COMMENTS RESOLUTION SHEET

PROJECT MRPL-THANNIRBHAVI-30 MLD SWRO

CLIENT M/S. MANGALORE REFINERY AND PETRO-CHEMICAL LIMITED

REVISION NO. 1

TITLE MOTOR DATASHEET FOR TRAVELLING WATER SCREEN

Sl. No. M/S MRPL COMMENTS JASH REPLY DATED 02.09.2019 Wabag Reply

1 Include tag no( FD3902AB) of the motor. Noted, Please refer revised documents. Point Closed.

2 Include the no of poles. Noted, Please refer revised documents. Point Closed.

Frequency Variation shall be + 3% -5 %.

3 Voltage and frequency variation shall be mentioned. Noted, Please refer revised documents. Please update in datasheet.

a)Insulation class / Winding temperature rise

shall be F/B.
mention the following b)IP66 accepted.
a) temp class D) Point Closed.
4 b) Enclosure type Noted, Please refer revised documents.
c) Temp class.
d) Method the cooling.

The selected drive unit (S97R57DRN80M4; 0,75kW) has service

factor 0.9 But the torque moment 4700 Nm and 1.2 RPM. The max
expected required torque at max possible weight of screenings 17kg
per each upgoing filter step is 3586Nm. So if we take 4700 x
0.9=4230 Nm and this one is still 644Nm above the max required
(cca 18 % reserve).
So from design aspects this drive unit even with 0,9 safety factor
suits our project.
5 Service factor shall be 1 as per contract.
B) If we wish to have safety factor = 1 (S97R57DRN80M4; 0,75kW)
than RPM is 1.4 (cca 17% faster speed) and torque moment is
4120Nm (which is less than 4700*0,9=4230Nm at A case)
C) If you wish to have safety factor > 1 (S97R57DRN80MK4;
0.55kW), service factor 1.05, than RPM is 1 (cca 20% slower speed)
and torque moment is 3920Nm (which is less than
4700*0.9=4230Nm at A case).

6 For comments Ref. attachment - 01 Noted, Please refer revised documents.

7 Total Ration ?? Please refer revised documents.

8
Bearing DE/ODE type of lubrication whether re lubrication Noted, Please refer revised documents
should be possible as contract.

9 FG Noted, Please refer revised documents

Type of starting.The motor external and internal parts

including motor frame, end brackets, fan cover and terminal
10 box shall be painted or otherwise made corrosion resisting so Noted.
as to withstand the climatic and installation condition
specified. Vendor to confirm.

11 Variation of voltage and frequency shall be mentioned. Noted, Please refer revised documents.

12
Only 415V shall be supplied from WABAG end. Other voltage 415 V required for Motor and 230 V single phase required for space
shall be internally derived. heater.

13 F (Temp. rise limited to class 'B') Noted, Please refer revised documents.
 This is an outdoor application and hence IP 66 Protection is a must
14 Motor enclosure IP55 and better than IP 55

Painting shall be carried out by an approved process. Pr-

treatment shall conform to applicable standard. The
equipment shall be subject to a coat of red oxide primer 1 x Dip Primer, 2 x Two -pack epoxy base layer, 2 X Two-Pack top
15 paint. All inside and outside surface shall be painted with coat. NDFT (nominal dry film thickness) is 320. This is as per DIN EN
epoxy based paint. The final thickness of paint film on steel ISO 12 944 -2
shall not be less than 100 microns. Finish shade shall be 631
of IS: 5 (smoke grey).

Terminal Box shall fulfill all the highlighted point of

16
attachment-01.Vendor to provide, GA,Wiring Drawing curve Please refer separate CRS Sheet for the Attachment 01
details etc.

17
The frame of the motor shall be provide with two separate Noted and Confirmed.
and distinct grounding pads with complete other asseccories.

18
Sound Pressure Level(dB) shall be mentioned and shall be in As per IEC 60034-9
accordance to IS 12065

19 Mention the temperature class. F

20
Mention the value of current in Amps at start,100%load,75% 1.69 A at 100 % , 1.44 A at 75 % ,1.26 A at 50% . All currents at 415 V
load &50%load. Y,50 Hz connection.

Normal direction of rotation shall be clearly indicated by

21
arrow at the non-driving side. This is bidirectional feared motor and hence making is not required.

22 Mention the value of PF during staring condition. 0.74 assuming 100 % Load.

23
Terminal Box position shall be at the top. Also all highlighted Noted. Please refer revised datasheet.
points in attachment 01 shall be fulfilled

Motor shall be designed for following starting requirement.

a) 2 nos of consecutive hot start with inital temperature of
24
motor at full load operating level. Noted. Please refer revised datasheet.
b)3 nos of consective cold start with inital temperature of
motor at ambient temperature

25
Maxmimum and minimum torque and speed at minimum Motor fitted with gear unit and hence this data may not be relevant
torque shall be mentioned. to us.

Following Curve Shall be provided:

a) Load Curve Load curves are attached. There is no curve called starting curve but
26 we understand that this should be torque speed curve. The same is
b) Starting Curve attached.

Terminal Box Details are required and the additional

27 requirement is pg. 2 highlight attachemet-01 Please refer separate CRS Sheet for the Attachment 01
 COMMENTS RESOLUTION SHEET

PROJECT MRPL-THANNIRBHAVI-30 MLD SWRO

CLIENT M/S. MANGALORE REFINERY AND PETRO-CHEMICAL LIMITED

REVISION NO. 1

TITLE CRS for ANNEXURE-1

Sl. No. M/S MRPL COMMENTS

6
7

10

11
ESOLUTION SHEET

NNIRBHAVI-30 MLD SWRO

NERY AND PETRO-CHEMICAL LIMITED

RS for ANNEXURE-1

JASH REPLY DATED 02.09.2019 Wabag Reply

Justification required with

proper documentation
required and the shall be
taken up to consultant/client
for further approval.
Motor will have 2RS bearings on DE and NDE side

point closed.
OK. Noted

Not applicable since it is for MV motors. We are supplying LV motor

point closed.

Motor is bidirectional and no such marking would be required on

NDE side.

Not applicable for SEW

point closed.
There is no separate TB for space heater. It will be available in the
same TB as motor power connections
There is no separate TB for temperature detector (SEW provides point closed.
thermostat in the motor). It will be available in the same TB as motor
power connections.

Not applicable for SEW

noted

OK will be added in the datasheet

noted

Noise level as per IEC 60034-9 and vibration level as per IEC 60034-14

Motor nameplates will not have wiring diagram connections. The

connection document will be enclosed inside the terminal box. Motor
nameplate will have BIS marking.