Professional Documents
Culture Documents
Proposal For Soda Ash
Proposal For Soda Ash
– Confidential –
SCOPE OF
ACTIVITIES:
GENERAL COOPERATION PROPOSAL
CHEMISTRY on Soda Ash Project preparation & implementation
INORGANIC
TECHNOLOGY
Contents
PRE-DESIGN STUDIES 1. SODACONSULT IN BRIEF
• Location study
• Feasibility study 2. FIELDS OF COOPERATION
• Environmental study
2.1 Soda Ash & by-Products production processes
2.1.1 Soda Ash production process
PROCESS DESIGNS 2.1.2 Technology of Soda Ash & by-Products
2.1.3 Scope of Soda Ash Project in B.L. – example
EQUIPMENT BIDDING
2.2 Unit processes & operations
BASIC ENGINEERING 2.2.1 LSA production
PACKAGES 2.2.2 DSA production (monohydrated)
2.2.3 DSA production (compacted)
DETAIL ENGINEERING
DESIGNS
2.2.4 BIC production
• Plant Design & Piping 2.2.5 Environmental protection aspects
• Instrumentation
& Control
2.3 Unit operations
2.3.1 Material conveying systems
• Checking local
engineering 2.3.2 Dedusting systems
• Assistance at 2.3.3 Drying systems
equipment 2.3.4 Crushing & screening
procurement
2.3.5 Storing & packaging
FABRICATED EQUIPMENT 2.3.6 Silos and shipment
MECHANICAL DRAWINGS
2.4 Mechanical designs of fabricated equipment
STAFF TRAINING
2.4.1 Key column apparatuses
PROGRAMS 2.4.2 Big rotary equipment
2.4.3 Bins & storage silos for bulk materials
INSTRUCTIONS 2.4.4 Tanks for process solutions
& MANUALS
• Start-up 2.4.5 Pressure vessels
• Operation 3. OFFERED DESIGN ENGINEERING & SERVICES
• Maintenance 3.1 Stages of documentation preparation
3.2 Equipment bidding & contracting procedure
SUPERVISION SERVICES
• Erection 3.3 Used software tools
• Putting into operation 3.4 Scope of documentation & services
• Conducting
3.4.1 PRE-DESIGN STUDIES (P-DS)
guarantee tests 3.4.2 BASIC ENGINEERING PACKAGE (BEP)
3.4.3 DETAIL ENGINEERING & DESIGN (DED)
ASSISTANCE AT 3.4.4 SUPERVISION SERVICES
INDUSTRIAL RUN
3.4.5 OPERATIONAL ASSISTANCE
PROCESS CONSULTING
TECHNICAL AUDITS
BIURO: ul. F. Konecznego 8/8u, 31 - 216 Kraków, Polska, tel.(+48 12) 416 55 05, fax:420 62 61; NIP 677-004-75-55
e-mail: biuro@soda.krakow.pl ; http: www.sodaconsult.com 1/25
Consulting & Engineering Office
1. SODACONSULT IN BRIEF
1.1 Origins & roots
SODACONSULT has its roots in BIPROKWAS KRAKÓW, managed by A. Bukowski, where the basic
staff of the present SODACONSULT office was employed.
In 1991, to face new challenges of transforming Polish economy, two project managers – Andrzej
Auriga (Janikosoda) and Stanisław Smyk (Soda Mątwy) – founded SODACONSULT – a private
company for Consulting & Engineering Services.
In 1994 the owners of SODACONSULT and POLIMEX-CEKOP Ltd. founded a new company
POLIMEX-SODACONSULT Ltd. – dedicated mainly to execution of the contract for Lime Burning
Plant at M.C.I. Alexandria in Egypt.
2. FIELDS OF COOPERATION
2.1 Soda Ash & by-Products production processes
2.1.1 Soda Ash production process
NOTE:
1. Application of above designing tools depends on stage of design engineering to be worked out.
2. Technical documentation will be e-mailed and in papers copies.
Basic engineering
- basic design data
- P + ID’s for process and utilities (preliminary)
- equipment arrangements
- general plot plan
- instrumentation philosophy, data sheets and schemes
- electrical general specifications, single line diagrams and load/power user summary
- civil and structural general specification, architectural concept and general arrangement drawings
- data/guide lines for local engineering and activities
Electrical
- tray/racking lay-outs
- cable routing drawings
- communications
- lighting lay-outs
- U/G cable trench drawings
- cable schedules
- interconnecting diagrams
- substation lay-outs
- material requisitions
Technical procurement
- imported critical equipment and machinery
- local equipment and materials
- spare parts for proprietary equipment and others
Equipment assembly/erection
- supervision of field – assembled big equipment, locally fabricated or imported
- erection supervising of the equipment and installation
- supervision of mechanical completion operations
- supervision of pre-commissioning operations
“As-built” documentation
- machinery and equipment lay-outs
- P+ID’s and piping isometrics
- instrument details and lay-outs
- electrical lay-out and cable details
- complete list of plants and equipment
4.3 OPTION I
4.4 OPTION II
Optimization studies
Environmental impact
assessments
Equipment bidding
7. ENCLOSURES
7.1 SODACONSULT MAIN REFERENCES
7.2 Historical Folder 1991 – Soda Industry in Poland
7.3 Historical Folder 1996 – Your Partner in Project Development