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ITP Inspection and Test Plan 6MO
ITP Inspection and Test Plan 6MO
ITP Inspection and Test Plan 6MO
Kunde/Client : Aibel
Prosjekt/Project : Fabrication of Drain Seal pot 6MO for Draugen
Client Po No : PO
RPT Project No : 20979
Intervention levels
Item Description Acceptance Criteria Procedure guideline Verifying document Responsible
RPT Aibel Shell
Engineering
Receive detailed design information from Engineering Kick Off
1 - MoM Kick Off (MoM) Project Manager R - -
Client, verify completeness Meeting with Client
Produce construction drawings from Please identify
2 Construction drawing Design Review RPT Project Eng. H R R
detailed design information procedure
Materials & Approval of procedures
Receipt of material / Verification of Dwg’s and material
Packing List
3 material certificates against PO MTO / PO spec. RPT Warehouse R M M
Material Cert
requirements RPT 8-01-TE-0002
DEP 31.10.00.10.- Please identify RPT Warehouse /
4 Positive Material Identification (PMI) PMI Report I R R
Gen procedure Production premises
Verify Storage / Protection / Preservation
DEP 37.19.10.30.- Please identify
5 is in accordance with requirements Non conformance RPT Project Eng. I M M
Gen. procedure
(including segregation).
NORSOK M-601 /
ASME Section IX / RPT 400
EN ISO 15609 / EN RPT 16576 RPT Weld
6 Approval of WPS / WPQ. WPQR / WPS H A A
ISO 15614 / ISO RPT 8-01-TE-0017 Coordinator
15607/ EN ISO RPT WPS / WPQR
15609-01
Approval of Non Destructive Examination
7 NORSOK M-601 H A A
(NDE) procedures including PMI
Fabrication
RPT 8-01-TE-0009
Ensure all welding equipment is calibrated RPT 8-01-TE-0007 Welder Qualification
8 NORSOK M-601 QC I R R
and certification is available. RPT 8-01-TE-0018 list
RPT 8-01-TE-0020
Verify welder is qualified for weld process
Welder Qualification Please identify Welder Qualification
9 and configuration. Ensure welder has QC I M M
list procedure list
WPS available.
Verify weld fit up is in accordance with
NORSOK M-601 / Please identify AS BUILT
10 WPS; Root gap/face, Bevel Angle, Welding foreman / QC I M M
WPS procedure Report`s
Alignment and Cleanliness.
Verify tack welding is in accordance with
WPS by an approved welder and is NORSOK M-601 / Please identify AS BUILT
11 Welding foreman / QC I M M
according to minimum length WPS procedure Report`s
requirements.
Verify correct welding consumable
according to WPS and ensure welding Please identify AS BUILT
12 WPS Welding foreman / QC I M M
consumable storage and handling is in procedure Report`s
accordance with requirements.
Monitor welding parameters during
welding: Amperage, Voltage, Travel NORSOK M-601 / Please identify AS BUILT
13 Welding foreman / QC I M M
Speed, Heat Input, Interpass WPS procedure Report`s
temperatures, Shielding gas.
NORSOK M-601 / L- Please identify AS BUILT
14 Dimension control RPT I (100%) R R
004 procedure Report`s
PT: PI-2.04 Rev 0 I (100%VT
Norsok M601
RT: PI-2.05 Rev 0 100% PMI,
Category B, Table QC Inspector
15 Perform NDT VT: PI-2.01 Rev 0 NDE Report`s 100% PT, R R
A.3 Quality NDT
PMI: PI-2.14 Rev 0 Fillet Welds
Norsok. only.
RPT Inspection & Test Plan
Asme B31.3 / Norsok
HPT: PI-2.15 Rev 0
16 Pressure Test. M501System 6 for Leak Test report. Quality NDT I R/W R
insulated pipes.
Surface Treatment
Validation of Coating Procedure Please identify
17 Norsok M501 CPS Jæren Overflate H R R
Specification (CPS). procedure
Validation of Coating Procedure Test Please identify
18 Norsok M501 CPT Jæren Overflate H R R
(CPT). procedure
Verification of operators / inspectors are Please identify Operators / Inspectors
19 Norsok M501 Jæren Overflate R M M
suitably qualified / certified. procedure Qualification List
Monitor blasting conditions are acc. CPS,
CSPS i.e. environmental conditions Please identify Painting Inspection Painting Foreman /
20 Norsok M501 I M M
(frequency daily) prior to start of shift & procedure Report Painting Inspector
twice during shift.
Visual inspection for contaminants & ISO 8501-1, ISO
Please identify Painting Inspection Painting Foreman /
21 surface defects. Verify blast cleanliness, 8502-3, NORSOK M- I M M
procedure Report Painting Inspector
dust test. 501 / ISO 8501
Monitor painting conditions are acc. CPS,
CSDS i.e. environmental conditions (air
Please identify Painting Inspection Painting Foreman /
22 temperature, object temperature, humidity, Norsok M501 I M M
procedure Report Painting Inspector
dew point) prior to start of shift & twice
during shift.
Control of DFT wet/dry coat thickness, to CSDS / NORSOK Please identify Painting Inspection Painting Foreman /
23 I M M
all subsequent coats to meet CSDS. M-501 / ISO 19840 procedure Report Painting Inspector
Visual control of all surfaces before over
NORSOK M-501 /
painting, DFT, solvent retention, pinholes, Please identify Painting Inspection Painting Foreman /
24 ISO 19840 / ISO I M M
curing, sagging, surface defects, holiday procedure Report Painting Inspector
29601 / CSDS
test.
25
Verification of last coat Surface Quality, NORSOK M-501 / Please identify Painting Inspection Painting Foreman /
I M M
DFT (spot), RAL code. CSDS procedure Report Painting Inspector
26 Perform Insulation Norsok R004 IPS Insulation report Kaefer I (100%) M M
Acceptance
Foreman
27 Final Inspection (MC) Dwg’s RPT 8-01-TE-0015 Weld Map H W/R W/R
RPT
RPT 8-01-TE-0003
28 Packing / Protecting NORSOK Z-006 Packing List RPT Project Eng. H R R
Norsok