DCS500B Abb PDF

DCS Thyristor Power Converters
for DC drive systems

25 to 5200 A
Technical Data DCS 400
DCS 500B
DCS 600
DCF 500B
DCF 600
III i
3ADW000165R0201_Technical_Data_e_b
How to use the DCS Documentation System
The matrix below indicates all available product documentation and its corresponding order numbers on its left columns as well as all existing
DC Drive systems on its top rows. System descriptions, Technical data and Operating instructions (as far as they are available for the
corresponding drive) are the basic documents and will be delivered together with each drive. All other documentation has to be ordered
separately.
DC drive systems System Drive Standard Drive Rebuild
Cubicle Module Cubicle Module
DCS/DCF 600 MultiDrive

DCS 600 CraneDrive
DCS 500 Easy Drive

DCS 400 Easy Drive
DCA 500 / DCA 520
DCS/DCF 500B
DCA 600
DCA 620
DCS 400
DCE 400
DCR
Product documentation
System description Language Volume
3ADW000066 EN, DE,FR II D x x x
3ADW000072 EN, DE II F x x x
3ADW000121 ➀ EN II F1 x x
3ADW000095 (Manual) ➁ EN,DE,FR,IT,SP II K x x x
3ADW000139 EN II F x x
3ADW000071 (Flyer) EN, DE x
3ADW000152 EN, DE,FR,IT,SP x
3ADW000173 (Flyer) EN x
Technical Data Language Volume

3ADW000165 EN III x x x
Operating Instructions Language Volume

3ADW000055 EN,DE,FR,SP IV A x x x
3ADW000080 EN, DE IV F x x x
3ADW000091 (Installation) EN, DE IV F1 x x x x
available only for: DCS 500B / 600 drive systems

Software description Language Volume
3ADW000078 EN V D1 x x x
3ADW000076 EN VF x x x
3AST000953 ➂ EN x x
Tools Language Volume

3AFE61178775 CMT/DCS500 EN - x x x
EN 5926915-1 GAD EN - x x x
3ADW000048 (Application blocks) EN V A2 x x x
3AFY61296123 Drive Window EN - x x x x
Service Instructions Language Volume

3ADW000093 EN, DE VI A x x x x x x x
3ADW000131 EN VI K x x x
Fieldbus Language Volume

3ADW000086 EN - x x x
3ADW000097 EN - x x x x
Others Language Volume

3ADW000115 12-Pulse operation EN VIII F2 x x
3ADW000092 Rebuild manual EN XI H1 x
3ADW000128 Paralleling DCS Conv. EN VIII D1 x x x x
3ADW000040 12-Puls operation EN, DE VIII A2 x x
Status: 25.March.2002
➀ Covers information of Technical data

➁ Covers information of Technical data, Operating Instructions, Software Description
➂ Covers information of Operating Instructions, Software Description
III ii
Contents
III TECHNICAL DATA

We recommend to use both, SYSTEM
1 Quick Guide ..................................................................... III 1-1
1.1 DCS 500B (Armature) ............................................................................ III 1-2 DESCRIPTION plus TECHNICAL DATA at the
1.2 DCF 500B (Excitation) ........................................................................... III 1-3 same time in case you are planning
1.3 DCS 600 (Armature) .............................................................................. III 1-4
1.4 DCF 600 (Excitation) .............................................................................. III 1-5 and engineering your drive.
1.5 DCS 400 (Armature and Excitation) ....................................................... III 1-6
2 Converter modules ......................................................... III 2-1 You will find all necessary technical
2.1 Dimensions .............................................................................................. III 2-2 information in there to solve your
2.2 Fuses - installed inside the converter (Size A5, A6, A7) ....................... III 2-11
2.3 Cross-sectional areas - Tightening torques ........................................... III 2-12 problem.
2.4 Power losses .......................................................................................... III 2-13
2.5 Power section cooling ............................................................................ III 2-14
3 Control boards ................................................................ III 3-1

3.1 SDCS-CON-2 ......................................................................................... III 3-1
4 Power supply board ....................................................... III 4-1

4.1 SDCS-POW-1 .......................................................................................... III 4-1
5 Power interface boards .................................................. III 5-1

5.1 Power interface board SDCS-PIN-1x .................................................... III 5-1
5.2 Power interface board SDCS-PIN-20x/SDCS-PIN-20xB ...................... III 5-2
5.3 Galvanic isolation - T90, A92 ................................................................. III 5-5
5.4 Power interface (SDCS-PIN-41 / SDCS-PIN-48 / SDCS-PIN-5x) ......... III 5-9
5.5 Zero current detection SDCS-CZD-01 ................................................. III 5-13
5.6 Power signal measuring board SDCS-MP-1 ....................................... III 5-14
6 Digital and analogue I/O boards .................................... III 6-1

6.1 Digital I/O board SDCS-IOB-2 ............................................................... III 6-2
6.2 Analogue I/O board SDCS-IOB-3 .......................................................... III 6-4
6.3 Extension bord SDCS-IOE-1 ................................................................. III 6-8
7 Communication boards .................................................. III 7-1

7.1 Communication board SDCS-COM-5 .................................................... III 7-1
7.2 Control and communication board SDCS-AMC-DC .............................. III 7-2
7.3 DDCS Branchning unit NDBU-95 .......................................................... III 7-6
8 Field exciters .................................................................. III 8-1

8.1 SDCS-FEX-1 (internal) ........................................................................... III 8-1
8.2 SDCS-FEX-2 / SDCS-FEX-2 (internal) .................................................. III 8-2
8.3 DCF503A-0050 and DCF504A-0050 (external) .................................... III 8-4
8.4 DCF505 / DCF506 Overvoltage protection ............................................ III 8-9
9 Accesories ...................................................................... III 9-1

9.1 Accessories - Power circuit .................................................................... III 9-1
9.2 Accessories - Field ................................................................................. III 9-6
9.3 Fan, electronics ...................................................................................... III 9-7
9.4 Residual current detection ..................................................................... III 9-8
9.5 EMC Filters ........................................................................................... III 9-10
Appendix A ..........................................................................III A-1

Optical cables ................................................................................................ III A-1
III iii
III iv
1 Quick Guide
General remarks
The term “DCS thyristor power converter” is a general designation for basic DC converters from ABB. This term
can be found in many parts of the relevant documentation. The precise product name in accordance with the
brief descriptions given below characterizes a specific unit.
Brief description of DCS 500B

The DCS 500B unit range is an enhancement developed from the DCS 500 range.
The DCS 500B is an armature converter with the following standard features:
• Design and commissioning tools • Monitoring functions • Communication via databus • Human-machine
interface • More than 300 additional functions blocks programmable under Win-
dows • Graphical Application Designer • Plain text display • FOR HIGH POWER
Brief description of DCF 500B

With software release 21.232 or higher DCS 500B has a '3-phase field exciter mode'. A DCF 500B is a three-
phase field exciter based on the programmable DCS 500B software and the SDCS-CON-2 control board.
The interface board PIN-1x is modified; - an overvoltage protection unit DCF 505/506 is required.
Brief description of DCS 600

The DCS 600 converter family is based on the hardware developed for the DCS 500B type.
Instead of a COM-x board, the SDCS_AMC_DC board is used. PC tools will be connected there, as well as
the APC (Application controller), if the APC is used as a PLC. If a different PLC is used, separate adapter
modules are needed. They must be connected to the AMC-DC board, too. The software code always begins
with S15.xxx for MultiDrive or S18.xxx for Crane drives.
Brief description of DCF 600

The DCF 600 unit range is intended to be used for supplying motor fields and is based on the hardware and
system configuration of the DCS 600 unit. The software is identical to the DCS 600 software. Similar to DCF
500B units the DCF 505/506 overvoltage protection unit is required. The same modification is applied to the
PIN-1x board, compared to DCF 500B.
Brief description of DCS 400

The DCS 400 is the smallest drive in its class. The compact design has been partly achieved by a fully integrated
field exciter based on IGBT technology. A commissioning wizard - available on the control panel and the PC
tool - makes start-up of the drive easy. In addition, the DCS 400 contains application macros.
III 1-1
≤ 1000V
EMC filter
Earth-fault monitor
≤ 690V
PC + F2 Q1 F3
CMT/DCS500 F1
T2 T3
K3
SNAT 6xx K1 Power
9.3
III 1-2
supply
1.1 DCS 500B (Armature)
L1 K5 *
L3
9.1 9.2
optical fibre
DCS 50.B....-.1-21.....
COM 5 CON 2 POW 1 8.3 8.4
7.1 X11: 3.1 X37: 4.1
FEX 1 FEX 2
X12: 8.1 8.2
PIN 1x
corresponding chapters.
CDP 312 5.1
X33: X13:
PIN 20x M
5.2
µP
Three-phase field supply
PIN 51 PIN 41 5.4

DCF 503A / 504A
DCF 501B / 502B
X1: X2: X17: X16: X14:
+24 V 5.4 PIN 41 5.4 2 2
makes it easy to find detailed technical data in the

This functional overview of DCS 500B components
7 8
3 4
optical fibre
Field Bus M
Adapter to field
Module
Nxxx
IOB 2x IOB 3 IOE 1
6.1 6.2 6.3
Legend
3 5
COM x - short designation of components
8 8 2 7
Field bus T digital input / output analogue input / output
to the PLC alternative * see Technical Data
PS5311 6.2 T 7.1 - detailed description see chapter 7.1
dcsb_sys_g.dsf
≤ 500V
EMC filter
Earth-fault monitor
≤ 690V
PC + F2 Q1
DDC-Tool F1
T2
SNAT 6xx K3
9.3
L1 K5
1.2 DCF 500B (Excitation)
9.1
optical fibre
DCF 50.B....-.1-21.....
COM 5 CON 2 POW 1
7.1 X11: 3.1 X37: 4.1
8.4
X12: PIN 1x
CDP 312 5.1
X33: X13: ied
odif
m
PIN 20x M
5.2
DCF 506
CZD-0x
µP
5.6
+24 V X1: X2: X17: X16: 2 2
This functional overview of DCF 500B components
to X16: DCS 500B
(Armature converter)
7 8
3 4
optical fibre
Field Bus
III 1-3
Adapter to a digital input
Module IOB 2x IOB 3 IOE 1 of DCF 500B
Nxxx
6.1 6.2 6.3
Legend
8 8 3 5 2
CON x - short designation of components
7
Field bus digital input / output analogue input / output
to the PLC alternative
PS5311 6.2
7.1 - detailed description see chapter 7.1
dcf5b_sys_f.dsf
≤ 1000V
EMC filter
Earth-fault monitor
≤ 690V
PC + MultiDrive F2 Q1 F3
DriveWindow socket F1
T2 T3
NDPI
-NDPA-02 Panel M onitoring
(PCMCIA) K3
-NDPC-12 K1 Power
CDP 312 LED bar 9.3
-NISA-03 (ISA)
III 1-4
Rev D or later NLM D supply
1.3 DCS 600 (Armature)
X3 K5
L1
NDBU95 L3
7.3 X3
X2 9.1 9.2
12-Pulse link T90
U1 V1 U1 V1 W1
DCS 6..-....-.1-15..... (.... -.1-18.....)
AMC-DC X99
CH3 7.2 CON 2 POW 1 U1 V1 W1 X1 X1
X37 X37 5.3 8.4
X33 4.1
V260
CH0
3.1
FEX 1 FEX 2
DSP X12 X12 8.1 8.2 8.3
to other drives
PIN 1x
CH2 X10 X11
X13 X13 5.1
X12 M
PIN 20xB X14 X14
X2
µP X13 5.2
X16
DCF 503A
DCF 601 / 602
Three-phase field supply
X12 PIN 41 5.4

PIN 51
X16 X1 X2 X17 X16 X14
*
(24V) X13 5.4 PIN 41 5.4 C1 D1 2 2 X1 X1
/ 504A
This functional overview of DCS 600 components

C1 D1
A92 C1 D1
7 8
* connection see Technical data
3 4 chapter 5
PLC Field Bus - Master/ X1 X2 X17 M

-Advant Adapter Follower
control Module IOB 2x IOB 3 IOE 1
Nxxx X1
6.1 X3 6.2 6.3
X4,5 X6 X4 X3 X3 X5 X2 X1 Legend
CON x - short designation of components
8 8 3 5 2 7
to the PLC digital input / output analogue input / output
T
X2 alternative optical fibre
PS5311 X1 6.2
T 7.1 - detailed description see chapter 7.1
dcs6_sys_h.dsf
500V
EMC filter
Earth-fault monitor
≤ 690V
F2 Q1
PC + MultiDrive
DriveWindow socket F1
T2
NDPI
-NDPA-02
(PCMCIA) Panel Monitoring
-NDPC-12 K3
-NISA-03 (ISA) CDP 312 LED bar 9.3
Rev D or later NLM D
X3 K5
L1
1.4 DCF 600 (Excitation)
NDBU95
7.3 X3
X2 9.1
DCF 6..-....-.1-15..... X99

AMC-DC
CH3 7.2 POW 1 U1 V1 W1
CON 2
X33 X37 X37
4.1
V260
3.1
CH0
8.4
DSP X12
to other drives
X12 PIN 1x
CH2 X10 X11 X13 5.1 ied
X13 dif
mo
X12 M
PIN 20xB
DCF 506
DCS 600
X13 5.2
CZD-0x
X16
µP
5.6
X16 X1 X2 X17 X16 X14

(24V) C1 D1 2 2
X11
C1 D1 X12
This functional overview of DCF 600 components

X4

7 8
3 4
PLC Field Bus - Master/ X1 X2 X17 M
III 1-5
-Advant Adapter Follower
control Module IOB 2x IOB 3 IOE 1 to a digital input of DCF 600
Nxxx
6.1 X3 X1 6.2 6.3
X4,5 X6 X4 X3 X2 X1 Legend
8 8 3 5 2
CON 2 - short designation of components
7
to the PLC digital input / output analogue input / output
alternative optical fibre
7.1 - detailed description see chapter 7.1
dcf6_sys_i.dsf
230...500V
EMC filter
PC + Q1
Tool or F1
PLC
K1
115...230 V AC 115 / 230 V AC
III 1-6
1 L1
Remark:
RS232
DCS 400
Control electronics SDCS-PIN-3A
SDCS-CON-3A Power
Control panel
1.5 DCS 400 (Armature and Excitation)
DCS400PAN
Supply
Thyristor
control
Serial
M
interfaces
Field supply
SDCS-FIS-3A
Manual (documentation no. 3ADW 000 095).

µP
Field
Inputs / Outputs control
8 2
4 2
optical fibre
Field Bus M
Adapter
Module
Nxxx
Legend
All detailed information about the DCS 400 DC drive you can only find in the DCS 400
digital in- /output, 24 V; no galvanic isolation
Field bus T Analogue output; 11 bit +sign
to the PLC Relay output; 250 V AC, 3 A
T
analogue input; 11 bit +sign
dcs4_sys_c.dsf
2 Converter modules
L1 L2 L3
F1x F1x
F1x F1x
F1x F1x
M
DCS 500 / DCS 500B / DCS 600 / DCF 500B / DCF 600
Unit range type DCF 500B and DCF 600 for output current of up to max. 520 A available
2.1 Dimensions ............................................................................................ III 2-2
2.2 Fuses - installed inside the converter (Size A5, C4) ............................ III 2-12
2.3 Cross-sectional areas - Tightening torques ......................................... III 2-14
2.4 Power losses ........................................................................................ III 2-16
2.5 Power section cooling .......................................................................... III 2-19
Note:
For clearness the type designation
in this chapter is shown in the fol-
lowing way:
Designation is valid for

DCS 500 DCS 500B
DCS 600
DCF 500B
DCF 600
III 2-1
2.1 Dimensions
DCS 500 valid for DCS 500B / DCS 600 / DCF 500B / DCF 600
Module C1
DCS 50x-0025
DCS 50x-0050
DCS 50x-0075
Dimensions in mm
Weight appr. 7.6 kg
Swinging radius
Center of hinge
(+) (-)
Fig. 2.1/1: Dimension drawing C1-Module
Module C1
DCS 50x-0100
DCS 50x-0110
DCS 50x-0140 250
Dimensions in mm
Weight appr. 11.5 kg
Swinging radius
Center of hinge
(+) (-)
III 2-2
Module C2
DCS 50x-0200
250
DCS 50x-0250
DCS 50x-0270
DCS 50x-0350
Dimensions in mm
Weight appr. 22,8 kg
Swinging radius
Center of hinge
(+) (-)
150
176 (0200/0250)
191 (0270/0350)
Busbars in mm: 25 x 3
Module C2
DCS 50x-0450
250
DCS 50x-0520
Dimensions in mm
Weight appr. 29 kg
Swinging radius
Center of hinge
(+) (-)
150
Busbars in mm: 30 x 5
III 2-3
DCS 500 valid for DCS 500B / DCS 600
Module C2
DCS 50x-0680
10
DCS 50x-0820
250
DCS 50x-1000
Dimensions in mm
Weight appr. 42 kg
Swinging radius
Center of hinge
66
50
150
M12
C2_680_b.dsf
Heat sink
U1 V1 W1
Busbars in mm:
AC and DC 40 x 5
C1 D1
150
5
26
press-in nut 20
0
Main Connections C2b_terminal_cover.dsf
at view from top

Terminal cover
The plastic protection cover for
C2b serves as a protection against
electric shock for the five high-power
terminals at the lower end of the con-
verter. It is equipped with a hole on
each side, which will snap-in during
mounting at a press-in nut at each
side panel of the converter.
III 2-4
Module A5
Minimum Top
510 DCS 50x-0903
clearance
450 400 DCS 50x-1203
250
127.5 125 125 85.5
17 26 DCS 50x-1503
for M10 DCS 50x-2003
U1 V1 W1 17
22
26
Dimensions in mm
55
Ø 14 34
Weight appr. 110 kg
1005
820
775
773
Support Support
> 510
min. 480
*
69
Ø 14 cable tray
earthing M12 with = 40 mm
102
earthing height =39 mm

44.5
80
M12
C1 276 D1
Bottom clearance
17.75 fan terminals
fan terminals
Minimum
65.5 25 50 50 50
400
100
461 325.5
483
A5_dim_a.dsf
Busbars in mm:
DC 80 x 10
AC 60 x 5
Mounting the converter module A5 inside an enclosure
Fig. 2.1/6: Dimension drawing A5-Module Two supports should be mounted inside the enclosure in such a way, that they
can carry the converter's weight when placing the converter later on. The mini-
mum distance between the supports should not be less then 480 mm because
* 3 drill holes to fix the CDP312 panel on the cover; panel to of electrical clearance (DC busbars).
be connected electrically via panel extension cable (3 m)
A L-shape support as indicated will allow to place the converter temporarily
close to the front end of the support (weight still taken by a lifting device) and
then push it back to the back plate of the enclosure. The upper and lower holes
in the back plate of the converter should be used to fix the converter in that po-
sition.
III 2-5
458.2
425
Module A6 375
DCS 50x-1903 250
Air outlet
409
DCS 50x-2053
10x20
DCS 50x-2503
20
DCS 50x-3003
Dimensions in mm
Weight appr. 180 kg C C
200
D D
225
M12
40
U 50
U
62
*
200
V
V
1750
200
1725
W
W
1079.5
759.5
Pressure switch
10x20
63
15
72 100
385
M10 355 Air entry
445 from the front, right,
A6_dim.dsf
left and back
468.2
136
* 3 drill holes to fix the CDP312 panel on the cover; panel to

Fig. 2.1/7: Dimension drawing A6-Module (as delivery state)
III 2-6
The converter is designed to be placed on a bottom plate or similar and then fixed on top to the enclosure's back plate to avoid movements
to the front, right or left side. In addition to that the converter should be fixed at the bottom using two brackets in front of the elongated holes.
Cooling air entry Free space around the converter module
The cooling fan takes the air from the backside, both optimum compromise
sides and from the area underneath the converter
50 ~ 100
module.
View from: the right side the back the left side
(power connections
~ 100
50 50
Top view Top view
air flow air flow air flow air flow

Fig. 2.1/11: Free space
Cooling air outlet
To avoid circulating air inside the enclosure it is
air flow air flow
recommended to make sure the exhaust air leaves
A6_li_air_inlet.dsf the enclosure.
Fig. 2.1/8: Cooling air flow
Power cable connection
The power cable connection is performed via Termi- Fig. 2.1/12 gives an example, how the right angle Cable entries
nal option 01 for A6. This option consists of five right busbars can be mounted in case all cable connec-
electronics power supply

angle copper busbars and five times four screws. The tions are still made at the left side of the converter
mechanical details are shown by the figure below. module. This results in four layers for the power
100
cables. C
72.2 Ø14 75
21.8
In case the AC or DC connection or perhaps both of
25
0 them have to be made at the right side of the converter D
module use the space behind the converter and move
do not unscrew this screws !

125
175
272
312
352
372
25
75
0
the power terminals via a right angle busbar up to that

250 point where the final connection is most suitable. In
U
control cables
this case the busbars need to be fixed at the cubicle
/ enclosure, not at the converter module! Fig. 2.1/13
140
gives a rough example, how a right side connection V

can be made
A6_cable_term_busb.dsf
Fig. 2.1/9: Right angle copper busbar W
When mounting the right angle busbars or connecting
pressure
cables directly please make sure the right screws are
switch
used. The converter module is equipped with a blind
hole and a nut at its end. Because of that the length of
(left and right side)

the remaining threads is limited to 35 mm (see draw-
converter fan
ing below).
A6_li_air_inlet.dsf
max. Fig. 2.1/14: Cable entries

Fig. 2.1/12: Right angle busbar connection
35mm
468.2
136
Fig. 2.1/10: Length of remaining threads
Fig. 2.1/13: Example right side connection
III 2-7
230 530
350 for M10
25
Module A7
DCS 50x-2053 xxxL
DCS 50x-2603 xxxL
DCS 50x-3303 xxxL
DCS 50x-4003 xxxL
DCS 50x-4803 xxxL
DCS 50x-5203 xxxL 200
Dimensions in mm
Weight appr. 315 kg
225
*
200
1725
200
Pressure switch
759.5
for M10
A7_dim_a.dsf
93
80 80 80 80
Busbars in mm:
AC and DC 100 x 10

Fig. 2.1/15: Dimension drawing A7-Module (left-hand connection)
III 2-8
for M10
Module A7
DCS 50x-2053 xxxR
25
DCS 50x-2603 xxxR
DCS 50x-3303 xxxR
DCS 50x-4003 xxxR
DCS 50x-4803 xxxR
DCS 50x-5203 xxxR
200
Dimensions in mm
Weight appr. 315 kg
225
*
200
1725
200
Pressure switch
759.5
for M10
A7_dim_a.dsf
Busbars in mm:
AC and DC 100 x 10

Fig. 2.1/16: Dimension drawing A7-Module (right-hand connection)
III 2-9

This type of converter module uses the same fixing principles as described for converter module A6!
Cooling air entry Cable entries
The cooling fan takes the air from the backside, left The cable entries are existing symmetrically on both
and right side and from the area underneath the sides. Nevertheless only the entries on the left side
converter module. should be used for cables going to the electronics
View from front left side / (right side) power supply (SDCS-POW-1) or the controller board
(SDCS-CON-x).
electronics power supply

air flow
air flow
View from bottom
w
f lo
converter fan control cables

air
Fig. 2.1/17: Cooling air flow
pressure
switch
Free space around the converter module
Do not place the converter module in a corner. In case
the fan cannot take the air through the bottom plate of
the enclosure non of the remaining entries has to be
blocked.
A7_re_air_inlet.dsf
>20 Fig. 2.1/19: Cable entries
Top view 50
for right type con-

verter equivalent
Fig. 2.1/18: Free space
Air entry through bottom plate

Make sure the converter module gets clean air, be-
cause there is no air filter in front of the fan at the
converter.
Cooling air outlet
To avoid circulating air inside the enclosure it is
recommended to make sure the exhaust air leaves
the enclosure.
III 2-10
2.2 Fuses - installed inside the converter
L1 L2 L3
Converter type Model Fuse F1 Size Type
400 V / 500 V
DCS 50x-1203-41/51 A5 800A 660V UR 5 170M 6162 F1x F1x
DCS 50x-1503-41/51 A5 1250A 660V UR 5 170M 6166
F1x F1x
DCS 50x-2003-41/51 A5 1600A 660V UR 5 170M 6169
DCS 50x-2053-51 A6 1500A 660V UR 5 170M 6168 F1x F1x
DCS 50x-2503-41/51 A6 900A 660V UR ➀ 5 170M 6163
DCS 501-3003-41/51 A6 1500A 660V UR ➀ 5 170M 6168
DCS 502-3003-41/51 A6 1250A 660V UR ➀ 5 170M 6166
DCS 50x-3303-41/51 A7 2500A 660V UR 7 170M 7026
DCS 50x-4003-41/51 A7 3000A 660V UR 7 170M 7028
DCS 50x-5203-41/51 A7 3500A 660V UR 7 170M 7057
600 V / 690 V
DCS 50x-0903-61/71 A5 630A 1250V UR 6 170M 6144
DCS 50x-1503-61/71 A5 1100A 1250V UR 6 170M 6149
DCS 501-2003-61/71 A5 1400A 1100V UR 6 170M 6151
DCS 50x-2053-61/71 A6 700A 1250V UR ➀ 6 170M 6145
DCS 50x-2503-61/71 A6 1000A 1250V UR ➀ 6 170M 6148
DCS 501-3003-61/71 A6 1100A 1250V UR ➀ 6 170M 6149
DCS 502-3003-61/71 A6 1000A 1250V UR ➀ 6 170M 6148
DCS 50x-3303-61/71 A7 2500A 1000V UR 8 170M 7036
DCS 50x-4003-61/71 A7 3000A 1000V UR 8 170M 7156
DCS 50x-4803-61/71 A7 3000A 1000V UR 8 170M 7156
790 V
DCS 50x-1903-81 A6 700A 1250V UR ➀ 6 170M 6145
DCS 50x-2053-81 A6 700A 1250V UR ➀ 6 170M 6145
DCS 50x-2503-81 A6 1000A 1250V UR ➀ 6 170M 6148
DCS 501-3003-81 A6 1100A 1250V UR ➀ 6 170M 6149
DCS 502-3003-81 A6 1000A 1250V UR ➀ 6 170M 6148
DCS 50x-3303-81 A7 2500A 1000V UR 8 170M 7036
DCS 50x-4003-81 A7 3000A 1000V UR 8 170M 7156
DCS 50x-4803-81 A7 3000A 1000V UR 8 170M 7156
1000 V
DCS 50x-2053-91 A7 1800A 1250V UR 9 170M 7976
DCS 50x-2603-91 A7 1800A 1250V UR 9 170M 7976
DCS 50x-3303-91 A7 2500A 1250V UR 9 170M 7978
DCS 50x-4003-91 A7 2500A 1250V UR 9 170M 7978
➀ 12 fuses per bridge (2x per F1x)
Table 2.2/1: Fuses installed inside the converter
Size 5, 6 Indicator
Size 7...10
15
max 105
max d
4xM10
11
min 10 deep
max 105
Ø 56
33
Ø
11
67.5
14 17
82.5
108 max d
Ø 11
139
b a b
8 25 25
A
100
Size A
6
7 62
8 90
9 105
Size a b c d 10 120
5 50 29 30 76
Fig. 2.2/2: Fuses size 7...10
6 80 14 30 76
Remark:
Given dimensions may be exceeded in
some cases. Please take them only for
Fig. 2.2/1: Fuses size 5, 6 information.
III 2-11
2.3 Cross-sectional areas - Tightening torques
Recommended cross-sectional area to DINVDE 0276-1000 and DINVDE 0100-540 (PE) trefoil arrangement, up to 50°C ambient
temperature.
Conver ter type C1, D1 (AM1, KM1) U1, V1, W1 (AK1, AK3, AK5) PE
1. (2.) 1. (2.)
IDC Iv
[A-] [mm²] [mm²] [A~] [mm²] [mm²] [mm²] [Nm]
DCS 50x-0025-xx 25 1x 4 - 20 1x 4 - 1x 4 1 x M6 6
DCS 50x-0050-xx 50 1 x 10 - 41 1x 6 - 1x 6 1 x M6 6
DCS 50x-0075-xx 75 1 x 25 - 61 1 x 25 - 1x 16 1 x M6 6
DCS 50x-0100-xx 100 1 x 25 - 82 1 x 25 - 1x 16 1 x M6 6
DCS 50x-0110-xx 110 1 x 25 - 90 1 x 25 - 1x 16 1 x M6 6
DCS 50x-0140-xx 140 1 x 35 - 114 1 x 35 - 1x 16 1 x M6 6
DCS 50x-0200-xx 200 2 x 35 1 x 95 163 2 x 25 1 x 95 1x 25 1 x M8 13
DCS 50x-0250-xx 250 2 x 35 1 x 95 204 2 x 25 1 x 95 1x 25 1 x M8 13
DCS 50x-0270-xx 270 2 x 35 1 x 95 220 2 x 25 1 x 95 1x 25 1 x M8 13
DCS 50x-0350-xx 350 2 x 70 - 286 2 x 50 1x 50 1 x M8 13
DCS 50x-0450-xx 450 2x 95 - 367 2 x 95 - 1x 50 1 x M10 25
DCS 50x-0520-xx 520 2x 95 - 424 2 x 95 - 1x 50 1 x M10 25
DCS 50x-0680-xx 680 2 x 120 - 555 2 x 120 - 1x120 1 x M12 50
DCS 50x-0820-xx 820 2 x 150 - 669 2 x 120 - 1x120 1 x M12 50
DCS 50x-0903-xx 900 4x 95 3 x 150 734 4 x 70 3 x 95 1x150 2 x M12 50
DCS 50x-1000-xx 1000 2 x 185 - 816 2 x 150 - 1x150 1 x M12 50
DCS 50x-1203-xx 1200 4 x 120 - 979 4 x 95 3 x 120 1x185 2 x M12 50
DCS 50x-1503-xx 1500 4 x 185 - 1224 4 x 150 - 2x150 2 x M12 50
DCS 50x-2003-xx 2000 8 x 120 6 x 185 1632 4 x 240 - 2x240 2 x M12 50
DCS 50x-1903-xx ➁ 1900 8 x 120 6 x 185 1550 4 x 240 3x120 4 x M12 50
DCS 50x-2053-xx ➁ 2050 8 x 120 6 x 185 1673 6 x 120 5 x 150 3x120 4 x M12 50
DCS 50x-2503-xx ➁ 2500 7 x 185 - 2040 8 x 120 6 x 185 4x120 4 x M12 50
DCS 50x-2603-xx 2600 7 x 185 - 2122 8 x 120 6 x 185 4x120 4 x M12 50
DCS 50x-3003-xx ➁ 3000 8 x 185 - 2448 7 x 185 - 4x150 4 x M12 50
DCS 50x-3303-xx 3300 8 x 185 - 2693 7 x 185 - 4x150 4 x M12 50
DCS 50x-4003-xx 4000 7 x 300 - 3264 8 x 240 - 4x240 4 x M12 50
DCS 50x-4803-xx ➀ 4800 8 x 300 - 3876 6 x 300 - 3x300 4 x M12 50
DCS 50x-5203-xx ➀ 5200 8 x 300 - 4202 6 x 300 - 3x300 4 x M12 50
➀ Reduced ambient temperature 40°C

➁ Option for more flexible cable connection available
Table 2.3/1: Cross-sectional areas - tightening torques
You will find instructions on how to calculate the PE

conductor’s cross-sectional area in VDE 0100 or in
equivalent national standards. We would remind you
that power converters may have a current-limiting
effect.
III 2-12
2.4 Power losses
DCS 500
The units’ power loss is made up of several different Depending on what you want to achieve by your
components: power-loss study, you must make up your mind on the
• current-dependent losses PV-I following points:
- of the thyristors
- of the fuses • Efficiency calculation for the drive system con-
- of the busbar system cerned:
For this purpose, all the power-loss compo-
• voltage-dependent losses PV-U
nents mentioned above (and additionally the
- snubber circuit of the thyristors (worst case)
losses caused, for instance, by the motor fan,
- thyristors at di/dt < 20 A/µs
line reactor, cabling of network/power convert-
• almost constant losses PV-C er/motor, field supply unit and matching trans-
- unit electronics former, etc.) must be added.
- unit fan • Fan losses can be estimated by 95% of the fan
- field supply power consumption (see table 2.5/2).
Converter type y→ y=4 (400 V) y=5 (500 V) y=6 (600 V) y=7 (690 V) y=8 (790 V) y=9 (1000V)
x=1 → 2-Q IDC [A] [W] [W] [W] [W] [W] [W]
x=2 → 4-Q 4Q 2Q PV-I PV-U PV-I PV-U PV-I PV-U PV-I PV-U PV-I PV-U PV-I PV-U
DCS50x-0025-y1 25 25 60 30 60 47
DCS50x-0050-y1 50 50 123 30 123 47
DCS50x-0050-61 50 50 108 46
DCS50x-0075-y1 75 75 175 30 175 47
DCS50x-0100-y1 100 100 207 50 207 70
DCS50x-0110-61 110 100 284 100
DCS50x-0140-y1 140 125 311 50 311 70
DCS50x-0200-y1 200 180 488 50 488 70

DCS50x-0250-y1 250 225 656 50 656 70
DCS50x-0270-61 270 245 781 100
DCS50x-0350-y1 350 315 840 50 840 70
DCS50x-0450-y1 450 405 1040 70 1040 80 1119 110
DCS50x-0520-y1 520 470 1238 70 1238 80
DCS50x-0680-y1 680 610 1622 105 1622 140
DCS50x-0820-y1 820 740 1986 125 1986 160
DCS50x-1000-y1 1000 900 2527 125 2527 160
DCS50x-0903-y1 900 900 4190 930 4190 1170

DCS50x-1203-y1 1200 1200 4510 420 4510 600
DCS50x-1503-y1 1500 1500 4740 460 4740 640 5540 850 5540 1080
DCS50x-2003-y1 2000 2000 5950 470 5950 660 6820 1100 6820 1370
DCS50x-1903-81 1900 1900 7150 1800

DCS50x-2053-y1 2050 2050 7160 880 8050 1140 8050 1410 7300 1820
DCS501-2503-y1 2500 8250 590 8250 800 8930 1220 8930 1510 8930 1830
DCS502-2503-y1 2500 8400 900 7820 1200 8400 1510 8400 1850 8400 2210
DCS501-3003-y1 3000 9570 450 9750 620 9430 1410 9430 1740 9430 2090
DCS502-3003-y1 3000 9900 900 9900 1200 10300 1510 10300 1850 10300 2210
DCS50x-2053-91 2050 2050 7090 2630

DCS50x-2603-91 2600 2600 9420 2690
DCS50x-3303-y1 3300 3300 10850 570 10850 780 11700 1190 11700 1470 11700 1780 11600 4650
DCS50x-4003-y1 4000 4000 12300 480 12300 660 13350 1520 13350 1860 13350 2230 15400 4800
DCS50x-4803-y1 4800 4800 16800 2300 16800 2750 16800 3250
DCS50x-5203-y1 5200 5200 17250 1390 17250 1800
Table 2.4/1: DCS 500 Power losses • The current-dependent losses can be converted
Remarks on the table as follows for the partial load range:
2
• The values stated are “worst case”, i.e. the values x% ⎛ x% ⎞
PV − I part ≈ PV − I * 0.4 * + PV − I * 0.6 * ⎜ ⎟
obtained under the most unfavourable conditions. 100% ⎝ 100% ⎠
• The losses of the unit electronics can be assumed
• For the units ≤ 1000 A, the losses due to external
to be PV-C = 30 ... 60 W, dependent on the loading
semiconductor busbars, busbar systems/wiring
involved (SDCS-COMx, number of binary inputs to
are not included.
“1-signal”, pulse encoder used, etc.).
III 2-13
2.5 Power section cooling
Fan assignment for DCS 500

Converter type Model Configuration Fan type
DCS 50x-0025-y1 ...
C1 1 CN 52 B2
DCS 50x-0075-y1
DCS 50x-0100-y1 ...
C1 2 W2E 143
DCS 50x-0140-y1
DCS 50x-0200-y1 ...
C2 3 W2E 200
DCS 50x-0820-y
DCS 50x-1000-y1 C2 3 W2E 250
DCS 50x-0903-y1 ...
A5 4 D2E 160
DCS 50x-2003-y1
DCS 50x-1903-y4/5/8 ... GR31M
A6 5
DCS 50x-3003-y4/5/8 400...500 V
DCS 50x-1903-y6/7 ... GR31M
A6 5
DCS 50x-3003-y6/7 500...690 V
DCS 50x-3303-y1... GR35C
A7 5
DCS 50x-5203-y1 400 V / 690 V
Table 2.5/1: Fan assignment for DCS 500
Fan data for DCS 500

Fan CN 52 B2 W2E 143 W2E 200 W2E 250 D2E 160 GR31M GR31M GR35C
380... 500 V 525... 690 V 400 / 690 V
Rated voltage [V] 208...230; 1~ 230; 1~ 230; 1~ 230; 1~ 230; 1~ 400...450 ∆ 400...500 ∆ 500...690 500...690 400...500 ∆
450...500 500 ∆ 600...690
Tolerance [%] ±10 +6/-10 +6/-10 +6/-10 ±10 ±10 ±10 +5/-10 ±10
Frequency [Hz] 50 60 50 60 50 60 50 60 50 60 50 60 50 60 50 60
Power 14 13 26 29 64 80 135 185 653 860 800 ∆ 1340 ∆ 800 1200 2900 ∆ 3600 ∆
consumption [W] 700 2200 3300
Current 0.14 0.12 0.12 0.13 0.29 0.35 0.59 0.82 2.50 3.4 1.45 ∆ 2.0 ∆ 0.9 1.2 6.5 ∆ 4.9 ∆
consumpt. [A] 0.91 2.3 3.0
Blocking current < 0.25 < 0.2 < 0.3 < 0,4 < 0.7 < 0.8 < 0.9 < 0.9 3.75 4.5 at 450 V ∆ at 500 V ∆ at 690 V at 500 V ∆ at 400 V ∆ at 400 V ∆
[A] 8.5 8.5 4.4 8.5 >25 >30
Air flow [m3/h] 156 180 375 440 925 1030 1860 1975 - - -
freely blowing
Air flow [m3/h] - - - - 800 750 1500 1600 1500 1600 4200 4250
at working point 2.5 A 3.2 A 1.26 A 1.6 A 0.7 A 1.65 A 3.6 A 4.1 A
(450V ∆) (500V ∆) (690V ) (500V ∆) (400V ∆) (400V ∆)
Max. ambient < 60 < 85 < 75 50 < 55 < 55
temperature [° C]
Useful lifetime of appr. appr. appr. appr. appr. 30000 h/40°
grease 25000 h/60° 45000 h/60° 45000h/60° 40000 h
Protection Impedance Temperatur detector: UN ≤ 230 V~;
➀ IN ≤ 2.5 A~
➀ Increased losses due to increased current with a blocked rotor will not result in a winding temperature, higher than permissible for the insulation class being
involved.
Table 2.5/2: Fan data for DCS 500
Fan connection for DCS 500

Terminals on top of converter housing L N TW TW
X2: 1 2 3 X2: 1 2 3 4 5 X2: 1 2 3 4 5 X2: 1 2 3 4 5 6

U1 V1 W1 U2 V2 W2 PE TK TK
black
white
white
brown
green/yellow
blue
M
gray
gray
M M ϑ~
M ~ϑ ~ϑ M
~ ~ϑ
at Connection
U1-W2
V1-U2
Fan_con_c.dsf W1-V2
U2-V2-W2
Converter housing
Config. 1 Config. 2 Config. 3 Config. 4 Config. 5

III 2-14
Monitoring the DCS 500 power section
a. The power sections of sizes C1 and C2 are it is here not mounted on a heat sink but close to
monitored by an electrically isolated PTC ther- the fan air outlet. The detector thus measures the
mistor detector, which is installed on the likewise power section’s radiated heat and any changes
electrically isolated heat sink near the thyristors. in the cooling air temperature and volume. Since
The resistance change proportional to the the cooling air volume can only be detected
temperature is acquired and evaluated in the indirectly, a differential-pressure switch has been
unit’s software. If the temperature rises above a additionally fitted at the unit’s housing, always
certain value predefined by the unit coding located close to the power terminals.
involved, then first an alarm will be outputted, The resistance change proportional to the
and - if the temperature continues to rise - an temperature is acquired and evaluated in the
error message. This means that changes in the unit’s software. If the temperature rises above the
rated cooling conditions, such as cooling air parameterized value, then first an alarm will be
volume and temperature, the fan itself, overload outputted, and - if the temperature continues to
due to an excessively high load current, etc. are rise - an error message. The value to be set for
detected. this parameter must not be more than 10 de-
grees above the permissible ambient tempera-
b. The size-A5 power section is likewise monitored ture.
by an electrically isolated PTC thermistor detec- The differential-pressure switch compares the
tor, which is installed on the non-isolated heat pressure inside the unit with the normal atmos-
sink in an isolated configuration. Evaluation of pheric pressure. If the fan has been switched on
the resistance and the protection effect corre- and the unit door closed (and no unit casings
spond to those mentioned for point (a.) above. have been removed), the pressure switch will
signal “Cooling conditions ok”, which means the
c. The size A6 and A7 power section is not directly drive may be enabled. There is no need to set
monitored by an electrically isolated PTC ther- any specific differential pressure (recommenda-
mistor detector. For this size, the same thermis- tion: centre setting).
tor detector is used as for (a.) and (b.) above, but
III 2-15
III 2-16
3 Control boards
3.1 Control Board SDCS-CON-2
The control board is based on the 80186EM micro-

processor and the ASIC circuit DC94L01.
233.5
Jumper coding X37 2 8 X14
Characteristics for pulse encoder inputs A1 S2* A1
S1 5V
* 12/24 V B1 1 7 B1
single ended: 3 24 3 24 Back up
2 23 2 23
capacitor
1 22 1 22 X33
5V 12/24 V
* 13 mA
CPU
differential: 3 24 3 24 3 24
2 23 2 23 2 23
H1
1 22 1 22 1 22 X18
2
Input AI2 used for temperature measurement via PTC 1
X21 X11 D33
A1
Ch Terminal 22-23
* 23-24
B1
AI2- X3:7 n. c. to +10V 22 kΩ ->+10V
21 21
X17 D35
2 8
S2 Initialisation with default values;
247
1 7 read parameters from D33
Starting condition for DOWNLOAD software to D33 X12
2 8
Normal start; read parameters from
2 ASIC
1 7
* D35 after initialisation 1
2 8
Bootstrap loader (can only be used with additional 2
X13
1 7
hardware and a PC-program) 1 DDCC+
Position of jumpers 1-2, 3-4 is random; 1 5 X34 B1 B1
7-8 is parking position for jumper 5-6 X16
A1 X2 A1 X1
S4 2
1
6
5 * Tacho (+ and -) connected to
AITAC; X3:4 connected to GND All supports are conductive grey TxD
R2716 V260
2 6 Tacho (+ and -) connected to connected to GND
1 5 S1*23 24 blue RxD
AITAC S4 * 21 6
5 1
23
22
2 6 Position, if SDCS-IOB-3 is connected 1 10 1 10 1 10 1 10 1 8
1 5 for more details, see SDCS-IOB-3 X3 X4 X5 X6 X7
* default value 247

Con2_1_c.dsf
Fig. 3.1/1 Layout of the control board SDCS-CON-2
Memory circuits and the back-up

The program including system and parameter val- - Digital outputs are forced low.
ues is stored at Flash PROM D33. Different pro- - Programmable analogue outputs are reset to
grams can be downloaded directly to these zero, 0V.
PROMs. Application functionality and parameter
values are saved in the Flash PROM D35. Seven segment display
Fault and Alarm messages -the time of their ap- A seven segment display is located on the control
pearance and some other values like the operating board and it shows the state of drive.
hours and so on- are stored in static RAM circuits.
They have a back up capacitor of 1 F, which lasts 0.7s 0.7s 0.7s
minimum 8 hours, typically several days. It takes RAM/ROM memory test error
about 30 minutes to charge the backup capacitor.
ASIC function Program is not running
ASIC = Application Specific Integrated Circuit
Most of the measurements and control functions for
the DCS500 are done in the ASIC: Normal situation
- communication with control panel (RS 485)
- communication with field exciters (RS 485)
During download sequence
- measurement
- watchdog function
- A/D and D/A-conversion control
Alarm
- thyristor firing pulse generation
Watchdog function
Fault
The control board has an internal watchdog. The
watchdog controls the running of the control board
program. If the watchdog trips, it has the following
effects: Fig. 3.1/2 Seven segment display of the
SDCS-CON-2
- Writing to FPROM is disabled.
- Thyristor firing control is reset and disabled.
III 3-1
Auxiliary power distribution
The electronic power supply board SDCS-POW-1
(see separate chapter) generates different levels of
voltages. Some of them are transferred via the
CON-2 board directly to the boards, where they are
used, others are manipulated and then transferred.
SDCS- X37: SDCS-CON-2

A12, For Power Interface board and
POW-1 +48V1
B12 field exciter X16:4 +24 V for external fieldbus module
Reg. ≤ 150 mA
A13 X34:1
+48V2 For digital input supply +24 V for RS-485
Reg. X33:1
A11,
+24V
X37 X37 B11 Reg.
Watchdog +24 V Digital output
A10,
+15V X2: A7 -10V / ≤ 5 mA ref. source
B10 Ref.
regul. B8
26 wire A8, +10V / ≤ 5 mA mA ref. source
-15V
Flat B8
cable Supply for signal
0V A9, measurments
AGND B9
B2,B3,
Reg. +5V For SDCS-CON-2 processor and its periferals
B4,B5
0V A2,A3,
GND A4,A5
Powerfail prim. ("0" = o.k.)

B1 Con2_2_d.dsf
Fig. 3.1/3 Auxiliary power distribution on the board SDCS-CON-2
Supply voltage monitoring

The control board monitors the following voltage
levels:
Supply voltage +5 V +15 V -15 V +24 V +48 V1 +48 V2

Undervoltage tripping level +4.55 V +12.4 V - 12.0 V +19 V +38 V +38 V
Test terminals X37: B4 / B5 B10 B8 B11 B12 --------
The electronic power supply system with the different threshold a trip signal is generated.
voltage levels is monitored in two ways. There is a
signal powerfail primary, which monitors the input In addition to that there is a monitoring function for the
power supply voltage of the POW-1 board and a 5 V level. If +5 V drops under the tripping level, it
signal powerfail secondary, which monitors the low causes a master reset by hardware. All I/O registers
voltage levels. If one voltage level drops below the are forced to 0 and the firing pulses are suppressed.
RS485 serial communication channels DDCS Channel integrated

The control board has two RS485 channels. The first The control board SDCS-CON-2 has an integrated
channel is used for field exciter control of DCF 501B/ DDCS (Digital Drive Control System) channel with a
502B, DCF 503A/504A or DCF 601/602 (terminals transfer rate up to 4 Mbits/s. This channel (V260) can
X16:1...3) and the second for the control panel (CDP) be used for fieldbus modules with the DCS 500B
at terminals X33 or X34. The terminals X33 and X34 converters or for the 12_PULE LINK with DCS 600
are wired up in parallel internally. converters. The terminals X16:4 and 5 are provided
for power supply of the modules (+24 V / ≤150 mA).
TxD/
RxD µP +24 V/≤ 150 mA
GND SDCS-CON-2
RS485
1 5
GND grey grey TxD
1 5 X16
blue blue RxD
X16
Fig. 3.1/4 Connection for field supply units DCF xxx blue blue
to the RS485 Communication Interface of
grey grey
the SDCS-CON-2 board. max. 10 m
Partner
Fig. 3.1/5 Connection of the DDCS channel with

power supply to the control board SDCS-
CON-2
III 3-2
Digital and analogue I/O connection of the SDCS-CON-2
Reso- Input/output Scaling Power Common Remarks

SDCS-CON-2 Software
lution values by mode
-
X3:1 90-270 V
[bit] Hardware range
X2:
-
30-90 V
2 S4
- R2716
8-30 V 1 2 100k 100k ±90...270 V
3
+ 5 3
1n
4 100k 1n 100k
AITAC 12 + sign ±30...90 V R 2716/ ±20 V ➀➁➂➃
4 6
- GND ±8...30 V Software
5
AI1
6
+
22 K
12 + sign -10...0...+10 V Software ±20 V ➀➁➂
- +10V
7 S1:23-24
8
+ AI2 11 + sign -10...0...+10 V Software ±40 V ➀➁➂
-
9
+
AI3 11 + sign -10...0...+10 V Software ±40 V ➀➁➂
10
-
X4:1
2
3 0V
4 +10V ≤5 * mA for external use
5 -10V ≤5 * mA e.g. reference pot.
6 0V (AOx)
100µ 47.5
7
100n AO1 11 + sign -10...0...+10 V Software ≤5 * mA
8 AO2 11 + sign -10...0...+10 V Software ≤5 * mA
9 analogue ±3 V fixed ≤5 * mA ^ nom. conv. curr.
3V=
10 0V
+/- I-act Encoder supply Remarks
S1: S1:
X5:1 4 5 6 +24V 1 2 3
ChA +
Inputs not isolated
2 ChA -
Impedance = 120 Ω, if selected
3
10 11 12 +24V 7 8 9 ChB + max. frequency ≤300 kHz
4 ChB -
5 +24V 1314 15 ChZ +
16 17 18
6 ChZ -
7 GND Sense lines for GND and supply to correct volt-
8 Sense GND age drops on cable (only if 5V/12V encoder is in
9 Sense Power + use)
10 Power-Source
5V/ ≤0.25 mA * Selectable on POW-1 board
12V/24V ≤0.2 mA *
4.75k 47.5k
X6:1 220n
DI1
10k Input value Signal definition Remarks
2 DI2
by
3 DI3
4 DI4
5 DI5 0...8 V Software ^ "0" status
=
16...60 V ^ "1" status
=
6 DI6
7 DI7
8 DI8
9 +48 V/ ≤50 mA
10 0V Output value Signal definition Remarks
+24V
X1:
100µ
by
DO1
X7: 1
100n
2 DO2
3 DO3 DO8: see SDCS-POW-1
4 DO4
50 * mA Software Current limit for all 7 outputs =
160 mA
5 DO5
Do not apply any reverse
6 DO6 voltages!
7 DO7
8 0V
Con2_3_d.dsf
➀ total smoothing time ≤2 ms
The terminal connectors X3: ... X7: and X16: are removable. When ➁ -20...0...+20 mA by external 500 Ω resistor
connecting the terminal blocks to the CON-2 board, please start with ➂ 4...20 mA by ➁ + Software function
the left connector at first and make sure, that they will be placed on ➃ Remove jumper S4:1-2 and 3-4 if SDCS-IOB-3 is used
the board in the correct sequence and without spaces in between. * short circuit proof (but a short-circuit can cause a malfunction of the drive)
Fig. 3.1/6 Terminal connection of the SDCS-CON-2 board
III 3-3
III 3-4
4 Power Supply Board
4.1 Power Supply Board SDCS-POW-1
The SDCS-POW-1 board is designed for DCS 500 selected via the switch SW1 either to 230 V AC or
converter modules and is mounted on the elec- to 115 V AC. The following figure shows the in-
tronic support. This board is used for all types of structions for the selection of the AC input voltage
modules independent from current or voltage and for the selection of the encoder supply voltage.
range.
If an SDCS-CON-2 (without I/O board SDCS-
The SDCS-POW-1 works on a switched mode ba- IOB-3) together with a pulse encoder is used for
sis in fly back configuration. It generates all neces- speed measurement, the incremental encoder
sary DC voltages for the SDCS-CON-2 and all supply voltage must be selected by jumpers X5,
other electronic boards. The input voltage can be X4 and X3.
Relay output AC supply
X96 X99
Jumper coding
115 V
230 V
2 1 N L
X3 Encoder supply selection DO8

X4 X5 X4 X3
Sense-
function
SW1
*
X5
SDCS-POW-1
Backup supply
5 V* A A A 15V
yes for SDCS-POW-1
B B B 24V
+
A A A 15V -
12 V B B B 24V
yes
line potential ! X95
15 V A A A 15V
no
B B B 24V
220
M1
24 V A A A 15V
no
B B B 24V
SW1 AC supply selection

110 V
230 V
115 V
230 V
T 10
230 V * 115 V 26 14 A A A 15V

B B B 24V
X37
default value
* 1 13 X5 X4 X3
*
Pow1_f.dsf 135
Fig. 4.1/1 Layout of the SDCS-POW-1 board
AC Supply voltage Backup supply

These two terminals are used to add additional ca-
Supply voltage 115 V AC 230 V AC pacitance (e.g. KJ 2001) to the existing ones to in-
Tolerance -15%/+10% -15%/+10% crease the mains buffering time. More detailed data
Frequency 45 Hz ... 65 Hz 45 Hz ... 65 Hz is available on request via your ABB representa-
Power consumption 120 VA 120 VA
tive.
Power loss ≤60 W ≤60 W
Inrush current 20 A / 20 ms 10 A / 20 ms
Mains buffering min 30 ms min 30 ms
Supply voltage +5 V * +15 V +24 V +48 V2

Test terminals X 5 B X3 A X3 B heat sink T 10
* The 5 volt level can be checked, if 5 volt is selected!
Output X96-DO8
Potential isolated by relay (NO contact)
MOV- element (275 V)
Contact rating: AC: ≤250 V~/ ≤3 A~
DC: ≤24 V-/ ≤3 A-
or ≤115/230 V-/ ≤0.3 A-)
III 4-1
III 4-2
5 Power interface boards
5.1 Power Interface Board SDCS-PIN-1x
The power interface board is used for converter - AC and DC high ohmic voltage measurement
modules model C1. There are 2 different versions - heat sink temperature measurement via PTC
in use. The used types are: sensor
- SDCS-PIN-11 for 25 A, 50 A and 75 A converters - scaling for rated current, zero current detection
at 500V and HW type coding
- SDCS PIN-12 for 50 A converters at 600 V - If the SDCS-PIN-11 connection board is installed
in a DCF50x-0025...0075 / DCF60x-0025...0075,
The SDCS-PIN-1x boards consists of: then the resistors R113, R116 and R119 are not
- firing pulse circuits and pulse transformers build-in
- measurement of the armature current via current
Note:
transformers
If this PCB is used as a spare part for a DCF.... ,
- snubber circuit for thyristors protection
then the resistors R113/R116/R119 (value = 0 Ω)
(consists of RC circuits and MOV elements)
must be removed.
265
W82 W81 W80

16 X13
SDCS-PIN-1X
1 8
T14 T21,T13 T26,T16 T23 T15 T22 T12 T25
T11 T24
XT14 XT21 XT13 XT26 XT16 XT23 XT15 XT22 XT12 XT25
XT11 XT24
282
R116
R113
R119
R115 R112
X22
W10
X12
16 line potential !
PTC 1 8
T101 T102 T103
W18,W17,W15
18
R1
U1 C1 V1 D1 W1
X121(GND)
X122(IACT)
Fig. 5.1/1 Layout of the SDCS-PIN-1x board.
Board type PIN 11 PIN 12 Board used as a spare part:

Current transformer ratio 1500:1 1500:1 - default: all jumpers W10-W82 are
Max. rated voltage [V] 500 500 500 600 in condition
Rated current [A] 25 50 75 50 - ensure the correct converter type
W10 2Q= ; 4Q= ← ← ← ← related settings
W15 zero current detection
W17 rated current scaling
W18 rated current scaling
W80 HW type coding
W81 HW type coding
W82 HW type coding
indicates a removed jumper
Table 5.1/1 Settings of the SDCS-PIN-1x board if a
DCS converter is equipped with it by ABB
III 5-1
5.2 Power interface board SDCS-PIN-20x/SDCS-PIN-20xB
The power interface board is used for DCS con-
Spare part
verter modules construction type C1 and C2. There
The protection of the power part is done by using
are different versions in use. The used types are:
RC circuits. Snubber circuits are wired in parallel to
- SDCS-PIN-205B for 100 A...1000 A Conv. at 500 V each thyristor with fuses in between. RCD ele-
including the 3-phase field supply converters DCF... ments are protected by the fuses F 101 to F 103.
- SDCS-PIN-206B for 110 A...450 A Conv. at 600 V The AC voltage measurement is taken from behind
The SDCS-PIN20xB can replace the SDCS-PIN- the fuse.
20x and PIN-20xA but not vice versa. Fuse data: Bussmann KTK-R-6A (600V)
The SDCS-PIN-20x board consists of:
- firing pulse circuits with pulse transformers The power interface board SDCS-PIN205 can be
- measurement of the armature current used as a replacement of SDCS-PIN-21, 22 and
- snubber circuit for thyristor protection 25. The board SDCS-PIN-206 can be used as a re-
(consists of RC circuits in parallel of the thyristors placement of SDCS-PIN-23 and 24, but not vice-
and RCD network) versa! In case of a converter with 450 A / 520 A /
- AC and DC high ohmic voltage measurement 700 A at 500 V or a converter of 450 A at 600 V ad-
- rated current scaling with burden resistors, zero ditional actions have to be taken into account.
current detection and HW voltage type coding
- interface for heat sink temperature measurement Note
with a PTC sensor If this PCB is used as a spare part for a DCF..., no
- fuses for overvoltage protection and voltage modifications are necessary!
measuring
- the same board will be used without any modifi-
cation at a converter used for three-phase field
supply
253
Added on PIN-20xB
C109
C108
P125
X94 Removed on
SDCS-PIN-20X MOV
C108
C1 PIN-20xB line
potential!
P124
X94 X95
C1 P125 F101 F103 P128 P129 D1
T24
1 X93
X91
280
2
3
T22 P124
U1 W1 T14 1
2
3
T12
T26 P123
X5 P131
X92 F102
X6
T11 V1 T16
P122
T15
P130
P126 P127
35
T13 X22 X3 X4 T21 35
16 9
R151
R149
R150
T25
R179
R178
R177
W10
W80
W81
W82
1 8
16
X13 9
T23
R248
R249
R250
R251
R252
R176
R175
R174
R173
R172
R170
R169
R168
R167
R166
R164
R163
R162
R161
R160
R171
R165
1 8
X12
X121 (IACT)
X120 (GND)
PTC
U1 V1 W1
Fig. 5.2/1 Layout of the SDCS-PIN-20x (20xA), 20xB board.
III 5-2
2-Q Converters
Board type PIN 205B PIN 206B
Current transformer ratio 1000:1 600:1 3000:1 1000:1 600:1
Rated voltage [V] 500 600
Rated current [A] 100 125 180 225 315 405 470 610 740 900 100 245 405
W10 2-Q/4-Q selection
W80 HW type coding
W81 HW type coding
W82 HW type coding
R248 HW type coding
R249 HW type coding
R250 HW type coding
R251 HW type coding
R252 HW type coding
R149 33 Ω zero current detection
R150 47.5 Ω zero current detection
R160 1k Ω rated current scaling
R162 332 Ω rated current scaling
condition
R167 47.5 Ω rated current scaling
- default: all resistors, representing a jumper Wxx / Rxx are in

- ensure the correct converter type related settings

Table 5.2/1 Settings of the SDCS-PIN-20xB board for 2-Q converters if a DCS converter is equipped with it by ABB

4-Q Converters
Board used as a spare part:

Board type PIN 205B PIN 206B
Current transformer ratio 1000:1 600:1 3000:1 1000:1 600:1
Rated voltage [V] 500 600
Rated current [A] 100 140 200 250 350 450 520 680 820 1000 110 270 450
W10 2-Q/4-Q selection
W80 HW type coding
W81 HW type coding
W82 HW type coding
R248 HW type coding
R249 HW type coding
R250 HW type coding
R251 HW type coding
R252 HW type coding
R150 47.5 Ω zero current detection
Table 5.2/2 Settings of the SDCS-PIN-20xB board for 4-Q converters if a DCS converter is equipped with it by ABB
III 5-3
X12: POWER INTERFACE BOARD SDCS-PIN-20x PE U1 V1 W1
IDCM 11,12
Fig. 5.2/2
X3: 1
Control board T51 P2
Armature current measuring resistances
3 S1
N/1
IDC 9,10
S2 P1
X4: 1 T53 P2
see table
for R1xx 3 S1 N/1
STWA 3 0V
S2 P1
GNDI 8,13
III 5-4
HWCIN4 1 W10 X22: 1 R57
ANTC 2 3
HWCOD3 5 NC D1
HWCDD5 7 NC
AC/DC voltage measuring circuits *
Removed
5M / 6M * * *
on PIN-20xB
UA - 15
F101
UU 4
U1
for a 2Q/4Q C1/C2 type converter

F102
UV 14 V1
F103
VW 16
W1
6A
UA + 6
X5: 25
X13: G * * *
27 * Values
BZP1 1 1 1.1
K changed
9 at PIN-20xB
G 6 x 15 Ω
BZP2 3 2 11 2.2
K
33
G C1
BZP3 5 3 35 1.3
K
1
G
BZP4 7 4 3 2.4 G G
K 2.4 2.1
29 K K
G
BZP5 9 5 31 1.5
K
G V24 G V21
17 1.1 1.4
G K K
BZP6 11 6 19 2.6
K
V11 V14
REVERSE
Firing pulse channels X6:
25
SR2 4,2
G G G
only in case of 4-Q converters
+48 V1 10 + 48 V1 27 2.1 2.6 2.3
K K K
SR1 8,6 FORWARD 9
G
11 1.2 G V26 G V23
K 1.3 1.6
K K
33
G
HW-coding 35 2.3
K V13 V16
GNDI 12,14 0V 1
G
see table for R2xx G G
ACOD1 13 3 1.4
Typical armature circuit thyristor converter diagram with SDCS-PIN-20x (PIN-20xA), PIN-20xB board
K 2.2 2.5
K K
29
G
31 2.5 G
K G V22 V25
W80 W81 W82 1.5 1.2
17 K K
G
ACOD2 15 19 1.6
K
1k5 820R 1k5 3k3 V15 V12
p20x_d.dsf
C1 (+) D1 (-)
5.3 Galvanic isolation - T90, A92
The Galvanic isolation is an option for converters in

the current range 2050...5150 A and rated voltages
≤1000 V. For converters with a rated voltage of
1190 V and 12-pulse serial > 2x 500 V the galvanic
isolation is a standard equipment. It is used to re-
place the high-ohmic resistance voltage measure-
ment and gives the advantage of a total isolation
from power part to electronic part.
The transformer T90 and the DC transducer A92

are located outside the converter module. The in-
ternal AC and DC voltage measurement channels
are opened and connected to the T90 and A92
units.
Hard and software settings:
Voltage coding on measuring board

Construction type A5 / A6 / A7 (C4)
Conv. nom. voltage [V] * Y=4 (400V) Y=6 (600V) Y=7 (690V) Y=8 (790V) Y=9 (1000V) Y=1 (1190V)
Y=5 (500V)
Rated mains voltage [V AC] 220…500 270…600 300…690 350…790 450…1000 530…1190
Value f. conv. nom. volt at 500 600 690 800 1000 1200
SET(TINGS) block *
Measuring board SDCS- PIN-51 PIN-51 PIN-51 PIN-51 PIN-51 PIN-51
Resistors W1…W26
all resistors are 0 Ω
Galvanic isolation
Resistors Rx on PIN51 27.4 kΩ 27.4 kΩ 27.4 kΩ 27.4 kΩ 27.4 kΩ 27.4 kΩ
DC-DC transducer A92 8680A1

Switch position RG * 7 (675 V) 6 (810 V) 5 (945 V) 4 (1080 V) 2 (1350 V) 1 (1620 V)
Transformer T90 3ADT 745047

Secondary Terminals * 2U1 2U2 2U3 2U4 2U5 2U6
2V1 2V2 2V3 2V4 2V5 2V6
2W1 2W2 2W3 2W4 2W5 2W6
2N 2N 2N 2N 2N 2N
* 12-pulse serial and sequential have a different selection between S CONV NOM VOLT (42.08) and the
scaling of measurement channel. See 12-pulse manual for DCS 600.
III 5-5
T90 F90
removed wires
Rx
resistors, to be soldered in parallel to 5 M hybrid; values see table before S
2N PE U1 V1 W1
T51 P2
X12: X12: POWER INTERFACE BOARD SDCS-PIN-51 S1
IDCM 11,12 A3,B3 4000/1
S2 P1
X23: 1
III 5-6
Armature current measurement 2
Fig. 5.3/1
R25 47R
R24 47R
R23 47R
R22 47R
T52 P2
R26 100R
IDC 9,10 A4,B4 X24: 1
S1 4000/1
2
S2 P1 aux. supply
R16
X25: 1
230 V AC
2
R18 68R
R17 33R
18R
R15 18R
R14 18R
R13 18R
R12 18R
R11 18R
R10 18R
R9 18R
R8 18R
R7 18R
R6 18R
R5 18R
R4 18R
R3 18R
R2 18R
R1 18R
R21 560R
R20 270R
R19 120R
GNDI 8,13 A5,B2
STWA 3 B7 Rx W1 W2 W3 W4 W5
0V 100 101
U1
SDCS-POW-1
UU 4 A7
5M
Rx201 W6 1M W7 1M W8 1M W9 1M W11 1M X99:1
200
UV 14 A2 V1
X99:2
Rx W12 W13 W14 W15 W16
AC/DC voltage measurement 300 301
VW 16 A1 W1
Rx W17 W18 W19 W20 W21

400 401
UA + 6 A6 C1
500
Rx W22 W23 W24 W25 W26
501
UA - 15 B1 D1
X22: 1 R57
0V
ANTC 2 A8 3
Fast-on
2.4 1.1 2.6 1.3 2.2 1.5 G G
Control board S1
2.4 K 1.4 K
GA CA GB CB GC CC GD CD GE CE GF CF
X13: X13: Firing pulse channels X113: X113: X213:

BZP1 1 B8 1 A10,B10 A10,B10 A5,B5 G V24 G V14
A5,B5 A5,B5 1.1 K 2.1 K
BZP2 3 B7 2 A10,B10 F11 F14
4-Q A7 type converter with galvanic isolation

BZP3 5 B6 3 A9,B9 A9,B9 A6,B6
R11 V11 R14 V21
A7,B7 A7,B7
BZP4 7 B5 4 A8,B8
C11 C14
BZP5 9 B4 5 A8,B8 A8,B8 A7,B7
C24 C21
BZP6 11 B3 6 A6,B6 A6,B6 A9,B9 R24 R21
G G
A4,B4 A4,B4
*
GNDI 12,14 A2,A3 0V A4,B4 K K
2.6 1.6
SR2 4,2 A7,A8 REV A3,B3 A3,B3 A3,B3
SR1 8,6 A5,A6 FWD A1,B1 A1,B1 A1,B1 G V26 G V16

10 9 1 2
A2 A2 1.3 K 2.3 K
+48 V1 10 A4 + 48 V1 SDCS-PIN-41 A2
F13 F16 = ~
2.5 1.2 2.3 1.6 2.1 1.4
R13 V13 R16 V23
HW-coding jumpers
GA CA GB CB GC CC GD CD GE CE GF CF C13 C16 = =
X213: X213: X113: C26 C23
0V R26 R23
A10,B10 A10,B10 A5,B5 20 17 A92
W70 W71 W72 G G
1k5 A5,B5 A5,B5 A10,B10 K K
ACOD1 13 B2 2.2 1.2
A9,B9 A9,B9 A6,B6
820R 1k5 3k3
W80 W81 W82 W83 A7,B7 A7,B7 A8,B8 G V22 G V12
1.5 K 2.5 K
A8,B8 A8,B8 A7,B7 F15 F12
ACOD2 15 B1
A6,B6 A6,B6 A9,B9
1k5 820R 1k5 3k3 8k2
R15 V15 R12 V25
X12: X12: A4,B4 A4,B4 A4,B4
HWCOD3 5 B6 NC C15 C12
A3,B3 A3,B3 A3,B3
C22 C25
HWCDD5 7 B5
A1,B1 A1,B1 A1,B1 R22 R25
W10
HWCIN4 1 B8 A2 A2 SDCS-PIN-41 A2
p41_51_A7.dsf C1 (+) D1 (-)
Typical armature circuit thyristor converter diagram with SDCS-PIN-41 and SDCS-PIN-51 boards for a
F11
5.3.1 DC-DC transducer A92
17 6 MΩ appr. 280nF 9
Input 10nF Output
voltage OPAMP
RG voltage
20 6 MΩ 10
appr. 3.9 kΩ TRANSDUCER
1:1 GAIN
7 STEPS
POWER SUPPLY
1 +15V
230 V AC 0V 0V
2 -15V
Fig. 5.3/2 Principle circuit diagram of the DC-DC transducer A92
Data
Selectable voltage gains: 675 810 945 1080 1215 1350 1620 V DC
Switch position 7 6 5 4 3 2 1
Output voltage: 9,84 V / 5 mA
Auxiliary power: 230 V ± 15 %; 50/60 Hz; 3 W
Clearance in air: Auxiliary power to Output: >13 mm
Input/Output to Auxiliary power: >14 mm
Insulation voltage: 2000 V
Insulation test voltage: 5000 V
Ambient temperature range: - 10 …+ 70 °C
Weight: appr. 0.4 kg
The voltage gain and frequency response is especially designed for DCS 500B
and DCS 600 converters.
Side view Buttom view
112.0 2.0
76.0
10.0 70.0
7.0
Snap-on mounting on DIN 46277 rail
20 17
100.0
80.0
Gain selector
RG
50.0 1 2 9 10
5.0 60.0
Fig. 5.3/3 Dimensions in mm Fig. 5.3/4 Location of terminals
III 5-7
5.3.2 Transformer T90
1U 2N 2U6 2U5 2U4 2U3 2U2 2U1
1V 2V6 2V5 2V4 2V3 2V2 2V1
1W 2W6 2W5 2W4 2W3 2W2 2W1
1N
S
Fig. 5.3/5 Principle diagram of the transformer T90
Data
Selectable transfer ratios Uprim: 502, 601, 701, 800,1000, 1200 V AC rms
Output voltage: 7.3 V AC rms
Insulation voltage: 1200 V
Isolation test voltage: 3500 V
Ambient temperature range: - 10 …+ 70 °C
Weight: 2.1 kg
max 116
Remark
The terminals on the primary side of the
transformer are in special design (lug ter-
minals).
Handling hints: First turn the screw coun-
max 110
ter-clockwise to the end stop, then swing

out the shrowding cover.
Put in the cable lug, swing
in the shrowding cover and
fasten the connection by
turning the screw clock-
wise.
5.2 x 7.7
130
80
118....120
130
Fig. 5.3/6 Dimensions in mm
III 5-8
5.4 Power Interface SDCS-PIN 41/SDCS-PIN-48/SDCS-PIN-5x
The Power Interface of DCS converter modules Converters, delivered from 1998 on, will be
model A5/A6/A7 and C4 from 900 A up to 5200 A equipped with SDCS-PIN-41A, which is a full re-
consists of two boards - the Measuring board placement for converters, already in use.
SDCS-PIN-51 and the Pulse transformer board
SCDS-PIN-41. Converters delivered from middle 2005 will be
The following figures show the different connections equipped with SDCS-PIN-48, which is a full re-
between the SDCS-PIN-41 and SDCS-PIN-51 placement for converters already in use.
board depending on the application 2- or 4-quad-
rant and the construction type.
SDCS-CON-x
X22 X122 X23 X24 X25 V14 V11 V16 V13 V12 V15
G G G G G G
U1
C C C C C C
V1
X413 S
X313 S
X12 S
X13 S
A B C D E F
X12
X12
W1
S2
S1
X113
X213
SDCS-PIN-5x
C1
SDCS-PIN-41/PIN-48
X513
X113
X213
X413
X313
2q_c34_a.dsf
X13
X13
D1
Fig. 5.4/1 2-Quadrant application, no parallel thyristors - Construction type A5/A6/A7 (C4)
SDCS-PIN-41/PIN-48
V25 V12 V23 V16 V21 V14
G G G G G G
SDCS-CON-x
X22 X122 X23 X24 X25 V24 V11 V26 V13 V22 V15
C C C C C C
G G G G G G
U1
C C C C C C
T4 T1 T6 T3 T2 F
V1
X413 S
X313 S
X12 S
X13 S
A B C D E F
X12
X12
X213
X113
W1
S2
S1
X113
X213
SDCS-PIN-5x
C1
SDCS-PIN-41/PIN-48
X513
X113
X213
X413
X313
4q_c3a_a.dsf
X13
X13
D1
Fig. 5.4/2 4-Quadrant application, no parallel thyristors - Construction type A5/A6/A7
SDCS-PIN-41/PIN-48
V24 V14 V21 V11 V26 V16
G G G G G G
SDCS-CON-x
X22 X122 X23 X24 X25 V23 V13 V22 V12 V25 V15
C C C C C C
G G G G G G
U1
C C C C C C
A T1 T6 T3 T2 T5
V1
X413 S
X313 S
X12 S
X13 S
A B C D E F
X113
X12
X12
X213
W1
S2
S1
X113
X213
SDCS-PIN-5x
C1
SDCS-PIN-41/PIN-48
X513
X113
X213
X413
X313
4q_c4a_a.dsf
X13
X13
D1
Fig. 5.4/3 4-Quadrant application, no parallel thyristors - Construction type C4
III 5-9
Pulse transformer board SDCS-PIN-41/PIN-41A/PIN-48
270
A B C D E F
G4 G1 G6 G3 G2 G5
C4 C1 C6 C3 C2 C5
line potential ! The board consists of
100
six pulse transformers
X1 X2 with amplifiers.
T4 T1 T6 T3 T2 T5
X113 X213
SDCS-PIN-41
Fig. 5.4/4 Layout of the SDCS-PIN-41/PIN-41A/PIN-48 pulse transformer board
Measuring board SDCS-PIN-51 1 MΩ resistors (= cutting out short circuit wires,

This board is always used together with SDCS- which are represented by low ohmic resistors).
PIN-41 board. On this board there are the circuits The voltage measurement uses 5 resistor:
located needed for current, voltage and tempera- U1: W1 to W5
ture measuring and for hardware coding. V1: W6 to W11
W1: W12 to W16
The current is measured by current transformers at
C1(+): W17 to W21
the main AC inputs, rectified by a diode bridge and
D1(-): W22 to W26
scaled with burden resistors to 1.5 V as rated cur-
rent. The nominal current is adjusted by cutting out If there is a need for voltage adaptation, all 5
resistors (R1 ... R21) from the board according to chains must be handled in the same way.
the current coding table. The resistors R22 ... R26
Note! Actual voltage signals U1, V1, W1, C1(+)
are used for the current equal to zero detection.
and D1(-) of the main circuit are not galvanically
These resistors must be cut off too, according to
isolated from the control board. Because of that a
the current coding table.
current of less than 1 mA will flow to earth.
Voltages (U1, V1, W1 and C1(+) and D1(-)) are
measured by using high ohm resistor chains. Scal- When galvanically isolated measurement is
ing of AC and DC voltage is done by activating needed, please contact your ABB representative.
see diagram Conductive

PTC power part supports
W5 line potential !
R123 1 X23 2 1 X24 2 1 X25 2
U1 W5 W4 W3 W2 W1 X22 X122
3 4 Two PTC
S3 1 2 One PTC
R1 ....... R21
V1 W11 W9 W8 W7 W6
W10 W70 W71 W72 R22
X12
100
X12S X413S
W1 W16 W15 W14 W13 W12 W80 W81 W82 R26
W83 X13S X313S
C1 W21 W20 W19 W18 W17
S2 S1
X513
X113
X213
X413
X313
D1
X13
W26 W25 W24 W23 W22

Isolating
supports
SDCS-PIN-51
305
Fig. 5.4/5 Layout of the SDCS-PIN-51 board
U1
S3
V1
W In the past some converters for line
X12
W1 voltages lower/equal 500 V had been

equipped with SDCS-PIN-52 boards.
C1 The SDCS-PIN-51 board serves as a
spare part for those converters.
D1
SDCS-PIN-52
Figure 5.4/6 Layout of the SDCS-PIN-52
III 5-10
Current coding
Construction type A5 A6 A7
Current transf. ratio 2500:1 2500:1 4000:1
Rated current [A] 900 1200 1500 2000 1900 2050 2500 3000 2050 2600 3300 4000 4800 5200
R1-R4 18 Ω
R5 18 Ω
R6 18 Ω
R7 18 Ω
Rated current scaling
R8 18 Ω
R9 18 Ω
R10 18 Ω
R11 18 Ω
R12 18 Ω
R13 18 Ω
R14 18 Ω
R15 18 Ω
R16 18 Ω
R17 33 Ω
R18 68 Ω
R19 120 Ω
R20 270 Ω
R21 560 Ω
R22 47 Ω
Zero current
47 Ω
detection
R23
R24 47 Ω
R25 47 Ω
R26 100 Ω
code_tab_PIN1_PIN20_PIN51_d.dsf
Voltage coding
Construction type A5 A6 / A7 A7 A7
Conv. nom. voltage [V] Y=4 (400V) Y=6 (600V) Y=4 (400V) Y=6 (600V) Y=7 (690V) Y=8 (790V) Y=9 Y=1
➀ Y=5 (500V) Y=7 (690V) Y=5 (500V) (1000V) (>1000V)
Value f. conv. nom. volt
0 = HW type coding 500 600 690 800 1000
at SET(TINGS) block
Measuring board SDCS PIN-51 PIN-51 PIN-51 PIN-51 PIN-51 PIN-51 PIN-51 see
chapter
W1, 6, 12, 17, 22
Galvanic
W2, 7, 13, 18, 23 isolation
W3, 8, 14, 19, 24
W4, 9, 15, 20, 25
W5, 11, 16, 21, 26
➀ the converters can be used at lower line voltage then specified by the y-value without hardware modifications, if
the nominal line voltage applied to the converter is not lower than 45% for y=5...9 and not lower than 55% for y=4.
HW type coding
Construction type A5 A6 / A7
Current [A] 1200 1500 2000 900 1500 2000 >2000 *
Voltage max. [V] 500 500 500 600/690 600/690 600/690 all *
W70
W71
W72
W80
W81
W82
W83
* see Software description
Temp. sensor coding
2 Q - 4 Q coding
R 57 as a temp. sensor for A5, A6, A7
2-Q 4-Q
S3 4 3
W10
2 1
Table 5.4/1 Settings of the SDCS-PIN-51 board if a Board used as a spare part:
DCS converter is equipped with it by ABB - default: all jumpers Wxx, Rxx are in condition
- ensure the correct converter type related settings
III 5-11
PE U1 V1 W1
T51 P2
X12: X12: POWER INTERFACE BOARD SDCS-PIN-51 S1 4000/1
IDCM 11,12 A3,B3
S2 P1
X23: 1
III 5-12
Armature current measurement 2
Fig. 5.4/7
R25 47R
R24 47R
R23 47R
R22 47R
T52 P2
R26 100R
IDC 9,10 A4,B4 X24: 1
S1 4000/1
2
S2 P1
X25: 1
R18 68R
R17 33R
R16 18R
R15 18R
R14 18R
R13 18R
R12 18R
R11 18R
R10 18R
R9 18R
R8 18R
R7 18R
R6 18R
R5 18R
R4 18R
R3 18R
R2 18R
R1 18R
R21 560R
R20 270R
R19 120R
GNDI 8,13 A5,B2
STWA 3 B7 101 W1 W2 W3 W4 W5
0V 100
UU 4 A7 U1
5M
W6 1M W7 1M W8 1M W9 1M W11 1M
200 201
UV 14 A2 V1
W12 W13 W14 W15 W16

AC/DC voltage measurement 300 301
VW 16 A1 W1
W17 W18 W19 W20 W21

400 401
UA + 6 A6 C1
500 W22 W23 W24 W25 W26

501
UA - 15 B1 D1
X22: 1 R57
0V
ANTC 2 A8 3
Fast-on
2.4 1.1 2.6 1.3 2.2 1.5 G G
Control board S1
2.4 K 1.4 K
GA CA GB CB GC CC GD CD GE CE GF CF
X13: X13: Firing pulse channels X113: X113: X213:

BZP1 1 B8 1 A10,B10 A10,B10 A5,B5 G V24 G V14
1.1 K 2.1 K
BZP2 3 B7 2 A5,B5 A5,B5 A10,B10
F11 F14
BZP3 5 B6 3 A9,B9 A9,B9 A6,B6
R11 V11 R14 V21
BZP4 7 B5 4 A7,B7 A7,B7 A8,B8
C11 C14
BZP5 9 B4 5 A8,B8 A8,B8 A7,B7
C24 C21
BZP6 11 B3 6 A6,B6 A6,B6 A9,B9 R24 R21
G G
and SDCS-PIN-51 boards for a 4-Q A7 type converter

GNDI 12,14 A2,A3 0V A4,B4 A4,B4 A4,B4
*
2.6 K 1.6 K
SR2 4,2 A7,A8 REV A3,B3 A3,B3 A3,B3
SR1 8,6 A5,A6 FWD A1,B1 A1,B1 A1,B1 G V26 G V16

A2 A2 1.3 K 2.3 K
+48 V1 10 A4 + 48 V1 SDCS-PIN-41 A2 F13 F16
2.5 1.2 2.3 1.6 2.1 1.4

R13 V13 R16 V23
GA CA GB CB GC CC GD CD GE CE GF CF C13 C16
HW-coding jumpers
Typical armature circuit thyristor converter diagram with SDCS-PIN-41

X213: X213: X113: C26 C23
0V A10,B10 A10,B10 A5,B5 R26 R23
W70 W71 W72 G G
1k5 A5,B5 A5,B5 A10,B10 K K
2.2 1.2
ACOD1 13 B2
A9,B9 A9,B9 A6,B6
820R 1k5 3k3
W80 W81 W82 W83 A7,B7 A7,B7 A8,B8 G V22 G V12
1.5 K 2.5 K
A8,B8 A8,B8 A7,B7 F15 F12
ACOD2 15 B1
A6,B6 A6,B6 A9,B9
1k5 820R 1k5 3k3 8k2
R15 V15 R12 V25
X12: X12: A4,B4 A4,B4 A4,B4
HWCOD3 5 B6 NC C15 C12
A3,B3 A3,B3 A3,B3
C22 C25
HWCDD5 7 B5 R22 R25
A1,B1 A1,B1 A1,B1
W10
HWCIN4 1 B8 A2 A2 SDCS-PIN-41 A2
p41_51_A7.dsf C1 (+) D1 (-)

5.5 Zero current detection SDCS-CZD-01A
This board is used for fast zero current detection The CZD-01A board has in addition a cathode / an-
especially for three phase field converter in Motor ode voltage measurement of all thyristors. The volt-
Generator application. The board provides a safe age measurement provides a sharp detection of
zero current detection also for other very high in- DC load condition.
ductive loads.
Basically two conditions need to be fulfilled to get a
The board is located on SDCS-CON-2 board and signal current equal to zero:
plugged on X12, X13 and X17. • the current detection has to indicate current
X17: is only used for mechanical reasons. The equal to zero AND
electrical function (connection to IOE-1) is un- • the voltage detection has to indicate current
changed. equal to zero
All DCS/DCF converter are equipped with a zero The activation of the board must be set in the soft-
current detection by monitoring the current signal to ware via parameter:
a certain level.
DCF500B 4.19 ZERO CUR DETECT
106
DCF600 43.14 ZERO CUR DETECT
With jumper J1 (not available with SDCS-CZD-01)

SDCS-CZD-01A X17: the voltage detection can be set to two modes:
with J1 in position 1-2:
X13:
X12:
all thyristors (V11/V13/V15) AND all thyristors
47
(V12/V14/V16) must have blocking voltage
with J1 in position 2-3 (parking; default)
all thyristors (V11/V13/V15) OR all thyristors
MP1 1 2 3 (V12/V14/V16) must have blocking voltage
*
J1
* default position
Fig. 5.5/1 Layout of the SDCS-CZD-01A board
X23:
X22:
X27:
X13: X12: X17:

SDCS-CZD-01A
X13: X12: SDCS-CON-2 X17:
CZD01A.dsf
Fig. 5.5/2 Connection between the SDCS-CZD-01A and SDCS-CON-2 board
Power interface: CZD-01A CON-2 MP1 = '1'-signal ⇒ no zero current

SDCS-PIN-1x MP1 = '0'-signal ⇒ zero current
SDCS-PIN-20x
U1 V1 W1 SDCS-PIN-51 MP1
470k to zero
current interface current detection
CON-2
&
1
2
& voltage
*
3 detection
J1 * default
position
&
czd01_princ_b.dsf
D1 (-) C1 (+)
Fig. 5.5/3 Principle diagram of SDCSCZD-01A
III 5-13
5.6 Power signal measurement board SDCS-MP-1
The power signal measurement board SDCS-MP-1 - one rectified and filtered phase to phase voltage
is intended to be used as a service and rebuild UAC
(DCR 500 /DCR 600 commissioning) aid. Without - armature voltage UDC with sign filtered
this board it is practically impossible to measure - armature current IACT with sign
with oscilloscope or with general purpose meter - the six thyristor firing commands BZP1...BZP6
signals between the control board and the power - the two current direction commands SR1 and
interface board(s). SR2 (measurement points SR11 and SR21)
- the sum of pulse transformer primary currents
The board is plugged to the control board connec- can be measured across measurement points
tors X12, X13 and X17. The ribbon cables normally SR11-SR12 or SR21-SR22 depending on current
connected to the control board are connected to direction
the measurement board connectors having the - the control board ground 0V.
same name as the respective connector on the
control board. The measurement points are separated from the
Measurement points for following signals are pro- control board signals either with 10 kΩ resistors or
vided: with operational amplifiers so that accidental short
- the three phase to ground voltages UU, UV, UW circuits between the measurement points do not af-
- the three phase to phase voltages UVU, UWV, UUW fect the converter operation. Measurement point 0V
is directly connected to control board ground.
BZP1 BZP2 BZP3 BZP4 BZP5 BZP6
SR11 SR12 SR21 SR22 IACT
UVU UWV UUW UAC
X27
X17
X23
X22
X13 X12
0V
Measurement SDCS-MP-1
points
MP-1layout_b
Fig. 5.6/1 Layout of the SDCS-MP-1 board
Measurement
X23:
X22:
points X27:
X13: X12: SDCS-MP-1 X17:
X13: X12: SDCS-CON-2 X17:
Fig. 5.6/2 Connection between the SDCS-MP-1 and SDCS-CON-2 board
III 5-14
6 Digital and analogue I/O boards
The converter with a control board SDCS-CON-2 of the I/O's see chapter SDCS-CON-2). These pos-
can be connected in 4 different ways to a control sibilities doesn't increase the number of inputs or
unit via analogue/digital links. Only one of the four outputs. In addition to this an extension of I/O´s by
choices can be used at the same time (Description SDCS-IOE-1 is possible, which increases the
number of inputs.
Analogue I/O´s: Analogue I/O´s:

SDCS-CON-2 standard SDCS-CON-2 standard
Digital I/O´s: Digital I/O´s:
X17: not isolated X17: all isolated by means of op-
Encoder input: tocoupler/relay, the signal
not isolated status is indicated by LED
X2: X1: X2: X1:
X3: X4: X5: X6: X7: X3: X4: X5:
X3: X1:
SDCS-IOB-2
Fig. 6/1 I/O via SDCS-CON-2 Fig. 6/2 I/O via SDCS-CON-2 and SDCS-IOB-2
Analogue I/O´s: Analogue I/O´s:

SDCS-CON-2 more input capacity SDCS-CON-2 more input capacity
Digital I/O´s: Digital I/O´s:
X17: not isolated X17: all isolated by means of op-
encoder input: tocoupler/relay, the signal
isolated status is indicated by LED
current source for: current source for:
X2: X1: X2: X1:
PT100/PTC element PT100/PTC element
X6: X7:
X1: X2: X1: X2: X3: X1:
SDCS-IOB-3 SDCS-IOB-3 SDCS-IOB-2
Fig. 6/3 I/O via SDCS-CON-2 and SDCS-IOB-3 Fig. 6/4 I/O via SDCS-IOB-2 and SDCS-IOB-3
III 6-1
6.1 Digital I/O board SDCS-IOB-2
As described at the beginning of the chapter, there are SDCS-CON-2 SDCS-CON-2

various options for configuring the inputs/outputs.
X17: X17:
The board IOB-2x has 8 digital inputs and 8 digital

outputs. X2: X1: X2: X1:
There are three different types existing, which differ at X3: X4: X5:
the input voltage level:

X1: X2: X3: X1: X3: X1:
SDCS-IOB-21 24...48V DC SDCS-IOB-3 SDCS-IOB-2 SDCS-IOB-2
SDCS-IOB-22 115 V AC
SDCS-IOB-23 230 V AC
Fig. 6.1/1 I/O via SDCS-IOB-2x / IOB-3 and CON-2
The inputs are filtered and galvanically isolated by
using optocouplers. Inputs can form two galvanically
separated groups by using either X7:1 or X7:2. The cable length between X1:/X1: and X2:/X2: is max.
1.7 m and between X1:/X3: is max. 0.5 m because of
If these boards are in use, they have to be mounted EMC reasons.
outside the DCS module. They must be mounted in a
way, that the conductive supports have a good con-
nection to ground of the installation.
233.5
S7
2
X3 X1 SDCS-IOB-2x
4
W16
3
W100 **
DO4 DO8
W10
W12
W14
1
W2
W4
W6
W8
2
DO1 DO2 DO3 DO5
3 4
DO6 DO7 DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8
1
S8
K1 K2 K3 K4 K5 K8
97.5
4*
W11
W3
W5
W7
W1
W9
W13
W15
R1 R2 R3 R4 R5 R6 R7 R8
Line potential !
70
1 1 1 1
70
5 X4 X5 X6 X7 5
4 4
Jumper coding supports are conductive
time constant diameter of all supports: 4.3 mm

input 2ms 10ms
2 4 2
* this dimension may vary (4/5 mm)
S7 *
4
DI 7 1 3 1 3 depending on revision
2 ** W100 as printed circuit
*
2
S8
4 4
DI 8 1 3 1 3
iob2x1_c.dsf
* default value
Fig. 6.1/2 Layout and jumper settings of the SDCS-IOB-2x board
III 6-2
Note:
When the SDCS-CON-2 control board with the SDCS-IOB-2 I/O board is installed,
terminals X6: and X7: on the SDCS-CON-2 must not be used.
Output value Signal definition Remarks

by
SDCS-IOB-2x Software
DOx
X4:1 DO1
K1
2 K1...K5, K8 Software potential-isolated by relays
3 DO2 (NO contact element)
K2 Contact ratings:
4
AC: ≤250 V~/ ≤3 A~
5 DO3
K3 DC: ≤24 V-/ ≤3 A-
6 or ≤115/230 V-/ ≤0.3 A-)
7 DO4 MOV-protected (275 V)
K4
8
X5:1 DO5
K5
2 K6,7 Software potential-isolated by optocoupler
3 DO6 Switching capacity: ≤50 mA
4
66V external voltage: ≤24 V-
5 DO7
66V X4:, X5: are screw-clamp terminal types for leads up to 4 mm² cross-sectional
6 area.
7 DO8 Default values are shown within the software diagrams.
K8
8 The ground potential of the digital outputs may vary within ±100 V to each other.
681 DIx +
+
X6:1 R1
100n
-
681
DI1 Input value Signal definition Remarks
W1 W2 by
2 R2
DI2
W3 W4 Channel 1...8 potential-isolated by optocoupler
3
IOB-21: (24...48V-) R1...R8 = 4.7 kΩ
R3
DI3 0...8 V ^ "0 signal"
=
W5 W6
18...60 V ^ "1 signal"
=
4 R4
DI4 IOB-22: Software (115V~) R1...R8 = 22 kΩ
W7 W8 0...20 V ^ "0 signal"
=
5 60...130 V ^ "1 signal"
=
R5
DI5
W9 W10 IOB-23: (230 V~) R1...R8 = 47 kΩ
0...40 V ^ "0 signal"
=
6 R6 ^ "1 sig."
DI6 90...250 V =
W11 W12
including tolerance; absolute max
7 R7 values
DI7
W13 W14
8 R8
X6: / X7: are screw-clamp terminal types for leads up to 4 mm² cross-sectional
DI8 area
W15 W16
Input resistance: see diagram.
X7:1
Input smoothing time constant: see diagram.
W100
2 Smoothing time constant of channel 7 and 8 can be changed; see fig. 6.1/2.
up to revision D
3 from
The functionality of the input channels, which will be read, can be defined by soft-
revision E on
4 ware; default values are shown within the software diagrams
+48V
Power supply for digital inputs: 48V / ≤ 50mA; not galv. isolated from the DCS
conductive support electronics!
iob2x2_b.dsf
If the inputs are supplied from the internal +48 V (X7:3 and/or X7:4) a connection
must be done from either X7:1 and/or X7:2 to ground of the DCS 500 module. In
default condition ground is identical to the converter's frame.
If the inputs are supplied by any external source (+48 V DC, 115 V AC or 230 V
AC) the neutral line / - line must be connected to either X7:1 or X7:2. If the inputs
should be controlled with the same voltage level, but from two different voltage
sources, having probably two different ground levels, the first neutral line should
be connected to X7:1 and the second to X7:2. In this case the jumpers Wx con-
necting the inputs to X7:2, but controlled by the source, connected to X7:1, must
be cut off.
The same method is needed for the other jumpers Wx.
High frequency grounding is done by 100 nF capacitor.
Fig. 6.1/3 Terminal connection of the SDCS-IOB-2x board
III 6-3
6.2 Analogue I/O board SDCS-IOB-3
As described at the beginning of the chapter, there are SDCS-CON-2 SDCS-CON-2

various options for configuring the inputs/outputs.
X17: X17:
The board SDCS-IOB-3 consists of the 5 analogue

inputs, 3 analogue outputs, the galvanical isolated X2: X1: X2: X1:
pulse encoder interface and a current source for
X6: X7:
temperature measuring devices.
X1: X2: X3: X1: X1: X2:
If these boards are in use, they have to be mounted
SDCS-IOB-3 SDCS-IOB-2 SDCS-IOB-3
outside the DCS module. They must be mounted in a
way, that the conductive supports have a good con-
nection to ground of the installation.
The cable length between X1:/X1: and X2:/X2: is max. Fig. 6.2/1 I/O via SDCS-IOB-2x / IOB-3 and CON-2
1.7 m and between X1:/X3: is max. 0.5 m because of
EMC reasons.
233.5
conductive supports V17

SDCS-IOB-3
X1 X2
2 14
S1*
T1
1 13
8 7 8 7
S5 * S10 *
S4
*
3 24 85
R110 1 2 1 2
2 1 2 1 2 23
3 4
1 22
70 S2* S3* 70
11 12
1 12 1 12 10
1
X3 X4 X5
5 5
4 iob3_c.dsf 4
Jumper coding
Functionallity of analogue inputs S4 Pulse encoder supply
activation of
*
gain = 1 gain = 10 Sum I AC
24 V *
S1 Ch 500 Ω between not equal 5V 12 V
input terminal -10V..+10V -1V..+1V to 0
* 1 2 1 2 1 2
S2 AITAC S1:1-2 YES 3
5
7
4
6
8
3
5
7
4
6
8
3
5
7
4
6
8
AI1 S1:3-4 YES
S3 AI2 S1:5-6
9
11
10
12
9
11
10
12
9
11
10
12
S2 8 7 8 7
6 5 S2 6 5
S5
4 3 4 3
2 1 2 1 Temperature sensor supply
PTC PT100
AI3 S1:7-8 1.5 mA 5 mA *
S3 8 7 S3 8 7
6 5 6 5 1 2 1 2
4 3 4 3 3 4 3 4
2 1 2 1
AI4 S1:9-10 YES S1:11-12

S1:13-14
S10 Characteristics for pulse encoder inputs

single ended:
3
5V *24 3
12/24 V
24
2 23 2 23
1 22 1 22
differential: 5V 12/24 V
* 13 mA
3 24 3 24 3 24
2 23 2 23 2 23
1 22 1 22 1 22
* default value
Fig. 6.2/2 Layout and jumper settings of the SDCS-IOB-3 board
III 6-4
Note:
X1:1
-
81-270V When the SDCS-CON-2 control board with the SDCS-IOB-3 I/O board is
2 25-90V installed, the connection via plugs S4:1-2 and 3-4 on the SDCS-CON-2
TG 3
8-33V
X2:3 must be treated according to the diagram below:
+ 4 4 X3:2 (IOB-3) connected
X2:3 X3:2 (IOB-3) not connected
S4 21 6 2 6
5 R9 5 to X3:2 on SDCS-CON-2 to X3:2 on SDCS-CON-2
X2:4 5 1 5
6 6
and to GND and not to GND
7 7 Terminals X3:, X4: and X5: on the SDCS-CON-2 must not be used.
PS5311
8 8 Reso- Input/output Scaling Power Common Remarks
[bit] Hardware range
X2:
SDCS-IOB-3 SDCS-CON-x Software
- S1 100k 100k
X3:1 1 2
+ 500
1n
100k 1n 100k AITAC 12 + sign -10...0...+10 V Software ±20 V ➀➁➂➅
2
-
3 3 4
4 S2
-
5 5 6
+ x10 AI2 11 + sign -10...0...+10 V Software ±40 V ➀➁➂➃➄
6
-
7 7 8
8
+ x10 AI3 11 + sign -10...0...+10 V Software ±40 V ➀➁➂➃➄
- S3
9
➀ ➁ ➂➆
9 10
+ AI4 11 + sign -10...0...+10 V Software ±40 V
10 12 14
S1
~ 11 13
11
100
12 ~
100µ 47.5
X4:1 100n AO1 11 + sign -10...0...+10 V Software ≤5 * mA
2 0V
3 AO2 11 + sign -10...0...+10 V Software ≤5 * mA
4 0V
100µ 47.5
+/- I-act
analogue -10...0...+10 V R 110 ≤5 * mA gain: 0.5...5
5 100n
x
3 V = I NDC
6 0V R110
7 +10V ≤5 * mA for external use

8 0V ≤5 * mA e.g. reference pot.
9 1 2 -10V
100µ 1.5 mA
10 S5
5 mA
1.5 mA Curr. source for PTC
3 4 5 mA Curr. source for PT100
11 0V
12
Encoder supply Remarks
S10 S10
X5:1 4 5 6 +24V 1 2 3 ChA + Inputs isolated;
2 ChA - Impedance = 120 Ω, if selected
3 ChB + max. frequency ≤300 kHz
10 11 12 +24V 7 8 9
4 ChB -
5 16 17 18 +24V 131415 ChZ +
6 ChZ -
V17
7 Power- Sense lines for GND and supply to correct volt-
Sense Power + Source
8 age drops on cable (only if 5V/12V enc. is in use)
Sense GND
9 5V/ ≤0.25 A * Incremental encoder power supply
10 S4 GND 12V/24V ≤0.2 A *
iob3x2_e.dsf
➀ total smoothing time ≤2 ms ➆ Residual current detection is selected as default. The jumpers S1:11-12
➁ -20...0...+20 mA by setting S1 and S1:13-14 are set, inputs X3:9 and X3:10 and jumper S1:9-10 must not be
➂ 4...20 mA by ➁ + Software function used and inputs X3:11 and X3:12 serve as input for the current signal taken
➃ -1...0...-1 V by setting S2/S3 (CMR ±10 V) from a current transformer. This detection is based on a sum current trans-
former where the secondary is connected through a diode bridge to 100 Ω re-
-2...0...-2 mA by setting S2/S3 + S1 (CMR ±10 V)
sistor . Voltage will appear across the resistor, if the sum of the 3-phase cur-
➄ designated for PT100 evaluation per software and hardware rent is not zero. In case AI4 should be used for a different purpose, use the in-
➅ If the input is used for tacho feedback and the tacho voltage puts/jumpers accordingly and take the block diagram as a help.
needs to be scaled, the board PS5311 must be ordered sepa-
rate. If this input is used for feedback signals, there is a need for Restrictions using jumper S1, S2 or S3:
additional margin for overshoot measurement. This margin is set The selection for the burden resistor across the input terminals can be done in-
by software and results e.g. in the 8 to 33 volts at PS5311. dependent from S2 or S3 settings for inputs AITAC, AI1, AI2, AI3 and AI4.
* short circuit proof If the gain is set to 10 by using S2 or S3 and the 500 Ω burden resistor is activat-
ed, the input signal level is changed to -2 mA...0...+2 mA.
For input AI4 there are the following configurations available:
- input range ”20mA” , or
- input range ”10V”, or
- earth fault monitoring by Isum not equal to zero via X3:11 and X3:12
Fig. 6.2/3 Terminal connection of the SDCS-IOB-3 board
III 6-5
Connecting a pulse encoder to the If the SDCS-CON-2 board is used the supply voltage
DCS 500B / DCS 600 converter for the pulse encoder is selected on the SDCS-POW-1
board (refer to SDCS-POW-1).
The connection diagram for a pulse encoder to the
electronics of a DCS converter is quite similar, if the
In both cases the voltage regulator has a feedback
SDCS-CON-2 or the SDCS-IOB-3 is used. The basic
control with Sense power and Sense GND signals.
difference between these 2 boards is the galvanical
isolated circuit on the SDCS-IOB-3 board.
Feedback connection is recommended when power
supply level for differential pulse encoder is 5V. If a
Power supply for incremental encoder 12 V pulse encoder type is in use the sense function
There is a galvanically isolated power supply for the
is also available. The wiring is shown on figure 6.2/4.
incremental encoder on SDCS-IOB-3. The jumper S4
on this board is used to select either +5 V, +12 V or
+24 V as a supply voltage for the pulse encoder.
When LED indicator (V17) is lit, the supply is OK.
The pulses generated by the pulse encoder are
transferred to the pulse receivers via opto couplers.
DIFFERENTIAL = twisted IOB-3 IOB-1/ Note:

pair
A X5:1 ChA+
CON-2
X5:1 If the drive’s direction of rotation is correct (if nec-
A X5:2 ChA- X5:2 essary, correct by exchanging the field connec-
B
X5:3 ChB+ X5:3 tions), the Tacho error message may appear dur-
B
X5:4 ChB- X5:4 ing start-up.
Z X5:5 ChZ+ X5:5
X5:6 ChZ- X5:6
Z
X5:7 X5:10
If with a positive reference the TACHO_PULSES
+U Power source
0V
X5:8 Sense power X5:9 signal (with software 21.xxx: parameter 12104)
X5:9 Sense GND X5:8 does not look like the illustration below, then tracks
X5:10 GND X5:7 A and A must be mutually exchanged with encod-
ers with inverted signals, and tracks A and B with
encoders without inverted signals.
IOB-3 IOB-1/
SINGLE-ENDED CON-2
X5:1
A ChA+ X5:1
If the TACHO_PULSES signal is missing or non-lin-
X5:2 ChA- X5:2
A
X5:3 X5:3
ear, the encoder’s pulses are not being read cor-
B ChB+
X5:4 ChB- X5:4
rectly. Possible reasons for this may be the encod-
B
X5:5 ChZ+ X5:5
er supply, the encoder itself, or the wiring.
Z
X5:6 ChZ- X5:6
Z
X5:7 Power source X5:10
+U
X5:8 X5:9 65535
0V
X5:9 X5:8
X5:10 X5:7 Forward
GND
Fig. 6.2/4 Connections incremental encoder - electronics Fig. 6.2/5 TACHO_PULSES signal
III 6-6
Incremental encoder If a single ended 12 V / 24 V encoder is used S1/S10
Two different incremental encoder connections are should be set to 5-6 / 11-12 / 17-18 according to the
available. layouts of the boards. This setting results in an internal
- differential connection; pulse encoders generating threshold of appr. 5 V.
either voltage or current signals can be used
- single-ended (push pull) connection; voltage sig- In case of a single ended 5 V encoder the jumpers will be
nals set to a neutral position S1/S10: 4-5 / 10-11 / 16-17. To get
a threshold lower than 5 V each terminal X5:2 / X5:4 /
Restrictions using jumper S1: or S10: depending X5:6 must be connected via a resistor R to GND accord-
on the board ing to the table below.
Line termination via S1/S10: 2-3 / 8-9 / 14-15 should
R 1 kΩ 1.5 Ω 2.2 kΩ
not be used at 12 V or 24 V encoders, because of the
U thresh 1.2 V 1.8 V 2.3 V
power consumption taken from the encoder. If a pulse
encoder with a build in current source is used a
Make sure the threshold is half of the supply voltage and
burden resistor of 120 Ω is activated via jumper S1/
the minimum voltage of the encoder output (saturation
S10: 1-2 a.s.o.
voltage UCE of a transistor).
SDCS-IOB-1/ + Three differential inputs are reserved for connecting the

X5:1 CON-2 / IOB-3 pulse encoder. CH A and CH B are the normal pulse
120 6 +24V
channels having nominal 90° phase shift between the
3
2 5 10k channels.
S1:
(S10) 1 4 +
X5:2 The channel CH A- (CH B-) is the inversed channel CH A
(CH B). CH Z is the zero pulse channel which can be
R additionally used if the encoder has an output giving one
GND “zero” pulse per revolution.
The distance between pulse encoder and interface board

+U is dependent on the voltage drop on the connecting lines
SDCS-IOB-1/ +
X5:1 CON-2 / IOB-3 and on the output and input configuration of the used
120 3 6 +24V components. If cables are used according to the next
2 5 10k table the voltage drop caused by the cable can be
S1:
-U (S10) 1 4 + corrected by the voltage regulator.
X5:2
Cable length parallel wires for Cable used
R power source & GND
GND
0 ... 50 m 1x 0.25 mm² 12x 0.25 mm²
50 ... 100 m 2x 0.25 mm² 12x 0.25 mm²
SDCS-IOB-1/ + 100 ... 150 m 3x 0.25 mm² 14x 0.25 mm²
X5:1 CON-2 / IOB-3
CH+
120 3 6 +24V
2 5 10k
S1:
(S10) 1 4 +
X5:2
CH-
iob14_e.dsf
Fig. 6.2/6 Pulse encoder connection principles
III 6-7
6.3 Extension board SDCS-IOE-1
The board consists of:

7 isolated digital inputs SDCS-CON-2
2 analogue inputs
1 current source for the supply of PTC or PT 100 X17:
elements
The board is connected electrically via a 10 pin flat
X17:
X2: X1:
cable to the converter module electronics. The con-
nection will be done to the SDCS-CON-2 board SDCS-IOE-1 X3: X4: X5: X6: X7:
from terminal row X17 to X17 on SDCS-IOE-1. It
has to be mounted outside of the converter module.
2 x analog
7 x digital
The cable length is 2 m because of EMC reasons.
4 x analog
Pulsgeber
1 x Tacho
8 x digital
Mechanical Construction Fig. 6.3/1 Connection of the SDCS-IOE-1 board and
The board is mounted on a plastic housing which the SDCS-CON-2 board.
has foot elements (Phoenix Contact series UMK).
The foot elements permit snap-in assembly to a
standard DIN EN rail (EN 50022, 50035).
The dimensions are including the plastic housing.
SDCS-IOE-1
Mounting for DIN-rail
X17
Plastic housing
H1 H2 H3 H4 H5 H6 H7
90
1 2
1 21 2 1 2
3 43 4 7 8 3 4
S1* S2 * S3 * S4 *
X2 X1
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
14
38 146.3
Jumper coding
Functionallity of analogue inputs Temperature sensor supply
S1
activation of
Ch 500 Ω between
gain = 1
* gain = 10 Jumper
parking S4
PTC
1.5 mA
PT100
5 mA *
input terminal -10V..+10V -1V..+1V
*
S2 AI5 S1:3-4 YES S1:1-2 1
3
2
4
1
3
2
4
S3 AI6 S2:3-4
S3 1 2 S3 1 2
S2:1-2
3 4 3 4
5 6 5 6
7 8 7 8
* default value
ioe1_c.dsf
Fig. 6.3/2 Layout and jumper settings of the SDCS-IOE-1 board
III 6-8
SDCS-IOE-1 SDCS-CON-2 Software Input value Signal definition Remarks
2.2k 2.2k H1 +
by
X1:1 47n 681
DI9
2
DI10
3 0...8 V Software ^ "0" status

=
DI11
16...31 V ^ "1" status
=
4
DI12
Two potential isolated
5
groups. Max. operating
voltage between the
groups and the control
6 board is 50 V
DI13
7 Filter time constant for all

DI14
inputs is 2.2 ms
8
DI15
9 Reso- Input/output Scaling Power Common Remarks

10 GND [bit] Hardware range
- S1 100k 100k
X2:1
➀➁➂
3 4 1n
+ 500 100k 1n 100k AI5 11 + sign -10...0...+10 V Software ±40 V
2
for cable shields
3 S3
- S2
4 3 4
x10 AI6 11 + sign -10...0...+10 V Software ±40 V ➀➁➂➃
5 +
6 for cable shields
1 2
100µ 1.5 mA
7 S4 5 mA
8
3 4
0V 1.5 mA Curr. source for PTC
9 for cable shields 5 mA Curr. source for PT100
absolute accuracy in-
10 0V
cluding the control
ioe1x1_e.dsf
board is 0.7%
➀ total smoothing time ≤2 ms

➁ -20...0...+20 mA by setting S1/S2
➂ 4...20 mA by ➁ + Software function
➃ -1...0...-1 V by setting S3 (CMR ±10 V)
-2...0...-2 mA by setting S3 + S2 (CMR ±10 V)
Fig. 6.3/3 Terminal connection of the SDCS-IOE-1 board
III 6-9
III 6-10
7 Communication boards
7.1 Communication board SDCS-COM-5
This board is used for communications to cannot be used together with software version
DCS 500B converter modules equipped with soft- S21.xxx.
ware 21.xxx for commissioning and maintenance Channel 3 is a DDCS channel of up to 4 Mbits/s
purposes. It consists of 3 different communication and is used if a serial link based on PROFIBUS
channels. All RxD channels (receiver) have blue hardware, CS31 hardware or MODBUS hardware
color, all TxD channels (transmitter) have grey should be realized. If one of these possibilities
color. If any connections should be made always should be used an adaptation module is needed.
connect the same color with each other (plug and This channel can only be used with software ver-
socket) . sion S21.1xx (SDCS_CON-1). Please refer to the
Channel 1 is a HDLC channel of 1.5 Mbits/s and is documentation which is available for the link sys-
used for the communication with a PC. Channel 2 tem needed.
grey grey blue blue

RxD
grey
blue blue grey
TxD
Partner SDCS-COM-x
Fig. 7.1/1 Connection between SDCS-COM-x and a partner
156.5
V3 RxD
SDCS-COM-5
D7
CH 2 X11
V4 TxD
D8 S1
V1 RxD 1
CH 1
2
4
3 *
V2 TxD
83.5
V5 RxD
CH 3
V6 TxD D11
conductive support
Jumper coding
Converter Coding for
number channel 2
1
1 S1 2 3 *
4
1
2 S1 2 3
4
1
3 S1 2 3
4
1
4 S1 2 3
4
* default value
Fig. 7.1/2 Layout and jumper settings of the SDCS-COM-5 board
III 7-1
7.2 Control and communication board SDCS-AMC-DC
This board must be used together with a DCS 600 are read, evaluated and retransmitted to the
module equipped with a SDCS-CON-2 board in- overriding control.
cluding software S15.xxx.
Furthermore the board is equipped with three opti-
The board is equipped with an own controller with cal channels (max. data transmission speed is 4
the following main functionalities: Mb for each optical channel):
• The software structure implemented in this board - Channel 0 is used to communicate data from the
is divided in two sections. The first section is built overriding control (FCI, APC2, AC80, Nxxx-xx
from the speed regulator and its additional func- (adapter modules for fieldbus), AC800M) or via
tions which is producing the torque reference. adapter modules from other controllers) to the
• The second section is prepared to be pro- DCS600-drive.
grammed with its own characteristics for control - Channel 2 (Master-Follower) is used to operate
and regulation. two or more drives dependent on each other.
• Evaluation of the received data to produce a Commands and values needed for this applica-
torque reference to be transmitted to the control- tion are produced on this board.
ler board CON-2. Actual values from the CON-2 - Channel 3 is prepared to connect the PC tool for
commissioning and maintenance (DriveWindow).
156.5
grey TxD
SDCS-AMC-DC
CH 0 D400 green
ey X10 5V o.k.
k gr
dar e RxD
blu
grey TxD
D100
CH 2
ey
k gr
83.5
dar e RxD
b lu
grey TxD
CH 3
dark D200
RxD D105
grey
Prg. running green

conductive support
Fault red
Fig. 7.2/1 Layout of the SDCS-AMC-DC / SDCS-AMC-DC Classic board / AMC-DC Drive Bus
The SDCS-AMC-DC and the SDCS-AMC-DC Clas-

sic boards are identical except the assembly of optical
components for channel 0 and 2.
optical Components Channel 0 used for D400 driver current Communication **
Ch 0 Ch 2 Ch 3 CH0, CH2, CH3 CH0
SDCS-AMC-DC * 10 Mb 5 Mb 10 Mb other interfaces ICMC1 30 mA DDCS
SDCS-AMC-DC Classic * 5 Mb 10 Mb 10 Mb Fieldbus adapter modules Nxxx-xx ICMC1 30 mA DDCS
SDCS-AMC-DC 2 10 Mb 5 Mb 10 Mb other interfaces ICMC2 30/50 mA *** DDCS/Drive Bus
SDCS-AMC-DC Classic 2 5 Mb 10 Mb 10 Mb Fieldbus adapter modules Nxxx-xx ICMC2 30/50 mA *** DDCS/Drive Bus
* SDCS-AMC-DC 2, SDCS-AMC-DC Classic 2 are direct replacements of SDCS-AMC-DC and SDCS-AMC-DC Classic
** see additional parameter [71.01]
Color of optical components:
*** 5 Mb ⇒ blue maximum 30 mA
*** 10 Mb⇒ dark grey maximum 50 mA
Remark: Only channels with the same compo-
nents (e.g. 10 Mb component) may be
connected to each other.
III 7-2
10 m - AMC-DC / DC 2
20 m - AMC-DC Classic
D105
D105
D105
SDCS-AMC-DC
SDCS-AMC-DC
SDCS-AMC-DC
or AMC-DC 2
or AMC-DC 2
or AMC-DC 2
X10
X10
X10
D400
D200
D400
D200
D400
D200
CH 0
CH 2
CH 3
CH 0
CH 2
CH 3
CH 0
CH 2
CH 3
RxD
RxD
RxD
RxD
RxD
RxD
RxD
RxD
RxD
TxD
TxD
TxD
TxD
TxD
TxD
TxD
TxD
TxD
plastic optic fibre
amc_1_1_e.dsf
10 m - AMC-DC / DC 2
20 m - AMC-DC Classic / Classic 2
Fig. 7.2/2 Connections at Master-Follower mode

D400
D200
D400
D200
D400
D200
SDCS-AMC-DC
SDCS-AMC-DC
SDCS-AMC-DC
or AMC-DC 2
or AMC-DC 2
or AMC-DC 2
CH 0
CH 2
CH 3
CH 0
CH 2
CH 3
CH 0
CH 2
CH 3
RxD
RxD
RxD
RxD
RxD
RxD
RxD
RxD
RxD
TxD
TxD
TxD
TxD
TxD
TxD
TxD
TxD
TxD
...
plastic optic fibre 20 m - AMC-DC

30 m - AMC-DC 2
amc_1_1_e.dsf
RxD
TxD
For more configuration possibilities

TB 810
FCI see publication 3AFE 63988235
AC80
Fig. 7.2/3 Module Bus connections to Advant controllers (ring)

D400
D200
D400
D200
D400
D200
SDCS-AMC-DC
SDCS-AMC-DC
SDCS-AMC-DC
CH 0
CH 2
CH 3
CH 0
CH 2
CH 3
CH 0
CH 2
CH 3
or AMC-DC 2
or AMC-DC 2
or AMC-DC2
RxD
RxD
RxD
RxD
RxD
RxD
RxD
RxD
RxD
TxD
TxD
TxD
TxD
TxD
TxD
TxD
TxD
TxD
...
20 m SDCS-AMC-DC
30 m SDCS-AMC-DC 2
plastic optic fibre
...
RxD
TxD
RxD
TxD
RxD
TxD
0, 1, 2 ... NDBU-95 ...8

TxD
RxD
amc_1_1_d.dsf
30 m plastic optic fibre

RxD
TxD
Ch0 Drive Bus
AC80
Fig. 7.2/4 Drive Bus connections to Advant Controller 80 (star)
III 7-3
TxD RxD TxD
RxD
D400 TxD D400
CH 0 D400 CH 0
CH 0
RxD TxD RxD
TxD RxD
TxD RxD TxD
III 7-4
TxD
CH 2 CH 2
Fig. 7.2/7
Fig. 7.2/6
Fig. 7.2/5
Nxxx-xx
CH 2
RxD TxD RxD
RxD
APC
TxD RxD TxD
TxD
CH 3 CH 3
CH 3
RxD D200
RxD D200 YPQ112 B TxD RxD D200
RxD
SDCS-AMC-DC SDCS-AMC-DC Classic TxD SDCS-AMC-DC

or AMC-DC 2 or AMC-DC Classic 2 or AMC-DC 2
or AMC-DC Classic
or AMC-DC Classic 2
TxD RxD TxD

D400 TxD D400
CH 0 D400 CH 0
CH 0
RxD TxD RxD
RxD
TxD TxD
TxD
CH 2 CH 2
Nxxx-xx
CH 2
RxD RxD
RxD
TxD TxD
TxD
RxD CH 3 CH 3
CH 3
RxD D200 RxD D200
RxD D200
NDPA-02
NDPC-12
TxD
plastic optic fibre
NISA-03 (PC)
SDCS-AMC-DC SDCS-AMC-DC Classic SDCS-AMC-DC
(Laptop)
or AMC-DC Classic
or AMC-DC Classic 2
...
Connections to higher-level system (APC)
...
...
...
plastic optic fibre
TxD RxD TxD
D400 TxD D400
CH 0 CH 0
CH 0 D400
RxD RxD
plastic optic fibre

TxD RxD
TxD TxD
TxD
CH 2 CH 2
Nxxx-xx
CH 2
RxD RxD
RxD
20 m
TxD TxD
TxD
CH 3 CH 3
CH 3
RxD D200 RxD D200
RxD D200
10 m
Connections to higher-level system (Communication modules)
Connections to PC by ring (with control program DriveWindow)

amc_1_1_e.dsf
SDCS-AMC-DC SDCS-AMC-DC Classic SDCS-AMC-DC

or AMC-DC Classic
Fieldbus
amc_1_1_d.dsf
amc_1_1_d.dsf
or AMC-DC Classic 2
20 m SDCS-AMC-DC / AMC-DC Classic

30 m SDCS-AMC DC 2 / AMC-DC Classic 2
or AMC-DC Classic 2
or AMC-DC Classic 2
or AMC-DC Classic 2
or AMC-DC Classic
or AMC-DC Classic
or AMC-DC Classic
D400
D200
D400
D200
D400
D200
SDCS-AMC-DC
SDCS-AMC-DC
SDCS-AMC-DC
CH 0
CH 2
CH 3
CH 0
CH 2
CH 3
CH 0
CH 2
CH 3
or AMC-DC 2
or AMC-DC 2
or AMC-DC 2
RxD
RxD
RxD
RxD
RxD
RxD
RxD
RxD
RxD
TxD
TxD
TxD
TxD
TxD
TxD
TxD
TxD
TxD
...
20 m Plastic
SDCS-AMC-DC opt. fibre
SDCS-AMC-DC Classic
30 m
SDCS-AMC-DC 2
SDCS-AMC-DC Classic 2
... ...
RxD
TxD
RxD
TxD
RxD
TxD
RxD
TxD
RxD
TxD
RxD
TxD
0, 1, 2 ... NDBU-95 ...8
... 0, 1, 2 ... NDBU-95 ...8
TxD
RxD
TxD
RxD
Branching Branching
unit unit
Plastic opt. fibre

max. 30 m
or 200 m
HCS
...
RxD
TxD
RxD
TxD
0, 1, 2 ... NDBU-95 ...8

TxD
RxD
Branching
unit
Plastic HCS
opt. fibre Silicat
max. 30 m max. 200 m
For more configuration possibilities

see publication 3ADW 000100R0201
PC board
RxD
TxD
NISA-03 (PC)
NDPC-12
(Laptop)
NDPA-02 amc_1_1_d.dsf
Fig. 7.2/8 Connections to PC by star (with control program DriveWindow)
III 7-5
7.3 DDCS Branching unit NDBU-95
DDCS Branching Unit (DBU) is used (only for DCS NDBU-95 DDCS Branching Unit has nine output
600/DCF 600) to implement the star topology of channels where messages from the master are sent.
DDCS link. This allows a slave unit to fail or become The reply message sent by one slave unit is delivered
unpowered without disabling the communication. The to the master and it can be delivered also to other
NDBU receives messages from the master (PC) and slaves if necessary. Several NDBU-95s can be used
sends them to all the slave units simultaneously. Each in parallel, in series or in any combination of these.
slave unit has an individual address and only the The maximum distance between the master and
addressed slave unit sends a reply message to the NDBU-95 as well as between two NDBU-95s, see
master. It is also possible to use NDBU thus enabling manual 3ADW000100R0201.
peer-to-peer communication.
DBU
41
Technical specifications
Optical links: 94
Master channels 1 DDCS input and 1 DDCS out-
put
Slave channels 9 DDCS inputs and 9 DDCS NDBU-95
DDCS
outputs TXD BRANCHING
V120 UNIT, 8+1 CH
Data rate 1 - 4 MBd, programmable
CH8 RXD
V119
Driving current 20 mA, 30 mA, 50 mA + chan-
TXD
nel disabling, programmable V118
ADDRESS
8
Monitoring a green LED for each channel, CH7 RXD
switched on when NDBU is re- V117 S1
ceiving messages TXD
1
Transmission device 10 Mb component for each V116
1 0
channel CH6 RXD
V115
Power supply: TXD

V114
Input voltage +24 VDC ± 10% MBIT/S
CH5 RXD
Input current 300 mA V113
++ ++
+ + + + X12
Monitoring a green LED switched on when 1 2 4
the output voltage is normal TXD

V112
Operating temperature: +0 ... +50 °C CH4 RXD

PCB dimensions: s. diagram beside V111
TXD
V110 264
Remark: Only channels with the same compo- CH3 RXD
V109
nents (e.g. 10 Mb component) may be
TXD
connected to each other. V108
CH2 RXD
V107
TRANSM
SETTING
TXD
+ + + + X2-
V106 + + + + X11
For further information see Appendix D in the CH1 RXD
DIS
V105
DriveWindow User's Manual. LONG
MEDIUM
SHORT
TXD
V104
CH0 RXD
V103
TXD
V102
MSTR RXD
V101
Note +5V OK
For addressing and automatic node numbering of

the drives and branching units see DriveWindow 1 24 V DC
X1
documentaion. 2 0V
Fig. 7.3/1 Layout of the NDBU-95 branching unit
III 7-6
8 Field exciters
The DCS 500 system has different options for the Three phase field exciters DCF 50xB/60x are con-
field supply. There are one and three phase field verter modules themselves, similar to the DCS
exciters available, which can be either integrated 501B/601 or DCS 502B/602 additionally a overvolt-
(diode field exciter SDCS-FEX-1 and half controlled age protection unit is needed see chapter 8.4.
field exciter SDCS-FEX-2A) or externally mounted
(half controlled DCF503-0050 with the SDCS-FEX-
32 board and fully controlled DCF504-0050 with the
SDCS-FEX-31 board).
8.1 SDCS-FEX-1 (internal) CONVERTER MODULE
The Diode Field Exciter board SDCS-FEX-1 is a SDCS-CON-x S D C S -F E X -1 X1: 1 7
single phase diode rectifier for an AC input voltage

up to 500 V and a DC output current of 6 A. The
board has to be mounted inside the armature con- X14: X14: + -
+ 15 V A4 9
verter module. The excitation current is defined by B3 3 F+ F-
the DC output voltage (line voltage multiplied by
X1: 5 3
0.9) and the resistance of the field winding. By us-
ing an external resistor in series with the field wind-
ing the field current can be adapted slightly. Fig. 8.1/2 Diode field exciter with field loss monitor-
If the SDCS-FEX-1 board isn't already installed it ing
must be mechanically fixed beside the electronic
power part SDCS-POW-1 and connected via a flat 8.1.1 Electrical data of FEX-1
cable to the SDCS-CON-2 by using terminal X14.
AC input voltage: 110 V -15%...500 V +10%
max. DC output current: 6 A; IF rated
DC output curr. monitoring: 20 mA...6 A
Power loss at IF rated : ≤10 W
Fixed isolating supports (15 mm)
AC Isolating voltage: 600 V
Terminals X1:
- Cross sectional area 2,5 mm²
1 X1:
X14:
F- 3 V1 The AC share of the output DC voltage is meas-
ured with a capacitor and an auxiliary rectifier and
5
80
F+ + used for current monitoring.

line Transistor relay is closed when the DC current is
7 potential ! flowing (>0.02 A).
SDCS-FEX-1 U
130
Fig. 8.1/1 Layout of the SDCS-FEX-1 field exciter t
board
Fig. 8.1/3 Output voltage with inductive or resistive
load - High-signal at X14:B3
Fig. 8.1/4 Output voltage without load

Low-signal at X14:B3
III 8-1
8.2 SDCS-FEX-2 / SDCS-FEX-2A (internal)
The field exciter board SDCS-FEX-2 / FEX-2A con- The control is based on a fully digital system. The
sists of a power part and a control board, which µ-processor reads all information from the power
connects all components electrically and mechani- part, is supplied with all needed voltage levels and
cally to each other. This arrangement has to be control signals via the flat cable X14 by the SDCS-
mounted inside the armature converter module be- CON-2 and generates the firing pulses for the pow-
side the electronic power supply SDCS-POW-1. er part.
This is intended to be done for DCS modules of
type C1, C2 and A5, not for A6 and A7 (C4)! The range of the single phase rated AC input volt-
age is 110 V to 500 V, the maximum current capa-
The power part is build up with two power modules. bility is 16 A. If this field exciter is used for smaller
Each of the modules consists of one diode and one field current, the control unit automatically selects a
thyristor, so they are wired up and controlled like a lower current range between 3 A to 16 A to get the
half controlled bridge. best resolution.
Fixed isolating supports (15 mm) Conductive support
X1: D37
1 T11
V11 X14:
F- 3 5
6
T13
90
F+ 5 line
potential ! V13 10 1
7
T1 IACT
X20
SDCS-FEX-2 GND
1 8
240
Fig. 8.2/1 Layout of the SDCS-FEX-2A field exciter board
8.2.1 Electrical data of SDCS-FEX-2 / FEX-2A

AC input voltage: 110 V -15%...500 V +10%; single phase
AC input current: ≤ output current
AC isolation voltage: 600 V
Frequency: same as DCS converter module
DC output current: ➀ 0.3 A...8 A for armature converter module from 25 A to 75 A
0.3 A...16 A for armature converter mod. from 100 A to 2000 A
Output IACT: Uout = 4 V *Iact / Ilim; Ilim = 3A, 5A, 7A, 9A, 11A, 13A, 15A, 17A
Terminal X1:
Cross sectional area 4 mm²
➀ If Field weakening is needed, actual field current of the motor at top speed must be
higher than 0.3 A
III 8-2
8.2.2 Control unit 8.2.3 Power section
The control unit includes the following main blocks: Two diode-thyristor modules are arranged as a
half-controlled single-phase rectifier. The anodes of
- Micro controller 80C198 for controlling and firing the two diodes are not connected directly to each
- Actual DC current measurement with an AC other as usual; they are now connected to the ends
current transformer. of the four turn primary winding of the current trans-
- RS485 interface to the converter's controller former. The center tap is the negative output of the
board SDCS-CON-x. rectifier. Thus it is possible to measure the DC cur-
rent with an AC current transformer.
The software for the field current control is stored in
the ROM memory of the 80C198. The control is A MOV (Metal Oxide Varistor) protects the AC input
done by using a PI structure for the current control- against voltage spikes from the external source.
ler. All parameters needed for the control or for Another MOV protects the DC output against volt-
scaling reasons (selection of burden resistors) are age surges which can be caused by the field wind-
stored in the non-volatile memory of the armature ing of a DC machine.
converter and transferred to the field controller dur-
ing each initializing process via the RS485 link.
The Node number is always fix coded to Node
number = 1.
The output Iact represents the actual field current,

which is measured via the AC transformer, then
rectified and transferred into a voltage signal with
burden resistors. The burden resistors, as men-
tioned before, are adapted by the board itself de-
pending on the setting of the nominal field current
of the motor (see list before). The resulting burden
voltage can be measured at test terminals beside
X14:. The 2.2 KΩ resistor allows a short circuit at
the terminals; the external measuring device should
have an internal resistance higher than 1MΩ.
The terminal row X20: is used for test purposes.
AC Input T1 DC Output
2k2
Synchronisation
burden adjustment
Control unit
from SDCS-CON-x Power supply voltages RS 485

via X14: +48V, +15V, -15V, +5V, 0V Serial link
Fig. 8.2/2 Block diagram of the field exciter SDCS-FEX-2A
III 8-3
8.3 DCF503A-0050 and DCF504A-0050 (external)
The half controlled (2-Q) field exciter unit DCF503A- power modules and the same auxiliaries.
0050 consists of the SDCS-FEX-32A board, two The control is structured similar to the SDCS-FEX-2A
thyristor/diode power modules and auxiliaries (power field supply. A micro controller is used for controlling
supply, line choke). The full controlled (4-Q) field and firing. The DC current is measured by using an
exciter unit DCF504A-0050 consists of the SDCS- AC current transformer (same configuration than at
FEX-31A board, four anti-parallel thyristor/ thyristor SDCS-FEX-2A).
DCF504A DCF503A
+ +
AC DC AC DC
supply output supply output
- -
T1 Fex3x1_d.dsf
T1
Fig. 8.3 /1 Different versions of power section of the DCF50xA-0050

330
Isolating supports Setting X800 Switch

OFF * ON
V21, V22 V23, V24 1 Node no. 1 Node no. 2
U1 Commutation serial link CON-2 serial link CON-2
V11, V12 V13, V14 2
choke 3
V1 4 not used not used
5
6
7
C1 (+) X5 8 Field exciter mode Test mode
X12 X11 9 Bridge reversal time: extended; Bridge
7 4 cycles reversal time
10 Serial link to CON-1, Not used - don't select
D1 (-) X70
CON-2
1 X121 X122 X123 X124 275
2 4 S2
X101 6
1 3 * Default value for all switches
1 GNDB X50
X111 X112 The settings are read during initialization.
X2 area 1 X113 X114
5 X100
1 8 Jumper Coding
X800 X20 Grounding of RS485 Transmission driver
T1 Line
10 1 S2: 1-3 * GNDB isolated
LED potential ! S2: 1-2 GNDB grounded via RC circuit
2 4
SDCS-FEX-31A S2: 3-4 GNDB direct grounded
1 3 S1 SDCS-FEX-32A CPU mode
9 5 X6 1X3 2 Conductive supports
S1: 1-2 Firmware download
61 S1: 3-4 * Field exciter mode
Fex3A_b.dsf * Default value
Fig. 8.3/2 Layout of the DCF504A-0050 field exciter unit
8.3.1 Electrical data of DCF50xA-0050

Power part
AC input current: ≤ output current
Frequency: same as DCS converter module
AC isolation voltage: 690 V
Line reactor: 160 µH; 45-65 Hz
DC output current: ➀ 0.3...50 A
Load condition always L/R > 100 ms (saturation)
Auxiliary voltage (X3:1-2)
Frequency: 45 ... 65 Hz
AC input power: 15 W; 30 VA
Inrush current: <5 A / 20 ms
Mains buffering: min 30 ms
Terminal row X2:
X2: 1 RS 485 serial link to X16: 1 at SDCS-CON-1 / CON-2
X2: 2 RS 485 serial link to X16: 2 at SDCS-CON-1 / CON-2
X2: 3 Ground B grounded via cable screen and / or grounded via S2
X2: 4 not used
X2: 5 not used
➀ If Field weakening is needed, actual field current of the motor at top speed must be higher than 0.3 A
III 8-4
8.3.2 Electronic power supply 8.3.4 Power section
There is a power supply unit on the board. Supply If a DCF503A-0050 is in use two diode-thyristor
is connected at terminal X3. The rated AC voltages modules are arranged as a half-controlled single-
115 V and 230 V can be applied without any modifi- phase rectifier. If a DCS504A-0050 is in use four
cation. thyristor-thyristor modules are arranged as a full-
The power supply unit provides the DC voltages 30 controlled single-phase rectifier. The anodes of the
V, 15 V, 5 V and -15 V to the control electronics. two diodes (anodes / cathodes of the thyristors) are
Voltages can be measured by means of a multime- not connected directly to each other as usual; they
ter from the terminal X70 (see the layout). are connected to the ends of the primary winding of
In addition the power supply generates 5 V for gal- the current transformer. The centre tap is the nega-
vanic isolated RS485 communication drivers. This tive output of the rectifier. Thus it is possible to
voltages can be measured at terminals X100/X101. measure the DC current with an AC current trans-
former.
Measured Terminal Ground
voltage positive A MOV (Metal Oxide Varistor) protects the AC input
against voltage spikes from the external source.
+5V X70:1 X70:2 (GND)
Another MOV protects the DC output against volt-
+30V X70:3 X70:5 (GND)
age surges which can be caused by the field wind-
+15V X70:4 X70:5 (GND)
ing of a DC machine. The free wheeling function
-15V X70:6 X70:5 (GND)
needed e.g. during network failure is ”build in” be-
+ 5V X100 X101:1 (GNDB)
cause of the diodes, if the half-controlled version is
in use. If the full-controlled version is used the free
8.3.3 Control unit wheeling function is realized by using the thyristors
The control unit includes the following main blocks: in diode mode, triggered by a fast voltage rise.
- Micro controller H8 for control and firing
- Actual DC current measurement with an AC 8.3.5 RS232-Port
current transformer. The RS232 interface is used for download the
- RS485 interface to the converter's controller 'Field exciter firmware package'.
board SDCS-CON-x.
The default settings of this interface are as follows:
The software for the field current control is stored in
the FlashPROM memory. This software contains a Signal level: RS232 (+12V / -12V)
PI current controller Data format: UART
Fault/reset logic Message format: Modbus-Protocol
Synchronization and PLL function Transmission method: half-duplex
Bridge reversal function (only DCF 504A) Baudrate: 9.600 Baud
Number of Data bits: 8
The setting and updating of all control parameters Number of Stop bits: 1
are set from armature converter via RS485 inter- Parity-Bit: odd
face. Actual current, field current reference, control
and status bit are cyclic sent via RS 485 communi- X6: Description
cation. 1 not connected
2 TxD
3 RxD 5 1
The field exciter is equipped with an auto-scaling 4 not connected
function of burden resistor based on the nominal 5 SGND Signal ground 9 6
field current of the motor. 6...9 not connected
Fig. 8.3/3 Pin assignment of RS232-Port

The output Iact represents the actual field current,
which is measured via the AC transformer, then The programming procedure is activated by setting
rectified and transferred into a voltage signal with S1:1-2 during auxiliary voltage is switched ON. Set-
burden resistors. The burden resistors -scaled to ting for field exciter mode is S1:3-4 (default).
measurement range- are adapted by the board it-
self depending on the setting of the nominal motor
field current. The current signal can be measured
UCursig at X20:3-X70:2 and is scaled to
4 V *Iact / IScale
IScale = 3A, 5A, 7A, 9A, 11A, 13A, 15A, 17A, 21A,
27A, 33A, 39A, 45A, 51A
III 8-5
8.3.6 Field exciter configurations If a SDCS-FEX-2A is used, it will be always recog-
The data exchange between nized as the field exciter Node 1 by the software.
- SDCS-CON-2 and Node 1 or Node 2 must be coded according to the
- field exciter SDCS-FEX-2A or table below for DCF503A/504A-0050 and for the 3-
- DCF503A/504A-0050 or phase field exciters (via parameter). The scan time
- DCFx01/x02 (three-phase field exciter) for Node 1 = 10 ms, for Node 2 = 100 ms. Field
is done via a RS485 serial link, which can be con- weakening is not necessarily available for Node 2.
figured as a bus structure. This link is used to
transfer references, actual values and settings for
Field exciter Node 1 Field exciter Node 2
up to two field exciter units.
Unit type Setting X800 Unit type Setting X800
The drive software located on the SDCS-CON-2 SDCS-FEX-2A --- --- ---
board consists of two field supply functions, first DCF 503A/504A X800:1 = OFF --- ---
field exciter and second field exciter. The first field SDCS-FEX-2A --- DCF 503A/504A X800:1 = ON
exciter is already connected to the EMF controller DCF 503A/504A X800:1 = OFF DCF 503A/504A X800:1 = ON
to control the motor in all points of the motor dia-
gram. The second field exciter is accessible via the Procedure for field exciter Node changing of the
field current reference. DCF 503A/504A:
• Switch off the units voltage supply
The RS485 interface works with a screened two- • Set the appropriate switch according to the table
wire cable. The allowed length is 5 m. The wires • Initialization through switch on the electronics sup-
have to be connected to the terminals X2:1 and ply voltage
X2:2 and the screen to X2:3.
U1
field exciter Node 1 AC INPUT V1
Typical application of this kind is two DC motors SDCS- X14 X14
CON-2 C1
connected to one converter. The load sharing can SDCS-
DC OUTPUT D1
FEX-2A
be done by means of adjusting the excitation cur- PE
Armature
rent of the second DC-motor. controller
DCF503A-
0050
X2:1
X16:1 Total
X2:2
There are two possible configurations for two Node X16:2 length
X2:3
Field
X16:3 max 5 m exciter
numbers of the field exciters:
Node 2
- one SDCS-FEX-2A and one external field excit-
Node 2
er (DCF503A-0050, DCF504A-0050 or 3-phase X3:1 X800:1=ON
Power supply
field exciter) or Fex3Ax2_c.dsf
X3:2
- two external field exciter units (DCF503A-0050,

DCF504A-0050 or 3-phase field exciter). Fig. 8.3/5 Serial communication cable connection and address setting for Node 1
and field exciter Node 2, using SDCS-FEX-2A and DCF50xA-0050
SDCS- U1 U1
C O N-2 AC INPUT V1 AC INPUT V1
SDCS-
CON-2 C1 C1
DC OUTPUT D1 DC OUTPUT D1
1. D C F503A- 2.
D C F503A-
0050 0050 PE PE
Armature
controller
DCF503A- DCF503A-
0050 0050
X2:1 X2:1
X16:1 Total Total
length X2:2 X2:2
X16:2 length
X16:3 max 5 m X2:3 Field max 5 m X2:3 Field
exciter exciter
Node 1 Node 2
Node 1 Node 2
X3:1 X800:1=OFF X3:1 X800:1=ON
Power supply X3:2 Power supply X3:2
Fex3Ax3_b.dsf
M M Fig. 8.3/6 Serial communication cable connection
2exec_1cv_b.dsf
Fig. 8.3/4 Typical application example with two field
exciter units and one converter (without
field weakening).
III 8-6
8.3.7 Diagnosis FAULT
The armature converter receives Definition
via serial link the sum of all faults
in "Fex status bit". A more detailed 8 Boot sequence failed or Flash PROM empty
error code is given on the seven F81 Auxiliary voltage below 90 V
segment display of DCF 503A/ F82 Hardware fault
F83 Software fault
DCF 504A.
F84 Par flash read fault
All faults are reset with the next e.g. checksum wrong
ON command given to the arma- F85 Compatibility fault
ture current controller. Software or typecode not compatible to parameters
F86 Typecode read fault
Checksum failure during typecode check
F88 Mains voltage smaller 40 VAC
F89 Mains voltage higher 620 VAC
F90 Mains sync. fault
e.g. f < 40 Hz, f > 70 Hz
F91 Field current above 125% of selected current measurement range
F92 Fast voltage rise
see parameters:
DCS600: [P44.04 / P44.10]
DCS500B: [P13.10 / P13.07]
ALARMS
Definition
A81 Parameters added

A88 Up / Download failed
A90 Compatibility Alarm
A91 Parameter restored
PE U1 V1
X3: 2 1 1 4
2 3
AC1 AC2
SDCS-FEX-31A *
SDCS-FEX-32A Parts not mounted at DCF 503A-0050
* V12/V14 are diodes at DCF503A
X2:
1
2
3
4
5
DCF503_4_conv_diagr.dsf
D1(-) C1 (+)
Fig. 8.3/7 DCF503A/DCF504A-0050 converter diagram
III 8-7
8.3.8 Dimensions
External field exciter

DCF 503A-0050
DCF 504A-0050
Direction of air flow
Top clearance
Minimum
Dimensions in mm
Weight appr. 10 kg
all for M6
all for M6
A
U1
U1
V1
V1
X3: Aux. power supply terminals

3x41=123
C1
all for M6
C1 (+)
Mounting direction
X2: Signal terminals

D1
D1 (-)
Serial link
X2
X800 Signal terminals

Serial link 1
X800
LED (aux. voltages)
10
173
Aux. power supply terminals
5
X6
9
Sub-D
1
Bottom clearance
Minimum
all for M6
M6 all for M6
A M6
Note: In case of vibrating environments use fixing holes A
Fig. 8.3/8 Dimension drawing of DCF 503/4A
III 8-8
8.4 DCF505 / DCF506 Overvoltage Protection
The three-phase field supply converter DCF 501B/ (SDCS-FEP-x) and a free-wheeling thyristor (two in
502B and DCF 601/602 need a separate active Over- anti-parallel at DCF 506).
voltage Protection unit DCF 505 or DCF 506 to protect
the power part against inadmissibly high voltages. The DCF 506 consist of a relay output to indicate a
free-wheeling condition to the field supply converter.
The protection unit activates a free-wheeling circuit When the free-wheeling function is triggered, it will
between the F+ and F- connectors if an overvoltage last until the DC current is less than appr. 0.5 A. During
occurs. The DCF 505/506 consists of a trigger unit this time the relay contacts are closed.
The overvoltage protection unit DCF 505 is suitable For motor field supply via DCF 501/601 (2-Q) or
for 2-Q converters DCF 501B/601 with simple non- DCF 502B/602 (4-Q) the overvoltage protection unit
motoric inductive load. DCF 506 is always required.
Field supply Overvoltage Field supply Overvoltage
Converter protection Converter protection
DCF 505 DCF 506
C1(+) X11 C1(+) X11
DCF 501B DCF 501B/502B
DCF 601 DCF 601/602 M
D1(-) X12 D1(-) X12
X6:2 9
X4:1 2
Fig. 8.4/1: Simple load with DCF 501B/601 and 2-Q Fig. 8.4/2: Motor field supply with DCS 50xB/DCF 60x
Overvoltage Protection DCF 505 and 4-Q Overvoltage Protection DCF 506
Assignment Field supply converter to Overvol-

tage protection unit
Field supply converter Overvoltage Protection

for motor fields
2-Q, 500 V
DCF501B/601-0025-51
DCF501B/601-0050-51 DCF506-0140-51
DCF501B/601-0075-51
DCF501B/601-0100-51
DCF501B/601-0200-51
DCF501B/601-0350-51 DCF506-0520-51
DCF501B/601-0450-51
DCF501B/601-0520-51
4-Q, 500V
DCF502B/602-0025-51
DCF502B/602-0050-51 DCF506-0140-51
DCF502B/602-0075-51
DCF502B/602-0100-51
DCF502B/602-0200-51
DCF502B/602-0350-51 DCF506-0520-51
DCF502B/602-0450-51
DCF502B/602-0520-51
Inductive load supply Overvoltage Protection

for other applications
4-Q, 500V
DCS502B/602-1200-51 DCF506-1200-51
DCS502B/602-1500-51 DCF506-1500-51
4-Q, 690V
DCS502B/602-0900-71 DCF506-1500-71
DCS502B/602-1500-71
Table 8.4/1: Assignment converter to Overvoltage Pro-

tection unit
III 8-9
Diagram
A1
X11 X12
F+
F-
R2 R1
1 2 1 2
X2:1 red
X2:2 grey
X1:3
V1
G2 K2
A
SDCS-FEP-1 (500 V)
SDCS-FEP-2 (690 V) R3
K AK 1 2
K1 G1
X1:1 red
X1:2 grey
X2:3
X3:1
R4
X3:2 1 2
parts not built-in at 2-Q unit, R3 jumpered
X4:1 X4:2 DCF505di_d.dsf
Fig. 8.4/3: Overvoltage Protection DCF 505 / DCF 506
Output X4:1-2
X1 X3 Potential isolated by relay (NO contact)
Contacts no protected
Contact rating: AC: ≤60 V~/ ≤50 mA~
SDCS-FEP-1/FEP-2
DC: ≤60V-/ ≤50 mA-
line potential !
X2 X4
Fep1_2.dsf
Fig. 8.4/4: Layout of SDCS-FEP-1/FEP-2
There are two trigger units in use:

- SDCS-FEP-1 for systems, used at line voltages
up to 500 V; this board is equipped with a 1400 V
trigger diode.
- SDCS-FEP-2 for systems, used at line voltages
up to 690 V; this board is equipped with a 1800 V
trigger diode.
III 8-10
Dimensions
Overvoltage Protection 16 75 33.5 342

9
DCF 505-0140/0520-51
DCF 505-1200-51
DCF 506-0140/0520-51
Dimensions in mm X4
1
Weight appr. 8 kg
350
X11 (F+)
M8
X12 (F-)
2 1
MB_520_a.dsf
11
Overvoltage Protection 355
DCF 506-1200-51 20 135

42 145 145
DCF 506-1500-51
DCF 506-1500-71
8.5
Dimensions in mm
Weight appr. 20 kg
2 1
X4 X2
SDCS-FEP-1 (500 V)
SDCS-FEP-2 (690 V)
482
X3 X1
X11
8.5
35
X12
MB_1500_a.dsf
32 40 M8 f. M6
III 8-11
III 8-12
9 Accessories
9.1 Accessories - Power circuit
9.1.1 Fuses and fuse holders (Converter size C1, C2)

Type Ω]
Resistance [mΩ Fuse F1 Size Fuse holder L1 L2 L3
170M 1558 30 10A 660V UR 0 OFAX 00 S3L F1

170M 1559 21 21A 660V UR 0 OFAX 00 S3L
170M 1561 15 25A 660V UR 0 OFAX 00 S3L
170M 1564 6 50A 660V UR 0 OFAX 00 S3L
170M 1565 4 63A 660V UR 0 OFAX 00 S3L
170M 1566 3 80A 660V UR 0 OFAX 00 S3L
170M 1568 1,.8 125A 660V UR 0 OFAX 00 S3L
170M 3815 0,.87 200A 660V UR 1 OFAX 1 S3
170M 3816 0,.59 250A 600V UR 1 OFAX 1 S3
170M 3817 0,.47 315A 660V UR 1 OFAX 1 S3
170M 3819 0,.37 400A 660V UR 1 OFAX 1 S3
170M 5810 0,.3 500A 660V UR 2 OFAX 2 S3
170M 6811 0,.22 700A 660V UR 3 OFAX 3 S3
170M 6163 0,.15 900A 660V UR * 170H 3006
170M 6166 0,.09 1250A 660V UR * 170H 3006
170M 6811 0,.22 700A 660V UR 3 OFAS B 3 will become obsolete; new assign-
170M 6813 0,.15 900A 660V UR 3 OFAS B 3 ment of fuse holder and fuse
Table 9.1/1: Fuses and fuse holders * drawing see chapter 2.2
Dimensions [mm] Size 0...3
Indicator
Size a b c d e
0 78,5 50 35 21 15
a c 1 135 69 45 45 20
b
2 150 69 55 55 26
3 150 68 76 76 33
10 Remark:
2
6 Given dimensions may be exeeded in some cases.

Fuse1_a.dsf Please take them only for information.
d
e
Fig. 9.1/1: Fuses size 0...3
Main dimensions of fuse holders

Fuse HxWxD Protection
holder [mm]
OFAX 00 S3L 148x112x111 IP20
OFAX 1 S3 250x174x123 IP20
OFAX 2 S3 250x214x133 IP20
110
OFAX 3 S3 265x246x160 IP20 A-A
M8
OFAS B 3 250x246x136 IP00 M10
M8
Table 9.1/2: Fuse holders
77
64
A
27
A 60
205 85
OFASB3
180
9
Ø
H H
40
170H3006_a.dsf
W D W D M10
Fig. 9.1/2: Fuse holder OFAX ... Fig. 9.1/3: Fuse holder OFAS B 3 Fig. 9.1/4: Fuse holder 170H 3006
III 9-1
9.1.2 Line chokes
Line chokes type ND 01...ND 16

Line chokes for use in industrial environment (minimum requirements), low inductive voltage drop, deep
commutation notches.
Line chokes ND01...ND06 are equipped with cables. The bigger ones ND07...ND16 are equipped with bus-
bars. When connecting them to other components, please take relevant standards into account in case the
materials are different. Don't use choke terminals as cable or busbar support!
Type Choke rated Weight Power loss recommended
L Irms Ipeak Voltage Fe Cu for armature
[µH] [A] [A] [UN] [kg] [W] [W] converter type
ND 01 512 18 27 500 2.0 5 16 DCS...-0025
ND 02 250 37 68 500 3.0 7 22 DCS...-0050
ND 03 300 37 68 600 3.8 9 20 DCS...-0050
ND 04 168 55 82 500 5.8 10 33 DCS...-0075
ND 05 135 82 122 600 6.4 5 30 DCS...-0110
ND 06 90 102 153 500 7.6 7 41 DCS...-0140
ND 07 50 184 275 500 12.6 45 90 DCS...-0250
ND 08 56.3 196 294 600 12.8 45 130 DCS...-0270
ND 09 37.5 245 367 500 16.0 50 140 DCS...-0350
ND 10 25.0 367 551 500 22.2 80 185 DCS...-0520
ND 11 33.8 326 490 600 22.6 80 185 DCS...-0450
ND 12 18.8 490 734 500 36.0 95 290 DCS...-0820 (2-Q)
ND 13 18.2 698 1047 690 46.8 170 160 DCS...-0820 (4-Q)
ND 14 9.9 930 1395 500 46.6 100 300 DCS...-1200
ND 15 10.9 1163 1744 690 84.0 190 680 DCS...-1500
ND 16 6.1 1510 2264 500 81.2 210 650 DCS...-2000
Table 9.1/3: Data of line chokes
Line chokes type ND 01...ND 06 3

A X
B Y X, Y, Z
C Z A, B, C
A B C 60
A, B, C 0
to converter
0 100
X Y Z X, Y, Z
to mains
c
a
a1 b
ND1_to_6_a.dsf
d
Type a1 a b c d e f g
mm²
ND 01 120 100 130 48 65 116 4 8 6
ND 02 120 100 130 58 65 116 4 8 10
ND 03 148 125 157 63 80 143 5 10 10
ND 04
e
148 125 157 78 80 143 5 10 16

ND 05 148 125 157 78 80 143 5 10 25
ND 06 178 150 180 72 90 170 5 10 35
g
f
Fig. 9.1/4: Line choke type ND 01...ND 06
III 9-2
H ±2
I (6x) C ±1
15
G ±4
conduction to the mounting plate

min 30 ∅ without varnish for F ±0.3
C1
E±2
L
E ±2
A ±2
3 AST 4 78 2 23 D5
3AFE 10014603
0 .0 1 88 mH
4 90 A
I ma x 7 34 A
A
7
A-A
15
ND7_to_12_c.dsf
F ±0.3
B ±1
Type A B C C1 E F G H I K L busbar
ND 07, 08 285 230 86 100 250 176 65 80 9x18 385 232 20x4
ND 09 327 250 99 100 292 224 63 100 9x18 423 280 30x5
ND 10, 11 408 250 99 100 374 224 63 100 11x18 504 280 60x6
ND 12 458 250 112 113 424 224 63 100 13x18 554 280 40x6
Fig. 9.1/5: Line chokes type ND 07...ND 12
Line chokes type ND 13, 14 Line chokes type ND 15, 16

all busbars 40x10 all busbars 60x10
151±2
90
140 ±2 140 30 45
18x13(3x)
20
100 100 18
45 45
176 ±5
40
30
154 ±4
316 ±0.3
ø13
A-A
224 ±0.3
conduction to the mounting plate
A-A
min 30 ∅ without varnish

min 30 ∅ without varnish for
for conduction to the
440 ±2
13
mounting plate
147
10
342 ±2
15 ø13
123 ±2
ø13
30
60
80
15
40
30 140
50
147 48
15 A A
(6x) 10x18
181±2 ND15_16_c.dsf
290 ±1 150 ±2 40
ND13_14_c.dsf 390±1
A A
Fig. 9.1/6: Line chokes type ND 13, ND 14 Fig. 9.1/7: Line chokes type ND 15, ND 16
III 9-3
Line chokes for use in light industrial/residential environment, high inductive
voltage drop, reduced commutation notches.
These chokes are designed for drives which usually operate in speed control mode
at 400 V or 500 V networks. Because of that a duty cycle has been taken into
account. The percentage taken into account for that duty cycle is different for 400
V and 500 V networks:
- for Urated supply = 400 V, DC curr. 1 ≈ 90% of nominal current
- for Urated supply = 500 V, DC curr. 1 ≈ 72% of nominal current
For easier reading the maximum average DC load current is listed instead of the
percentage in the next table.
Line chokes ND401...ND402 are equipped with terminals. The bigger ones
ND403...ND413 are equipped with busbars. When connecting them to other
components, please take relevant standards into account in case the materials
are different.
Type Choke rated Weight Power loss Load Load
L Irms Ipeak Voltage Fe Cu DC curr. 1 DC curr.2
[µH] Line AC [A] [A] [UN] [kg] [W] [W] (f. Usupply=400V)(f. Usupply=500V)
ND 401 1000 18.5 27 400 3.5 13 35 22.6 18

ND 402 600 37 68 400 7.5 13 50 45 36
ND 403 450 55 82 400 11 42 90 67 54
ND 404 350 74 111 400 13 78 105 90 72
ND 405 250 104 156 400 19 91 105 127 101
ND 406 160 148 220 400 22 104 130 179 143
ND 407 120 192 288 400 23 117 130 234 187
ND 408 90 252 387 400 29 137 160 315 252
ND 409 70 332 498 400 33 170 215 405 324
ND 410 60 406 609 400 51 260 225 495 396
ND 411 50 502 753 400 56 260 300 612 490
ND 412 40 605 805 400 62 280 335 738 590
ND 413 35 740 1105 400 75 312 410 900 720
Table 9.1/4: Data of line chokes type ND4

Type A B C D E F ØG ØH
ND 401 160 190 75 80 51 175 7 9
ND 402 200 220 105 115 75 200 7 9
Table 9.1/5: Dimensions of line chokes type ND 401...ND 402
Terminals: WAGO Type 202

170 UL File E45172
A X B Y C Z
øH
tin-coated
X Y Z
A
A B C
øG ø G+5
F±1 E ±2
B C
III 9-4
Type A B C D E F ØG ØH ØK
ND 403 220 230 120 135 100 77.5 7 9 6.6
ND 404 220 225 120 140 100 77.5 7 9 6.6
ND 405 235 250 155 170 125 85 10 9 6.6
ND 406 255 275 155 175 125 95 10 9 9
ND 407 255 275 155 175 125 95 10 9 11
ND 408 285 285 180 210 150 95 10 9 11
øH
tin-coated
X Y Z
øK AL
A
A B C
ø G+5
50 45 10 E ±2
F ±2 C
D

Type A B C D E F ØG ØH ØK
ND 409 320 280 180 210 150 95 10 11 11
ND 410 345 350 180 235 150 115 10 13 14
ND 411 345 350 205 270 175 115 12 13 2x11
ND 412 385 350 205 280 175 115 12 13 2x11
ND 413 445 350 205 280 175 115 12 13 2x11
B
øH
tin-coated
A B C
X Y Z
øK AL
A
A B C
X Y Z
øG+6
12 E ±2
F ±2 C
D
III 9-5
9.2 Accessories - Field
9.2.1 Autotransformer T3
Type for Field curr. Transformer's Weight Power loss Fuse F3
secondary current
IF Isec [kg] PV [W] [A]
Uprim = 500 V; 50/60Hz
T 3.01 ≤6 A ≤7 A 15 65 10
T 3.02 ≤12 A ≤13 A 20 100 16
T 3.03 ≤16 A ≤17 A 20 120 25
T 3.04 ≤30 A ≤33 A 36 180 50
T 3.05 ≤50 A ≤57 A 60 250 63
Uprim = 690 V; 50/60Hz
T 3.11 ≤6 A ≤7 A ➀ 15 80 10
T 3.12 ≤12 A ≤13 A ➀ 20 125 16
T 3.13 ≤16 A ≤17 A ➀ 30 150 20
T 3.14 ≤30 A ≤33 A 60 230 50
T 3.15 ≤50 A ≤57 A 60 320 63
➀ 690 V transformer input cannot be used for the field converters SDCS-FEX-1 and SDCS-
FEX-2 (isolation only 600 V max.)
Table 9.2/1: Autotransformer data
)
F3 F3
T3 T3
D
Type A B C D h e G
T 3.01 / T 3.11 210 110 112 75 240 10x18 95
T 3.02 / T 3.12 210 135 112 101 240 10x18 95
T 3.03
/ T 3.13 230 150 124 118 270 10x18 95
T 3.04 260 150 144 123 330 10x18 95
+ , A T 3.14 295 175 176 141 380 12x18 95
* T 3.05 / T 3.15
Fig. 9.2/1: Autotransformer T3
9.2.2 Line choke L3 for SDCS-FEX-2
2 1 3 4
Type line choke data L3 Weight Power
L Irms Ipeak loss
1000
1 2
[µH] [A] [A] [kg] [W] [mm²]
3 4
ND30 2x >500 16 16 1,1 8 2
Table 9.2/2: Data of line choke for field exciter

max 70
4.5 Ø 55 37
max 80 52
Fig. 9.2/2: Line choke L3
III 9-6
9.3 Fan, electronics
9.3.1 Supply transformer T2 for electronics and fan

The supply transformer T2 has been re-designed. The new power and current rating allows to supply then
2-phase fans and the electronics by one transformer only in case A5 converters are used in a 12-pulse
configuration.
They differ in their electrical data and therefore can be identified by their name plate.
Input voltage: 230/380...690 V/1~; ±10%

F2 Frequency: 50...60 Hz
Output voltage: 115/230 V/1~
Type Power Weight Fuse F2 Isec Power loss
T2 [VA] [kg] [A] [A] [W]
T2 1400 15 16 6 (0...230 V) 100
12 (0...115 V)
230 V 115 V T2_a.dsf 0V Table 9.3/1: Data supply transformer T2
6.3 mm Faston
150
115
230
380
400
415
450
500
525
575
600
660
690
0
35
106 128
125 148
T2_dim.dsf 100 +-5
Fig. 9.3/1: Dimensions Transformer T2
Application hint:
230 V
The transformer is designed to work as a 230 V /
F2
230 V transformer to open/avoid ground loops. This is
done via the 380 V and 600 V taping according to the
left picture.
T2
230 V 115 V T2_a.dsf 0V
Transformer data T2 used in the past:
Type Power Weight Fuse F2 Power loss

[VA] [kg] [A] [W]
T2 460 13 6 20
Table 9.3/2: Data supply transformer T2
III 9-7
9.4 Residual current detection
9.4.1 Residual current detection on the SDCS-IOB-3 board and then calculated by the
The converters DCS500B and DCS600 together with converter´s firmware to be available for further use.
the board SDCS-IOB-3 and a specially designed A drive system normally consists of several groups of
current transformer (CT), big enough to feed through consumers. As long as the supply for consumer(s) is
all the cables / busbars of the three phases are taken from the three phases feed through the CT all
already prepared to detect residual current. This these consumers are monitored. This is the way to
option can only be used at grounded networks. monitor either only the motor´s armature circuit, or
Attention armature and field or the complete drive with all the
This detection cannot be used to protect persons or auxillary circuits like motor fan or other consumers.
animals against electrical shock!
9.4.2 Electrical and mechanical data
Normally the current taken from the network, passing There are 2 different current transformers available.
Iact
They basically differ by their physical dimensions.
Consumers connected via cables will have a lower
Cp current and therefore monitored most often by the
I L1 smaller CT, specified for 1500 A. Bigger consumers
or even several drives monitored as a group and
I L2
M
I L3 supplied via busbars use the bigger one, specified for
currents up to around 3300 A. Finally the cross
sectional area available for the conductors for the
residual_curr_detect.dsf
three-phases is the criteria to use the one or the other
type. Furthermore, the CTs can replace each other
the converter on one phase, then going to the motor electrically, the value for the nominal load current
will leave the converter on a different phase and should be taken as a suggestion and the overall
ending in the network. A current sample taken from accuracy becomes better, if the current of the load is
different phases always will show the same amount, close to the current capability of the CT.
but a different sign at two phases and no current at the PWS 10004 PWS 33001
third. With all three phases feed through one current Insulation voltage ≤ 1000 V ≤ 1500 V
transformer, the magnetic field around each conduc- Load current ≤ 1500 A appr. 1200 A…3300 A
tor will compensate each other in case the current Ambient temperat. -25° ... +70 °C
takes the path intended and the signal measured at Ratio 400 : 1
the signal terminals of the current transformer will be
When doing the final mechanical work, please try to
zero.
make sure the conductors are placed symmetrically
This relationship can be described by this formula: within the available cross sectional area.
Σ (IL1 + IL2 + IL3) = 0 The current transformer has got no burden resistor
In case the current takes any path different to the one build in. The CT output has to be connected to the
roughly described above the current entering the SDCS-IOB-3 board via a shielded twisted pair cable
converter at one phase will be different to the one maximum 2 m long. The circuit the CT´s output signal
leaving the converter at another phase. The magnetic is connected to, consists of a diode bridge for rectifi-
field will not compensate which results in a current cation, a burden resistor to change the signal to
signal given by the CT and which is equivalent to the voltage level and some elements for protection. Final-
current missing. Any current caused for example by ly the signal equivalent of the difference in current is
stray capacitance (Cp) is measured and may need to read by Analog Input 4. For more details, see Soft-
be treated separate. This signal is read by the circuit ware Description.
Current transformer type PWS 10004 (I ≤ 1500A) 30
M4*8
P2
P1 S1 S2
25
89
84,5
30 30
40
25 CT 33
25 223 40 no busbars are allowed

within 30 (40) mm
around the CT
273 ±0,5
PWS10004_dim.dsf
Fig. 9.4/1: Dimensions of current transformer type PWS 10004
III 9-8
Current transformer type PWS 33001 (I ≤ 3300A)
30
P2 M4*8
P1 S1 S2
55
198
max
190
30 30
30
55 CT
50
55 340 55 30 no busbars are allowed

within 30 mm around
the CT
450
PWS33001_dim.dsf
Fig. 9.4/2: Dimensions of current transformer type PWS 33001
9.4.3 Mechanical fixing

These current transformers don´t have fixings attached to them. There are holders available for the small
and the bigger one. Because of the CT´s construction a left and a right one is necessary per CT.
right holder
290
drilling pattern
left holder (free space)
holes for M6
18
CT
Fig. 9.4/3: Fixing of current transformer type PWS 10004 Fig. 9.4/4: Drilling pattern of current transformer type PWS 10004
right holder
468
drilling pattern
left holder (free space)
holes for M6
69.
CT
Fig. 9.4/5: Fixing of current transformer type PWS 33001 Fig. 9.4/6: Drilling pattern of current transformer type PWS 33001
Hints
After having all parts installed, please make sure:
- jumper S1 on SDCS-IOB-3 is in position 11 - 12 and 13 - 14
no cables connected to terminals X3:9 and X3:10 at SDCS-IOB-3 board
- select AI4 for this monitoring function by parameter
activate that monitoring function via parameter
define the threshold in amps via parameter
if necessary delay the error message via parameter to avoid actions caused by disturbance or similar
III 9-9
9.5 EMC Filters
9.5.1 Three-phase filters

EMC filters are necessary to fulfil EN 50081 if a
converter shall be run at a public low voltage line,
in Europe for example with 400 V between the
phases. Such lines have an earthed neutral con-
ductor. ABB offers suitable three - phase filters for
400 V and 25 A...600 A and 500 V filters for 440 V
lines outside Europe. Lines with 500 V to 1000 V
are not public. They are local lines inside factories,
and they do not supply sensitive electronics. There-
fore converters do not need EMC filters if they shall
run with 500 V and more.
Filter type max. IN Terminals Weight PE

voltage for wires con-
with max. necti-
dimension on
[V] [A] [mm²] * [kg]
NF3-440-25 440 25 4 3.0 M6

NF3-440-50 440 50 10/16 3.1 M6
NF3-440-64 440 64 10/16 3.1 M6
NF3-440-80 440 80 25/35 9.5 M10
NF3-440-110 440 110 50 9.5 M10
NF3-500-25 500 25 4 3.0 M6

NF3-500-50 500 50 10/16 3.1 M6
NF3-500-64 500 64 10/16 3.1 M6
NF3-500-80 500 80 25/35 9.5 M10
NF3-500-110 500 110 50 9.5 M10
NF3-500-320 500 320 Bar with 21.0 M10
11mm hole
NF3-500-600 500 600 Bar with 22.0 M10
11mm hole
NF3-690-600 690 600 Bar with 22.0 M10

11mm hole
NF3-690-1000 690 1000 Bar with 14 28 M12
mm hole
NF3-690-1600 690 1600 Bar with 2x 34 M12
14 mm hole
NF3-690-2500 690 2500 Bar with 4x 105 M16
14 mm hole
* single core / litz wire
Table. 9.5/1: Electrical ratings of three-phase filters
III 9-10
115
6.4
20
LOAD
LINE
120
20
150
136
19.25
Screws for earthing M6
200
17
250 65
Fig. 9.5/1: Dimensions of three-phase filters NF3-xxx-25, 50, 64
400 90
15x6.5
LOAD
170
LINE
130
350
373
Fig. 9.5/2: Dimensions of three-phase filters NF3-xxx-80, 110
III 9-11
300 90
(60) 240 ±1 (60) 35
L1
L1
5
180 ±0.5
235 ±1
30
210
120
L2
L2
260
Line Load
L3
L3
∅ 12 1
40 ±1 40 ±1 15 85 ±0.5
15 360±7 15 115
25
∅ 11 M10 x 30
Fig. 9.5/3: Dimensions of three-phase filters NF3-xxx-320
350 90
(60) 290 ±1 (60) 35
L1
L1
5
180 ±0.5
235 ±1
30
210
120
L2
L2
260
Line Load
L3
L3
∅ 12 1
40 ±1.5 40 ±1.5 15 85 ±0.5
15 410±2.5 15 115
30
∅ 11 M10 x 30
III 9-12
III 9-13
9.5.2 Single-phase filters
Many field supply units are single - phase convert-
ers for up to 50 A excitation current. They can be
supplied by two of the three input phases of the ar-
mature supply converter. Then a field supply unit
does not need its own filter. If the phase voltage to
the neutral conductor shall be taken (230 V in a
400 V line) then a separate single-phase filter is
necessary. ABB offers such filters for 250 V and
6...55 A.
Filter type max. IN Terminals Weight PE

voltage for wires con-
with max. necti-
dimension on
[V] [A] [mm²] * [kg]
NF1-250-8 250 8 4 0.7 M6

NF1-250-12 250 12 4 0.9 M6
NF1-250-20 250 20 4 1.0 M6
NF1-250-30 250 30 10/16 1.0 M6
NF1-250-55 250 55 10/16 1.8 M6
* single core / litz wire

Table 9.5/2: Electrical ratings of single-phase filters
51
6
4.4
LOAD
LINE
10
95
105
84.5
18
99.5 16
138.5 57
Fig. 9.5/8: Dimensions of single-phase filters NF1-xxx-8, 12, 20
III 9-14
51
6
4.4
LOAD
LINE
20
95
105
84.5
16
99.5 19
148 57
Fig. 9.5/9: Dimensions of single-phase filters NF1-xxx-30
115
6.4
20
115
100
85
LINE
LOAD
13
180 17
231
60
Fig. 9.5/10: Dimensions of single-phase filters NF1-xxx-55
III 9-15
Further Explanation of Filters
Overload Capacity
Magnetic Limit Currents (Surge Current)
Filter Type Maximum Surge Current

IDCmax (average)
NF3-xxx-25 80 A
NF3-xxx-50 130 A
NF3-xxx-64 170 A
NF3-xxx-80 160 A
NF3-xxx-110 220 A
NF3-xxx-320 600 A
NF3-xxx-600 1200 A
Thermal Limit Current

The thermal time constant of the converter is smaller than the thermal time con-
stant of the filter, if the filter is chosen according to the tables in appendix A.
In particular cases (e.g. a special load diagram as shown in the figure below the
required filter current can be calculated with the following equation:
1 2 2 2
I filter ( eff .rated ) ≥ 0.82 ⋅ ⋅ ( I1 ⋅ t1 + I 2 ⋅ t2 + ... + I n ⋅ tn ) .
T
IDC
I1 I1
I3
I2
I4
t1 t2 t3 t
t4
T
Example of load diagram
Environmental Conditions
Ambient operating temperature: 0…+40 °C
Derating: above 40 °C same derating as
for the converter
Storage temperature: -25…+80 °C
Cooling method: natural air cooling
III 9-16
Appendix A
Optical cables
For the bus communication of the DCS converters

there are different optical cables available.
Kind of cable Connector cable length Ident. no. Fig.

plastic fibre optic single cable plug 0.5...20 m 3ADT 693324 1
plastic fibre optic double cable plug 0.5...20 m 3ADT 693318 2
HCS silica (double) without plastic jacket plug 30...50 m 3ADT 693355 3
HCS silica (double) with plastic jacket plug 50...200 m 3ADT 693356 4
Glass fibre optic (double) reinforced FSMA 10...100 m 3ADV 300002 5
Figure 1
L
blue black
for DCS 400

DCS 500
DCS 600
Figure 2
L
blue black
black blue
Figure 3
L
see manual NDBU 3ADW 000 100 R0201
orange orange
for DCS 600 selected channels.
∅ 5 mm
black black
Figure 4
L
blue blue
red ∅ 8 mm red
Figure 5
L
for DCS 500
+ YPC115
green green
red red
IIIIIIA-1
9-17
DC Drives Product Portfolio
The drive module for standard applications
DCS 400 ● Integrated field supply (max. 20 A)
● Accurate speed and torque control
● Extremely small and compact design
● Very easy installation and commissioning
● Express delivery
● Power range: 10...500 kW (13...670 HP)
The drive module for demanding

DCS 500B / DCS 600 applications
● Free programming of software
● 6- and 12-pulse configuration up to 10 MW/
13,000 HP and more
● Plain text display
● Power range: 10...5000 kW (13...6700 HP)
Highly integrated panel

DCE 500 / DCE 600 ● Excellent upgrade or revamp solution
● Contains:
● DCS 500B / DCS 600 module
● AC fuses
● Auxiliary transformer
● Motor fan starter with protection
● Main contactor
● Power range: 10...130 kW (26...300 HP)
The complete standard cabinet solution

DCS 400 / DCS 500 ● Pre-engineered
● Easy installation and commissioning
Easy Drive ● Protection class: IP 21
● Plain text display
● Short delivery time
● Power range: 50...1350 kW (65...1800 HP)
For complex, completely engineered Drive

DCA 500 / DCA 600 System in common cabinet design
● Flexible and modular hardware structure
● 6- and 12-pulse configuration up to 18 MW/
23,000 HP and more
● Pre-programmed applications:
Metals, Cranes, P&P application, Mining
● Power range: 10...18000 kW (13...23000 HP)
Since we aim to always meet the latest state-of-the-

art standards with our products, we are sure you
will understand when we reserve the right to alter
particulars of design, figures, sizes, weights, etc. for
3ADW 000 165 R0201 REV B
ABB Automation Products GmbH our equipment as specified in this brochure.

Postfach 1180
68619 Lampertheim • GERMANY
Telefon +49(0) 62 06 5 03-0
03_2005
Telefax +49(0) 62 06 5 03-6 09

www.abb.com/dc
III 9-18 *165R0201A5090000*

*165R0201A5090000*

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for DC drive systems

DCS/DCF 600 MultiDrive

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Technical Data Language Volume

Operating Instructions Language Volume

available only for: DCS 500B / 600 drive systems

Tools Language Volume

Service Instructions Language Volume

Fieldbus Language Volume

Others Language Volume

➀ Covers information of Technical data

III TECHNICAL DATA

3 Control boards ................................................................ III 3-1

4 Power supply board ....................................................... III 4-1

5 Power interface boards .................................................. III 5-1

6 Digital and analogue I/O boards .................................... III 6-1

7 Communication boards .................................................. III 7-1

8 Field exciters .................................................................. III 8-1

9 Accesories ...................................................................... III 9-1

Appendix A ..........................................................................III A-1

Brief description of DCS 500B

Brief description of DCF 500B

Brief description of DCS 600

Brief description of DCF 600

Brief description of DCS 400

PIN 51 PIN 41 5.4

X1: X2: X17: X16: X14:

makes it easy to find detailed technical data in the

+24 V X1: X2: X17: X16: 2 2

X12 PIN 41 5.4

This functional overview of DCS 600 components

PLC Field Bus - Master/ X1 X2 X17 M

DCF 6..-....-.1-15..... X99

X16 X1 X2 X17 X16 X14

This functional overview of DCF 600 components

makes it easy to find detailed technical data in the

PLC Field Bus - Master/ X1 X2 X17 M

115...230 V AC 115 / 230 V AC

Manual (documentation no. 3ADW 000 095).

Designation is valid for

Fig. 2.1/1: Dimension drawing C1-Module

Fig. 2.1/2: Dimension drawing C1-Module

Fig. 2.1/3: Dimension drawing C2-Module

Fig. 2.1/4: Dimension drawing C2-Module

Main Connections C2b_terminal_cover.dsf

at view from top

earthing height =39 mm

* 3 drill holes to fix the CDP312 panel on the cover; panel to

Fig. 2.1/7: Dimension drawing A6-Module (as delivery state)

Top view Top view

air flow air flow air flow air flow

electronics power supply

do not unscrew this screws !

the power terminals via a right angle busbar up to that

gives a rough example, how a right side connection V

Fig. 2.1/9: Right angle copper busbar W

When mounting the right angle busbars or connecting

(left and right side)

max. Fig. 2.1/14: Cable entries

Fig. 2.1/10: Length of remaining threads

Fig. 2.1/13: Example right side connection