CSWIP 3.1 Quiz Suku Multi-Choice Questions Paper 1 10. 1. 12, 13, 14. 15. 16. ‘The European Standard for NDE of Fusion Welds by Visual Examination is, a EN2e8 Gg EN499 ag EN287 o EN970 ‘Visual inspection of a fabricated item, for a high integrity application, should cover inspection activities 1 Before, during and after welding Before welding only After welding only During welding and after welding only Incomplete root penetration in a single-vee butt weld may be caused by. — Anexcessive root face 1 — Anexcessive root gap The current setting being too low oO BothA&C Incomplete root fusion in a single-vee butt weld may be caused by. Linear misalignment The root gap being too large Root faces being too small 1 Allofthe above ‘When visually inspecting the face of a finished weld it should be assessed for. Maximum excess weld metal height Toe blend —Inter-run blend 1D Allofthe above ‘A burn-through may occur if 2 The currents too low The root face is too large The root gap is too large O —Allofthe above A Code of practice is... 2 A standard for workmanship quality only Asset of rules for manufacturing a specific product A specification forthe finished product O Allofthe above ‘A solid inclusion in a weld may be. CO —_Entrapped slag _Entrapped gas Lack of inter-run fusion DB Allofthe above Printed On 21@2007 @ 14339 PM Page 2 of 4 Prepared By : SukuSuku CSWIP 3.1 Quiz Multi-Choice Questions Paper 3 17. For GMAW the burn-off rate of the wire is directly related to.... a a a a The stick-out length Wire feed speed The are voltage The travel speed 18. For MMA welding of a 60 mm wall nozzle to a 100 mm wall vessel shell, pre-heat temperature should be checked! a a a a Before welding starts / re-starts On the shell and the nozzle At points at least 75 mm from the joint edge All of the above 19. A crack running along the centerline of a weld bead could be caused by... a a a a Use of damp flux Lack of preheat Are voltage being too high Weld bead being too deep and very narrow 20. In order to improve resistance to service failure caused by cyclic loading, itis good practice to. a a a a Use low heat input welding Use stee! with a low CEV Ensure there are no feature that give high stress concentration All of the above 21. The use of low carbon austenitic stainless steels and established stainless steels will minimize the risk of. a g g a HAZ cracking Weld decay Weld metal cracking Distortion 22. Which type of SAW flux is susceptible to breaking down into fine particles during circulation? a a a a Fused Neutral Alloyed Agglomerated 23. The maximum hardness in the HAZ of stee! will increase if the. a a a a 24, BS EN 5817 (Level B) specifies the limit for Excess Weld Metal (h) on a butt weld as : Heat input is increased CEVis increased Joint thickness is decreased All of the above <1mm+04b, but max 5 mm, b = weld width. In which of the following situations is the measured Excess Weld Metal acceptable? oooo b= 10 measured excess weld metal = 2.5 mm b= 20 measured excess weld metal = 3.5 mm b= 35 measured excess weld metal = 4: b= 45 measured excess weld metal = 5.5 mm Pinedo 1@2007 @ T4457 Page 3 of 4 Prepared By : SukuCSWIP 3.1 Quiz Suny Multi-Choice Questions Paper 3 25. A carbon manganese steel is being welded by MIMA and the electrode run-outengths that have been used are much shorter than specified by the WPS. This deviation may give, An increased risk of hydrogen cracking An increased risk of solidification cracking Lower values of HAZ toughness Higher values of HAZ hardness 26. The first procedure that is prepared for a Weld Procedure Qualification test weld is a.... a pWPS o WPS a WrOR a WPAR 27. Transfer of material identification by hard stamping is sometimes not allowed for high integrity applications because. 1D _Itistoo stow 1 Itcan be safety hazard 1 Itmay be damaging to the material DO —Allofthe above 28. When welding thin plate, distortion can be minimized by.... Using back-step welding Minimizing weld volume Using bridge tacks 1D Allofthe above 28. Which of the following would be considered to be high Heat Input welding? O 850mm O 55mm GQ 58dimm O 50 k/mm 30. Initiation of a TIG are by using a High Frequency Spark may not be allowed because. 1 Itoften causes tungsten inclusions 1D Itcan damage electronic equipment Otis anelectrical safety hazard __toften causes stop/start porosity Pinied On B102007 @ 144.15 PM Page 4 of 4 Prepared By - SukuCSWIP 3.1 Quiz Suny Multi-Choice Questions Paper 4 1. Which of these drawing symbols shows weld penetration depth in accordance with BS EN 22553? 2. BSEN 288s a specification for. 1 Welder approval testing Welding equipment calibration Welding procedure approval Consumable for submerged arc welding 3. What determines the penetrating power of Gamma Rays? Q Time D —_Type of isotope 1D —Sourceto-fim distance Source Strength 4. Which element has the greatest effect on the HAZ hardness of carbon-manganese steel? Molybdenum, Chromium Titanium Carbon 5. Pre-heating a steel plate with a carbon equivalent value (CEV) of 0.48 may be required in order to... 1D —_Drive out moisture from the plate Prevent excessive hardening in the HAZ Prevent the formation of carbides 2 _ Improve the mechanical properties of the weld metal 6. Avwelder approval certificate should be withdrawn if He has not done any welding for a period of 4 months 2 —_He has been absent from work for a period of 7 months The repair rate for his welds exceeds 1% 1 Allofthe above Printed On 21@2007 @ 14834 PM Page 1 of 4 Prepared By : SukuCSWIP 3.1 Quiz Suny hoice Questions Paper 4 7. Inffiction welding, the metal at the interface when the joining occurs is described as being in the. OO —Liguid state Inter-critical state DO Plastic state Elastic state 8. A penetrameteris used to measure. The size of a discontinuity in a weld joint The density of a radiographie fim The degree of fim contrast The quality of the radiographic technique 8. Which of the following cutting methods is suitable for cutting stainless steel? O Plasma TD Oxy-acetylene C — Oxy-propane O —Allofthe above 10. Which of the following would be classed as the most serious type of defect? A duried linear slag inclusion Buried lack of inter-run fusion Surface breaking lack of sidewall fusion 1D _ Surface porosity 14. Ultrasonic testing has an advantage over other NDT methods for the detection of. Lack of sidewall fusion Root undercut incompletely filed groove Root concavity 12. Exceeding the maximum inter-pass temperature specified for a C-Mn steel weld joint, may give... C —_ Excessive porosity Bum through Lower toughness CD Allofthe Above 13, MIGIMAG welding has a tendency to give lack of sidewall fusion when. Spray transfer conditions are used 100% CO2 shielding gas is used Pulsed current is used 1 __Dip Transfer conditions are used 14. The temperature range over which a stee! goes from having high toughness to low toughness is called. The critical transformation temperature The ductility dip temperature The bi-modal temperature The transition temperature Printed On 21@2007 @ 1484 PM Page 2 of 4 Prepared By : SukuCSWIP 3.1 Quiz Suku Multi-Choice Questions Paper 4 15. For SAW, what is the effect of raising arc voltage but keeping with all other parameters the same? The weld bead with will increase The depth of penetration wil increase The weld bead width will decrease The depth of penetration will decrease 16. Changing and essential variable (beyond the allowed limits) for a qualified welding procedure... 1 May change the mechanical properties of the joint May adversely affect the quality of the weld —_Willrequire a new welding procedure to be approved O Allofthe above 17. With reference to the various grades of stainless steels, which of the following statement is true? They are allrnon-magnetic They all require 100% Ar for GMAW They have very high thermal conductivity Only certain grades can be used for service at very low temperatures 18. Which of the following AWS 5.1 electrode has a rutile covering... a E6010 Oo E7016 o E7018 Oo E6013, 49. Welds made with very high heat input will show a reduction in, Tensile ductility Notch Toughness, Fatigue Strength Creep Resistance 20. During PWHT of a complex fabrication, itis heated to the soak temperature at a much higher rate than specified by the procedure, This may. Cause excessive oxidation 1 Not allow sufficient time to relieve stresses 1 —_ Introduce excessive compressive stresses Cause distortion 24. When MAG welding in dip transfer mode (short-circuiting mode) spatter can be reduced by. Using inductance Using 100% Coz Using Ar +3-% He D _ Increasing the stick-out length 22. Repair welding of in-servi fabrication because... plant and equipment may be more difficult than making repairs during initial The material may be contaminated Access to repair area may be difficult Positional welding may be needed 1 —_Ofany of the above Pind On a1@2007 @ 1444 PH Page 3 of 4 Prepared By - SukuCSWIP 3.1 Quiz Suny Multi-Choice Questions Paper 4 23. For gamma radiography of a steel weld at 35mm thick, the recommended isotope is. Q —Thulum 170 Ytterbium 169 Iridium 192 Cobalt 60 24, The sensitivity of a radiograph is assessed... DO —Byusing a densitometer —_Byusing an image quality indicator (IQ!) From he kVA used From stand-off used 25. A transverse tensile test, from a Weld Procedure Approval Record (WPAR) test plate, is used to measure.... The tensile strength of the weld The tensile strength of the joint The stress/strain characteristics of the weld The stress/strain characteristics of the joint 26. The highest and lowest heat input positions are considered to be... CPB highest; PA lowest PE highest; PC lowest PD highest; PB lowest PF highest; PG lowest 27. What type of covering will an electrode have that is suitable for welding 60mm C-Mmn steel and can give good ‘weld metal toughness at -50°C? Oo Rutile Oo Basic OD Cellulosic Choice will depend on the welding position 28. The dip transfer mode (or short-circuiting mode) of metal transfer used for MIG/MAG welding is characterized by. Giving deep penetration Being suitable for positional welding Giving low spatter Alllof the above oooo 29. Carbon equivalent values (CEV) are used to determine the how to avoid the risk of. Hydrogen eracking Lamellar tearing O —_ Solidification cracking Weld decay 30. When 2 different material types are welded together. the joint is referred to as. Q- — Acomposite joint A transition joint 1 Anautogenous weld 1 Allof the above Pimicd On aHB2007 @ 14404 PH Page 4 of 4 Prepared By : SukuCSWIP 3.1 Quiz Suny Multi-Choice Questions Paper 5 1. Electrodes with a basic covering are used For welding high strength low alloy steels When low temperature toughness is specified for the weld metal 2 When low hydrogen electrodes are specified When any of the above are applicable 2. The main reason for pre-heating steel prior to welding is —_Toreduce distortion To reduce residual stresses in the finished joint To reduce the risk of hydrogen cracking GQ —__Toddrive out any moisture from the base materials 3. The heat-affected zone (HAZ) of a C-Wn steel that is welded using very low heat input may show... Higher hardness 1 —_Lowresidual stress High ductility O —Lowstrength 4, When TIG welding in a trench, a welder could be in danger of asphyxiation because the shielding gas is.... Q Toxic Less dense than air Heavier than air Carcinogenic 5. Afusible insert is Filler material that is placed in the weld joint before welding Permanent backing strip The core wire in a manual metal are welding electrode Only used for brazing 6. Which of the following characteristics is applicable to austenitic stainless steels (such as 304L & 316L)? 2 They have very high coefficients of thermal expansion They have good toughness at very low temperatures They have low thermal conductivity O —Allofthe above 7. When using dip transfer (or short circuiting) welding conditions what effect does inductance have? 1D Itreduces spatter —_Itreduces porosity (It increases the depth of penetration O Allofthe above 8 Visual examination has revealed the presence of a longitudinal erack running dow the centre of a submerged arc weld bead. This could be due to The use of damp flux The specified pre-heat temperature has not been used There voltage used was too high The weld bead was very deep and very narrow Pinicd On 1@2007 @ T4501 PH Page 1 of 4 Prepared By : SukuCSWIP 3.1 Quiz Suku Multi-Choice Questions Paper 5 9. Itis sometimes specified that final NDT must be carried out not less than 48 hours after welding has finished. The reason for this is. - —_Toallow time for the welding records to be reviewed —_Toallow time for final visual inspection Tallow time for stress relaxation to occur 1 —_To-ensure that any hydrogen cracks will be detected 40. The penetrating power of an X-Ray set in expressed in. o Ww O Cures The IO value The number after the isotope type 11. Which type of electrode should not be backed? Cellulosic a Rutile a Basic Both rutile & cellulosic 12. What characteristic(s) do fused SAW fluxes have? They are soft and easily break dovn to fine powder They absorb moisture 2 They give very good toughness at low temperature The flux granules do not absorb moisture 13. High residual stresses in a welded stee! component may. Reduce resistance to brittle fracture Affect shape/dimensional tolerances during any post-weld machining Be as high as the yield stress of the base material 1 —Allofthe above 14, The reason for carrying out a Welding Procedure Qualification Test is. 1 To show that the mechanical properties of the weldment satisfy the specified requirements 1 —_To demonstrate to the client that the fabricator has good control of the welding operations —_Toensure that the NDT requirements specified can be achieved —_Toaallow a welder to practice using the WPS that will be used for production welding 15, The main reason why the use of semi-automatic MIG/MAG welding, using dip transfer welding conditions may not ke allowed for some applications is because... __Itmay produce a lot of spatter The weld metal toughness is always poor tery often gives lack of sidewall fusion defects 1 Wire feeding problems mean there are usually far too many stop-start regions 16. To calculate welding Heat Input itis necessary to know... The current and voltage used 2 The current, voltage and travel speed The current'and weld length The current, voltage and wire feed speed Printed On 21872007 @ TAB OT PM Page 2 of 4 Prepared By : SukuCSWIP 3.1 Quiz Suny hoice Questions Paper 5 17. The definition of a weld defect is 11 Any feature of a weld joint which is not ideal —_Anindication which can be seen by visual inspection An imperfection of a type, or size, that is not allowed by the acceptance standard 1 Anindication shown by surface or volumetric NOT 18. A.C-Min steels likely to be more susceptible to HAZ hydrogen cracking as... 11 The joint thickness increases The heat input decreases The CEVincreases 1 Allofthe above 19. A high Sulphur level in steel weld metal can be detrimental because. 2 _Itgives high levels of porosity lease the risk of solidification cracking tease the risk of lamellar tearing 1 Allofthe above 20. The fusion boundary of a weld is. (The boundary between weld metal and HAZ (The boundary between different passes (The boundary between parent metal and HAZ DO Allofthe above 21. Tungsten electrodes that can be used for TIG welding of steel may contain a small addition of. a Thora g Ceria —_Lanthana 1 Alllof the above are suitable 22. What characteristics do electrodes with a cellulosic covering have? 2 They give welds with good toughness at -50°C (They give welds that have high hydrogen content They give good root penetration Both B& C are applicable 23. The flux covering on a MMA electrode is designed to. 2 —_ Generate siag and gas to protect the molten weld pool from contamination by air To provide alloying additions 1 —_Ithelps to give'a cleaner weld deposit DO Allofthe above 24. To control weld distortion when welding thin plate, a WPS may specify the use of, 1 ——_Accurrent slope-out device 1 Aback stepping technique Preheat Post weld heat treatment Printed On 21872007 @ TAB OT PM Page 3 of 4 Prepared By : SukuCSWIP 3.1 Quiz Suny Multi-Choice Questions Paper 5 25. Which of the following statements is true? 1 —_DC-ve is the polarity used for TIG welding most materials, OC 4veis the polarity used for TIG welding most materials DC +or ve is suitable for TIG welding of aluminum SAC TIG welding is usually specified for stainless and N-based alloys 26. Inter-pass temperature should be measured... Close to the joint while itis being welded Ata minimum distance of 75mm on each side of the joint Close to the joint at the position where the welder will start his next run Close to the joint where the welder finishes his weld run oooo 27. Awelder could reduce the risk of crater cracks in TIG welds by... D —_Rapid withdrawal ofthe filler wire Rapid extinction of the are Using a current slope-out device Using all of the above techniques 28. If a steel weld is said to show ‘hot shortness’ it means that. tis short of ductility at high temperatures 2 Itcontains some very low metting point material tis susceptible to solidification cracking 1 —Allofthe above 28. If a welding inspector is instructed to determine the visual acceptability of a weld but he has not been told ‘what acceptance standard to use, he should 3 ——_Assume thet the acceptance standard is not important and use his experience to decide acceptabilty Q —_Reject al imperfections to ensure 1 Find out, from the relevant person, what acceptance standard is required Accept the weld if there he finds there is no lack of fusion and no cracks 30. Which of the following AWS electrode classifications is equivalent to EN 499 xx x R? Qa Exto DO Ext3 Oo Exté Oo Exxts Pind On H@2007 @ 14501 FH Page 4 of 4 Prepared By : SukuCSWIP 3.1 Quiz Suny Multi-Choice Questions Paper 1 17. Which of the following is a planar imperfection — Allack of sidewall fusion DO —Asiag inclusion Linear porosity Root concavity 18. For fillet welds, it is normal practice in the UK & USA to measure.. Throat thickness Leg lengths Penetration depths Both A & C oooo 19. Ina bend test, when the face of the specimen is in tension and root is in compression, the test is called root bend Aside bend OD Aface bend 1 Alongitudinal bend 20. Heavy porosity on the surface of some MMA welds made on a construction site is most likely to be caused by. Use of wrong class of electrodes Use of excessive current 2 Moisture pick-up in the electrode covering Abad batch of electrodes 21. Slag inclusions may be present in Manual metal arc welds Metal inert gas welds 1 Submerged are welds O —BothAandc 22. The main cause of undercut is. Excessive amps D Excessive votts Excessive travel speed 1 Allofthe above 23, Which group of welders is most likely to require continuous monitoring by a welding inspector? Concrete shuttering welders Overland pipeline welders Tack welders Maintenance welders 24. Which of the following fillet welds is the strongest (assuming they are all made using the same material and welded using the same WPS)? 8 mm throat of a mitre filet D7 mm leg + 2mm excess weld metal Mite filet with 10mm leg Concave filet with 11mm leg Printed On 21@2007 @ 14339 PM Page 3 of 4 Prepared By : SukuMaster Answer Sheet Paper 1 Paper 2 | | Paper 3 | | Paper 4 | | Paper 5 1/|D 1/Cc 1|B 1/B 1|D 2/8 2/A 2 |B 2/¢ 2\¢ 3 [A 3 |B 3.|D 3 |B 3°|B 4/B 4A 4|c 4|D 4|c 5 |c 5 |B 5 |B 5 |B 5A 6 |D 6 ic 6 |D 6 |B 6 /B 7\|A 7 |B 7\|A 7 \c¢ TA 8 1D 8 Cc 8 1B 8 | D 8 1D 9 /|D 9 /D 9 |D 9 IA 9 |D 10 /A 10 | Cc 10 /B 10 ¢ 10 | A 11 |D 1/B 11 |B T/A. 11 /|D 12/A 12 | A 12 [¢ 12. ¢ 12|D 13 | D 13 | B 13 | A 13 | D 13 | C 14|C 14/C 14([D 14D 14 /A 16 |B 15 | D 15 | Cc 15 | A 15 | Cc 16/A 16, A 16 | D 16D 16 |B 17 | A 17 | Cc 17 |B 17 |D 17 | Cc 18 |B 18 |D 18 | D 18 D 18 | D 19 | Cc 19 | c 19 | D 19 |B 19 |B 20 | Cc 20 | A 20 /Cc 20 |D 20 |A 21|D 2ai|A 21/B 21/A 21|D 22 [A 22|A 22 |D 22 |D 22|D 23 |B 23 |D 23 |B 23 | c 23 |D 24/A 24/|D 24 /C 24 |B 24 |B 25 |B 25 |B 25 | Cc 25 |B 25 /A 26|¢ 26|c 26, A 26 |D 26([Cc 27 | A 27 |B 27 |Cc 27 |B 27|c 28 |B 28, A 28 | D 28 |B 28 |D 29|B 29\c 29 | D 29 /A 29 {Cc 30|D 30 | A 30 |B 30 |B 30 |B By : Suketu Patel (Suku@eSuku.com)CSWIP 3.1 Quiz Suku Multi-Choice Questions Paper 1 25. A typical included angle for MMA welding of a full penetration pipe butt joint i o = o 70 o 1 Dependent on the pipe diameter 26. A fillet weld has an actual throat thickness of mm and a leg length of 7mm, what is the excess weld metal? a 24mm Q 18mm oO 31mm a 14mm 27. The fusion boundary of a filet weld is.. D —_The boundary between the weld metal and HAZ The boundary between individual weld runs The depth of root penetration The boundary between the HAZ and parent material 28. If aWelding Inspector detects as type of imperfection not allowed by the Application Standard, he must always... Request further NDE Reject the Weld Prepare a concession request Only reject the weld if he considers it to be harmful 28. BS EN 970 allows the use of a magnifying glass for visual inspection but recommends that the magnification is x2 x2tox5 x5tox 10 rot greater than x 20 oooo 30. The majority of welder qualification tests are carried out using an unbacked joint, This is because... 1 _Itis quicker and cheaper if back-gouging is not required Ifthe welding process is net TIG, back purging is not required All welder qualification tests are done on small diameter pipe __Ttrequires more skill and increase the welders qualification range Pimicd On aHB2007 @ 14320 Page 4 of 4 Prepared By : SukuCSWIP 3.1 Quiz Suny Multi-Choice Questions Paper 2 1. Deflection of the arc by magnetic forces that can make welding difficult is commonly known as. OO Areinitiation —Aremisalignment OG Ar blow Are constriction 2. Which of the following electrodes is classified to BS EN 4997 O £383R o E6013 a £7018-G a —5133B ‘3. Which of type of electrode is used for ‘stove-pipe’ welding for overland pipelines construction? oO Rutile OD Cellulosic High recovery rutile 1 Allofthe above 4. The three main types of MMA electrodes used for welding C & C-Mn steels are... Basie, cellulosic and rutile Neutral, cellulosic and rutile 1 —_ Basic, cellulosic and neutral 1 Rutile, low hydrogen and basic 5. AWPS may specify a maximum width for individual weld beads (the weave’ width) when welding C-Mn steels. ifthe width is exceeded it may cause. Lack of inter-run fusion —Arreduction in HAZ toughness Lack of sidewall fusion OO —Allofthe above 6. You notice that MMA electrodes, with the flux covering removed, are being used as filler rods for TIG welding, This should not be allowed because, Itis wasteful The rod diameter be too large The weld metal composition may be wrong The rode is too short 7. For TIG welding, what benefit does a current slope-out device have? It reduces Tungsten spatter It recuices the risk of crater cracking Itreduces the risk of arc strikes Itreduces the interpass temperature ooo00 3 oooo 8. Which type of power source characteristic is normally used for manual welding? Constant voltage Flat characteristic Constant current 1 Amotor generator Pinicd On a1@2007 @ 14340 PH Page 1 of 4 Prepared By : SukuCSWIP 3.1 Quiz Suku Multi-Choice Questions Paper 2 8. InMMA welding, penetration is principally controlled by. Are voltage Welding speed 2 __Ferro-silicon in the electrode coating current 10. Pipe bores of some materials must be purged with Argon before and during TIG welding in order to.... Prevent inear porosity Prevent burn-through GQ —_ Prevent oxidation of the root bead | Eliminate moisture pick-up in the root bead 11. The chemical composition of the weld metal deposited by a C-Mn steel MMA electrode is usually controlled by. 1 The core wire composition Additions in the fix coating Tron powder in the flux coating 1 _Diilution from the base material 12, Silicon is added to steel, and the covering of MMA electrodes, in order to give. —_Deoxidation Improve strength 2 Improve toughness More resistance to hydrogen cracking 13. A fusible insert for TIG Welding helps to. Reduce porosity Give controlled root penetration Avoid the need for a back purge OO —Allofthe above 14, According to AWS 2.4, a weld symbol for the other side is placed... 1 Above the dashed line Below the dashed line Above the solid line Below the solid line 15. When low hydrogen MMA electrodes are specified for, what type of covering will they have? Cellulosic a Rutile O Acid a Basic 46. A hydrogen controlled MIMA electrode can always be recognized by the. EN code letter (or AWS code number) Electrode length Trade name Colour of the covering oooo Printed On 21@2007 @ 14340 PM Page 2 of 4 Prepared By : SukuCSWIP 3.1 Quiz Suku Multi-Choice Questions Paper 2 17. According to BS EN 22553 which of the following symbols requires weld toes to be smoothly blended on the ‘other side’? a a 18. Which of the following units is used to express Heat Input? Joules D Nim? Oo Jimm?* O kuimm 19. Which one of the following elements is added to steel to give resistance to creep at elevated service temperatures? O Nicket Manganese Molybdenum Aluminum 20. Nick break and fillet fracture tests are used for. Assessing weld quality Assessing weld metal ductility Assessing weld metal toughness 1 Allof the above 21. Which of the following steels is non-magnetic? 18% Cr, 8% Ni O = 2.25Cr. 1Mo O 9% cr, 1Mo Oo 8%Ni 22. Weld spatter during MMA welding is most likely to be caused by... Excessive current 1D Incorrect baking and storage of electrodes Abad batch of electrodes. C1 —Allofthe above 23. A qualified Welding Procedure Specification is used to. Give instruction to the welder 2 Give information to the welding inspector Give confidence that welds will have the specified properties 1 Allof the above Printed On 2162007 @ TAO PM Page 3 of 4 Prepared By : Sukuits CSWIP 3.1 Quiz Paper 2 Multi-Choice Questions 24, 25. 26. 2. 28. 29. 30. ‘An are strike (stray flash) on a steel component is regarded by some codes as unacceptable because. a a a a It will cause copper contamination Itmay cause hard spots Itmay give cracking Of both B & C In a transverse tensile test, brittleness would be indicated if. a g a a ‘There is a reduction in cross-section at the position of fracture The fracture surface is flat and featureless but has a rough surface Fracture occurred in the weld metal ‘The fracture face shows beach marks . The surface of a fatigue crack will... g a a a Be rough and torn Have sharp chevron marking Be smooth Have shear lips . What does the number 141 refer to on the drawing symbol? a a g a The WPS Number The welding process A filler material ‘The acceptance standard ‘The polarity used for TIG welding of all materials, except aluminum and magnesium, is... a a a a DC negative DC positive AC Any polarity can be used A typical temperature range for baking low hydrogen electrodes is. a a a a 150°C to 200°C 200°C to 250°C 300 °C to 360°C 400 °C to 450°C ). If welding travel speed is doubled, but the current and voltage remain the same, the heat input wil oooo Be reduced by 50% Be increased by a factor of two Be about the same Be reduced by approximately 25% Pinied On 2102007 @ 14040 PM Page 4 of 4 Prepared By : SukuCSWIP 3.1 Quiz Suny Multi-Choice Questions Paper 3 1. Which type of SAW flux requires careful control of storage, issue and handling to avoid moisture pick-up? Neutral —Agglomerated Fused They are all about the same 2. Alatge grain size, in the HAZ of a C-Nin steel that has been caused by high heat input welding, may have. OD —_Lowtensile ductility Poor toughness at low temperature High toughness at low temperature High hardness. 3. ASTRA test (Short Transverse Reduction of Area test) is used to measure.... The tensile strength of the welded joint The level of residual stress in butt joints (The fracture toughness of the HAZ The through thickness ductility of a stee! place (the ‘Z" direction of the plate) 4. The risk of hydrogen cracking is higher when MMA welding is used on... OO — CMnsteels Austenitic stainless steels ~—_Lowalloy steels for elevated temperature service (Cr-Mo Steels) 1 _Low carbon steels for eryogenic service (with Nickel additions) 5. Which material property has the greatest influence on distortion that occurs in welded joints? Yield strength —_Co-efficient of thermal expansion O Elastic modulus 1D —_ Coefficient of electrical conductivity 6. Which gas is the most suitable shielding gas for GMAW of 304L and 316L stainless steels? 100% Argon 70% Argon + 30% He Argon + 5% Hydrogen Argon + 20% CO> 7. The presence of iron sulphides in a weld bead may cause... Solidification cracking Hydrogen eracking Lamellar tearing Weld decay 8 Amacro section is particularly good for showing. The HAZ microstructure Overlap The weld metal microstructure 1 Allofthe above Pimicd On T@2007 @ W445 PH Page 1 of 4 Prepared By : SukuCSWIP 3.1 Quiz Suny Multi-Choice Questions Paper 3 8. Which of the following procedures would be expected to produce the least distortion in 15mm straight butt weld? TG weld - single sided, multi-pass MMA weld ~ single sided, muit-pass MMA weld - double sided, multrpass SAM weld —1 pass per side 10. A suitable gas / gas mixture for GMAW of aluminum is. 100% Coz TD 100% Argon 80% Argon + 20% CO: 98% Argon + 2% O» 11. Which of the following is associated with SAW more often than itis with MMA welds is ? Hydrogen cracking in the HAZ Solidification cracking in the weld metal —__Re-heat cracking during PWHT Lamellar tearing 12. EN ISO 5817 (Level C) specifies that the limit for the diameter (0) of a single pore in a weld is D = 0.3s, but max 4mm where s = material thickness. For which of the following situation is the pore acceptable? a 20 mm, measure pore diameter = 5.0. mm a 18 mm, measure pore diameter = 4.5 mm a 10 mm, measure pore diameter = 3.0 mm a 10 mm, measure pore diameter = 3.5 mm 13. To measure arc voltage accurately itis recommended that the voltmeter should be connected. Across the are and as near as practical to the arc 1 Across the power source terminals prior to are initiation Across the power source terminals during the welding operation C1 —Allofthe above are suitable 14, Lamellar tearing has occurred in a steel fabrication. What technique could have been used to find it before the weld was made? X-ray examination iquid penetrant examination Ultrasonic examination It could not have been found by any inspection method a g a a 16. Pre-heating @ low alloy steel prior to welding is done to minimize the risk of... Porosity Excessive distortion HAZ cracking Lack of fusion 16. Typical temperatures used for normalizing a C-Min stee! plate are... 600°C to 650°C 1000 *C to 1100 700°C to. 800°C 880°C t0 920°C Pimicd on a1B2007 @ 14457 Page 2 of Prepared By : Suku