INTERACTIVE SCHEMATIC

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 RENR8997-04
February 2013

938H/IT38H Wheel Loader

Hydraulic System
938H: IT38H:
MCC1-UP JNJ1-UP
MJC1-UP
JKM1-UP
LKM1-UP

© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Machine Schematic
Description Part Number
Location Location
Implement System
Accumulator Gp -Pilot 275-7875 1 C-4, F-3
Accumulator. Gp - Ride Cntrl (Attch) 259-4685 2 D-1, F-1
Cylinder Gp -Lift 254-9037 3 C-3, F-2
Cylinder Gp - Tilt 346-1093
4 C-4, F-3
Tilt, High Lift 346-1094
Filter Gp -Pump Case Drain 285-2235 5 C-8
Manidfold Gp -Relief 277-9660 6 D-8
Plate -Orifice 317-5574 7 B-4, F-3
Pump Gp - Implement / Steering 304-9308 8 D-8
Screen 9T-9227 9 C-7
Tank Gp -Hydraulic Oil 255-2421 15 C-7, B-6
Valve -Breaker Relief, Vacuum 258-2829 16 C-8
Valve Gp - 2 Function 336-3818
2 Function w/ Ride Control (Attch) 336-3819
3 Function (Attch) 336-3820 17 F-1, B-2
3 Function w/ Ride Control (Attch) 336-3821
4 Function (Attch) 336-3822
Valve Gp -Ball, Dead Engine 112-1817 18 C-4, F-3
Valve Gp - Mntng, Power Control 286-8970 19 D-7
Valve Gp - Pilot, 2 Funct. (Attch), 1 Joystick 261-8653
Pilot, 2 Funct., 2 Levers 261-8654
Pilot, 3 Funct. (Attch), 1 Joystick 261-8655
20 F-5
Pilot, 3 Funct. (Attch), 3 Levers 261-8656
Pilot, 4 Funct. (Attch), 1 Joystick 261-8657
Pilot, 4 Funct. (Attch), 4 Levers 261-8658
Valve Gp -Ride Cntrl (Attach) 314-4008 21 C-1
Valve Gp -Tank Drain 245-5943 22 C-7
Steering System
Cylinder Gp -Steering 314-9340 23 F-8
Pump Gp -HMU 322-4638 24 F-8
Pump Gp -Sec. Steer (Attch) 313-5855 25 E-8
Screen Gp 306-4025 26 D-8
Valve Gp -Check 128-6847 27 E-8
Valve Gp -Check 303-5974 28 C-8
Valve Gp - Check, Sec. Steer (Attch) 9T-1013 29 E-8
Valve Gp -Priority, Steering 317-0953 30 D-8
Valve Gp -Shuttle, Load Sense 8J-6875 31 D-7
Note : Always Check Parts Manuals For Your Specific Machine.
 COMPONENT LOCATION
Page 2 of 2

Machine Schematic
Description Part Number
Location Location
Fan / Brake System
Cooler -Oil 282-2024 32 D-6
Filter Gp -Fan Return 244-1031 33 D-6
Manifold Gp -Brake / Fan 309-4907 34 C-6
Motor Gp - Fan 265-4925
35 D-6
Fan, Cold Start Attachment 330-0826
Pump Gp -Fan 254-5145 36 C-7
Valve Gp -Ball, Dead Engine 112-1817 37 C-5
Valve Gp -Check 175-0447 38 D-6
Valve Gp - Check, Cooler Bypass 145-8983 39 D-6
Valve Gp - Shutoff (Cold Start Attachment) 332-1166 40 D-7
Axle Hydraulic System (Attachment)
Accmltr. Gp -Diff. Lck. (Attch) 245-2975 41 B-7, F-7
Manifold Gp - Mntng, Man. Frnt Diff. Lck. 244-7139
42 B-7, F-7
Mntng, Auto. Frnt / Rear Diff. Lck. 244-7140
Pump Gp - Axle Oil Cooling (Attch) 273-1807 43 E-6
Screen Gp - Magnetic, Front Axle Cooling 251-6351 44 D-6
Screen Gp - Magnetic, Rear Axle Cooling 251-6351 45 E-6
Valve Gp - Relief,Axle Oil Clr Bypass 130-5202 46 E-6
Valve Gp -Shuttle, Diff. Lck 8J-6875 47 D-8
Quick Coupler (Attachment)
Cylinder Gp - Quick Coupler (Attch) 311-1463 48 A-3, D-3
Manifold Gp - Cntrl, Quick Coupler (Attch) 180-8585 49 A-4, D-3
Valve Gp -Ball, Dead Engine 112-1817 50 A-4, D-3
Note : Always Check Parts Manuals For Your Specific Machine.
TAP LOCATION

Tap Schematic
Description
Number Location
G1 Fan Motor Supply Pressure D-7
G2 Fan Pump Load Sense Pressure C-7
G3 Implement / Steering Pump Load Sense D-8
G4 Implement / Steering Pump Discharge D-8
G5 Steering Supply Pressure E-8
G6 Schedule Oil Sampling (SOS) D-6
G7 Implement Pilot Supply Pressure F-3, C-4
G8 Brake Accumulator Pressure D-6
G9 Implement Supply Pressure E-3, B-4
G10 Fan / Brake Pump Discharge Pressure C-7
G11 Implmnt / Str Pump Case Drain Airbleed C-8
G12 Fan Motor Case Drain Airbleed D-6
G13 Differential Lock Pressure F-7
G14 Differential Lock Accumulator Pressure F-7
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

(17) VALVE GP

(23) CYLINDER GP ENGINE END FRAME (20) VALVE GP PILOT (4) CYLINDER GP
(3) CYLINDER GP
LIFT
2ND FUNCTION: 336-3818
2ND FUNCTION W/ RIDE CONTROL (ATCH): 336-3819
STEERING REAR AXLE
2ND FUNCTION, 2 LEVERS: 261-8654 (1) ACCUMULATOR GP TILT: 346-1093 3RD FUNCTION (ATCH): 336-3820
STEERING 2ND FUNCTION (ATCH), 1 JOYSTICK: 261-8653 PILOT TILT, HIGH LIFT (ATCH): 346-1094 254-9037
314-9340 3RD FUNCTION W/ RIDE CONTROL(ATCH): 336-3821
(41) ACCUMULATOR GP 3RD FUNCTION (ATCH), 3 LEVERS: 261-8656 275-7875 NOTE E
(18) VALVE GP RAISE LIFT NOTE E
DIFF. LOCK (ATCH) AXLE 3RD FUNCTION (ATCH), 1 JOYSTICK, 1 LEVER: 261-8655 DEAD ENGINE (2) ACCUMULATOR GP
245-2975 RESERVOIR 4TH FUNCTION (ATCH), 4 LEVERS: 261-8658 RIDE CONTROL (ATCH)
(24) PUMP GP HMU
DIFFERENTIAL
LOCK
112-1817 RACK
F 4TH FUNCTION (ATCH), 1 JOYSTICK, 2 LEVER: 261-8657 NOTE F 259-4685 F
322-4638 DIFFERENTIAL LOCK
LEVER MOTION NOTE E
G14
PROPORTIONAL HEAD END RIDE 3RD FUNCTION
REAR DIFFERENTIAL
L SOLENOID HEAD END RIDE
R LOCK ON-OFF FORE AFT PILOT SHUT OFF
TILT LOWER CONTROL SOLENOID RIDE CONTROL (ATTACHMENT)
A PR SOLENOID SOLENOID
DUMP (ATTACHMENT)
CONTROL SOLENOID

T A1 B1 a2 a3
SEE 4TH FUNCTION a1 A2 B2 LOWER B3 A3
CO
G13 DUMP RACK LOWER/ RAISE
RH
LIFT
LH
LIFT
RH
LIFT
LH
LIFT
4TH FUNCTION A PORT PILOT
WITH RIDE CONTROL
G7
DUMP FLOAT
OPEN/RAISE
ARM ARM ARM ARM 3RD FUNCTION A PORT PILOT
FLOAT C1
LOWER/FLOAT PILOT C2
DUMP PILOT
IMPLEMENT PILOT SUPPLY
IMPLEMENT RETURN (7) PLATE
IMPLEMENT VALVE SUPPLY ORIFICE
IMPLEMENT LOAD SENSE 317-5574
VALVE DRAIN T
RACK BACK PILOT
a1 b1 a2 b2 a3 b3 a4 b4
RAISE PILOT
FLOAT
3RD FUNCTION B PORT PILOT

T LS P
P C2 TC2 C1 TC1
4TH FUNCTION B PORT PILOT
SEE 4TH FUNCTION
WITH RIDE CONTROL
G9 DUMP LOWER
AXLE OIL COOLING RETURN
(42) MANIFOLD GP FRONT DIFF.
LOCK ON-OFF AXLE OIL COOLING SUCTION
A T
LS HOLD
RH LIFT
ARM
HOLD B
MOUNTING SOLENOID
QUICK COUPLER SUPPLY
C1

(45) SCREEN GP C0
AUTO FRONT / QUICK COUPLER RETURN
P RACK
P
HOLD
MAGNETIC
REAR DIFF. LOCK 251-6351 FRONT DIFFERENTIAL LOCK
BACK RAISE
LH LIFT
E 244-7140 NOTE E ARM
E
MANUAL FRONT
(29) VALVE GP
DIFF. LOCK
CHECK
M 244-7139
SEC. STEER (43) PUMP GP
NOTE E
(ATCH) AXLE OIL COOLING (46) VALVE GP LS OUT NOTE A
9T-1013 (ATCH) RELIEF AXLE OIL
273-1807 COOLER BYPASS
(27) VALVE GP NOTE C 130-5202
CHECK NOTE E NOTE E
4TH FUNCTION A PORT PILOT
(25) PUMP GP 128-6847
G5
DR
SEC. STEER 3RD FUNCTION A PORT PILOT
b1 RACK BACK b2 RAISE b3 CLOSE/LOWER
(ATCH) LOWER/FLOAT PILOT

313-5855 (31) VALVE GP DUMP PILOT

NOTE E SHUTTLE IMPLEMENT PILOT SUPPLY

(47) LOAD SENSE
(26) LS CF EF
IMPLEMENT RETURN
(49) MANIFOLD GP CONTROL (48) CYLINDER GP QUICK
VALVE GP 8J-6875 (19) VALVE GP
SCREEN GP QUICK COUPLER (ATCH) COUPLER (ATCH)
SHUTTLE MOUNTING IMPLEMENT VALVE SUPPLY
306-4025 POWER CONTROL IMPLEMENT LOAD SENSE
180-8585 (NOTE E) 311-1463 (NOTE E)
DIFF. LOCK POWER CONTROL (35) MOTOR GP
(30) VALVE GP 286-8970 (50) VALVE GP
8J-6875 SOLENOID
FAN: 265-4925 VALVE DRAIN
QUICK COUPLER
QUICK COUPLER
PRIORITY, ATCH FAN: 330-0826 RACK BACK PILOT SOLENOID DEAD ENGINE (ATTACHMENT)
AXLE
STEERING (40) VALVE GP NOTE E
112-1817 RESERVOIR DIFFERENTIAL

317-0953 G4 SHUT OFF RAISE PILOT

NOTE E
LOCK
COLD START (ATCH) (32) COOLER
D 3RD FUNCTION B PORT PILOT D
(6) MANIFOLD 332-1166 (39) VALVE GP OIL FRONT AXLE
GP RELIEF G3 COOLER BYPASS 282-2024 4TH FUNCTION B PORT PILOT

AXLE OIL COOLING RETURN

277-9660 145-8983
G12 AXLE OIL COOLING SUCTION
(8) PUMP GP G6 (44) SCREEN GP
NON-ENGINE END FRAME - 2ND AND 3RD FUNCTION
QUICK COUPLER SUPPLY
IMPLEMENT/ MAGNETIC QUICK COUPLER RETURN
STEERING G1 (38) VALVE GP 251-6351
FRONT DIFFERENTIAL LOCK
304-9308 CHECK
VTL
175-0447
NOTE B (2) ACCUMULATOR GP
(33) FILTER GP
FAN RETURN
G8 RIDE CONTROL (ATCH)
244-1031 259-4685
LS
F PS PS1 NOTE E
(16) VALVE
GP BRKR (34) MANIFOLD GP
HEAD END RIDE
RELIEF CONTROL CONTROL SOLENOID
HEAD END RIDE
VACUUM FAN CONTROL BRAKE / FAN CONTROL SOLENOID

258-2829 LS SOLENOID
309-4907 (21) VALVE GP
(5) FILTER GP (1) ACCUMULATOR (4) CYLINDER GP
(36) PUMP GP FAN (3) CYLINDER GP
C1
RIDE CONTROL
CASE DRAIN A1 GP PILOT TILT: 346-1093
254-5145 (NOTE B) TO SERVICE BRAKE VALVE
LIFT (ATCH)
285-2235 G10 G2
TOP PORT (FRONT AXLE) (18) VALVE GP 275-7875 TILT, HIGH LIFT C2
G11 (22) VALVE GP DEAD ENGINE (ATCH): 346-1094 254-9037 314-4008
TANK DRAIN P 112-1817 NOTE E RAISE LIFT NOTE E
(28) VALVE 245-5943
C A2 TO SERVICE BRAKE VALVE
NOTE F C
GP CHECK (REAR AXLE)
(17) VALVE GP
303-5974 4 FUNCTION (ATCH)
(15) TANK GP RACK
(9) SCREEN GP 336-3822
HYDRAULIC OIL
9T-9227 T (37) VALVE GP LOWER 3RD FUNCTION NOTE E
255-2421 T1 (ATTACHMENT)
DEAD ENGINE PILOT SHUT OFF
SOLENOID DUMP TILT 4TH FUNCTION
(ATTACHMENT) RIDE CONTROL
112-1817 A1 B1 a1 A2 B2 a2 LOWER B3 A3 a3 B4 A4 a4 (ATTACHMENT)
DUMP OPEN/RAISE OPEN/RAISE
G7 FLOAT

NOTE A : RESOLVER OMITTED FROM LAST SECTION IN VALVE

STACK

NOTE B : FAN / IMPLEMENT / STEERING PUMP

FRONT AXLE DRIVE : ENGINE DRIVE RATIO = 1 : 1

NOTE C : AXLE OIL COOLING PUMP

(7) PLATE DRIVE : ENGINE DRIVE RATIO = 1.5748 : 1
H H ORIFICE T NOTE D : HIBERNATE ENGINE SPEED : 600 RPM
317-5574 LOW IDLE ENGINE SPEED : 800 RPM
RATED ENGINE SPEED : 2100 RPM
HIGH IDLE ENGINE SPEED : 2340 RPM
FROM STEERING/ 4TH FUNCTION A PORT PILOT
FLOAT
3RD FUNCTION A PORT PILOT
IMPLEMENT PRIORITY VALVE G9 NOTE E : OPTIONAL ATTACHMENT
(41) ACCUMULATOR GP LOWER/FLOAT PILOT DUMP LOWER
NOTE F : DEAD ENGINE LOWER VALVE
DUMP PILOT
DIFF. LOCK (ATCH) A T
LS HOLD
RH LIFT RH LIFT
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
IMPLEMENT PILOT SUPPLY ARM ARM
245-2975 HOLD B C1 IMPLEMENT AND STEERING PUMP OUTPUT
B IMPLEMENT RETURN C0 PILOT CIRCUIT B
P RACK P HOLD HOLD
IMPLEMENT VALVE SUPPLY FAN CONTROL CIRCUIT
BACK RAISE SECONDARY STEERING PUMP OUTPUT
IMPLEMENT LOAD SENSE LH LIFT LH LIFT 4TH FUNCTION CONTROL CIRCUIT
ARM ARM
VALVE DRAIN SUPPLY LINE
TC1 TC2 PR
C1 C2 P A DRAIN / RETURN LINE
RACK BACK PILOT
BRAKE COOLING CIRCUIT
RAISE PILOT STEERING CIRCUIT
(15) TANK GP 3RD FUNCTION B PORT PILOT COUPLER CYLINDERS AND CONTROL CIRCUIT
HYDRAULIC OIL 4TH FUNCTION B PORT PILOT
TILT CYLINDER CONTROL CIRCUIT
LS OUT 3RD FUNCTION CONTROL CIRCUIT
255-2421 AXLE OIL COOLING RETURN LIFT CYLINDERS AND RIDE CONTROL CIRCUIT
AXLE OIL COOLING SUCTION NOTE A DIFFERENTIAL LOCK CONTROL CIRCUIT
BRAKE CONTROL CIRCUIT
QUICK COUPLER SUPPLY
HYDRAULIC QUICK COUPLER RETURN
IMPLEMENT AND FAN PUMP LOAD SENSE CIRCUIT
IMPLEMENT LOAD SENSE CIRCUIT
1
TANK FRONT DIFFERENTIAL LOCK
DR

2 3 b1 RACK BACK b2 RAISE b3 CLOSE/LOWER b4 CLOSE/LOWER LINE PATTERNS

CO
T Pressure Line

Pilot / Load Sensing Pressure

(42) MANIFOLD GP MOUNTING Drain / Return Lines

AUTO FRONT / REAR DIFF. LOCK Component Group
H H 244-7140 (49) MANIFOLD GP QUICK COUPLER QUICK COUPLER
(ATTACHMENT)
(48) CYLINDER
SOLENOID Attachment
MANUAL FRONT DIFF. LOCK CONTROL QUICK GP QUICK
244-7139 COUPLER (ATCH) (50) VALVE GP COUPLER Air Line
A AXLE A
NOTE E 180-8585 DEAD ENGINE (ATCH) RESERVOIR DIFFERENTIAL
LOCK CALLOUTS
(NOTE E) 112-1817 311-1463
NOTE E (NOTE E) FRONT AXLE
YY Taps (Pressure, Sampling,Sensor) by letter
REAR AXLE

THIS SCHEMATIC IS FOR THE 938H/IT38H WHEEL LOADER HYDRAULIC SYSTEM

DIFFERENTIAL LOCK CIRCUIT MEDIA NUMBER: RENR8997-04

SCHEMATIC PART NUMBER: 258-8893, CHANGE: 06, VERSION: -

NON-ENGINE END FRAME - 4TH FUNCTION WITH RIDE CONTROL ATCH

SCHEMATIC PART NUMBER: 310-3567, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

25 26 28 29 30 31 44 46 24 49 23 2 3
15 17
16
50
43
4
39

32 48

35
1
9
21
40
3
45
6 7
8 36 19 34 33 37 38 41 42 47 22 20 18
DIFFERENTIAL LOCK AND AXLE COOLING
COMPONENT LOCAIONS
VIEW ALL CALLOUTS

2
21
43 46

41

G14
44
45
G13
42
FAN / BRAKE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

36
G6
G12
G2
38

34 33

37
G8
40
47
G10 35
G1
39 32

RIGHT SIDE, CENTER VIEW RIGHT SIDE, REAR VIEW

IMPLEMENT COMPONENT LOCATIONS
VIEW ALL CALLOUTS

15 16 G3 20

9 G11

G4 5

G14
6

19 G13

RIGHT SIDE, CENTER VIEW

22
3 4 50
48

49

17

18 7
G7
G9
RIGHT SIDE, FRONT
STEERING COMPONENT LOCATIONS
VIEW ALL CALLOUTS

24 27 29

LOWER, LEFT SIDE, CENTER

28

30

25

23 31 G5 26