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Received 31 July 2007; received in revised form 18 January 2008; accepted 4 February 2008
Available online 9 February 2008
Abstract
The individual and interactive effects of glycerol and chitosan on tapioca starch-based edible film properties were investigated using
response surface methodology. Tests were run on the polymeric matrices to determine film forming solution apparent viscosity, mechan-
ical and dynamic-mechanical properties, water vapour permeability (WVP) and color. All film forming solutions exhibited pseudoplastic
behaviour. It was observed from the mechanical characteristics point of view, that the chitosan had a positive effect while the glycerol had
a negative effect. The tan d values were affected more by glycerol than the chitosan. With regards to WVP data, the chitosan addition had
a negative effect, whereas the glycerol one had a positive influence. Moreover, both the chitosan and glycerol influenced the color indices.
It can be concluded that the concentrations of chitosan and glycerol led to changes in tapioca starch edible film properties, potentially
affecting film performances.
Ó 2008 Elsevier Ltd. All rights reserved.
Keywords: Chitosan; Tapioca starch; Glycerol; Edible films; Response surface methodology
0260-8774/$ - see front matter Ó 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.jfoodeng.2008.02.002
160 S. Chillo et al. / Journal of Food Engineering 88 (2008) 159–168
brittleness with inadequate mechanical properties. The Bangyekan et al. (2006) evaluated film properties including
physical properties of sorbate-containing tapioca starch– mechanical and physical properties of chitosan-coated cas-
glycerol edible films as affected by gelatinization and drying sava starch film observing that an increase in chitosan coat-
process were studied by Flores et al., (2007a). They found ing led to a significant increase in tensile strength and
that the gelatinization technique and drying method used tensile modulus and a decrease in percentage elongation.
to obtain edible films affected network characteristics deter- The study of properties of tapioca starch edible films in
mining changes in physical properties. Moreover, the relation to different concentrations of chitosan and glycerol
release of potassium sorbate from tapioca starch-based is a subject of great importance as it provides the knowl-
edible films with glycerol as plasticizer was studied and edge of the advantages and disadvantages of its possible
modelled by Flores et al. (2007b) who inferred that the pro- applications on the future of food shelf life.
posed model satisfactorily fits the experimental data. The objective of this study was to determine the influ-
Therefore, concluding that casting technique which pro- ence of chitosan and glycerol on the properties of tapioca
duces films with high amorphous degree contributes greatly starch-based edible films, using an experimental design
to the matrix relaxation for sorbate release. and a response surface methodology analysis.
The addition of plasticizer agents is necessary to
improve the film flexibility. Glycerol is one of the most 2. Material and methods
popular plasticizers used in film-making techniques, due
to stability and compatibility with hydrophilic bio-poly- 2.1. Preparation of edible films forming solutions
meric packaging chain (Fernández Cervera et al., 2004).
The application of hydrophilic films, as starch-based films, Chitosan solutions: chitosan of high molecular weight
is limited by the water solubility and the poor water vapour (Sigma–Aldrich, St. Louis, MO) was dispersed in acetic
permeability. To solve this shortcoming, the blending of acid (J.T. Baker, Phillipsburg, NJ, USA) (1% v/v) to pre-
starch with different bio-polymers (Xu et al., 2005) or the pare solutions of proper concentrations. The dispersions
addition of hydrophobic materials such as oils or waxes were heated (80 °C) on a hotplate for 60 min under contin-
(Garcı́a et al., 2000; Anker et al., 2001; Ayranci and Tunc, ous stirring to dissolve chitosan completely.
2003) have been proposed. Tapioca starch solutions: Tapioca starch (Berasa S.A.,
The reasons for chitosan addition in edible films are the Argentina) was dispersed in water–glycerol solutions in
good film forming and mechanical properties, no toxicity, order to obtain 4% (w/w) suspensions. The quantities of
biodegradability, relative more hydrophobic nature that glycerol were previously established. All dispersions were
could provide higher moisture barrier and water resistance heated (125 °C) on a hotplate for 30 min under continous
(Bangyekan et al., 2006; Mathew and Abraham, 2008). The stirring to gelatinize starch completely.
effects of acid (acetic, formic, lactic, propionic) concentra- Blend solutions: film-forming solutions were obtained by
tions, plasticizers concentration and storage time on the mixing chitosan and starch/glycerol solutions in similar
properties of solution-cast chitosan films have been widely proportions (50 g of each one) under gently stirring for
studied. Wong et al. (1992) investigated the water vapour 20 min. The chitosan and glycerol final contents of solu-
permeability of chitosan films using formic acid aqueous tions varied according to Table 1. Tapioca starch concen-
solution. Caner et al. (1998) found that the tensile strength tration was maintained at 2% w/w in all blend solutions.
was not time dependent, but elongation decrease with stor- Finally, a vacuum was applied to remove air from the
age time. The films formed with 7.5% lactic acid solution systems.
had uniquely high values for the elongation at break and
the amount of added plasticizer affected the film properties. 2.2. Edible film preparation
Park et al. (2002) evaluated the characteristics of different
molecular weight chitosan observing that the mechanical Edible films were obtained by casting technique: 18 g of
properties increased with chitosan molecular weight. More- film forming solutions were dispensed on the surface of
over, Hoagland and Parris (1996) prepared chitosan and Petri dishes (9 cm diameter) and dried in a controlled tem-
pectin laminated films with either the glycerol or lactic acid perature chamber (32 °C) for 48 h. After film constitution,
as plasticizer. The films with chitosan and pectin had stor-
age and loss modulus significantly greater than the respec-
tive moduli of chitosan films alone. The water vapour Table 1
permeation of pectin or chitosan films, made with lactic Variables and their levels for the CCD
acid, was unchanged by lamination. The rheological and Variable levels Independent variables
surface tension properties of the filmogenic suspension Chitosan (%) Glycerol (%)
and water solubility, color, mechanical properties and 2 0.1 0.5
water vapour permeability of the composite film of chito- 1 0.325 0.688
san and methyl cellulose were determined by Garcı́a et al. 0 0.55 0.875
(2004). They found that the chitosan films showed rigid +1 0.775 1.063
+2 1 1.25
characteristics (high elastic modulus and small elongation).
S. Chillo et al. / Journal of Food Engineering 88 (2008) 159–168 161
it was separated from the dish to obtain stand-alone films. The dimensions of film samples used for the mechanical
All samples were conditioned inside desiccators containing and dynamic-mechanical tests were 20 5.6 0.08 mm
saturated saline solutions of NaBr which provided relative They were previously conditioned in desiccators containing
humidity of 57.5–57.7% for 48 h at temperature of 25 °C, saturated saline solutions of NaBr that provided relative
before testing. humidity of 57.5–57.7% for 48 h at temperature of 25 °C.
Five repetitions were carried out for each test at room
2.3. Rheological measurements temperature.
Rheological behaviour for each film forming solution 2.5. Unixial tension tests
was investigated by means of a controlled-strain rotational
rheometer (ARES model, TA Instruments, New Castle, With the aim to determine the elastic modulus (Ec), the
DE, USA) equipped with a force rebalance transducer tensile strength and deformation at break of samples, the
(model 1K-FRTN1, 1–1000 g cm, 200 rad/s, 2–2000 gmf) stress–strain curves were acquired and analyzed. Tests were
and a couette tool with concentric cylinder geometry (diam- carried out according to the following conditions: preload
eter of cup and bob, 34 mm and 32 mm, respectively). A force of 103 N, force ramp rate of 1 N min1.
steady temperature was ensured with an accuracy of The elastic modulus was evaluated from the initial slope
±0.1 °C by means of a controlled fluid bath unit and an of the obtained stress–strain curve using the following
external thermostatic bath. Three repetitions for the flow exponential equation (Del Nobile et al., 2007a,b):
experiment were performed for each sample. Steady shear rT ¼ Ec eT expðeT KÞ; ð4Þ
stress over a range of shear rates of 50–1000 s1 was mea-
sured. Flow experiments were carried out at 25 °C. In order where eN and rN are the true strain and the true stress,
to prevent water evaporation, a suitable cover tool sealing respectively, calculated according to Mancini et al.
the top of the couette tool was used during the test. The rhe- (1999); Ec is the elastic modulus (i.e. the tangent to the
ological behaviour was studied using the following power stress strain curve at the origin); K is a constant value, re-
law model that satisfactory fitted the experimental data: garded as a fitting parameter. Moreover, the tensile
strength and elongation at break were expressed as MPa
s ¼ K c_ n ; ð1Þ and percentage, respectively (Ninnemann, 1968).
where s is the shear stress (Pa), K is the consistency index
2.6. Dynamic low-amplitude oscillatory tests
(Pa sn), the c_ is the shear rate and n is flow index (dimen-
sionless). The apparent viscosities were calculated at
In order to determine the viscoelastic properties of
300 s1 shear rate using the following power law model
tested edible films, frequency sweep tests in tension were
(Bertuzzi et al., 2007):
performed, applying an oscillatory stress by using DMA-
g ¼ K c_ n1 : ð2Þ Q 800; some fundamental dynamic-mechanical properties,
such as storage modulus (E0 ), loss modulus (E00 ) were deter-
The fitting capability was calculated using the mean mined in order to calculate complex modulus (E*). The
square deviation (v2): tan d value was calculated as E00 to E0 ratio (Steffe, 1996).
X ðxi xi Þ2 ðf ðxi Þ y Þ2 Instrumental settings were as follows: preload force
i
v2 ¼ 2
þ 2
; ð3Þ 102 N and frequency range 0.02–200 Hz. The strain value
i
r xi r yi
(0.1%) was obtained from preliminary strain sweep oscilla-
where (xi, yi) and ðxi ; f ðxi ÞÞ represent the measured data tory trials to determine the linear viscoelastic region. In
point and the ‘nearest’ point on the function curve, respec- order to compare the E0 , E00 and tan d values, among the
tively. The mean square deviation is used when the mea- investigated films, an oscillatory frequency of 50 Hz was
surement errors are described by a Gaussian probability chosen as a reference.
distribution, and in this case the errors rxi and ryi corre-
spond to the standard deviation of the Gaussian 2.7. Stress relaxation tests
distributions.
Mechanical transient tests were performed to evaluate
2.4. Mechanical and dynamic-mechanical analyses the spectrum of the relaxation times from relaxation
curves. The relaxation data were obtained using DMA-Q
Both the mechanical and viscoelastic properties of the 800 by setting the following experimental conditions:
films were determined using a stress-controlled Dynamic- preload force 102 N, quasi-instantaneous strain (1%), dis-
Mechanical Analyzer (DMA-Q 800, TA Instruments, places time of 5 min. The relaxation modulus was calcu-
New Castle, DE, USA) equipped with a tension clamp. lated as the time-dependent stress divided by the imposed
Mechanical tests under static, transient and dynamic con- strain. The relaxation behaviour of the investigated films
ditions were performed, i.e. uniaxial tension, stress relaxa- was described using Maxwell’s Generalized Model, accord-
tion and oscillatory stress, respectively. ing to Bruckner et al. (2001):
162 S. Chillo et al. / Journal of Food Engineering 88 (2008) 159–168
Z 1 t
rðtÞ They had depth of 3.5 cm and contained CaCl2 (0% RH).
EðtÞ ¼ ¼ E0 þ EðkÞ exp dk ð5Þ
e0 0 k Film was located between the cell and its acrylic ring
shaped cover that was adjusted to the cup with four screws.
where E(t) is the relaxation modulus expressed in MPa, i.e.
A 10 mm air gap was left between the film and the CaCl2
the elastic modulus at the decay time t; r(t) is the stress at
layer. A rubber O-ring and vacuum grease helped to assure
time t, expressed in MPa; e0 is the imposed strain; E(k)
a good seal. The covered cell was placed in a temperature
(MPa) is the continuos distribution function (spectrum) of
and RH controlled chamber (Ibertest, Daganzo, Madrid,
relaxation time (the number of Maxwell elements ap-
Spain) maintaining a temperature of 25 °C and a RH of
proaches to infinity); k is the relaxation time in s; E0 is the
72–75%. After 20–24 h a stationary water vapour transmis-
modulus of the single spring in parallel to Maxwell elements.
sion rate was attained and, from that moment on, changes
The relaxation spectrum is a fundamental quality in the lin-
in weight of the cell (to the nearest 0.1 mg) were recorded
ear theory of viscoelastic materials (Honerkamp and Weese,
daily over a 6 day period. All tests were conducted in trip-
1993) that does not depend on the experimental conditions
licate and WVP values were calculated using the WVP Cor-
but only on the physical nature of the specimen. To describe
rection Method described by Gennadios et al. (1994).
the continuous distribution function of relaxation time a
modified version of the expression proposed by Del Nobile
2.10. Experimental design and statistical analysis
et al., (2007a,b), to represent the dynamic-mechanical behav-
iour of several viscoelastic foods, was used:
( The influence of chitosan and glycerol on tapioca starch-
)
1 1 k 2 based film properties was studied by modulating the two
EðkÞ ¼ G1 0:5
exp ð Þ : ð6Þ selected variables according to a two factor, five level
d1 ð2 pÞ 2 d1
CCD (central composite design), as reported in Table 1.
Eq. (6) is the normal distribution function with the mean Table 2 lists all experimental runs. The lowest and highest
value equal to zero and the standard deviation equal to levels of independent variables studied (chitosan and glyc-
d1, multiplied by a constant value (G1). The parameters erol percentage) and tapioca starch concentration were
appearing in Eq. (6) account for the height (G1) and width chosen from results of preliminary laboratory tests.
(d1) of the relaxation time distribution curve. By substitut- A statistical software (Statistica for Windows V 7.1,
ing Eq. (6) in Eq. (5) the following expression is obtained: StatSoft, Tulsa, OK, USA) was used to fit a second-degree
Z 1 ( " 2 #) polynomial function (Eq. (8)) to the independent variables
1 1 k using the following equation:
EðtÞ ¼ E0 þ G1 exp
0 d1 ð2 pÞ0:5 2 d1
t X
2 X
2 2 X
X 2
w ¼ B0 þ ðBi xi Þ þ ðBii x2i Þ þ ðBij xi xj Þ;
exp dk ð7Þ
k i¼1 i¼1 i¼1 j¼1
j6¼1
ð8Þ
2.8. Color evaluation
where w is the generic dependent variable examined in this
Films disks of appropriate diameter were rested on a stan- work; B0 is the value of fitted response at the center point
dard white background (Trezza and Krochta, 2000). Mea- of the design, i.e. (0, 0); Bi, Bj and Bij are the linear, qua-
surements were performed by colorimeter (CR-400, dratic and cross-product regression terms, respectively; xi
Minolta, Tokyo, Japan). The exposed area was relatively and xj are independent variables (chitosan and glycerol)
greater than the illuminated area to avoid any light trapping that should affect w. Eq. (8) permitted evaluation of the ef-
effect. The Hunter parameters: L, a and b, and the yellow fects of linear, quadratic and interactive terms of the inde-
index (YI) were measured according to a standard test pendent variables on the selected dependent variables. The
method (ASTM D1925, 1995), in at least three randomly best-fit equations of the individual, quadratic and interac-
selected positions for each sample. Color parameters range tive effects of chitosan and glycerol on some properties of
from L = 0 (black) to L = 100 (white), a (greenness) to the edible film are reported in Table 3. Three-dimensional
+a (redness), and b (blueness) to +b (yellowness). Standard plots (Iso-Response Surfaces) were generated by fixing
values considered were those of the white background. Mea- investigated variables at the center value of CCD. More-
surements were made for C illuminant and 2° observer. over, the interactions among the apparent viscosity of the
film forming solutions and the mechanical and dynami-
2.9. Water vapour permeability cal–mechanical properties of developed films were evalu-
ated by multiple linear stepwise regression (p < 0.05).
Water vapour permeability (WVP) of films was deter- The optimal composition of tapioca starch-based edible
mined gravimetrically at 25 °C using a modified ASTM film was selected on the basic idea reported by Wang et al.
E96-00 (2000) procedure. The permeation cell (acrylic (2006) to generate the optimum combination for whey pro-
cups) had an internal diameter (ID) of 4.4 cm and an exter- tein isolate films. In this work, the desirability was not
nal diameter (ED) of 8.4 cm (exposed area: 15.205 cm2). determined instead the absolute residual error between
S. Chillo et al. / Journal of Food Engineering 88 (2008) 159–168 163
3.258 ± 0.027
Composition of the 11 runs of the Central Composite Design, E0 , E00 values, fitting parameters (G1 and d1) from the monomodal Generalized Maxwell model, WVP values and color parameters of the
3.02 ± 0.27
3.59 ± 0.42
3.62 ± 0.30
5.48 ± 0.69
5.24 ± 0.27
4.90 ± 0.46
2.94 ± 0.33
7.10 ± 0.51
4.81 ± 0.35
5.10 ± 0.34
variables was calculated. The chosen optimal concentration
of glycerol and chitosan corresponded to the lowest abso-
lute residual error.
b
0.080 ± 0.047
0.097 ± 0.083
0.432 ± 0.049
0.122 ± 0.069
0.425 ± 0.071
0.058 ± 0.073
0.920 ± 0.089
0.502 ± 0.058
0.567 ± 0.071
0.033 ± 0.12
0.395 ± 0.18
3. Results and discussion
94.49 ± 0.29
93.94 ± 0.37
94.63 ± 0.59
92.91 ± 0.38
93.64 ± 0.50
95.38 ± 0.78
94.56 ± 0.49
95.12 ± 0.17
93.11 ± 0.39
94.58 ± 0.43
94.57 ± 0.31
of apparent viscosity of the film forming solutions,
mechanical and dynamical–mechanical characteristics of
the films, polymeric matrix color, water vapour permeabil-
L
2.75E10 ± 2.45E11
2.81E10 ± 5.95E11
1.58E10 ± 2.67E11
3.81E10 ± 3.31E11
3.5E10 ± 8.48E12
2.33E10 ± 4.23E11
3.1E10 ± 5.71E11
3.15E10 ± 2.93E11
1.49E10 ± 2.8E11
42.69 ± 17.96
44.71 ± 20.54
50.65 ± 20.76
67.36 ± 28.74
29.98 ± 10.19
61.81 ± 37.21
17.84 ± 1.18
17.48 ± 9.45
104.77 ± 38.92
187.99 ± 85.69
35.26 ± 23.54
7.09 ± 3.62
6.68 ± 3.08
0.67 ± 0.41
2.53 ± 1.50
5.51 ± 1.38
959.16 ± 203.15
458.11 ± 140.70
619.85 ± 137.46
1151.50 ± 264.03
916.07 ± 170.37
546.73 ± 169.29
141.05 ± 49.08
423.44 ± 64.63
227.49± 9.87
0.875
0.875
0.875
0.875
1.25
0.55
0.55
0.55
0.55
0.55
0.1
10
11
Table 3
Best-fit equations of the individual, quadratic and interactive effects of chitosan and glycerol on some properties of the edible film
Best-fit equations Fa SE R2
Ec (MPa) 9496.5 * [chitosan] 3888 * [glycerol] + 4315.1 * [glycerol]2 10378.9 * [chitosan] * [glycerol] 9.43 330.24 0.91
Elongation at 122.124 * [glycerol] 105.38 35.38 0.91
break (%)
Tensile strength 32.4285 * [chitosan] 25.4529 * [chitosan] * [glycerol] 63.73 1.98 0.93
(MPa)
E0 (MPa) 3122.72 * [chitosan] 2415.57 * [chitosan] * [glycerol] 79.41 173.65 0.94
E00 (MPa) 380.851 * [glycerol] 287.607 * [glycerol]2 + 83.627 * [chitosan] * [glycerol] 256.45 17.31 0.99
E* 3382.79 * [chitosan] + 253.15 * [glycerol] 3005.26 * [chitosan] * [glycerol] 91.75 143.62 0.96
tan d 0.200122 * [chitosan] + 0.291694 * [chitosan]2 + 0.740357 * [glycerol]2 0.972278 * [chitosan] * [glycerol] 659.61 0.02 0.99
E0 (MPa) 1987.70 * [chitosan] 855.63 * [glycerol] + 934.99 * [glycerol]2 2160.21 * [chitosan] * [glycerol] 7.32 75.93 0.90
d1 75.328 * [glycerol] + 131.125 * [chitosan]2 156.540 * [chitosan] * [glycerol] 21.54 16.08 0.88
YI 11.09 * [glycerol] 6.52 * [chitosan]2 + 8.30 * [chitosan] * [glycerol] 263.11 1.02 0.99
L 164.89 * [chitosan] + 107.05 * [glycerol] 187.72 * [chitosan] * [glycerol] 1030.16 5.61 0.99
a 0.707 * [chitosan] * [glycerol] 39.37 0.20 0.80
b 5.68 * [glycerol] 3.38 * [glycerol]2 +4.61 * [chitosan] * [glycerol] 209.71 0.60 0.99
g (Pa s) 1.57 * [chitosan] + 1.16 * [glycerol]2 2.39 * [chitosan] * [glycerol] 224.40 0.08 0.98
WVP (g/m s Pa) 1.91e10 * [chitosan] + 5.01e10 * [glycerol] 214.81 5.62e11 0.97
a
F, Fisher test value; SE, standard error; R2, regression coefficient.
maximum value corresponding to a ratio of 1.5:1. Proba- erol. An increase of the glycerol concentration determined
bly, in this study, the higher ratio starch to chitosan was a slight increase of the E* values.
responsible for a negligible effect of the chitosan on the
elongation at break. 3.3. Stress relaxation
Fig. 4. Effect of the interaction XC–XG on the on the independent Fig. 5. E(t) plotted against time for run 6 of the CCD; (s) experimental
variable tan d of the tapioca starch-based edible films. data, best fit (—).
166 S. Chillo et al. / Journal of Food Engineering 88 (2008) 159–168
Table 4
Multiple linear stepwise regression to evaluate the interactions among
apparent viscosities of the film forming solutions and mechanical and
dynamical–mechanical film properties
Variables Coefficient of Standard t p-Level
regression (B) error (SE)
Ec 0.43178 0.071617 –6.02904 0.001807
Tensile strength 17.95176 3.327484 5.39499 0.002954
Elongation at break 0.59431 0.240001 –2.47629 0.056096
E0 0.24406 0.104235 –2.34142 0.066263
E00 1.34033 0.480930 2.78695 0.038584
G1 – – – –
d1 – – – –
E0 1.93612 0.327570 5.91056 0.001974
–: Variables with null contribution.
p < 0.00013, R2 = 0.99, Adj. R2 = 0.97, SE = 13.03, F = 66.519,
Accuracy = 0.07.
Table 5 Acknowledgments
Optimal composition of tapioca starch-based edible film
Dependent Goal Observed Predicted Absolute residual We acknowledge the financial support from Universidad
variables value value errora (%) de Buenos Aires, Consejo Nacional de Investigaciones
Ec (MPa) Maximum 2031.93 1503.65 25.99 Cientı́ficas y Técnicas de la República Argentina, Agencia
Tensile strength Maximum 10.87 10.84 0.28 Nacional de Investigaciones Cientı́ficas y Tecnológicas de
(MPa)
Elongation at Maximum 166.65 129.82 22.10
la República Argentina and Secretarı́a de Ciencia, Tec-
break (%) nologı́a y Innovación Productiva and Ministerio de Asun-
tan d Minimum 0.13 0.12 7.69 tos Externos of Italy (SECyT-MAE).
WVP (g/m s Pa) Minimum 1.49E10 1.77E10 18.79
a
The absolute residual error has been computed as: [(Observed value
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