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Enhancing Bond Strength and Characteristics of Soil-Cement Block Masonry
Enhancing Bond Strength and Characteristics of Soil-Cement Block Masonry
Abstract: Soil-cement blocks are used for the load bearing masonry of 2–3-story buildings. Flexural and shear strength of such walls
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greatly depend upon the bond strength between the block and the mortar. This paper deals with the methods of improving the shear-bond
strength of soil-cement block masonry 共without altering the mortar characteristics兲 and the influence of shear-bond strength on masonry
compressive strength. Altering the texture of bed faces of the block, size and area of the frog, and certain surface coatings have been
attempted to enhance the shear-bond strength. The results indicate that: 共1兲 rough textured bed face of the blocks yields higher shear-bond
strength than the plain surface; 共2兲 use of fresh cement-slurry coating on the bed faces improves the shear-bond strength considerably; 共3兲
no significant changes are noticed in the compressive strength and stress-strain characteristics of soil-cement block masonry due to
changes in shear-bond strength; and 共4兲 masonry has a higher straining capacity than that of the block and the mortar.
DOI: 10.1061/共ASCE兲0899-1561共2007兲19:2共164兲
CE Database subject headings: Soil cements; Masonry; Bonding strength; Blocks; Stress strain relations; Mortars.
Introduction brick surface and the lime, to the bond development when rich
lime mortars are used.
A perfect bond between the masonry unit and the mortar is essen- Soil-cement blocks also known as compressed earth blocks or
tial for the masonry to perform satisfactorily. Bond strength be- stabilized mud blocks have been used for load bearing masonry
comes significantly important when the masonry is subjected to buildings in India and many other countries 共Fitzmaurice 1958;
UN 1964; Theunissen 1985; Jagadish 1988; Houben and Guillaud
in-plane and out-of-plane bending. Development of bond between
1994; Walker et al. 2000兲. Fig. 1 shows a typical two-story soil-
the masonry unit and the mortar is controlled by a large number
cement block masonry building in India. More information on the
of parameters pertaining to masonry units, mortar, and construc-
characteristics of soil-cement blocks can be found in the investi-
tion practices. Groot 共1993兲 lists a matrix of parameters relating gations of Lunt 共1980兲, Olivier and Mesbah 共1987兲, Heathcote
to the masonry unit characteristics, mortar characteristics, and 共1991兲, Venkatarama Reddy and Jagadish 共1995兲, Walker and
bond morphology influencing interfacial brick-mortar bond devel- Stace 共1997兲, Walker 共2004兲, Gupta 共2003兲, Venkatarama Reddy
opment. Characteristics of bedding surfaces of bricks or blocks and Gupta 共2005b兲, Venkatarama Reddy and Walker 共2005兲, Ven-
共surface texture, pore size, pore size distribution, etc.兲, absorption katarama Reddy and Gupta 共2006兲, and many others. There are
characteristics, moisture content of the unit at the time of con- limited studies in understanding the influence of surface charac-
struction, etc., play a major role in the development of bond teristics of soil-cement blocks on the bond strength of block-
strength between the masonry unit and the mortar. Brick-mortar mortar interface. Hence, the present study is focused on the meth-
bond development is generally attributed to the mechanical inter- ods of improving the shear-bond strength of soil-cement block-
locking of products of cement hydration into the surface pores of mortar interface and the influence of shear-bond strength on
the bricks 共Grandet et al. 1972; Lawrence and Cao 1987, 1988; masonry compressive strength.
Groot 1993兲. Binda and Baronio 共1988兲 mention that there is a
contribution from a pozzolanic reaction between the burnt clay
Earlier Studies on Bond Strength of Masonry and
1
Associate Professor, Dept. of Civil Engineering, Indian Institute of the Scope of This Study
Science, Bangalore 560012, India 共corresponding author兲. E-mail:
venkat@civil.iisc.erent.in A number of investigations addressing various aspects of the bond
2
Research Scholar, Dept. of Civil Engineering, Indian Institute of development between the masonry unit and the mortar can be
Science, Bangalore 560012, India. E-mail: lalrichardson@hotmail.com found in the literature. Most of these investigations pertain to the
3
Principal Research Scientist, Dept. of Civil Engineering, Indian bond strength of fired clay bricks using cement and cement-lime
Institute of Science, Bangalore 560012, India. E-mail: ksn@civil. mortars. There are limited studies on the bond strength of soil-
iisc.ernet.in cement block masonry. The results of some of these studies are
Note. Associate Editor: Kiang Hwee Tan. Discussion open until July summarized in the following.
1, 2007. Separate discussions must be submitted for individual papers. To
The surface texture of brick is a major factor controlling the
extend the closing date by one month, a written request must be filed with
the ASCE Managing Editor. The manuscript for this paper was submitted brick-mortar bond. Groot 共1993兲 reports some of the earlier stud-
for review and possible publication on June 1, 2005; approved on August ies done on the influence of the surface texture of bricks on bond
30, 2005. This paper is part of the Journal of Materials in Civil Engi- strength. These studies show that rough surface texture gives bet-
neering, Vol. 19, No. 2, February 1, 2007. ©ASCE, ISSN 0899-1561/ ter bond strength than smooth surfaces. Ground surfaces 共sanded兲
2007/2-164–172/$25.00. of bricks can reduce the brick-mortar bond strength 共BIA 1989兲.
plate and lower face of the lid gives a soil-cement block with
top and bottom surfaces having frogs 共shown in Fig. 5兲. The
size and number of frogs can be easily varied by varying the recognized and most used as an international parameter of rough-
size and number of protruded mild steel pieces. Thus two ness. It is the arithmetic mean of the absolute departure of the
different types of frog surfaces were generated. roughness profile from the mean line. Whereas Rq⫽RMS param-
3. Rough surface texture for the top and bottom surfaces of the eter corresponding to Ra. The values of Ra are 6.4 and 29.5 m
soil-cement block can be obtained by adopting the following and Rq are 9.2 and 34.4 m for the plain surface and rough tex-
process. tured surface respectively. Figs. 6共a and b兲 show profiles of the
• First fill the mold by pouring a layer 共⬃6 mm兲 of gravel- plain and the rough textured surfaces of the soil-cement blocks,
cement mixture into the mold 关Fig. 4共a兲兴. respectively.
• Now pour the soil-cement mixture 共at OMC兲 into the
mold such that there is still a gap of 6 mm at the top of
the mold 关Fig. 4共b兲兴. Then fill the remaining gap with Experimental Program and Experimental
gravel-cement mixture, close the lid, and complete the Methods
compaction process 关Figs. 4共c and d兲兴.
• This process gives a block with rough textured bottom Exploring different methods of improving the shear-bond strength
and top surfaces for the block 共Fig. 5兲. of the block-mortar interface was the major focus of the investi-
Scanning electron microscope images are not possible for the gation. As mentioned in the scope of the study various
rough textured surface. Therefore, center line average 共CLA兲 bond-enhancing methods listed in Table 3 were considered for
index was obtained to quantify the surface roughness. The CLA enhancing the shear-bond strength. Soil-cement blocks of Types
index for the plain block surface and the rough textured surface A, B, C, and D were prepared using the procedure mentioned in
was measured using a profilometer technique. The CLA index earlier sections. Tests were conducted for obtaining compressive
consists mainly of two parameters Ra and Rq. Ra is universally strength, flexural strength, saturated water content, initial rate of
absorption, and stress-strain relationships for soil-cement blocks.
Shear-bond strength, compressive strength, and stress-strain rela-
lime mortar
Stress-Strain Relationship for Soil-Cement Blocks
Stress-strain relationship for the soil-cement block tested in satu-
Results and Discussion rated condition is shown in Fig. 10. Fig. 10 shows curves for both
lateral as well as longitudinal strains with the compressive stress.
Initial tangent modulus for the block is 8,000 MPa and the strain
Properties of Mortars
at peak stress is 0.0017. Stress-strain relationship shows that 85%
Keeping the flow of mortars at 100%, strength and stress-strain of peak stress is required to reach half of the value of strain at
relationships for CSM and CLM mortars were determined. Fig. 9 peak stress 共0.0008兲. Later on the curve becomes almost flat and
shows the stress-strain relationships for these mortars. Mortar parallel to the horizontal axis until the strain at peak stress is
compressive strength was determined from 70 mm cubes. A 28- reached. Poisson’s ratio of the block at 25% of the peak stress is
day compressive strength is 3.45 and 2.93 MPa for CSM and 0.08.
CLM mortars, respectively. Initial tangent modulus values for the
CSM and CLM mortars are 6,574 and 6,285 MPa, respectively.
Poisson’s Ratio and Stress Intensity
Poisson’s ratio 共at 25% peak stress兲 is 0.19 and 0.16 for CSM and
CLM mortars. Thus the strength and modulus are in the same Variation in Poisson’s ratio with the stress intensity is shown in
range for both these mortars. The strain at peak stress for CSM Fig. 11. The stress intensity on the block or mortar specimen has
mortar is 0.0019, which is approximately 50% more than that for been normalized by taking the ratio of vertical compressive stress
CLM mortar. to peak stress. Fig. 11 clearly shows that Poisson’s ratio increases
with an increase in stress intensity for both the block and the
mortars and the relationship is linear. As the stress intensity on the
Strength and Absorption Characteristics of
specimen increases by 4 times from 0.10, Poisson’s ratio in-
Soil-Cement Blocks
creases by 3 times in the case of the soil-cement block and more
The results of compressive strength, flexural tensile strength, than 4 times in the case of the cement-lime mortar, whereas in the
water absorption, and IRA for soil-cement blocks are given in case of the cement-soil mortar the increase is approximately 1.8
Table 4. Table 4 gives mean values, ranges of values, and the times. Neville 共1973兲 reports that for concrete, Poisson’s ratio
number of specimens tested. Dry density of the soil-cement remains constant up to a stress level of 30% of peak stress and
blocks is kept constant at 18 kN/ m3. Wet compressive strength of
the soil-cement block is 8.34 MPa, whereas the flexural strength
is 1.21 MPa 共i.e., approximately 15% of compressive strength兲.
Saturated water content of the block is 12.02% and IRA is
3.21 kg/ m2 / min. Generally, soil-cement blocks have higher IRA
when compared to burnt clay bricks 共Walker 1999; Venkatarama
Reddy and Gupta 2005a兲.
then it increases slowly. At higher stress intensities the specimens 6. There is no difference in shear-bond strength values for treat-
crack and the lateral strain will be large due to interference of ments using cement slurry coating 共Type E兲 and epoxy coat-
growing cracks. ings 共Type F兲 on plain block surface in the case of CSM
mortar. For CLM mortar epoxy coating leads to a 25% in-
crease in bond strength when compared to cement slurry
Shear-Bond Strength of Masonry Triplets
coating.
Shear-bond strength of the block-mortar interface was varied by These results clearly indicate that the rough textured bedding
using different bond enhancing methods explained earlier. In all face of the block and surface coatings lead to considerable in-
these cases the mortar proportion and other parameters like water- crease in shear-bond strength when compared to a plain bed sur-
cement ratio, flow value and strength are kept constant. Thus face, except for the introduction of frogs on the bed faces of the
without altering the mortar characteristics the shear-bond strength blocks. Frogs are not as effective as other methods in enhancing
is varied by manipulating the surface characteristics and by using the shear-bond strength. Bond enhancing methods improve the
surface coatings. The results of the shear-bond strength of triplets shear-bond strength significantly in the case of CLM mortar when
共mean of five specimens and the range of values兲 using CSM and compared to CSM mortar. Even though use of epoxy coatings
CLM mortars are given in Table 5. The following observations may not be economical and practically feasible, other methods of
can be made from these results. enhancing the bond strength can be practiced in the field for
1. The shear-bond strength of triplets varies between 0.14 and achieving better bond strength for the masonry. The failure pat-
0.24 MPa for cement-soil mortar using various bond enhanc- terns of the triplets tested for shear-bond strength indicate that the
ing techniques, whereas for cement-lime mortar bond failure is due to either separation at the block-mortar interface
strength varies between 0.04 and 0.22 MPa. 共interface failure兲 or predominantly interface failure with traces of
2. CSM mortar gives a higher bond strength than CLM mortar, block or mortar sticking to the failed surface.
irrespective of the surface treatment and surface characteris-
tics of the soil-cement blocks. In the case of the CSM mortar,
Influence of Shear-Bond Strength on Compressive
rough textured surface gives 30% more bond strength when
Strength of Masonry
compared to plain block surface. For CLM mortar the in-
crease is 150%. Improvement in shear-bond strength between the block-mortar
3. The actual difference in shear-bond strength between plain interfaces can enhance the shear strength and flexural strength of
surface and the surface with frogs is in the range of 0.02– masonry. For a masonry prism under compression, the nature of
0.03 MPa for both CLM and CSM mortars, whereas the per- stresses developed in the block and the mortar will depend upon
centage increase in shear-bond strength for CLM mortar the relative modulus of the masonry unit and the mortar. When
appears larger at 75% between the plain surface and the sur- the modulus of the block 共Eb兲 is more than that of the mortar
face with frogs. 共Em兲, the block will be under biaxial tension and the mortar will
4. When the number of frogs 共2–5兲 and frog area is increased be under triaxial compression 共Hilsdorf 1969; Francis et al. 1971;
共from 10,800 to 13,500 mm2兲 there is no change in the shear- Hendry 1998兲. Sarangapani et al. 共2005兲 conducted detailed ex-
bond strength values for both mortars. periments to establish a correlation between bond strength and
5. Plain block surface with a coat of fresh cement slurry 共Type compressive strength of masonry. Their experiments were focused
E兲 on the block surface leads to a 1.7 times increase in bond on cases for very low modulus bricks 共Eb兲 in combination with
strength for CSM mortar. For CLM mortar the increase is high modulus mortar 共Em兲, 共Em / Eb = 12兲. In such a situation brick
fourfold. Plain surface with epoxy coating 共Type F兲 leads to will be in triaxial compression and mortar under biaxial tension
a 1.7 times increase in bond strength for CSM mortar and a and uniaxial compression. In this kind of masonry they found that
5.5 times increase for CLM mortar. as the bond strength increases, masonry compressive strength in-
duction of frogs on the bed faces of the blocks is not as effective interface between brick and mortar.” Proc., the 4th North American
as other methods in enhancing the bond strength. Bond enhancing Masonry Conf., Los Angles, 1–14.
techniques such as rough textured bed faces and cement slurry Lawrence, S. J., and Cao, H. T. 共1988兲. “Microstructure of the interface
coating can be easily adopted for the soil-cement block masonry between brick and mortar.” Proc., 8th. Int. Brick/Block Masonry
construction. Conf., Dublin, 194–204.
Lunt, M. G. 共1980兲. “Stabilised soil blocks for buildings.” Overseas
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Mukerji, K. 共1994兲. Stabilisers and mortars for compressed earth blocks,
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