Component Maintenance Manual

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 290

ZODIAC SERVICES

EUROPE
ZODIAC SERVICES

ZODIAC SERVICES EUROPE


Technical Publication Department
7, avenue du PARANA
BP 303
91958 COURTABOEUF CEDEX
FRANCE
Phone international : + 33 (0)1 64 86 69 59
Fax international : + 33 (0)1 64 86 69 84

REVISION TRANSMITTAL SHEET

TO : Holders of COMPONENT MAINTENANCE MANUAL 24-38-11 Revision No. 5, dated JAN. 15/10.
Revision No. 6, dated JAN. 30/10 is attached.

GENERAL :
This transmittal letter is applicable to CMM 24-38-11.

FILING INSTRUCTIONS :
- The pages which are changed by this revision are shown in the List of Effective Pages.
- Remove and discard the pages which are changed with this revision.
- Make sure that the contents of the CMM agree with the List of Effective Pages.
- Write the details of this revision on the Record of Revision page.
- All questions or comments about this revision or the CMM may be addressed to:

ZODIAC SERVICE EUROPE


7, avenue du PARANA
BP 303
91958 COURTABŒUF CEDEX
FRANCE
Phone international: + 33 (0)1 64 86 69 59
Fax international: + 33 (0)1 64 86 69 84
Web Site: www.services.zodiac.com

REASON FOR ISSUE :


Corrections.

The attached Highlight pages give brief details of the changes.

REVISION TRANSMITTAL SHEET

24-38-11
The data and information contained herein are proprietary to Zodiac Services Europe. Copy and distribution to a third party are strictly forbidden.
Page 1 / 1
JAN. 30/10
HIGHLIGHTS

REVISION No. 6 DATED JAN. 30/10

CHAPTER AND PAGES No. DESCRIPTION

Title page Change of the date


Record of revisions Date added
List of effective pages Indications of modified pages and/or
new pages
Illustrated parts list
NI 1001 Pages 3, 9 and 10 Text modified

Detailed parts list


Page 1004-2
Item modified
Page 1006-1
Item modified

24-38-11
HIGHLIGHTS PAGE 1
JAN. 30/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
HIGHLIGHTS PAGE 2
JAN. 15/10
129, Bd Davout – CS 82012
75990 PARIS CEDEX 20
Phone : + (33) 01 56 06 10 00
Fax : + (33) 01 56 06 10 10

POWER MASTER BOX


Part Numbers:

702GC01Y01
702GC01Y02
702GC01ADY02
712GC01Y
712GC01AAY

COMPONENT MAINTENANCE MANUAL


WITH
ILLUSTRATED PARTS LIST

24-38-11
Issue Date : NOV. 30/87 TITLE PAGE 1
Revision No. 6 : JAN. 30/10 JAN. 30/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LEFT INTENTIONALLY BLANK

N
24-38-11
TITLE PAGE 2
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

RECORD OF REVISIONS

REVISION INSERTION REVISION INSERTION


DATE DATE
NUMBER BY NUMBER BY

1 JUN. 30/95

2 JUN. 30/99

3 JUL. 15/00

4 OCT. 30/04

5 JAN. 15/10

6 JAN 30/10

24-38-11
RR PAGE 1
JAN. 30/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LEFT INTENTIONALLY BLANK

N
24-38-11
RR PAGE 2
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

RECORD OF TEMPORARY REVISIONS

TEMPORARY
INSERTED DELETED
REVISION

PAGE ISSUE FINAL REV.


No. DATE BY DATE BY
No. DATE DATE

24-38-11
RTR PAGE 1
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LEFT INTENTIONALLY BLANK

N
24-38-11
RTR PAGE 2
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE


Title page 1 JAN. 30/10 Description and 10A JAN. 15/10
2 Blank operation 10B Blank
(cont'd) 11 JAN. 15/10
Record of 1 JAN. 30/10 12 JUN. 30/99
revisions 2 Blank 13 OCT. 30/04
14 NOV. 30/87
Record of 1 OCT. 30/04 15 NOV. 30/87
temporary 2 Blank 16 NOV. 30/87
revisions 17 JUN. 30/99
18 NOV. 30/87
List of effective 1 JAN. 30/10 19 NOV. 30/87
pages 2 JAN. 15/10 20 NOV. 30/87
3 JAN. 30/10 21 NOV. 30/87
4 Blank 22 NOV. 30/87
23 NOV. 30/87
List of 1 OCT. 30/04 24 NOV. 30/87
amendments 2 JAN. 15/10 25 NOV. 30/87
26 NOV. 30/87
Service bulletin 1 JAN. 15/10 27 NOV. 30/87
list 2 Blank 28 NOV. 30/87
29 JAN. 15/10
Table of contents 1 JAN. 15/10 30 JAN. 15/10
2 OCT. 30/04 31 JAN. 15/10
32 Blank
List of 1 JAN. 15/10 33/34 NOV. 30/87
illustrations 2 JAN. 15/10 35/36 NOV. 30/87
37/38 NOV. 30/87
List of approved 1 JAN. 15/10 39/40 NOV. 30/87
repairers 2 Blank 41/42 NOV. 30/87
43/44 NOV. 30/87
List of products 1 JAN. 15/10 45/46 NOV. 30/87
2 Blank 47/48 NOV. 30/87
49/50 NOV. 30/87
Introduction 1 OCT. 30/04 51/52 NOV. 30/87
2 Blank 53/54 NOV. 30/87
55/56 JUL. 15/00
Description and 1 JAN. 15/10 55A/56A JUL. 15/00
operation 2 JAN. 15/10 55B/56B JAN. 15/10
3 OCT. 30/04 57/58 NOV. 30/87
4 JUL. 15/00 57A/58A JAN. 15/10
5 NOV. 30/87 59/60 JUL. 15/00
6 JUL. 15/00 59A/60A JUL. 15/00
6A JUL. 15/00 59B/60B JAN. 15/10
6B JAN. 15/10 59C/60C JAN. 15/10
7 JAN. 15/10 61/62 NOV. 30/87
8 NOV. 30/87 61A/62A JAN. 15/10
9 NOV. 30/87 63/64 NOV. 30/87
10 NOV. 30/87 65/66 JUL. 15/00

24-38-11
LEP PAGE 1
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

SUBJECT PAGE DATE SUBJECT PAGE DATE

Testing and fault 101 JAN. 15/10 Testing and fault 150 NOV. 30/87
isolation 102 JAN. 15/10 isolation 151 NOV. 30/87
103/104 NOV. 30/87 (cont'd) 152 NOV. 30/87
105 OCT. 30/04 153 NOV. 30/87
106 NOV. 30/87 154 NOV. 30/87
107 NOV. 30/87 155 OCT. 30/04
108 NOV. 30/87 156 NOV. 30/87
109 NOV. 30/87 157 NOV. 30/87
110 NOV. 30/87 158 NOV. 30/87
111 NOV. 30/87 159 NOV. 30/87
112 NOV. 30/87 160 NOV. 30/87
113 NOV. 30/87 161 NOV. 30/87
114 NOV. 30/87 162 NOV. 30/87
115 NOV. 30/87 163 NOV. 30/87
116 NOV. 30/87 164 NOV. 30/87
117 NOV. 30/87 165 OCT. 30/04
118 NOV. 30/87 166 NOV. 30/87
119 NOV. 30/87 167 NOV. 30/87
120 NOV. 30.87 168 NOV. 30/87
121 NOV. 30/87 169 OCT. 30/04
122 NOV. 30/87 170 OCT. 30/04
123 JUL. 15/00 171 NOV. 30/87
124 JUL. 15/00 172 OCT. 30/04
125 NOV. 30/87 173 NOV. 30/87
126 JUL. 15/00 174 Blank
127 JUL. 15/00
128 NOV. 30/87 Disassembly 301 NOV. 30/87
129 NOV. 30/87 302 NOV. 30/87
130 Blank 303 JAN. 15/10
131 JUL. 15/00 304 OCT. 30/04
132 NOV. 30/87 305 OCT. 30/04
133 NOV. 30/87 306 OCT. 30/04
134 NOV. 30/87 307 OCT. 30/04
135 OCT. 30/04 308 JAN. 15/10
136 NOV. 30/87 309 OCT. 30/04
137 NOV. 30/87 310 NOV. 30/87
138 JUL. 15/00 311 OCT. 30/04
139 NOV. 30/87 312 OCT. 30/04
140 JUL. 15/00
141 JAN. 15/10 Cleaning 401 OCT. 30/04
142 JAN. 15/10 402 Blank
143/144 OCT. 30/04
145 JAN. 15/10 Check 501 OCT. 30/04
146 NOV. 30/87 502 Blank
147 OCT. 30/04
148 NOV. 30/87 Repair 601 OCT. 30/04
149 OCT. 30/04 602 Blank

24-38-11
LEP PAGE 2
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

SUBJECT PAGE DATE SUBJECT PAGE DATE

Assembly 701 JAN. 15/10 NI/ALPHA 1001 8 JAN. 15/10


(including 702 NOV. 30/87 (cont'd) 9 JAN. 30/10
storage) 703 JUN. 30/95 10 JAN. 30/10
704 NOV. 30/87 11 JAN. 15/10
705 OCT. 30/04 12 JAN. 15/10
706 JUL. 15/00 13 JAN. 15/10
707 OCT. 30/04 14 Blank
708 OCT. 30/04 Detailed parts
709 NOV. 30/87 list TP 1001 NOV. 30/87
710 OCT. 30/04
711 OCT. 30/04 Figure 1 1001-0 JUN. 30/99
712 OCT. 30/04 1001-1 JAN. 15/10
713 NOV. 30/87
714 OCT. 30/04 Figure 2 1002-0 JAN. 15/10
715 NOV. 30/87 1002-1 JAN. 15/10
716 NOV. 30/87 1002-2 JAN. 15/10
717/718 NOV. 30/87 1002-3 JAN. 15/10
717A/718A JAN. 15/10 1002-4 JAN. 15/10
719/720 NOV. 30/87 1002-5 JAN. 15/10
719A/720A JAN. 15/10
Figure 3 1003-0 JUL. 15/00
Illustrated 1 OCT. 30/04 1003-1 JAN. 15/10
parts list 2 Blank 1003-2 JAN. 15/10
TP 1001 1003-3 JAN. 15/10
1003-4 JAN. 15/10
Intro 1001 1 OCT. 30/04 1003-5 JAN. 15/10
2 NOV. 30/87
3 NOV. 30/87 Figure 4 1004-0 JAN. 15/10
4 Blank 1004-1 JAN. 15/10
1004-2 JAN. 30/10
VCI 1001 1 JAN. 15/10 1004-3 JAN. 15/10
2 JAN. 15/10 1004-4 JAN. 15/10
3 JAN. 15/10 1004-5 JAN. 15/10
4 Blank
Figure 5 1005-0 JUN. 30/95
EDI 1001 1 JAN. 15/10 1005-1 JAN. 15/10
2 JAN. 15/10 1005-2 JAN. 15/10
3 OCT. 30/04 1005-3 JAN. 15/10
4 JAN. 15/10 1005-4 JAN. 15/10
1005-5 Blank
NI/ALPHA 1001 1 JAN. 15/10
2 JAN. 15/10 Figure 6 1006-0 NOV. 30/87
3 JAN. 30/10 1006-1 JAN. 30/10
4 JAN. 15/10
5 JAN. 15/10 Figure 7 1007-0 JUN. 30/99
6 OCT. 30/04 1007-1 JAN. 15/10
7 JAN. 15/10 1007-2 Blank

24-38-11
LEP PAGE 3
JAN. 30/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LEFT INTENTIONALLY BLANK

N
24-38-11
LEP PAGE 4
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LIST OF AMENDMENTS

AMENDMENTS DESCRIPTION

A 712GC01Y

DESCRIPTION

Replacement of current relay P/N 4007-2000 by relay NM204.

B 702GC01Y01

PURPOSE

Regularize the modification on the protection of the battery


circuit.

DESCRIPTION

- Replacement of current relay (DM5) P/N NM209 by a fuse (FU6)


P/N 100FU01-150.
- Replacement of shunt (BUS BAT) P/N GC22304 by a shunt
P/N GC22352.
- The power master box P/N 702GC01Y01 change to P/N 702GC01Y02.

B 712GC01Y – 712GC01AAY

PURPOSE

Modification due to obsolescence of protection cover of


connector connected on contactor.

DESCRIPTION

- The contactor P/N 190CZ01Y1 is superseded by a P/N 190CZ01Y02.

C 702GC01Y02

PURPOSE

To avoid any risk of over consumption of the de-icing propeller


system.

DESCRIPTION

- The fuse FU5 becomes 100FU01-080.


- The fuse FU7 becomes 100FU01-050.
- The fuse FU13 becomes 100FU01-030.

24-38-11
LA PAGE 1
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

AMENDMENTS DESCRIPTION

C 712GC01Y – 712GC01AAY

PURPOSE

Modification due to obsolescence of protection cover of


connector connected on contactor.

DESCRIPTION

- The contactor P/N 200CZ01Y1 is superseded by a P/N 200CZ01Y02.

D 702GC01Y01 - 702GC01Y02 - 702GC01ADY02

PURPOSE

Protection of the two monitoring wires connected in parallel to


the shunt SH3.

DESCRIPTION

- The two wires coming from SH3 are connected to the connector
through the fuse holders F11 and F12 P/N 23316JP equipped by
fuses rated at 1 A P/N F5020-1A.
- The three contactors CD3, CD4 and CD5 P/N 490CC01Y1 Amdt A are
superseded by contactors P/N 490CC01Y1 Amdt B.

D 712GC01Y – 712GC01AAY

PURPOSE

Protection of the two monitoring wires and modification of the


external power unit voltage protection.

DESCRIPTION

- The wire coming from terminal T3 of contactor GPC is connected


to the relay RL4 through the fuse holder F24 P/N 23316JP
equipped by fuse rated at 2.5 A P/N F5020-2A5.
- The wire coming from terminal T3 of contactor PSC is connected
to the relay RL6 through the fuse holder F25 P/N 23316JP
equipped by fuse rated at 2.5 A P/N F5020-2A5.
- The two contactors CD10 and CD20 P/N 490CC01Y1 Amdt A are
superseded by contactors P/N 490CC01Y1 Amdt B.
- The printed circuit P/N 832GC01 Amdt B becomes P/N 832GC01Y01
Amdt B.

24-38-11
LA PAGE 2
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

SERVICE BULLETIN LIST

SERVICE MOD. SERVICE MOD.


INSERTED DATE INSERTED DATE
BULLETIN STATE BULLETIN STATE
BY BY
No. IDENT. No. IDENT.

SB702GC01Y02 3 JUL.
-24-001 15/00

SB712GC01Y- 4 OCT.
24-001 15/02

SB712GC01Y- 4 OCT.
24-002 15/02

SB702GC01Y 5 JAN.
-24-002 15/10

SB712GC01Y- 5 JAN.
24-003 Rev 1 15/10

24-38-11
SBL PAGE 1
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LEFT INTENTIONALLY BLANK

N
24-38-11
SBL PAGE 2
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

TABLE OF CONTENTS

Pages

DESCRIPTION AND OPERATION 1

I - GENERAL 1

1. Definition of the Equipment 1


2. Functions Performed 1
3. Specifications 2

II - DESCRIPTION 5

1. "Alpha" Electrical Box 5


2. "Beta" Electrical Box 8
3. D.C. generation "aircraft" interconnection system 9

III - OPERATION 12

1. Organization of D.C. Generation 12


2. Energization of Distribution Bars 13
3. Couplings and Decouplings 20
4. LH or RH Engine Starting 24
5. Monitoring and Protection 29
6. Distribution to the Use Point 31

TESTING AND FAULT ISOLATION 101

1. General 101
2. General Tests on the "Alpha" Box 102
3. Power Test Probes DM1 to DM4 and DM5 (702GC01Y01 only)
on the "Alpha" Box 131
4. General Tests on the "Beta" Box 142
5. DM10 Probe Power Test of the "Beta" Box 173

DISASSEMBLY 301

1. General 301
2. Tools and Equipment Required 301
3. Procedure for Removing the Boxes 301
4. Disassembly of an "Alpha" Box 303
5. Disassembly of a "Beta" Box 308

CLEANING 401

1. Products 401
2. Procedure 401

CHECK 501

REPAIR 601
24-38-11
TC PAGE 1
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

Pages

ASSEMBLY (INCLUDING STORAGE) 701

1. Assembly 701
2. Storage 715

ILLUSTRATED PARTS LIST (IPL) TP 1001

- Introduction INTRO 1001


- Vendor Code Index VCI 1001
- Equipment Designator Index EDI 1001
- Numerical Index NI 1001

DETAILED PARTS LIST (DPL) TP 1001

24-38-11
TC PAGE 2
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LIST OF ILLUSTRATIONS

Pages

Figure 1 : View of an "Alpha" box 702GC01Y01 6


1A : View of an "Alpha" box 702GC01Y02 and 702GC01ADY02 6A
1B : View of an "Alpha" box 702GC01Y01,702GC01Y02 6B
and 702GC01ADY02 (Post SB 702GC01Y-24-002)
2 : View of a "Beta" box 10
2A : View of a "Beta" box (Post SB 712GC01Y-24-003) 10A
3 : Organization of D.C. generation 33/34
4 : BB1-BB2 contactors control circuits 35/36
5 : HOT BUS 1 and HOT BUS 2 control circuits 37/38
6 : GB, BT, GG essential buses coupling control circuits 39/40
7 : LC contactors control circuits 41/42
8 : Circuits controlling a generator 43/44
9 : Circuits controlling the TR transformer rectifiers
(AC contactors) 45/46
10 : GPU ground power unit circuit 47/48
11 : Starting on batteries diagram (LH engine) 49/50
12 : Starting on "X start" crossed starting (LH engine) 51/52
13 : Starting diagram on ground power unit (LH engine) 53/54

Plate 1 : Dimensions of the "Alpha" box 702GC01Y01 55/56


1A : Dimensions of the "Alpha" box 702GC01Y02
and 702GC01ADY02 55A/56A
1B : Dimensions of the "Alpha" box 702GC01Y01,702GC01Y02
and 702GC01ADY02 (Post SB 702GC01Y-24-002) 55B/56B
2 : Dimensions of the "Beta" box 57/58
2A : Dimensions of the "Beta" box (Post SB 712GC01Y-24-003) 57A/58A
3 : Basic diagram of the "Alpha" box 702GC01Y01 59/60
3A : Basic diagram of the "Alpha" box 702GC01Y02
and 702GC01ADY02 59A/60A
3B : Basic diagram of the "Alpha" box 702GC01Y01
(Post SB 702GC01Y-24-002) 59B/60B
3C : Basic diagram of the "Alpha" box 702GC01Y02
and 702GC01ADY02(Post SB 702GC01Y-24-002) 59C/60C
4 : Basic diagram of the "Beta" box 61/62
4A : Basic diagram of the "Beta" box 712GC01Y
and 712GC01AAY (Post SB 712GC01Y-24-003) 61A/62A
5 : Global basic diagram of the "power master box" 63/64
6 : Global basic diagram of the "power master box"
702GC01Y02 and 702GC01ADY02 65/66

Figure 101 : Test set-up for "Alpha" box 103/104


102 : Power test set-up on DM1 132
103 : Power test set-up on DM2 134
104 : Power test set-up probe DM3 (BAT to IB direction) 136
105 : Power test set-up probe DM3 (IB to BAT direction) 136
106 : Power test set-up probe DM4 138
107 : Power test set-up probe DM5 (702GC01Y01 only) 138

24-38-11
LI PAGE 1
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

Pages

108 : Test set-up for "Beta" box 143/144


109 : Power test set-up for probe DM10 172

Figure 701 : Anti-rotation of the hex head screws 702


702 : Fastening of the contactor's contact chamber
blanking screws 702
703 : Assembly of the Z1-Z100 electronic cards 709
704 : Connection of an "Alpha" box 717/718
704A : Connection of an "Alpha" box (Post SB 702GC01Y-24-002)717A/718A
705 : Connection of a "Beta" box 719/720
705A : Connection of a "Beta" box (Post SB 712GC01Y-24-003) 719A/720A

IPL Figure 1 : Power master box 1001-0


IPL Figure 2 : "Alpha" electrical box 1002-0
IPL Figure 3 : "Alpha" electrical box (cont'd) 1003-0
IPL Figure 4 : "Beta" electrical box 1004-0
IPL Figure 5 : "Beta" electrical box (cont'd) 1005-0
IPL Figure 6 : "Alpha" cover AY 1006-0
IPL Figure 7 : "Beta" cover AY 1007-0

24-38-11
LI PAGE 2
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LIST OF APPROVED REPAIRERS

COMPANY ADDRESS

L'EQUIPEMENT ET LA CONSTRUCTION 271, rue du Château Musset


ELECTRIQUE BP 47
79005 NIORT
FRANCE
Phone: + 33 (0)5 49 33 10 40
Fax: + 33 (0)5 49 33 24 16

ZODIAC SERVICES AMERICAS W175 N5737 Technology Drive


MENOMOMEE FALLS
WI 53051
USA
Phone: +(1) 262 293 1000
Fax: +(1) 262 293 1010

ZODIAC SERVICES ASIA 36, Loyang Drive


SINGAPORE 508949
Phone: (65) 6579 2230
Phone AOG: (65) 9770 5061
Fax: (65) 6579 2231

IN-SERVICES MIDDLE EAST Abu Dhabi International Airport


Cargo Village Area – PO Box n° 106675
ABU DHABI – UNITED ARAB EMIRATES
Phone: (971) 2575 7088
Phone AOG: (971) 5064 20034
Fax: (971) 2575 8482

24-38-11
LAR PAGE 1
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LEFT INTENTIONALLY BLANK

N
24-38-11
LAR PAGE 2
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LIST OF PRODUCTS

MANUFACTURERS -
DESIGNATION CODE DEALERS APPLICATION
NAMES AND ADDRESSES

222-243 LOCTITE F7121 HENKEL LOCTITE Assembly


threadlock 10, av. Eugène Gazeau Z.I
varnishs 60304 SENLIS
FRANCE

Red varnish 7400 F7121 HENKEL LOCTITE Assembly


10, av. Eugène Gazeau Z.I
60304 SENLIS
FRANCE

Spacanet 3026 cleaning F2756 SPCA SA Assembly


solvent 9, voie de Seine
94290 VILLENEUVE LE ROI
FRANCE

VERNELEC 43022 F6071 AKZO NOBEL INDUSTRIAL Assembly


protective varnish COATINGS SA
268, av. du Pdt Wilson
93210 LA PLAINE ST DENIS
FRANCE

Solder SNPb 60/40 F5469 FONDAM Assembly


183° - 190° 33, rue Maurice Gunsbourg
Ref. CMA/3/694/500 94200 IVRY SUR SEINE
FRANCE

White spirit 58536 Federal commercial item Cleaning


DCEA 602 description promulgated
(AA59601-2C) by general services
administration
WASHINGTON DC
USA

Aliphatic naphtha F3005 DCEA Cleaning


Grade "F" 27, bd de Stalingrad
DCEA 611 Fort de Vanves
00450 ARMEES
FRANCE

24-38-11
LP PAGE 1
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LEFT INTENTIONALLY BLANK

N
24-38-11
LP PAGE 2
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

INTRODUCTION

1. General

A. This Maintenance Manual has been prepared in accordance with Standard


100 of the AIR TRANSPORT ASSOCIATION OF AMERICA (Standard ATA 100).

B. This Manual provides all necessary information for reconditioning and


also overhauling the item of equipment concerned. The operations
described can only be performed in workshops possessing the special
test benches and tools.

C. This Manual does not cover standard practices, it does not specify
schedules or give information in respect of workshop equipment likely
to differ from one repair workshop to another.

2. Presentation of the manual

A. The standard page number blocks to be used for this Maintenance Manual
are as follows:

1- 99 DESCRIPTION AND OPERATION


101- 199 TESTING AND FAULT ISOLATION
201- 299 UNASSIGNED
301- 399 DISASSEMBLY
401- 499 CLEANING
501- 599 CHECK
601- 699 REPAIR
701- 799 ASSEMBLY (INCLUDING STORAGE)
801- 899 FITS AND CLEARANCES
901- 999 SPECIAL TOOLS, FIXTURES AND EQUIPMENT
1001-1099 ILLUSTRATED PARTS LIST

B. All values are generally given in units (or multiples or sub-multiples


of these units) which belong to the System International (S.I.), such
as meter, kilogram, second. In certain cases, values may be given in
more commonly-used units. English equivalents are given in parentheses.

3. Revision

Detailed instructions with regard to insertion and deletion of affected


pages will be given whenever this Manual is revised. Revised texts, new
texts or deleted texts are located by a vertical black line in the margin.

24-38-11
INTRO PAGE 1
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LEFT INTENTIONALLY BLANK

N
24-38-11
INTRO PAGE 2
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

DESCRIPTION AND OPERATION

I. GENERAL

1. DEFINITION OF THE EQUIPMENT

The Alpha boxes (702GC01Y01, 702GC01Y02 or 702GC01ADY02) and the Beta boxes
(712GC01Y or 712GC01AAY) group the whole of the system monitoring, coupling
and protecting the 28 V D.C. generation on the CN235 aircraft. These boxes
perform the following functions:

- starting,
- coupling,
- protection,
- distribution.

The following are associated to this device:

- the generator using:

. two batteries "BAT1" - "BAT2",


. two starter generators "GEN1" - "GEN2",
. two regulators "GCU1" - GCU2",
. a ground power unit "GPU",

- the specific manual controls,

- the corresponding indications.

2. FUNCTIONS PERFORMED

A. MANUAL MODE - SPECIAL INSTRUCTIONS

The manual action involved with the controls in the cockpit enable the
following functions:

- coupling and decoupling of the D.C. generators (batteries,


generators, ground power unit) on the distribution bars,

- coupling and decoupling of the transformer-rectifiers on the


distribution bars,

- coupling and decoupling of the load-sheddable distribution bars "HOT


BUS 1" and "HOT BUS 2" on the distribution bars BUS GEN - BUS BAT
essential,

- control of the generators - starters starting windings.

B. AUTOMATIC MODE: COORDINATION AND PROTECTION

- Coupling of the generators on the essential bars according to the


options issued by the GCU regulator.
24-38-11
PAGE 1
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

- Detection and isolation in case of short circuit on the distribution


bars.

- Decoupling of the batteries and generators on energizing by "ground


power unit".

- Protection in case of overvoltage due to the ground power unit.

C. DISTRIBUTION

Each "Alpha" box contains two BUS GEN and BUS BAT distribution bars
distributing the power to the use lines protected by "FU" fuses.

The "Beta" box contains two load-sheddable HOT BUS distribution bars.
The use outputs are protected by circuit-breakers.

3. SPECIFICATIONS

A. PHYSICAL CHARACTERISTICS

(1) Overall dimensions "Alpha box" "Beta" box

- Length 515 mm (20.27 in) 455 mm (17.91 in)


- Width 300 mm (11.81 in) 300 mm (11.81 in)
- Height 146 mm (5.75 in) 176.8 mm (6.96 in)

(2) Weight ± 2% 13.430 kg (29.61 lbs) 15.320 kg (33.82 lbs)

(3) Attachment

The 5.5 mm dia. holes are 10 holes 8 holes


provided on the base plate
of the box to attach it
to the aircraft

B. ENVIRONMENTAL DATA

- Use temperature range: - 55 °C + 70 °C (- 67 °F + 158 °F).


- Storage temperature range: - 55 °C + 85 °C (- 67 °F + 185 °F).
- Limit use altitude: 10.700 m (33.105 feet).

C. ELECTRICAL CONNECTION TO THE AIRCRAFT WIRING

702GC01Y01
702GC01ADY02 and 712GC01Y and
702GC01Y02 712GC01AAY
"Alpha" "Beta"
(1) Interconnection between boxes J "a": 55 pins J "a": 6 pins
via connectors complying with J "b": 26 pins J "b": 19 pins
standard NAS 1599 J "c": 19 pins J "c": 19 pins
J "d": 19 pins J "d": 6 pins

24-38-11
PAGE 2
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

(2) Low power circuits by plug contacts complying with standards NAS
1599 and NLF 53-105A. These contacts supplied by AIR LB (F0394)
have the P/N:

. 00 11 04 40002: for junctions P6G/A/E/C ("Alpha" box)


: for P2 C/H, P3 C/H ("Beta" box)
. 00 11 04 20002: for P5C/F/R/U ("Beta" box)
. 00 11 04 30002: for P4E/F/K ("Beta" box)

(3) Power circuits by terminal clips or wiring bars to be installed on


the terminals of the box concerned (see Figures 704 and 705):

. 6 mm dia. terminals:
- torque value min. 3.82 Nm (0.028 lbf) max. 4.7 Nm (3.467 lbf)
- for "Alpha" box cables: FU2-FU3-FUEV-FU9-FU10-FU11-FU12-FU13-
SH3-CD1-CD4-CD5-CD6-COM CD2/CD3
. 10 mm dia. terminals:
- torque value min. 11.13 Nm (8.21 lbf) max. 15.2 Nm
(11.213 lbf)
- for "Alpha" box cables: BAT-IB-TR-GEN-START
- for "Beta" box cables: START1-START2-ALPHA1-BAT1
. 8 mm dia. terminals:
- torque value min. 6.86 Nm (5.060 lbf) max. 9.12 Nm (6.728 lbf)
- for "Beta" box cables: BAT2(+) - MASSE - ALPHA2 - BAT2(-) -
GPU

D. BONDING

An "Alpha" or "Beta" box is bonded to the whole of its cover and base
assembly, between two points located diagonally: one being on the cover
(unpainted area of a high-speed fastener), the other on the base
(assembly screw).

E. ELECTRICAL CHARACTERISTICS

(1) Rating of the use channels of an "Alpha" box

- BUS GEN channels


. FU1, FU4 (CD1) : 40 A
. FUEV, FU2, FU3 : 80 A
. FU5 (SH3) : 50 A
: 80 A (702GC01ADY02 and 702GC01Y02 Amdt C)
- BUS BAT channels
. FU8 (CD5) : 20 A
. FU7 (CD4) : 30 A
: 50 A (702GC01ADY02 and 702GC01Y02 Amdt C)
. FU13 : 50 A
: 30 A (702GC01ADY02 and 702GC01Y02 Amdt C)
. FU9 to FU12 : 80 A
. FU6 (CD6) : 150 A (702GC01ADY02 and 702GC01Y02)

24-38-11
PAGE 3
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

Reminder:
. Rated current of ammetric shunts: SH1: 300A, SH2: 500A, SH3:
50A.
. Rated current of main contacts: CD2: 40A, CD3: 30A.

(2) Rating of the use channels of a "Beta" box (HOT BUS channel)

By circuit-breakers:

- S10, S20: 50A


- S11, S21: 100A
- S12, S22: 200A
- S13, S14, S24: 150A

(3) Rating of the generation channels by current relay:

- direct action (two way)

. DM1 overload detection threshold: 1500A - (TR)


. DM3 600 A threshold - (between sides)

- Polarized (one single direction - generation to use)

. DM2 600 A threshold (BAT)


. DM4 680 A threshold (GEN)
. DM5 200 A threshold (HYDRAULIC PUMP) (702GC01Y01 only)
. DM10 2000 A threshold (GPU)

24-38-11
PAGE 4
JUL. 15/00
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

II. DESCRIPTION

The D.C. generation distribution consists of:

- 1 beta box
- 2 alpha boxes
- an "aircraft" interconnection system grouping the generations (BAT-GEN-GPU)
and the relevant controls.

1. "ALPHA" ELECTRICAL BOX (IPL Figures 2 and 3)

The parallelepipedic "Alpha" electrical box consists of:

- a belting (3-900) equipped with:

. grommets (3-870, 3-880, 3-890) designed to feed through the


interconnection cables,
. four electrical connector assemblies (3-450, 3-460, 3-480, 3-500),

- a cover (2-10) fastened by two captive screws and having inside the
serigraphic layout of the electrical components and their topological
location,

- a removable base plate (2-20) providing access to the electrical wiring


of the components,

- an internal floor (3-850) carrying:

. the electrical switch gear described in the table below,


. the plug-in electronic cards Z1 (2-120) and Z100 (2-130) performing
the timing, resetting and power supply safety functions.

24-38-11
PAGE 5
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

VIEW OF AN "ALPHA" BOX 702GC01Y01


Figure 1
24-38-11
PAGE 6
JUL. 15/00
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

VIEW OF AN "ALPHA" BOX 702GC01Y02 and 702GC01ADY02


Figure 1A
24-38-11
N PAGE 6A
JUL. 15/00
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

VIEW OF AN "ALPHA" BOX 702GC01Y01, 702GC01Y02 and 702GC01ADY02


(Post SB 702GC01Y-24-002)
Figure 1B

24-38-11
PAGE 6B
N JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

Components of the
Task
“Alpha” Box

CD1 GEN bus Distribution contactors


CD2 Spare
CD3
CD4
CD5 BAT bus
CD6
AC TR contactor
LC GEN line contactor
ST “START” starting contactor
BT “Bustie switch” interside coupling contactor
GB BUS GEN-BUS BAT interbar linkage contactor
GG Interside coupling contactor of a generator in the
resetting function
DM1-DM3 Magnetic detection of the bi-directional current
DM1-TR and DM3-interside
DM2-DM4 Magnetic detection of the unidirectional current
DM2-BAT, DM4-GEN, DM-HYDRAULIC PUMP
DM5 Magnetic detection of the unidirectional current
DM5-HYDRAULIC PUMP (702GC01Y01 only)
RL10, RL12, RL13, RL15 Switches
SA1 Current transformer for generator starting
SH1 to SH3 Shunts for external use
F1 to F9 Fuse protecting internal or external circuits
F11 and F12 Fuses protecting two monitoring wires
FU1 Supply fuse type break-switch
FU2 to FU5, FU7 to Fuse type break-switch from essential distribution
FU13 bars to use - outputs either direct or switched by
CD contactors
FU6 Fuse type break-switch from essential distribution
bars to use - outputs either direct or switched by
CD contactors (702GC01Y02 and 702GC01ADY02 only)
P6-A to H Connection module: + GEN and - GEN links to
interconnection
Z1, Z100 Electronic cards: protection, resetting and timing

24-38-11
PAGE 7
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

2. "BETA" ELECTRICAL BOX (IPL Figures 4 and 5)

The parallelepipedic "Beta" electrical box consists of:

- a belting (5-680) equipped with:

. grommet (5-650) to feed through the interconnection cables,


. a coupling (5-620) junctioning the internal connectors P2 to P5
(4-370, 4-380, 4-390),
. four electrical connector receptacles (5-10, 5-20, 5-30, 5-40),

- a cover (4-10) fastened by eight captive screws and having on the inside,
the serigraphic layout of the electrical components and their topological
location,

- a removable back plate (4-20) providing access to the fastening and


wiring of certain components,

- an internal floor (5-670) carrying the contactors and thermal detectors


(see tables below); the junction between the power circuits are obtained
by single (5-120, 5-430, 5-440) or multiple (5-250, 5-280 to 5-300)
shunts,

- a mounting plate (4-900) fastened by short posts (4-930) to the internal


floor. The following are located on this mounting plate:

. relays, connectors and a resistor,


. an upper mounting plate (4-360) carrying fuses and circuits breakers,
. a plug-in electronic card Z200 (4-100) performing the timing and
safety functions on "overvoltage".

24-38-11
PAGE 8
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

3. D.C. GENERATION "AIRCRAFT" INTERCONNECTION SYSTEM

The aircraft's D.C. generation consists of:

- two batteries BAT1 and BAT2,


- two starter-generators GEN1-GEN2 associated to regulators GCU1-GCU2,
- if required on the ground, a ground power unit GPU.

It is associated to the "alpha" and "beta" boxes via an interconnection


system comprising controls and indicators shown in the table below.

Left-hand Right-hand Common to both


Component Qty
side side sides

Switch RESET-OFF-ON 2 GEN1 GEN2


GEN magnetic indicator 2 LC1 LC2
Switch TEST: OV-GF 2 GCU1 GCU2
1A circuit breaker: 2 HOT BUS 1 HOT BUS 2
RESET-HOT BUS
Switch: BAT 1 ON-OFF 2 BAT 1 BAT 2
BAT magnetic indicator 2 BB1 BB2
START pushbutton with two 2 FAULT/ARM FAULT/ARM
indicators "ARM" and
"FAULT"
Switch START: LEFT-RIGHT 1 Start RH-LH
Switch MODE SEL.: BAT
START OFF-GPU/X START 1 Start mode
Ignition switch with ARM 2 Ignition 1 Ignition 2
indicator
Switch TR 1 TR mode
LH-OFF-RH
ON TR magnetic indicators 2 AC1 AC2
Pushbutton RESET GB 2 RESET GB1 RESET GB2
GB magnetic indicators 2 GB1 GB2
Switch GEN BUSTIE 1 BUSTIE (coupling)
Switch BAT BUSTIE: ON-OFF- 1 BUSTIE (coupling)
AUTO
BT1-BT2 magnetic indicator 1 BT1-BT2
Switch: MASTER-CUT OFF 1
Indicator switch ON-GPU 1 Ground power unit

24-38-11
PAGE 9
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

VIEW OF A "BETA" BOX


Figure 2

24-38-11
PAGE 10
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

VIEW OF A "BETA" BOX


(Post SB 712GC01Y-24-003)
Figure 2A

24-38-11
PAGE 10A
N JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LEFT INTENTIONALLY BLANK

24-38-11
PAGE 10B
N JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

"BETA"

Components of the
Task
"Beta" Box

BB1 BAT1 contactor

BB2-PSC Parallel-series contactor

BBC1-BBC2 Contactor

GPC GPC contactor

CD10 Timed thermal detector for remote resetting of


DT10 the HOT BUS 2 power supply
RI10

CD20 Timed thermal detector for remote resetting of


DT20 the HOT BUS 2 power supply
RI20

DM10 Direction action current relay: bi-directional


magnetic current detection

RL2 to RL4 Hermetically sealed relays: GPU ground power


unit control logic

RL6 to RL8 Hermetically sealed relays: START starting


control logic

S10 to S14 Circuit breakers: HOT BUS 1 distribution


channels

S20 to S22, S24 Circuit breakers: HOT BUS 2 distribution


channels

F21, F22, F23 Fuses protecting the circuits inside the


"Beta" box

F24 and F25 Fuses protecting two monitoring wires

RGPC (R11) Coiled resistor: self-holding protective device


in case of overvoltage on the GPU ground power
unit

P2 to P5 Connection modules: HOT BUS links to distri-


bution

Z200 Electronic card: timing and overvoltage


detector

24-38-11
PAGE 11
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

III. OPERATION

1. ORGANIZATION OF THE D.C. GENERATION (Figure 3)

Each of the two sides (left and right-hand) in the aircraft contains:

- a BUS GEN distribution bar which can be associated

. either to a starter-generator G1 via an LC contactor


. or to a transformer-rectifier TR via an AC contactor

- a BUS BAT distribution bar associated to a battery via a control


contactor BB1 or BB2

- contactors GB-BT-GG coupling the distribution bars:

. GB: coupling between bars on the same side


. BT: coupling between sides
. GG: coupling of a BUS GEN on the opposite side (reset functions)

- a HOT BUS distribution bar which can be load-shedded or associated to:

. the battery on the same side


. or to the BUS GEN where it is energized

- current relays to activate devices when overrunning the activation


current threshold Rc (assimilable to short circuit):

. DM2: Rc = 600 A BAT polarized in the direction generator to use bar


. DM4: Rc = 680 A GEN in the direction generator to use bar
. DM3: Rc = 600 A between sides - not polarized
. DM1: Rc = 1500 A Tr - non-polarized

- starting contactors ST (power).

The two sides have the following in common:

- PSC: placing in series or in parallel of the two batteries during the


specific starting phases
- BBC1-BBC2: ST starting logic
- GPC: supply of the master box from the ground power unit with decoupling
of the batteries and generators.

The contactors control logic is split between the "Alpha" and "Beta" boxes.

24-38-11
PAGE 12
JUN. 30/99
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

2. ENERGIZATION OF DISTRIBUTION BARS

A. BATTERY 1

(1) Battery 1 and HOT BUS 1: setting into service (Figures 4 and 5)

Controls:

- all the controls are to OFF,


- the BAT 1 battery is connected,
- the HOT BUS 1 circuit-breaker is closed.

Consequences:

- the HOT BUS 1 bar is supplied by BAT 1 via RI10 break contact
6-7, DT10 break, CD10 activated,
- if circuit-breakers S10 to S14 are closed, the + 28 V battery 1
is available on the corresponding outputs of connectors P3 to P5.

(2) Supply of the left-hand side by battery 1 (Figures 4 to 6)

Controls:

- GEN BUSTIE and BUSTIE SWITCH switches to OFF (contactors BT and


GG to break),
- MASTER CUT OFF switch to "ON",
- BAT 1 switch to ON.

Consequences:

a. Activation of contactor BB1 (via the ON SWITCH BAT 1, MASTER


CUT OFF contact closed, GPC contact 8-10 closed if the ground
power unit is not in service), whence:

. lighting of the BAT 1 indicator via F21 BB1 H7/H5 closed,


. the BUS BAT 1 bar is energized and transmits the + 28 V
"battery 1" to the use point (fuses FU9 to FU13, contactors
CD4 to CD6).

b. Activation of contactor GB1 by:

. channel (+): BUS BAT 1, F8, Z100-13B, diode, Z100-LB,


. channel (-): GENE (-) via P6-E, Z1-14D, bistable relay GB of
Z1, Z1-15D, Z100-PA, RL50 break, Z100-SA,

whence: BUS GEN 1 bar coupled to the BUS BAT 1 bar and supply
28 V to use point FUEV, FU1 to FU5, CD1.

c. Activation of relay RI10 via BUS GEN 1, FU1, P6-H/G, P3-C which
transfers the HOT BUS 1 from BUS BAT 1 to the BUS GEN 1 bar.

24-38-11
PAGE 13
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

d. Possibility of coupling the left and right-hand side: see


couplings.

(3) Energization of the left-hand side

Control: BAT 1 switched to OFF.

Consequences:

- BB1 contactor open:

. BAT 1 indicator out,


. BUS BAT 1 and BUS GEN 1 bars switched off.

- relay RI10 de-energized: the HOT BUS 1 is connected to battery 1.

B. BATTERY 2

NOTE: the connector of battery 2 BB2-bistable with connector PSC – is


always activated by priority on contactor PSC in the case of the
specific "engine starting" phases.

(1) Battery 2 and HOT BUS 2: setting into service (Figures 4 and 5)

Controls:

- all the controls are to OFF,


- the BAT 2 battery is connected,
- "HOT BUS 2" circuit-breaker closed, PSC 25 (2) to break.

Consequences:

- the HOT BUS 2 bar is supplied by BAT 2 (+) via RI20 break contact
6-7, DT20 break, CD20 activated,
- if circuit-breakers S20 and S24 are closed, the +28 V battery 2
is available on the corresponding outputs of connectors P2, P4
and P5.

(2) Supply of the right-hand side by battery 2 (Figures 4 to 6)

Controls:

- GENE BUSTIE, BUSTIE SWITCH switches to "OFF",


- MASTER CUT OFF switch to "ON",
- BAT 2 switch to "ON".

Consequences:

a. Activation of contactor BB2

- Channel (+):

24-38-11
PAGE 14
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

1. F22, RL6-RL7 and PSC to break.


2. BB1, RL6 to make, RL7 and PSC to break.

- Channel (-):

1. RL6 to break, ON contact of switch BAT 2, MASTER CUT OFF,


and RL4 to break.
2. RL4 to break, CUT OFF on ON, BAT 2 on ON, RL6 to make:

. lighting of the BAT 2 indicator,


. the BUS BAT 2 bar is energized and transmits +28 V
battery 2 to the use point (fuses F9 to F13, contactors
CD4 to CD6).

b. Activation of contactor GB2 by:

- channel (+): BUS BAT 2, F8, Z100-13B, diode, Z100-LB,


- channel (-): GENE (-) via P6-E, Z1-14D, bistable relay GB of
Z1, Z1-15D, Z100-PA, RL50 to break, Z100-SA,

whence BUS GEN 2 bar coupled to BUS BAT 2 bar and supply of
+28 V to the "use point".

c. Activation of relay RI20 via BUS GEN 2, FU1, P6 H/G, P2-C which
transfers the HOT BUS 2 to the BUS GEN 2 bar.

d. Possibility of coupling the right and left-hand sides: see


couplings.

(3) Switching off the right-hand side

Control: BAT 2 is switched to OFF.

Consequences:

- contactor BB2 open: the BAT 2 indicator is out, the BUS BAT 2 and
BUS GEN 2 bars are switched off,
- relay RI20 de-energized: HOT BUS 2 is connected to battery 2.

C. GENERATOR 1 "GENE 1" (Figures 7 and 8))

(1) Conditions prior to using generator 1

- Battery 1 is connected (BAT 1 to ON) and supplies the left-hand


side: see paragraph A (1) and (2).
- Engine 1 starting done: generator 1 delivers.

(2) Monitors and junction of the generator to the BUS of the left-hand
side

Controls:

- GEN 1 switch to ON.

24-38-11
PAGE 15
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

Monitors:

- the GCU1 regulator monitors the following GENE 1 parameters:

. GENE 1 voltage ≥ 22 V,
. differential voltage – between contacts A (via F2) and B (via
F1) of contactor LC – equal to 0.3 V (VA – VB ≥ 0.3),
. engine speed > 7300 ± 200 rpm,

- in the case of the three parameters being suitable, relay RLC of


GCU1 is activated.

Consequences:

- activation of contactor LC and relay RL15 in the left-hand


"Alpha" box LH: generator 1 is connected to side 1 (BUS GEN 1,
HOT BUS 1, BUS BAT 1) in parallel on battery 1,

- the make contact 8-D of RL15 inhibits the activation of the left-
hand contactor AC: the transformer rectifier TR cannot be
switched to the left-hand side.

(3) Decoupling of the left-hand generator

This decoupling is controlled by opening the left-hand contactor


CL:

- either automatically via the regulator GCU1 when it is energized


for t ≥ 7 s,
- or by setting the GEN 1 switch to OFF.

D. GENERATOR 2 "GENE 2"

(1) Condition prior to using generator 2

- Battery 2 is connected (BAT 2 switch to ON) and supplies the


right-hand side, see paragraphs B (1) and (2).

- Starting of engine 2 is done: generator 2 delivers.

(2) Monitors and junction of the generator on the BUS of the right-hand
side

Controls:

- GEN 2 switch to ON.

Monitors:

- Regulator GCU2 monitors the following GENE 2 parameters:

. GENE 2 voltage ≥ 22 V,

24-38-11
PAGE 16
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

. differential voltage between the power contacts A (via F2) and


B (via F1) of contactor LC, equal to 0.3 V (VA > 0.3 V),
. engine speed ≥ 7300 ± 200 rpm.

- In the case of these three parameters being suitable, the RLC


relay of the GCU2 is activated.

Consequences:

- Activation of contactor LC and relay RL15 on the right-hand


"Alpha" box: generator 2 is connected to side 2 (BUS GEN 2/HOT
BUS 2/BUS BAT 2) in parallel on battery 2.

- The make contact 8-D of RL15 ("Alpha 2" box) inhibits the
activation of the right-hand AC contactor: the transformer
rectifier TR cannot be switched to the left-hand side.

(3) Decoupling of the right-hand generator

This decoupling is controlled by opening the right-hand CL


contactor:

- either automatically by the GCU2 regulator where it is energized


for t ≥ 7s,
- or by setting the GEN 2 switch to OFF.

E. LH AND RH TRANSFORMER RECTIFIER TR (Figure 9)

(1) Conditions prior to using the left-hand TR

- Batteries 1 and 2 are connected and supply the BUS bars of the
left and right-hand sides.

- The GEN 1 and GEN 2 switches are to OFF (relay RL15 to break) or
the LC are de-energized.

(2) Junction of the left-hand TR on the left-hand side

Controls:

- left-hand TR switch to "LH".

Consequences:

- Activation of the AC contactor of the left-hand "Alpha" box:

. channel (+) by left-hand TR switch, right and left-hand break


relay RL15,
. channel (-) by RL141 break.

24-38-11
PAGE 17
JUN. 30/99
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

- Lighting of the left-hand TR indicator via the make contact of


B5-B7 of contactor AC.

- Supply of the left-hand side by the left-hand transformer


rectifier TR.

(3) Junction of the right-hand TR on the right-hand side

Controls:

- Right-hand switch to "RH".

Consequence:

- Activation of the AC contactor of the right-hand "Alpha" box via


circuits equivalent to those on the left-hand side, whence:

. lighting of the right-hand TR indicator via the make contact


B5-B7 of the AC,
. supply of the right-hand side by the right-hand TR transformer
rectifier.

(4) Decoupling of a TR

Decoupling of a TR is controlled by opening the AC contactor:

- either by setting the TR switch to OFF,


- or automatically in the event of overload detected by the
associated current relay DM1. In fact if DM1 detects a current
≥ 1500A, it closes its contact 1-3. Relay RL141 is activated
and self-held. The supply (-) is suppressed in B8 of contactor
AC which is deactivated and isolates the associated TR.

F. GROUND POWER UNIT GPU (Figure 10)

(1) Setting the ground power unit into service

- Connect the ground power unit GPU.

- Energize the GPU: lighting of the GPU lamp (presence).

(2) Supply of the power master box by the ground power unit

Controls:

- GPU switch to ON.

Consequences:

a. Activation of relay RL4 (protective relays RL3 and RL2 are to


break) whence activation of contactor GPC.

24-38-11
PAGE 18
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

. RL4 contact C5 open cuts off power supply (-) from contactor
BB2: battery 2 is decoupled from the right-hand side.

. GPC contact 8-10 opened cuts off the supply (-) from
contactor DB1: battery 1 is decoupled from the left-hand
side.

. GPC contact 11-9 opened cuts off the supply (-) from the
left-hand contactor LC and relay RL15: generator 1 is
decoupled.

. RL4 contact D-7 opened cuts off the supply from the right-
hand contactor LC and relay RL15: generator 2 is decoupled.

b. The main contacts of contactor GPC transmits the ground power


unit 28 V voltage to the terminals:

. ALPHA 1 connected to BUS BAT 1,


. ALPHA 2 connected to BUS BAT 2,
. "B" of contactor BBC1.

c. Contactors GB are activated and couple the BUS GEN on the BUS
BAT of the same side.

d. HOT BUS 1 and 2 bars are supplied from BUS GEN via fuse F1
(relay RI10/RI20 and contactors CD10/CD20 activated).

NOTE: Only HOT BUS 1 is connected to BAT 1 before transfer to


BUS GEN 1.

(3) Decoupling of the GPU

Decoupling of the GPU from its use point is controlled by opening


the GPC contactor in the case below:

a. GPU overvoltage

When the GPU voltage is equal to 34 V during 2<t<4 s, Z200


output C(B) supplies a ground which controls activation of
relay RL3 and the opening of contactor GPC entailing the
switching off of the distribution bars (left and right-hand).
To reset, the GPU switch must be set to OFF then to ON.
If the overvoltage has vanished, the GPC contactor is again
activated and the GPU delivers on both sides.

b. GPU overload

When the current monitored by DM10 reaches or exceeds 2000 A,


contact 1-3 of DM10 controls activation of relay RL2 and the
opening of contactor GPC entailing the switching off of the
distribution bars.

24-38-11
PAGE 19
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

To reset the GPU switch must be set to OFF then to ON: if the
overload has disappeared, GPC is activated and the GPU delivers
on both sides.

c. GPU switch to OFF: relay RL4 and contactor GPC open whence
switching off of the distribution bars.

3. COUPLINGS AND DECOUPLINGS

A. BATTERY 1 IN SERVICE

When battery 1 is set into service by BAT 1 to ON (see battery 1 system


paragraph 2-A):

- the BUS BAT 1 is energized,


- GB1 is activated: the BUS GEN 1 is coupled to the BUS BAT 1,
- the HOT BUS 1 is transferred from BAT 1 to BUS GEN 1.

(1) Coupling between sides (BT activation) (Figure 6)

Coupling between sides is obtained by setting the BUSTIE SWITCH


SWITCH TO ON or to AUTO which controls:

- activation of contactor BT1. The coil of BT1 is supplied by:

. channel (+): BUS BAT 1, F8, Z100, BT1 (B1)


BUS GEN 1, F7, Z100, BT1 (B1)

. channel (-): BUSTIE SWITCH- AUTO-LC, Z1, BT1 (B8)


BUSTIE SWITCH, ON, Z1, BT1 (B8)

whence intersides bar coupled to BUS BAT 1 and BUS GENE 1.

- activation of contactor BT2. The coil of BT2 is supplied via:

. channel (+): interside bar, F7, Z100, BT2-B1


. channel (-): ditto coil of BT1.

whence coupling of BUS BAT 2 with BUS BAT 1 and GENE 1.

- activation of contactor GB2. The coil of GB2 is supplied by:

. channel (+): BUS BAT 2 (via the interside), F8, Z100-13B,


Z100-LB, GB2 (B1)
. channel (-): GENE (-), P6-E, contact break TRIP GB of Z1,
contact break RL50 of Z100 and GB2 (B8)

whence coupling of BUS GEN 2 on BUS BAT 2.

24-38-11
PAGE 20
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

- activation of relay RI20 via the BUS GEN 2, FU1, P2-C channel of
the beta box: the HOT BUS 2 bar is thus coupled to the BUS GEN 2.

NB: Initially the HOT BUS 2 is not supplied.

(2) Automatic decoupling

Automatic decoupling takes place when the current delivered by


battery 1 is 600 A. This decoupling takes place in two phases:

- decoupling between sides (opening of the BT): if the current


detected by DM3 (non-polarized) is ≥ 600 A, after T2 = 100 ms ±
10%, the TRIP BT and GG relays of Z1 are activated and the (-)
channel of coils of contactors BT1, BT2 and GG1-GG2 broken. These
contactors are deactivated whence decoupling of the left and
right-hand sides,

- decoupling between bars (opening of the GB): if the current


detected by DM2 (polarized) is ≥ 600 A in the BAT to BUS BAT
direction, after T1 = 150 ms ± 10% relay TRIP GB of Z1 is
activated, channel (-) of the coil of GB1 is broken, the latter
is deactivated whence decoupling of the BUS BAT 1 and BUS GEN
1 bars.

(3) Manual decoupling

BUSTIE SWITCH switched to OFF: the (-) channel supplying the coil
of contactors BT1 and BT2 is broken, these contactors are de-
activated and decouple the right and left-hand sides.

B. BATTERY 2 IN SERVICE

(1) Coupling between sides

Operating is similar to that of the "battery 1 in service", i.e.:

- Before coupling: battery 2 supplies the BUS BAT 2 and BUS GEN 2.
The HOT BUS 2 is connected to BUS GEN 2 (GB2 activated).

- When the BUSTIE SWITCH coupling control is flipped to ON or AUTO:

. contactors BT2 and BT1 are activated whence coupling of BUS


BAT 1 on the right-hand side,
. contactor GB1 is activated coupling BUS GEN 1 to BUS BAT 1,
. relay RI10 is activated coupling HOT BUS 1 to BUS GEN 1.

(2) Automatic decoupling

This decoupling takes place in two phases:

24-38-11
PAGE 21
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

- If the current is delivered by BAT 2 is 600 A for 110 ms: DM3


(non-polarized) and Z2 control the decoupling of the sides by
opening contactors BT and GG.

- If the current is delivered by BAT 2 is 600 A for 150 ms: DM2


(polarized) and Z2 control the decoupling of the BUS GEN 2 and
BUS BAT 2 bars by opening contactors GB2.

(3) Manual decoupling

BUSTIE SWITCH switched to OFF: the BT1 and BT2 contactors are
deactivated and decouple the left and right-hand sides.

C. GENERATOR 1 IN SERVICE (Figures 3 and 6)

If the generator G1 is the only one in service it delivers:

- on the BUS GEN 1 via contact AB of contactor LC,


- on BUS BAT 1 via GB if BUS BAT 1 has not failed.

(1) Coupling of the sides

To couple the BIS GEN A with the BUS GEN 2 set:

- the BUSTIE SWITCH switch to "OFF",


- the GEN BUSTIE switch to "ON".

Which controls activation of:

- contactor GG1. The coil of GG1 is supplied by:

. channel (+): BUS GEN 1, F9, Z100-11B/-NB, GG1 (B1)


. channel (-): GENE 1 (-), BUSTIE SWITCH OFF, GEN BUSTIE ON,
break contact TRIP GG of Z1, GG1 (B8)

whence interside bar coupled to BUS GEN 1,

- contactor GG2 whose coil is supplied by:

. channel (+): interside bar, F7, Z100-11B/-NB, GG2 (B1)


. channel (-): similar to that of GG1.

Generator 1 thus delivers on the BUS GEN 1 and BUS GEN 2 coupled by
contactors GG1 and GG2 via the intersides. If the BUS BAT 2 has not
failed, contactor GB2 is activated and couples BUS BAT 2 to BUS
GEN 2.

(2) Automatic decoupling

This decoupling takes place in two phases:

24-38-11
PAGE 22
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

- if the current delivered by GENE 1 is ≥ 600 A for 110 ms: DM3


(non-polarized) and Z2 control the decoupling of the sides by
opening contactor GG and BT,

- if the current delivered by GENE 1 is 680 A for 150 ms: DM4


(polarized) and Z2 control the isolation of the BUS BAT 1 bar
from the BUS GEN 1 by opening contactor GB1.

C. GENERATOR 2 IN SERVICE

Operating similar to the above controlled either BUSTIE SWITCH switch


to "OFF" and GEN BUSTIE switched to "ON": contactors GG2 then GG1 are
activated and couple the BUS GEN 1 and BUS GEN 2 on generator 2.

BUS BAT is coupled by activating contactors GB (if the corresponding


BUS BAT bar has not failed) automatic coupling takes place if GENE 2
delivers:

- 600 A for 110 ms: decoupling of the sides by DM3 and Z2,
- 680 A for 150 ms: isolation for the BUS BAT 2 bar by opening
contactor GB2 controlled by DM4 and Z2).

D. GENE AND BATTERY 1 DECOUPLING ON FAILURE

(1) GENE decoupling

After isolating the GENE bar: detection of undervoltage by the GCU


and after more than 7 s, opening of contactor LC.

(2) BAT 1 decoupling

After isolating BAT: decoupling of battery by the melting of its


fuse.

F. RECAPITULATIVE LIST OF COUPLINGS BETWEEN SIDES

(1) The BUSTIE SWITCH being switched to ON couples the sides in each of
the following cases:

1 - BAT 1 in service
2 - BAT 2 in service
7 - GENE 1 and BAT 1
8 - GENE 1 and BAT 2
13 - GENE 1, BAT 1 and BAT 2
12 - GENE 1, BAT 1 and GENE 2
14 - GENE 1, BAT 2 and GENE 2
9 - GENE 2 and BAT 1
10 - GENE 2 and BAT 2
11 - GENE 2, BAT 1 and BAT 2
19 - GPU
24 - TR1 and TR2

24-38-11
PAGE 23
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

23 - TR1, TR2 and BAT 1


21 - TR1, TR2 and BAT 2
22 - TR1, TR2, BAT 1 and BAT 2

(2) Whereas the BUSTIE SWITCH switched to OFF and GEN BUSTIE switched
to "ON", couple the sides in the following cases:

6 - GENE 1 in service
5 - GENE 2 in service
11 - GENE 1 and GENE 2 in service

(3) The coupling between sound sides and bars is obtained by


contactors BAT and GB. Nevertheless, in the case of a battery bar
having failed, the associated contactor GB cannot be activated and
the sound bar coupling to sound side is obtained by activating
contactor GG.

4. LH OR RH ENGINE STARTING

A. STARTING ON BATTERIES

(1) Starting of the LH engine

- HOT BUS 1 and 2 circuit-breaker closed.

- MASTER CUT OFF switch to "OFF".

- BAT 1, BAT 2 switch to "ON" (BAT 1, BAT 2 indicators on).

- BUSTIE SWITCH SWITCHED TO "ON" or "AUTO".

- START MODE selector on BAT, whence:

. activation of RL6: transfer of ground of BB2 and indicator BAT


2, transfer of 28 V of BB2 (BUS BAT 1 instead of BUS BAT 2),

. activation of RL8 and RL52 of the Z200 card which transmits


the +28 V BAT 1 to the Z200 card, RL8 (A, 2) and RL52,

. activation of relay RL51 of the Z200 card: opening of line


contactors LC, pre-configuration of RL7 for the BAT 1 and BAT
2 series passage,

. contactor 3.2 of BB2 transmits the +28 V from battery 1 to the


LEFT HAND - RIGHT HAND START selector (via BB1 - B2/B4).

24-38-11
PAGE 24
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

- Positioning of the START LH-RH to LH which prepares the ignition


and starting function: the START ARM LH indicator comes on.

- Positioning of IGNITION LH SIDE selector to ON: the IGNITION ARM


LH indicator comes on.

- Positioning of START 1 selector to ON controlling the activation


of relays RL13 and RL12: the BUS BAT 1 voltage via F10 supplies
the input "s" of regulator GCU1 and activates contactor BBC1 and
BBC2 (preparation for setting into service).

- As soon as the regulator delivers 28 V on its output "t" the


START ST contactor is activated (together with RL16 and Z100).

- At 1500 rpm, the input "Z" of GCU1 becomes positive and:

. RL7 immediately reactivated, BB2 drops, the BAT 2 indicator


goes out,

. PSC is activated and sets the battery in series by the channel


BAT 1 (+), BB1 A-B, PSC T2-T3, BAT 2 (-), BAT 2 (+), BBC2 B-A,
START, (START 1/2 is thus at + 56V),

. a detector DT20 cuts off the supply from the HOT BUS 2 bar.

- At 6800 rpm, from output "t" of GCU1 switches to 0 V and


controls:

. setting of contactor ST to break,


. the timed breaking (C2 of Z100) of the self-holding of RL13,
. the setting to break of RL12: input 9 B of Z200 activates
timing "T",
. outputs "Z" then "s" of GCU1 switch to 0 V,
. the deactivation of BBC1 and BBC2 (extinction of the START ARM
indicator).

- After timing "T" of Z200 (90 ms), output 10 B of Z200 controls:

. the setting of RL7 and PSC to break,


. the activation of BB2 (placing of batteries 1 and 2 in
parallel),
. the START ARM indicator comes on (end of starting).

To finish the sequence set:

- the IGNITION LH SIDE selector to OFF: its indicator goes out,

- the START 1 selector to OFF: its indicator goes out,

24-38-11
PAGE 25
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

- the START MODE selector to OFF: setting of RL6, RL8, RL52 and
RL51 to break.

(2) Starting of the right-hand engine

The sequencing is identical to that of the left-hand engine, the


specific left-hand-right-hand controls being set to the right.

Starting of the right-hand engine is controlled by the right-hand


"Beta" and "Alpha" boxes in conjunction with regulator GCU2.

B. CROSSED "X START" STARTING

To obtain the crossed starting of an engine associated to a side the


two batteries and the batteries of the second side must be in service.

(1) Crossed "X START" starting of the left-hand engine (Figures 7 and
12)

This starting is sequenced as follows:

a. Initial conditions:

- MASTER CUT OFF switch to OFF.

- BAT 1 and BAT 2 switches to ON ; BAT 1 and BAT 2 indicators


on.

- BUSTIE SWITCH switches to ON or AUTO (coupling by BT1, BT2,


GB1, GB2 activated supplies BUS BAT 1 and 2 and BUS GEN 1
and 2).

- GENE 2 switch to ON: GENE 2 indicator on.

b. START selector to LH:

- START MODE selector to X START:


. relay RL10 is activated,
. the START ARM LH indicator comes on,
. relay RL50 of the right-hand side is activated and controls
opening of the right-hand contactor GB2 (decoupling of the
BUS BAT 2 and BUS GEN 2).

c. IGNITION LH SIDE selector to ON: the IGNITION ARM LH indicator


comes on.

d. Press and hold the START 1 pushbutton: relays RL13 and RL12 are
activated: the BUS BAT 1 voltage via F10 supplies the input "s"
of regulator GCU1 and activates contactors BBC1 and BBC2.
Regulator GCU1 delivers + 28 V on its "t" output which
activates the left-hand contactor ST.

e. Release of the START 1 pushbutton.

24-38-11
PAGE 26
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

f. When the left-hand engine is turning at about 1500 rpm, the


output "Z" of GCU1 becomes positive (and via the RL12, GPC5-6,
RL10A-2 channel) controls activation of the ST contactor of the
right-hand side which couples the GENE 2 in parallel on the
batteries.

g. When the engine is turning at about 6800 rpm, the output "t" of
GCU1 switches to 0 V and controls:

. the setting of the left-hand contactor ST to break,

. the deactivation (timed) of relay RL13,

. the setting of RL12 to break,

. the deactivation of BBC1 and BBC2,

. outputs "Z" then "s" of GCU1 are to 0 V.

To finish the sequence set:

- the IGNITION LH SIDE selector to OFF: its indicator light goes


out,

- the START MODE selector to OFF: its indicator goes out.

(2) Crossed "X START" starting of the left-hand engine

The initial starting conditions are:

- BAT 1 and BAT 2 in service.

- Coupling of the sides by the BUSTIE SWITCH.

- GENE 1 in service.

The sequencing is similar to that of the left-hand engine, the


specific LH - RH controls being set to LH.

24-38-11
PAGE 27
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

C. STARTING ON GROUND POWER UNIT GPU

In order to start the LH (or RH) engine on ground power, the latter
must be connected to the Beta box.

(1) Starting of the LH engine (Figures 10 and 13)

This starting is sequenced as follows:

a. Final conditions:

- GPU switch to ON: the GPU ON indicator comes on, the GPC
contactor is activated (the batteries and generators are
dissociated from the BUS by opening contactors BB1, BB2, LC,
LH and RH)

- BUSTIE SWITCH switched to ON or AUTO: contactors BT and GB


are activated and the BUS BAT and BUS GEN bars are coupled to
the ground power unit GPU.

b. START MODE selector to GPU

- START selector to LH:

. relay RL10 is activated,


. the START ARM LH indicator comes on.

c. IGNITION LH SIDE selector to ON: its indicator comes on.

d. Press and hold the START 1 pushbutton:

24-38-11
PAGE 28
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

. relays RL13 and RL12 are activated,


. the BUS BAT 1 voltage via F10 supplies the input "s" of
regulator GCU1 and activates contactor BBC1 (but not BBC2
because relay RL4 is energized) ; the START 1 power circuit
is made by contacts T2-L2 of GPC and A-B of BBC1,
. regulator GCU1 delivers +28 V on its output "t" which
activates the LH contactor ST.

e. Release of the START pushbutton.

f. When the engine is turning at 6800 rpm, the voltage on output


"t" of GCU1 is cancelled which controls:

. the setting of the LH contactor ST to break,


. the deactivation of RL13, RL12 and BBC1.

To finish the sequence:

- the IGNITION LH SIDE selector to OFF: its indicator goes out,


- the START selector to OFF,
- the START MODE selector to OFF: the LH START ARM indicator goes
out.

(2) Starting of the RH engine

The conditions of starting are the same as those for the LH engine.
The sequencing is also similar but the specific LH-RH controls are
set to RH and are associated to the RH "Beta" box.

5. MONITORING AND PROTECTION

A. MASTER CUT OFF

The "MASTER CUT OFF" selector, in two positions ON and OFF, when it is
ON, load sheds the BUS BAT and the BUS GEN in relation to the
generators, by opening contactors BB1, BB2, LC LH and LC RH.

In fact, the MASTER CUT OFF contacts inserted in channel (-) of the
coil of contactors BB1, BB2 and LC - is open in ON position (Figures 4
and 7).

The BUS GEN 1 and 2 not being energized relays RI10 and RI20 are to
break: the supply of HOT BUS 1 and 2 is obtained directly by batteries
1 and 2 via the break contact of RI10 and RI20.

B. MONITORING THE FLOW RATE

(1) Shunt SH1 and SH2 on the "Alpha" boxes

Shunts SH1 and SH2, inserted in the associated BAT and GENE to BUS
channels, have direct output on connectors J1 "d" and J "a" so that
flow rate monitoring apparatus can be connected externally.

24-38-11
PAGE 29
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

(2) Shunt SH3 on the "Alpha" boxes

Shunt SH3 inserted in a BUS GEN use channel, via an external


apparatus, indicates the power requirement on this channel.

After SB 702GC01Y-24-002:

a. The wire coming from the shunt SH3 is connected to the pin “T”
of connector “c” through a fuse holder F12 equipped with a fuse
rated at 1 A.
b. The wire coming from the shunt SH3 is connected to the pin “S”
of connector “c” through a fuse holder F11 equipped with a fuse
rated at 1 A.

(3) Contactors GPC and PSC on the "Beta" boxes

After SB 712GC01Y-24-003:

a. The wire coming from the terminal T3 of contactor GPC is


connected to the pin “A” of relay RL4 through a fuse holder F24
equipped with a fuse rated at 2.5A. It protects the monitoring
network connected between the contactor GPC and the pin “R” of
connector “c’”.
b. The wire coming from the terminal T3 of contactor PSC is
connected to the pin “3” of relay RL6 through a fuse holder F25
equipped with a fuse rated at 2.5A. It protects the monitoring
network connected between the contactor PSC and the pin “T” of
connector “b’”.

C. PROTECTION OF GENERATORS (Figure 3)

(1) Direct action current relays DM1-DM3

Relay DM1, activated when the current in the TR channel reaches


1500 A, controls the opening of contactor AC. Relay DM3 is
activated when the current flowing between the two sides reaches
600 A. If this current continues for 110 ms, the TRIP relays of the
ZI card set contactors BT and GG to break.

(2) Polarized current relays DM2 and DM4

Relay DM2 inserted in the (+) battery channel controls the


connection with the ZI card, the setting to break of contactor GB
when the current flowing from the battery to the BUS BAT is 600 A
for 150 ms.

Relay DM4 inserted in the (+) GENE channel controls the setting of
contactor GB to break when the current delivered by the generator
is 680 A for 150 ms.

24-38-11
PAGE 30
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

(3) Magnetic relay DM3

The magnetic relay monitors the current delivered by the ground


power unit. If the current reaches 2000 A contactor GPC is
deactivated.

6. DISTRIBUTION TO THE USE POINT

A. HOT BUS 1 AND HOT BUS 2

The "Beta" box contains two load-sheddable distribution bars HOT BUS 1
and HOT BUS 2: the outputs of the use point are protected by circuit
breakers S10 to S13 and S20 to S23. Circuit-breakers S14 and S24 are
for internal use (supply of the regulators and starting of the
generators).

B. BUS BAT 1 AND BUS BAT 2

On the BUS BAT essential distribution bar of each "Alpha" box the
following are connected:

- five use channels protected by fuses FU9 to FU13,

- three channels protected by fuse FU and controlled by contactor CD,


FU7-CD4, FU8-CD5, DM5-CD6 (702GC01Y01) or FU6-CD6 (702GC01Y02 and
702GC01ADY02):
. the control of CD4 and CD5 is available to the user,
. contactor CD6 is open during the START function (when relay
RL16 of Z100 is activated).

C. BUS GEN 1 AND GEN 2

On the BUS GEN bar of each "Alpha" box the following are connected:

- four channels protected by fuses FUEV, FU2, FU3, FU5 for external
use,
- a channel protected by fuse FU1 used to couple the HOT BUS load-
sheddable bar on BUS GEN 1,
- a channel protected by fuse FU4 and controlled by contactor CD1
available to the user.

NOTE:

Contactors CD2 and CD3 on the "Alpha" boxes are designed for external
control and supply.

24-38-11
PAGE 31
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LEFT INTENTIONALLY BLANK

24-38-11
PAGE 32
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

ORGANIZATION OF D.C. GENERATION


Figure 3

24-38-11
PAGES 33/34
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

BB1-BB2 CONTACTORS CONTROL CIRCUITS


Figure 4

24-38-11
PAGES 35/36
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

HOT BUS 1 AND HOT BUS 2 CONTROL CIRCUITS


Figure 5
24-38-11
PAGES 37/38
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

GB, BT, GG ESSENTIAL BUSES COUPLING CONTROL CIRCUITS


Figure 6
24-38-11
PAGES 39/40
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LC CONTACTORS CONTROL CIRCUITS


Figure 7
24-38-11
PAGES 41/42
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

CIRCUITS CONTROLLING A GENERATOR


Figure 8
24-38-11
PAGES 43/44
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

CIRCUITS CONTROLLING THE TR TRANSFORMER


RECTIFIERS (AC CONTACTORS)
Figure 9

24-38-11
PAGES 45/46
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

GPU GROUND POWER UNIT CIRCUIT


Figure 10
24-38-11
PAGES 47/48
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

STARTING ON BATTERIES DIAGRAM (LH ENGINE)


Figure 11
24-38-11
PAGES 49/50
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

STARTING ON "X START" CROSSED STARTING (LH ENGINE)


Figure 12
24-38-11
PAGES 51/52
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

STARTING DIAGRAM ON GROUND POWER UNIT (LH ENGINE)


Figure 13
24-38-11
PAGES 53/54
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

DIMENSIONS OF THE "ALPHA" BOX 702GC01Y01


Plate 1
24-38-11
PAGES 55/56
JUL. 15/00
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

DIMENSIONS OF THE "ALPHA" BOX 702GC01Y02 AND 702GC01ADY02


Plate 1A

24-38-11
PAGES 55A/56A
N JUL. 15/00
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

DIMENSIONS OF THE "ALPHA" BOX 702GC01Y01, 702GC01Y02 AND 702GC01ADY02


(Post SB 702GC01Y-24-002)
Plate 1B

24-38-11
PAGES 55B/56B
N JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

DIMENSIONS OF THE "BETA" BOX


Plate 2
24-38-11
PAGES 57/58
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

DIMENSIONS OF THE "BETA" BOX


(Post SB 712GC01Y-24-003)
Plate 2A

24-38-11
PAGES 57A/58A
N JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

BASIC DIAGRAM OF THE "ALPHA" BOX 702GC01Y01


Plate 3

24-38-11
PAGES 59/60
JUL. 15/00
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

BASIC DIAGRAM OF THE "ALPHA" BOX 702GC01Y02 AND 702GC01ADY02


Plate 3A
24-38-11
PAGES 59A/60A
N JUL. 15/00
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

BASIC DIAGRAM OF THE "ALPHA" BOX 702GC01Y01


(Post SB 702GC01Y-24-002)
Plate 3B
24-38-11
PAGES 59B/60B
N JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

BASIC DIAGRAM OF THE "ALPHA" BOX 702GC01Y02 AND 702GC01ADY02


(Post SB 702GC01Y-24-002)
Plate 3C

24-38-11
PAGES 59C/60C
N JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

BASIC DIAGRAM OF THE "BETA" BOX


Plate 4
24-38-11
PAGES 61/62
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

BASIC DIAGRAM OF THE "BETA" BOX 712GC01Y AND 712GC01AAY


(Post SB 712GC01Y-24-003)
Plate 4A

24-38-11
PAGES 61A/62A
N JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

GLOBAL BASIC DIAGRAM OF THE "POWER MASTER BOX"


Plate 5

24-38-11
PAGES 63/64
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

GLOBAL BASIC DIAGRAM OF THE "POWER MASTER BOX" 702GC01Y02 AND 702GC01ADY02
Plate 6

24-38-11
N PAGES 65/66
JUL. 15/00
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

TESTING AND FAULT ISOLATION

1. GENERAL

A. GENERAL FLOW CHART SYMBOLS

NB:
"Change" indicates the order of substitution of the faulty components until
a test OK "yes" is obtained.

- Cut off the power supply before making the change.


- Change the components one by one in the order indicated (after each
exchange re-perform the tests where the failure was detected).

B. TEST PERFORMANCE CONDITIONS

- Ambient temperature : 20 °C ± 5 °C (68 °F ± 9 °F)


- Relative humidity : ≤ 85%
- Pressure : 760 mm of mercury

24-38-11
PAGE 101
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

2. GENERAL TESTS ON THE "ALPHA" BOX

A. EQUIPMENT REQUIRED

(1) Electrical components

- 33 single-pole double-throw switches (S1 to S33).

- 28 indicators equipped with a 28 V 0.5 W lamp (DS1 to DS28).

- Four connectors for electrical connection on connectors DFE50H:

. 20-39 SN for "a",


. 16-26 SN for "b",
. 14-19 SW for "c",
. 14-19 SN for "d".

- A Z1 card extension : NPD 234.

- A Z100 card extension : NPD 235.

(2) Power supply

- A 28 V DC power supply.

(3) Measuring instruments

- A chronometer.
- A multimeter.

B. CONTINUITY TEST

- Check the continuity on the following circuits:

a (a) and Z (a) A (b) and U (b)


b (a) and U (a) L (b) and N (b)
n (a) and p (a) M (b) and X (b)
B (a) and B (d) C (c) and D (c)
C (a) and A (d) N (d) and L (d)
E (a) and P (d) K (d) and G (d)
K (a) and T (b) P6-A/B and P6-C/D

24-38-11
PAGE 102
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

TEST SET-UP FOR "ALPHA" BOX


Figure 101
24-38-11
PAGES 103/104
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

C. TEST SET-UP

- Produce the test set-up shown on Figure 101.

- Open all the double-throw switches.

- Connect the test set-up to the “ALPHA” box.

- Perform the tests and trouble shooting according to the ALPHA A1 to


ALPHA F2.

24-38-11
PAGE 105
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 106
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 107
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 108
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 109
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 110
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 111
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 112
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 113
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 114
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 115
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 116
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 117
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 118
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 119
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 120
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 121
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 122
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 123
JUL. 15/00
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 124
JUL. 15/00
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 125
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 126
JUL. 15/00
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 127
JUL. 15/00
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 128
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 129
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LEFT INTENTIONALLY BLANK

24-38-11
PAGE 130
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

3. POWER TEST PROBES DM1 TO DM4 AND DM5 (702GC01Y01 ONLY) ON THE "ALPHA" BOX

A. EQUIPMENT REQUIRED

(1) Electrical components

- A single-pole, lever type double-throw switch (S1).

- A single-pole, pushbutton double-throw switch (S2).

- A 28 V 2000 A single-pole contactor (S3).

- An indicator equipped with a 28 V 0.5 W lamp (DS1).

- Four connectors for electrical connection on connectors DFE50H


(see paragraph 2-A(1)).

- A load bench for a 1700 A power requirement (RC).

(2) Power supplies

- A 28 V DC 10 A power supply (PS2).

- A 28 V DC 1700 A power supply (PS1).

B. SPECIAL INSTRUCTIONS

Perform the general tests on the ALPHA box (see paragraph 2) before
performing the probe "power" tests.

24-38-11
PAGE 131
JUL. 15/00
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

POWER TEST SET-UP ON DM1


Figure 102

24-38-11
PAGE 132
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

C. PROBE DM1

(1) Produce the test set-up shown in Figure 102

- Open double-throw switch S1.


- Connect the test set-up to the “ALPHA” box.

(2) Flow chart

(3) Disconnect the test set-up.

24-38-11
PAGE 133
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

POWER TEST SET-UP ON DM2


Figure 103

24-38-11
PAGE 134
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

D. PROBE DM2

(1) Produce the test set-up shown on Figure 103

- Open double-throw switch S1.


- Connect the test set-up to the ALPHA box.

(2) Flow chart

(3) Disconnect the test set-up.

24-38-11
PAGE 135
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

POWER TEST SET-UP PROBE DM3 (BAT TO IB DIRECTION)


Figure 104

POWER TEST SET-UP PROBE DM3 (IB TO BAT DIRECTION)


Figure 105

24-38-11
PAGE 136
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

E. PROBE DM2

(1) Produce the test set-up shown on Figure 104

- Open double-throw switch S1.


- Connect the test set-up to the “ALPHA” box.

(2) Flow chart

(3) Disconnect the test set-up.

24-38-11
PAGE 137
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

POWER TEST SET-UP PROBE DM4


Figure 106

POWER TEST SET-UP PROBE DM5 (702GC01Y01 ONLY)


Figure 107

24-38-11
PAGE 138
JUL. 15/00
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

(4) Produce the test set-up shown on Figure 105

- Open double-throw switch S1.


- Connect the test set-up to the “ALPHA” box.

(5) Perform the tests in accordance with ALPHA G2 flow chart.

(6) Disconnect the test set-up.

F. DM4 PROBE

(1) Produce the test set-up shown on Figure 106

- Open double-throw switch S1.


- Connect the test set-up to the “ALPHA” box.

(2) Flow chart

24-38-11
PAGE 139
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

(3) Disconnect the test set-up.

G. PROBE DM5 (702GC01Y01 only)

(1) Produce the test set-up in Figure 107

- Open double-throw switch S1.


- Connect the test set-up to the “ALPHA” box.

(2) Flow chart

24-38-11
PAGE 140
JUL. 15/00
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

(3) Disconnect the test set-up.

After SB 702GC01Y-24-002:

H. FUSES F11 AND F12

(1) Connect the multimeter between the pins “S” (+) and “T” (-) of the
connector “c”.
(2) Apply 6 A between the terminals “+” of SH3 and “-“ of FU5.
(3) Make sure that the value is 10 mV.
(4) Disengage the fuse F12 and check the value on the multimeter.
(5) Install the fuse F12 and make sure that the value is 10 mV.
(6) Disengage the fuse F11 and check the value on the multimeter.
(7) Install the fuse F11 and make sure that the value is 10 mV.
(8) Disconnect the multimeter and the power supply.

24-38-11
PAGE 141
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

4. GENERAL TESTS ON THE "BETA" BOX

A. EQUIPMENT REQUIRED

(1) Electrical components

- 23 single-pole double-throw switches (S1 to S23).


- 4 5A/28V double-throw switches (S24, S25, S40, S41).
- 4 10A/28V double-throw switches (S26, S27, S38, S39).
- 6 15A/28V double-throw switches (S30 to S35).
- 4 20A/28V double-throw switches (S28, S29, S36, S37).
- 35 indicators equipped with a 28 V 0.5 W lamp (DS1 to DS35).
- 4 connectors for electrical connection to the DFE 50H connectors:

. 10-6SN for "a",


. 14-19SN for "b",
. 14-19SW for "c",
. 10-6SW for "d".

- A Z200 card extension: NPD 236.


- A load bench for a power requirement of 100 A/28 V whereof:

. four 5.6 ohms 140 W loads (R1, R11, R21, R31),


. four 2.8 ohms 280 W loads (R2, R12, R22, R32),
. four 1.4 ohm 560 W loads (R3, R13, R23, R33),
. six 1.86 ohm 420 W loads (R4, R14, R15, R16, R24, R34).

- A 1 Kohm, 10 W potentiometer (R100).

(2) Power supply

- A 28 V DC, 10 A power supply (PS2).


- A 28 V DC, 100 A power supply (PS1).
- A 0 to 50 V DC power supply (PS3).

(3) Measuring instruments

- A chronometer.
- A multimeter.

24-38-11
PAGE 142
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

TEST SET-UP FOR "BETA" BOX


Figure 108

24-38-11
PAGES 143/144
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

B. CONTINUITY TEST

- Check the continuity on the following circuits:

- K(b') and H(c'),


- H(b') and K(c'),
- L(b') and L(c').

After SB 712GC01Y-24-003:

- Check the electrical continuity of the fuses F24 and F25.

C. TEST SET-UP

- Produce the test set-up shown on Figure 108.

- Open all the switches.

- Connect the test set-up to the "BETA" box.

- Perform the tests and trouble shooting according to the BETA A1 to


BETA F4 flow charts.

24-38-11
PAGE 145
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 146
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 147
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 148
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 149
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 150
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 151
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 152
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 153
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 154
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 155
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 156
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 157
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 158
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 159
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 160
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 161
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 162
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 163
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 164
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 165
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 166
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 167
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 168
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 169
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 170
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 171
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

POWER TEST SET-UP FOR PROBE DM10


Figure 109

24-38-11
PAGE 172
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

5. DM10 PROBE POWER TEST OF THE "BETA" BOX

A. EQUIPMENT REQUIRED

(1) Electrical components

- A lever operated single-pole double-throw switch (S1).


- A pushbutton single-pole double-throw switch (S2).
- A 28 V 2000 A single-pole contactor (S3).
- A load bench for a power requirement of 2000 A (RC).
- An indicator equipped with a 28 V 0.5 W lamp (DS1).

(2) Power supplies

- A 28 V 10 A DC power supply (PS2).


- A 28 V 2000 A DC power supply (PS1).

B. TESTING THE DM10 PROBE

(1) Produce the test set-up shown on Figure 109

- Open switch S1.


- Connect the test set-up for the "BETA" box.

(2) Flow chart

24-38-11
PAGE 173
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LEFT INTENTIONALLY BLANK

N
24-38-11
PAGE 174
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

DISASSEMBLY

1. GENERAL

This section deals with the procedures to be performed to enable the user
to access all the components of the "ALPHA" and "BETA" boxes (with the
exception of the simple mechanical assembly parts).

A procedure can possibly refer to other procedures with a view to avoiding


excessive removals and rapidly assessing the components involved during the
tests.

2. TOOLS AND EQUIPMENT REQUIRED

The design of the box requires no special tool or equipment ; only a


standard electrical mechanic's tool kit is necessary.

3. PROCEDURE FOR REMOVING THE BOXES

CAUTION: THE AIRCRAFT GENERATION IS OFF AND THE BATTERIES ARE DISCONNECTED.

A. "ALPHA" BOXES (IPL Figures 2 and 3)

The procedure is identical for both "ALPHA" boxes.

(1) Remove the cover

Loosen the ten fastening pins (6-10) from cover (2-10), remove it.

(2) Disconnection

a. Cables terminating on terminals

- Loosen and remove the nuts fastening the cables:

. on the 6 mm dia. terminals: "FU2, FU3, FUEV, FU9, FU10,


FU11, FU12, FU13, SH3, CD1, CD4, CD5, CD6, COM CD2/CD3",
. on the 10 mm dia. terminals: "BAT, GEN, START".

- Loosen the ten dia. screws: "IB” and “TR".

- Release the cables from the terminals, on current relay DM2


(BAT output) and on the box (grommet).

- Reassemble the nuts on the cables and the screws on the


current DM1-DM3.

24-38-11
PAGE 301
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

b. Cables connected to connector P6


Disconnect then release the connecting cables from connector P6
and the box (grommet P6).

c. Cables connected to connectors J "a" to J "d"


Disconnect the plug connectors mounted in sockets J "a" to
J "d".

(2) Removal of a box

- Loosen the parts attaching the "ALPHA" box to the aircraft


support.
- Release and remove the box.

(3) Replacement of the cover

Install the cover on the "ALPHA" box and tighten up its


ten fastening screws.

B. "BETA" BOX (IPL Figures 4 and 5)

(1) Removal of the cover

Loosen the eight pins (7-10) fastening cover (4-10), remove it.

(2) Disconnection

a. Cables terminating on terminals

- Loosen and remove the nuts fastening the cables:


. on the 8 mm dia. terminals: "BAT2(+), MASSE, ALPHA2,
BAT2(-), GPU",
. on the 10 mm dia. terminals: "START1, START2, ALPHA1 and
BAT1".
- Release the cables from the terminals and box (grommet).
- Replace the nuts on the terminals.

b. Cables connected to P2 and P5

Disconnect then release the connecting cables from connectors


P2 to P5 and the box (coupling (5-620)).

c. Cables connected to connectors J "a" to J "d"

Disconnect the plug connectors mounted in sockets J "a" to


J "d".

(2) Removal of the box

- Loosen the parts attaching the "BETA" box to the aircraft


support.
- Release and remove the box.

24-38-11
PAGE 302
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

(3) Replacement of the cover

Install the cover on the "BETA" box and tighten up its eight
fastening screws.

4. DISASSEMBLY OF AN "ALPHA" BOX (IPL Figures 2 and 3)

A. ACCESS TO COMPONENTS

- Loosen the 10 pins fastening the cover (2-10), remove it.


- Loosen the 16 nuts (2-30).
- Remove them with washers (2-40) and screws (2-50).
- Remove base plate (2-20), the 16 spacers (2-70), the 10 spacers (2-
80) and seals (2-60).

B. REMOVAL OF THE PRINTED CIRCUIT AY AND ASSOCIATED COMPONENTS

(1) Printed circuits ay

- Loosen the two captive screws (2-100).


- Remove the fastening strip (2-90).
- Extract cards Z1 (2-120) and Z100 (2-130) and remove them.

(2) Associated components

- Remove the four screws (2-160) under mounting plate (3-850).


- Remove washers (2-170) and LH (2-140) and RH (2-150) slides.
- Loosen the two nuts (2-190) from each connector (2-180).
- Remove them with screws (2-200) and washers (2-210).
- Release the connector.

C. FUSES AND COMPONENTS ON FUSE SUPPORT (2-250)

(1) Fuses F1 to F12 on mounting plate (3-850)

- Loosen and release the fuse holder cap.


- Replace fuse F1, F2, F7, F8, F9 (2-220), F3, F4, F5, F6 (2-230)
or F10 (2-240).
- Replace fuse F11, F12 (2-230) (post SB 702GC01Y-24-002).
- Screw the cap back on the fuse holder (2-290).

(2) Components on the fuse support (2-250)

a. Remove the four screws (2-260) fuse support side (2-250).


Recover washers (2-270) and release the fuse support.

b. To remove a fuse holder (2-290):

. unwire it after having identified its connecting leads,


. remove the cap,
. loosen and remove its fastening units,
. release and remove fuse holder (2-290).

24-38-11
PAGE 303
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

c. To remove the wiring relay (2-300):

. loosen and remove screw (2-310),


. remove:

- short post (2-330) equipped with shim (2-340),


- spacer (2-320),

. release the wiring relay (2-300).

d. To remove diode CR1 (2-350)

. loosen the nut and remove washer (2-355) and insulating bush
(2-370),
. release terminal clip (2-390),
. unwire the diode.

D. FUSE TYPE MINIATURE CIRCUIT-BREAK SWITCHES FU1 TO FU5, FU7 TO FU13,


FUEV

- Remove the two nuts fastening the fuse to be removed.


- Remove the washers.
- Release the miniature fuse type circuit-break switch.

E. CONTACTORS CD1 TO CD5

(1) Special instructions

- CD1 (2-530), previously remove the FU4 circuit-break switch


(2-450).
- CD2 (2-850), CD3 (2-860), previously remove shunt (2-870)
fastened by two nuts (2-910).
- CD4 (2-710), previously remove the FU7 circuit-break switch
(2-680).
- CD5 (2-710), previously remove the FU8 circuit-break switch
(2-690).

(2) For each container

- Remove the two nuts, remove the washers.


- Disconnect the electrical connector.
- Remove the contactor.

F. THERMAL DETECTORS, RELAYS AND PROBE

(1) Thermal detector DT10 (3-160)

- Loosen and remove the two upper nuts (3-170).


- Remove the washers (3-180).
- Disconnect the electrical connector (3-150).
- Remove the thermal detector DT10 (3-160).

24-38-11
PAGE 304
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

(2) Direct action current relays DM1 (3-230), DM3 (3-250)

- Loosen the nut and washer of the terminal TR of contactor AC (3-


580) or the bar IB of contactors BT and GG.
- Remove the two nuts (3-290) and washers (3-300), release the
current relay.

(3) Polarize current relay DM2 (3-310)

- Loosen and remove washers (3-340) and screw (3-350).


- Unwire DM2 and remove it.

(4) Polarize current relay DM4 (3-315)

Proceed in the same way as for relay DM2, but previously:

- remove fuse holder (2-290),


- disconnect shunt (3-530) connecting the terminal of shunt SH2 to
terminal B of contactor AC.

(5) Direct action current relay DM5 (2-660) (702GC01Y01 only)

- Disconnect contactor BT (3-670).


- Loosen and remove the nut and washer on terminals "B" of BT and
"A" of CD6.
- Remove shunts (2-670) equipped with current relay (2-660).
- Loosen the two screws (2-665), remove washers (2-666), shim nut
(2-667) and shim (2-668).
- Unwire and remove relay DM5.

(6) Circuit-break switch FU6 (2-660) (702GC01Y02 and 702GC01ADY02)

- Remove the two nuts fastening the circuit-break switch to be


remove.
- Remove the washers.
- Release the circuit-break switch.

(7) Hermetically sealed relay RL10, RL12, RL13, RL15 (3-360)

Loosen the two nuts of the relay and release it by pulling.

(8) Bistable relay RB10 (3-380)

Loosen the three screws (3-400) and washers (3-405), release and
remove relay RB10.

(9) Probe SA1 (3-780)

- Loosen the nut and remove the washer and terminal clips from
terminal "A" of connector LC.
- Loosen the nuts and remove the terminal clips (red) from
terminals “X1” and “X2”.
- Loosen the three screws (3-790) and remove probe SA1.

24-38-11
PAGE 305
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

G. CONTACTORS ST (3-570), LC AND AC (3-580)

(1) General instructions for removal

- For contactor ST (3-570):


. remove bar (3-540) after having removed the nuts and washers
from the main terminals "A" of contactors ST and LC,
. disconnect the electrical connector (3-550) on the contactor,
. remove the four screws (3-610) and washers (3-620),
. remove the contactor.

- Contactors LC and AC (3-580) proceed in the same way taking the


following instructions into account.

(2) Special instructions

- For contactor LC, remove previously the two bars (3-540), bar
(3-350), remove terminal clips (3-560) form terminals "A" and
"B".

- For contactor AC, remove previously:


. the shunt equipped with current relay DM1 (3-230),
. the shunt (3-530) release from SH2 and terminal "B" of
contactor AC,
. the bar (3-540) connecting terminals "B" of contactors AC and
LC.

H. SHUNT BARS

(1) "BUS BAT" bar (3-630)

- Remove circuit-break switches FU7 to FU13.


- Remove the nuts, washers and terminal clips on the bars "B" of
contactors BT and GB and on the terminal of shunt SH1.
- Remove DM5 (see paragraph F(5)) (702GC01Y01) or FU6 (see
paragraph F(6)) (702GC01Y02 and 702GC01ADY02).
- Remove the BUS BAT bar (3-630).

(2) "BUS GEN" bar (3-640)

- Remove circuit-break switches FUEV and FU1 to FU5.


- Release the nuts and washers on terminals "B" of contactor GG,
"A" of contactor GB and on the terminal of shunt SH2.
- Remove the BUS GEN bar (3-640).

(3) Shunt SH1 (3-10)

To be done after removing the BUS BAT bar (3-630).

- Loosen and remove the eight screws (3-40) and washers (3-50).
- Release, from shunt SH1 (3-10), the two red terminal clips (3-60)
fastened by screw, then replace these screws on SH1.
- Remove SH1.

24-38-11
PAGE 306
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

(4) Shunt SH2 (3-20)

To be done in the same way as shunt SH1 after removing:

- the BUS GEN bar (3-640).


- fuse support (2-250) so as to clear the access to the second
terminal of SH2.

(5) Shunt SH3 (2-600)

- Remove FU5 (see paragraph D).


- Remove the two nuts (2-610) and washers (2-620).
- Release, from shunt SH3, the two red terminal clips (2-640).
- Remove shunt SH3 (2-600).

I. CONTACTORS GB-BT-GG (3-670) AND CD6 (3-730)

- For contactor GB (3-670)

To be done after removing the BUS BAT (3-630) and BUS GEN (3-640)
bars:

. disconnect the electrical connector (3-650),


. remove the four screws (3-700) and washers (3-710),
. release terminal clips (3-660) from terminals "B",
. remove the contactor.

- For contactors BT - GG and CD6, proceed in the same way taking the
following instructions into account:

. contactors BT and GG (3-670) previously remove the shunt ay.


DM3-DM5 and BUS BAT and BUS GEN shunts,
. contactors CD6 (3-730) previously move the shunt equipped with
current relay DM5 (702GC01Y01) or fuse FU6 (702GC01Y02 and
702GC01ADY02).

J. CONNECTORS WIRING STRIPS

(1) Connector J "a" (3-480), J "b" (3-500), J "c" (3-450) and J "d"
(3-460)

- Remove the four screws (3-520) fastening each connector.


- Release the connectors and the fastening back-plate.

(2) Wiring strip (3-410)

To access the wiring strips (3-410), remove the two screws (2-430)
and washers (2-420) fastening the strip and release the latter (do
not unwire it).

24-38-11
PAGE 307
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

(3) Connection module

To release the connection module P6 (3-70), slide it in its


profiled support (3-80).

5. DISASSEMBLY OF A "BETA" BOX (IPL Figures 4 and 5)

A. ACCESS TO COMPONENTS

- Loosen the eight pins fastening the cover (4-10), remove it.
- Loosen the twelve nuts (4-30), remove them with washers (4-40) and
screws (4-50).
- Remove the counter base plate (4-20) and possibly seal (4-60) -
access to the lower part of the components is thus clear.
- Replace the twelve screws (4-50), washers (4-40), nuts (4-30) to
fasten the box (5-720) on the base plate (5-670).

B. REMOVAL OF THE PRINTED CIRCUIT AY, AND ITS ASSOCIATED COMPONENTS

(1) Printed circuit ay

- Loosen the two captive screws (4-80).


- Remove the fastening strip (4-70).
- Extract electronic card Z200 (4-100) and remove it.

(2) Connectors

- Loosen the two side nuts (4-170) on each connector (4-160).


- Remove them with the screws (4-190) and washers (4-180).
- Release the connectors.

C. REMOVAL OF THE COMPONENTS OF THE MOUNTING PLATE AY (4-900)

(1) Fuses F21 to F25 (4-200) on support mounting plate (4-360)

- Loosen and release the cap from the fuse holder (4-210).
- Replace fuse F21, F22, F23 (4-200).
- Replace fuse F24, F25 (4-200) (post SB 712GC01Y-24-003).
- Screw on the cap again.

(2) Fuse holder and circuit-breakers

a. On support mounting plate (4-360), loosen and remove screw


(4-230).
Recover washers (4-240) and release mounting plate (4-360).

b. To remove a fuse holder (4-210)


. unwire it after having identified its connecting leads,
. remove the caps,
. loosen and remove the fastening nut,
. release and remove the fuse holder.

24-38-11
PAGE 308
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

c. To remove the circuit-breakers S10-S20 (4-320), S11-S21


(4-330), S13-S14-S24 (4-340), S12-S22 (4-350):

. at the back of the circuit-breaker to be removed, remove the


two "connecting" screws,
. release and identify the wiring terminal clips (4-300, 4-
310),
. loosen and remove the nuts fastening the circuit-breakers to
mounting plate (4-360) ; remove the circuit-breaker.

d. To remove a circuit-breaker shunt (4-250) or (4-260):

. remove it from the row of circuit-breakers,


. remove screws (4-290), washer (4-280) and nut (4-270).

(3) Connection modules

To release connection modules P2-P3 (4-370), P4 (4-380), P5


(4-390), slide them in the horizontal slides of the support section
(4-460).

(4) Current relays RI10-RI20

a. Loosen and remove the three screws (4-580), release the support
equipped with the relays.

b. Remove the corresponding relay cover:

. loosen the five connecting screws after identifying the


connection terminal clips,
. remove the four screws (4-530) fastening the relay.

(5) Hermetically sealed relays

- Loosen the two screws fastening the hermetically sealed relays


RL3 (4-610), RL4 (4-630), RL2, RL6, R7, RL8 (4-650) and by
pulling, release the relays from their sockets.

D. WIRING STRIPS, SOCKET CONNECTORS AND RESISTOR R11

(1) To access the wiring strips (4-670) or (4-730)

- Loosen the two screws (4-680) or (4-740).


- Remove them with washers (4-690) or (4-450).
- Release the wiring strips.

(2) Connector J "a" (5-10), J "d" (5-20), J "c" (5-30), J "b" (5-40):

- Remove the four screws (5-50) fastening each connector.


- Remove washers (5-60) ; release the connectors.

24-38-11
PAGE 309
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

(3) Do not unwire the wiring strips and connectors.

(4) Remove screws (4-880) and washers (4-890).

(5) Disconnect resistor R11 (4-870) and remove it.

E. THERMAL DETECTORS DT10-DT20 (5-160) AND CONTACTORS CD10-CD20 (5-180)

The procedure is similar for DT10/CD10 and DT20/CD20.

(1) Disconnect connector (5-155) or (5-170).

(2) Loosen nuts (5-130), remove them with washers (5-140) and shunt (5-
120).

(3) Loosen nuts (5-190), remove them with washers (5-200).

(4) Loosen the wiring terminal strips (5-21, 5-215).

F. REMOVAL OF THE SHUNTS

NB: After removing the shunts, replace washers and nuts on the contactor
terminals.

(1) "BAT2+" shunt (5-250)

- Remove the nut, washer and terminal clip from "B" of BBC2.
- Remove the screw, washer and terminal clip from terminal T1 of
BB2.
- Remove the "BAT2+" shunt (5-250) equipped with washer (5-270) and
screw (5-560).

(2) "ALPHA 2" shunt (5-280)

- Remove the screw and washer from the following contactor


terminals: "L1" of GPC, "L1" of BB2, "T1" of PSC.

- Remove the "ALPHA 2" shunt (5-280).

(3) Shunt (5-290)

- Remove the "ALPHA 2" shunt (5-280).

- Remove the nut (or screw) and washer from the following contactor
terminals: "B" of BBC1, "T2" of BB2, "L2" of GPC.

- Remove shunt (5-290).

24-38-11
PAGE 310
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

(4) "ALPHA 1" shunt (5-300)

- Remove the nut and washer from terminal “A” of BB1.


- Remove the screw and washer from the following contactor
terminals: L3 of GPC, T2 of PSC and L2 of BB2.
- Remove the screws, washers and terminal clip from terminal L1 of
PSC.
- Remove the "ALPHA 1" shunt (5-300).

(5) "START" shunt (5-310)

- Remove the two nuts and washer from terminal “A” of BBC1 and
BBC2.
- Remove the two reduced nuts (5-320) and washers (5-330).
- Remove the "START" shunt (5-310).

G. REMOVAL OF CONTACTORS BB1 (5-370), BBC1 and BBC2 (5-360)

(1) For contactor BB1 (5-370)

After having removed the ALPHA 1 shunt (5-300):

- Remove the nuts, washers and terminal clips from terminals “A”
and “B” of BB1,
- Loosen the four screws (5-380), remove them with washers (5-390),
- Disconnect connector (5-350).
- Remove the contactor.

(2) For contactors BBC1 and BBC2, proceed in the same way taking the
following instructions into account:

. contactor BBC1, previously remove shunts (5-290) and (5-310),


. contactor BBC2, previously remove shunts (5-250) and (5-310),
and move aside the terminal clip mounted on terminal "B" of the
BBC2.

H. REMOVAL OF CONTACTOR BB2-PSC (5-470)

(1) Remove shunts (5-250), (5-280), (5-290), 5-300).

(2) On the main terminal, remove the terminal clips connecting to the
"fuse and relay" wiring.

(3) On connector "BB2-PSC" (4-820), disconnect the connector.

(4) Loosen the four screws (5-500), remove them with nuts (5-480) and
washers (5-490).

Cut the bands holding the cable of connector PSC.

24-38-11
PAGE 311
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

(5) Loosen contactor BB2-PSC (5-470)

NB: If it is necessary to change the contactor, previously recover


shunts (5-430) and (5-440).

(6) Apply SB 712GC01Y-24-001.

I. REMOVAL OF DIRECT ACTION CURRENT RELAY DM10 (5-510)

(1) Remove the two nuts (5-520) and washers (5-530) fastening current
relay DM10.

(2) Loosen and remove the screws from terminals "T1-T3" of contactor
GPC (5-580). Release the terminal clip and recover the washers.

(3) Remove shunt (5-550) ay.

J. REMOVAL OF THE GPC CONTACTOR (5-580).

(1) Remove shunts (5-580), (5-290), (5-300)

(2) Remove current relay DM10.

(3) On the "GPC" connector (4-800), disconnect the connector.

(4) Loosen the four screws (5-610), remove them with nuts (5-590) and
washers (5-600).

(5) Remove the GPC contactor (5-580).

(6) Apply SB 712GC01Y-24-002.

24-38-11
PAGE 312
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

CLEANING

1. PRODUCTS

- White spirit.

- Aliphatic naphtha grade "F".

2. PROCEDURE

- Clean all mechanical component and also the contacts of the connectors
using a cloth moistened with aliphatic naphtha grade "F".

- Clean all attaching parts in a solvent bath (white spirit) and dry them
using a low-pressure jet of dry compressed air.

- Blow out the wiring and the circuit card assemblies using a low-pressure
jet of dried compressed air.

24-38-11
N PAGE 401
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LEFT INTENTIONALLY BLANK

N
24-38-11
PAGE 402
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

CHECK

- Check the appearance of the unit.

- Check the conformity of engravings.

- Check security of attachment and location of labels.

- Check the anti-corrosion surface treatment and protective coatings for


secure adhesion.

- Check the tightening of the screws and nuts, and efficiency of locking
devices.

- Check the connectors for correct location and appearance.

- Check the condition of connectors pins, terminal boards and components.

- Check the condition of the varnish coat on each printed circuit card.

24-38-11
N PAGE 501
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LEFT INTENTIONALLY BLANK

N
24-38-11
PAGE 502
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

REPAIR

If the item of equipment has been found defective during the operational
checks (see "Testing and Fault Isolation"), proceed with the following
operations:

- locate the defective component (see "Testing and Fault Isolation"),

- remove the defective component (see "Disassembly"),

- replace the component (see "Assembly"),

- repeat the tests (see "Testing and Fault Isolation").

24-38-11
N PAGE 601
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LEFT INTENTIONALLY BLANK

N
24-38-11
PAGE 602
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

ASSEMBLY (INCLUDING STORAGE)

1. ASSEMBLY

A. GENERAL

This section indicates to the user the special instructions concerning:

- the assembly of the components in the "Alpha" and "Beta" boxes,


- the installation of the boxes on the aircraft.

B. TOOLS AND PRODUCTS REQUIRED

- A standard electrical mechanic's tool kit.


- 222-243 LOCTITE threadlock varnish (HENKEL LOCTITE-F7121).
- 7400 red varnish (HENKEL LOCTITE-F7121).
- SNPb 60/40 183° - 190° (FONDAM-F5469).
- Cleaning solvent Spacanet 3026 (SPCA-F2756).
- VERNELEC 43022 (AKZO NOBEL INDUSTRIAL COATINGS-F6071).

C. NOTE

After tightening a screw or nut during assembly, apply a drop of red


locking varnish to it to indicate it has been tightened (except front
panel).

All mechanical attachments performing non-electrical functions (screws,


nuts, posts, etc.) are locked using a wire and loctite, apart from
locknuts, diodes, power transistors or the attachments of components to
instrument panel (switches, pushbuttons, etc.).

- Loctite 222 for diameters < 4 mm (0.1574 in.).


- Loctite 243 for diameters ≥ 4 mm (0.1574 in.).

Torque on the electrical connection screws and nuts.

TORQUE ON SCREWS AND NUTS


Diameter
in mm Min. taut Max. taut
3 0.49 N.m (0.36 lbf) 0.68 N.m (0.502 lbf)
4 1.32 N.m (0.974 lbf) 1.61 N.m (1.187 lbf)
5 2.64 N.m (1.947 lbf) 2.94 N.m (2.169 lbf)
6 3.82 N.m (2.818 lbf) 4.70 N.m (3.467 lbf)
7 5.15 N.m (3.799 lbf) 6.76 N.m (4.947 lbf)
8 6.86 N.m (5.060 lbf) 9.12 N.m (6.728 lbf)
9 8.82 N.m (6.506 lbf) 11.82 N.m (8.720 lbf)
10 11.13 N.m (8.210 lbf)) 15.20 N.m (11.213 lbf)

24-38-11
PAGE 701
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

ANTI-ROTATION OF THE HEX HEAD SCREWS


Figure 701

FASTENING OF THE CONTACTOR'S CONTACT CHAMBER


BLANKING SCREWS
Figure 702

24-38-11
PAGE 702
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 703
JUN. 30/95
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

D. ASSEMBLY OF AN "ALPHA" BOX (IPL Figures 2 and 3)

(1) Assembly of the comb

- Box (3-940) is equipped with:


. grommets (3-870, 3-880, 3-890),
. components support mounting plate (3-850) fastened by
ten screws (3-860).

- Fasten the connectors:


. J "a" (3-480) by back-plate (3-490) and screw (3-520),
. J "b" (3-500) by back-plate (3-510) and screw (3-520),
. J "c" (3-450) and J "d" (3-460) by back-plate (3-470) and
screw (3-520).

(2) Assembly of contactor CD6 (3-730)

- Position contactor CD6.


- Fasten the contactor with four screws (2-760) and washers (2-
770).
- Connect connector (3-720).

(3) Assembly of the GB-BT and GG contactors (3-670)

- Place the contactor in the slot provided


- Fasten each contactor by four screws (3-700) and washer (3-710)
- Connect to the main terminals, terminal clips (3-660) wired on
the following circuits (see paragraph 1-C of the clamping):
. fuses F8-F10: two terminal clips on terminal "B" of contactor
GB
. fuse F9: 1 terminal clip on terminal "B" of contactor GG
. fuse F7: 1 terminal clip on terminal "A" of contactor GG

- Connect the corresponding connector (3-650).

(4) Assembly of the shunts

a. Shunt SH3 (2-600)

- Connect to each stud of SH3 the corresponding red terminal


clips (2-640).
- Position the shunt on spacers (2-650).
- Fasten the shunt by washers (2-620) and nuts (2-610).

b. Shunt SH2 (3-20)

- Fasten to each of the studs of shunt SH2 a corresponding red


terminal clip (3-60).
- Fasten shunt SH2 on mounting plate (3-850) by 8 screws (3-40)
and washers (3-50).

24-38-11
PAGE 704
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

c. Shunt SH1 (3-10)

- Proceed as for shunt SH2.


- On the stud designed for the BUS BAT shunt (3-630) connect
the corresponding red terminal clip (3-60).

d. "BUS GEN" bar (3-640)

- Position the BUS GEN bar on the main terminals "B" of


contactor GG, "A" of contactor GB and on SH2.
- Fasten it with nuts and washers (see clamping table paragraph
1-C).

e. "BUS BAT" bar (3-630)

- Position the BUS BAT bar (3-630) on the main terminals "B" of
contactors BT and GB and on SH1.
- Fasten it with nuts, washers (see clamping table paragraph
1-C).

(5) Assembly of probe SA1 (3-780)

- Assemble probe SA1 on the support respecting the direction of the


arrow (to the inside).
- Fasten it with three screws (3-790).

(6) Assembly of contactors ST (3-570), LC and AC (3-580)

- Position the contactor and fasten it with four screws (3-610) and
washers (3-620).
- Connect by bar (3-540) terminals "A" of contactors ST and LC and
also terminals "B" of contactors LC and AC.
- Connect:
. to terminals "B" and "A" of contactor LC, the corresponding
terminal clips (3-560),
. on terminal "A" of ST terminal clip (3-560) from DT10 via
probe SA1.

- Fasten it with washers and nuts (see clamping table paragraph


1-C).
- Connect the corresponding connector (3-550).

(7) Assembly of the relays

a. Polarized current relay DM4 (3-315)

- Connect DM4 electrically and fasten it with washers (3-340)


and screws (3-350).
- Pass the bus bar (3-530) in DM4 and fasten it with nuts and
washers to the main terminals:

24-38-11
PAGE 705
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

. of shunt SH2 (3-20) interpose an adjusting washer (3-30)


. "B" of contactor AC.
b. Polarized current relay DM2 (3-310)
- Proceed in the same way as for current relay DM4.
c. Direct action current relay DM1 (3-230)
- Position relay DM1 on bar (3-240), fasten it with nuts
(3-290) and washers (3-300)
- Position and fasten bar (3-240) on terminal "A" of contactor
AC via the corresponding washer and nut
- Connect DM1 electrically
- At the end of the bar ay (3-240), install a washer (3-280)
and screw (3-270).
d. Direct action current relay DM3 (3-250)
- Proceed in the same way as for relay DM1, but:
. use the appropriate bar (3-260)
. fasten it on the main terminal "A" of contactors BT and GG.
e. Direct action current relay DM5 (2-660) (702GC01Y01 only)
- Position relay DM5 on bar (2-670)
- Install shim (2-668) and shim nut (2-667)
- Then fasten the 2 screws (2-665) and washers (2-666)
- Connect DM5 electrically
- Position the bar ay on terminals "B" of BT and "A" of CD6.
Fasten them with appropriate washers and nuts.
f. Assembly of circuit-break switch FU6 (2-660) (702GC01Y02 and
702GC01ADY02)
- Fasten the circuit-break switch FU6 (2-660) by nut (2-662)
and washer (2-661).
g. Hermetically sealed and bistable relays
- Install the hermetically sealed relays RL10,RL12,RL13,RL15
(3-360) on the corresponding sockets (3-370) then screw up
the two nuts.
- Install bistable relay RB10 (3-380) on socket (3-390) and
fasten with three screws (3-400) and washers (3-405).
(8) Assembly of thermal detector DT10 (3-160)
- On spacers (3-210), assemble detector DT10 and fasten it with two
nuts (3-170) and washers (3-180).
- Connect DT10 electrically by connector (3-150).
NOTE: The lead from terminal "A" of contactor ST and terminating on
terminal "A" of DT10 should pass through probe SA1.
(9) Assembly of connection module P6 (3-70)
- Assemble connection module (3-70) equipped with plug contacts (3-
90) on the section and couple it to the wiring.

24-38-11
PAGE 706
JUL. 15/00
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

(10) Assembly of contactors CD1 (2-530), CD2 (2-850), CD3 (2-860), CD4-
CD5 (2-710) and circuit-break switches FU4, FU7 and FU8

a. General instructions for assembly

- Position the contactor on the spacers.


- Fasten it with two washers and two nuts.
- Connect the appropriate connector to the contactor.

b. Special instructions

- Assemble circuit-break switch FU4 (2-450) between the BUS GEN


bar (3-640) and contactor CD1 (2-530). Fasten FU4 and CD1 by
nuts (2-540) and washers (2-550).

- Assemble circuit-break switches FU7 (2-680) and FU8 (2-690)


between the BUS BAT bar (3-630) and respectively contactors
CD4 and CD5 (2-710). Fasten the circuit-break switches and
contactors by nuts (2-720) and washers (2-730).

- Assemble a bar (2-870) between contactors CD2 and CD3 and


fasten them with nuts (2-910) and washers (2-890).

(11) Assembly of the circuit-break switches

a. Fasten by nuts (2-460) and washers (2-470) circuit-break switch


FU1 (2-450) on the BUS GEN bar (3-640) and on terminal (2-490).

b. Fasten by nuts (2-410) and washers (2-420), circuit-break


switches FUEV, FU2 and FU2 and FU3 (2-400):

. on the BUS GEN shunt (3-640),


. on the short posts (2-440) screw (2-430) ay.

c. Fasten the circuit-break switch FU5 (2-590) across the BUS GEN
bar (3-640) and ammetric shunt SH3 (2-600).

d. Fasten the circuit-break switches FU9, FU10, FU11, FU12 (2-770)


and FU13 (2-780) across the BUS BAT bar (3-630) and the output
terminals (2-810).

(12) Assemble the components on the fuse support (2-250)

a. Diode CR1 (2-350)

- Assembly see detail A in Figure 2 of the IPL.

b. Wiring relay (2-300)

- Assembly see detail B in Figure 2 of the IPL.

24-38-11
PAGE 707
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

c. Fuse holder (2-290)

- Install the fuse holders (2-290) on the fuse support (2-250)


fasten them with their nut.

- Connect the fuse holder electrically.

- Fasten the fuse support (2-250) on mounting plate (3-850)


with four screws (2-260) and washers (2-270).

(13) Assembly of electronic cards Z1-Z100

NB: Respect the mechanical keying of the connectors.

- Position the connectors taking into account Figure 703 then


fasten them by screws (2-200), washers (2-210), nuts (2-190).
- Fasten slides (2-140), (2-150) on the mounting plate (3-850) with
four screws (2-160) and washers (2-170), and on the angle bracket
(3-900) by two screws (2-175) and washers (2-170).
- Slide the Z100 (2-130) and Z1 (2-120) cards in the respective
slides.
Press on the connectors to plug them in.
- Install the fastening strip (2-90) and tighten up its fastening
screws (2-100).

(14) Assembly of the base plate (2-20)

- Turn over the box (3-900) and position the perimetric seal
(2-60).
- In seal (2-60) install the 10 spacers (2-80) and 16 spacers
(2-70).
- Position base plate (2-20) on the seal and fasten it with:

. sixteen screws (2-50), nuts (2-30) and washers (2-40) in the


holes protected by the spacers (2-70),
. ten screws (2-50) on the nut in the lower cage of the box.

- Turn over the box.

(15) Assembly of the cover

- Install the cover on the "Alpha" box and tighten up the ten
fastening screws.

E. ASSEMBLY OF THE "BETA" BOX (IPL Figures 4 and 5)

(1) Assembly of the GPC contactor (5-580) and current relay DM10

a. On base plate (5-670) position the GPC contactor then fasten it


with four nuts (5-590) and washers (5-600).

24-38-11
PAGE 708
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

ASSEMBLY OF THE Z1-Z100 ELECTRONIC CARDS


Figure 703

24-38-11
PAGE 709
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

b. Connect the GPC connector (4-800) to the socket.

c. On the extension bar, fasten terminals T1, T2, T3 of GPC


(5-580):

- position the current relay DM10 (5-510) and fasten it with


washers (5-530) and nuts (5-520),
- connect DM10 electrically.

(2) Assembly of the BB2-PSC contactor ay (5-470)

a. Make the direct connection between BB2 and PSC:

- by terminal clips (5-460) on terminals NC and NC1,


- by bar (5-540) across "L2" and "L3" of PSC,
- by bar (5-530) across "L3" of BB2 and "T3" of PSC.

b. Position contactor BB2-PSC (5-470) on base plate (5-670) and


fasten it with four screws (5-500) head downwards, and nuts
(5-480) and washers (5-490).

c. Connect connector (4-820).

d. Place the terminal clips (5-450) on the corresponding


terminals, fasten with washer and screw.

(3) Assembly of the BB1 (5-370), BBC1 and BBC2 (5-360) contactors

a. Position the contactor and fasten it with four washers (5-390)


and screws (5-380).

b. Connect the "A" terminals of BBC1 and BBC2 by a bar (5-310),


fastened with washers (5-330) and reduce nut (5-320).

c. After assembling the bars concerned (5-290, 5-250, 5-300),


connect the corresponding terminal clips to terminals "B" of
BBC2, and "B" of BB1 (2 clips). Fasten by washer and terminal
nut.

d. Connect electrically via the corresponding connector (5-350).

(4) Assembly of the bars

a. "ALPHA 1" bar (5-300)

Connect terminals "A" of BB1, "L3" of GPC, "L2" of BB2, "T2" of


PSC and "L1" of PSC.

b. Bar (5-290)

Connect terminals "B" of BBC1, "T2" of BB2, "L2" of GPC.

24-38-11
PAGE 710
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

c. "ALPHA 2" bar (5-280)

To be assembled after shunt (5-290).


Connect terminals "T1" of PSC, "L1" of BB2 and "L1" of GPC.

d. "BAT2+" bar (5-250)

Connect terminals "B" of BBC2 and "T1" of BB2.

e. Fasten the bars with the corresponding washers, screws or nuts.

(5) Thermal detectors DT10-DT20 (5-160) and contactor CD10-CD20


(5-180)

- Position:

. detectors DT10-DT20 on contactors CD10-CD20,


. connect by bar (5-120), terminals "A" of DT10 and CD10 and
terminals "B" of CD20 and DT20 ; fasten by nuts (5-130) and
washers (5-140).

- Connect the terminal clips on the corresponding terminals.


- Connect the suitable connectors (5-170), (5-155) on the detectors
and contactors.

(6) Assembly of the mounting plate (4-900)

a. Install the hermetically sealed relays RL3 (4-610), RL4


(4-630), RL2, RL6, RL7, RL8 (4-650) on the corresponding
fastening sockets then screw up the two nuts.

b. Install relays RI10-RI20 (4-520) on support (4-570). Fasten the


eight screws (4-530)

- On the relays connect the corresponding terminal clips (4-540


and 4-550). Run the wire in the clamps (4-555 and 4-556).

- Fasten the angle-brackets (4-560 and 4-570) on mounting plate


(4-900) with three screws (4-580) and washers (4-600).

c. Fasten resistor R11 (4-870) under mounting plate (4-900).


Connect electrically.

d. Fasten the wiring strip (4-730) and its short support post
(4-760) on short posts (4-770) with two screws (4-740) and
washers (4-750).

e. Fasten the wiring strip (4-670) with two screws (4-680) and
washers (4-670) on short posts (4-700).

24-38-11
PAGE 711
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

f. Fasten the support section (4-460) on short posts (4-490) with


two screws (4-470) and washers (4-480).
Slip the connection modules ay. P5 (4-390), P4 (4-380), P3 then
P2 (4-370) in the section.

g. Fasten mounting plate (4-900) on short posts (4-930) with


screws (4-940) and washers (4-950).

(7) Assembly of the support mounting plate (4-360)

a. - Fasten circuit-breakers S10 (4-320), S11 (4-330), S13-S14


(4-340) and S12 (4-350) on support mounting plate (4-360).
- Install the "HOT BUS 1" shunt (4-260) on the rear studs of
the five circuit-breakers. Screw up the five connecting
screws (after having connected the corresponding leads).
- Fasten on the shunt by screw (4-290), washer (4-280) and nut
(4-270), the cable from terminal B of contactor CD10.
- On the second stud of the circuit breakers, wire the leads
from connector P3 to P5.

b. - Fasten circuit-breakers S20 (4-320), S21 (4-330), S24 (4-340)


and S22 (4-350) on the support mounting plate (4-360).
- Install the "HOT BUS 2" shunt (4-250) on the rear studs of
the four circuit-breakers, screw up the four connecting
screws.
- On the second stud of the circuit-breakers connect the
corresponding leads
- Fasten on shunt (4-250) the cable from terminal A of
contactor CD20.

c. Install the fuse holders (4-210) on the support mounting plate


(4-360), fasten it with their nut and connect them
electrically.

d. Fasten the support mounting plate (4-360) on short posts


(4-220) with screws (4-230) and washers (4-240).

(8) Assembly of electronic card Z200

a. - Connectors (4-160) being connected to the wire comb, position


them ; the mechanical keying should be perpendicular to relay
RI10.
- Fasten the connectors with screws (4-190) and nuts (4-170)
and washers (4-180).
- Slip card Z200 (4-100) in the slides and press to plug in the
connectors.
- Install the fastening strip (4-70) and tighten up its nuts
(4-80).

(9) Base plate (5-670) box (5-720) assembly

a. Equip box (5-720) with nine diaphragm grommets (5-650).

24-38-11
PAGE 712
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

b. Install a seal (5-660) in the upper peripheral groove of base


plate (5-670).

Cement the two ends of the seal.

c. On box fasten seal (5-80) and connectors support (5-70) with


four screws (5-100), washers (5-110) and six screws (5-90).

d. Position connectors Jb (5-40), Jc (5-30), Jd (5-20) and Ja (5-


10) on the box then fasten them with screws (5-50) and washers
(5-60).

(10) Assembly of the back-plate (4-20) and cover (4-10)

a. Install the seal (4-60) in the peripheral grooves of the base


plate (5-670)

Cement the two ends of the seal.

Install the back plate (4-20) on the base plate.


Fasten the assembly with twelve screws (4-50), washers (4-40)
and nuts (4-30).

Turn over the box.

b. Install cover (4-10) on the box and tighten up the eight


fastening screws.

F. INSTALLATION OF THE "ALPHA" BOX ON AIRCRAFT (Figure 704)

(1) Loosen the ten captive screws fastening the cover, remove it.

(2) Fasten the "Alpha" box to the aircraft support. The 5.5 mm dia.
holes are provided for this purpose on the circumference of the
box's base plate.

(3) Electrical connections

CAUTION: THE AIRCRAFT GENERATION IS SWITCHED OFF AND THE BATTERIES


DISCONNECTED.

On the "Alpha" box, connect the following cables from the "power master
box" interconnection:

- cables with plug connector on socket connectors J "a" to J "d",

- cable with plug contacts on connection module P6, run this cable
through the corresponding grommet of the box,

- cable TR and IB - via the grommet - to be fastened on the shunt of


current relays DM1 and DM3 by screws (3-270) and washers (3-280),

24-38-11
PAGE 713
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

- BAT cable - to be run in the grommet then in current relay


DM2 - then to be fastened to the BAT terminal of shunt SH1,

- GEN cable - to be run in the grommet then the probe SA1 -


then to be fastened on terminal "A" of contactor ST,

- START cable - via the grommet - to be fastened to terminal


"B" of contactor ST,

- cable of circuit-break switches FUEV, FU2, FU3, FU9 to FU13,


of shunt SH3 and contactors CD1, CD2-CD3, COM CD2 CD3, CD4 to
CD6, to be fastened on the terminals.

G. INSTALLATION OF A "BETA" BOX ON AIRCRAFT (Figure 705)

(1) Loosen the eight captive screws fastening the cover, remove it.

(2) Fasten the "Beta" box on the aircraft support. Eight 5.5 mm dia.
holes are provided for this purpose on the circumference of the
box's base plate.

(3) Electrical connections

CAUTION: THE AIRCRAFT GENERATION IS SWITCHED OFF AND THE BATTERIES


DISCONNECTED.

On the "Beta" box, connect the following cables from the "power
master box" interconnections:

- cables with plug connectors on socket connectors J "a" to J "d",

- cables with plug contacts on connection modules P2 to P5 ; pass


these cables via the corresponding union of the box,

- cables - to be run in the grommet of the box and fastened on the


corresponding terminal by terminal nut, screw and washer:

. "START 1" : terminal "A" of contactor BBC1,


. "START 2" : terminal "A" of contactor BBC2,
. "ALPHA 2" : terminal "L1" of contactor BB2,
. "ALPHA 1" : terminal "A" of contactor BB1,
. "BAT 1" : terminal "B" of contactor BB1,
. "BAT 2" : terminal "L3" of contactor BB2,
. "GPU" : shunt of current relay DM10,
. Ground " " : terminal "T3" of contactor BB2,
. "BAT 2+" : terminal of "BAT 2+" shunt (5-250).

24-38-11
PAGE 714
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

2. STORAGE

A. SHORT TERM STORAGE

(1) Preparation

- Clean each item of equipment referring to the “CLEANING” section.

- Blank off the holes made in the box with adhesive tapes and the
connectors with caps or plugs.

(2) Packing

- Wrap the equipment in grease-proof paper.

- Place the assembly in a carton box.

- Close the carton box.

- Seal up with adhesive tapes.

- Identify the pack with a label protected with a coat of


transparent product insensitive to water.

(3) Storage

The equipment should be stored in dry premises.

It is mandatory to never store its alongside batteries or other


equipment liable to release harmful fumes, this environment might
damage the equipment.

B. LONG TERM STORAGE

(1) Preparation

See paragraph 2-A (1).

(2) Packing

- Wrap the equipment in grease-proof paper.

- Place the pack in a carton box.

- Wedge the box in the carton box with suitable materials (grease-
proof paper, felt, polyurethane, etc.).

- Insert the dessiccant into the carton box together with a


humidity indicator card or bag with indicator.

24-38-11
PAGE 715
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

- Close up the carton box and seal with adhesive tape.

- Slightly crush the corners of the box so as to prevent damaging


the captive enclosure which is to cover it.

- Identify the pack with a label protected by a layer of


transparent product insensitive to water.

- Wrap the carton box in a heat sealed cover.

- Heat seal the cover so that it is possible to seal it at least


three times without needing to change it.

(3) Storage

The equipment should be stored in dry premises.

It is mandatory to never store to near to batteries or other


equipment liable to release harmful fumes, this environment might
damage the equipment.

24-38-11
PAGE 716
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

CONNECTION OF AN "ALPHA" BOX


Figure 704

24-38-11
PAGES 717/718
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

CONNECTION OF AN "ALPHA" BOX


(Post SB 702GC01Y-24-002)
Figure 704A

24-38-11
PAGES 717A/718A
N JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

CONNECTION OF A "BETA" BOX


Figure 705

24-38-11
PAGES 719/720
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

CONNECTION OF A "BETA" BOX


(Post SB 712GC01Y-24-003)
Figure 705A

24-38-11
PAGE 719A/720A
N JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

ILLUSTRATED PARTS LIST

24-38-11
TP 1001 – PAGE 1
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LEFT INTENTIONALLY BLANK

N
24-38-11
TP 1001 – PAGE 2
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

INTRODUCTION

1. GENERAL

The illustrated parts list (IPL) has been established complying with
ATA 100, Revision 20.

Its purpose is to identify all the components of the equipment.

The illustrated parts list contains the following sections:

- Title page (TP).


- Introduction (INTRO).
- Vendor's code index (VCI).
- Equipment designator index (EDI).
- Numerical index of manufacturer's references (NI).
- Detailed parts list (DPL).

2. USE OF THE DETAILED PARTS LIST

The detailed parts lists provides the list and illustrations of the parts
making up the assembly in question.

The various columns in the pages of the parts list are arranged as follows:

- 1st column : figure - item (number of figure and item),


- 2nd column : part number,
- 3rd column : nomenclature,
- 4th column : usage code,
- 5th column : units per assembly (quantity per next higher assembly).

A. NUMBER OF FIGURE AND ITEM

Each assembly, sub-assembly and part with a part number and figuring in
the nomenclature has an item number.

The number of the figure to which the items belong is indicated on the
first line at the top of each page.

The assemblies, sub-assemblies and parts listed, but not illustrated,


are identified by a dash (-) placed in front of the item number of
these assemblies, subassemblies and parts.

A letter index placed in front of the item number is a reference to the


illustration of the corresponding alternative figure.

24-38-11
INTRO 1001 – PAGE 1
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

B. PART NUMBER

A manufacturer's parts number is attributed to each of the assemblies,


subassemblies and detail parts, whether illustrated or not.

C. NOMENCLATURE

The nomenclature is presented according to the shifts (perpendicular)


indicating, as follows, the relation between the different elements.

1 2 3 4 5 6 7

Assembly
. Elementary parts of the assembly
. Sub-assembly
. Attaching and/or storage parts of the sub-assembly

* * *
. . Elementary parts of the sub-assembly
. . Sub-sub-assembly
. . Attaching and/or storage parts of the sub-sub-assembly

* * *
. . . Elementary parts of the sub-sub-assembly, etc.

The manufacturer's code is indicated for all items not produced by the
manufacturer of the complete equipment.

The manufacturer's code together with the indication "NP" (not


procurable) are placed at the far right of the first line of the
nomenclature.

D. USAGE CODE

An alphanumerical code indicates whether the sub-sub-assemblies and


primary parts can be mounted on the next higher assembly(ies).

When they can all be mounted the "Usage code" column will be left bank.

This code corresponds to the item number of the next higher


assembly(ies) or sub-assembly(ies):

. Example : usage code 1A, 1B, 1C is written 1ABC.

E. UNITS PER ASSEMBLY

The column indicates the number of parts required for a next higher
assembly.

In certain cases the quantity is remplaced by the letters RF (for


information) and AR (as required).

24-38-11
INTRO 1001 – PAGE 2
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

3. MENTIONS AND ABBREVIATIONS USED

- AR (as required)
- ATTACHING PARTS
- DELETED : parts suppressed
- DEL : detail
- LH and RH : left hand and right hand
- MADE BY
- MADE FROM
- MATCHED PART
- MODIFIED FROM
- NHA (next higher assembly)
- NP : not procurable
- OLD PN : old part number
- OPT TO : optional parts
- ORDER OVERLGTH MPN: real P/N of the item, longer than 15 characters
- OVERSIZE : parts to repair oversizes
- R : modified
- RF : for information
- SAME AS
- SEE
- SEL FROM : selected from parts
- STORAGE PARTS
- SUPSD BY : superseded by
- SUPSD : supersedes
- UNDERSIZE : parts to repair undersizes

4. REVISION

When an item number is modified, added or deleted, the letter "R" is


entered opposite in the right hand margin (the issue date changes).

The "R" is indicated in the right hand margin opposite the page number when
all the item numbers are modified and in the case of a new page.

24-38-11
INTRO 1001 – PAGE 3
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LEFT INTENTIONALLY BLANK

N
24-38-11
INTRO 1001 – PAGE 4
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

VENDOR
NAME-ADRESS
CODE

F0110 AFNOR (ASSOCIATION FRANCAISE DE NORMALISATION)


11 AV FRANCIS DE PRESSENSE
93500 LA PLAINE ST DENIS CEDEX FRANCE

F0114 U.T.E. (UNION TECHNIQUE DE L'ELECTRICITE) R


5 R CHANTE-COQ
92800 PUTEAUX FRANCE

F0214 ECE (L’EQUIPEMENT ET LA CONSTRUCTION ELECTRIQUE) SA R


129 BD DAVOUT
CS 82012
75990 PARIS CEDEX 20 FRANCE

F0217 LABINAL R
9 AV FRANKLIN
78180 MONTIGNY LE BRETONNEUX FRANCE

F0224 ALCOA FIXATIONS SIMMONDS SAS R


9 R DES CRESSONNIERES
72110 ST COSME EN VAIRAIS FRANCE

F0240 SCHURTER
RTE DE CHATEAUVILLAIN
52210 ARC EN BARROIS FRANCE

F0286 TYCO ELECTRONICS FRANCE SAS


29 CHS JULES CESAR
95300 CERGY PONTOISE FRANCE

F0296 THALES AVIONICS ELECTRICAL SYSTEMS R


41 BD DE LA REPUBLIQUE
78400 CHATOU FRANCE

F0318 ALLIANCE TECHNIQUE INDUSTRIELLE R


6 R JEAN MERMOZ
91080 COURCOURONNES FRANCE

F0324 FRB HYPERTAC SA R


31 R ISIDORE MAILLE
76410 ST AUBIN LES ELBEUF FRANCE

24-38-11
VCI 1001 – PAGE 1
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

VENDOR
NAME-ADRESS
CODE

F0331 SES STERLING SA


1 B R DE DELEMONT
68300 ST LOUIS FRANCE

F0337 RADIOTECHNIQUE COPRIM R.T.C. (LA) SA DIV COPRIM


51 R CARNOT
92156 SURESNES FRANCE

F0349 ACUMENT LA FERTE FRESNEL SAS R


LD FORET DU CHATEAU
61550 LA FERTE FRENEL FRANCE

F0394 AMPHENOL - AIR LB


29 VOIE YVOIS
08110 BLAGNY FRANCE

F0862 PHILIPS FRANCE R


33 RUE DE VERDUN
92150 SURESNES FRANCE

F1595 TRELEC R
AV COLONEL PARSONS
28200 CHATEAUDUN FRANCE

F1621 VISHAY SA
199 BD DE LA MADELEINE
06000 NICE FRANCE

F1983 CONNECTEURS ELECTRIQUES DEUTSCH R


17 R LAVOISIER
27000 EVREUX FRANCE

F3341 HELLERMANNTYTON HELLERMANN – CUBOPLASTIC – TYTON – RW – (GROUPE R


BOWTHORPE)
2 R DES HETRES
78190 TRAPPES FRANCE

24-38-11
VCI 1001 – PAGE 2
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

VENDOR
NAME-ADRESS
CODE

F5592 INTERCONNEXIONS SA R
3 AV DU BOUT DU PLESSIS
91700 STE GENEVIEVE DES BOIS CEDEX FRANCE

F6162 AMPHENOL SOCAPEX SA R


LD PROMENADE DE L'ARVE
74300 THYEZ FRANCE

F6728 THOMAS AND BETTS R


29 R DELIZY
93500 PANTIN FRANCE

F6840 ECET – VIBRO METER FRANCE SAS R


R DU BOIS RENAUD
16730 FLEAC FRANCE

K1678 FAIRCHILD FASTENERS UK LTD R


UNIT 6, BARDON 22 INDUSTRIAL ESTATE
LE67 1TE BARDON HILL,COALVILLE
LEICESTERSHIRE UNITED KINGDOM

24-38-11
VCI 1001 – PAGE 3
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LEFT INTENTIONALLY BLANK

N
24-38-11
VCI 1001 – PAGE 4
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

EQUIPMENT
PART NUMBER FIG. ITEM
DESIGNATOR

AC 460CC01A00 03 580A
BB1 461CC01A00 05 370A
BB2 190CZ01Y1 05 470A
BB2 190CZ01Y02 05 470B
BBC1 460CC01A00 05 360A
BBC2 460CC01A00 05 360A
BT 461CC01A00 03 670A
CD1 491CC01Y1 02 530A
CD2 491CC01Y1 02 850A
CD3 490CC01Y1 02 860A
CD4 490CC01Y1 02 710A
CD5 490CC01Y1 02 710A
CD6 444CC01 03 730A
CD10 490CC01A00 05 180A R
CD10 490CC01Y1 05 180B R
CD20 490CC01A00 05 180A R
CD20 490CC01Y1 05 180B R
CR1 AYY10-120 02 350A R
CR10 1N6130 05 150A
CR20 1N6130 05 150A
DM1 NM205 03 230A
DM2 NM206 03 310A
DM3 NM207 03 250A
DM4 NM208 03 315A
DM5 NM209 02 660A
DM5 100FU01-150 02 660B
DM10 4007-2000 05 510A
DM10 NM204 05 510B
DT10ALPHA 110DZ01-200Y1 03 160A
DT10BETA 110DZ01-500Y1 05 160A
DT20 110DZ01-500Y1 05 160A
F1 DI5X20-2A5 02 220A
F1 F5020-2A5 02 220B
F2 DI5X20-2A5 02 220A
F2 F5020-2A5 02 220B
F3 DI5X20-1A 02 230A
F3 F5020-1A 02 230B
F4 DI5X20-1A 02 230A
F4 F5020-1A 02 230B
F5 DI5X20-1A 02 230A
F5 F5020-1A 02 230B
F6 DI5X20-1A 02 230A

ITEM NOT ILLUSTRATED

24-38-11
EDI 1001 – PAGE 1
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

EQUIPMENT
PART NUMBER FIG. ITEM
DESIGNATOR

F6 F5020-1A 02 230B
F7 DI5X20-2A5 02 220A
F7 F5020-2A5 02 220B
F8 DI5X20-2A5 02 220A
F8 F5020-2A5 02 220B
F9 DI5X20-2A5 02 220A
F9 F5020-2A5 02 220B
F10 DI5X20-12A5 02 240A
F10 F5020-12A5 02 240B
F11 F5020-1A 02 230C R
F12 F5020-1A 02 230C R
F21 DI5X20-2A5 04 200A
F21 F5020-2A5 04 200B
F22 DI5X20-2A5 04 200A
F22 F5020-2A5 04 200B
F23 DI5X20-2A5 04 200A
F23 F5020-2A5 04 200B
F24 F5020-2A5 04 200C R
F25 F5020-2A5 04 200C R
FU1 100FU01-040 02 510A
FU2 100FU01-080 02 400A
FU3 100FU01-080 02 400A
FU4 100FU01-040 02 450A
FU5 100FU01-050 02 590A
FU5 100FU01-080 02 590B
FU7 100FU01-030 02 680A
FU7 100FU01-050 02 680B
FU8 100FU01-020 02 690A
FU9 100FU01-080 02 770A
FU10 100FU01-080 02 770A
FU11 100FU01-080 02 770A
FU12 100FU01-080 02 770A
FU13 100FU01-050 02 780A
FU13 100FU01-030 02 780B
FUEV 100FU01-080 02 400A
GB 461CC01A00 03 670A
GG 461CC01A00 03 670A
GPC 200CZ01Y1 05 580A
GPC 200CZ01Y02 05 580B
Ja DFE50H20-39PN 03 480A
JA' DFE50H10-6PN 05 010A
Jb DFE50H16-26PN 03 500A
JB' DFE50H14-19PN 05 040A
Jc DFE50H14-19PW 03 450A

ITEM NOT ILLUSTRATED

24-38-11
EDI 1001 – PAGE 2
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

EQUIPMENT
PART NUMBER FIG. ITEM
DESIGNATOR

JC1 64-30 04 160A


JC2 64-30 04 160A
JC' DFE50H14-19PW 05 030A
Jd DFE50H14-19PN 03 460A
JD' DFE50H10-6PW 05 020A
LC 460CC01A00 03 580A
P2 00-1755-401-02 04 370A
P3 00-1755-401-02 04 370A
P4 00-1755-301-02 04 380A
P5 00-1755-202-02 04 390A
P6 00-1755-402-02 03 070A
PSC 190CZ01Y1 05 470A
PSC 190CZ01Y02 05 470B R
R11 RH10-150UJ 04 870A
RB10 204RB01Z01Z00 03 380A
RI10 1671A1 04 520A
RI20 1671A1 04 520A
RL2 140RU01Z01Z00 04 650A
RL3 200RU01Z01Z00 04 610A
RL4 160RU01Z01Z00 04 630A
RL6 140RU01Z01Z00 04 650A
RL7 140RU01Z01Z00 04 650A
RL8 140RU01Z01Z00 04 650A
RL10 160RU01Z01Z00 03 360A
RL12 160RU01Z01Z00 03 360A
RL13 160RU01Z01Z00 03 360A
RL15 160RU01Z01Z00 03 360A
S10 170DU01E50N 04 320A
S11 170DU01E100N 04 330A
S12 170DU01E200N 04 350A
S13 170DU01E150N 04 340A
S14 170DU01E150N 04 340A
S20 170DU01E50N 04 320A
S21 170DU01E100N 04 330A
S22 170DU01E200N 04 350A
S24 170DU01E150N 04 340A
SA1 103-000-2 03 780A R
SH1 6183-1 03 010A
SH2 6184-1 03 020A
SH3 6182-1 02 600A

ITEM NOT ILLUSTRATED

24-38-11
EDI 1001 – PAGE 3
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

EQUIPMENT
PART NUMBER FIG. ITEM
DESIGNATOR

ST 465CC01A00 03 570A
Z1 831GC01Y02 02 120A
Z1 831GC01Y03 02 120B
Z100 830GC01Y01 02 130A
Z200 832GC01 04 100A
Z200 832GC01Y01 04 100B R

ITEM NOT ILLUSTRATED

24-38-11
EDI 1001 – PAGE 4
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

TTL
PART NUMBER AIRLINE PART NUMBER FIG. ITEM
REQ

AYY10-120 2 350A 1 R
OPT TO G30R12
BHQ1CC025010U 3 445A 6
BHQ1CC030006U 3 600A 6
3 -690A 6
3 -750A 2
BHQ1CC030010U 2 50A 26
BHQ1CC030012U 4 50A 12
B8Q1ZD025010A 3 445B 6
B8Q1ZD030006A 3 600B 6
3 -690B 6
3 -750B 2
B8Q1ZD030010A 2 50B 26
B8Q1ZD030012A 4 50B 12
CZ3234-4 5 260A 1
DA80-110-20 3 845A 1
DEQ1AE080012UC 3 -543A 1 R
DFE50H10-6PN 5 10A 1
DFE50H10-6PW 5 20A 1
DFE50H14-19PN 3 460A 1
5 40A 1
DFE50H14-19PW 3 450A 1
5 30A 1
DFE50H16-26PN 3 500A 1
DFE50H20-39PN 3 480A 1
DG21-258-355 3 880A 5
5 650A 9
DG9-258-351 3 870A 15
DI5X20-1A 2 230A 4
DI5X20-12A5 2 240A 1
DI5X20-2A5 2 220A 5
4 200A 3
DZQ1CC030004U 4 145A 2
DZQ1CC030005U 2 175A 2
DZQ1CC030012U 3 860A 10
DZQ1CC040015U 5 380A 12
DZQ1CC040020U 3 610A 12
DZQ1CC040020U 3 700A 12
DZQ1CC040020U 3 760A 4
DZQ1CC060030U 2 560A 1
DZQ1CC060030U 2 630A 2

- ITEM NOT ILLUSTRATED

24-38-11
NI 1001 – PAGE 1
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

TTL
PART NUMBER AIRLINE PART NUMBER FIG. ITEM
REQ

DZQ1CC060030U 2 740A 2
DZQ1CC060030U 2 920A 2
DZQ1CC060033U 2 430A 3
DZQ1CC060033U 2 570A 1
DZQ1CC060033U 2 750A 2
DZQ1CC060033U 2 790A 6
DZQ1CC060033U 2 880A 2
EFC14-19 3 470A 2
EFC16-27 3 510A 1
EFC20 3 490A 1
F5020-1A 2 230B 4
F5020-1A 2 230C 6 R
F5020-12A5 2 240B 1
F5020-2A5 2 220B 5
F5020-2A5 4 200B 3
F5020-2A5 4 200C 5 R
GAQ1CC025U 4 840A 4
GAQ1CC030U 2 30A 16
GAQ1CC030U 2 190A 8
GAQ1CC030U 3 290A 8
GAQ1CC030U 4 30A 12
GAQ1CC030U 4 170A 4
GAQ1CC030U 5 520A 2
GAQ1CC030U 5 560A 2
GAQ1CC040U 4 270A 2
GAQ1CC040U 5 590A 4
GAQ1CC050U 5 480A 4
GAQ1CC060U 2 410A 3
GAQ1CC060U 2 460A 3
GAQ1CC060U 2 540A 2
GAQ1CC060U 2 610A 2
GAQ1CC060U 2 720A 4
GAQ1CC060U 2 820A 6
GAQ1CC060U 2 910A 6
GAQ1CC060U 3 170A 4
GAQ1CC060U 5 130A 4
GAQ1CC060U 5 190A 4
GC022222Y00 3 -540B 2 R
GC022226Y00 2 250B 1 R
GC022319Y01 3 940B 1
GC022813Y01 4 360B 1 R
GC11712 3 650A 3
GC11712 5 350A 3
GC13631 6 20A 10

- ITEM NOT ILLUSTRATED

24-38-11
NI 1001 – PAGE 2
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

TTL
PART NUMBER AIRLINE PART NUMBER FIG. ITEM
REQ

GC13631 7 20A 8
GC13675 3 550A 3
GC13675 3 720A 1
GC22276 3 530A 1
GC22280 3 840A 3
GC22281 2 140A 1
GC22282 2 150A 1
GC22291 2 70A 16
GC22292 2 80A 10
GC22293 2 20A 1
GC22294 2 490A 1
GC22294 3 210A 2
GC22295 2 500A 1
GC22295 3 220A 2
GC22296 2 870A 1
GC22300 3 30A 1
GC22301 3 320A 2
GC22304 3 630A 1
GC22305 3 640A 1
GC22306 3 260A 1
GC22307 3 850A 1
GC22308 3 240A 1
GC22309 6 -60A 1 R
GC22310A 2 10A 1
GC22310A 6 - 1A RF
GC22311 3 810A 1
GC22312 2 250A 1
GC22313 3 -740A 2
GC22314 3 270A 2
GC22316A 6 50A 1
GC22319 3 940A 1
GC22321 2 330A 1
GC22322 2 340A 1
GC22323 2 670A 1
GC22324 2 668A 1
GC22325 2 667A 1
GC22326 3 800A 1
GC22327 3 900A 2
GC22327 5 680A 2
GC22328 2 90A 1
GC22352 3 630B 1
GC22353 6 -70A 1 R
- ITEM NOT ILLUSTRATED

24-38-11
NI 1001 – PAGE 3
JAN. 30/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

TTL
PART NUMBER AIRLINE PART NUMBER FIG. ITEM
REQ

GC22752 5 670A 1 R
GC22753 4 20A 1 R
GC22755 4 360A 1 R
GC22756 4 560A 1 R
GC22757 4 570A 1 R
GC22758 4 110A 1 R
GC22759 4 120A 1 R
GC22762 2 580A 2 R
GC22762 2 760A 4 R
GC22762 2 930A 2 R
GC22762 5 220A 8 R
GC22762 2 830A 1 R
GC22762 2 650A 2 R
GC22762 2 440A 3 R
GC22762 2 810A 5 R
GC22762 2 900A 2 R
GC22763 5 120A 2
GC22764-1 4 250A 1
GC22764-2 4 260A 1
GC22765 5 80A 1 R
GC22766 3 100A 2
GC22768 5 300A 1 R
GC22770 5 430A 1
GC22771 5 290A 1 R
GC22776 5 440A 1
GC22780 3 540A 2
GC22780 5 310A 1
GC22789 5 280A 1
GC22790 5 250A 1
GC22791 5 610A 4
GC22792 5 500A 4 R
GC22794 5 230A 8
GC22795 5 320A 2
GC22796 4 810A 1 R
GC22797 4 830A 1 R
GC22798 6 40A 2 R
GC22798 7 40A 2 R
GC22799 4 760A 1 R
GC22801 4 900A 1 R
GC22802 5 70A 1

- ITEM NOT ILLUSTRATED

24-38-11
NI 1001 – PAGE 4
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

TTL
PART NUMBER AIRLINE PART NUMBER FIG. ITEM
REQ

GC22803 5 550A 1
GC22804 4 10A 1
GC22804 7 - 1A RF
GC22805 7 50A 1
GC22806 5 720A 1 R
GC22806Y01 5 720B 1 R
GC22808 5 400A 6 R
GC22808A1 3 590A 6
GC22808A1 3 -680A 6
GC22809 3 440A 6
GC22809 4 700A 2 R
GC22810 4 770A 2
GC22812 4 70A 1
GC27666 4 490A 2
G30R12 2 350A 1
OPT TO AYY10-120
HTAD024005U 3 910A 4
HTAD024005U 5 690A 4
H1Q1ZD020006A 4 880B 2
H1Q1ZD025008A 5 90B 6
H1Q1ZD025010A 3 420B 6
H1Q1ZD025010A 4 680B 2
H1Q1ZD025010A 4 710B 2
H1Q1ZD025010A 4 780B 2
H1Q1ZD025015A 4 740B 2
H1Q1ZD025016A 4 860B 4
H1Q1ZD030005A 3 350B 2
H1Q1ZD030006A 5 630B 4
H1Q1ZD030008A 4 590B 3
H1Q1ZD030010A 2 160B 4
H1Q1ZD030010A 2 260B 8
H1Q1ZD030010A 3 130B 2
H1Q1ZD030010A 3 520B 16
H1Q1ZD030010A 3 820B 6
H1Q1ZD030010A 4 130B 4
H1Q1ZD030010A 4 500B 2
H1Q1ZD030010A 4 910B 6
H1Q1ZD030010A 4 940B 6
H1Q1ZD030012A 3 400B 3
H1Q1ZD030012A 4 230B 8
H1Q1ZD030012A 5 50B 16

- ITEM NOT ILLUSTRATED

24-38-11
NI 1001 – PAGE 5
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

TTL
PART NUMBER AIRLINE PART NUMBER FIG. ITEM
REQ

H1Q1ZD030012A 5 100B 4
H1Q1ZD030014A 2 200B 8
H1Q1ZD030014A 2 310B 1
H1Q1ZD030014A 3 330B 4 R
H1Q1ZD030014A 4 190B 4
H1Q1ZD030014A 4 580B 3
H1Q1ZD030016A 2 665B 2 R
H1Q1ZD040008A 4 290B 2
H1Q1ZD040008A 4 557B 2
H1Q1ZD040010A 3 40B 16
H1Q1ZD040010A 3 110B 2
H1Q1ZD040010A 4 470B 2
H1Q1ZD040012A 3 790B 3
H1Q1ZD040012A 4 530B 8
H1Q1ZD040012A 5 410B 12
H3P 4 555A 1
H5P 4 556A 1
JFCC050T 2 360A 2
K17-127BEV2FST 4 800A 1
K29-127BEV2FST 4 820A 1
LHQ1CC020006U 4 880A 2
LHQ1CC025008U 5 90A 6
LHQ1CC025010U 4 680A 2
LHQ1CC025010U 4 710A 2
LHQ1CC025010U 4 780A 2
LHQ1CC025015U 4 740A 2
LHQ1CC025016U 4 860A 4
LHQ1CC030005U 3 350A 2 R
LHQ1CC030006U 5 630A 4
LHQ1CC030008U 4 590A 3
LHQ1CC030010U 2 160A 4
LHQ1CC030010U 2 260A 8
LHQ1CC030010U 3 130A 2
LHQ1CC030010U 3 520A 16
LHQ1CC030010U 3 820A 6
LHQ1CC030010U 4 130A 4
LHQ1CC030010U 4 500A 2
LHQ1CC030010U 4 910A 6
LHQ1CC030010U 4 940A 6
LHQ1CC030012U 4 230A 8

- ITEM NOT ILLUSTRATED

24-38-11
NI 1001 – PAGE 6
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

TTL
PART NUMBER AIRLINE PART NUMBER FIG. ITEM
REQ

LHQ1CC030012U 5 50A 16
LHQ1CC030012U 5 100A 4
LHQ1CC030014U 2 200A 8
LHQ1CC030014U 2 310A 1
LHQ1CC030014U 4 190A 4
LHQ1CC030014U 4 580A 3
LHQ1CC030016U 2 665A 2
LHQ1CC040008U 4 290A 2
LHQ1CC040008U 4 557A 2
LHQ1CC040010U 3 40A 16
LHQ1CC040010U 4 470A 2
LHQ1CC040012U 3 790A 3
LHQ1CC040012U 4 530A 8
LHQ1CC040012U 5 410A 12
LHQ1ZD025010U 3 420A 6
LHQ1ZD030012U 3 400A 3
LHQ1ZD030014U 3 330A 4
LHQ1ZD040010U 3 110A 2
M65-80-3 5 620A 1
NM187 2 520A 1
NM187 2 700A 2
NM187 2 840A 2
NM187 5 170A 2
NM204 5 510B 1
NM205 3 230A 1
NM206 3 310A 1
NM207 3 250A 1
NM208 3 315A 1
NM209 2 660A 1
NM90 2 300A 1
NPE171 2 380A 1 R
NPE215 2 370A 1 R
NP124 3 930A 1 R
NP124 5 710A 1 R
NP1481-16 4 670B 1
NP316-56 2 280A 4
NP316-91 4 220A 4
NP316-96 4 930A 6
NP663 2 320A 1
NP682N3 2 100A 2

- ITEM NOT ILLUSTRATED

24-38-11
NI 1001 – PAGE 7
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

TTL
PART NUMBER AIRLINE PART NUMBER FIG. ITEM
REQ

NP682N3 4 80A 2
NP700 3 920A 1
NP700 5 700A 1
NP790A 5 450B 5
NP790B 5 540B 2
NR5S3-1 6 30A 10
NR5S3-1 7 30A 8
NR5S5-12 6 10A 10
NR5S5-12 7 10A 8
RH10-150UJ 4 870A 1
RNF100 4 245A AR R
RNF100 4 725A AR R
R5ZD050T 2 360B 2
SC3F 3 150A 1 R
SC5F1M 5 155A 2 R
WITHOUT P/N 1 - 1A RF
XGQ1ZD030004A 4 145B 2
XGQ1ZD030005A 2 175B 2
XGQ1ZD030012A 3 860B 10
XGQ1ZD040015A 5 380B 12
XGQ1ZD040020A 3 610B 12
XGQ1ZD040020A 3 700B 12
XGQ1ZD040020A 3 760B 4
XGQ1ZE060030A 2 560B 1
XGQ1ZE060030A 2 630B 2
XGQ1ZE060030A 2 740B 2
XGQ1ZE060030A 2 920B 2
XGQ1ZE060033A 2 430B 3
XGQ1ZE060033A 2 570B 1
XGQ1ZE060033A 2 750B 2
XGQ1ZE060033A 2 790B 6
XGQ1ZE060033A 2 880B 2
XTQ1ZD025A 4 840B 4
XTQ1ZD030A 2 30B 16
XTQ1ZD030A 2 190B 8
XTQ1ZD030A 3 290B 8
XTQ1ZD030A 4 30B 12
XTQ1ZD030A 4 170B 4
XTQ1ZD030A 5 520B 2
XTQ1ZD030A 5 560B 2

- ITEM NOT ILLUSTRATED

24-38-11
NI 1001 – PAGE 8
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

TTL
PART NUMBER AIRLINE PART NUMBER FIG. ITEM
REQ

XTQ1ZD040A 4 270B 2
XTQ1ZD040A 5 590B 4
XTQ1ZD050A 5 480B 4
XTQ1ZD060A 2 410B 3
XTQ1ZD060A 2 460B 3
XTQ1ZD060A 2 540B 2
XTQ1ZD060A 2 610B 2
XTQ1ZD060A 2 662A 1
XTQ1ZD060A 2 720B 4
XTQ1ZD060A 2 820B 6
XTQ1ZD060A 2 910B 6
XTQ1ZD060A 3 170B 4
XTQ1ZD060A 5 130B 4
XTQ1ZD060A 5 190B 4
00-1104-200-02 4 420A 4
00-1104-300-02 4 410A 4
00-1104-400-02 4 400A 6
00-1104-403-02 3 90A 4
00-1109-200-42 4 450A 4
00-1109-300-40 4 440A 3
00-1109-400-41 4 430A 6
00-1751-101-00 3 80A 1
00-1751-104-00 4 460A 1
00-1755-202-02 4 390A 1
00-1755-301-02 4 380A 1
00-1755-401-02 4 370A 2
00-1755-402-02 3 70A 1
1N6130 5 150A 2
100FU01-020 2 690A 1
100FU01-030 2 680A 1
100FU01-030 2 780B 1
100FU01-040 2 450A 1
100FU01-040 2 510A 1
100FU01-050 2 590A 1
100FU01-050 2 680B 1
100FU01-050 2 780A 1
100FU01-080 2 400A 3
100FU01-080 2 590B 1

ITEM NOT ILLUSTRATED

24-38-11
NI 1001 – PAGE 9
JAN. 30/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

TTL
PART NUMBER AIRLINE PART NUMBER FIG. ITEM
REQ

100FU01-080 2 770A 4
100FU01-150 2 660B 1
103-000-2 3 780A 1
1055K 3 410A 3
1058K16COSSES 4 670A 1
1058K20COSSES 4 730A 1
110DZ01-200Y1 3 160A 1
110DZ01-500Y1 5 160A 2
130046 3 -200A 1
130046 5 215A 2
130114 2 480A 1
130114 3 -190A 2
130114 5 210A 4
130KH01N 4 355A 9 R
140RU01Z01Z00 4 650A 4
140SE01 4 660A 4
160RU01Z01Z00 3 360A 4
160RU01Z01Z00 4 630A 1
1671A1 4 520A 2
170DU01E100N 4 330A 2
170DU01E150N 4 340A 3
170DU01E200N 4 350A 2
170DU01E50N 4 320A 2
1752-501-98-P2 4 373A 1 R
1752-501-98-P3 4 375A 1 R
1752-501-98-P4 4 385A 1 R
1752-501-98-P5 4 395A 1 R
190CZ01Y02 5 470B 1
190CZ01Y1 5 470A 1
200CZ01Y02 5 580B 1
200CZ01Y1 5 580A 1
200RU01Z01Z00 4 610A 1
200SE01 3 370A 4
200SE01 4 640A 1
200105 2 390A 1
2003A-DIA8 5 450A 5
2003A-DIA8 5 540A 2
2003C 3 560A 3
2003C 3 660A 4
2003C-DIA10 5 340A 3
204RB01Z01Z00 3 380A 1
23316JP 2 290A 12
23316JP 4 210A 5
258-352DG11 3 -892A 1
31361-20X3 2 60A 1
31878 4 540A 2
ITEM NOT ILLUSTRATED
24-38-11
NI 1001 – PAGE 10
JAN. 30/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

TTL
PART NUMBER AIRLINE PART NUMBER FIG. ITEM
REQ

31883 4 300A 7
31886 3 60A 4
31899 4 310A 2
31899 5 460A 4
320SE01 4 620A 1
32441 4 550A 8
34143 2 640A 2
37409 2 215A 2
37409 4 150A 1
4007-2000 5 510A 1
415SE01 3 390A 1
420601-70 5 140A 4
444CC01 3 730A 1
460CC01A00 3 580A 2
460CC01A00 5 360A 2
461CC01A00 3 670A 3
461CC01A00 5 370A 1
465CC01A00 3 570A 1
490CC01A00 5 180A 2 R
490CC01Y1 2 710A 2
490CC01Y1 2 860A 1
490CC01Y1 5 180B 2 R
491CC01Y1 2 530A 1
491CC01Y1 2 850A 1
520201-70 4 890A 2
520251-70 3 430A 6
520251-70 4 690A 2
520251-70 4 720A 2
520251-70 4 750A 2
520251-70 4 790A 2
520251-70 4 850A 4
520301-70 2 40A 16
520301-70 2 110A 2
520301-70 2 170A 6
520301-70 2 210A 8
520301-70 2 270A 8
520301-70 2 666A 2
520301-70 3 140A 2
520301-70 3 300A 8
520301-70 3 340A 4
520301-70 3 405A 3
520301-70 3 525A 16

ITEM NOT ILLUSTRATED

24-38-11
NI 1001 – PAGE 11
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

TTL
PART NUMBER AIRLINE PART NUMBER FIG. ITEM
REQ

520301-70 3 830A 6
520301-70 4 40A 12
520301-70 4 90A 2
520301-70 4 140A 6
520301-70 4 180A 4
520301-70 4 240A 8
520301-70 4 510A 2
520301-70 4 600A 6
520301-70 4 950A 6
520301-70 5 60A 16
520301-70 5 110A 4
520301-70 5 530A 2
520301-70 5 570A 2
520301-70 5 640A 4
520401-70 3 50A 16
520401-70 3 120A 2
520401-70 3 620A 12
520401-70 3 710A 12
520401-70 3 770A 4
520401-70 4 280A 2
520401-70 4 480A 2
520401-70 4 558A 2
520401-70 5 390A 12
520401-70 5 420A 12
520401-70 5 600A 4
520501-70 2 355A 1
520501-70 5 490A 4
520601-70 2 420A 6
520601-70 2 470A 3
520601-70 2 550A 4
520601-70 2 620A 4
520601-70 2 661A 1
520601-70 2 730A 8
520601-70 2 800A 6
520601-70 2 890A 4
520601-70 3 180A 4
520601-70 5 200A 4
520601-70 5 240A 8
520801-70 3 -545A 1 R
520815-70 5 270A 1
521001-70 3 280A 2

ITEM NOT ILLUSTRATED

24-38-11
NI 1001 – PAGE 12
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

TTL
PART NUMBER AIRLINE PART NUMBER FIG. ITEM
REQ

521001-70 5 330A 2
6182-1 2 600A 1
6183-1 3 10A 1
6184-1 3 20A 1
64-30 2 180A 4
64-30 4 160A 2
702GC01ADY02 1 10C 2
702GC01ADY02 2 - 1C RF
702GC01ADY02AAA 2 -940C 1 R
702GC01ADY02AAA 3 - 1C RF
702GC01Y-X01 3 890A 1
702GC01Y01AAA 2 -940A 1 R
702GC01Y01AAA 3 - 1A RF R
702GC01Y01 1 10A 2
702GC01Y01 2 - 1A RF
702GC01Y02 1 10B 2
702GC01Y02 2 - 1B RF
702GC01Y02AAA 2 -940B 1 R
702GC01Y02AAA 3 - 1B RF
712GC01AAY 1 20B 1 R
712GC01AAY 4 - 1B RF R
712GC01Y 1 20A 1
712GC01Y 4 - 1A RF
712GC01YAAA 4 -960A 1 R
712GC01AAYAAA 4 -960B 1 R
712GC01YAAA 5 - 1A RF
712GC01AAYAAA 5 - 1B RF R
823-21X3 4 60A 1
823-21X3 5 660A 1
830GC01Y01 2 130A 1
831GC01Y02 2 120A 1
831GC01Y03 2 120B 1
832GC01 4 100A 1
832GC01Y01 4 100B 1 R

ITEM NOT ILLUSTRATED

24-38-11
NI 1001 – PAGE 13
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LEFT INTENTIONALLY BLANK

N
24-38-11
NI 1001 – PAGE 14
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

DETAILED PARTS LIST

24-38-11
TP 1001
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

POWER MASTER BOX


Figure 1

24-38-11
PAGE 1001-0
JUN. 30/99
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

UNITS
USAGE
FIG. ITEM PART NUMBER NOMENCLATURE PER
CODE
ASSY
1234567

1
- 1A WITHOUT P/N POWER MASTER BOX .................. RF
10A 702GC01Y01 .BOX, ELECTRICAL "ALPHA" .......... 2
(SEE FIG. 2 FOR DET)
10B 702GC01Y02 .BOX, ELECTRICAL "ALPHA" .......... 2
POST SB 702GC01Y02-24-001
(SEE FIG. 2 FOR DET)
10C 702GC01ADY02 .BOX, ELECTRICAL "ALPHA" .......... 2
(SEE FIG. 2 FOR DET)
20A 712GC01Y .BOX, ELECTRICAL "BETA" ........... 1
(SEE FIG. 4 FOR DET)
20B 712GC01AAY .BOX, ELECTRICAL "BETA" ........... 1 R
(SEE FIG. 4 FOR DET)

ITEM NOT ILLUSTRATED

24-38-11
PAGE 1001-1
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

24-38-11
PAGE 1001-0
JUN. 30/99
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

"ALPHA" ELECTRICAL BOX


Figure 2

24-38-11
PAGE 1002-0
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

UNITS
USAGE
IG. ITEM PART NUMBER NOMENCLATURE PER
CODE
ASSY
1234567

2
- 1A 702GC01Y01 BOX, ELECTRICAL "ALPHA" ........... RF
(SEE FIG. 1 ITEM 10A FOR NHA)
- 1B 702GC01Y02 BOX, ELECTRICAL "ALPHA" ........... RF
(SEE FIG. 1 ITEM 10B FOR NHA)
- 1C 702GC01ADY02 BOX, ELECTRICAL "ALPHA" ........... RF
(SEE FIG. 1 ITEM 10C FOR NHA)
10A GC22310A .COVER AY ......................... 1
(SEE FIG. 6 FOR DET)
20A GC22293 .BASE PLATE ....................... 1 R
ATTACHING PARTS
30A GAQ1CC030U .NUT ........................ VF0110 16
30B XTQ1ZD030A .NUT ........................ VF0110 16
40A 520301-70 .WASHER, SPRING TENSION ..... VF0349 16
50A BHQ1CC030010U .SCREW ...................... VF0110 26
50B B8Q1ZD030010A .SCREW ...................... VF0110 26
***
60A 31361-20X3 .SEAL ....................... VF0337 1
70A GC22291 .SPACER ........................... 16 R
80A GC22292 .SPACER ........................... 10 R
90A GC22328 .STRIP, FASTENING ................. 1
ATTACHING PARTS
100A NP682N3 .SCREW, CAPTIVE ................... 2
110A 520301-70 .WASHER, SPRING TENSION ..... VF0349 2
***
120A 831GC01Y02 .CIRCUIT, PRINTED AY .............. 1A 1
120B 831GC01Y03 .CIRCUIT, PRINTED AY .............. 1BC 1
130A 830GC01Y01 .CIRCUIT, PRINTED AY .............. 1
140A GC22281 .SLIDE, LH ........................ 1 R
150A GC22282 .SLIDE, RH ........................ 1 R
ATTACHING PARTS
160A LHQ1CC030010U .SCREW ...................... VF0110 4
160B H1Q1ZD030010A .SCREW ...................... VF0110 4
170A 520301-70 .WASHER, SPRING TENSION ..... VF0349 6
175A DZQ1CC030005U .SCREW ...................... VF0110 2
175B XGQ1ZD030005A .SCREW ...................... VF0110 2
***
180A 64-30 .CONNECTOR .................. VF6162 4
ATTACHING PARTS
190A GAQ1CC030U .NUT ........................ VF0110 8

- ITEM NOT ILLUSTRATED

24-38-11
PAGE 1002-1
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

UNITS
USAGE
FIG. ITEM PART NUMBER NOMENCLATURE PER
CODE
ASSY
1234567

2
190B XTQ1ZD030A .NUT ........................ VF0110 8
200A LHQ1CC030014U .SCREW ...................... VF0110 8
200B H1Q1ZD030014A .SCREW ...................... VF0110 8
210A 520301-70 .WASHER, SPRING TENSION...... VF0349 8
***
215A 37409 .LOCATING KEY ............... VF6162 2
220A DI5X20-2A5 .FUSE ....................... VF0240 5
220B F5020-2A5 .FUSE ....................... VF0240 5
230A DI5X20-1A .FUSE ....................... VF0240 4
230B F5020-1A .FUSE ....................... VF0240 4
230C F5020-1A .FUSE ....................... VF0240 6 R
POST SB 702GC01Y-24-002
240A DI5X20-12A5 .FUSE ....................... VF0240 1
240B F5020-12A5 .FUSE ....................... VF0240 1
250A GC22312 .SUPPORT, FUSES ... ............. NP 1 R
250B GC022226Y00 .SUPPORT, FUSES ... ......... VF0240 1 R
POST SB 702GC01Y-24-002
ATTACHING PARTS
260A LHQ1CC030010U .SCREW ...................... VF0110 8
260B H1Q1ZD030010A .SCREW ...................... VF0110 8
270A 520301-70 .WASHER, SPRING TENSION...... VF0349 8
280A NP316-56 .POST, SHORT ...................... 4
***
290A 23316JP .HOLDER, FUSE ............... VF0240 12 R
POST SB 702GC01Y-24-002
300A NM90 .RELAY, WIRING .................... 1
ATTACHING PARTS
310A LHQ1CC030014U .SCREW ...................... VF0110 1
310B H1Q1ZD030014A .SCREW ...................... VF0110 1
320A NP663 .SPACER ........................... 1
***
330A GC22321 .POST, SHORT ...................... 1 R
340A GC22322 .WASHER, ADJUSTING, COVER.......... 1 R
350A AYY10-120 .DIODE ...................... VF0862 1 R
OPT TO G30R12 ............... VF0114
ATTACHING PARTS
355A 520501-70 .WASHER, SPRING TENSION...... VF0349 1
360A JFCC050T .WASHER ..................... VF0110 2
360B R5ZD050T .WASHER ..................... VF0110 2
370A NPE215 .BUSH, INSULATING ................. 1 R
380A NPE171 .WASHER, INSULATOR ................ 1 R
390A 200105 .CLIP, SOLDERED ............. VF1595 1
***

- ITEM NOT ILLUSTRATED

24-38-11
PAGE 1002-2
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

UNITS
USAGE
FIG. ITEM PART NUMBER NOMENCLATURE PER
CODE
ASSY
1234567

2
400A 100FU01-080 .CIRCUIT, BREAK, SWITCH, FUSE, ... 3
MINIATURE
ATTACHING PARTS
410A GAQ1CC060U .NUT ........................ VF0110 3
410B XTQ1ZD060A .NUT ........................ VF0110 3
420A 520601-70 .WASHER, SPRING TENSION ..... VF0349 6
430A DZQ1CC060033U .SCREW ............................ 3
430B XGQ1ZE060033A .SCREW ............................ 3
440A GC22762 .POST, SHORT ...................... 3 R
***
450A 100FU01-040 .CIRCUIT, BREAK, SWITCH, FUSE, ... 1
MINIATURE
ATTACHING PARTS
460A GAQ1CC060U .NUT ........................ VF0110 3
460B XTQ1ZD060A .NUT ........................ VF0110 3
470A 520601-70 .WASHER, SPRING TENSION ..... VF0349 3
480A 130114 .CLIP, TERMINAL, BLUE DIA. 6 VF0286 1
490A GC22294 .STUD ............................. 1 R
500A GC22295 .POST, SHORT ...................... 1
510A 100FU01-040 .CIRCUIT, BREAK, SWITCH, FUSE, 1
MINIATURE
520A NM187 .CONNECTOR AY ..................... 1
530A 491CC01Y1 .CONTACTOR, SINGLE POLE ........... 1
ATTACHING PARTS
540A GAQ1CC060U .NUT ........................ VF0110 2
540B XTQ1ZD060A .NUT ........................ VF0110 2
550A 520601-70 .WASHER, SPRING TENSION ..... VF0349 4
560A DZQ1CC060030U .SCREW ...................... VF0110 1
560B XGQ1ZE060030A .SCREW ...................... VF0110 1
570A DZQ1CC060033U .SCREW ...................... VF0110 1
570B XGQ1ZE060033A .SCREW ...................... VF0110 1
580A GC22762 .POST, SHORT ...................... 2 R
***
590A 100FU01-050 .CIRCUIT, BREAK, SWITCH, FUSE, ... 1A 1
MINIATURE
590B 100FU01-080 .CIRCUIT, BREAK, SWITCH, FUSE, ... 1BC 1
MINIATURE
POST AMDT C
600A 6182-1 .SHUNT, AMMETRIC 50A .............. 1
ATTACHING PARTS
610A GAQ1CC060U .NUT ........................ VF0110 2

- ITEM NOT ILLUSTRATED

24-38-11
PAGE 1002-3
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

UNITS
USAGE
FIG. ITEM PART NUMBER NOMENCLATURE PER
CODE
ASSY
1234567

2
610B XTQ1ZD060A .NUT ........................ VF0110 2
620A 520601-70 .WASHER, SPRING TENSION...... VF0349 4
630A DZQ1CC060030U .SCREW ...................... VF0110 2
630B XGQ1ZE060030A .SCREW ...................... VF0110 2
640A 34143 .CLIP, TERMINAL, RED DIA. 3.. VF0286 2
650A GC22762 .POST, SHORT ...................... 2 R
***
660A NM209 .RELAY, CURRENT, ACTION, DIRECT.... 1A 1
660B 100FU01-150 .CIRCUIT, BREAK, SWITCH, FUSE,..... 1BC 1
MINIATURE
POST AMDT B
ATTACHING PARTS
661A 520601-70 .WASHER, SPRING TENSION...... VF0349 1BC 1
662A XTQ1ZD060A .NUT ........................ VF0110 1BC 1
665A LHQ1CC030016U .SCREW ...................... VF0110 2
665B H1Q1ZD030016A .SCREW ...................... VF0110 1A 2
666A 520301-70 .WASHER ..................... VF0110 1A 2
667A GC22325 .SHIM-NUT ......................... 1A 1
668A GC22324 .SHIM ............................. 1A 1
***
670A GC22323 .SHUNT FOR DM5 .................... 1
680A 100FU01-030 .CIRCUIT, BREAK, SWITCH, FUSE, .... 1A 1
MINIATURE
680B 100FU01-050 .CIRCUIT, BREAK, SWITCH, FUSE, .... 1BC 1
MINIATURE
POST AMDT C
690A 100FU01-020 .CIRCUIT, BREAK, SWITCH, FUSE, .... 1
MINIATURE
700A NM187 .CONNECTOR AY ..................... 2
710A 490CC01Y1 .CONTACTOR, SINGLE POLE............ 2
ATTACHING PARTS
720A GAQ1CC060U .NUT ........................ VF0110 4
720B XTQ1ZD060A .NUT ........................ VF0110 4
730A 520601-70 .WASHER, SPRING TENSION...... VF0349 8
740A DZQ1CC060030U .SCREW ...................... VF0110 2
740B XGQ1ZE060030A .SCREW ...................... VF0110 2
750A DZQ1CC060033U .SCREW ...................... VF0110 2
750B XGQ1ZE060033A .SCREW ...................... VF0110 2
760A GC22762 .POST, SHORT ...................... 4 R
***

- ITEM NOT ILLUSTRATED

24-38-11
PAGE 1002-4
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

UNITS
USAGE
FIG. ITEM PART NUMBER NOMENCLATURE PER
CODE
ASSY
1234567

2
770A 100FU01-080 .CIRCUIT, BREAK, SWITCH, FUSE, ... 4
MINIATURE
780A 100FU01-050 .CIRCUIT, BREAK, SWITCH, FUSE, ... 1A 1
MINIATURE
780B 100FU01-030 .CIRCUIT, BREAK, SWITCH, FUSE, ... 1BC 1
MINIATURE
POST AMDT C
ATTACHING PARTS
790A DZQ1CC060033U .SCREW ...................... VF0110 6
790B XGQ1ZE060033A .SCREW ...................... VF0110 6
800A 520601-70 .WASHER, SPRING TENSION ..... VF0349 6
810A GC22762 .POST, SHORT ...................... 5 R
820A GAQ1CC060U .NUT ........................ VF0110 6
820B XTQ1ZD060A .NUT ........................ VF0110 6
830A GC22762 .POST, SHORT ...................... 1 R
***
840A NM187 .CONNECTOR ........................ 2
850A 491CC01Y1 .CONTACTOR, SINGLE POLE ........... 1
860A 490CC01Y1 .CONTACTOR, SINGLE POLE ........... 1
870A GC22296 .SHUNT ............................ 1 R
ATTACHING PARTS
880A DZQ1CC060033U .SCREW ...................... VF0110 2
880B XGQ1ZE060033A .SCREW ...................... VF0110 2
890A 520601-70 .WASHER, SPRING TENSION ..... VF0349 4
900A GC22762 .POST, SHORT ...................... 2 R
910A GAQ1CC060U .NUT ........................ VF0110 6
910B XTQ1ZD060A .NUT ........................ VF0110 6
920A DZQ1CC060030U .SCREW ...................... VF0110 2
920B XGQ1ZE060030A .SCREW ...................... VF0110 2
930A GC22762 .POST, SHORT ...................... 2 R
***
- 940A 702GC01Y01AAA .BOX, ELECTRICAL "ALPHA" ....... NP 1A 1 R
(CONT'D)
(SEE FIG. 3 FOR DET)
- 940B 702GC01Y02AAA .BOX, ELECTRICAL "ALPHA" ....... NP 1B 1 R
(CONT'D)
(SEE FIG. 3 FOR DET)
- 940C 702GC01ADY02AAA .BOX, ELECTRICAL "ALPHA" ....... NP 1C 1 R
(CONT'D)
(SEE FIG. 3 FOR DET)

- ITEM NOT ILLUSTRATED

24-38-11
PAGE 1002-5
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

"ALPHA" ELECTRICAL BOX (CONT'D)


Figure 3
24-38-11
PAGE 1003-0
JUL. 15/00
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

UNITS
USAGE
FIG. ITEM PART NUMBER NOMENCLATURE PER
CODE
ASSY
1234567

3
- 1A 702GC01Y01AAA BOX, ELECTRICAL "ALPHA" ........ NP RF R
(CONT'D)
(SEE FIG. 2 ITEM 940A FOR NHA)
- 1B 702GC01Y02AAA BOX, ELECTRICAL "ALPHA" ........ NP RF
(CONT'D)
(SEE FIG. 2 ITEM 940B FOR NHA)
- 1C 702GC01ADY02AAA BOX, ELECTRICAL "ALPHA" ........ NP RF
(CONT'D)
(SEE FIG. 2 ITEM 940C FOR NHA)
10A 6183-1 .SHUNT 300A ................. VF0286 1
20A 6184-1 .SHUNT 500A ................. VF6840 1
30A GC22300 .WASHER, ADJUSTING ................ 1
ATTACHING PARTS
40A LHQ1CC040010U .SCREW ...................... VF0110 16
40B H1Q1ZD040010A .SCREW ...................... VF0110 16
50A 520401-70 .WASHER, SPRING TENSION ..... VF0349 16
60A 31886 .CLIP, TERMINAL, RED DIA. 4 . VF0286 4

***
70A 00-1755-402-02 .MODULE, CONNECTION ......... VF0394 1
80A 00-1751-101-00 .SECTION .................... VF0394 1
90A 00-1104-403-02 .CONTACT, PLUG .............. VF0394 4
100A GC22766 .POST, SHORT ...................... 2
ATTACHING PARTS
110A LHQ1ZD040010U .SCREW ...................... VF0110 2
110B H1Q1ZD040010A .SCREW ...................... VF0110 2
120A 520401-70 .WASHER, SPRING TENSION ..... VF0349 2
130A LHQ1CC030010U .SCREW ...................... VF0110 2
130B H1Q1ZD030010A .SCREW ...................... VF0110 2
140A 520301-70 .WASHER, SPRING TENSION ..... VF0349 2
***
150A SC3F .CONNECTOR .................. VF6728 1 R
160A 110DZ01-200Y1 .DETECTOR, THERMAL ................ 1
ATTACHING PARTS
170A GAQ1CC060U .NUT ........................ VF0110 4
170B XTQ1ZD060A .NUT ........................ VF0110 4
180A 520601-70 .WASHER, SPRING TENSION ..... VF0349 4

- ITEM NOT ILLUSTRATED

24-38-11
PAGE 1003-1
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

UNITS
USAGE
FIG. ITEM PART NUMBER NOMENCLATURE PER
CODE
ASSY
1234567

3
-190A 130114 .CLIP, TERMINAL, BLUE DIA. 6. VF0286 2
-200A 130046 .CLIP, TERMINAL, RED DIA. 6.. VF0286 1
210A GC22294 .STUD ............................. 2 R
220A GC22295 .POST, SHORT ...................... 2
***
230A NM205 .RELAY, CURRENT, ACTION, DIRECT.... 1
240A GC22308 .SHUNT AY ......................... 1
250A NM207 .RELAY, CURRENT, ACTION, DIRECT.... 1
260A GC22306 .SHUNT AY ......................... 1
ATTACHING PARTS
270A GC22314 .SCREW ............................ 2
280A 521001-70 .WASHER, SPRING TENSION...... VF0349 2
290A GAQ1CC030U .NUT ........................ VF0110 8
290B XTQ1ZD030A .NUT ........................ VF0110 8
300A 520301-70 .WASHER, SPRING TENSION...... VF0349 8
***
310A NM206 .RELAY, CURRENT, POLARIZED......... 1
315A NM208 .RELAY, CURRENT, POLARIZED......... 1
320A GC22301 .STRIP, FASTENING AY .............. 2 R
ATTACHING PARTS
330A LHQ1ZD030014U .SCREW ...................... VF0110 4
330B H1Q1ZD030014A .SCREW ...................... VF0110 4
340A 520301-70 .WASHER, SPRING TENSION...... VF0349 4
350A LHQ1CC030005U .SCREW ...................... VF0110 2
350B H1Q1ZD030005A .SCREW ...................... VF0110 2
***
360A 160RU01Z01Z00 .RELAY, SEALED, HERMETICALLY....... 4
370A 200SE01 .SOCKET, RELAY .................... 4
380A 204RB01Z01Z00 .RELAY, BISTABLE .................. 1
390A 415SE01 .SOCKET ........................... 1
ATTACHING PARTS
400A LHQ1ZD030012U .SCREW ...................... VF0110 3
400B H1Q1ZD030012A .SCREW ...................... VF0110 3
405A 520301-70 .WASHER, SPRING TENSION...... VF0349 3
***
410A 1055K .STRIP, WIRING .............. VF0318 3
ATTACHING PARTS
420A LHQ1ZD025010U .SCREW ...................... VF0110 6
420B H1Q1ZD025010A .SCREW ...................... VF0110 6

- ITEM NOT ILLUSTRATED

24-38-11
PAGE 1003-2
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

UNITS
USAGE
FIG. ITEM PART NUMBER NOMENCLATURE PER
CODE
ASSY
1234567

3
430A 520251-70 .WASHER, SPRING TENSION ..... VF0349 6
***
440A GC22809 .POST, SHORT ...................... 6
ATTACHING PARTS
445A BHQ1CC025010U .SCREW ...................... VF0110 6
445B B8Q1ZD025010A .SCREW ...................... VF0110 6
***
450A DFE50H14-19PW .CONNECTOR "C'" ............. VF1983 1
460A DFE50H14-19PN .CONNECTOR "D" .............. VF1983 1
470A EFC14-19 .BACK PLATE, FASTENING ...... VF5592 2
480A DFE50H20-39PN .CONNECTOR "A" .............. VF1983 1
490A EFC20 .BACK PLATE, FASTENING ...... VF5592 1
500A DFE50H16-26PN .CONNECTOR "B" .............. VF1983 1
510A EFC16-27 .BACK PLATE, FASTENING ...... VF5592 1
ATTACHING PARTS
520A LHQ1CC030010U .SCREW ...................... VF0110 16
520B H1Q1ZD030010A .SCREW ...................... VF0110 16
525A 520301-70 .WASHER, SPRING TENSION ..... VF0349 16
***
530A GC22276 .SHUNT ............................ 1 R
540A GC22780 .SHUNT ............................ 1AB 2
-540B GC022222Y00 .SHUNT ............................ 1C 2 R
ATTACHING PARTS
-543A DEQ1AE080012UC .SCREW ...................... VF0110 1C 1 R
-545A 520801-70 .WASHER, SPRING TENSION ..... VF0349 1C 1 R
***
550A GC13675 .CONNECTOR, DOUBLE, SHORT ......... 3
560A 2003C .CLIP, SOLDERED, DIA. 10 .... VF1595 3
570A 465CC01A00 .CONTACTOR, SINGLE POLE ........... 1
580A 460CC01A00 .CONTACTOR, SINGLE POLE ........... 2
590A GC22808A1 .SUPPORT, CONTACTOR ............... 6
ATTACHING PARTS
600A BHQ1CC030006U .SCREW ...................... VF0110 6
600B B8Q1ZD030006A .SCREW ...................... VF0110 6
610A DZQ1CC040020U .SCREW ...................... VF0110 12
610B XGQ1ZD040020A .SCREW ...................... VF0110 12
620A 520401-70 .WASHER, SPRING TENSION ..... VF0349 12
***
630A GC22304 .SHUNT, "BUS BAT" AY .............. 1A 1 R
630B GC22352 .SHUNT, "BUS BAT" AY .............. 1B 1
POST AMDT B

- ITEM NOT ILLUSTRATED

24-38-11
PAGE 1003-3
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

UNITS
USAGE
FIG. ITEM PART NUMBER NOMENCLATURE PER
CODE
ASSY
1234567

3
640A GC22305 .SHUNT, "BUS GEN" AY .............. 1
650A GC11712 .CONNECTOR, DOUBLE, LONG........... 3
660A 2003C .CLIP, SOLDERED, DIA. 10..... VF1595 4
670A 461CC01A00 .CONTACTOR, SINGLE POLE............ 3
-680A GC22808A1 .SUPPORT, CONTACTOR ............... 6
ATTACHING PARTS
-690A BHQ1CC030006U .SCREW ...................... VF0110 6
-690B B8Q1ZD030006A .SCREW ...................... VF0110 6
700A DZQ1CC040020U .SCREW ...................... VF0110 12
700B XGQ1ZD040020A .SCREW ...................... VF0110 12
710A 520401-70 .WASHER, SPRING TENSION...... VF0349 12
***
720A GC13675 .CONNECTOR, DOUBLE, SHORT.......... 1
730A 444CC01 .CONTACTOR, SINGLE POLE............ 1
-740A GC22313 .SUPPORT, CONTACTOR ............... 2 R
ATTACHING PARTS
-750A BHQ1CC030006U .SCREW ...................... VF0110 2
-750B B8Q1ZD030006A .SCREW ...................... VF0110 2
760A DZQ1CC040020U .SCREW ...................... VF0110 4
760B XGQ1ZD040020A .SCREW ...................... VF0110 4
770A 520401-70 .WASHER, SPRING TENSION...... VF0349 4
***
780A 103-000-2 .PROBE ...................... VF0296 1
ATTACHING PARTS
790A LHQ1CC040012U .SCREW ...................... VF0110 3
790B H1Q1ZD040012A .SCREW ...................... VF0110 3
***
800A GC22326 .SUPPORT, WIRING, PROBE............ 1 R
810A GC22311 .SUPPORT, PROBE ................... 1
ATTACHING PARTS
820A LHQ1CC030010U .SCREW ...................... VF0110 6
820B H1Q1ZD030010A .SCREW ...................... VF0110 6
830A 520301-70 .WASHER, SPRING TENSION...... VF0349 6
840A GC22280 .POST, SHORT ...................... 3 R
***
845A DA80-110-20 .GROMMET .................... VF0331 1
850A GC22307 .PLATE, MOUNTING AY ............... 1

- ITEM NOT ILLUSTRATED

24-38-11
PAGE 1003-4
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

UNITS
USAGE
FIG. ITEM PART NUMBER NOMENCLATURE PER
CODE
ASSY
1234567

3
ATTACHING PARTS
860A DZQ1CC030012U .SCREW ...................... VF0110 10
860B XGQ1ZD030012A .SCREW ...................... VF0110 10
***
870A DG9-258-351 .GROMMET, DIAPHRAGM ......... VF0331 15
880A DG21-258-355 .GROMMET, DIAPHRAGM ......... VF0331 5
890A 702GC01Y-X01 .GROMMET, DIAPHRAGM ORDER ........ 1
OVERLGHT MPN
135-001D019-27-33-3 MADE BY
F0331
-892A 258-352DG11 .GROMMET, DIAPHRAGM ......... VF0331 1C 1
900A GC22327 .BRACKET, ANGLE, HOLDING .......... 2
ATTACHING PARTS
910A HTAD024005U .RIVET ...................... VF0110 4
***
920A NP700 .PLAN, MARKING .................... 1
930A NP124 .PLATE, AMENDMENT ................. 1 R
940A GC22319 .BOX AY ........................... 1
940B GC022319Y01 .BOX AY ........................... 1

- ITEM NOT ILLUSTRATED

24-38-11
PAGE 1003-5
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

"BETA" ELECTRICAL BOX


Figure 4

24-38-11
PAGE 1004-0
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

UNITS
USAGE
FIG. ITEM PART NUMBER NOMENCLATURE PER
CODE
ASSY
1234567

4
- 1A 712GC01Y BOX, ELECTRICAL "BETA" ............ RF
(SEE FIG. 1 ITEM 20A FOR NHA)
- 1B 712GC01AAY BOX, ELECTRICAL "BETA" ............ RF R
(SEE FIG. 1 ITEM 20B FOR NHA)
10A GC22804 .COVER AY ......................... 1
(SEE FIG. 7 FOR DET)
20A GC22753 .PLATE, BACK ...................... 1 R
ATTACHING PARTS
30A GAQ1CC030U .NUT ........................ VF0110 12
30B XTQ1ZD030A .NUT ........................ VF0110 12
40A 520301-70 .WASHER, SPRING TENSION ..... VF0349 12
50A BHQ1CC030012U .SCREW ...................... VF0110 12
50B B8Q1ZD030012A .SCREW ...................... VF0110 12
***
60A 823-21X3 .SEAL ....................... VF0337 1
70A GC22812 .STRIP, FASTENING ................. 1
ATTACHING PARTS
80A NP682N3 .SCREW, CAPTIVE ................... 2
90A 520301-70 .WASHER, SPRING TENSION ..... VF0349 2
***
100A 832GC01 .CIRCUIT, PRINTED AY .............. 1
100B 832GC01Y01 .CIRCUIT, PRINTED AY .............. 1 R
POST SB 712GC01Y-24-003
110A GC22758 .SLIDE, RH ........................ 1 R
120A GC22759 .SLIDE, LH ........................ 1 R
ATTACHING PARTS
130A LHQ1CC030010U .SCREW ...................... VF0110 4
130B H1Q1ZD030010A .SCREW ...................... VF0110 4
140A 520301-70 .WASHER, SPRING TENSION ..... VF0349 6
145A DZQ1CC030004U .SCREW ...................... VF0110 2
145B XGQ1ZD030004A .SCREW ...................... VF0110 2
***
150A 37409 .LOCATING KEY ............... VF6162 1
160A 64-30 .CONNECTOR .................. VF6162 2
ATTACHING PARTS
170A GAQ1CC030U .NUT ........................ VF0110 4
170B XTQ1ZD030A .NUT ........................ VF0110 4
180A 520301-70 .WASHER, SPRING TENSION ..... VF0349 4
190A LHQ1CC030014U .SCREW ...................... VF0110 4
190B H1Q1ZD030014A .SCREW ...................... VF0110 4
***
200A DI5X20-2A5 .FUSE ....................... VF0240 3
200B F5020-2A5 .FUSE ....................... VF0240 3
200C F5020-2A5 .FUSE ....................... VF0240 5 R
POST SB 712GC01Y-24-003
- ITEM NOT ILLUSTRATED
24-38-11
PAGE 1004-1
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

UNITS
USAGE
FIG. ITEM PART NUMBER NOMENCLATURE PER
CODE
ASSY
1234567

4
210A 23316JP .HOLDER, FUSE ............... VF0240 5
POST SB 712GC01Y-24-003
220A NP316-91 .POST, SHORT ...................... 4
ATTACHING PARTS
230A LHQ1CC030012U .SCREW ...................... VF0110 8
230B H1Q1ZD030012A .SCREW ...................... VF0110 8
240A 520301-70 .WASHER, SPRING TENSION...... VF0349 8
***
245A RNF100 .SHEATH, HEAT SHRINKABLE..... VF0286 AR
250A GC22764-1 .SHUNT, CIRCUIT BREAKERS "HOT ..... 1
BUS 2"
260A GC22764-2 .SHUNT, CIRCUIT BREAKERS "HOT ..... 1
BUS 1"
ATTACHING PARTS
270A GAQ1CC040U .NUT ........................ VF0110 2
270B XTQ1ZD040A .NUT ........................ VF0110 2
280A 520401-70 .WASHER, SPRING TENSION...... VF0349 2
290A LHQ1CC040008U .SCREW ...................... VF0110 2
290B H1Q1ZD040008A .SCREW ...................... VF0110 2
***
300A 31883 .CLIP, TERMINAL, RED DIA. 4.. VF0286 7
310A 31899 .CLIP, TERMINAL, BLUE ....... VF0286 4
DIA. 4
320A 170DU01E50N .CIRCUIT BREAKER .................. 2
330A 170DU01E100N .CIRCUIT BREAKER .................. 2
340A 170DU01E150N .CIRCUIT BREAKER .................. 3
350A 170DU01E200N .CIRCUIT BREAKER .................. 2
355A 130KH01N .PLUG, SEALING .................... 9 R
360A GC22755 .PLATE, MOUNTING, SUPPORT.......... 1
360B GC022813Y01 .PLATE, MOUNTING, SUPPORT.......... 1
POST SB 712GC01Y-24-003
370A 00-1755-401-02 .MODULE, CONNECTION ......... VF0394 2
373A 1752-501-98-P2 .LABEL ...................... VF0394 1 R
375A 1752-501-98-P3 .LABEL ...................... VF0394 1 R
380A 00-1755-301-02 .MODULE, CONNECTION ......... VF0394 1
385A 1752-501-98-P4 .LABEL ...................... VF0394 1 R
390A 00-1755-202-02 .MODULE, CONNECTION ......... VF0394 1
395A 1752-501-98-P5 .LABEL ...................... VF0394 1 R
400A 00-1104-400-02 .CONTACT, PLUG .............. VF0394 6
410A 00-1104-300-02 .CONTACT, PLUG .............. VF0394 4
420A 00-1104-200-02 .CONTACT, PLUG .............. VF0394 4

- ITEM NOT ILLUSTRATED

24-38-11
PAGE 1004-2
JAN. 30/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

UNITS
USAGE
FIG. ITEM PART NUMBER NOMENCLATURE PER
CODE
ASSY
1234567

4
430A 00-1109-400-41 .PLUG, SEALING .............. VF0394 6
440A 00-1109-300-40 .PLUG, SEALING .............. VF0394 3
450A 00-1109-200-42 .PLUG, SEALING .............. VF0394 4
460A 00-1751-104-00 .SECTION, SUPPORT ........... VF0394 1
ATTACHING PARTS
470A LHQ1CC040010U .SCREW ...................... VF0110 2
470B H1Q1ZD040010A .SCREW ...................... VF0110 2
480A 520401-70 .WASHER, SPRING TENSION ..... VF0349 2
***
490A GC27666 .POST, SHORT ...................... 2
ATTACHING PARTS
500A LHQ1CC030010U .SCREW ...................... VF0110 2
500B H1Q1ZD030010A .SCREW ...................... VF0110 2
510A 520301-70 .WASHER, SPRING TENSION ..... VF0349 2
***
520A 1671A1 .RELAY ............................ 2
ATTACHING PARTS
530A LHQ1CC040012U .SCREW ...................... VF0110 8
530B H1Q1ZD040012A .SCREW ...................... VF0110 8
***
540A 31878 .CLIP, TERMINAL, RED DIA. 3 . VF0286 2
550A 32441 .CLIP, TERMINAL, BLUE ...... VF0286 8
DIA. 3
555A H3P .CLAMP, MOULDED ............. VF3341 1
556A H5P .CLAMP, MOULDED ............. VF3341 1
ATTACHING PARTS
557A LHQ1CC040008U .SCREW ...................... VF0110 2
557B H1Q1ZD040008A .SCREW ...................... VF0110 2
558A 520401-70 .WASHER, SPRING TENSION ..... VF0349 2
***
560A GC22756 .BRACKET, ANGLE, SUPPORT, RELAY ... 1 R
570A GC22757 .BRACKET, ANGLE, SUPPORT, RELAY ... 1 R
ATTACHING PARTS
580A LHQ1CC030014U .SCREW ...................... VF0110 3
580B H1Q1ZD030014A .SCREW ...................... VF0110 3
590A LHQ1CC030008U .SCREW ...................... VF0110 3
590B H1Q1ZD030008A .SCREW ...................... VF0110 3
600A 520301-70 .WASHER, SPRING TENSION ..... VF0349 6
***

- ITEM NOT ILLUSTRATED

24-38-11
PAGE 1004-3
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

UNITS
USAGE
FIG. ITEM PART NUMBER NOMENCLATURE PER
CODE
ASSY
1234567

4
610A 200RU01Z01Z00 .RELAY, SEALED, HERMETICALLY....... 1
620A 320SE01 .SOCKET ........................... 1
630A 160RU01Z01Z00 .RELAY, SEALED, HERMETICALLY....... 1
640A 200SE01 .SOCKET ........................... 1
650A 140RU01Z01Z00 .RELAY, SEALED, HERMETICALLY....... 4
660A 140SE01 .SOCKET ........................... 4
670A 1058K16COSSES .STRIP, WIRING .............. VF0318 1
670B NP1481-16 .STRIP, WIRING .................... 1
ATTACHING PARTS
680A LHQ1CC025010U .SCREW ...................... VF0110 2
680B H1Q1ZD025010A .SCREW ...................... VF0110 2
690A 520251-70 .WASHER, SPRING TENSION...... VF0349 2
***
700A GC22809 .POST, SHORT ...................... 2 R
ATTACHING PARTS
710A LHQ1CC025010U .SCREW ...................... VF0110 2
710B H1Q1ZD025010A .SCREW ...................... VF0110 2
720A 520251-70 .WASHER, SPRING TENSION...... VF0349 2
***
725A RNF100 .SHEATH, HEAT SHRINKABLE..... VF0286 AR R
730A 1058K20COSSES .STRIP, WIRING .............. VF0318 1
ATTACHING PARTS
740A LHQ1CC025015U .SCREW ...................... VF0110 2
740B H1Q1ZD025015A .SCREW ...................... VF0110 2
750A 520251-70 .WASHER, SPRING TENSION...... VF0349 2
***
760A GC22799 .POST, SHORT ...................... 1 R
770A GC22810 .POST, SHORT ...................... 2
ATTACHING PARTS
780A LHQ1CC025010U .SCREW ...................... VF0110 2
780B H1Q1ZD025010A .SCREW ...................... VF0110 2
790A 520251-70 .WASHER, SPRING TENSION...... VF0349 2
***
800A K17-127BEV2FST .CONNECTOR .................. VF0324 1
810A GC22796 .GUIDE, CONNECTOR 1 R
820A K29-127BEV2FST .CONNECTOR .................. VF0324 1
830A GC22797 .GUIDE, CONNECTOR ................. 1 R

- ITEM NOT ILLUSTRATED

24-38-11
PAGE 1004-4
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

UNITS
USAGE
FIG. ITEM PART NUMBER NOMENCLATURE PER
CODE
ASSY
1234567

4
ATTACHING PARTS
840A GAQ1CC025U .NUT ........................ VF0110 4
840B XTQ1ZD025A .NUT ........................ VF0110 4
850A 520251-70 .WASHER, SPRING TENSION ..... VF0349 4
860A LHQ1CC025016U .SCREW ...................... VF0110 4
860B H1Q1ZD025016A .SCREW ...................... VF0110 4
***
870A RH10-150UJ .RESISTOR, FIXED, COIL ...... VF1621 1
ATTACHING PARTS
880A LHQ1CC020006U .SCREW ...................... VF0110 2
880B H1Q1ZD020006A .SCREW ...................... VF0110 2
890A 520201-70 .WASHER, SPRING TENSION ..... VF0349 2
***
900A GC22801 .PLATE, MOUNTING AY ............... 1 R
ATTACHING PARTS
910A LHQ1CC030010U .SCREW ...................... VF0110 6
910B H1Q1ZD030010A .SCREW ...................... VF0110 6
***
930A NP316-96 .POST, SHORT ...................... 6
ATTACHING PARTS
940A LHQ1CC030010U .SCREW ...................... VF0110 6
940B H1Q1ZD030010A .SCREW ...................... VF0110 6
950A 520301-70 .WASHER, SPRING TENSION ..... VF0349 6
***
-960A 712GC01YAAA .BOX, ELECTRICAL "BETA" ........ NP 1A 1 R
(CONT'D)
(SEE FIG. 5 FOR DET)
-960B 712GC01AAYAAA .BOX, ELECTRICAL "BETA" ........ NP 1B 1 R
(CONT'D)
(SEE FIG. 5 FOR DET)

- ITEM NOT ILLUSTRATED

24-38-11
PAGE 1004-5
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

"BETA" ELECTRICAL BOX (CONT'D)


Figure 5

24-38-11
PAGE 1005-0
JUN. 30/95
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

UNITS
USAGE
FIG. ITEM PART NUMBER NOMENCLATURE PER
CODE
ASSY
1234567

5
- 1A 712GC01YAAA BOX, ELECTRICAL "BETA" ......... NP RF
(CONT'D)
(SEE FIG. 4 ITEM 960A FOR NHA)
- 1B 712GC01AAYAAA BOX, ELECTRICAL "BETA" ......... NP RF R
(CONT'D)
(SEE FIG. 4 ITEM 960B FOR NHA)
10A DFE50H10-6PN .CONNECTOR "a'" ............. VF1983 1
20A DFE50H10-6PW .CONNECTOR "d'" ............. VF1983 1
30A DFE50H14-19PW .CONNECTOR "c'" ............. VF1983 1
40A DFE50H14-19PN .CONNECTOR "b" .............. VF1983 1
ATTACHING PARTS
50A LHQ1CC030012U .SCREW ...................... VF0110 16
50B H1Q1ZD030012A .SCREW ...................... VF0110 16
60A 520301-70 .WASHER, SPRING TENSION ..... VF0349 16
***
70A GC22802 .PLATE, MOUNTING, SUPPORT, ....... 1
CONNECTORS
80A GC22765 .SEAL ............................. 1 R
ATTACHING PARTS
90A LHQ1CC025008U .SCREW ...................... VF0110 6
90B H1Q1ZD025008A .SCREW ...................... VF0110 6
100A LHQ1CC030012U .SCREW ...................... VF0110 4
100B H1Q1ZD030012A .SCREW ...................... VF0110 4
110A 520301-70 .WASHER, SPRING TENSION ..... VF0349 4
***
120A GC22763 .SHUNT ............................ 2
ATTACHING PARTS
130A GAQ1CC060U .NUT ........................ VF0110 4
130B XTQ1ZD060A .NUT ........................ VF0110 4
140A 420601-70 .WASHER ..................... VF0349 4
***
150A 1N6130 .DIODE, TRANSIL ............. VF0114 2
155A SC5F1M .CONNECTOR .................. VF6728 2 R
160A 110DZ01-500Y1 .DETECTOR, THERMAL ................ 2
170A NM187 .CONNECTOR ........................ 2
180A 490CC01A00 .CONTACTOR, SINGLE POLE ....... (NP) 2 R
180B 490CC01Y1 .CONTACTOR, SINGLE POLE ........... 2 R
ATTACHING PARTS
190A GAQ1CC060U .NUT ........................ VF0110 4
190B XTQ1ZD060A .NUT ........................ VF0110 4
200A 520601-70 .WASHER, SPRING TENSION ..... VF0349 4
210A 130114 .CLIP, TERMINAL, BLUE ...... VF0286 4
DIA. 6

- ITEM NOT ILLUSTRATED

24-38-11
PAGE 1005-1
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

UNITS
USAGE
FIG. ITEM PART NUMBER NOMENCLATURE PER
CODE
ASSY
1234567

5
215A 130046 .CLIP, TERMINAL, RED ........ VF0286 2
DIA. 6
***
220A GC22762 .POST, SHORT, DISSIPATOR........... 8 R
ATTACHING PARTS
230A GC22794 .SCREW ............................ 8
240A 520601-70 .WASHER, SPRING TENSION...... VF0349 8
***
250A GC22790 .SHUNT "BAT2+" .................... 1
ATTACHING PARTS
260A CZ3234-4 .SCREW ............................ 1
270A 520815-70 .WASHER ..................... VF0349 1
***
280A GC22789 .SHUNT "ALPHA 2" .................. 1
290A GC22771 .SHUNT ............................ 1 R
300A GC22768 .SHUNT "ALPHA 1" .................. 1 R
310A GC22780 .SHUNT ............................ 1
ATTACHING PARTS
320A GC22795 .NUT, REDUCED ..................... 2
330A 521001-70 .WASHER, SPRING TENSION...... VF0349 2
***
340A 2003C-DIA10 .CLIP, TERMINAL, DIA. 10..... VF1595 3
350A GC11712 .CONNECTOR, DOUBLE, LONG........... 3
360A 460CC01A00 .CONTACTOR, SINGLE POLE............ 2
370A 461CC01A00 .CONTACTOR, SINGLE POLE............ 1
ATTACHING PARTS
380A DZQ1CC040015U .SCREW ...................... VF0110 12
380B XGQ1ZD040015A .SCREW ...................... VF0110 12
390A 520401-70 .WASHER, SPRING TENSION...... VF0349 12
***
400A GC22808 .SUPPORT, CONTACTOR ............... 6 R
ATTACHING PARTS
410A LHQ1CC040012U .SCREW ...................... VF0110 12
410B H1Q1ZD040012A .SCREW ...................... VF0110 12
420A 520401-70 .WASHER, SPRING TENSION...... VF0349 12
***
430A GC22770 .SHUNT ............................ 1
440A GC22776 .SHUNT ............................ 1
450A 2003A-DIA8 .CLIP, TERMINAL, DIA. 8...... VF1595 5

- ITEM NOT ILLUSTRATED

24-38-11
PAGE 1005-2
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

UNITS
USAGE
FIG. ITEM PART NUMBER NOMENCLATURE PER
CODE
ASSY
1234567

5
450B NP790A .CLIP, TERMINAL, DIA. 8 ..... VF1595 5
460A 31899 .CLIP, TERMINAL, BLUE DIA. 4 VF0286 4
470A 190CZ01Y1 .CONTACTOR ........................ 1
470B 190CZ01Y02 .CONTACTOR ........................ 1
POST AMDT B
POST SB 712GC01Y-24-001
ATTACHING PARTS
480A GAQ1CC050U .NUT ........................ VF0110 4
480B XTQ1ZD050A .NUT ........................ VF0110 4
490A 520501-70 .WASHER, SPRING TENSION ..... VF0349 4
500A GC22792 .SCREW, HEX, M5x12 ................ 4 R
***
510A 4007-2000 .RELAY, CURRENT, ACTION, DIRECT ... 1
510B NM204 .RELAY, CURRENT, ACTION, DIRECT ... 1
POST AMDT A
ATTACHING PARTS
520A GAQ1CC030U .NUT ........................ VF0110 2
520B XTQ1ZD030A .NUT ........................ VF0110 2
530A 520301-70 .WASHER, SPRING TENSION ..... VF0349 2
***
540A 2003A-DIA8 .CLIP, TERMINAL, DIA. 8 ..... VF1595 2
540B NP790B .CLIP, TERMINAL, DIA. 8 ..... VF1595 2
550A GC22803 .SHUNT AY ......................... 1
ATTACHING PARTS
560A GAQ1CC030U .NUT ........................ VF0110 2
560B XTQ1ZD030A .NUT ........................ VF0110 2
570A 520301-70 .WASHER, SPRING TENSION ..... VF0349 2
***
580A 200CZ01Y1 .CONTACTOR ........................ 1
580B 200CZ01Y02 .CONTACTOR ........................ 1
POST AMDT C
POST SB 712GC01Y-24-002
ATTACHING PARTS
590A GAQ1CC040U .NUT ........................ VF0110 4
590B XTQ1ZD040A .NUT ........................ VF0110 4
600A 520401-70 .WASHER, SPRING TENSION ..... VF0349 4
610A GC22791 .SCREW, HEX, M4x10 ................ 4
***
620A M65-80-3 .UNION ...................... VF0217 1

- ITEM NOT ILLUSTRATED

24-38-11
PAGE 1005-3
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

UNITS
USAGE
FIG. ITEM PART NUMBER NOMENCLATURE PER
CODE
ASSY
1234567

5
ATTACHING PARTS
630A LHQ1CC030006U .SCREW ...................... VF0110 4
630B H1Q1ZD030006A .SCREW ...................... VF0110 4
640A 520301-70 .WASHER, SPRING TENSION...... VF0349 4
***
650A DG21-258-355 .GROMMET, DIAPHRAGM ......... VF0331 9
660A 823-21X3 .SEAL ....................... VF0337 1
670A GC22752 .BASE PLATE ....................... 1 R
680A GC22327 .BRACKET, ANGLE, HOLDING........... 2
ATTACHING PARTS
690A HTAD024005U .RIVET ...................... VF0110 4
***
700A NP700 .PLAN, MARKING .................... 1
710A NP124 .PLATE, AMENDMENT ................. 1 R
720A GC22806 .BOX AY ........................... 1B 1 R
720B GC22806Y01 .BOX AY ........................... 1A 1 R

- ITEM NOT ILLUSTRATED

24-38-11
PAGE 1005-4
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LEFT INTENTIONALLY BLANK

N
24-38-11
PAGE 1005-5
OCT. 30/04
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

"ALPHA" COVER AY
Figure 6

24-38-11
PAGE 1006-0
NOV. 30/87
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

UNITS
USAGE
FIG. ITEM PART NUMBER NOMENCLATURE PER
CODE
ASSY
1234567

6
- 1A GC22310A COVER AY .......................... RF
(SEE FIG. 2 ITEM 10A FOR NHA)
10A NR5S5-12 .PIN, FASTENING ............. VK1678 10
20A GC13631 .WASHER, SPRING ................... 10
30A NR5S3-1 .WASHER, RETAINING .......... VK1678 10
40A GC22798 .WASHER, CONTINUITY ............... 2
50A GC22316A .COVER ............................ 1
- 60A GC22309 ..COVER ........................... 1 R
- 70A GC22353 ..LABEL ........................... 1 R

- ITEM NOT ILLUSTRATED

24-38-11
PAGE 1006-1
JAN. 30/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

"BETA" COVER AY
Figure 7

24-38-11
PAGE 1007-0
JUN. 30/99
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

UNITS
USAGE
FIG. ITEM PART NUMBER NOMENCLATURE PER
CODE
ASSY
1234567

7
- 1A GC22804 COVER AY ............................ RF
(SEE FIG. 4 ITEM 10A FOR NHA)
10A NR5S5-12 .PIN, FASTENING ............... K1678 8
20A GC13631 .WASHER, SPRING ..................... 8
30A NR5S3-1 .WASHER, RETAINING ............ K1678 8
40A GC22798 .WASHER, CONTINUITY ................. 2 R
50A GC22805 .COVER .............................. 1

ITEM NOT ILLUSTRATED

24-38-11
PAGE 1007-1
JAN. 15/10
ECE
COMPONENT MAINTENANCE MANUAL
702GC01Y01 and 712GC01Y

LEFT INTENTIONALLY BLANK

N
24-38-11
PAGE 1007-2
OCT. 30/04

You might also like