
7 Specifications may change without notice. All products F.O.B. Omaha, NE or Harlan, IA unless otherwise specified.
GALVANIZED STEEL SYSTEMS
SYSTEM COMPONENTS
31mm 121.4 mm
(1.22") (4.78")
(2 mm
")
66
.6
(1.69")
43mm
18.4 mm
(0.72 )
22.2mm
(.76")
40 mm 230 mm
(1.57") (9.06")
31 mm 121.4 mm
(1.22") (4.78")
108 mm
(4.25")
43 mm
(1.69")
113mm 68mm
(4.45") (2.68")
I NSUL-8 SAFE-LEC 2
Specifications may change without notice. All products F.O.B. Omaha, NE or Harlan, IA unless otherwise specified. 8
COPPER SYSTEMS
CONDUCTOR BAR
COPPER
INSULATED 160 AMP 250 AMP 400 AMP
CONDUCTOR BAR INSULATED CONDUCTOR BAR Part No. Part No. Part No.
LENGTH: 4.5 METERS (14’ 9")
Standard Phase Cover (Orange) 310301 310401 310501
Standard Ground Cover (Green) 310302 310402 310502
Medium Heat Cover (Red) 310303 310403 310503
26.2 mm (1.03")
Weight (kg) 2.670 3.120 4.380
Weight (lb) 5.887 6.880 9.658
22.3 mm
(0.88")
33mm +2 33mm +2
(2.13")
54mm
(1.3") (1.3")
ISOLATION SECTION
LENGTH: 4.5 METERS (14’ 9")
For use in indoor, dry, clean condi-
tions only.
108mm
(4.25")
I NSUL-8 SAFE-LEC 2
9 Specifications may change without notice. All products F.O.B. Omaha, NE or Harlan, IA unless otherwise specified.
COPPER SYSTEMS
SYSTEM COMPONENTS
ISOLATION SPLICE JOINT COVER
ISO Splice Part No. Joint Cover Part No.
Copper 310972 Standard Phase 310850
Weight: 0.03 kg 0.07 lbs Standard Ground 310851
Med. Heat Phase 310855
Weight: 0.027kg (0.060lb)
(2 mm
")
66
.6
18.4 mm
(0.72 )
22.2mm
(.76") 31mm
(1.22") 121.4mm
(4.78")
(1.69")
43mm
40mm
(1.57") 230mm
(9.06")
108mm
(4.25")
68mm
(2.6")
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Specifications may change without notice. All products F.O.B. Omaha, NE or Harlan, IA unless otherwise specified. 10
ALUMINUM / STAINLESS STEEL SYSTEMS
CONDUCTOR BAR
ALUMINUM / STAINLESS STEEL
INSULATED
200 AMP 315 AMP 400 Amp
CONDUCTOR BAR INSULATED CONDUCTOR BAR Part No. Part No. Part No.
LENGTH: 4.5 METERS (14' 9")
Standard Phase Cover (Orange) 310601 310701 310501
Standard Ground Cover (Green) 310602 310702 310502
26.2mm (1.03") Medium Heat Cover (Red) 310603 310703 310503
Weight (kg) 2.100 2.300 4.380
Weight (lb) 4.631 5.072 9.658
INSULATED EXPANSION SECTION
22.3mm
(0.88")
Description Part No. Standard Ground Cover (Green) 310626 310726 310526
Aluminum 310874 ) Medium Heat Phase Cover (Red) 310627 310727 310527
.97"
Weight: 0.032kg (0.071lb) m (1 Weight (kg) 2.400 2.600 4.680
18
. 50m
(0. 2mm Weight (lb) 5.292 5.733 10.319
72
")
54mm (2.13")
33mm + 2 33mm + 2
(1.3") (1.3")
ISOLATION SECTION
LENGTH: 4.5 METERS (14’ 9")
For use in indoor, dry, clean
conditions only.
4500mm
750mm (29.8") (14’8") 750mm (29.5")
108mm
(4.25")
I NSUL-8 SAFE-LEC 2
11 Specifications may change without notice. All products F.O.B. Omaha, NE or Harlan, IA unless otherwise specified.
ALUMINUM / STAINLESS STEEL SYSTEMS
SYSTEM COMPONENTS
ISOLATION SPLICE POWERFEED and COVER
ISO Splice Part No. Up to 250 Amp Part No.
For Alu. / S.S. 301973 Standard 310910
Weight: 0.03 kg 0.07 lbs Medium Heat 310913
Up to 400 Amp Part No.
Standard 310912
Medium Heat 310915
Weight: 0.179kg (0.395lb)
18.4mm
(.72")
6")
(2.
22 mm
.2 66
(.7 mm 230mm
6") 40mm
(1.58") (9.06")
108mm
(4.25")
31mm 121.4 mm
(1.22") (4.78")
(1.69")
43mm
68mm
(2.68")
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Specifications may change without notice. All products F.O.B. Omaha, NE or Harlan, IA unless otherwise specified. 12
COMPONENTS COMMON TO ALL SYSTEMS
M ULTI-POLE HANGERS
Multiple runs can be installed smoothly and effortlessly with these single bolt, multi-pole hangers.
8mm
(0.32")
8mm
(0.32")
27.5mm
(1.08")
27.5mm
55mm (2.17")
(1.08")
27.6mm
(1.09")
27.6mm
(1.08")
8mm
(0.32")
8mm
(0.32")
27.5mm (1.08")
27.5mm
(1.08")
55mm (2.17")
27.6mm
(1.09")
29.8mm
72.8mm (1.17")
(2.87")
I NSUL-8 SAFE-LEC 2
13 Specifications may change without notice. All products F.O.B. Omaha, NE or Harlan, IA unless otherwise specified.
COMPONENTS COMMON TO ALL SYSTEMS
ANCHOR C LAMP
8 mm
8mm (0.32")
(0.32)
(1.18")
30mm
(1.10")
28mm
82.3mm (3.24")
59.3mm
(2.33")
Bolt size
M8 = 8mm (0.32")
32mm 32.2mm
(1.26") (1.27")
SINGLE-POLE HANGERS
SINGLE-POLE HANGER w/ INSULATOR SINGLE-POLE STAINLESS STEEL
Standard/Lateral Part No.
HANGER w/ INSULATOR
Black/Standard 310918 Standard/Lateral Part No.
Red/Med. Heat 310834 SS+ Insulator 310827
Weight: 0.120kg (0.265lb) Weight: 0.130kg (0.287lb)
8mm
(0.32") 8mm
(0.32”)
(1.18")
30mm
(1.18")
30mm
(2.95")
75mm
81.3mm
(3.2")
29.8mm
(1.17")
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Specifications may change without notice. All products F.O.B. Omaha, NE or Harlan, IA unless otherwise specified. 14
COMPONENTS COMMON TO ALL SYSTEMS
B RACKET SPACING
◗ Standard spacing = 1500 mm (59”)
◗ Lateral spacing = 1125 (44.3”)
WEB B RACKETS
STANDARD MOUNT
WEB BRACKET Standard Mount Part No. Standard Mount Part No.
457.2mm (18") 399449 260mm (10.23") 310984
Weight: 0.95kg (2.09lb) Weight: 0.540kg (1.191lb)
27.5mm
72mm (1.08") 139mm
Hole Diameter (2.84") (5.47")
10.31mm (0.41") TYP
457.2mm (18") 19mm
(1.58")
40mm
(0.75") 9mm
(0.35")
6.35mm (0.25") REF Hole Diameter 40mm
24.99mm (0.98") 9mm (0.35") TYP (1.58") 8mm 260mm (10.23")
150 mm
(0.32")
(5.9")
40.01mm (1.58") 25mm
(0.98")
45.01mm (1.77") 6mm
150mm
40mm
150mm
(5.9")
(0.24")
(5.9")
(1.58") 25mm
9mm (0.354") (0.98")
(1.77")
45mm
19.05mm (0.75") 38.1mm
(1.50") REF
21.49mm 145.01mm
(0.85") (5.71")
102.26mm TYP TYP
(4.03")
13.6mm
(0.54")
WEB BRACKET 44.5mm
(1.75") 43 mm
18mm (1.69”)
(0.72”) TYP
4.8mm
(0.188")
45mm
(1.75") 127mm (5”)
19 mm
(0.75")
B EAM C LAMP
8mm (0.32")
NOTE: Used with flange brackets on page 16.
Two (2) beam clamps required per bracket.
50mm (1.97")
78mm (3.07")
25mm
(0.98")
I NSUL-8 SAFE-LEC 2
15 Specifications may change without notice. All products F.O.B. Omaha, NE or Harlan, IA unless otherwise specified.
COMPONENTS COMMON TO ALL SYSTEMS
SINGLE-SIDED
BRACKET 402.5 mm (15.8”)
Beam Part No.
80-155mm 310980
Weight: 0.540kg (1.191lb) 25mm 54mm 27.5mm
(0.98") (2.13") (1.08")
Flange Width = 3.25"- 6"
45mm 40mm 72mm 139mm
(1.77") (1.57") (2.83") (5.47")
40mm
(1.58")
20mm
(0.79")
THREE HOLES DIA = 9mm (0.35") EACH
9mm
402.5mm (15.8") (0.35")
DOUBLE-SIDED
BRACKET 500 mm (19.69")
Beam Part No.
80-185mm 310981
Weight: 0.720kg (1.588lb)
Flange Width = 3.25"-7.25" 30mm
(1.18")
27.5mm 25mm 25mm 27.5mm
(1.08") (0.95") (0.95") (1.08")
139mm 72mm 72mm 139mm
(5.47”) (2.83") (2.83") (5.47")
(1.58")
40mm
TWO HOLES: DIA = 9mm (0.35") EACH
500 mm (21.85")
SINGLE-SIDED
BRACKET 555mm (21.85”)
Beam Part No.
170-305mm 310982
Weight: 0.740kg (1.632lb)
54mm
Flange Width = 6.5"-12" (2.13”)
27.5mm
25mm 25mm (1.08”)
(0.98”) 15mm (0.98”)
(0.59”)
72mm 72mm 139mm
(2.83”) (2.83”) (5.47”)
40 mm
(1.57”)
DOUBLE-SIDED
BRACKET 700 mm (27.6”)
Beam Part No.
191-305mm 310983 54mm
Weight: 0.880kg (1.940lb) (2.13")
27.5mm 25mm 25mm
Flange Width = 7.5"-12" (1.08") (0.98") 15mm (0.98")
139 mm 72mm (0.59") 72mm 139 mm
(5.47") (2.83") (2.83") (5.47")
(1.57")
40mm
I NSUL-8 SAFE-LEC 2
Specifications may change without notice. All products F.O.B. Omaha, NE or Harlan, IA unless otherwise specified. 16
50 AMP COLLECTOR
TYPE SI
50 AMP SHOE and HOLDER 50 Amp Shoe & Holder Part No.
Red (Phase) 310993
Green (Ground) 399357
Weight: 0.08 kgs (0.18 lbs)
51mm
(2")
108mm
(4.25")
I NSUL-8 SAFE-LEC 2
17 Specifications may change without notice. All products F.O.B. Omaha, NE or Harlan, IA unless otherwise specified.
50 AMP COLLECTOR B RACKETS
I NSUL-8 SAFE-LEC 2
Specifications may change without notice. All products F.O.B. Omaha, NE or Harlan, IA unless otherwise specified. 18
100 AMP COLLECTOR
TYPE DI
100 AMP Collector Part No. 100 AMP GROUND Ground Collector
w/ Deflector
Part No.
Red (Phase) 310990
COLLECTOR Green (Ground) 399355
COLLECTOR Green (Left) 399352
Green (Right) 399340
Weight: 0.800kg (1.764lb) w/ DEFLECTOR Weight: 0.85kg (1.884lb)
CONTACT SURFACE
80mm
SETTING HEIGHT
102mm (4.0")
❑
22.5mm
(0.88") COLLECTOR SHOWN IN WORKING POSITION
(IN CONTACT WITH CONDUCTOR BAR)
25mm
(0.98")
51mm
108 mm (2.0 ")
(4.25 ")
I NSUL-8 SAFE-LEC 2
19 Specifications may change without notice. All products F.O.B. Omaha, NE or Harlan, IA unless otherwise specified.
250 AMP COLLECTOR
250 AMP
5.1mm
(020") REF 70mm
Contact Surface (2.75")
44.58mm
(1.25")
127mm
(5") REF
197mm (7.75 )
76.2 mm (3 )
COLLECTOR BRACKETS 25mm Part No. Weight
THESE CAN BE USED WITH Single 310991 0.85 kg (1.88 lbs)
Double 310992 1.87 kg (4.13 lbs)
100 AMP AND 250 AMP
COLLECTORS
Length: 400mm (16”) long
Staff: 25mm (1”) square
I NSUL-8 SAFE-LEC 2
Specifications may change without notice. All products F.O.B. Omaha, NE or Harlan, IA unless otherwise specified. 20
OTHER COMPONENTS
TRANSFER CAP
8mm 8mm
(0.32") (0.32")
65.8mm
(3.38")
37.8mm (1.49")
Description Part No.
Transfer Cap 34956
Weight: 0.11kg (.24 lbs.)
33.2mm 97mm
(1.31") (3.82")
Bolt size M8 = 8mm (.32")
433mm
(17")
JOINT COMPOUND
Description Part No.
Joint Compound 15629
Weight: 0.225 kg (0.496 lbs) Required for aluminum/stainless steel
systems only.
Optimizes electrical connection.
Enough compound provided for
over 300 connections.
Supplied at no charge with each
aluminum/stainless steel system.
I NSUL-8 SAFE-LEC 2
21 Specifications may change without notice. All products F.O.B. Omaha, NE or Harlan, IA unless otherwise specified.
OTHER COMPONENTS
◗ Please consult Insul-8 for assistance in selecting a heater wire system for Safe-Lec 2 v-contact bar.
I NSUL-8 SAFE-LEC 2
Specifications may change without notice. All products F.O.B. Omaha, NE or Harlan, IA unless otherwise specified. 22
Solutions from a Single Source
ISO 9001 Certified
Distributed By:
SFL2001 11/99
JMK/OP