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Operating Instructions: For The WABCO Diagnostic Controller With Program Card ABS-D KWP 446 300 739 0
Operating Instructions: For The WABCO Diagnostic Controller With Program Card ABS-D KWP 446 300 739 0
Operating Instructions
for the WABCO Diagnostic Controller
with Program Card ABS-D KWP
446 300 739 0
Operating Instructions
for the WABCO
Diagnostic Controller
446 300 320 0
with Program Card ABS-D KWP
446 300 739 0
WABCO
Vehicle Control Systems
An American Standard Company
2
1. DIAGNOSTIC CONTROLLER SET 446 300 331 0
6
3
5
Accessories:
3. Program Card 446 300 739 0
4. Connector Cable 446 300 404 0
5. Multimeter Cable, black 894 604 301 2
Multimeter Cable, red 894 604 302 2
6. Keyboard 446 300 328 0
3
1.1 General ing on the display directly above the
respective push-buttons.
The Diagnostic Controller, referred to as the
“Controller“ below, has been developed for
the purpose of testing Electronic Control
Units (ECUs). It can be used to read out data 1 Diagnosis 4 Options
from the ECU, and to write into them. In ad- 2 System check 5 Special functions
dition, commands can be sent to the ECU 3 Multimeter
which are used to actuate individual compo- Select function! EXIT ê START
nents on the vehicle.
push-button function
*** Unknown control unit *** START The menu item selected is
Diagnosis not possible initiated.
with this program card !
EXIT The display will return to the previ-
CONTINUE
ous menu or program item.
ê Selecting a menu item from the
main menu. Every time the button is
The Program Card is an electronic storage pressed, the next menu item is
medium whose address lines start at the addressed. The selected menu item
gold-plated contact points. Any damage to will flash.
any of these points or to a lead (scratch) can
CONTINUE
cause the card to fail altogether.
The menu item selected is trig-
gered, i. e. activated.
Insert card:
Make sure the contact side faces upwards. ABORT You have the option to abort the
function in the event of an error.
END Ending the function you have
been working on, i. e. setting
1.2 Operation of the Diagnostic parameters.
Controller
CHANGE Changing the parameters
appearing in the display.
The Controller is operated by means of three
push-buttons on the front panel. Their allo-
cation is shown via the instructions appear-
4
1.2.2 Operating the External Key- 2. CONNECTING THE
board 446 300 328 0 DIAGNOSTIC CONTROLLER
E
N
T
E DIAGNOSTIC PROGRAM ABS-D KWP
R
Using the key, the menu item Version 1.00 (English)
indicated is executed. The key has the same
function as the controller key CONTINUE. START
C
Using you can revert to the previous
main menu displayed.
If this is not the case, please refer to Chapter
*
Using , when there is a series of data 4 on Functional Defects “DIAGNOSIS“. The
displayed (eg., parameter, function test, first display shows the system tested and the
calibration data), you can revert to the version (in this case 1.00).
previous display.
5
3. PROGRAME STRUCTURE
6
3.2 Functional Scope of number of errors stored:
Menu Items
/
stored will be displayed in cleartext. The first
line will show the exact location of the er-
ror/defect (in this case “speed sensor VR“).
The second line shows the type of error/de-
When selecting the diagnostic function, fect (in this case “signal interrupt“). In addi-
communication with the ABS control is esta- tion, the third line shows whether the error
blished. currently exists or not, i.e. whether the error
When this has been achieved, the data of was detected as the diagnostic connection
the ABS ECU are shown in the display. was being established:
/
In the diagnostic mode, the following
functions are now available for selection:
7
This is followed by the error memory being
Check the wiring, read again, and the findings displayed. If
replace sensor as required. other errors are stored, the procedure is
again as described above.
CONTINUE
YES NO
3.2.1.2.1 Modulators
For testing the modulators, a pulse program
If the answer to this question is “NO“, the er- is available which can be executed both on
ror search is aborted. If it is “YES“, the error a roller dynamometer or by using pressure
memory of the ECU is erased and you will gauges.
briefly leave the diagnostic mode (to allow
the electronics to again detect any errors Sequence of the pulse program for the mod-
and to store them in the error memory). ulators:
max
Max
control pressure
Bremsdruck min
Min
max
Max
Pedalbetätigung
pedal actuation min
Min
Heben
raise
modulator actuate
Modulatoransteuerung
Halten
hold
T1: 3 ... 500 ms
T2: 4s Senken
lower
T3: 2s
T1 T2 T3 T3 T1 T2 T3
8
Time T1 determines the level of control pres- 3.2.1.2.3 Sustained-Action Brake
sure for the time T2. Time T1 can be set This menu item can be used to check the de-
within a range of 3 to 500 ms. For this pur- activation of the sustained-action brake.
pose, menu item 1.2.1.2 Time Setting is This test can be done on the roller dy-
used. A value of 50 ms has been preset. namometer. However, the vehicle MUST be
secured to make sure it cannot roll away.
The sustained-action brake can be switched
off while the button is being pushed. This de-
activation acts on the deactivation relay for
3.2.1.2.2 Differential Valve the sustained-action brake and on the sus-
A pulse program is also available for the dif- tained-action brake capable of CAN.
ferential valve. This program may NOT be
executed on the roller dynamometer as the 3.2.1.2.4 Engine Control
vehicle would ’jump’ from the roller when its If the vehicle has an engine interface, the
rear axle is braked. engine speed can be reduced to its idling
level for approx. 5 sec. If the parameter for a
The course of the control pressure on the towing torque has been set, the engine
rear wheels must be measured using pres- speed is then increased for approx. 5 sec. to
sure gauges. 10% of full power.
max Max
control pressure
Bremsdruck
min Min
on An
Differential
Diff.-Ventil valve off Aus
raise Heben
modulator actuate
Modulatoransteuerung
hold Halten
lowerSenken
T1: 3 ... 500 ms T1 T2 T2 T2 T3
T2: 2s
T3: 150 ms
9
3.2.1.2.5 Lamps 3.2.1.3.4 Pressure Sensors
All lamps which have been installed can be If the parameter has been set for a pressure
switched on and off manually, one by one. sensor, the sensor’s output voltage in [mV]
and the brake light status (activated/deacti-
3.2.1.3 Testing and Measuring Values vated) will be displayed.
This part of the program can be used to dis-
play switch positions and measuring values.
In the event of a component supplying an 3.2.1.4 Control Unit Data
invalid signal, the program will show three This menu item has been provided for show-
dashes ‘---‘ instead of the (wrong) measur- ing and adjusting manufacturing data and
ing value. If a component is selected which, the system configuration.
according to the ECU’s parameters, has not
been installed on the vehicle, a correspond-
ing message will appear. No measuring val- 1 System Info 4 Print
ue will then be displayed. 2 Components reset 5 Display WABCO data
3 Change parameter
3.2.1.3.1 Voltages Select function! EXIT ê START
The supply voltages Uvent and Ues are dis-
played. In addition to the current voltages,
the reference values will also be shown.
10
3.2.1.4.4 Printing 3.2.2.1 Functional Testing
This menu item can be used to either print The functional test can only be performed if
the parameters which have been set, or the no errors have been stored. The vehicle may
contents of the error memory. be moved only if the program expressly asks
the operator to do so.
3.2.1.4.5 WABCO Data
The ECU’s manufacturing data are dis-
played.
3.2.2.2 Order in Which Components
Are Tested
error memory
3.2.2 Commissioning operating voltages
’Commissioning’ is used to perform a full lamps
system test of ABS (e.g. after its initial instal- switches
lation or after major repairs).
pressure sensor
Commissioning is divided into three sec- modulators and speed sensors by
tions: wheels
differential valve
l Function testing sustained-action brakes
l Error output engine interface
l Print log
11
3.2.3 Multimeter
1 DC voltage 3 Resistance
2 AC voltage
AC voltage
2.0 volt 0.01 volt ± 0.6 % ± 0.02 volt
35.0 volt 0.10 volt ± 0.6 % ± 0.40 volt
Resistance
20.0 Ω 0.1 Ω ± 0.3 % ± 0.1 Ω
200.0 Ω 0.1 Ω ± 0.2 % ± 0.1 Ω
2.0 kΩ 1.0 Ω ± 0.2 % ± 1.0 Ω
20.0 kΩ 10.0 Ω ± 0.1 % ± 10.0 Ω
95.0 kΩ 100.0 Ω ± 0.2 % ± 100.0 Ω
12
3.2.4 Options 3.2.4.3 ECUs for Testing
Indicates the WABCO numbers of the con-
trol units supported by the program
1 Help texts 3 ECUs for testing
2 Version 4 Change address
3.2.4.4 Change Address
Select function! BACK ê CONTINUE The address of the ABS ECUs is stored in
the Controller. If this address has not been
stored in your Controller, it will attempt un-
successfully to establish a connection with
3.2.4.1 Online Help the ECU. Enter the proper address under
This function enables the user to obtain ad- this menu item. The new address is then
ditional information on the program. When stored in the Controller.
the function is switched on, more de-tailed The standard value is 40. In the event of any
information will appear where suitable pla- deviations, please ask your vehicle manu-
ces. When the card is used for the first time facturer for the right address.
the function will be switched on.
13
4. FUNCTIONAL FAULT IN DIAGNOSTIC SYSTEM
no display
Cause Remedy
black “bars“
Cause Remedy
Cause Remedy
14
*** Wrong key word ***
Diagnosis impossible!
Cause Remedy
Cause Remedy
Cause Remedy
15
*** Unkown control unit ***
Diagnosis not possible
with this program card
Cause Remedy
Cause Remedy
Cause Remedy
16
*** Error during start of routine ***
Command cannot be executed.
Vehicle not stationary !
Cause Remedy
17
5 Log Examples
5.1 Commissioning
!====================================================================!
! !
! *** COMMISSIONING LOG *** !
! !
! ***** ABS-D KWP ***** !
!====================================================================!
! !
! Equipment Type : ABS-D KWP !
! WABCO Product-No. : 446 004 320 0 !
! Production Date : 14. October 1999 !
! Software Vers.(ECU) : 42 !
! Prg. Card No. : 00033 !
! !
!====================================================================!
! !
! Component Findings !
! !
! ---------------------------------------------------------------------------------------------------------------------!
! !
! Operating voltages OK !
! ABS telltale OK !
! ASR flash code lamp OK !
! ASR button / switch OK !
! Brake light switch OK !
! Pressure sensor OK !
! Differential valve Not installed !
! Engine interface SAE J 1939 Not installed !
! Speed sensor VA left (A1l) ** WRONG SIDE ** !
! Speed sensor VA right (A1r) ** WRONG SIDE ** !
! Speed sensor HA left (A2l) OK !
! Speed sensor HA right (A2r) OK !
! Modulator VA left (A1l) OK !
! Modulator VA right (A1r) OK !
! Modulator HA left (A2l) * testing error * !
! Modulator HA right (A2r) OK !
! Deactivate sustained-action brake 1 OK !
! Deactivate sustained-action brake 2 OK !
! Deactivate sustained-action brake 3 Not installed !
! Deactivate sustained-action brake 4 Not installed !
! !
!====================================================================!
! !
! ................................ ............................... !
! Vehicle No. Vehicle Type !
! !
! ................................ ............................... !
! Manufacturer Testing Equipment !
! !
! .............. .......... ................. !
! Place Date Signature !
! !
!====================================================================!
18
5.2 Parameter Settings
!====================================================================!
! !
! *** PARAMETER LOG *** !
! !
! ***** ABS-D KWP ***** !
!====================================================================!
! !
! Equipment Type : ABS-D KWP !
! WABCO Product-No. : 446 004 320 0 !
! Productions-Date : 14. October 1999 !
! Software Vers.(ECU) : 42 !
! Prg. Card No. : 00033 !
! !
!====================================================================!
! !
! Meaning Value !
! !
! --------------------------------------------------------------------------------------------------------------------- !
! !
! Tyres’ nominal rolling circumference VA : 2550 mm !
! !
! Tyres’ nominal rolling circumference HA : 3200 mm !
! !
! EBL function : Activated !
! !
! EBL special function : Activated !
! !
! EBL Start offset : 0.10 g !
! !
! EBL nominal offset for a pressure sensor signal of !
! !
! 2 volt : 0.325 g !
! 1 volt : 0.075 g !
! !
! Overbrake factor : 0.0 % !
! !
! Brake signal via : pressure sensor !
! !
! Switch-over of ASR function via : switch !
! !
! Function of ASR switch / button : ASR deactivate !
! !
! Cut-in value towing torque control : 0% !
! !
!====================================================================!
! !
! ................................ ............................... !
! Vehicle No. Vehicle Type !
! !
! ................................ ............................... !
! Manufacturer Testing Equipment !
! !
! .............. .......... ................. !
! Place Date Signature !
!====================================================================!
19
5.3 Error Memory
!====================================================================!
! !
! *** ERROR LOG *** !
! !
! ***** ABS-D KWP ***** !
!====================================================================!
! !
! Equipment Type : ABS-D KWP !
! WABCO Product No. : 446 004 320 0 !
! Production Date : 14. October 1999 !
! Software Vers.(ECU) : 42 !
! Prg. Card No. : 00033 !
! !
!====================================================================!
! !
! Number of errors in memory : 4 !
! !
!====================================================================!
! !
! Error Active Error type / Error code !
! !
! counter Yes/No Error path SID/FMI !
! !
! -------------------------------------------------------------------------------------------------------------------- !
! !
! 3 ASR Configuration 253/ 1 !
! !
! Yes Engine interface SAE-J1939 missing !
! !
! 1 Brake light switch 16/ 5 !
! !
! No Short to mass !
! !
! 2 Pressure modulator front axle left, A1L 7/ 5 !
! !
! No Interrupt !
! !
! 1 DBR sustained-action brake 13/ 5 !
! !
! No Interrupt !
! !
!
! !
!====================================================================!
! !
! ................................ ............................... !
! Vehicle No. Vehicle Type !
! !
! ................................ ............................... !
! Manufacturer Testing Equipment !
! !
! .............. .......... ................. !
! Place Date Signature !
! !
!====================================================================!
20
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WABCO
An American Standard Company
Vehicle Control Systems
30453 Hannover
www.wabco-auto.com
Telefon (05 11) 9 22-0
Am Lindener Hafen 21