CONFIDENTIAL

EH4000ACII Fault Category List (1/4) 10.Dec.2013

Warning Low Warning display only. Possible driving continuously.

Warning High Output is limited (75% Torque), but possible driving continuously.

Fault A Acceleration isn't possible. (Acceleration torque 0) Retardation is possible.

Acceleration and retardation aren't possible. Operator must stop hauler

Fault B immediately by hydraulic brake. Electricity in the capacitors are discharged by
brake chopper.

Acceleration and retardation aren't possible. Operator must stop hauler

Fault C immediately by hydraulic brake. Electricity in the capacitors don't be discharged,
because brake chopper has execution fault.

↓
Reset
HCM Fault
SAE Code Fault items Limit Fault Condition
Code Category
-ation
F, N, R = OFF or
02400-002 00100-002 Shift Lever Signal Fault Fault A ---
More than 2 = ON
02401-002 00101-002 Accelerator Pedal Signal Fault Fault A --- V<0.25 or 4.75<V
02402-002 00102-002 Retard Pedal Signal Fault Fault A --- V<0.25 or 4.75<V
min-1 < 590 or
02420-000 00200-000 Engine Speed Fault Fault A ---
min-1 > 2200
B pulse > 6 and
02421-002 00201-002 Motor R-A Pulse Fault Fault A ---
A pulse = 0
A pulse > 6 and
02422-002 00202-002 Motor R-B Pulse Fault Fault A ---
B pulse = 0
B pulse > 6 and
02423-002 00203-002 Motor L-A Pulse Fault Fault A ---
A pulse = 0
A pulse > 6 and
02424-002 00204-002 Motor L-B Pulse Fault Fault A ---
B pulse = 0
02426-012 00206-012 Earth Fault Fault A --- (PG)-(GN) > 117V
Retard Com. > 95%
02427-015 00207-015 Retarding Capability Exceeded Warn. L ---
and Speed = Up
02428-015 00208-015 INV R Current Unbalance Fault A 2 (Max)-(Min) > 81A
02429-015 00209-015 INV L Current Unbalance Fault A 2 (Max)-(Min) > 81A
02430-017 00300-017 Grid Resistor R Disconnection Fault A 1 R > 7.5 Ohm
02431-017 00301-017 Grid Resistor L Disconnection Fault A 1 R > 7.5 Ohm
02432-000 00302-000 DC Over voltage 2 Fault B 2 PN > 3020V
02433-000 00303-000 DC Over current Fault B 1 A > 1838
02434-000 00304-000 INV R Over current Fault B 1 A>1195 5times
02434-015 00304-015 INV R Over current restart Warn. L --- A>1195 1time
A>520 or
02434-016 00304-016 INV R Overload Warn. H --- A>470 5min or
A>440 10min
02435-000 00305-000 INV L Over current Fault B 1 A>1195 5times
02435-015 00305-015 INV L Over current restart Warn. L --- A>1195 1time
A>520 or
02435-016 00305-016 INV L Overload Warn. H --- A>470 5min or
A>440 10min
02436-000 00306-000 CHOP R Over current Fault C 1 A > 1168
02436-015 00306-015 Grid Resistor R Overload Fault A 2 A>750 3min
02437-000 00307-000 CHOP L Over current Fault C 1 A > 1168
02437-015 00307-015 Grid Resistor L Overload Fault A 2 A>500 3min
 CONFIDENTIAL
EH4000ACII Fault Category List (2/4)
Reset
HCM Fault
SAE Code Fault items Limit Fault Condition
Code Category
-ation
02438-000 00308-000 REC Temperature Fault 2 Fault A 2 t > 90 degC
t < -30degC and
02438-002 00308-002 REC Temperature Sensor Fault Warn. L 3
Coolant > -10degC
02438-016 00308-016 REC Temperature Fault 1 Warn. H --- t > 80degC
02439-000 00309-000 DC Over voltage 1 Fault B 2 PN > 3014V
02439-017 00309-017 DC Under voltage Fault B 1 FB < Com/2
02441-000 00311-000 INV R Temperature Fault 2 Fault A 2 t > 90 degC
t < -30degC and
02441-002 00311-002 INV R Temperature Sensor Fault Warn. L 3
Inverter > -10degC
02441-016 00311-016 INV R Temperature Fault 1 Warn. H --- t > 80 degC
02442-000 00312-000 INV L Temperature Fault 2 Fault A 2 t > 90 degC
t < -30degC and
02442-002 00312-002 INV L Temperature Sensor Fault Warn. L 3
Inverter > -10degC
02442-016 00312-016 INV L Temperature Fault 1 Warn. H --- t > 80 degC
02443-000 00313-000 CHOP R Temperature Fault 2 Fault A 2 t > 90 degC
t < -30degC and
02443-002 00313-002 CHOP R Temperature Sensor Fault Warn. L 3
CHOP > -10degC
02443-016 00313-016 CHOP R Temperature Fault 1 Warn. H --- t > 80 degC
02444-000 00314-000 CHOP L Temperature Fault 2 Fault A 2 t > 90 degC
t < -30degC and
02444-002 00314-002 CHOP L Temperature Sensor Fault Warn. L 3
CHOP > -10degC
02444-016 00314-016 CHOP L Temperature Fault 1 Warn. H --- t > 80 degC
t < -20degC and
02445-002 00315-002 Cabinet Temperature Sensor Fault Warn. L 3
Coolant > -10degC
t<-20degC and
02445-015 00315-015 Cabinet Heater Fault 2 Fault A ---
CTT303 = ON
02445-016 00315-016 Cabinet Temperature Fault Warn. H --- t > 55 degC
t < -20degC and
02445-017 00315-017 Cabinet Heater Fault 1 Fault A ---
CTT303 = OFF
02446-000 00316-000 Cooling Water Temperature Fault 2 Fault A 2 75 degC < t
t < -30degC and
02446-002 00316-002 Cooling Temperature Sensor Fault Warn. L 3
Inverter > -10degC
02446-016 00316-016 Cooling Water Temperature Fault 1 Warn. H --- t > 65 degC
02447-000 00317-000 Alternator Temperature Fault 2 Fault A 2 t > 135 degC

t > 180 degC

02447-002 00317-002 Alternator Temperature Sensor Fault Warn. L 3 ｏｒ
t < -40 degC

02447-016 00317-016 Alternator Temperature Fault 1 Warn. H --- t > 125 degC
02448-000 00318-000 Motor R Temperature Fault 2 Fault A 2 t > 160 degC

t > 180 degC

02448-002 00318-002 Motor R Temperature Sensor Fault Warn. L 3 ｏｒ
t < -40 degC

02448-016 00318-016 Motor R Temperature Fault 1 Warn. H --- t > 150 degC
02449-000 00319-000 Motor L Temperature Fault 2 Fault A 2 t > 160 degC

t > 180 degC

02449-002 00319-002 Motor L Temperature Sensor Fault Warn. L 3 ｏｒ
t < -40 degC

02449-016 00319-016 Motor L Temperature Fault 1 Warn. H --- t > 150 degC
 CONFIDENTIAL
EH4000ACII Fault Category List (3/4)
Reset
HCM Fault
SAE Code Fault items Limit Fault Condition
Code Category
-ation
02450-000 00320-000 Grid Box R Temperature Fault Fault A 2 t > 320 degC
02450-002 00320-002 Grid box R Blower Fault Warn. L 3 P < 50 Pa
02451-000 00321-000 Grid Box L Temperature Fault Fault A 2 t > 320 degC
02451-002 00321-002 Grid box L Blower Fault Warn. L 3 P < 50 Pa
A ≧ 45 or
02452-000 00322-000 Auxiliary Field Regulator Fault Fault C 2 V ≦ 183 or
V ≧ 276
CB301 = OFF or
02453-000 00323-000 CB301_CB302 Breaker OFF Fault A ---
CB302 = OFF
A ≧ 1250 or
t ≧ 115 degC or
02454-000 00324-000 Main Field Regulator Fault Fault A 2
V ≦ 13.5 or
VCE(set) < 10V
Com. = ON and
02455-000 00325-000 CTT301 Fault Fault A ---
CTT301 = OFF
V ≦ 200 or
02456-000 00326-000 INV301(Motors Blower) Fault Fault A --- V ≧ 400 or
A ≧ 85.8 etc.
02457-015 00327-015 Cooling Water Shortage Fault A --- Reserve < 2.47 L
CB303 = OFF or
02460-015 00330-015 CB303_CB304 Breaker OFF Warn. L ---
CB304 = OFF
02461-002 00331-002 VIO13 Connector Open (DC sensor) Fault C --- Connector = Open
02462-002 00332-002 VIO14 Connector Open Fault C --- Connector = Open
02463-002 00333-002 VIO15 Connector Open Fault C --- Connector = Open
02464-001 00334-001 Control Power Failure (VCC Under voltage) Fault C --- V < 4.46
02465-001 00335-001 Control Power Failure (P24A Under voltage) Fault C --- V < 15.0
V ≦ 200 or
02466-000 00336-000 INV302 (Resistors Blower) Fault Fault A --- V ≧ 400 or
A ≧ 85.8 etc.
02511-000 02001-000 P24A Over voltage Fault C --- V > 32.2
02512-001 02002-001 Control Power Failure (P24C Under voltage) Fault C --- V < 20.1
Control Power Failure (P12C, N12C Under P12C < 10.3V
02513-001 02003-001 Fault C ---
voltage) N12C > -10.8V
Control Power Failure (P12B, N12B Under P12B < 9.7V
02514-001 02004-001 Fault C ---
voltage) -10.1V < N12B
Drive Power Failure (INV-R Driver Under
02517-001 02007-001 Fault C --- V < 2.1
voltage)
Drive Power Failure (INV-L Driver Under
02518-001 02008-001 Fault C --- V < 2.1
voltage)
Com. = ON and
02520-001 02010-001 CTT302 Closing Fault Warn. L 3
CTT302 = OFF
CPU5 loses CPU1
02521-012 02011-012 CPU1 Execution Fault Fault C ---
more than 5sec
02522-012 02012-012 CPU2 Execution Fault Fault C 1 CPU2 = Fault
02523-012 02013-012 CPU3 Execution Fault Fault C 1 CPU3 = Fault
02524-012 02014-012 CPU4 Execution Fault Fault C 1 CPU4 = Fault
CPU5 = Fault or
P5A < 4.42V or
02525-012 02015-012 VDC07 Execution Fault Warn. L 3
P12 < 10.3V or
N12 > -10.8V
CPU5 loses CCU
03511-009 03001-009 CCU Response Fault Warn. L 3
more than 0.5sec
 CONFIDENTIAL
EH4000ACII Fault Category List (4/4)
Reset
HCM Fault
SAE Code Fault items Limit Fault Condition
Code Category
-ation
180V or more
02468-015 00338-015 Auxiliary Power Source Earth Fault Fault A 2
more than 5sec
[Motor Torque
command (R) ≧
02498-015 00210-015 MotorR SpeedFB Open or Drive Limit Warn. L ---
85%] and ［Motor
speed＝0Hz]
[Motor Torque
command (L) ≧
02499-015 00211-015 MotorL SpeedFB Open or Drive Limit Warn. L ---
85%] and ［Motor
speed＝0Hz]

03439-012 02016-012 Parameter Error Fault A --- －

03440-012 02017-012 Parameter Incomplete Warn. L 3 －

Ap＋An＞100 A
02469-017 00339-017 DC Current Sensor Fault (P or N) Warn. L 3 or
Ap＋An＞-100 A

03517-000 03002-000 AC Drive Maintenance Request Fault A --- －

00344-000 02474-000 Rectifier Fault Fault B 1

00343-000 02473-000 MFR Overload Fault B 1

↑
Supplement on "Breakdown reset Limitation"

　　(1) Once the total number of occurrences of a breakdown for each pattern exceeds the following threshold,
　　　　the reset function shall be disabled. You cannot reset the breakdown through a resetting operation.

　　(2) The disabled reset function in (1) can be released by turning on the AC drive maintenance switch.
　　　　The AC drive maintenance switch is located in 1: the CAB and 2: the EH system monitor.

Breakdown reset Limitation

Pattern 1 1 time (disabled immediately)
twice within 10 days (counted for each breakdown)
(Note) For HCE Code "02452-000" [Auxiliary Field Regulator Fault] the count will
Pattern 2 not carried out until the following condition is fulfilled after key ON.
[Condition] (Shift lever position =F / R ) and (absolute machine speed is equal to
or faster than 5km/h)
Pattern 3 ten times within 15 days (* counted in total for all breakdowns in pattern 3)
How To Reset The Fault Record （Earth Fault）
2012/6/14

Occurrence of the Fault NOT

of The Earth Fault (Repair)

Both of The Main Timer

AND
Inverters are OFF (3 Seconds)
Reset Fault Record
AND （Earth Fault）
Turned On The Grid
Dry Mode Switch Once
AND

Vehicle speed ≦ 0.5 km / h

AC Drive Fault Reset Switch

ON（Operator's Cab）