Job Procedure no : ETP-ONGC/HAL/JP/GR.

B/M&P/11
: Construction and O&M of ETP & WIP Plants at
Project
ONGC Assam Asset.
Client : M/s. Oil & Natural Gas Corporation Limited
TPIA : M/s. TUV – SUD SOUTH ASIA PVT. LTD.
Contractor : M/s. HAL OFFSHORE LTD

JOB PROCEDURE
FOR
GRE BONDING & INSTALLATION OF
GRE PIPES

Client: Oil and Natural Gas Corporation Ltd.

Contractor: HAL OFFSHORE LTD

Reviwed & Found in Order

H. Gandhi
  Dt:17.12.2018

0 10.12.2018 For Review / Approval SL MJ SKM

Rev Date Description Prep. by Check. By Appr. By TPIA/ONGC

Job Procedure No. Rev Sheet No.

Job Procedure for GRE Bonding &
Installation of GRE Pipes ETP-ONGC/HAL/JP/GR.B/M&P/11 0 Page 1 of 10
 Job Procedure no : ETP-ONGC/HAL/JP/GR.B/M&P/11
: Construction and O&M of ETP & WIP Plants at
Project
ONGC Assam Asset.
Client : M/s. Oil & Natural Gas Corporation Limited
TPIA : M/s. TUV – SUD SOUTH ASIA PVT. LTD.
Contractor : M/s. HAL OFFSHORE LTD

TABLE OF CONTENTS

1. SCOPE

2. RESPONSIBILITY

3. QUICK LOCK JOINT

3.1 CUTTING
3.2 SHAVING
3.3 SURFACE PREPARATION
3.4 SPIGOT INSERTION DEPTHS
3.5 DRY FIT AND ALIGNMENT OF FITTING
3.6 APPLYING OF ADHESIVE
3.7 JOINT ASSEMBLY
3.8 CURING

4. IDENTIFICATION

5. TOOLS AND CONSUMABLE FOR FABRICATION

6. INSPECTION AND TEST PLAN

7. REPORT SHEET

  Reviwed & Found in Order

H. Gandhi
Dt:17.12.2018

Job Procedure No. Rev Sheet No.

Job Procedure for GRE Bonding &
Installation of GRE Pipes ETP-ONGC/HAL/JP/GR.B/M&P/11 0 Page 2 of 10
 Job Procedure no : ETP-ONGC/HAL/JP/GR.B/M&P/11
: Construction and O&M of ETP & WIP Plants at
Project
ONGC Assam Asset.
Client : M/s. Oil & Natural Gas Corporation Limited
TPIA : M/s. TUV – SUD SOUTH ASIA PVT. LTD.
Contractor : M/s. HAL OFFSHORE LTD

1. SCOPE

This description covers general procedures to be used for the fabrication of 1”-16” Quick-
lock fittings & flanges.

2. RESPONSIBILITY

QC inspector is responsible to perform in-process inspection based on the parameters

stated in this procedure.

QC inspector is responsible to review the production log sheet to ensure that the records are
complete and accurate.

Suitable Shaver machine or

Lathe machine

Reviwed & Found in Order

H. Gandhi
Dt:17.12.2018
 

Job Procedure No. Rev Sheet No.

Job Procedure for GRE Bonding &
Installation of GRE Pipes ETP-ONGC/HAL/JP/GR.B/M&P/11 0 Page 3 of 10
 Job Procedure no : ETP-ONGC/HAL/JP/GR.B/M&P/11
: Construction and O&M of ETP & WIP Plants at
Project
ONGC Assam Asset.
Client : M/s. Oil & Natural Gas Corporation Limited
TPIA : M/s. TUV – SUD SOUTH ASIA PVT. LTD.
Contractor : M/s. HAL OFFSHORE LTD

Reviwed & Found in Order

  H. Gandhi
Dt:17.12.2018

Job Procedure No. Rev Sheet No.

Job Procedure for GRE Bonding &
Installation of GRE Pipes ETP-ONGC/HAL/JP/GR.B/M&P/11 0 Page 4 of 10
 Job Procedure no : ETP-ONGC/HAL/JP/GR.B/M&P/11
: Construction and O&M of ETP & WIP Plants at
Project
ONGC Assam Asset.
Client : M/s. Oil & Natural Gas Corporation Limited
TPIA : M/s. TUV – SUD SOUTH ASIA PVT. LTD.
Contractor : M/s. HAL OFFSHORE LTD

 
Reviwed & Found in Order
H. Gandhi
Dt:17.12.2018

Job Procedure No. Rev Sheet No.

Job Procedure for GRE Bonding &
Installation of GRE Pipes ETP-ONGC/HAL/JP/GR.B/M&P/11 0 Page 5 of 10
 Job Procedure no : ETP-ONGC/HAL/JP/GR.B/M&P/11
: Construction and O&M of ETP & WIP Plants at
Project
ONGC Assam Asset.
Client : M/s. Oil & Natural Gas Corporation Limited
TPIA : M/s. TUV – SUD SOUTH ASIA PVT. LTD.
Contractor : M/s. HAL OFFSHORE LTD

  Reviwed & Found in Order

H. Gandhi
Dt:17.12.2018

Job Procedure No. Rev Sheet No.

Job Procedure for GRE Bonding &
Installation of GRE Pipes ETP-ONGC/HAL/JP/GR.B/M&P/11 0 Page 6 of 10
 Job Procedure no : ETP-ONGC/HAL/JP/GR.B/M&P/11
: Construction and O&M of ETP & WIP Plants at
Project
ONGC Assam Asset.
Client : M/s. Oil & Natural Gas Corporation Limited
TPIA : M/s. TUV – SUD SOUTH ASIA PVT. LTD.
Contractor : M/s. HAL OFFSHORE LTD

5.0 Tools and Consumable for Fabrication:

a. Shaver tools along with proper Arbors.

b. Power Drives.
c. Flapper Sander / Bore Polisher (Grit 40 – 60).
d. Adhesive (Refer Table 1)
e. Heating Blanket
f. Gloves
g. Safety Spectacles
h. Abrasive Wheel
i. Ratchet Puller
j. Disc Grinder
k. Working Apron.

(safety procedure: Avoid inhaling dust produced by cutting and grinding operations)

  Reviwed & Found in Order

H. Gandhi
Dt:17.12.2018

Job Procedure No. Rev Sheet No.

Job Procedure for GRE Bonding &
Installation of GRE Pipes ETP-ONGC/HAL/JP/GR.B/M&P/11 0 Page 7 of 10
 Job Procedure no : ETP-ONGC/HAL/JP/GR.B/M&P/11
: Construction and O&M of ETP & WIP Plants at
Project
ONGC Assam Asset.
Client : M/s. Oil & Natural Gas Corporation Limited
TPIA : M/s. TUV – SUD SOUTH ASIA PVT. LTD.
Contractor : M/s. HAL OFFSHORE LTD

 
Reviwed & Found in Order
H. Gandhi
Dt:17.12.2018

Job Procedure No. Rev Sheet No.

Job Procedure for GRE Bonding &
Installation of GRE Pipes ETP-ONGC/HAL/JP/GR.B/M&P/11 0 Page 8 of 10
 Job Procedure no : ETP-ONGC/HAL/JP/GR.B/M&P/11
: Construction and O&M of ETP & WIP Plants at
Project
ONGC Assam Asset.
Client : M/s. Oil & Natural Gas Corporation Limited
TPIA : M/s. TUV – SUD SOUTH ASIA PVT. LTD.
Contractor : M/s. HAL OFFSHORE LTD

INSPECTION AND TEST PLAN

S. Activity Verifying ONGC / TPIA

No. Description Document HAL REMARKS
1 Joint identification & Joint Isometric document P R Note -1
No. allocation
2 Cutting Approved Job P RW -
Procedure
3 Shaving Approved Job P RW -
Procedure
4 Surface Preparation Approved Job P RW -
Procedure
5 Spigot Insertion Depth Approved Job P R -
Procedure
6 Dry fit alignment of fitting Approved Job P RW -
Procedure
7 Applying of Adhesive Approved Job P RW -
Procedure
8 Joint Assembly Approved Job P R -
Procedure
9 Curing Approved Job P RW -
Procedure
10 Marking Approved Job P R -
Procedure
11 Hydro testing Approved Job P RW -
Procedure /
Isometric Drawing
12 Completion report Complete report P H -

Notes:
1. Joint no. shall be provided as “Line No – JXX”. XX shall be continued in serial nos 01, 02, 03 etc.,

LEGEND: P: Perform R: Review W: Witness RW: Random Witness (10%) H: Hold Point

Reviwed & Found in Order

  H. Gandhi
Dt:17.12.2018

Job Procedure No. Rev Sheet No.

Job Procedure for GRE Bonding &
Installation of GRE Pipes ETP-ONGC/HAL/JP/GR.B/M&P/11 0 Page 9 of 10
 Job Procedure no : ETP-ONGC/HAL/JP/GR.B/M&P/11
: Construction and O&M of ETP & WIP Plants at
Project
ONGC Assam Asset.
Client : M/s. Oil & Natural Gas Corporation Limited
TPIA : M/s. TUV – SUD SOUTH ASIA PVT. LTD.
Contractor : M/s. HAL OFFSHORE LTD

Inspection Report Format

Site:

Sl. No Line No Joint No. Cutting Shaving Surface

(Measurement of Square) (Measurement of preparation
Spigot dia) (Visual)
(1) (2) (3) (4) (5) (6)

Dry fit & Applying of Joint Assembly Curing Marking Remarks

Alignment of Adhesive (Visual & Name (Start time, end (detail of
Fitting (Visual) (Name of kit of person time & marking done
used & Name performing) temperature set near joint)
of person
applied)
(7) (8) (9) (10) (11) (12)

Report prepared by Certified by

(M/s. HAL Offshore) (M/s. TUV – SUD)

(Preferably, above report shall be made in Landscape format)

  Reviwed & Found in Order

H. Gandhi
Dt:17.12.2018

Job Procedure No. Rev Sheet No.

Job Procedure for GRE Bonding &
Installation of GRE Pipes ETP-ONGC/HAL/JP/GR.B/M&P/11 0 Page 10 of 10