PROPOSAL STRESSING

CISUMDAWU TOLL WAY PHASE III

Jakarta

CONTENTS:

1 Resume of Post-Tensioning

2 Losses of Prestress & Calculation of Extension

PC Strand C1 (18 K13)

3 Losses of Prestress & Calculation of Extension

PC Strand C2 (19 K13)

4 Losses of Prestress & Calculation of Extension

PC Strand C3 (19 K13)

5 Losses of Prestress & Calculation of Extension

PC Strand C4 (19 K13)

6 Callibration Certificate for Jack K350 02

7 Brochure of Grout Admixture ( Cebex 100 )

8 Stressing Record Form

Page 2 of 7
Project : CISUMDAWU TOLL WAY PHASE III
Location : Jakarta ,
Item : PCI GIRDER

RESUME OF POST TENSIONING

NO NAME LENGTH NAME NUMBER JACKING FORCE Peffectif ELONGATION (mm) TYPE Stressing
Manometer
OF OF OF OF / STRAND /strands /tendon Estimated Actual Deviation OF Direction
Pressure (psi)
BLOCK STRANDS STRANDS STRANDS (kN) % UTS (ton) (ton) (%) JACK
1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 Tendon C1 (18 K13) 40.800 C1 18 139.50 75.00 7522 10.44 187.98 256.1 K350 02 Left Side
2 Tendon C2 (19 K13) 40.800 C2 19 139.50 75.00 7940 10.61 201.52 259.4 K350 02 Left Side
3 Tendon C3 (19 K13) 40.800 C3 19 139.50 75.00 7940 10.85 206.19 264.4 K350 02 Left Side
4 Tendon C4 (19 K13) 40.800 C4 19 139.50 75.00 7940 11.10 210.89 269.6 K350 02 Left Side

SEQUENCE
(1) Stressing C2 100%
(3) Stressing C3 50%
(4) Stressing C4 100%
(5) Stressing C3 100%
(2) Stressing C1 100%

DESCRIPTION :
(1) Number
(2) Name of Block (see drawing).
(3) Length of Strands (see drawing).
(4) Name of Tendon (see drawing).
(5) Number of Strands (see drawing).
(6) Jacking Force.
(7) Force Percentage (6) compared with ultimate strength.
Note : Ultimate strength per-strand ( UTS = Ultimate Tensile Strength ) = 186 kN.
(8) Reading in Pressure Gauge (psi), stating the amount of oil pressure
which must be given by the hydraulic pump to Jack that the tensile force generated by (6)
on the stressing side.
(9) Effective force that occurs in the tendon after the loss of prestress.
(10) Estimated elongation caused by the stressing of the force (6)
(11) Elongation which occurs in accordance the measurement at the time of stressing,
after correction for the effect of the elongation of the Jack and slip on wedge.
Note : *) Strand elongation inside Jack K-350 = +/- 6 mm
*) Slip on wedge = +/- 2 mm.
(12) Deviation (11) against (10) in percent.
Allowable deviation = +/- 7% or (- 7% <Deviation <+ 7%)
(13) Type of Jack.
(14) Direction of stressing.
LOSSES OF PRESTRESS & CALCULATION OF EXTENSION

PROJECT : CISUMDAWU TOLL WAY

BEAM : C1 (18K13)

A. DATA :
KOEF. OF FRICTION ( m ) : 0.200 / rad
KOEF. OF WOBBLE ( K ) : 0.0030 / m' TYPE OF HYDRAULIC JACK : K350 02
DRAW IN : 8.0 mm RAM AREA OF JACK : 490.0 cm2
JACKING FORCE PER STRAND : 139.50 kN NUMBER OF STRANDS/TENDON : 18 strands
OR : 75.00 % UTS HYDRAULIC PRESSURE : 7522 psi.
MODULUS ELASTICITY OF STEEL : 195.00 kN/mm2 MODULUS ELASTICITY CONCRETE : 33.23 kN/mm2
AREA OF STRAND : 98.71 mm2 ASSUMED COMPRESSIVE STRESS : 4.00 N/mm2
ULTIMATE TENSILE STRENGTH : 186.00 kN CONCRETE COMPRESSIVE STRESS : 50.00 N/mm2
1000 HOUR RELAXATION : 2.50 % TRANSFER STRENGTH : 28.00 N/mm2

Stresssing from left side.

segment length drape ya yb PI ( kN ) PI ave (kN) PT PT ave PE PE ave
no (m) length (m) (m) left right left right (kN) (kN) (kN) (kN)
139.50 0.00 114.91 101.10
1 11.292 22.584 1.490 0.454 134.66 0.00 119.75 105.94
129.99 0.00 124.41 110.61
2 9.000 9.000 0.454 0.200 125.39 0.00 124.23 110.42
120.94 0.00 119.79 105.98
3 9.000 9.000 0.454 0.200 116.66 0.00 115.50 101.69
112.53 0.00 111.37 97.56
4 11.292 22.584 1.490 0.454 108.62 0.00 107.47 93.66
104.86 0.00 103.70 89.89
deformed 40.584
fixed 0.216
Total 40.800

PI = Initial Force
PT = Force at transfer (after draw in and elastic shortening)
PE = Force at service (after longterm losses)
P ws at service = 112.82 kN (left) PE average / strand = 102.34 kN = 10.44 ton
PE average / tendon = 1842.2 kN = 187.98 ton

effect of wedge-set x = 13.43 m

B. LOSSES OF PRESTRESS : C. CABLE EXTENSION :

- single end stressing :
* elastic shortening = 1.16 kN left end extension = 256.1 mm
longterm losses
* shrinkage = 3.85 kN
* creep = 3.96 kN
* steel relaxation = 6.00 kN
TOTAL LOSSES = 14.97 kN 11 : 35 : 50.00
||\012

D. STEEL STRESSES
CONTROLE
JF stress 1413 MPa Pws Stess 1283 MPa at anchorage 1164 MPa
fpy = 1674 MPa 0.94 fpy= 1574 MPa 0.82 fpy 1373 MPa 0.70 fpu= 1302 MPa
fpu = 1860 MPa 0.80 fpu= 1488 MPa 0.74 fpu 1376 MPa

Page 4 of 7
LOSSES OF PRESTRESS & CALCULATION OF EXTENSION

PROJECT : CISUMDAWU TOLL WAY

BEAM : C2 (19K13)

A. DATA :
KOEF. OF FRICTION ( m ) : 0.200 / rad
KOEF. OF WOBBLE ( K ) : 0.0030 / m' TYPE OF HYDRAULIC JACK : K350 02
DRAW IN : 8.0 mm RAM AREA OF JACK : 490.0 cm2
JACKING FORCE PER STRAND : 139.50 kN NUMBER OF STRANDS/TENDON : 19 strands
OR : 75.00 % UTS HYDRAULIC PRESSURE : 7940 psi.
MODULUS ELASTICITY OF STEEL : 195.00 kN/mm2 MODULUS ELASTICITY CONCRETE : 33.23 kN/mm2
AREA OF STRAND : 98.71 mm2 ASSUMED COMPRESSIVE STRESS : 4.00 N/mm2
ULTIMATE TENSILE STRENGTH : 186.00 kN CONCRETE COMPRESSIVE STRESS : 50.00 N/mm2
1000 HOUR RELAXATION : 2.50 % TRANSFER STRENGTH : 28.00 N/mm2

Stresssing from left side.

segment length drape ya yb PI ( kN ) PI ave (kN) PT PT ave PE PE ave
no (m) length (m) (m) left right left right (kN) (kN) (kN) (kN)
139.50 0.00 115.84 102.01
1 11.289 22.578 1.170 0.310 135.08 0.00 120.26 106.43
130.81 0.00 124.54 110.70
2 9.000 9.000 0.310 0.100 126.67 0.00 125.51 111.68
122.66 0.00 121.50 107.67
3 9.000 9.000 0.310 0.100 118.77 0.00 117.62 103.78
115.01 0.00 113.86 100.02
4 11.289 22.578 1.170 0.310 111.37 0.00 110.21 96.38
107.85 0.00 106.69 92.86
deformed 40.578
fixed 0.222
Total 40.800

PI = Initial Force
PT = Force at transfer (after draw in and elastic shortening)
PE = Force at service (after longterm losses)
P ws at service = 113.26 kN (left) PE average / strand = 103.94 kN = 10.61 ton
PE average / tendon = 1974.9 kN = 201.52 ton

effect of wedge-set x = 14.05 m

B. LOSSES OF PRESTRESS : C. CABLE EXTENSION :

- single end stressing :
* elastic shortening = 1.16 kN left end extension = 259.4 mm
longterm losses
* shrinkage = 3.85 kN
* creep = 3.96 kN
* steel relaxation = 6.02 kN
TOTAL LOSSES = 14.99 kN 11 : 35 : 50.00
||\012

D. STEEL STRESSES
CONTROLE
JF stress 1413 MPa Pws Stess 1288 MPa at anchorage 1174 MPa
fpy = 1674 MPa 0.94 fpy= 1574 MPa 0.82 fpy 1373 MPa 0.70 fpu= 1302 MPa
fpu = 1860 MPa 0.80 fpu= 1488 MPa 0.74 fpu 1376 MPa

Page 5 of 7
LOSSES OF PRESTRESS & CALCULATION OF EXTENSION

PROJECT : CISUMDAWU TOLL WAY

BEAM : C3 (19K13)

A. DATA :
KOEF. OF FRICTION ( m ) : 0.200 / rad
KOEF. OF WOBBLE ( K ) : 0.0030 / m' TYPE OF HYDRAULIC JACK : K350 02
DRAW IN : 8.0 mm RAM AREA OF JACK : 490.0 cm2
JACKING FORCE PER STRAND : 139.50 kN NUMBER OF STRANDS/TENDON : 19 strands
OR : 75.00 % UTS HYDRAULIC PRESSURE : 7940 psi.
MODULUS ELASTICITY OF STEEL : 195.00 kN/mm2 MODULUS ELASTICITY CONCRETE : 33.23 kN/mm2
AREA OF STRAND : 98.71 mm2 ASSUMED COMPRESSIVE STRESS : 4.00 N/mm2
ULTIMATE TENSILE STRENGTH : 186.00 kN CONCRETE COMPRESSIVE STRESS : 50.00 N/mm2
1000 HOUR RELAXATION : 2.50 % TRANSFER STRENGTH : 28.00 N/mm2

Stresssing from left side.

segment length drape ya yb PI ( kN ) PI ave (kN) PT PT ave PE PE ave
no (m) length (m) (m) left right left right (kN) (kN) (kN) (kN)
139.50 0.00 117.38 103.51
1 11.285 22.570 0.850 0.247 135.70 0.00 121.18 107.31
132.00 0.00 124.87 111.00
2 9.000 9.000 0.247 0.100 128.54 0.00 127.39 113.52
125.17 0.00 124.02 110.15
3 9.000 9.000 0.247 0.100 121.89 0.00 120.73 106.86
118.70 0.00 117.54 103.67
4 11.285 22.570 0.850 0.247 115.46 0.00 114.31 100.44
112.32 0.00 111.16 97.29
deformed 40.570
fixed 0.230
Total 40.800

PI = Initial Force
PT = Force at transfer (after draw in and elastic shortening)
PE = Force at service (after longterm losses)
P ws at service = 113.99 kN (left) PE average / strand = 106.35 kN = 10.85 ton
PE average / tendon = 2020.7 kN = 206.19 ton

effect of wedge-set x = 15.16 m

B. LOSSES OF PRESTRESS : C. CABLE EXTENSION :

- single end stressing :
* elastic shortening = 1.16 kN left end extension = 264.4 mm
longterm losses
* shrinkage = 3.85 kN
* creep = 3.96 kN
* steel relaxation = 6.06 kN
TOTAL LOSSES = 15.03 kN 11 : 35 : 50.00
||\012

D. STEEL STRESSES
CONTROLE
JF stress 1413 MPa Pws Stess 1295 MPa at anchorage 1189 MPa
fpy = 1674 MPa 0.94 fpy= 1574 MPa 0.82 fpy 1373 MPa 0.70 fpu= 1302 MPa
fpu = 1860 MPa 0.80 fpu= 1488 MPa 0.74 fpu 1376 MPa

Page 6 of 7
LOSSES OF PRESTRESS & CALCULATION OF EXTENSION

PROJECT : CISUMDAWU TOLL WAY

BEAM : C3 (19K13)

A. DATA :
KOEF. OF FRICTION ( m ) : 0.200 / rad
KOEF. OF WOBBLE ( K ) : 0.0030 / m' TYPE OF HYDRAULIC JACK : K350 02
DRAW IN : 8.0 mm RAM AREA OF JACK : 490.0 cm2
JACKING FORCE PER STRAND : 139.50 kN NUMBER OF STRANDS/TENDON : 19 strands
OR : 75.00 % UTS HYDRAULIC PRESSURE : 7940 psi.
MODULUS ELASTICITY OF STEEL : 195.00 kN/mm2 MODULUS ELASTICITY CONCRETE : 33.23 kN/mm2
AREA OF STRAND : 98.71 mm2 ASSUMED COMPRESSIVE STRESS : 4.00 N/mm2
ULTIMATE TENSILE STRENGTH : 186.00 kN CONCRETE COMPRESSIVE STRESS : 50.00 N/mm2
1000 HOUR RELAXATION : 2.50 % TRANSFER STRENGTH : 28.00 N/mm2

Stresssing from left side.

segment length drape ya yb PI ( kN ) PI ave (kN) PT PT ave PE PE ave
no (m) length (m) (m) left right left right (kN) (kN) (kN) (kN)
139.50 0.00 119.18 105.27
1 11.282 22.564 0.530 0.185 136.32 0.00 122.36 108.44
133.22 0.00 125.46 111.55
2 9.000 9.000 0.185 0.100 130.44 0.00 128.24 114.32
127.72 0.00 126.57 112.65
3 9.000 9.000 0.185 0.100 125.06 0.00 123.90 109.99
122.46 0.00 121.30 107.38
4 11.282 22.564 0.530 0.185 119.67 0.00 118.51 104.60
116.94 0.00 115.78 101.87
deformed 40.564
fixed 0.236
Total 40.800

PI = Initial Force
PT = Force at transfer (after draw in and elastic shortening)
PE = Force at service (after longterm losses)
P ws at service = 114.85 kN (left) PE average / strand = 108.78 kN = 11.10 ton
PE average / tendon = 2066.7 kN = 210.89 ton

effect of wedge-set x = 16.64 m

B. LOSSES OF PRESTRESS : C. CABLE EXTENSION :

- single end stressing :
* elastic shortening = 1.16 kN left end extension = 269.6 mm
longterm losses
* shrinkage = 3.85 kN
* creep = 3.96 kN
* steel relaxation = 6.11 kN
TOTAL LOSSES = 15.07 kN 11 : 35 : 50.00
||\012

D. STEEL STRESSES
CONTROLE
JF stress 1413 MPa Pws Stess 1304 MPa at anchorage 1207 MPa
fpy = 1674 MPa 0.94 fpy= 1574 MPa 0.82 fpy 1373 MPa 0.70 fpu= 1302 MPa
fpu = 1860 MPa 0.80 fpu= 1488 MPa 0.74 fpu 1376 MPa

Page 7 of 7