L T P C

19UME407 DESIGN LABORATORY

0 0 3 1.5
OBJECTIVES :
 To impart practical knowledge on experimentally test the tension, shear, torsion,
deflection and hardness for different materials.
 To realize how certain measuring devices are used for dynamic testing.
 To demonstrate about the structure of metals and alloys using metallurgical microscope.

List of Experiments:
1. Tension test on a mild steel rod.
2. Double shear test on Mild steel specimen.
3. Torsion test on mild steel rod.
4. Impact test on metal specimen.
5. Testing on helical springs.
6. Determination of mass moment of inertia using connecting rod and flywheel.
7. Determination of mass moment of inertia using bifilar suspension.
8. Determine the characterization of Watt governor and Porter governor.
9. Determination of gyroscopic couple.
10. Draw the micro structure and identify the different cast iron (Gray CI, Spheroidal
Graphite CI, malleable CI) using Metallurgical Microscope
11. Draw the micro structure and Identify the AI and Cu alloys using Metallurgical
Microscope
12. Find the hardness value of the given various treated and untreated steels.
13. Study of ASTM Standards for Tensile, Flexural, Impact Testing Specimen
Dimensions.
A minimum of nine experiments shall be offered
TOTAL: 45 PERIODS
 COURSE OUTCOMES:
1. Determine the young’s modulus, shear strength and impact strength for the given mild
steel specimen by performing tensile test, shear test and impact test. (Apply)
2. Determine the modulus of rigidity of the given material using torsion testing and
spring testing machine. (Apply)
3. Apply the knowledge of dynamics principles to find the moment of inertia for given
object using oscillation method. (Apply)
4. Conduct experiments to analyze the sensitiveness of the governors and effect of the
Gyroscopic Couple. (Analyze)
5. Identify the microstructures of various metal specimens. (Apply)
6. Determine the hardness value for various treated and untreated steels. (Apply)

EQUIPMENT REQUIREMENT

Quantity
Sl. No. Name of the equipment
required
1. Universal Tensile Testing machine with double 1 No.
2. Shear attachment – 40 Ton Capacity 1 No.
3. Torsion Testing Machine (60 NM Capacity). 1 No.
4. Impact Testing Machine (300 J Capacity). 1 No.
5. Spring Testing Machine for tensile and compressive loads (2500 N) 1 No.
6. Muffle Furnace (800 °C) 1 No.
7. Motorized gyroscope 1 No.
8. Governor apparatus 1 No.
9. Compound pendulum attachment with flywheel & connecting rod 1 No.
10. Vibration test facilities apparatus. 1 No.
11. LYZER Trinocular Co-Axial Metallurgical Microscope LT-22C With
1 No.
Metallographic Software With 2 MP USB Video Eye piece.
12. KRISH Abrasive Cut Off Machine Open type 1 No.
13. KRISH Lineisher polisher model:KMT-02 1 No.
14. High Temperature Tubular furnance-1600 o C 1 No.
15. Speciman mounting press 1 No.
16. Jominy End Quench apparatus 1 No.
 COURSE ARTICULATION MATRIX:

CO/PO/PEO MAPPING

POs PSO
CO PEO
1 2 3 4 5 6 7 8 9 10 11 12 1 2
CO.1 I,II 3 3 2 2 2 3 3 3

CO.2 I,II 3 2 3 2 2 2 3 3 3

CO.3 I,II 3 2 3 3 2 2 3 3 3

CO.4 I,II 3 2 3 2 3 2 3

CO.5 II,III 3 2 3 3 2

CO.6 I,II 2 2 2 3 3 2

POs PSO
Subject PEO
1 2 3 4 5 6 7 8 9 10 11 12 1 2

19UME407 I,II,III 3 3 3 3 2 2 3 3 3

Ref: 3 - Strong 2 - Medium 1 - Weak