PROJECT / PT.

KS HSM #2 Project

OWNER / PT.KRAKATAU STEEL

CONSULTANT / PT.SIKO TECHNO

CONTRACTOR / PT. KE & SMS group

Ref.No. : KS-NCR-

Non-Conformance Report Rev. : 0

Form ID. : NCR

HSM #2 Reheating Furnace Refractory Work at

Opened Date: 05 04 2019 Location Roof
1. Cause and Description (see the picture attached)

1. Almost all roof in reheating furnace have cracks or spallings on refractory works (unfired zone until soaking zone).

2. Cracks or Spallings not only occur in refractory zone which exposed to water, but also in zones that are not exposed to water.

3. Severe cracks have gaps that range around 8-15mm, there are even some cracks or spalling that penetrate to the outer layer of the reheating furnace

2. Corrective Action Request (CAR)

1. SMS shall provide repairing procedure for all refractory which has small spalling. For severe spalling, Contractor have to dismantle the refractory and replace it with a
new one.

2. QC from PTKE should proactive to monitor and check refractory quality on furnace!

Checked by Position Full Name Signature Time & Date

Contractor

Consultant

Owner Taufik Ramuli / Yudhi 5-Apr-19

3. Corrective Action Plan (CAP)

Checked by Position Full Name Signature Time & Date

Contractor

Consultant

Owner

4. Completion Notice

Checked by Position Full Name Signature Time & Date

Contractor

Consultant

Owner
NCR
Attachment :
Fig. 1. Actual condition regarding roof refractory on reheating furnace which are not exposed
to the water (Soaking Zone)
Outer layer
 Inner Layer

Fig. 2. Actual condition regarding roof refractory on reheating furnace which are not exposed
to the water (Unfired Zone) Severe area
Inner Layer

Penetrate Penetrate
 Penetrate Penetrate

Penetrate

Penetrate

Outer layer