PROCEDURE NO. nn PROJECT SPECIFIC PROCEDURE PSP-KNPG-B-118-612 PROCUREMENT & CONSTRUCTION OF KINABALU | REVISION: O GAS PROCESSING PLATFORM B (KNPG-B) TOPSIDES TESTING AND PRECOMMISSIONING PROCEDURE SUB-SUB-SYSTEM 612 WELLHEAD CONTROL PANEL (WHCP) FOR PETRONAS CARIGALI SDN. BHD. KUALA LUMPUR WHE Pose meV | pare |__PREPAREDEY | —_REVEWEDBY {APPROVED BY REVIEWED BY {APPROVED BY No, Wane [sien | bate | name [ sion | OATE | NAME | SIGN | OATE | NAME SIGN | DATE | NAME | SIGN | DATE x war || mom | aro aa ANA > ie [ro fs... |. 3 0 | ne) om Ta a TA HARPIGRABIN E cc aaa |e RY [oxi 1 ( Beans ean fe cep! °F Way ees aT tn‘TESTING AND PRECOMMISSIONING PROCEDURE TOPSIDES PROCEDURE NO. : PSP-KNPG-B-T18-612 "| REVISION: 0 PAGE 10F5 SECTION 1.0 2.0 3.0 40 5.0 60 70 TABLE OF CONTENTS DESCRIPTION PURPOSE SCOPE 24 System Definition 22 Scope of Work REFERENCE DEFINITION PROCEDURES 5.1 System Derivation 5.2 Testing & Pre-commissioning Activities 52.1 Piping 52.2 Mechanical 523 Electrical 5.24 Instrument SPECIAL REQUIREMENTS RECORDS APPENDICES Appendix - | - Drawings Appendix - I = Cheoksheet Overview Appendix - Ii -Checksheet List Appendix - IV -Vendor Drawing & FAT Report PAGE ARAB AROPROCEDURE NO. : nn TESTING AND PRECOMMISSIONING PROCEDURE =| PSP-KNPG-B-T18-612 w 7 _ | REVISION: 0 wnoseines | PAGE 20F 5 1.0 PURPOSE The purpose of this document is to be used as a guideline for MMHE and PCSB during the physical Testing and Pre-Commissioning activity of the KNPG-B. A detail Testing and Commissioning procedure will be prepared and submitted for PCSB review and approval prior to execute of the Testing and Pre- Commissioning activity. 2.0 SCOPE 24 System Definition The Wellhead Control Panel is used for monitoring and control of the individual production wells within KNPG-B. It is powered by the Hydraulic Power Unit (HPU) using pneumatically driven hydraulic pumps. The Wellhead Control Panel is controlled by SIS that provides the distribution and sequences logic control of the individual hydraulic circuit for the control of valve actuators, SSV and SCSSV of each well It can also be operated locally and/or remotely. The valve actuators are connected by mean of tubing coming from the Master Control of each wel To ensure the integrity of the operational and shutdown action, SIS signal are cabled from the Marshalling Cabinet to the WHCP. The wellhead control system initiates individual well shutdowns, manually or automatically in the event ESD and PSD The Wellhead Control Panel is designed for 8 slots wellhead area where it is designated as single completion gas production which consists of 12 slots for 12 flow lines. The design also accommodate 8 well control modules (WCM) each controlling one surface safety valve (SSV) and one surfaced control subsurface safety valve (SCSSV) A remote control for the opening and closing of the SCSSV and SSV cab been done from PMCS via SIS apart from its local control and the SSV/SCSSV status provided in PMCS. 2.2 Scope of Work Testing & pre-commissioning scope of work will cover functional check of the wellhead control pane! (WH.-0100 & WH-0105) by performing loop checking of all instruments that are tied to the SIS from WHCP or marshalling cabinet or vice versa and also perform simulation test Process Shutdown (PSD) and Emergency Shutdown (ESD). All the loops, logic and set point need to be verified on SIS Engineering Work Station (EWS) and PMCS graphic. The scope of work also include verify Wellhead Control Panel master Pneumatic, Master Hydraulic and individual module start-up & shutdown operation. Vendor assistance is required during testing and pre commissioning activities,PROCEDURE NO. : TESTING AND PRECOMMISSIONING PROCEDURE PROUD EN [ 7 "| REVISION: O | = PAGE 30F5 WM... uu Since topside is constructed in module type of construction, loop check between PMCSISIS (located at Module 1) and the Wellhead Control Panel (located at MSF Driling) will been performed using temporary cable. 3.0. REFERENCE Reference Reference No. Carigali Standard Procedure for Testing and Pre-Commissioning Guideline CSP-T20 Vendor FATISAT procedure TBA Vendor as Built Drawing \P-0808-0354/8 Single Compietion West Gas Production P&ID P1-KB-B-1200-1 to 12 Instrument Cable Block Diagram KNPG-M10-70-2011-1 to 4 Interface Block Diagram KNPG-M10-70-2071-1 Field Junction Box Wiring Diagram KNPG-M10-70-2104-2 to 4 Instrument Location Layout KNPG-M10-70-0101-1 Instrument Location Layout KNPG-M10-70-0102-1 4.0 DEFINITION Not Applicable 5.0 PROCEDURES 5.1 System Derivation System 600 -Controls Sub System 610 - Process Controls. Sub-sub System 612 - Wellhead Control Panels (WHCP) 5.2 Testing & Pre-commissioning Activities 52.1 Piping Not Applicable 5.22 Mechanical Not ApplicableWM, .... uu TESTING AND PRECOMMISSIONING PROCEDURE | PROCEDURE NO. : PSP-KNPG-B-T18-612 REVISION: O TOPSIDES PAGE 40F 5 5.2.3 Electrical Not Applicable 5.2.4 Instrument Test Equipment Required i. Digital Mutimeter ii Current Injector iii, Field Communicator iv. Hand Tools Physical Inspection of the Wellhead Control Panel (WHCP) i. Check/verify that all hydraulic lines have been pressured tested for leaks. ii, Check all instruments for sign of damage and trace correctness of tubing connection for the hydraulic lines, hydraulic pumps, pneumatics circuit, relief valves, etc, ii, Check/verify instrument tag nos or name plate as per vendor approved drawings. iv. Ensure that the well ties in points for all hydraulic lines coming the well control modules are capped off. v. _Vetify calibration on skid instrument item. vi. Check/Verify that all hydraulic line have been air blown and pressured test. vil. All tubing line has been leak test. Functional Test Procedure Wellhead Control Panel (WH-0100 & WH-0105) a) Test Procedure for the Hydraulic Power Unit (HPU) vil Line up all valves from inlet and outlet lines of the SSV & SCSSV hydraulic pumps (SSV Duty Pumps, SSV Blackstart and Back-up pump and SCSSV Blackstart and Back-up pump) Line up hydraulic inlet lines to all modules. Ensure availabilty of instrument air supply Normalize the system by forcing shutdown signal at SIS for normal operation at Wellhead Control Panel (WHCP) Run one well control modules. Locally initiate ESD and PSD pushbutton and verify effects Test maintenance bypass for SSV & SCSSV for each well through activation of the respective SSV & SCSSV offline bypass solenoid valves from SIS b) Test procedure of the Well Controls Modules and Valve Actuators. Run individually well contro! modules. Ensure other normalized modules are not affected when running other module. Observed no leaks on the system when one or modules in normal state. Initiate local shutdown from the module and HPU panel pushbutton Observed subsequent effect to valve actuators through the SCSSV and SSV front panel pressure gauge.PROCEDURE NO. : wm ewe | __ TESTING AND PRECOMMISSIONING PROCEDURE PSP-KNPG-B-T18-612 REVISION: O PAGE 5OF5 TOPSIDES il. Intfate remote shutdown and observe subsequent effect to valve actuators through the SCSSV and SSV front panel pressure gauge. Check valve sequence on start up and shutdown. ©) Confirm the audio-visual alarm at WHCP, SIS and PMCS 4) Record all results in relevant checksheet (ITS-1007) e) Preserve the on skid instrument item by using cling wrap. 6.0 SPECIAL REQUIREMENT Not Applicable 7.0 RECORD APPENDICES Please refer tothe attached appendices.APPENDICESDRAWINGS Single Completion West Gas Production P&ID Instrument Cable Block Diagram Interface Block Diagram Field Junction Box Wiring Diagram Instrument Location Layout Instrument Location Layout PSP-KNPG-B-118-612 APPENDIX: | PAGE 10F 1 P1-KB-B-1200-1 to 12 KNPG-M10-70-2011-1 to 4 KNPG-M10-70-2071-1 KNPG-M10-70-2104-2 to 4 KNPG-M10-70-0101-1 KNPG-M10-70-0102-1[ws ono [WES1 GAS PRODUCTION WEIN AS [oer 10000 7 ast 3560" |see00 (Ho.0 a) [3005s / 2898 (io 6) i 21.7 (eco a) 13570 (4040 8) Jes + Clo wii ALY G25 Tews | sou yi-erosa-wsesorre —Pe08003-2 Lose. 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BHD.sa 10000 7 ANS! 7800 1800 (10.0 8) Dcsicn rome, xray © | BR comma oe hye 50-19-67105-781430 2: is rng oo ee rom oe re ener iw 19 | a A — HORA RIOR TOS —] Sat of Cm sb Dom rec ese noon son OL” OTB NBSP APY A0-8 10 ‘| i, eee Hi wT i I = | OG pl po J Fore 1 PaablEhow veroce i 100-DE-64112-73450"-9P 7a 1. To 904 wo cost ssv/sesv row (20 * ketch "hv Too Fn ‘eromen Pct 7° EPEEMALY see oe "GRRE PETROWS GARGAT SN, BHD. JF" PROCUREMENT AND ConSTRUCTION (Fe) oF WABALU CAS PROCESSING, PLATFOR cual FAGLNS Ano wy RODHGATON (oO rene) F omeD t— — - (KNPG—B) TOPSIDES aepewene mw scree ee ne use PIPING AND INSTRUMENTATION DIAGRAM y Santas me os = ct swcur couPueVion Wier ane, PoDven WELLHEAD * PU SGP sages = marr noc [ese Sper jf Seas eae cama omen Wee a a =e [SS ie cas a i res ‘Bons ya |S te See Seer ree mer rere we | wo | ro = mw MALAYSIA MARINE & HEAVY ENGINEERING SDN. BHD. [ieee = pooner OOi = fale ro mca wa — oe facseveamne 7108-25305 oa 9 225 a9 y 2a MATERIALS | nc _INSTRUMENTATION (WSF DRILLING) oreo. | ae co eae me «| 44. feneo rox covmncren INSTRUMENT CABLE BLOCK DINGRAM (HHT) Seta | esa 5s a0 tom oe 1 | estes fr sem TS “ran HCP=0103 ~ WELLHAED CONTROL PANEL oF some pm =] orem prs soe [eonsess | e-wrc-o-70-201 |" « [™ as1 SR MP HELIO Eon. se | a i ET ree ieee eae 0 en oy crea a WELLHEAD MASTER SECT HPU) "eJAS (950 dpa NTR SPRY} E meet mis a on een a | ae wage ono | | MEE | ae LOG IN iS ‘Shae BCs * |© ‘rtne es Som noe | lo aoa 7 sere Er i aE lo mw ams moe lL. J@ ren es oe 51 women E J re owt 87 WELLHEAD CONTROL MODULE (TYPICAL) oa Wi-0110 10.0160 eee =a + MALAYSIA MARIE & HEAVY ENGINEERING SON. BO 5 ann [°° ois PETRONAS CARIGALI SON BHO INSTRUMENTATION (MSF_ORILLING) INTERFACE BLOCK DIAGRAM [| [eee rs |witce-o100 WELLHEAD CONTROL PANEL = ~ 190 ume a wl oe we hana Nai snow [rosiess |" ise wio-r-gon_ [1 Fokx) feal= fl foe eh) ffl] : EEE & savor Beets oo Bate over Secniie ce mane Eee [ss ana Sans a STOR a OES: $3} = — wars ne rear excnecens Sov 0. [Piso th wermons canton Son Ho peace omc — no MARIA REAR AE] PES6 he WO WwE-BTO-E TION [wo = ee — a + QQ) sua at « war ence seu 0 ae 7 = wis sow: |™ oii rernonas cantAut Son f [Esai peg Se re me Ey 5 sUMeNTAION (UST OMLLNG) Sena Fe as cumin FENTON ae Wn eeSitges 4 |eA00 PROOUCE ORANG — HO MANUAL REVISION ALLOWED. | = oy) SS SAL NO CN OIA ETON (Fes i FP HELA OWEN ESL EO EE extn Fe me {Cfo 0 a-27,onn F wo we 9 + MALAYSIA MARNE & HEAVY ENGINEERING SOR. 80. i at PETRONAS CAREAL SOM BHD aie st ‘onus (Tos. EL. 17000)ST er. KEY PLAN wea wave | frnono |-KNPG-M10-70-0102-2 MATCHLNE REFER DWG. free) @ Bwana sane so RR ncn se 0 tomer score 8 -nminsm cee Wr ors se me a o PES. ON. NO. + 6610-1 0102-1 [axe &- wo MALAYSIA MARINE & HEAVY ENGINEERING SOM, BHD : ore [Bit retmonas canton so oo | 2:9 a= SR a RT RA {fa py [INSTRUMENTATION (WSF DRILLING) RUMEN LOCATION LAYOUT MSF DRILLING (TOS. EL. 15000) see [ass PTs wo-r0-o102 wsPSP-KNPG-B-T18-612 APPENDIX: II PAGE 1 OF 1 CHECKSHEET OVERVIEW Wellhead Control Panel (WHCP) Sub-sub-system 612MALAYSIA MARINE AND P VY ENGINEERING SDN. BHD. TESTING AND _ JMMISSIONING. ‘CHECK SHEET OVERVIEW frroncr [ERASATT GAS PROTEINS FTORN RTE fue sur sano [2 WeLAEAD CONTOUFNELTWRCTL DESCRNON REMARKS rAWNG NO, CONSTRUCTOR FRECORMSSORNT ont [s-vne a] 1009 | ws-108 [TONS] Woe | we 007MALAYSIA MARINE AND H”* VY ENGINEERING SDN. TESTING AND _/MMISSIONING ‘CHECK SHEET OVERVIEW [ERAEAIT GAS FROCESNG FATORN TOG) oe sorserar [B= WEIREAD CONTROCFARETTARCTT SACRE DesCRTON tEMARKS Drawn wo. soon s-vnz a] 1009 | ns-1o04]W-oo5] Wso08 | 1007MALAYSIA MARINE AND F”* VY ENGINEERING SDN. TESTING AND _/MMISSIONING CHECK SHEET OVERVIEW froncr [PRATATU GAS ROCEING PATORN ONTCAT esse [so Proce COMTIOS foe sue ste [52 WEILREAD CONTEOU FARE TRACT s-vonz s-s00e 3] 009 | 1068 | 1006] Ws-one | we 007 Son Ram ERASER TERPCMIOTMALAYSIA MARINE AND B™* VY ENGINEERING SDN, BHD. TESTING AND _/MMISSIONING ‘CHECK SHEET OVERVIEW Promcr [ENABALT GAS HROCESNG FATIORN RPA) [rs [ao COMO [esse [0- FROCES CONT fe sur se [12 WeIDNEAD CONTROL ANE TWAT Pomeuromne PareoTONNO Scene DEScAnON/REMARS CORTCTON son s-vom a] 1009 | 1-108] ns-1005] Tone | 1007 RSMEMALAYSIA MARINE AND B”=VY ENGINEERING SON. BAD. TESTING AND _-MMISSIONING CHECK SHEET OVERVIEW froxer IERAGAIW GAT FROCEONG FTIR RFE (0 ContROT [E- WUREAD CORTROT FARE TACT DeSChIPNOW REMARKS sro [sro] ston | ns-1004] Wevons |W T006 | 100MALAYSIA MARINE AND H"" VY ENGINEERING SDN. BAD. TESTING AND _-MMISSIONING. ‘CHECK SHEET OVERVIEW 7 ESEOAT froncr [PRAIA CRS PROCESS PATORN RFC AT fz ses [0 PROCES CONTIOR fre sor srre [12 WELREAD CONTROU FANEITWVCTL DeSCRIION REMAN CORSTOCTON TEECORRETORNS sont s-iom a] 1-100 | vs-108 i T005] won| we 1007 “Total Done NACHECKSHEET LIST Calibration Checksheet Instrument Cable Installation Checksheet Closed Loop Checksheet PSP-KNPG-B-T18-612 APPENDIX: Ill PAGE 10F 1 ITS 1002 ITS 1006 ITS 1007‘CALIBRATION CHECKSHEET Reference 73-1002 Tagho [System ode ProjeatName ata Shea No Nanfactrer “del [Sera No ence Sinal Range Type. TT READING OR OUTPUT Sa _ [ACTUAL RENE FALLNG CALIBRATION @ TUR [SPANK | ERROR [ACTUAL [Seavey | ERROR TH CHECK 0 % 30 75 100 CONTROL MODE ROPOTIONAL INTEGRAL JpERAVATiVE CONTROLLER lovorr lore cap JAUTONANUAL HECK lprect Reverse ;ONTROL ACTION {ONTROLLER ALIGNMENT CORRE: OAR TRPSETT: — RENGTFALNG TET RISNGTFALLNG siuTooWN uN TRPSET2: RISNG/FALLNG RESET SING FALLING CORRECTIONS {AUTO TEMPERATURE CORRECTION RANGE SP. GRAVITYIDENSITY CORRECTION SETTING ZERO ELEVATIONSUPPRESSION SETTING Test CALIBRATION CHECKED B: EQUIPMENT DATE ust TAME TETGHATUREIDATE By helectia whan FABRICATION PRECOMMISSIONING COUNISSIONING hntie Representative NA NA ross inspector NIA NA rose Representative NA NA Pose OPR Representative NA NA NA ‘vote: Precommissionng acts under secon B are verfcaton only Le. review of documentation. Sheet 1 of 1 s-1002,INSTRUMENT CABLE INSTALLATION AND INSPECTION REPORT Reference ITS-1006 [rego Bytom Weaue Prot Name ange ut Pir Cabo ancl Bor [NSULATION TEST: USE 250 VOLT MEGGAR 1. CORE TO CORE 2. EACH CORE TO GROUND 3. EACH CORE TO SCREEN 4. SCREEN TO ARMOUR ' 2 3 ‘ 5 6 7 8 Q 0 1 2 ° “ 16 6 ” 8 8 » 2 2 2 uM CABLE TYPE: INSULATION TEST - CORE To CORE ARMOURED NOW ARMOURED INSULATION TEST - CORE TO GROUND 1s. (ug NOWLS.(GREEN) INSULATION TEST - CORE TO SCREEN INSULATION TEST CHECKED By INSULATION TEST - SCREEN TO ARMOUR OATE CABLE INSPECTION RESULTS: 1 INSPECT CORE CRIMPED TERMINATIONS 2 INSPECT CORE FERRULES 3 INSPECT CABLE GLAND SHROUDS 4 INSPECT CABLE MARKER 5 INSPECT CABLE FDXING DETALS (CLEATS, STRAPS, ETC) INSPECT CABLE RACK LEVEL INSPECT CABLE MARKERS ON BULKHEAD TRANSITS é INSPECT CABLE PROTECTIVE MEASURES (KICK GUARDS) DISCREPANCIES REMANING THSULATION TEST CHECKED BY. DATE: NAME ISIGNATUREIDATE EO el FABRICATION PRECOMMISSIONING COMISSIONING Hie Representative bse inspector [PcS8 Representative [PCSB OPR Representative NA NA Note: Preconmisionng activites under secon B are verification ony Le. reviw of documentation. Sheet 1 of 1PETRONAS CARIGALI SDN. BHD. CLOSE LOOP CHECKSHEET Reference IT$-1007 [TagNo ystem (Calibration CS raving No "ok-up Drag. No. ine OF Equip. ~oopDiag. No. 009 No. [Service INSTRUMENTS INCLUDED IN THIS LOOP CHECK TAG TAS. TAG. TAG TAG TAS. TAG. TAG TAG TAS. TAG. TAG TAG TAS. TAG. TAG INALOG TRANSMITTER MODEL NO. SERIAL NO [TRANSMITTER TAG LOCAL INSTR PANEL INSTR. PHOS PMCS PMCS RANGE ( ) ITAG. [rac: [rac [rac [rac: TROT OurPUT READING READING READING READING READING O% 0% 100% ppiciraL Switcr MODEL NO, ‘SERIAL NO. LOGAL SWITCHITAIP AMPLIFIER PANEL ALARM VALVEAGTION PMCS [ras. [ra [TAG: [ras SETPOINT READING ATION ALARM 13D. PSD | E80 LEVEL SHUTOOWN i WNALOG CONTROLLER MODEL NO SERIALNO. ‘CONTROLLER TAG, 1 VANE TIMI SWITOH PRES epost OUTPUT TRANSDUCER | PosiTiONER |YALVEPOSITION) OPEN CLOSED OPEN CLOSED om, 0% 00% [DISCREPANCIES REMAINING COOP CHECKED BY: DATE ‘NAME ISIGNATUREIDATE eer eae FABRICATION PRECOMMISSIONING ‘COMMISSIONING IMME Representative NA IPCSB Inspector NA IPCSB Representative NA IPCSB OPR Representative NA "Noe: Precommissloning actives under secten Bae veefeton one review of documentation, ll | | | I Sheet 1 of 1 17-1007PSP-KNPG-B-T18-612 APPENDIX- IV PAGE 1 OF 1 VENDOR DRAWING & FAT REPORT