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GAs Turbine
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2 3
Principle of the technique One-dimensional analysis
In general, a fine-wire thermocouple immersed to a fluid could The diameter of a fine-wire thermocouple is so small that the
be regarded as a lumped body system due to its tiny size. Thus heat transfer during heating and cooling could be analyzed by
the thermal balance of the thermocouple is merely given by a transient one-dimensional analysis. In the formulation, the
heating by the electric current can be replaced by a heat source
dTi and the convective cooling by a heat sink. The model for the
To~-Tj-=z d~- (1) analysis of the thermocouple wire is shown in Fig. 1. It is
assumed that the two materials are not mixed but contact each
where Tj is the thermocouple junction temperature and Too is other at the interface in the junction.
the surrounding fluid temperature. In temperature measure- Ignoring the radiation exchange between the wire and the
ments with thermocouples, the junction temperature Tj is surrounding, the energy balance equation is given by
obtained. The characteristic time constant is defined as
?T ~2T 4
pc-~ = k ~x2 +-~ h ( T oo-- T) + ~ I g r (4a)
pVc
= - - (2)
hA~ Tlt=o=Ti, ~T/~xIx=_LorL=O (4b)
where c, p, V, andAs are effective specific heat, density, volume, where k is thermal conductivity, D is diameter, I is current
and surface area of the thermocouple junction respectively, passing through the wire during pulsing, and r is resistance per
and h is the convective heat transfer coefficient. Here, unit length. Its solution can be obtained by a numerical
"effective" implies that not only properties of junction but also method if the physical and geometrical properties of the wire
those of leads in the vicinity of the junction are considered, and h are known. Because a thermocouple consists of two
If the physical properties of the thermocouple and the fluid different metallic wires and the diameter of its welded tip is
are kept constant regardless of temperature, the time constant generally greater than the wire diameter, the physical and
is determined by h only. The convection coefficient h depends geometric properties of the wire are given by functions of x. In
on the flow condition and the thermophysical properties of the addition, the equivalent values to satisfy the energy balance of
fluid. From Eq. (1), if Too and Tj are known, the instantaneous the control volume are taken as physical properties at the
T= h Interface voltage of 12 V is imposed on the thermocouple and the wire is
6x Node
pulsed for 15 ms. As shown in the figure, the temperature
strongly depends on the material of the wire during and just
after pulsing the wire. The temperature of the constantan
increases rapidly during pulsing and decays immediately after
Ifv I r'.,-~-,-.,~
|
'1 t }}
nl i
Material1
L I
~I IU TI M aterial2
-'~'-'~
"}} I,
~'~
,
] pulsing. On the other hand, the temperature of the copper rises
\ ', !l! : . slowly compared with that of the constantan during pulsing,
Control ~ u n c t ~ o n and the temperature rise continues for a short period after
volume ~ x
termination of the pulsing which is usually called overshoot.
2L The temperature of the copper wire is almost uniform along
the wire and overlaps that of the junction. These phenomena
382 Fig. 1. Analysis model for a welded thermocouple are caused by the differences of the properties between copper
and constantan. The values of density and specific heat of the
two wires are nearly equal. On the contrary, the resistance of
250 constantan is much larger than that of copper by about 30
x, material
times and the thermal conductivity of copper is 16 times of that
200 . . . . 0.2mm, Cu of constantan. The differences of the thermophysical proper-
i. Pulsing
duration ...... 0.1 mm, Cu ties explain the rapid rise of the constantan temperature during
\
Junction the pulsing, and the heat conduction from constantan to
150
(...) 0.1mm, Co
0.2mm, Co copper due to the large gap of the temperatures between the
~- 100 two wires brings about the overshoot in the copper and the
junction just after termination of the pulsing. Since the tem-
50
perature measured by a thermocouple indicates the tempera-
ture of the junction (interface) and the junction temperature
also shows an overshoot, it seems very difficult to calculate
0
0 100 200 300 400 the time constant directly from the slope of the junction
t (ms) temperature. Lockwood and Moneib (1981) employed an
on-line pulsing technique but the effect of the overshoot was
Fig. 2. Temperature history at various positions near the ther- not severe because their thermocouple was S-type (plati-
mocouple junction in an isothermal stagnant air (analysis) - the
num/platinum-10% rhodium) which is commonly used for
temperatures of -0.2 mm, Cu; -0.1 mm, Cu; and the junction
overlap and they are not distinguished in the figure the measurement of hot gas temperatures. The physical
properties of platinum 10% rhodium including the resistance
are not so different from those of the pure platinum (Ra~njevic'
interface. Thus we can also consider the sharp changes of the 1987) and the pulsing duration selected by them is very long
properties at the interface. Although a 2- or 3-dimensional (500 ms) compared with this work. Hence the overshoot hardly
modelling of the junction could provide more precise results, appears in the junction temperature, and the time constant
the simple 1-dimensional analysis is more useful in view of an could be obtained without great difficulty. The long duration of
engineering application because the aim of this analysis is to pulsing tends to diminish the overshoot, but it causes another
investigate the internal heating technique qualitatively. The problem which will be explained in the next section.
implicit finite-difference scheme is employed in this analysis. To examine the applicability of the internal heating tech-
The correlation used to determine the heat transfer coefficient nique to a T-type thermocouple, the time constant obtained
is the following relationship proposed by Collis and Williams from the slope of junction temperature in Fig. 2 was drawn in
(1959): Fig. 3. The calculated time constant shows a peak at the initial
stage and converges to an asymptotic value after a short lapse
of time. In the same figure, the time constant of 83 ms is also
h D 0.24+0.56 (5) drawn, which can be calculated easily without internal heating
or pulsing for a given initial uniform temperature. This is
Here, u is the velocity of the stream and v is dynamic viscosity similar to an external heating method like laser heating
of the fluid. Although it has been established for steady-state technique. If the temperature history of the wire showed no
transfers, it has been frequently employed for pulsed-wire overshoot, the two time constants would be the same from the
techniques (Bradbury and Castro 1971; Mathioulakis et al. very beginning. Comparing Fig. 3 with Fig. 2, we can find that
1994). the time constant of the wire with internal heating begins to
The temperature variation of a T-type thermocouple wire approach an asymptotic value when the temperature difference
was examined through this analysis. The T-type thermocouple in the wire disappears. This indicates that the time constant
is composed of a copper and a constantan wire and commonly can be obtained by Eq. (3) so long as a finite time is allowed for
used in the range of -100~240~ The diameter of the the wire to reach a uniform state even if the overshoot appears
examined wire is 25 gm and the junction size is assumed to be in the temperature of the wire just after pulsing. The finite time
twice of the wire diameter. needed for the equilibrium is dependent on the type of the
The solution of Eq. (2) is given in Fig. 2. It shows the history thermocouple and the heat transfer coefficient. The finite time
of the temperature at various locations near the junction. The needed for a uniform state of the wire can be estimated with the
250 70
g4o
100
50
\
-z=83ma--
b~
30
20
\ J
/ \ J
/
10 383
00 1 O0 200 300 400 500 0 n/2 n 3n/2 2n
t (ms) Phase angle
Fig. 3. Comparison of the time constant calculated from time de- Fig. 4. Variation of instantaneous time constant over a period in an
rivative of the junction temperature after pulsing with that in case of oscillating flow of 120 rpm (analysis)
uniform initial temperature and no pulsing (analysis)
110
aid of an analytic solution (Carslaw and Jaeger 1959) for two
m T ~
f
semi-infinite solids in which the initial temperature distribu- 100
tion is given by a step function and convection loss is ignored. Tj
Applying the existing solution of the temperature as a function 90
of time and location, it is easy to derive the time needed to
reduce the temperature difference between two positions near v
p-
8o f
the junction. It turns out to be
70 i
~k2x//~l+k,x~22)
tcoc- _ _
(6) 6O
with x in Fig. 4
o Compensated
with average -c
where k and ~ are thermal conductivity and thermal diffusivity 5O i
0 ~/2 n 3n/2 2~
of each substance, respectively. The constant of proportionality Phase angle
depends on the temperature difference and the distance across
the junction. In the case of the present problem, tc ~ 70 ms is Fig. 5. Comparison of the surrounding temperature with the
obtained for the temperature difference to be 10 % of the initial compensated result of junction temperature by using the time
between + 0.1 mm. If the convective heat transfer from the constant in Fig. 4 under the same flow condition as for Fig. 4 (analysis)
solids is included in the analysis, the time is rather shortened.
For a verification of the present method in unsteady flows,
the variation of the time constant in an oscillating flow was speed of the surrounding flow is zero, i.e. at the phase angles
0 and n, and it has a minimum value at the highest speed.
obtained by this analysis in case that the surrounding temp-
erature is fixed. The velocity of the surrounding fluid was For the validation of the present technique, it is essential
to examine whether the surrounding temperature can be
given by
calculated from the junction temperature by using Eq. (1)
u = ua sin cot (7) when the surrounding temperature varies periodically under
the same flow condition. Figure 5 can provide the reply to this
where co is angular velocity and ua is amplitude of u. In an question. In this figure, the solid line represents the arbitrarily
oscillating flow, the flow changes its direction periodically and given surrounding temperature as a function of phase angle,
the time-mean velocity is 0. Because the flow condition of the and the dashed line is the corresponding junction temperature
oscillating flow varies periodically in time, the time constant is obtained by Eq. (4) without the term of current heating. The
also a periodic function of time. However, if the oscillating solid circles denote the compensated temperatures with the aid
period is longer than the decaying time for pulsing, it is of the time constant in Fig. 4. It is found that the compensated
difficult to obtain the entire variation of the time constant over results coincide with the surrounding temperature. Although
the full period since the time derivative of the junction temp- the time constant in Fig. 4 was obtained under a condition of
erature becomes negligible before the oscillating period is a fixed surrounding temperature, it can be also applied to the
completed. Therefore, several calculations, each of which starts case that the surrounding temperature fluctuates with time.
at a different phase angle are necessary and the results should Accordingly, this figure may be an evidence to confirm the
be combined. Figure 4 shows the instantaneous time constant validity of this method. On the other hand, the open circles in
obtained by 10 individual calculations when the oscillation Fig. 5 indicate the temperature compensated with the average
frequency is 120 rpm (2 Hz) and u,=2.04. Equation (3) value of the time constant in Fig. 4. It is shown that this
together with Eq. (5) were utilized to calculate the time con- compensated result does not follow exactly the surrounding
stant. It can be seen that the time constant has a peak when the temperature variation.
10o The heating current is supplied by a variable-voltage DC power
supply and it is switched on and offby a SSR (solid state relay)
Dj / D 9 ,,//
o 1.0 " operated by the signal from the digital output in the personal
50-- computer. DC is used for heating in this work. The heating
9
m
2.0
3.0
f
current and the data acquisition are externally triggered by
/
Z a signal from the rotary encoder attached to the crank shaft
when the thermocouple is immersed to the oscillating flow. If
10
/ a trigger signal is generated, the digital signal from the digital
output switches the SSR on during a given pulsing duration so
that the heating current passes through the thermocouple and
then the data acquisition is done by the A/D converter. A few
384 5 milliseconds delay (1 ~ 5 ms) between the termination of
10 20 30 40 50 60
D(#m) the pulsing and the start of sampling is necessary to avoid
chattering noise associated with the termination of the heating
Fig. 6. Effect of the wire diameter and the junction size on the time current. On the contrary, in case of pulsing with AC, the
constant of T-type thermocouple in air stream of u = 1 m/s (analysis) chattering noise is reduced but it has disadvantages since it is
difficult to separate the temperature signal from the heating
current, and a more complicate instrumental system is re-
External trigger quired. The A/D converter is saturated during pulsing. Its
Co sampling rate is 1 kHz. The heating voltage and duration are
chosen according to the surrounding conditions.
Thermocouple 4.2
tip
Time constant in a stagnant air
Prior to the measurement of the instantaneous time constant,
Variable voltage the time constant in the stagnant air was measured. Figure 8
DC power supply
shows the temperature variations of the thermocouple junc-
,gger tion after pulsing for three runs with various voltages and
signal durations. The trend of each case on the whole is similar to
P
90
"-1~80~ 80 ~ . . . . . . . . . . -T-............... r~'~
~" ................-7[................
I
80
70 .................................. ~..................................... ~ ............................ ~ ...................................
70
~- 60 -~ ....................~-...................... ~--.~.............~......................
60
60~) ,50 '~"'~1 O0
50 50 ........................].....................................................]..................................
~ 7V-2OOms
40 ....... 10V-40ms 4O
9 14V2-0m~,_=,~=__. s
3O 30 . . . . 385
2O I I - I ....... V .......
200 400 600 800 1000 20 l
t (ms) 0 ~/2 ~ 3~/2 2~
Phase angle
Fig. 8. Temperature variations of the thermocouple junction in
stagnant air after pulsing for three different applied voltages and pulse Fig. 10. Instantaneous time constant of 25 ~tm T-type thermocouple
durations (experiment) over a period in an oscillating flow of 139 rpm (experiment)
I ~
....
.. ........
%
~ ................................
i oj
.o in an oscillating or pulsating flow.
386
I I I
References
0 ~/2 rc 3~/2 2~ Ballantyne A; Moss JB (1977) Fine wire thermocouple measurements
Phase angle of fluctuating temperature. Combust Sci Tech 17:63-72
Bradbury LJS; Castro IP (1971) A pulsed-wire technique for velocity
Fig. 11. Measured temperature of an oscillating flow and the result of measurements in highly turbulent flows. J Fluid Mech 49:657-691
calibration by using the time constant in Fig. 10 (experiment) Cambray P (1986) Measuring thermocouple time constants: A new
method. Combust Sci Tech 45:221-224
Carslaw HS; Jaeger JC (1959) Conduction of heat in solids, 2nd ed.,
Chap. 2. London: Oxford University Press
Figure 11 shows the temperature variation measured by the Collis DC; Williams NJ (1959) Two-dimensional convection from
thermocouple and its calibrated result by the time constant in heated wires at low Reynolds numbers. J Fluid Mech 6:357-384
Fig. 10 over a period when the fluid temperature changes in Katsuki M; Mizutani Y; Matsumoto Y (1987) An improved ther-
time and the flow condition is the same as the measurement mocouple technique for measurement of fluctuating temperatures
described above. Equation (1) is used in the calibration. In this in flames. Combust Flame 67:27-36
figure, the solid line is the result compensated with the fluc- Lockwood FC; Moneib HA (1981) A new on-line pulsing technique for
response measurements of thermocouple wires. Combust Sci. Tech
tuating time constant in Fig. 10, and the dashed line indicates 26:177-181
the result with the average value of the time constant. Mathiottlakis E; Grignon M; Poloniecld JG (1994) A pulsed-wire
technique for velocity and temperature measurements in natural
5 convection flows. Exp Fluids 18:82-86
Concluding remarks Ra~,njevic' K (1987) Handbook of thermodynamic tables and charts.
A method has been developed to determine the instantaneous Washington DC: Hemisphere Publishing
time constant of a thermocouple in a transient flow. Analysis Talby R; Anselmet F; Fulachier L (1990) Temperature fluctuation
measurements with fine thermocouples. Exp Fluids 9:115-118
and experiment were performed to derive the necessary Tanaka M; Yamashita I; Chisaka F (1990) Flow and heat transfer
working equations and to verify them. characteristics of the Stirling engine regenerator in an oscillating
In this method, a thermocouple wire is pulsed with an flow. JSME Int J II 33:283389
electric current, and then its cooling history in a stream to be Simon TW; Seume JR (1988) A survey of oscillating flow in Stifling
investigated is sampled. The surrounding temperature is kept engine heat exchangers. NASA CR-182108