OEE calculation for year Apr 16-Mar 2017

Pulp Machine System (OEE Calculation Point based on the Theory of constraint)

1 Total calendar days 365 days

2 Major Shutdown 12 days
3 Minor Shutdown 6 days
Operating days 347 days
4 Planned operating days 347 days
5 Unplanned Down time 28.43 days (data from Down Time Pulp machine 2016)
6 Actual operating day 319 days

6 Availability index = Actual Operating days = 318.57 = 91.8%

Planned Operating days 347

7 Final Product 421,796.65 Adt

8 Ideal Run rate 1380 Adt/d (data from Pulp machine design capacity)
9 Production Performance index = Final Product/Act.Op.days = 95.9%
Capacity

10 Total Product 421,796.7 Adt

11 Total Off Grade 549.7 Adt
12 Total Repulping 7.88 Adt
13 Total good pieces 410,854.4 Adt

14 Quality Performance index = Good Product = 97.41%

Total Product

15 Calculation of Overall Equipment Effectiveness (OEE) 2016

= Availability Index x Performance Production Index x Quality Performance Index x 100%

= 91.8% x 95.9% x 97.41%

= 85.8%

Based on literature, the value of OEE beetwen 85% to 95%, it's mean our performance
was good (world class categories)