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COMMODITIES > METALS
How to Calculate the Rate of Metal Corrosion
BY TERENCE BELL Updated October 20, 2018
When most metals come into contact with certain substances in the air or water, they
undergo a chemical change which decreases the integrity of the metal. This process is
called corrosion. Oxygen, sulfur, salt, and other materials can all lead to corrosion.
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9anszot9 ‘Calculating the Rate of Metal Corrosion
When a metal corrodes or deteriorates, it cannot hold the same loads as it did before
corrosion began. At a certain point, corrosion can lead to dangerous conditions. The metal
used in bridges, railroad tracks, and buildings are all subject to corrosion. Because of this, it
is important to monitor and manage corrosion to avoid structural collapse.
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The Rate of Corrosion
The rate of corrosion is the speed at which any given metal deteriorates in a specific
environment. The rate, or speed, is dependent upon environmental conditions as well as
the type, and condition, of the metal.
Corrosion rates in the US are normally calculated using mpy (Mils per year). In other words,
the corrosion rate is based on the number of millimeters (thousandths of an inch) it
penetrates each year.
In order to calculate the rate of corrosion, the following information must be collected:
Weight loss (the decrease in metal weight during the reference time period)
Density (density of the metal)
Area (total initial surface area of the metal piece)
Time (the length of the reference time period)
Online Resources for Calculating Corrosion Rates
Corrosionsource.com provides an online metal corrosion rate calculator for computing
corrosion rates. Simply input the details above and click "Calculate" to calculate corrosion
rates in millimeters, inches, microns or millimeters per year, or inches per minute.
Converting Corrosion Rates
To convert the corrosion rate between the mils per year and the metric equivalent
millimeter per year (mm/y), you can use the following equation:
‘A mpy = 0.0254 mm/y = 25.4 microm/y
To calculate the corrosion rate from metal loss:
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where:
W = weight los
D = metal dens
A= area of san
T= time of exp ample in hours
Why Corrosi)
Corrosion rate; pan of metal-based structures. This reality dictates the
choice of mete purposes, and in different environments. It also
determines thi rements for structures: a metal structure in a wet
environment n yuent maintenance than a similar structure in a drier
location Maint __A#vertisement___ davelaped based on the types of calculations
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Corro ifession dedicated to slowing, reversing, and
avoidi s and structure. They are responsible for
devel n be used on metals to improve the metals’
resist ed with the development of materials that are
lessv ding ceramics, for example, can sometimes be
substituted tor metals, |R.aithations where corrosion is likely to cause hazardous or
expensive situations, corrosion engineers can recommend and implement solutions.
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