PM.

500 HRS
793F

Truck ID: Date: SMU:

Serial N°: Time In/Out: W/O:
Jobsite: Inspected by:

Nota: Antes de ejecutar cualquier mantenimiento preventivo, dirijase al manual de operación y mantenimiento provisto para
éste equipo.

Lavado del Equipo Initial

Comments:

Muestras de Aceite

2 X SOS Engine Oil X SOS Left Final Drive

X SOS Engine Coolant X SOS Right Final drive
X SOS Steering System X SOS Left Front Hub
X SOS Right Front Hub

Magnetic Plugs

3 Check magnetics plugs for each system 2 2S-4078 Seal-O-Ring / Final Dr - Drain
2 3D-2824 Seal-O-Ring / Final Dr - Fill
2 1002951 Mag Plug - NPT / Front Hub
Comments:

Inspection

4 Perform the Mechanic Daily Inspection Report

Comments:

5 Test the Braking System

Comments:

Engine
Qty P/N Description
6 Change Engine Oil & Filters 4 275-2604 Filter Element Oil
Comments:

7 Clean Engine Crankcase Breather 5 4W-3027 Breather

5 033-6031 O-Ring
Comments:

8 Inspect/Adjust / Replace Belts

Comments:

9 Inspect/Replace Hoses & Clamps

Comments:
 Fuel System
Qty P/N Description
10 Replace Fuel Primary Filter Water Separator 2 316-9954 Element AS - FWS
Comments:

11 Replace Fuel Secondary Filter 2 1R-0755 Filter Element AS

Comments:

12 Drain Fuel Tank Water & Sediment

Comments:

Air / Air Intake Systems

Qty P/N Description
13 Optional - Clean/Replace Engine Primary Air Filter 4 2003174 Element As-Primary
Comments:

14 Optional - Replace Engine Secondary Air Filter 4 901728 Element As-Secondary

Comments:

15 Clean Engine Air Pre-Cleaner

Comments:

Steering System

Check Secondary Steering Accumulator connections

16 and mounts.
Comments:

Hoist & Brake System

Qty P/N Description
17 Replace Hydraulic Tank Breather 1 9C-4937 Filter As - Hyd
Comments:

18 Check Brake Accumulator precharge pressures

Comments:

AC Electric System
Qty P/N Description
19 Replace Air Filter from Inverter Cabinet (drawer) 1 201-5023 Inverter Cabinet Filter
Comments:

20 Check/Clean Inverter Cabinet, 4 filters 4 313-4082 Inverter Cabinet Filter Sand

Comments:

Inspect and take pictures of the contactor

21 Inspect/take pictures of contactor compartment compartment looking for corrosion

Comments:

22 Inspect/Replace Retarding Contactor Tips

Comments:

23 Lubricate Adapter Fan Blower Bearing 1 Lubricate with Multipurpose Grease

Comments:

Inspect and take pictures of Retard Grid (mounting
24 areas, elements, insulators, screens)
Inspect and take pictures of the grid mounting
areas (looking mainly for signs of stress, and/or
cracks), Inspect elements and Insulators for
signs of heat/discoloration (Take picture if
anything is noticed), Inspect inlet/outlet screen
inspection for any signs of stress (particular
attention to inlet screen side bracket near
ground stud)

Comments:

25 Inspect Generator DE Endbell Inspect for cracked welds

Comments:

26 Inspect/Tighten Electrical Ground Studs

Comments:

27 Check Electric Cable (HV Harness)

Comments:

28 Check Ground Fault

Comments:

Clean/Inspect Cover of Coupling between flywheel and

29 traction alternator
Comments:

30 Check/Clean Air Cooling Duct

31 Check Indicator Lamp of Inverter Cabinet

Comments:

First put a witness mark on all of the RGBI

32 Take picture of RGBI installed in Inverter Cabinet electrical connections then take a picture of the
RGBI as installed in the inverter cabinet

Wheel Stations
Qty P/N Description
33 Replace Final Drive Oil Filter 2 353-4672 Final Drive Oil Lube Filter
2 5P-3620 Seal-O-Ring
2 214-7568 Seal-O-Ring
Comments:

34 Replace Breather from Final Drive 2 9C-4937 Breather As

Comments:

35 Change Front Wheel Oil

Comments:

36 Inspect Final Drive Oil

Comments:

37 Remove small final drive cover and inspect thrust button for excessive wear (besides normal polishing)
Comments:

38 Perform this task only if metal is on the magnetic plug or final drive filter.
Remove axle shaft/sun gear and inspect mide-axle support bearing, and coupler bolt for damage.
Comments:
 Frame & Body
Qty P/N Description
39 Check/Fill Automatic Lube System
Comments:

40 Lubricate Powered Stairway Hyd. Cylinder and Shaft Bearings Mulitpurpose Grease
Comments:

41 Check Suspension Cylinders

Comments:

42 Inspect Body
Comments:

43 Clean/Inspect Frame
Comments:

44 Inspect Cable from Truck Body Retaining

Comments:

Cab & Operator Station

Qty P/N Description
45 Replace/Clean Cab Air Filter 1 1004320 Cab Fresh Air Filter
Comments:

46 Clean/Replace Air Conditioner Filter 1 A86380A Cab A/C Filter Standard

Comments:

Check Fluid Levels

47 System Fluid Capacities (L/gal) Interval (hr) Used: Yes/No Amount

Cooling System ELC 1074 L / 284 gal 12000
Engine Oil w/ Filter DEO 15W40 291 L / 77 gal 500
Hydraulic Tank TDTO 10wt 662 L / 175 gal 2000
Hydraulic System (Inc Tank) TDTO 10wt 908 L / 240 gal 2000
Front Wheel (each) FDAO 60wt 13.25 L / 3.5 gal 500
Final Drive (each) FDAO 60wt 260 L / 68 gal 1000
Fuel Tank (Standard) Diesel 4922 L / 1300 gal ---
Fuel Tank (Optional) Diesel 3029 L / 800 gal ---
Window Washer Tank 9.5 L 250
Cat Ultra 5
Autolube 27 kg / 60 lbs ---
Moly
Comments:

Other Activities

N° Other Activities during the PM Responsible W/O Duration (hrs)

1 Obtain oil samples and run elemental and contamination analysis
Remove small final drive cover and inspect thrust button for
2
excessive wear (besides normal polishing)
3
 Filter List

Qt P/N Component Description Interval

4 2003174 Element As-Primary Engine Air Filter Element (Clean/Replace) W/ Required
4 901728 Element As-Secondary Engine Air Filter Element (Replace) W/ Required
4 313-4082 Filter - Air Inverter Cabinet Filter - Sand (Clean/Replace) W/ Required
1 201-5023 Filter - Air Inverter Cabinet Filter - Pressure W/ Required
1 1004320 Filter - Air Cab Fresh Air Filter W/ Required
1 A86380A Element As Cab A/C Filter Standard W/ Required
4 275-2604 Filter Element Oil Engine Oil Filters 500
2 316-9954 Element AS - FWS Primary Fuel Filters (Water Separator) 500
2 1R-0755 Filter Element AS Secondary Fuel Filters 500
1 9C-4937 Breather As Hydraulic Tank 500
2 353-4672 Filter Element As-Oil Final Drive Oil Lube Filter 500
2 9C-4937 Breather As Final Drive Breather 500
1 55585 Filter Element As-Oil Steering Filter (High Pressure) 1000
2 55585 Filter Element As-Oil Hoist Filter (High Pressure) 1000
1 20331 Filter Element AS Fuel Tank Breather 1000
2 24465 Breather As Front Wheel Breather 2000