BITZER Output data

Created on : 03-Sep-19 10:52:38 AM

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Table of content

Project survey............................................................................................................................................................ 3
Selection: Open Screw Compressors OS.................................................................................................................. 4
Application Limits....................................................................................................................................................... 5
Result......................................................................................................................................................................... 6
Technical Data: OSKA8581-K................................................................................................................................... 7
Information: Open Screw Compressors OS.............................................................................................................. 8
Selection: Motor & coupling..................................................................................................................................... 13
Technical Data: KS800............................................................................................................................................ 14
Technical Data: GS7140.......................................................................................................................................... 15
Information: Motor & coupling.................................................................................................................................. 16
Selection: Oil cooler, air cooled............................................................................................................................... 17
Information: Oil cooler.............................................................................................................................................. 18
Selection: Oil separator........................................................................................................................................... 19
Technical Data: OAC14011A................................................................................................................................... 20
Information: Oil separator........................................................................................................................................ 21
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Project survey
Selected compressors
Open Screw Compressors OS 2x OSKA8581-K

Chosen accessory
Motor & coupling 2x 280S/M / KS800 / GS7140
Oil cooler, air cooled
Oil separator 1x OAC14011A
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Selection: Open Screw Compressors OS

Input Values
Compressor type Screws, open drive
Refrigerant R717
Reference temperature Dew point temp.
Liq. subc. (in condenser) 0K
Suct. gas superheat 5.00 K
Operating mode Standard
Speed 2900 /min
Useful superheat 100%
Additional cooling Automatic
Max. discharge gas temp. 80.0 °C

Overview
A
Evaporating SST 1.00 °C
Condensing SDT 40.0 °C
Qe Pe EER Ratio
kW kW W/W %
Total 930 201 4.64 --
OSKA8581-K 465 100.3 4.64 50.0
OSKA8581-K 465 100.3 4.64 50.0
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Application Limits
OSKA8581

Standard OSKA8581

Legend
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Result
A
Evaporating SST 1.00 °C
Condensing SDT 40.0 °C
Compressor Total OSKA8581-K OSKA8581-K
Capacity steps 100% 100%
Cooling capacity 930 kW 465 kW 465 kW
Cooling capacity * -- 465 kW 465 kW
Evaporator capacity 930 kW 465 kW 465 kW
Shaft power 201 kW 100.3 kW 100.3 kW
Condenser capacity 1045 kW 522 kW 522 kW
Ratio -- 50.0 % 50.0 %
COP/EER 4.64 4.64 4.64
COP/EER * -- 4.64 4.64
Mass flow LP 3083 kg/h 1542 kg/h 1542 kg/h
Mass flow HP 3083 kg/h 1542 kg/h 1542 kg/h
Operating mode Standard Standard Standard
Liquid temp. -- 40.0 °C 40.0 °C
Oil volume flow 7.70 m³/h 3.85 m³/h 3.85 m³/h
Cooling method External External External
Oil cooler outlet 56.9 °C 56.9 °C 56.9 °C
Oil cooler load 86.4 kW 43.2 kW 43.2 kW
Recommended driving motor -- 132.0 kW 132.0 kW
Discharge gas temp. w/o cooling 117.6 °C 117.6 °C 117.6 °C

Consider notes in detailed resp. part load calculation!

*According to EN12900 (5K suction gas superheat, 0K liquid subcooling)

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Technical Data: OSKA8581-K

Dimensions and Connections

Technical Data
Technical Data
Displacement (2900 RPM 50 Hz) 470 m³/h
Displacement (3500 RPM 60 Hz) 567 m³/h
Allowed speed range 1450 .. 4000 min-1
Sens of rotation (compressor) rechts / clockwise
Weight 360 kg
Max. pressure (LP/HP) 19 / 28 bar
Connection suction line DN 100
Connection suction line (NH3) DN 100
Connection discharge line 76 mm - 3 1/8''
Connection discharge line (NH3) DN 80
Adapter for ECO (NH3) DN 30 (Option)
Oil type NH3 Reniso KC68 , SHC 226E
Extent of delivery (Standard)
Pressure relief valve Standard
Check valve Standard
Oil flow control Standard
Oil stop valve Standard
Built in oil filter Standard
discharge gas temperature monitoring 2xSE-B2
Discharge gas temperature sensor Standard
Start unloading Standard
Capacity control 100-75-50% or 100-50% (Standard)
Protective charge Standard
Available Options
Suction shut-off valve Option
Discharge shut-off valve Option
ECO connection with shut-off valve Option
Coupling housing Option
CM-SW-01 Option
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Open Screw Compressors OS

Open Screw Compressors OS

OSK = Application for air.conditioning and medium temperature cooling.
OSN = Application for low temperature cooling.
OSH = Application for air-conditioning and heat pumps.

Notes regarding application limits (see "T.Data - Limits")

* Ranges are valid for standart operation and at full-load conditions.
* With high pressure conditions, part-laod operation is partly limited (see application limits in applications manual SH-500 / 
SH-510).
* With Economizer operation the maximum admissible evaporation temperature is shifted by 10 K downward (otherwise
there is a danger of excessive compression and overlaod of the motor because of a higher mass flow). At pull-down
conditions from higher evaporation temperatures, the ECO injection must remain closed until the evaporation temperature is
below the maximum admissible value and a stable operation is achieved (e.g. control of the ECO solenoid valve by means
of a low pressure cut-out). The use of the ECO-System with higher evaporation temperatures requires individual
consultation with Bitzer.

OS53..OS74
* Capacity control with ECO operation at the same time is limited to one single regulating step (CR 75 %). At CR 50 % the
ECO injection should be closed.
* Combined operation (ECO + CR 50 %) is possible under certain conditions, control and system design, however, require
individual consultation with Bitzer.

Motor Selection
The required driving motor is selected for starting conditions at direct start as well as at star-delta-start with start unloading
(50 % capcaity regulation). The starting conditions refer to the following defined operation points resp. to the maximum
application limit of the compressor. Should the evaporation- or the condensing temperature of the plant be higher at the start, an
individual motor selection is necessary.

Evaporation temperature for motor selection

HH H M L
R134a  +20 °C +12,5 °C -5 °C
R404A / R507A +7,5 °C -5 °C -15 °C
R22 +12,5 °C -5 °C -10 °C
R407C +12,5 °C -5 °C
NH₃ +25 °C +12,5 °C -5 °C -10 °C
The stated motor data refer to IEC motors at which the pull-up torque should not fall below 90 % of the max. torque. In addition
the following starting torque (referring to direct start) must be reached:
* open screw compressors 120 %
Should the motor not fulfil these criteria, an individual selection is also necessary.

Lubricants and additional cooling for NH3 applications

<html dir='ltr'><head><title></title><style type='text/css'>#htmlinfo { font-family: Helvetica,Arial,sans-serif; color:#424242;
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#htmlinfo a { color:#424242 }
#htmlinfo a:hover { color:#04B404 }</style></head><body><div id="htmlinfo"><h1>
Open Screw Compressors OS
</h1>

<p>
<b>OSK =</b> Application for air.conditioning and medium temperature cooling.<br />
<b>OSN =</b> Application for low temperature cooling.<br />
<b>OSH =</b> Application for air-conditioning and heat pumps.<br />
</p>

<h2>
Notes regarding application limits (see "T.Data - Limits")
</h2>
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<ul>
<li>
Ranges are valid for standart operation and at full-load conditions.
</li>
<li>
With high pressure conditions, part-laod operation is partly limited
(see application limits in applications manual
<a target="_blank" href="https://www.bitzer.de/websoftware/Download.aspx?lng=de&cnt=de&unt=si&doc=SH-500">SH-
500</a>&#x2009;/&#x2009;
<a target="_blank" href="https://www.bitzer.de/websoftware/Download.aspx?lng=de&cnt=de&unt=si&doc=SH-510">SH-
510</a>).
</li>
<li>
With Economizer operation the maximum admissible evaporation temperature is shifted by 10&#x2009;K downward
(otherwise there is a danger of excessive compression and overlaod of the motor because of a higher mass flow).
At pull-down conditions from higher evaporation temperatures, the ECO injection must remain closed until the
evaporation
temperature is below the maximum admissible value and a stable operation is achieved (e.g. control of the ECO solenoid
valve by means of a low pressure cut-out). The use of the ECO-System with higher evaporation temperatures requires
individual consultation with Bitzer.
</li>
</ul>

<h2>
OS53..OS74
</h2>

<ul>
<li>
Capacity control with ECO operation at the same time is limited to one single regulating step
(CR 75&#x2009;%). At CR 50&#x2009;% the ECO injection should be closed.
</li>
<li>
Combined operation (ECO + CR 50&#x2009;%) is possible under certain conditions, control and
system design, however, require individual consultation with Bitzer.
</li>
</ul>

<h2>
Motor Selection
</h2>

<p>
The required driving motor is selected for starting conditions at direct start as well as at star-delta-start
with start unloading (50&#x2009;% capcaity regulation). The starting conditions refer to the following defined operation
points resp. to the maximum application limit of the compressor. Should the evaporation- or the condensing
temperature of the plant be higher at the start, an individual motor selection is necessary.
</p>
<table>
<tr>
<td style="padding:10px" bgcolor="5BAC26" colspan="5" align="center">
<font color="#FFFFFF" size="+1">Evaporation temperature for motor selection</font>
</td>
</tr>
<tr>
<td bgcolor="#5BAC26" width="120px"><font color="#FFFFFF"><strong></strong></font></td>
<td bgcolor="#5BAC26" width="80px"><font color="#FFFFFF"><strong>HH</strong></font></td>
<td bgcolor="#5BAC26" width="80px"><font color="#FFFFFF"><strong>H</strong></font></td>
<td bgcolor="#5BAC26" width="80px"><font color="#FFFFFF"><strong>M</strong></font></td>
<td bgcolor="#5BAC26" width="80px"><font color="#FFFFFF"><strong>L</strong></font></td>
</tr>
<tr>
<td bgcolor="#D2E3CD">R134a&#x2009;</td>
<td bgcolor="#D2E3CD">+20&#x2009;°C</td>
<td bgcolor="#D2E3CD">+12,5&#x2009;°C</td>
<td bgcolor="#D2E3CD">-5&#x2009;°C</td>
<td bgcolor="#D2E3CD"></td>
</tr>
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<tr>
<td bgcolor="#EAF1E8">R404A / R507A</td>
<td bgcolor="#EAF1E8"></td>
<td bgcolor="#EAF1E8">+7,5&#x2009;°C</td>
<td bgcolor="#EAF1E8">-5&#x2009;°C</td>
<td bgcolor="#EAF1E8">-15&#x2009;°C</td>
</tr>
<tr>
<td bgcolor="#D2E3CD">R22</td>
<td bgcolor="#D2E3CD"></td>
<td bgcolor="#D2E3CD">+12,5&#x2009;°C</td>
<td bgcolor="#D2E3CD">-5&#x2009;°C</td>
<td bgcolor="#D2E3CD">-10&#x2009;°C</td>
</tr>
<tr>
<td bgcolor="#EAF1E8">R407C</td>
<td bgcolor="#EAF1E8"></td>
<td bgcolor="#EAF1E8">+12,5&#x2009;°C</td>
<td bgcolor="#EAF1E8">-5&#x2009;°C</td>
<td bgcolor="#EAF1E8"></td>
</tr>
<tr>
<td bgcolor="#D2E3CD">NH&#x2083;</td>
<td bgcolor="#D2E3CD">+25&#x2009;°C</td>
<td bgcolor="#D2E3CD">+12,5&#x2009;°C</td>
<td bgcolor="#D2E3CD">-5&#x2009;°C</td>
<td bgcolor="#D2E3CD">-10&#x2009;°C</td>
</tr>
</table>
<p>
The stated motor data refer to IEC motors at which the pull-up torque should not fall
below 90&#x2009;% of the max. torque. In addition the following starting torque
(referring to direct start) must be reached:
</p>
<ul>
<li>
open screw compressors 120&#x2009;%
</li>
</ul>
<p>
Should the motor not fulfil these criteria, an individual selection is also necessary.
</p>

<p>
<h2>Lubricants and additional cooling for NH₃ applications</h2>
<table>
<tr>
<td style="padding:10px" bgcolor="5BAC26" align="center" width="80px"><font
color="#FFFFFF"><strong>Oil</strong></font></td>
<td style="padding:10px" bgcolor="5BAC26" align="center" width="50px"><font
color="#FFFFFF"><strong>Type</strong></font></td>
<td style="padding:10px" bgcolor="5BAC26" align="center" width="50px"><font
color="#FFFFFF"><strong>Viscosity</strong></font></td>
<td style="padding:10px" bgcolor="5BAC26" align="center" width="140px"><font color="#FFFFFF"><strong>Discharge
gas<br />temp. (°C)</strong></font></td>
<td style="padding:10px" bgcolor="5BAC26" align="center" width="105px"><font color="#FFFFFF"><strong>Oil
injection<br />temp. (°C)</strong></font></td>
</tr>
<tr>
<td bgcolor="#D2E3CD">Reniso KM32</td>
<td bgcolor="#D2E3CD">MO</td>
<td bgcolor="#D2E3CD">32</td>
<td bgcolor="#D2E3CD">ca. 60 .. max. 100</td>
<td bgcolor="#D2E3CD">max. 50</td>
</tr>
<tr>
<td bgcolor="#EAF1E8">Reniso KS46</td>
<td bgcolor="#EAF1E8">MO</td>
<td bgcolor="#EAF1E8">46</td>
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<td rowspan="4" bgcolor="#D2E3CD">ca. 60 .. max. 80 (100 &sup1;)</td>

<td rowspan="4" bgcolor="#EAF1E8">max. 60</td>
</tr>
<tr>
<td bgcolor="#D2E3CD">Reniso KC68</td>
<td bgcolor="#D2E3CD">MO</td>
<td bgcolor="#D2E3CD">68</td>
</tr>
<tr>
<td bgcolor="#EAF1E8">Reflo 68A</td>
<td bgcolor="#EAF1E8">MO (HT)</td>
<td bgcolor="#EAF1E8">58</td>
</tr>
<tr>
<td bgcolor="#D2E3CD">SHC226E</td>
<td bgcolor="#D2E3CD">PAO</td>
<td bgcolor="#D2E3CD">68</td>
</tr>

</table>
&sup1; 100°C only after consultation with BITZER
</p>

<p>
Further information on the selection of lubricants can be found in the Application Manuals
<a href="https://www.bitzer.de/websoftware/Download.aspx?lng=en&cnt=de&unt=si&doc=sh-
500&utm_source=BitzerSW&utm_campaign=pdf&utm_medium=Verweis" target="_blank">SH-500</a> and
<a href="https://www.bitzer.de/websoftware/Download.aspx?lng=en&cnt=de&unt=si&doc=sh-
510&utm_source=BitzerSW&utm_campaign=pdf&utm_medium=Verweis" target="_blank">SH-510</a>.
</p>

<p><b>Legend of connection positions according to "Dimensions":</b></p>

<p>
1 High pressure connection (HP)<br />
1a Additional high pressure connection<br />
1b Connection for high pressure transmitter (HP)<br />
2 Low pressure connection (LP)<br />
2a Additional low pressure transmitter (LP)<br />
2b Connection for low pressure transmitter (LP)<br />
3 Discharge gas temperature sensor connection (HP)<br />
4 Connection for economiser (ECO)<br />
HS.85: ECO valve with connection pipe (option)<br />
HS.95, OS.85, OS.95: ECO valve (option)<br />
5 Oil injection connection<br />
6 Oil pressure connection for HS.85 and OS.85:<br />
Oil drain (compressor housing)<br />
7 Oil drain (motor housing)<br />
7a Oil drain (suction gas filter)<br />
7b Oil drain out of shaft seal (maitenance connection)<br />
7c Oil drain tube (shaft seal)<br />
8 Threaded bore for foot fastening<br />
9 Threaded bore for pipe support (ECO and LI line)<br />
10 Maitenance connection (oil filter)<br />
11 Oil drain (oil filter)<br />
12 Monitoring of oil stop valve<br />
OS.85: Monitoring rotation direction and oil stop valve<br />
13 Oil filter monitoring<br />
14 Oil flow switch<br />
15 Earth screw for housing<br />
16 Pressure relief (oil filter chamber)<br />
17 Maitenance connection for shaft seal<br />
18 Liquid injection (LI)<br />
19 Compressor module<br />
20 Slider position indicator<br />
21 Oil level switch<br />
22 Connection for oil pressure transmitter<br />
23 Connection for oil and gas return <br />
(for systems with flooded evaporator adaptor optional)<br />
24 Acces to oil circulation restrictor<br />
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SL Suction gas line<br />

DL Discharge gas line<br />
Dimensions can show tolerances according to EN ISO 13920-B.
</p></div></body></html>
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Selection: Motor & coupling

Input Values
Common No
Enclosure class IP23
Efficiency class IE2
Operating point Auto

Operating Points
A
to [°C] 1
tc [°C] 40

Result
Compressor: OSKA8581 OSKA8581
Recommendation: 132.0 kW 132.0 kW
Selection: 132.0 kW 132.0 kW
Motor construction size 280S/M 280S/M
Recommended operating point: A A
Selected operating point: A A
Motor power 132.0 kW (50 Hz) 132.0 kW (50 Hz)
Enclosure class IP23 IP23
Efficiency class IE2 IE2
Flange diameter 660 mm (FF 600) 660 mm (FF 600)
Shaft length 140 mm 140 mm
Shaft diameter 65 mm 65 mm
Coupling KS800 KS800
Hub length 70 mm 70 mm
Coupling housing GS7140 GS7140
#1: Individual coupling selection required in case of a different motor
#2: Individual coupling selection required in case of a different motor
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Technical Data: KS800

Dimensions and Connections

Technical Data
Technical Data
Weight 11.5kg
Total width 178mm
Total depth 137mm
Total height 178mm
Application range H-M-L
*According to standard: IEC
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Technical Data: GS7140

Dimensions and Connections

Technical Data
Technical Data
Weight 57 kg
Total width 660mm
Total depth 160mm
Total height 660mm
Flange diameter 550mm
Diameter of pitch hole 600mm
Motor fixing 8x M20
*According to standard: IEC
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Motor & coupling

Legend of connection positions according to ''Dimensions'':

1 Compressor side
2 Motor side
3 Compressor shaft
4 Motor shaft
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Selection: Oil cooler, air cooled

Input Values
Common Yes
Ambient temp. 32°C
Operating point Auto

Operating Points
A
to [°C] 1
tc [°C] 40

Result

#1: Air cooled oil coolers for ammonia not available: [167]
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Oil cooler
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Selection: Oil separator

Input Values
Common Yes
Operating point Auto

Operating Points
A
to [°C] 1
tc [°C] 40

Result
Compressor: (all)
Recommendation: OAC14011A
Selection OAC14011A
Recommended operating point: A
Selected operating point: A
Quantity 1
Max. HP mass flow 3668 kg/h
Mass flow load 84.07 %
Max. oil volume flow 10.62 m³/h
Oil volume flow load 72.49 %
#1: Secondary separation step already integrated
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Technical Data: OAC14011A

Dimensions and Connections
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Oil separator

Connection positions
1 Refrigerant inlet
2 Refrigerant outlet
3 Oil outlet
4 Oil fill connection
5 Service connection
6 Oil thermostat connection
7 Oil heater connection
8 Oil level switch connection
9 Connection for pressure relief valve
10 Oil outlet (secondary stage)
11 Service flange for filter cartridges (filter of the secondary stage)
12 Oil drain

Dimensions can show tolerances according to EN ISO 13920-B.